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07 UP AND COMING
CALENDAR OF EVENTS FOR THE
BY MIKE WOODHOUSE.
NEXT MONTHS.
38 ENGINE REVIEW – PB .33
THE HIGH QUALITY SMALL DIESEL
08 WESTON MODELS
ANDREW BODDINGTON VISITS THIS
TRADITIONAL MODEL SHOP, THE
MANUFACTURED BY PETER BURFORD
IS REVIEWED BY BRIAN WINCH.
Doolittle Mill, Doolittle Lane, Totternhoe,
Bedfordshire LU6 1QX, England
16 OPTIMISING SUPERCAPS
CAPACITORS FOR SMALL MODELS
AND HOW TO SELECT THE BEST
AT EARLY PRODUCTION MODEL
ENGINES IN CANADA.
Email: editor@aeromodeller.com
Publisher: Alan Harman
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Office Manager: Paula Gray
POWERTRAIN, BY BOB LEE.
56 DIY LASER CUTTING Advertisement Manager: Sean Leslie
Editorial Design: Peter Hutchinson
PART 2. BRYAN GOSTLOW SHARES
& Alex Hall
20 SWR ARIZONA
THE SONORA DESERT USA IS THE
VENUE FOR THIS FF DURATION
HIS EXPERIENCE OF LASER-CUTTING
BALSA. Advertisement and circulation:
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H
HEA
AN G
R
A
D
R
AT THE
D O O RS
End of an Era
A
fter over 50 years in business, it is sad to report products in the near future, but I have no clarification on
that Solarfilm has closed. In early February Andrew this at present. It would be nice to think that an enterprising
Hardman, son of Derek the founder, circulated the manufacturer somewhere in the world might buy the rights to
letter you see here to announce that they would no produce the unique coverings that Solarfilm developed, but I
longer produce Solarfilm Products. It seems that won’t hold my breath.
the changing nature of much modern aeromodelling (particularly As ever it is the “best of times and the worst of times” for
RTFs and foam) has meant that the business is not viable, and traditional aeromodelling; we have never had so much choice
Andrew Hardman has taken the decision to retire. with a larger variety of products (new and used) than has ever
I know that alternatives exist for some of the products, but been available before, all at the click of a mouse, but many
at their peak Solarfilm was immensely innovative introducing a long-term certainties are disappearing. I salute Solarfilm as a
wide range of coverings to suit models of all sizes. Talking to great UK aeromodelling institution and wish Andrew Hardman
other modellers I know that specifically Solartex and Litespan and his family a happy retirement.
will be missed.
A look at the Solarfim website www.solarfilm.co.uk seems Regards, Andrew Boddington
to suggest that there will be some direct sales of remaining editor@aeromodeller.com
Photo from November 1967 showing Tony Spillane, Julian Driver, Nick Harrison and Mick Large who were then pupils at St Thomas Aquinas RC
Grammar School, Leeds. You will undoubtedly recognize many of the models including the single channel DB Sub-Mini held high!
Framlingham Castle as it is today. (Photo courtesy of Wikimedia Commons by Squeezyboy)
Don Watson is
developing this
large (approx. 1/5)
scale RC model of
the Stipa Caproni.
www.seqair.com
UP & COMING
and you should check before travelling in case of change. For future inclusion of
your events, please send an email with date and details of the event in a format
similar to those shown below to editor@aeromodeller.com
Hidden Gems –
Weston UK, Traditional IC Engine Manufacturer and Supplier
I
Andrew Boddington visits Alan Greenfield of West engines and Weston Model Centre.
have been meaning to visit Alan model shop with models hanging
Greenfield for quite a time as I from the ceiling and display cabinets
keep coming across his West full of engines – I was immediately
engines along with other engines transported back to realms of my
he has supplied. Given the small youth! Yes you can find the latest
size of his manufacturing operation a electric power systems and drones
high proportion of West engines can for sale, but the traditional modeller is
be seen in the control line circles at particularly well catered for.
Old Warden, particularly for Carrier Alan Greenfield is passionate about
Deck and Weatherman Speed. He model IC engines in all their guises,
must be doing something right! Early and I spent an informative morning
in January the opportunity arose to learning about many aspects of his
visit the Weston Model Centre shop at business and his development of
Tydenham in North Kent and meet with engines. The West marque is Alan’s
Alan and his two assistants. own brand and production, but I was
Walk in to the shop and you will surprised (and pleased) to learn that
immediately know this is a ‘proper’ he is the owner of ED engines. He
Alan Greenfield is a mine of information about all things to do with IC engines, whether normal
configuration or the more esoteric.
can still supply new, boxed aircooled Magnum, Webra, AP, as well as West repair, then only parts and return postage
3.46cc Super Hunter RC diesels as well engines in aero, marine and other to pay.
as similarly sized ED marine engines. I configurations. Their own brand Genesis One project that Alan is rightly
couldn’t resist acquiring a Super Hunter Exhausts has tuned pipes and silencers/ proud of was the development of the
which will be reviewed by AeroModeller mufflers, including a made to order Curare Special 0.52 ci glow engine for
in a future issue. If you have a later ED service for that difficult cowled engine, Schweighofer of Austria www.der-
diesel which requires spares or repair it is perhaps for a scale model. Weston schweighofer.net. They wanted a retro
worth getting in touch with Weston UK to UK offer an engine repair service for looking motor for ARTF reproductions
see if they can help. any make of engine - prices starting at of the Curare 1970’s RC Aerobatic
Weston UK can also supply RCV, £30.00 for inspection, fault diagnosis and Model they were producing with Hanno
There is a large range of water cooled ED Still manufactured, the Super Hunter diesel can The Curare Special was developed by Alan from
engines, but the Super Hunter is the only air- trace its lineage back to the 1950’s. Look out for a the West T52 engine for use in an ARTF version of
cooled model. review in a future AeroModeller. Hanne Prettner’s Curare.
Alan has been experimenting with crank web A more recent development of the crank web induction engine is being trialled in this hydroplane.
induction as a way of increasing the intake of air Alan’s inventiveness is not only applied to the engine; most hydroplanes have two outrigger sponsons
and improving performance without the need to but Alan has designed his boat to work with one together with a modified hull.
enlarge the crankshaft. This is a developmental
40 sized engine.
Prettner. They modified a West 0.52 T to induction engine with tuned pipe, fitted performance available from traditional
look more like an original 1970’s motor. in a hydroplane – it is showing plenty configuration West engines prepared for
Hanno Prettner assessed the engine and of promise. Weatherman Speed has been utilised by
reckoned it had more performance than So why are West engines proving David Finch to set Class 7 (using West
his original 0.60 engine, yet it is smaller popular with control line flyers? Special 52) and Class 5 (using West 30)
and lighter. reverse rotation West glow engines are world records.
being used by Carrier Deck control line So if you are a lover and user of
Crank Web Induction Engine competitors. The reverse rotation has model IC engines, get over to Weston
Typical of Alan’s ability to look at the advantage that when throttled back UK (it is an ideal stop off on the way to
engineering conundrums with a unique for flying slowly the direction of torque holiday destinations such as Whitstable,
perspective is his development of a helps keep the flying lines taught. A Canterbury or Margate!) Alan Greenfield
crank web induction glow engine. There ‘pusher’ prop is required and you must isn’t always in the shop, so do check
is a problem with a traditional crankshaft remember to start the engine clockwise! before travelling if you specifically want to
induction engine if you want to improve Elsewhere in CL Vintage Speed the high talk with him. www.westonuk.co.uk ●
performance - you have to put a bigger
crankshaft in if you want larger induction
for the same number of degrees rotation,
which means a bigger bearing, heavier
weight, etc. If you use the outer diameter
of the crankweb you get a longer
opening for the same number of degrees
(the crankweb being significantly wider
diameter than the main crankshaft).
