Sie sind auf Seite 1von 17

GIA industri ab - Box 59 - SE 772 22 GRÄNGESBERG, Sweden

Phone +46 240 797 00 - Fax +46 240 797 25

E-mail: info@gia.se - Internet: www.gia.se


2

Our ref Bo Strömsholm

Your ref.
Björn Tisell Tres Coronas
Panama

Quotation

GIA SwedVent Underground Ventilation System for project


We thank You for Your inquiry and have hereby the pleasure of quoting GIA SwedVent Underground
Ventilation System for a.m. project as follows:

Please note:
This quotation is based on our enclosed ventilation calculations. ”Max. diesel kW at heading” stated in
our calculations indicates max allowed momentarily generated diesel kW and is based on an air flow need of 4
m3/min per each generated diesel kW.

The governing factor for chosing the air-flow, has been: we have assumed that there will be max two
dump trucks in one tunnel during mucking, each 150 kW. 50% of the nominal diesel-power we assume to be
governing which give 2x150 kW x 50% x 4 m3/minute = 600 m3/minute = 10,0 m3/s. This airflow must be
delivered from the portal fan stations. Since the pressure with dia 900 mm ducting will be quite high, if more
airflow would be required, larger ducting must be considered.
For general information about GIA Industri AB, please visit our web-site at www.gia.se

"Ventana 1", 2.100 m heading: One fan station composed of 3xAVH71.37.2.8

Item Model Info units extended


Price USD/ea USD

Fan AVH71.37.2.8 37 kW 9 872,- 3 29 616,-


Silencer GS71 1 929,- 2 3 858,-
Duct adapter GDA71 522,- 1 522,-
Inlet bell GIB71 874,- 1 874,-
Freq. inverter IP54 54FC37 37 kW 3 919,- 3 11 757,-

Total USD: 46 627,-

Options:

"Super silencer" GSC71 (additional cost) 543,- 2 1 086,-


Remote control box For max 3 inverters 1 417,- 1 1 417,-
Support frame 3MF71 1 100,- 1 1 100,-
Duct-diffusor 71/900 (PVC-fabric) 179,- 1 179,-
Total USD
options: 3 782,-

GIA industri ab - Box 59 - SE 772 22 GRÄNGESBERG, Sweden


Phone +46 240 797 00 - Fax +46 240 797 25

E-mail: info@gia.se - Internet: www.gia.se


3 Date 2009-10-29

Our ref Bo Strömsholm

"Ventana 1", 4.800 m heading and "Ventana 2", 6.300 m heading: Two fan stations, each
composed of 5xAVH71.25.2.8
Item Model Info units extended
Price USD/ea USD

Fan AVH71.25.2.8 25 kW 9 194,- 10 91 940,-


Silencer GS71 1 929,- 4 7 716,-
Duct adapter GDA71 522,- 2 1 044,-
Inlet bell GIB71 874,- 2 1 748,-
Freq. inverter IP54 54FC25 25 kW 3 452,- 10 34 520,-

Total USD: 136 968,-

Options:

"Super silencer" GSC71 (additional cost) 543,- 4 2 172,-


Remote control box For max 5 inverters 1 763,- 2 3 526,-
Support frame 5MF71 1 296,- 2 2 592,-
Duct-diffusor 71/900 (PVC-fabric) 179,- 2 358,-

Total USD
options: 8 648,-

GIA SwedVent flexible ducting


Price USD/m m extended
Diameter Quality sections USD

Ø900 Airolite FR-RSX 20 m 11,70 18000 210 600,-

Duct couplings Price USD/ea units extended


Diameter Type USD

Ø900 ZIP-joints 24,- 900 21 600,-

Duct accessories
Length (m)
Repair sleeve Ø900 SRS91 1 52,- N/A N/A
Repair sleeve Ø900 SRS93 3 107,- N/A N/A
Repair sleeve Ø900 SRS95 5 159,- N/A N/A

GIA industri ab - Box 59 - SE 772 22 GRÄNGESBERG, Sweden


Phone +46 240 797 00
E-mail: info@gia.se - Internet: www.gia.se
4 Date 2009-10-29

Our ref Bo Strömsholm

Delivery: All prices include packing for shipment and delivery Ex Works.