The early development engine shown is
aimed at car use and has its exhaust is
at 45% and facing forwards – this helps
with the gas flow through the ports on
either side of the main bearing, picking
up the gas lower in the crankcase and
The Tuned by West Magnum Four Strokes have changed heads giving them approximately 20% more
making the flow more efficient. Also power, and modified carburettors installed directly to the head giving them snappier throttle response
shown is a more recent crank web and easier starting, eliminating flooding when inverted.
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Scale Matters
Bill Dennis on the latest scale kits and builds.
Vintage Model Company front end. The full PC10 or PC12 I built in a fair bit of down and
Sopwith Triplane (argue amongst yourselves) scheme is sidethrust but in case it needed to be
This latest offering from the Vintage a bit drab. There was at one point the changed, the front end was just tacked
Model Company, and designer Andrew possibility of including the big tail on together. The top and bottom wings
Darby, appeared just before Christmas the plan but as there isn’t a square inch stayed perfectly flat but the middle
and I was quick off the mark to order to spare, I guess it was not possible. In ones inexplicably curved a little, and no
one. I am not going to discuss it in depth any case, it is an easy job just to enlarge amount of steaming and weighting down
because other models in the range have a three view and build directly over it. has cured the problem. I should
been reviewed and if you built one, this is There is plenty of spare wood in the kit. re-cover them.
the same. The philosophy of these models is I prefer the appearance of a sprayed
I decided at an early stage that I would to produce a modern, well-engineered finish (Flair/Spectrum PC10 and cream)
convert it to Telco CO2. I had done the take on the Veron and Keil Kraft kits. In which, as a matter of interest, added
same with my SE5 with good results and this case the Triplane parallels the Veron only 0.6g. For the first time, I used all
I enjoy flying it more than with rubber. example; I built one of those, with the the paper markings for the roundels and
I also wanted to build an early version sparless wings which, when covered, rudder. I have been a bit sniffy about
with the Pup tailplane; partly because I adopted an extreme banana-curve. them in the past but I was wrong. I found
think it looks nicer and also because the These wings have wisely been given a that if I soaked them in water and applied
aircraft so fitted have a silver/aluminium top spar. a thin coat of RC Modeller’s Glue, they
sat down neatly over the top surface. the original SMAE Model Flyer in the 80s. like most low-wingers; just when it looks
Even the rudder went well, with multiple Like many of Mike’s models, it was made like it will go, it winds in. Having tried
little cuts 1mm apart allowing the edges of thin, pre-doped and decorated paper all the trimming wheezes he has come
to stick down without fuss. Neither the applied over a minimal balsa structure. to the conclusion that lowering the CG
Triplane nor Camel schemes in the kit A drawback of the technique is that it significantly is the only solution. Heavy
feature fuselage roundels but these have has to use straight lines but with care the wheels have always been recommended;
now been included on the VMC website results can be remarkable. In fact the first for the Nate it was a heavy bomb that did
for those who want different markings. time I met Mike he was holding a paper the trick and it will be a heavy fuel tank
Assembly went well and the wings Mitsubishi Claude… for the Claude. Power will be a Mills 1.3
lined up perfectly, thanks to the jigs again, inverted to also keep the
supplied. Rigging wires add greatly to Mitsubishi Claude weight low.
the strength. As I write, snow is falling; Ivan Taylor continues to churn out scale
not exactly conducive to CO2 tests so models at a startling rate. He is taking a Eddie Riding Trophy
I shall have to be patient. I could try break from fast jets and has produced Thanks to a lot of work behind the
it indoors but I know for certain that I this magnificent Mitsubishi Claude. You scenes by John Minchell and others
would return with a tangle of wings. It’s will recall his Nakajima Nate, and this in negotiation with the BMFA NW Area
a very attractive model and well-worth one is very similar in size and layout. I who used to run the Woodvale Rally, the
spending a lot more time and care on have watched Ivan wrestling with the Eddie Riding event is to return. It will be
than I did. I’m not sure a Telco will be trimming of the Nate which performs held at the SAM35 Vintage and Retro
“man enough”, but we shall see.
Bird Dog
On a similar theme, Andrew Darby has
been busy on his next project for the
VMC; a Cessna Bird Dog, which I saw at
a recent indoor meeting. This is quite a
contrast in complexity to the Triplane. It
has plenty of character and is extremely
attractive; this one is finished in green
tissue and will be the subject in the kit
but there are plenty of other schemes
available. I can confirm that it flies
beautifully – very slow and stable despite
the scale dihedral – possibly due in part
to its low drag compared to some other
high wing designs.
13
Nationals at Buckminster Lodge on July If you have not been to Buckminster, it competition. This is one of those events
7th and 8th. There will be separate scale is a nice site, similar to Old Warden, but that penalise a painted finish. Normally I
competitions for IC Power, CO2/electric, I strongly recommend that diesel models would never compromise a model for the
rubber and jet (Rapier/Jetex/DF) all run in particular have some sort of engine sake of adhering to rules but I thought it
to BMFA rules. Also there will be the timer to avoid disaster; there are trees. was time to improve my covering skills
Eddie Riding Designs competition which which have become a bit slapdash,
I outlined last month. More details later, Fairchild Argus particularly as I had acquired a quantity
or make sure you are on the FF scale This model is now nearly finished. of coloured Modelspan. It is certainly
email list by contacting me at It was built as a sport-scale model very much more difficult to make a good
billdennis747@aol.com specifically for the Eddie Riding Designs job of an unpainted model because all
tissue joins and overlaps have to
Your columnist’s
Fairchild Argus be good.
built for the With the exception of the tail surfaces,
upcoming Eddie
Riding Designs. I first covered the model with polyester
It is finished in tissue in the interests of puncture-
the original AM
colour scheme. resistance. I like this material as it is very
easy to apply and shrink but you must
remember to put it on shiny side out. I
use it on smaller diesel models and also
the fuselages of rubber duration models
On the fuselage, I began with the most
difficult part – the top of the fuselage.
This has a lot of double curvature and
of course there is nothing to be gained
by trying to put it on wet. I don’t like
messing about with strips so I just
slapped on one big piece of polyester
tissue to see what would happen. There
This new kit from Mike Midkiff is a Rumpler CI which would be a strong Another Midkiff design is this Grumman Guardian – looks like it means
contender for Kit Scale. business.
15
OPTIMISING
THE SUPERCAP
POWERTRAIN
I
Part 1. Bob Lee explains how to get the best out of this small model power source.
n the August 2017 edition of AeroModeller I explored the subject of combinations of motor and supercap (I’ll also refer to them simply as
charging supercaps (the new generation of electronic capacitors). ‘capacitors’) for different types of free flight model, from slow flying
These can be used as alternative power source to batteries for small indoor types, through to outdoor sports models and possibly even
free flight models. Charging the supercaps is of course only a part of outdoor ‘duration’. From my results, I believe that supercaps can offer
the story, the supercap then needs to power an appropriately sized solutions for all of these, given the right powertrain.
model via a suitable motor and prop. I’ll use the term ‘powertrain’ to Supercaps are available in a wide range of values, measured in
describe the combination of supercap(s), motor and prop. Farads(F), but I have limited these tests to capacitors in the range of
Most importantly, you need a well balance powertrain, there is no 10F to 50F. These are all easily charged in the field with simple chargers
point in a small motor being used with a too large a supercap in an based on AA cells (see my article, August 2017). In order to charge
unsuitable sized model. Although many people are having a lot of larger capacitors than these in any reasonable time (remember they
success (and fun) from a ‘build it and see how it flies’ approach, my aim have to be charged before each flight) then a power source is required
is to put it on a more scientific footing to optimise the performance. which can supply large currents (several amps) and a dedicated charger.
I have been doing extensive testing to try to identify suitable This all goes against the idea of supercaps being easy to use. In any
case, 50F capacitors can pack a significant amount of power, as I will on their data. Values that I measured were:-
show.
The supercaps used were all from Maplin (www.maplin.co.uk) and 6mm motor 2.2 Ohms
manufactured by Nesscap. Part numbers are: 7mm motor 1.3 Ohms
Maplin Part number Nesscap Part number 8.5mm motor 0.7 Ohms
10F, 2.7V N49QQ ESHSR-0010C0-002R7 Dual 7mm 0.65 Ohms (two 7mm motors in parallel)
25F, 2.7V N50QQ ESHSR-0025C0-002R7
50F, 2.7V N51QQ ESHSR-0050C0-002R7 The props used were the readily available GWS (or ‘GWS like’) units, 4
x 2.5, 5 x 3 and 6 x 3. The 4 and 5- inch props have the same hole size
Supercaps from other sources may well also be suitable but be aware and are a push fit onto the motors. The 6- inch prop for some reason has
that not all are capable of handling the currents involved, so the max a smaller hole and isn’t an easy fit. The 8.5mm motor that I tested had a
current rating will need to be checked. different prop mounting arrangement that allowed me to use the 6-inch
prop with a suitable adaptor.
Test Process One important aspect of supercaps is the voltage decay. You don’t get
For these measurements and to ensure consistent results, the capacitors constant power, it falls rapidly at first then the rate of decay slows down.
were charged using a constant current charger. This charger monitors the For this reason there is little point in just making static measurements. I
charge voltage and terminates the charge when the target voltage has built a test jig that allowed me to measure thrust, voltage and current and
been reached. It can charge single capacitors or two in series. Simpler to be able to plot these over time. A diagram of the test jig is shown in fig
charging solutions, such as I described in my previous AeroModeller 1. The motor under test is mounted on the end of a swinging arm, pivoted
article, will provide practical field charging for either single or series at the far end on a ball race for low friction. Thrust from the running motor
capacitors and will provide similar results. produces a downward force on the end of the arm. Halfway along the
In order to provide a range of solutions, I tested various sized motors. arm is a screw head which bears down on a device called a load cell. This
These were all geared units based on coreless motors of 6, 7 and 8.5mm produces an electrical signal in response to the force on the end of it.
diameter. They are manufactured by AEO RC and I bought mine from A bunch of electronics records the signal from the load cell (thrust),
HobbyKing (www.HobbyKing.com). They can also be bought direct from the voltage across the motor and the motor current. These three reading
AEO RC. To confuse the issue, HobbyKing seemed to have changed are taken, twice a second, for the duration of the motor run which was
the part numbers since the work that I did. The original GPS prefix has fixed at 2 minutes. They are sent to a PC via a USB link. The readings
changed to EPS. The motors that I tested were the GPS-6, GPS-7, GPS- appear on the PC screen as long list of numbers. I cut and paste these
8.5. I also tested the DEPS-7S which is two of the 7mm motors driving into a spreadsheet where I weave some mathematic magic to produce the
the same prop. graphs shown later.
A good indicator of the usefulness of a motor for this application is
its resistance, this is what you will measure if you put a multimeter set Shared Learnings…
to ohms across the motor. A high resistance motor will give a lower Before discussing the results and what can be deduced from them, I
power for a long time, a low resistance motor, higher power for less time. would like to share a couple of lessons learnt during the exercise. The first
Unfortunately neither AEO RC nor HobbyKing quote the motor resistance is motor mounting. Particularly when using series connected capacitors
17
19
Range of Classes
The event is run over 3 days covering the
myriad of AMA/NFFS classes plus a full
schedule of FAI events. Looking around I
surmised that the entries were down a bit on
previous years - I discovered that one or two
of the regulars were laid up with flu; seems
that the same issues as the UK this winter are F1A by the winner Jim Parker had novel turbulator system.
also happening in the US. The AMA/NFFS
classes differ from those we fly in the UK with
a predominance of heavy duty power models
with the “Satellite” and its variants ruling the
roost. Ken Kear who runs “Satellite City” has
versions in a multitude of sizes.
This report is centre around the FAI events
in which I participated. The event was
declared as being for 5 flights with no long
first round max. The flying day is short with
the earliest possible start time being 08:30
and a conclusion needed by 17:30 sunset - a
sufficient but not an excessive time window.
The first day started with steady conditions
Visiting light aircraft were an unusual sight for Charlie Jones with elliptical outer-winged F1B.
with a light drift from the South East with this Brit.
21
Tiffany O’Dell’s F1B. Tiff’s models are always pink! Jerry Murphy with E36/F1S Glen Schneider with one of the many massive
power models.
Mike Pykelny and F1G - started well then had problems. Organiser Peter Brockes takes time off with F1G. Geralyn Jones took 2nd place in F1G.
Ken Kear with a mini “Sailplane” rather than his One of the many Satellites – this XL. Ray Boyd assisted by his daughter with a “Double
usual mighty “Satellite”. Feature”.
23
Wooden
Fuel Tanks
Richard Preston uses the April issue to describe his wooden
wonders. Fueling not fooling!
M
any years ago I returned a bit so a power pod was the only answer, time of about five minutes. This would
to aeromodelling after a and as this was a long time before electric be sufficient to get the model up to a
long layoff for all the usual power it had to be a small diesel. The only reasonable height for a decent flight. Once
reasons; I had the calling engine that I had left was an old ME Heron the tank capacity had been established
once more and decided so that was used. Nowadays it is easy to by doing a fuel consumption test on the
to get back into the hobby. I still had my mount an electric motor on the nose of a engine I was able to work out the size
old Fleet RC gear so after a new set of model but back then the option of power of the tank. The materials used on the
batteries I was ready to go - but what pod on top of the wing was popular as first tank were 1/16” ply, 1/32” ply, 1/8”
to build? An old copy of AeroModeller it was usually detachable and there was diameter copper tubing and thin brass
provided the answer in a 60” span glider much less goo left on the model after each sheet for strengthening around the tube
called ‘Orange Box’. This was a traditional flight. This was the route that I chose. exits. I have since done away with the
two channel model and just the job for me Making the pod was easy but where do brass sheet as I now use brass washers
to get back into some simple RC flying. I I obtain a small tank and how do I mount which I have found produces a better, less
was still serving in the RAF at that time so it in a nice slim line pod? I didn’t relish fiddly job. A lot of modellers have initially
flying sites were not a problem. The only the idea of making a bent metal tank. I been sceptical about wooden tanks but I
problem was how to get the model up in then decided to make my own tank out have made about a dozen over the years
the air on my own. Bungees frightened me of thin ply which would give a running and none of them have leaked… honest!
Now I don’t use them for all of my models
as it is a lot easier to fit a proprietary
nylon tank in most cases, but if space or
convenience is a problem then a bespoke
wooden tank is an option.
Not all of us are sufficiently confident
enough in their own soldering ability to
make a brass tank that would be leak
proof. The advantage of a wooden tank
is that it is light, it is easy to make and if it
does leak it is usually easy to seal up by
applying a coat or two of fuel proofer over
the affected area after a clean-up. What of
my Orange Box then, how did that fare?
Very well is the answer as it gave me lots
of good RC flying on my own until I could
build a conventional model with a modern
RC glow motor. It is now long gone but
the original tank is still knocking around
in my fuel tank collection box and it never
leaked.
Since then I have built quite a few
Richard Preston made a custom wooden tank for his own design Chummy 2 channel RC model. Engine diesel-powered models using these tanks
running time about eight minutes. and they have all performed well and there
Construction
The basic tank consists of a 1/16” ply
base and top with 1/32” ply sides and end
pieces (or metric equivalent). I must point
out that accuracy in cutting the ply is very
important to minimise the risk of leaks and
the use of epoxy (I’d recommend good
quality slow set epoxy – Editor) for all the
wooden joints is highly recommended.
• Cut the 1/16” ply base and top to size
making sure that the edges are square to
each other.