Fixed prices: Prices fixed for contract duration if accepted within the tender validity.
Shipping cost: If shipping costs form part of our offer, then these prices are purely indicative and
are solely dependent upon shipping and exchange rates effective at the date of
shipment.
Import duty, taxes etc: Our quotation is exclusive of any charges that may be levied by
your authorities on the import of this equipment.
Export packing: GIA standard practice, details on request.
Delivery time: 8-10 working weeks after order.
Conditions of sale: Orgalime S2000 regulates the conditions applicable to this quotation.
Terms of payment: By Confirmed Irrevocable Letter of Credit established in USD, in our favour, on an
Swedish Bank, within 30 days of order date. To be negotiable at sight, against
presentation of shipping documents, or as may otherwise be agreed.
Validity of prices: 90 days from date of tender.
Prices fixed within an exchange rate of 1 USD= 6,9 SEK +/- 2%.

We hope You will find our quotation favourable and place Your fine order to us.

Yours sincerely
GIA industri ab

Bo Strömsholm

GIA industri ab - Box 59 - SE 772 22 GRÄNGESBERG, Sweden


Phone +46 240 797 00 - Fax +46 240 797 25
E-mail: info@gia.se - Internet: www.gia.se
GIA SwedVent Tunnelling Ventilation
This calculation is valid for 4100 m ducting of diameter Calculation ID:
900mm, air flow at heading 6,7 m3/s, assumed leakage Project:
1%/100 m ducting.
Contractor:
Ref.:
Date:
SITE:
Lowest temperature °C 20 Ventilation forced
Altitude m 1540 Tunnelling (1=TBM 0,56=D&B) 0,56
Air density kg/m3 1,02 Mucking Dumpers
Tunnelsection area m2 11 Max diesel power at heading kW < 101
Tunnelling length m 4100 Max total diesel power kW < 152
VENTILATION:
Lambda factor 0,0160 Air speed in tunnel at face m/s 0,61
Duct diameter m 0,9 Air flow from fan m3/s 10,1
Length of duct m 4100 Quotient L/D 4555,6
Air flow at face m3/s 6,7 Air velocity in duct at entrance m/s 15,9
Fan diameter m 0,71 Air velocity in duct at end m/s 10,5
Leakage per 100 m duct % 1,0 Static pressure Pa 6584
Zeta factor 0,2 Velocity pressure Pa 333
Addition. pressure Pa 0,0 Additional pressure Pa 67
Efficiency (÷) % 80 Total pressure Pa 6983
Nominal power kW 37 x3 Power input kW 86,4
Price of power USD/kWh 0,27 Duration of work h 8 000
Total energy cost with one speed motor USD 149 354
Total energy cost with two speed motor USD 81 528
Total energy cost with frequency inverter (*) USD 69 238
Hz: 60
Rekommended type of fan: AVH71.37.2.8 N° of fans: 3 (in serie in one station )

diesel < 152 kW diesel < 101 kW

c = 0,92m/s c = 0,61m/s
    
 
Vv =   Ø = 0,9m   Vf = 
10,1m3/s 6,7m3/s

4100 m

GIA SwedVent - Underground Ventilation System Tel: +46 240 79700 Fax: +46 240 79725
This calculation must not be given to, copied or in any other way shown to with GIA Industri AB
compeeting company according to international laws.
GIA SwedVent High Pressure Axial Mining- and Tunnelling Fan
Project: Quotation No:
Customer: Calculation ID:

3xAVH71. 710 mm 60 Hz n = 3580 rpm

ß kW Type ß kW Type
32º 3x15 AVH71.15.2.8/60Hz
36º 3x22 AVH71.22.2.8/60Hz
40º 3x30 AVH71.30.2.8/60Hz
44º 3x37 AVH71.37.2.8/60Hz

10 000

9 000

8 000 Operating point:


10,1 m3/s @ 6983
Pa, Power load: 88
kW, Blade angle 43º
7 000

6 000

5 000

4 000

3 000

2 000

44º
1 000 40º
36º
32º

0 0º
0,0 2,0 4,0 6,0 8,0 10,0 12,0 14,0

Delivery (m3/s)
GIA SwedVent Tunnelling Ventilation
This calculation is valid for 7000 m ducting of diameter Calculation ID:
900mm, air flow at heading 5 m3/s, assumed leakage Project:
1%/100 m ducting.
Contractor:
Ref.:
Date: 2009-10-29
SITE:
Lowest temperature °C 20 Ventilation forced
Altitude m 1540 Tunnelling (1=TBM 0,56=D&B) 0,56
Air density kg/m3 1,02 Mucking Dumpers
Tunnelsection area m2 11 Max diesel power at heading kW < 75
Tunnelling length m 7000 Max total diesel power kW < 152
VENTILATION:
Lambda factor 0,0160 Air speed in tunnel at face m/s 0,45
Duct diameter m 0,9 Air flow from fan m3/s 10,1
Length of duct m 7000 Quotient L/D 7777,8
Air flow at face m3/s 5,0 Air velocity in duct at entrance m/s 15,9
Fan diameter m 0,71 Air velocity in duct at end m/s 7,9
Leakage per 100 m duct % 1,0 Static pressure Pa 9308
Zeta factor 0,2 Velocity pressure Pa 333
Addition. pressure Pa 0,0 Additional pressure Pa 67
Efficiency (÷) % 80 Total pressure Pa 9708
Nominal power kW 25 x5 Power input kW 120,2
Price of power USD/kWh 0,27 Duration of work h 14 000
Total energy cost with one speed motor USD 363 365
Total energy cost with two speed motor USD 195 468
Total energy cost with frequency inverter (*) USD 165 936
Hz: 50
Rekommended type of fan: AVH71.25.2.8 N° of fans: 5 (in serie in one stat ion)

diesel < 152 kW diesel < 75 kW

c = 0,92m/s c = 0,45m/s
    
 
Vv =   Ø = 0,9m   Vf = 
10,1m3/s 5,0m3/s

7000 m

GIA SwedVent - Underground Ventilation System Tel: +46 240 79700 Fax: +46 240 79725
This calculation must not be given to, copied or in any other way shown to with GIA Industri AB
compeeting company according to international laws.
GIA SwedVent High Pressure Axial Mining- and Tunnelling Fan
Project: Quotation No:
Customer: Calculation ID:

5xAVH71. 710 mm 50 Hz n = 2980 rpm

ß kW Type ß kW Type
32º 5x7,5 AVH71.7.2.8/50Hz 48º 5x22 AVH71.22.2.8/50Hz
36º 5x11 AVH71.11.2.8/50Hz 52º 5x25 AVH71.25.2.8/50Hz
40º 5x15 AVH71.15.2.8/50Hz 56º 5x30 AVH71.30.2.8/50Hz
44º 5x18,5 AVH71.18.2.8/50Hz 60º 5x37 AVH71.37.2.8/50Hz

14 000

12 000

Operating point:
10,1 m3/s @ 9708
Pa, Power load: 123
10 000 kW, Blade angle 52º

8 000

6 000

4 000

2 000

56º 60º
44º 48º 52º
40º
32º 36º

0
0,0 2,0 4,0 6,0 8,0 10,0 12,0 14,0 16,0 18,0

Delivery (m3/s)
Scale 1:50

2 1 1 1 1
1 2 3
4

225 560 640 560 640 560 640 560 640 560 1249

450 1000 1200 1200 1200 1200 1200 1000 154

455 8304

955

Denna ritning gäller utan förbindelse.