Figure 1. Typical tank layout and pipe fixing.
• Cut the two 1/32” ply end pieces to
the same width as the ends of the base
and to the required height. • Make sure that the tank top piece is Gradually increase the size of the holes
• Cut the two 1/32” ply side pieces over an accurate fit on top of the tank base using a bigger drill each time until you
size by about 1/16” on both the length and between the two upwardly extended sides reach a hole diameter that is a tight fit
height. This can be trimmed back later but do not glue in position at this stage. for the pipe. This drilling method greatly
when assembled. • Mark out where you want the pipes to reduces the risk of splitting the ply. Take
• Glue the end pieces to the base exit the tank but do not position the holes your time and don’t force the drills through
followed by the two sides using epoxy too near the edge as this could split the ply.
adhesive. Check for squareness and the ply. • Cut the copper tube to length noting
lightly clamp together. I use elastic bands, • Now the important part - the that the fuel feed pipe for the carburettor
especially those little loom bands which plumbing. I now use 1/8” diameter copper goes to the back of the tank. The fill/vent
were all the rage with youngsters a couple tubing for the pipe work and M3 brass pipe only need go through the top of the
of years ago. Note that the top of the washers for the pipe fixings. tank and the choice on whether to have
sides are higher than the end pieces as • Starting with a small drill about 2mm individual pipes for both fill and vent is up
this provides a better location for the top diameter, carefully drill through the top to you.
panel. Leave the adhesive to cure. Refer piece at the marked positions. I find a • Chamfer the ends of the pipes and
to diagram for tank layout. small pin vice to be ideal for this job. remove any swarf.
Early version on left with brass strip. Latest tank on right which was View of tank with pickup pipe and fill/vent in top. Note the mounting flange
mounted across the fuselage with the lower feed facing towards the engine. built into the base of tank.
25
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W
designed and built by Spencer Willis, and the plan was drawn by Walt Hodkinson.
e all know, don’t French who invented Coupe d’Hiver Rene Jossien introduced the Aile Basse
we? That low wing (Winter Cup) back in the late 30’s also “Wing Low” models.
aeroplanes don’t fly developed many exotic designs. The The annual “Coupe d’Hiver” now
as well as high wing models of Marc Cheurlot (1923-2002) held at Viabon near Chartres in France
aeroplanes. It is a illustrate this point (try searching online every February includes an Aile Basse
case that free flight duration models for Marc on the pages of the French class. Over the years the AeroModeller
have wings at least on top of the AAAA - Association des Amateurs has published a report detailing the UK
fuselage or mounted on a pylon. The d'Aéromodèles Anciens). In addition, participation in the event. I’ve flown in
Again starting at the centre, tape the sheet to the mandrel working out until The final taped boom is left to dry.
the other end is reached.
the various additional classes, but on P30 and Vintage Wakefield models and was necessary to not show the inner left-
the day of the major event - the Coupe this is my first diversion into F1G (that’s wing panel (although you should be able
d’Hiver contest - I’ve had nothing to the FAI nomenclature for the to build the left panel over the shown
fly. I didn’t want a vintage or full blown C d’H class). right inner panel, remembering to reverse
modern model, so what to do? I’ve Flying the low wing model presented the position of wing tubes and outer
always been intrigued by the low wing some new but surmountable challenges. panel!) Also, the full length of the 1/32”
class models, so why not try one? Winding was an issue in that the motor tailboom is truncated, but the overall
What to fly? There are no plans peg is above the wing. The model has length of 610mm / 24” is given.
that I fancied. The original model by thus to go into the winding stooge
Jossien, being vintage, held no appeal upside down! The fin then catches in Low Wing, High Glide
for me. What to choose? Spencer the stooge and timer pins fall out… How does it fly? The first observation
Willis, who lives local to me, flies an A few modifications to the system was that the glide was superb (as is
excellent stick and tissue Coupe. So, a were required. The next issue was the the standard Willis Coupe model) and it
discussion ensues, can we make a low launching, holding the fuselage above holds the lightest of good air very readily.
wing version? The answer was yes and the wing is not easy (as that is where The power trim was easy to sort, once
“Fluke”, the model presented here, is the motor peg is) and the wing must be launching had been mastered - I still
the result. manoeuvred whilst holding the prop. My need to practice getting my hand away
arms were not long enough (OK a gorilla quickly. I failed to do this on my last flight
Simple Evolution would cope with it!) - to make this ready at Viabon in 2017 when I caught the tail
Spencer simply moved the wing to the for launch ‘underarm’ movement easier and knocked it out of place, the model
underside of the fuselage and provided we reduced the wing span by a couple was in good air but the trim was spoiled.
a built-up motor tube instead of the of panels. The reduction in span has had This cost me 2nd place in the overall
usual tube. The first confession is that no effect on performance, but the plan classification which would have been a
Spencer built the model, utilising a shows both options. good result against all the latest up to
few suggestions from me. The second To fit the free full-size plan on to three date kit. But as they say in France “C’est
confession is that I’ve only ever had F1B, A3 sheets in this issue of AeroModeller, it la vie”!
29
Cut through the tape with a sharp knife after the boom has dried. With the boom having been cut and removed from the mandrel the join
can be carefully glued with cyanoacrylate/superglue. Take care to ensure a
correct fit with no twist or other distortion in the boom.
Trimming was basically easy a shim right/right power/glide. When I get time, I should be constructed in the following
of up elevator on the tail little side thrust will do a bit more work on it. way. Find a suitable piece of 1/32” sheet,
and a Gurney strip along the fin and the medium grade that bends easily across
model was sorted in a couple of flights. Build Tips the grain, with no hard streaks, and cut it
More flying and pushing the number of Building is as for a normal stick and to size. Check the circumference of the
turns and I reckon a good regular flight tissue model except for the tubular rear large and small ends of your mandrel -
time would result. The model is flown fuselage. Spencer advises that the tube Spencer uses the small end of a two-
31
PB 0.33cc
MICRO DIESEL
I
Brian Winch puts this quality small diesel engine from Australia
through its paces
am borrowing a little space here from suburb of South Australia somewhere near senior modellers when your model could
“Mr Power Trip” Maris Dislers, our where Maris lives… I wager he knows about be tied on your back (with string) while
(almost) resident small engine reviewer the manufacturer, so, now I will let you into you rode your pushbike to the flying field
- I’m sure he won’t mind as I feel certain what I know. and then enjoyed hours of pure modelling
this will appeal to him if he isn’t already pleasure. All you needed to take as support
in possession of one. Along with the lineup A LITTLE BACKGROUND equipment was some spare rubber bands
of magnificent small engines Maris has This engine is a rare gem for engine loving for the wings, a small container of fuel and
reviewed over the years, this will be, for modellers - a gem to be examined in a cloth to wipe your hands (a handkerchief
many modellers, the ‘one to have’. First detail, for the enjoyment of owning it, to was good for this). Being a small capacity
off, it is available as a single speed engine be put on display or, as it is designed, to engine your model was of applicable size
or fitted with an RC carburettor, it is of be fitted to a model and flown. An engine and, trimmed correctly, it would fly at low
outstanding quality and it is made in a reminiscent of the early days for many level around the field while you and your
39
CRANKSHAFT
A very small Nylon grubscrew provides just This is a very tiny brass pin that sits on top of the One of my favourite engine components is
enough friction to prevent the compression contra piston to prevent spread of the end of the
adjustment screw from moving of it own free will. compression adjustment screw which is hollowed the crankshaft - I really enjoy studying the
in the end to accommodate the pin. A very nice designs, styles and method of manufacture.
touch indeed.
Of great importance (to the engine and
me) is the final finish and here we can
often see a ‘make or break’ situation.
Some crankshafts I have examined over
the years leave me wondering - wondering
what grade of axe was used to carve such
a hunk of metal. Others leave me with
the desire to use them as an ornament
- an example for all to come after. Small
crankshafts are intricate and demanding
in sizing and finish if they are to last more
than a couple of hours running. They can,
In all its hardened glory, the liner is, like the To prevent the cylinder from misalignment or
rest of the engine, a fine example of precision rotating during assembly, this very short cap if well made, be an absolute jewel and
engineering. Note the location slot below the fuel screw just enters a slot in the liner skirt. here we have a fine example. Due to the
bypass port.
upgrade provided by Peter, I now have two
crankshafts - the original and the latest
drawing pin) in the end to make the contact with fine grinding on the outer surface and so… the original is going to be a badge for
and prevent damage to the end of the location face then the bore is super my coat I wear when I go to model meet
the screw. finely ground at 65,000 RPM to almost dinners and the like.
size with the final touch being carried out As a brief description, the shaft is fully
INTERNAL PARTS with a diamond hone to mate with the machined (all one item - no pressed in bits)
piston diameter. from EN 36 A alloy steel bar (high tensile
CYLINDER case hardening alloy steel), the rotary
The cylinder (AKA liner) is very accurately PISTONS AND CONNECTING ROD inlet port is milled in and the crankpin is
machined from heat treatable steel bar. In The pistons - main and contra - are angled on the end. The shaft is then case
the initial machining process, the exhaust machined from similar material to the hardened then all surfaces are precision
port and transfer ports are finely milled, cylinder, bought to pre-finish size, hardened ground to the final size with extremely small
the cutaway in the skirt (location slot) is and tempered to the required hardness tolerances. When fitted to the engine it has
done and the job is ready for hardening then finally precision ground to size. The all- a steel thrust washer (AKA propeller drive
(heat treatment). After the heat treatment important gudgeon pin bore is drilled then hub) that is a work of art in itself. It is case
the precision finishing comes into play diamond honed to the required fit for the hardened for wear purposes if the engine is
run as a pusher and it would then contact
the front housing bushing. It is driven by
The piston is
counterbored two flats machined on the crankshaft and
where the a 0.280” diameter spigot to centralise
gudgeon pin
is pressed into fitted propellers (perfect fit for the supplied
the gudgeon propellers). The propeller washer, as such,
eye. A simple
jig would be is like a small spinner nut, machined from
used in the aluminium bar and the front is recessed to
counterbore
to eliminate enclose the head of the 4-40 socket head
any chance cap screw that holds the front assembly
of piston
distortion. together - thrust washer, propeller and
spinner/washer.
Should you want to extend the forward
position of the propeller, a 13 mm long
41
43
Part 41
BETTER… RETRIEVAL 10
Dave Hipperson with further experienced advice and old tales of retrieval.
Sometimes the Public an extent that it left the field by some Next day (Saturday) he went back with
Surprise You… way and dropped down behind some his wife Sally explained the position to
Although in the main the people one trees to the North. Routine stuff really this estate manager guy and just to keep
bumps into during searches will be at the – no distance away. Ted drove around him happy double checked the fields
very least interested and often positively to discover a very salubrious gated around the property which turned out
helpful, there will be occasions when community. The tracker said it was inside to be difficult weedy and jungly terrain
however careful you are they will not be. and as Ted approach the main gates they wet from the rain in the night. They
It can come as a surprise - be ready! opened and so he drove in. Security men blundered about a bit but all the time
appeared from all directions asking Ted the Yagi telling them it was inside and
Ted & Sally Challis versus the to leave immediately. When he explained were very conscious of security cameras
Sultan of Oman that he was looking for his model everywhere. Still the inhabitants were
Ted was trimming one Friday evening aeroplane they insisted that as they unhappy with Ted & Sally so much as
on Chobham Common. A light southerly hadn’t seen it, it couldn’t be there and looking in their direction. Despite their
drift and a powerful thermal held his hence please search elsewhere. Ted told being off the property the residents were
Horry vintage Wakefield up on DT to such them that he would return in the morning. becoming threatening with cars various
45
Recovered from the clutches of an angry farmer, one of Dave’s favourite T34 The repaired T34 model prior to re-covering. The tissue has been removed
Slow Open Power models. The tissue damage was due to the heavy rain but simply by bagging the wing and tail units overnight with a spoonful of
the broken fuselage was sustained when it fell, hence dropping the tracker cellulose thinners. Model stays together because ‘cyano’ is used exclusively
bug in the mud. for construction.
47
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Meanwhile, Up in
Canada... Model
Engine Manufacturing
“North of the Border”
Adrian Duncan looks back at his local engine manufacturers.
C
anada is definitely not the engines produced to a high standard American marketplace. Nevertheless, a
first country that comes to immediately south of the border in few optimistic but now largely forgotten
mind when the subject of the USA. Canadians did throw their hats into the
model engine manufacturing The first of these two factors tended ring. Let’s review their efforts!
comes up. In large part this to restrict model engine manufacturing
is doubtless due to the combination of in Canada to small-scale ventures Early Manufacturers
two factors: one, a huge geographic area located in major population centres Although a few model engines were
(second only to Russia) combined with producing limited numbers of engines undoubtedly constructed in Canada by
a relatively small population created a primarily intended for the local market in talented home machinists during the
very thinly spread consumer base and the immediate area of production. The pre-WW2 period to September 1939,
hence a highly fragmented domestic competition from the USA made it very there seems to be only one record of
marketplace; and two, the presence of difficult for Canadian manufacturers to any commercial-scale series production
a ready source of competitively-priced compete price-wise in the broader North being undertaken in Canada during those
This photo of the Ajax .359 cu in. production model was taken from the The Strato 60 Mk I was produced during WW2 in small numbers. (Photo by
brochure. Peter Rathke)
51
This is the first model of the Merlin Super B. (Photo by Tim Dannels) Merlin Super B This overhead view of the second model shows the rear angled
exhaust stack. (Photo by Tim Dannels)
ignition sideport unit which featured a three successive variants between now stamped onto the intake tube.
completely revised set of castings and a 1945 and 1947. It was manufactured in In addition, the edge of the cylinder
different method of assembly, using bolts considerable numbers. retaining ring was now serrated,
instead of screw-in components. Most of The first model of the Merlin “Super B” presumably to allow the use of a special
these engines featured metal tanks, but a had an exhaust stack with an outer end tool for tightening. A very positive test
few later examples sported plastic items. which was parallel to the engine’s main of the American-made Merlin “Super B”
Mr. Bainbridge also produced two axis. The serial numbers were stamped by Louis Garami appeared in 1947 in the
crankshaft front rotary valve (FRV) units on the top of the right-hand mounting pages of “Air Trails” magazine.
and a single fixed compression diesel lug, beginning with the letter “A”. The Production of the Merlin "Super B"
as experiments, but these never saw second variant was basically similar, seems to have ended in late 1947 or
production. Sadly, Mr. Bainbridge found but the outer end of the exhaust stack early 1948, presumably because of the
that with his limited production capacity, was now angled towards the rear. Both arrival of the commercial miniature glow-
based upon individual construction variants had “Made in Canada” stamped plug in late 1947. There's no evidence
to very high standards, he could not onto the lower rear face of the integrally- that a glow-plug version of the engine
compete with mass-produced American- cast backplate. was ever developed.
built .60 cu in. alternatives such as the Interestingly, the rearward angling of Out on Canada’s West Coast, the
Ohlsson & Rice, Atwood, Herkimer (OK) the exhaust stacks on the later models Queen Bee engines were developed and
and Super Cyclone units which became was created with the use of a bandsaw produced to a very high standard by the
available in Canada following WW2. After or some equivalent tool. This implies Salonen Brothers Tool & Engineering
some 40 examples of the Strato Mk. IV that the same casting was actually used Works on West Tenth Avenue in
sparker had been manufactured, Mr. throughout. Vancouver, British Columbia. The first
Bainbridge finally abandoned the model The final variant was supposedly model to appear was the .248 cuin.
engine field. manufactured in the USA, although (4.06 cc) Queen Bee 24 spark ignition
the possibility exists that they were unit which made its debut in 1945. After
Post War Production merely assembled in whole or in part some 140 examples had been produced,
Bainbridge’s Strato production had from components shipped down from the Queen Bee 24 was followed in 1946
not gone unnoticed! It’s very likely that Canada. They were marketed by a by a revised spark ignition model called
these efforts inspired a number of other Brooklyn-based firm calling itself Merlin the Queen Bee 29. This model featured
Canadian manufacturers to enter the Miniatures, Inc. Its only given address increased bore and stroke dimensions
model engine field at the conclusion of was Box 33, Station V, Brooklyn 15, New to yield a displacement of 0.297 cuin.