This drawing may be subject to changes
without notice. 1 4 Anslutningsstos/Duct adapter GDA71 21 kg
1 3 Inloppskona/Inlett bell GIB71 14 kg
2 2 Ljuddämpare/Silencer GSC71 135 kg
5 1 Fläktenhet/Fan unit 532 kg
Ant. A Det.-nr
Dimension/Benämning Material/Ritn.nr/Art nr Anm.
Proj. nr. Datum Sign. Beräknad vikt Vägd vikt
Ritningen MAKULERAS efter avslutat projekt
2962 kg
Konstr. Ritad Kontr. Godk. Skala Ersätter Ersatt av

MN 1:20
Quotation drawing Filnamn Dat.

5xAVH71 Ritn.-nr

Nr Ant. Ändring och/eller medd.-nr Datum Inf. Godk.


5xAVH71 2009-05-1
Fläktstation/Fanstation 5xAVH71
Scale 1:50

1
2 1 1 2 3
4

225 560 640 560 640 560 1249

450 1000 1200 1200 1200 1000 154

455 5904
955

1 4 Anslutningsstos/Duct adapter GDA71 21 kg


1 3 Inloppskona/Inlett bell GIB71 14 kg
2 2 Ljuddämpare/Silencer GSC71 135 kg
3 1 Fläktenhet/Fan unit 532 kg
Ant.
Denna ritning gäller utan förbindelse. A Det.-nr Dimension/Benämning Material/Ritn.nr/Art nr Anm.
This drawing may be subject to changes Ritningen MAKULERAS efter avslutat projekt
Proj. nr. Datum Sign. Beräknad vikt Vägd vikt

without notice. Konstr. Ritad Kontr. Godk.


1900 kg
Skala Ersätter Ersatt av

MN 1:20
Quotation drawing Filnamn Dat.

2xAVH71 2009-05-06
3xAVH71 Ritn.-nr
Nr Ant. Ändring och/eller medd.-nr Datum Inf. Godk.
Fläktstation/Fan station 3xAVH71
GIA SwedVent Repair Sleeve
The repair sleeve is a fast and secure tool for repairing holes and tears of flexible ducting. The sleeve
is made from standard duct material and a longitudinal zipper is attached for closing the sleeve. The
sleeve is made approx 0.5% smaller than the nominal duct diameter which will allow the sleeve to be
really tight against the duct once the duct is pressurized. With the repair sleeve, the repair will be
professionally done and the leakage from any hole will be reduced to a
minimum. The repair sleeves are manufactured in standard lengths 1.0, 2.0, 3.0 and 5.0 m. Other
lengths will be manufactured upon request.

Determine Unhook the


the length of suspension
the hole. hooks which will
The repair be covered by
sleeve the repair
should cover sleeve.
the hole with
at least 0.5
m margin.

Wrap the Cut a hole in


repair sleeve the repair
over the duct. sleeve for
Make sure the each
hole is well suspension
covered by the hook using a
sleeve and the knife.
zipper is at
least 0.5 m
away from the
hole.

Pull the Close the


suspension zipper and
hooks through the repair is
the holes and finished.
hook them
back onto the
suspension
cable.

GIA industri ab - Box 59 - SE 772 22 GRÄNGESBERG, Sweden


E QUIPMENT FOR MINING AND TUNNELLING
Phone +46 240 797 00 - Fax +46 240 797 25
E-mail: info@gia.se - Internet: www.gia.se
GIA SwedVent Flexible Ducting - Technical specification
General: All seams and other joining works are fully welded (vulcanised) 40 mm wide. No sewing. Suspension hooks are welded to the fabric at
a distance of c/c 0,75 m. On duct diameters >Ø1800 mm, two parallel lines of suspension hooks are mounted. Coupling A - GIA
SwedVent ZIP-joints: Both duct ends made with a split zipper (plastic zipper) of heavy duty PVC-type. Protection-sleeve which on the outside
hides the zipper and on the inside seals the joint according to the principle ”the higher pressure the tighter joint”. With ZIP-joints, the ducting is
delivered on standard pallets regardless diameter. Coupling B - GIA SwedVent steel clamps: One end of each duct length is fitted with a steel
ring, vulcanised to the fabric. One steel clamp made of galvanized 1,5 mm steel with locking device (threaded crank) closes the joint.