WW2. Among these was a firm called York - no actual location was provided. (4.87 cc). At one point the Queen Bee 29
Merlin Miniatures of Toronto, Ontario, The supposedly US-made Merlin held the West Coast Class B control line
which was owned by Sam Crystal. This was essentially identical to the second speed record at over 100 mph.
company’s flagship product was the version, including the rearward-angle Apart from their serial numbers,
0.232 cu in. (3.80 cc) Merlin “Super exhaust stack created by sawing, neither the Queen Bee 24 nor 29 bear
B” spark ignition unit. This well-made but lacked the “Made in Canada” any marks of model identification. They
and lightweight engine appeared in stamping, while the serial number was look very similar, to the point that they
have often been confused. The 29 has bypass passage on the 29 is visibly Arden’s late 1947 introduction of the
slightly larger cylinder and crankcase somewhat larger. commercial miniature glow-plug. This
external diameters, but that’s not much Both models carry serial numbers model did not carry serial numbers and
help unless you have both models side stamped onto the front of the was made in relatively small numbers.
by side. The easiest points of distinction crankcases. My own 24 bears the It was created by the simple expedient
are the mounting lugs – those on the 24 number 0050, while my 29 carries of replacing the timer with a tapered
only extend to the front of the crankcase, number 0131. If the reports of 140 aluminium alloy press-on sleeve and
while those on the 29 are extended examples of the Queen Bee 24 having employing a smaller-diameter prop
forward onto the main bearing housing. been produced are correct, this implies driver. The plastic tank was also omitted
In addition, the cylinder head on the 24 that the serial number sequence was since it would not have withstood use
has a rounded profile, while that of the restarted for the 29 model. with glow fuel.
29 has a basically square profile. The The final commercial offering from A few experimental prototypes were
lowest cooling fin on the 24 has a slightly the Salonen brothers was a glow-plug also constructed, including around half
reduced diameter, while all fins on the version of the Queen Bee 29 which a dozen diesel variants as well as one
29 have the same diameter. Finally, the appeared in early 1948 shortly after Ray example each of a pair of .60 cuin. units
featuring glow-plug and spark ignition
respectively. However, none of these
Queen Bee
29 with spark prototypes ever reached production
ignition. status. Production of the Queen Bee
engines was quite small – probably no
more than 400 units of all types were
constructed in total.
The Queen Bee saga reportedly ended
rather precipitately! Finding that he
couldn’t compete price-wise with the
new offerings from K&B, OK, Ohlsson
and others, Al Salonen apparently
expressed his frustration by throwing
the Queen Bee dies and tooling into
the waters of Vancouver’s Burrard Inlet!
There they repose to this day…
Racing Engine
Returning now to Eastern Canada, it
is a little-known fact that Canada also
produced a single example of a large
racing engine. This was the 10 cc
53
The Monarch 600A no. J88972 is well-made and a very rare engine.
Monarch 600 spark ignition unit from for Toronto-area modellers. Both reed was manufactured between 1944 and
Toronto, of which only three examples valve and disc valve variants of this 1950 in Toronto, Ontario by Murray
are currently known to survive. The well-designed and quite original unit are “Ray” Hunter’s Production & Tool
name of the maker of this extremely known. Production of the engine seems Company located on Adelaide Street
rare unit is lost, but he seems to have to date to the period 1946 – 1947. East. The company’s original design,
been a lone individual working out of a the 1944 Hurricane, was a 0.244 cu in.
home machine shop in the Scarborough Long Lasting Hurricane (4.0 cc) crankshaft front rotary valve
district of Greater Toronto. It’s quite Probably the best-known and longest- spark ignition model which was almost
probable that the Monarch engines lived marque in Canadian model engine identical to the 1942 Dreadnaught .24
were individually built to special order history is the Hurricane series which from Oakland, California, but with a few
very minor detail alterations. Apparently
this model was originally to be called
The first variant
of the Super the “Whirlwind”, but this choice of name
Hurricane 24 was amended to “Hurricane” just as
was spark
ignition. production was getting underway. A
few boxes were produced bearing the
“Whirlwind” name.
Two further variants of the Hurricane
24 followed in 1945, along with a few
examples of a short-lived .198 cuin.
spark ignition design which followed a
similar design layout. In January 1946
the first of three successive “Super
Hurricane 24” variants appeared with
its “trademark” streamlined cooling
fin profile. These Super Hurricane .24
cuin. spark ignition models remained in
production into 1948. With the late 1947
advent of the commercial miniature glow-
plug, the consequent switch by North
American modellers to the new form
of ignition forced the 1948 introduction
of the Hurricane “Hot Top”
Also Rans
There were a few very small-scale
55
T
o reach the point where one working with these on a day to day basis might find, as I did, it a bit daunting to
of these A3 laser machines - to go further and cover how they are configure so much software and worse,
becomes useful means getting installed and configured would fill a whole most of your ducks need to be in line
to grips with a minimum of five issue of AeroModeller. before you can do anything worthwhile.
pieces of software - and those So, with the editor’s agreement, a zipped Rather than ploughing on alone, consider
are just the ones you try and decide to resource folder is available to download calling in a favour or two and work with
stick with. Two at the top of this list are from www.aeromodeller.com. It
The online
LaserWeb4 which generates the code and contains additional detailed notes, resources at www.
sends instructions to the A3 laser machine, sample drawings, a spreadsheet, aeromodeller.com
will give additional
and GRBL running in the microprocessor the GRBL software and the nozzle information to help
to control the stepper motors and laser 3D print file. If you are at heart a DIY Laser Cutting
enthusiasts.
itself. My aim in part two is to introduce traditional aeromodeller then you
It is hard work to produce your first set of laser cut parts for something like the Scarab, but the second and following ‘kits’ are straightforward.
someone with the right IT skill set to give experiment with expanded metal or with printed it up for me and had it in the post
a hand in setting up. Think of it like this, making a grating from strips of wood if not the next day then the one after
if you’d struggle to unzip a file and create placed on edge. My box, designed around that. The lead-in tube needed tapping
a shortcut or locate Device Manager to 80mm axial fans, is arguably too deep, for the M4 nipple, the regulator on the
check on a port… well it’s a trivial problem but what I did get right was spending time compressor set to 10 psi and since then it
for someone who does that sort of thing all arranging for the surface to be flat has worked faultlessly. (A copy of the print
the time. and level. file is included in the zipped resources
folder.)
Supporting the Workpiece Air Assist
You’re not going to get very far without My first attempts were discouraging: Test Cut - DXF and G Code
some sort of bed to support the material the laser was doing its job of cutting but Draw a simple test shape in DraftSight or
(balsa sheet) you’re working on. For a day leaving very obvious dark lines of oily/ your chosen drawing package, keeping
or so you might get by with a scrap of sooty combustion products. Knowing it close to the origin and including a closed
MDF propped up on something, but it is was possible to do better I tried holding path [this is useful when checking that
possible to do much better. the end of an airbrush hose and following the laser has cleanly cut the material as it
I made up this box with a honeycomb the laser beam around – tedious but it drops out]. Save the drawing in the usual
top and four axial fans ‘sucking’. You made a huge difference. Next, a friend way as a .dwg calling it “test_grid” say,
don’t need four fans as I found increasing turned up a nozzle from brass which fitted but then type exportDXF in the Command
the airflow beyond a point makes little under the laser. Soldered to this was a window and be sure to select Save as type
material difference to the quality of cutting stub of tube to accept a length of flexible R12 ASCII drawing.
[always aiming to reduce burn lines] but [silicon] fuel line from the model shop. When you look in that file folder you
the hold down effect of that suction is This worked quite well but left me a bit should see the test_grid.dxf file next to the
invaluable. Lay down a test piece or scrap anxious about blowing air almost directly original test_grid.dwg file.
of balsa, mask off the remaining open onto the underside of the lens… this led Next, open LaserWeb4 and import the
area with a few handy pieces of copier me to drawing up a more suitable nozzle test_grid.dxf file - If you forgot to export as
paper and you’re good to go. No need for for production by 3D printing. [Using type R12 as above then you’ll be reminded
weights or masking tape, it won’t move. DesignSpark Mechanical software] and you’ll need to go back.
Having the balsa on an open support so It consists of a nozzle within a nozzle – As prompted, drag the file down to
that the smoke is carried away makes not easy to turn in brass but well suited where it says, “Drag document(s) here to
a visible difference to the underside of to 3D printing. In discussion with Hexa3 add”. The very least you need to do now is
the cut wood. I just happened on some (hexa-cubed.co.uk) a high temperature to enter the Laser Power as a percentage,
honeycomb material but you could Formlabs resin was chosen and they then enter the Cut Rate in mm/min. To
The finished
3D printed
nozzle fitted to
the laser.
57
behind a clear mark. Grab a pen and write area: length x width = area
10% 200mm next to the track, and maybe So if it’s cut from a 4” sheet say then it might
make a record on paper [I strongly encourage be 250mm long and 100mm wide: 250 x 100 =
keeping notes so you can reference what has 25,000 sq.mm but that’s not a friendly number
worked or failed in the past]. so, instead work in decimetres [1 decimetre
Return to the Files tab and increase the = 100mm] and thus 250 x 100 = 25,000
power to 20%, but remember to click on becomes 2.5 x 1 = 2.5 sq.dm. We have yet to You will see when looking at the Screen in
[Generate] so that the G Code is updated. take the weight into account. If decimetres are LaserWeb4 that many options are available.
From the Control tab nudge or jog the laser unfamiliar it may help to cut out a piece of card
carriage to a spot 5mm or so above your measuring 100 mm by 100 mm [about 4” x
earlier test and click on set zero (or you’ll be 4”] as that’s a decimetre square and you can’t
going over the earlier track again!). Check beat holding something in your hand.
you have the laser safety glasses on [it’s Next think of a sample of balsa you want
so easy to take them off to look closely at to cut from – it’s the amount of material
how a cut has gone, then forget to put them under the laser beam that’s important and
back on]. Click on [run job] and you should not the thickness. So it could be a sample
see the laser cut a new track but darker and of really dense 1/32” or some contest
possibly deeper. Once again use a pen to (light) grade 3/32”. Start by calculating the
write the details (20% 200mm) next to the Surface density, which I’ll call Sd.
track and make a note. After a while I’d write Calculate the surface density [Sd] by taking
#999 (for test number) 10% 200mm in my the weight and dividing by the area. A real Making the Comms connection.
notes and just write #999 next to the track. example: part of a standard 3” sheet was 763
Whatever works for you, but keep a record. mm long, 76.5 mm wide and weighed 20.1 g
Next you could try either more power or and so it’s area is 7.63 x 0.765 or 5.84 dm.sq.
a slower cut rate (remembering to click on Going further, it’s surface density [Sd weight/
[Generate] to update the code). See if you area] will be 20.1/5.84 or 3.44 g/dm.sq.
agree that 40% at 300mm/min is roughly “Is there any light at the end of this tunnel?” When correctly connected you should
see this message followed by the
equivalent to 20% at 150mm/min – this is you may be asking. Well yes because if you microprocessor response back.
an important idea I’ll come back to. can find the setting of power and cut rate to
59
cut cleanly through one sample of balsa then the cut is all the way through - be sure to
the same settings are going to be about right include a small tab or two (1.5 to 2mm long
for any other sample of balsa with the same will do) when you’re at the drawing stage.
surface density. Better still, if the density of
another sample is a bit higher or lower then you Focusing
The laser controls on the carriage.
can adjust your settings in proportion. In the Typically a successful kerf (cut line thickness)
example I gave above, my ideal settings turned will just take a strip of copier paper [thickness
out to be 80% power at cut rate of 240 mm/ of the order 0.1mm]. Somewhere within every
min but I could easily adjust these for a different laser is a converging lens to bring the laser
sample of balsa, one of more or less density. light to a focus. When cutting, this point of
Are you thinking, “a spreadsheet would focus should be at the balsa surface or just
soon sort this out”? Well done if you are. a little below. The 7W laser has a fixed focus
(A spreadsheet is included in the zipped 18 to 19 mm below the laser body, at least so
resources folder.) far as I can tell. When cutting thicker material
I’ve included a graphic of the spreadsheet such as 1/8” the laser needs to move up to
with the details entered for a typical 3” sheet maintain the point of focus at or just below
of balsa. It measured 763mm by 76.5mm and the surface. When trying to find the optimum
weighed 20.1 g. Now one laser might not be height for cutting I improvised with a strip of
equivalent to another, more or less powerful, balsa, one end packet up a couple of mm
but you could take a sample from this sheet higher than the other. Next I repeatedly cut
and with my setup be confident of cutting it the same small test grid side by side along
cleanly on 100 % power at 220 mm/min or from ‘high’ to ‘low’ before taking out the strip
75 % power at 165 mm/min and so on. to have a really close look and gauge the
There are times when I might want to keep optimum distance. If you’ve added a Z-axis Using a spreadsheet takes the guesswork
out of cutting with the right power.
the power down but still cut quite fast: 50% then there’s an obvious way to investigate
power say but avoiding cutting as slowly as the point of optimum focus.
110mm/min. The spreadsheet shows this
could be done with x2 passes at 220 mm/ What Could Possibly Go Wrong..?
min or even faster [330 mm/min] in x3 passes. Early on I found some components cut very
LaserWeb4 allows you to select the number of nicely except for a detail which was much
passes. You run the job and the laser simply darker, spoiling the effect. Repeating and
goes around as many times as you specified. watching closely I realised that the laser
Any snags? Well firstly, this spreadsheet was going back to a part of the track it
works for me but you would need to tweak had already cut. When I took a look at the
the value I’ve called f-factor (0.132) to suit original drawing I realised that I’d drawn The tabs were included in the drawing of
your setup by trial and error (more for a less some lines twice (easy to de when copying this former.
powerful laser and so on). Secondly, I make and pasting). This is such a common fault
a point of always running a small test grid that some drawing software includes the It is on record that you shouldn’t think
to check the settings before loading the dxf option to discard/delete duplicates. Erase of cutting plastics, with the exception of
cutting file. If your test grid is small then you any duplicate lines and you’re back on track. acrylic, as the fumes may well be toxic.
can simply nudge the laser carriage up a mm Low tack masking film will cut, but there
or two, tweak the settings and run a second What Else Can You Cut? are better ways of going about it.
test - as many as four across a 4” panel. Thin birch ply (0.5 – 0.8 mm) will cut, though If you’d like to add parts numbers then
Don’t rely on holding your test up to the light several passes are needed. I’ve even had pull a second dxf file into LaserWeb4 below
as it’s very hard to distinguish between cut some success with 1/16” ply though the results the cutting file, remembering to dial down
right through and almost right through – until weren’t pretty, but if we’re talking internal the power or you’ll produce stencilled ribs.