Every duct length is marked with information regarding quality, length, diameter, max allowed working pressure and manufacturing date.

* "RS" stands for Rip-Stop. The base fabric is made with an


enhanced yarn which dramatically increases the tear strength. Titan Airolite Titan Airolite
This feature eliminates the ducting to further-tear longitudinally FR-RSX* FR-RSX* FRA-RSX* FRA-RSX*
under normal conditions. (yellow) (yellow) (black) (black)

Base fabric Polyester


Yarn thickness (dtex) 2200/1430 3300/1100 2200/1100 3300/1100
warp 3,5 (x1430) 3,5 3,5 (x1430) 3,5
Yarns/cm
weft 3,5 (x2200) 3,5+1 3,5 (x2200) 3,5+1
Coating Plastizised PVC
Tensile strength (N/5 cm) warp 2400 1400 2400 1400
(DIN 53354) weft 3000 1700 3000 1700
Tear strength (N) warp 550 270 550 270
(DIN 53363) weft 750 340 750 340
Total weight (gram/m2) (DIN 53352) 600 500 600 500
Flame resistance (DIN4102-B1) yes
Cold crack (DIN 53361) -30 C
Resistant against rotting, humus acid, diesel- and nitrous gases, UV-
Environmental resistance
light
Conductivity (ISO 284) ----- -----
1x106Ω 1x106Ω

Diameter (mm)
400 98,0 56,0 98,0 56,0
500 78,4 44,8 78,4 44,8
600 65,3 37,3 65,3 37,3
700 56,0 32,0 56,0 32,0
800 49,0 28,0 49,0 28,0
900 43,6 24,9 43,6 24,9
1000 39,2 22,4 39,2 22,4
1100 35,6 20,4 35,6 20,4
1200 32,7 18,7 32,7 18,7
1300 30,2 17,2 30,2 17,2
1400 28,0 16,0 28,0 16,0
1500 26,1 14,9 26,1 14,9
1600 24,5 14,0 24,5 14,0
1700 23,1 13,2 23,1 13,2
1800 21,8 12,4 21,8 12,4
2000 19,6 11,2 19,6 11,2
2200 17,8 10,2 17,8 10,2
2400 16,3 9,3 16,3 9,3
2500 15,7 9,0 15,7 9,0
2600 15,1 8,6 15,1 8,6
2800 14,0 8,0 14,0 8,0
3000 13,1 7,5 13,1 7,5
Note: All specifications are subject to changes without notification.
Standard technical specifications GIA SwedVent high pressure tunnelling fans with accessories

FAN MODEL AVH63 AVH71 AVH90 AVH100 AVH112 AVH125 AVH140 AVH160 AVH180 AVH224

Motor F-class, IP54, 400/440 V, 50/60 Hz


Nominal 132-500
9-25 kW 11-37 kW 37-90 kW 45-110 kW 9-37 kW 45-160 kW 45-160 kW 75-315 kW 132-500 kW
power kW
Impeller 1000/1200
3000/3600 rpm 1500/1780 rpm
speed rpm
Bearings SKF
Bearing lubri- SKF "auto-lubricators system 24" on casing outside
cation
Ø1000
Ø380 mm, Ø380 mm, Ø560 mm, Ø560 mm, Ø560 mm, Ø800 mm, Ø800 mm, Ø800 mm,
mm, Ø1000 mm,
Impeller hub cast welded welded welded cast cast welded welded
welded welded steel
aluminium steel steel steel aluminium aluminium steel steel
steel

Impeller 10 pcs, cast aluminium, adjustable at


8 pcs, cast aluminium, adjustable at stillstand
blades stillstand

Gap between
blade top and 1,5 mm 1,5 mm 1,5 mm 1,5 mm 2,0 mm 2,5 mm 2,5 mm 3,0 mm 3,0 mm 3,0 mm
fan casing

Casing inner
Ø 630 mm 710 mm 900 mm 1000 mm 1120 mm 1250 mm 1400 mm 1600 mm 1800 mm 2240 mm