you come to free the ribs or whatever. bulkhead, a building jig or something unseen My impression is that until recently the
Behind the spreadsheet is an idea that’s then perhaps acceptable. (AeroModeller will biggest laser you could source was around
worth getting to grips with: if laser power/ have an article on a computer-controlled router 2.5W followed by 5.5W and when I came to buy
cut rate = Q, then Q = f-factor x Sd and suitable for thicker plywood in a future issue.) it was 7W. The other day I saw that Bangood.
once you’ve found a combination of laser Paper cuts well and heavyweight modelspan com are about to ship a 15W laser for much
power and cut rate for one sample then cuts particularly well though you may have to the same price. By the time there’s a 25W laser
you can calculate the f-factor for your give some thought to supporting it with black on sale then I’d be ready to try cutting Laser
setup and forget about guesswork. card say and just a breath of spraymount [the Plywood (see what Selecuk.com offer). If you’ve
Include a closed track in your test grid repositionable sort in the blue can]. White got this far then you might think of adding a
and then you’ll see it drop out, or not. Depron isn’t successful - either it doesn’t have Z-axis and a high-speed router, upgrading the
While we’re here let me reiterate the point enough pigment to absorb the energy of the hardware – search for OpenBuilds Part Store.
from part 1 that you definitely DON’T want laser or the material melts momentarily, only to Do share with AeroModeller the fruits of your
your ribs or formers to ‘drop’ out although close up again as the beam moves on. 21st century traditional model building. ●
H
WITH THE ADVENT OF BIG-DATA AND GEOPHYSICAL MAPPING OF THE LANDSCAPE, HAS A SMALL GROUP OF FF DURATION FLYERS
FOUND A TECHNOLOGICALLY CANNY WAY OF MAXIMISING THEIR PERFORMANCE? YOUR CREDULOUS EDITOR INVESTIGATES.
indsight is a wonderful thing. University one of the Scandi Noir-Brick
How many of us have flown academic institutions who is well known as
a FF model in the middle of being supportive of aeromodelling related
large airfield - no obstructions, research. He confirmed that gravitational
a constant wind speed and attraction does indeed vary across the
direction - and watching as the model landscape depending on what density of
finishes its glide been surprised by its mineral is buried under the surface, and that
behaviour? The path of the model is, as most of the UK has already been mapped.
expected, a gentle downwards slope, but It turns out that the British Geological
occasionally during the last few feet before Survey has a publicly accessible database
landing the model sinks abruptly as though that comprises of over 165,000 gravity
“the earth sucks”! Most of us would probably observations on onshore Great Britain. So it
discount it as nothing at all, or just an seemed that all the hard work had already
anomaly caused by air moving down next been done, and even better use of the data
to a thermal pocket. But suppose there was is free for commercial, research and public
another effect at play… Could you use this use under the Open Government Licence
to your advantage, as the corollary of there as long as the British Geological Survey is
being an area of increased downwards force acknowledged.
The anhedral on this Yagi aerial suggest that
is another area with REDUCED downwards You can see more for yourself at www.bgs. there is weight at the tips. Could this be one of
force i.e. an upwards advantage! ac.uk/products/geophysics/landGravity.html the flyers using the minimal gravity technique
to identify the launch point? (Photo by Dave
According to my source, the occurrence Although the coverage of the survey is Hipperson)
of an area of increased gravity was first good, the results are not discriminating
conjectured by an observant modeller who enough to know within a metre where exactly strain gauges would monitor the fluctuation
was attending a duration competition at to launch a model from to most easily escape in measured force (weight) as the aerial
Barkston Heath, but due to a broken leg he the ‘..surly bonds of earth”. A specialised was wafted around for supposed pre-flight
was not participating but remained seated in piece of measuring equipment would be checking. A small microprocessor built in
the same place throughout the day. Through needed to refine the optimum position of to the handle resolves the readings to give
the hours he noticed that models flying minimum gravity once the general area had a variable pitch depending on the gravity
lowish over the same patch of field exhibited been identified from the survey. below the aerial. A low pitch is the area of
an unexplained sudden drop, even after a How to do this without raising the low gravity and is pre-selected as the place
change in wind direction. A hobble over to suspicion of fellow flyers at the field? The to launch.
the area in question uncovered no obvious answer was to build the gravity discriminator So now you know what is happening. Is
difference in surface that might explain local into a device which would pass unnoticed - this a legal advantage, I’ll leave you to judge,
thermal-related activity. His mind started to what better than a Yagi type aerial used for and who is using this technique? Just keep
think, what was the cause? tracking the bug in a FF model! The span you eyes open for the flyer(s) who are most
Our observant modeller got in touch of the aerial allowed lead reference masses diligently testing their tracking radio before
with Professor Loof Lipra, of Uvebienhad to be held at known distances apart and flying has begun… they’re no fools. ●
Coverage of Land An example of the GB Land Gravity Survey coloured shaded/ GB Land Gravity Survey points sample. (Based upon BGS
Gravity Survey across contoured. (Based upon BGS surveys, with the permission of surveys, with the permission of the British Geological Survey.)
Great Britain. Each the British Geological Survey.)
reading is a red ‘+’.
61
In Scale Circles
Part 2 on the completion of Ronnie Tribe’s control line Junkers Ju 287 with four EDFs.
Initial Test Flight wing was flying high and it was nose
The first flight of the Ju 287 took place at heavy. As I had used two large LiPo
Basildon in September 2017 over grass batteries and old heavy speed controllers
football fields on a fairly windy day - not this was no real problem as these would
really suitable for its first test, but I had to be changed later on. Wheel pants were
try the model to see whether the results now also added to the undercarriage
were good or bad. It was decided to fly after this flight; these were made from
the model on 52 foot lines to give it the Lite ply and balsa block, additional
best chance in the wind and over the plastic tubing was also fitted to represent
rough muddy ground. The model took the scale size. A temporary front canopy
off and flew fairly well for its first flight; was also fitted from a well-known
problem areas identified at this stage takeaway dish.
were tip weight required as the outboard Further test flights were undertaken in
November 2017 on 55 and 60 foot lines, weight saving of about 150 grams. Electronics
the 60 foot lines proved to be the best Motors 400
length for this scale model, however, Weight ESC 160
yet more tip weight is needed for this No mention so far about the total weight Wiring/plugs 500
length. Also a single Turnigy heavy duty of the model 2.8 Kg. This is roughly
LiPo rated at 3300ma 4cell from Hobby broken down into the following major Detailing
King was tested instead of two LiPo component weights in grams. Now we have proved the design we have
batteries, this provided ample power to a model which performs well at low and
run these four motors. I managed to fit Model high flying including takeoff and landings
this battery between the lower fuselage Wings 450 with the better CG position. We can now
and the bottom of the wing which Fuselage 400 proceed to the final stage of finishing;
immediately improved the CG position Tail Fin 50 this is always very time consuming. I
and improved the flying characteristics, Pods 150 started by spraying the model with grey
a saving of 250 grams was made by Finish 175 primer all over. Details of fuel tank panels
using only one LiPo. The next step is UC 400 were added to the wings using heavy
to purchase four new BRC 40 amp pro Bellcrank 65 weight tissue, this also included bolt
speed controllers which will give another Pilot/canopy 50 positions using PVA glue and a syringe.
63
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Two examples shown of this U.S. homebuilt classic Spifire shape. (58 images) Bubble-canopy version of the much loved ‘Jug’, The advanced trainer aircraft that served in
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Beautiful and graceful spatted undercarriage Light, private aircraft of the 1940-50s era, with The ultra agile Russian biplane fighter aircraft overpolished example, but the close-up detail
biplane of the 1930s ‘golden aviation era’. lots of character. (75 images) that saw widespread service prior to and in the is all there. (102 images)
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