Fan casing
5 mm 5 mm 6 mm 6 mm 6 mm 6 mm 8 mm 8 mm 8 mm 10 mm
thickness
Casing anti-
rust 60 µ acryl primer + 100 µ acryl top layer
protection
laser-cut,
Casing
8x50 mm, laser-cut, 10x60 mm, welded laser-cut, 10x70 mm, welded
flanges
welded

Turbu-lence
Guide vanes welded to inside casing + 5 straight longitudinal "fins"
elimi-nation

CE-marking yes
Perform-ance
test full test before delivery, capacity measure-ments

Allowed
< 2mm/s
vibrations

MODEL GS63 GS71 GS90 GS100 GS112 GS125 GS140 GS160 GS180 GS224

Inner Ø 630 mm 710 mm 900 mm 1000 mm 1120 mm 1250 mm 1400 mm 1600 mm 1800 mm 2240 mm

Outer Ø 790 mm 870 mm 1060 mm 1160 mm 1280 mm 1410 mm 1560 mm 1760 mm 1960 mm 2400 mm

Length 1000 mm 1000 mm 1200 mm 1200 mm 1200 mm 2000 mm 2000 mm 2400 mm 2400 mm 3000 mm
Casing
laser-cut, 8x70 mm, welded laser-cut, 8x80 mm, welded
flanges
Casing
3 mm 3 mm 3 mm 3 mm 3 mm 3 mm 4 mm 4 mm 4 mm 5 mm
thickness
Sound
absorbing Heavy mineral wool
material

Self support-
ing to fan yes
casing

Casing anti-
rust 60 µ acryl primer + 100 µ acryl top layer
protection
centre
"Super centre baffle, l=800 centre baffle, l=1000 mm, Ø550 centre baffle, l=1800 centre baffle, l=2200 baffle,
silencer" mm, Ø380 mm mm mm, Ø640 mm mm, Ø640 mm l=2500 mm,
Ø640 mm
MODEL GIB63 GIB71 GIB90 GIB100 GIB112 GIB125 GIB140 GIB160 GIB180 GIB224

Intake "Bell shaped", pressure turned

Casing
2 mm 3 mm
thickness

Protect-ion
grille "spider
net model"

MODEL GDA63 GDA71 GDA90 GDA100 GDA112 GDA125 GDA140 GDA160 GDA180 GDA224

Length 150 mm 150 mm 150 mm 150 mm 150 mm 150 mm 200 mm 200 mm 200 mm 200 mm
Casing
3 mm 4 mm
thickness

Ø9 mm ring welded to adapter end for securing ducting

Nominal
11-500 kW
power
Electrical
400/440 V, 50/60 Hz
supply
Adjust-able
250 rpm up to full speed
fan speed

Protec-tions motor current, short circuit, phase failure, over- and under voltage

Operating
LED-display with control buttons mounted on outside casing door
controls

Cooling By cooling fan


Capsuling IP 21
Standard
extra All circuit boards laquered for protection against moisture and dust
protection
CE-marking yes
Others The inverters fulfil the EU-regulations for start of electrical equipment
Optional Inverters built in in an IP54 cabinet. Circuit breaker, automatic fuses, cabinet heater are also optional.
Optional EMC-filter
Nominal
11-132 kW
power
Electrical
400/440 V, 50/60 Hz
supply
Possible fan
Two-speed (half/full)
speed

Protec-tions motor current, short circuit

Operating
Control buttons mounted on outside casing door
controls
Capsuling IP 54 cabinet
CE-marking yes
Others The starters fulfil the EU-regulations for start of electrical equipment
Optional Circuit breaker, automatic fuses, cabinet heater
Optional Cabinet heater

Nominal
11-132 kW
power
Electrical
400/440 V, 50/60 Hz
supply
Possible fan
One-speed
speed

Protec-tions motor current, short circuit

Operating
Control buttons mounted on outside casing door
controls
Capsuling IP 54 cabinet
CE-marking yes
Others The starters fulfil the EU-regulations for start of electrical equipment
Optional Cabinet heater

Das könnte Ihnen auch gefallen