Sea Port Construction, Project Execution Plan

Details of how a Sea Port is constructed, and how the progress, safety and quality will be monitored and controlled.
Also the measures to ensure that the site is environmentally friendly.

http://www.slideshare.net/DavidHMoloney/sea-port-construction-project-execution-plan

Brief Description

The purpose of this presentation is to give an understanding of the Methods, Plant David H Moloney
and Sequence to construct a Sea Port . 14th August 2016

This presentation can be used to engage Stakeholders and to get the Site Teams
commitment to the programme. Also can be used for Induction Training and as a
way to capture and share knowledge.

Project Execution Plan (PEP) details how a project will be executed, monitored and
controlled.

High in Educational Value and easily understood. Recommended for Continuing

Professional Development (CPD)
This Video Presentation is innovative and has many beneficial uses.

Video https://www.youtube.com/watch?v=6_Aco_GPO8I
Contents

ⓒ David H Moloney
Introduction
 Quay Wall
Quay Wall
 Quay Wall

Brief Description
Quay Wall

The quay wall is constructed using precast reinforced concrete hollow

blocks that weigh up to 160 tonnes. The blocks were cast in the on-site
precast yard and loaded onto barges at the temporary loading jetty that
had a 200 tonne capacity gantry crane.

A screeding frame that extended from the sea bet to above water was
used to place the bedding layer to the correct level.
Up to 22 blocks were placed per day using a barge with a crane.
Part of the coping beam was cast in-sit-u in sections using concrete pumps
positioned on the reclaimed land behind the quay wall.
 Sequence & Methods to Construct Quay Wall 3D Animation
Quay Wall
Quay-wall

Placing Precast Quay Blocks Placing Precast Quay Blocks

Screed Frame for preparing Granular Foundation Placing Precast Quay Blocks
ⓒ David H Moloney
Quay Wall Beam
 Screed Frame

Brief Description
Miscellaneous

Duqm, Oman
 Mooring Bollards & Marine Fenders
Miscellaneous
 ⓒ David H Moloney
Marine Equipment
Drawing – Quay Wall Cross Section
 Breakwater & Wavewall
Breakwater & Wavewall
 Breakwater & Wavewall
Breakwater & Wavewall

Brief Description

The breakwater is constructed using core rock, rock armour, precast

armour units and geotextile.
The core rock is placed using split hopper barges in deep water and
by lorry tipping and dozers in shallow water where the risk of
slippage is minimal.
The precast armour units are placed using crawler cranes fitted with
a real-time visual aid system that enabled 70 placements per day.
The wave wall is cast in-sit-u in 6 metre long sections.
 Sequence & Methods to Construct Breakwater & Wavewall
Breakwater & Wavewall
 ⓒ David H Moloney
Breakwaters

Filling Barge with Rock – Temporary Jetty Placing Rock Fill

Breakwater under Construction Placing Rock Armour

Breakwaters

Placing Rock Fill

Breakwater under Construction

Barges for Rock Fill
Geotextile
Precast Sea Armour

Placing Armour
Rock Sea Armour

Placing Armour
Sea Wall
Drawing – Breakwater Cross Section

Quarry Run Rock Fill

Drawing – Breakwater Cross Section

Wave Wall

Precast Armour

Geotextile
Rock Armour 1 - 3 ton

Rock Armour 0.5 - 1 ton

Quarry Run Rock Fill

 Precast Yard & Loading Jetty
Precast Yard & Loading Jetty
 Precast Yard & Loading Jetty

Brief Description
Precast Yard & Loading Jetty

Full-scale sample castings are constructed to demonstrate and

document that all the requirements of the concrete and the
execution of the work are fulfilled using the actual methods and
performed by personnel that will carry out the future castings. One
concrete component of each type is produced for approval. The
approved castings were retained in a dedicated area for quality
assurance purposes.

All works were inspected in accordance with the Inspection & Test
Plan on an ongoing basis, in accordance with the site Project Quality
Plan. The ITP set out in matrix form the sequence of inspection
steps, the governing document (specification, standards), the
standard to be achieved, the persons witnessing and the supporting
documents to be produced.
 Precast Yard & Loading Jetty
Precast Yard & Loading Jetty
 Precast Yard & Loading Jetty
Precast Yard & Loading Jetty
 Precast Yard & Loading Jetty
Precast Yard & Loading Jetty
Pre-casting Quay Blocks
Precast Sea Armour

Shutters for Precast Sea Armour Shutters for Precast Sea Armour
Quarry & Aggregate Production

3D image to show Sequence, Method & Plant.

ⓒ David H Moloney
Quarry
Concrete Batching Plant David H Moloney

ⓒ David H Moloney

Concrete batching plant comprises - concrete mixer, control cabin, silos for cement and fly ash, aggregate bins
and conveyor belt system to feed the mixer. Also aggregate storage bays and water storage tanks.
The mixing is computer controlled and has a dynamic screen display, showing the process. Material storage
capacity to match two days concrete production
Concrete Batching Yard

Storage bays for aggregates

Silos, Ice Flake Plant, Chilled water, Mixer

Reinforcement Cutting & Bending Yard David H Moloney

Reinforcement in 12 m lengths. Delivery in 3 ton Bundles Reinforcement cut to length by Shearing Machine

Reinforcement Bent to Shape by Bending Machine Reinforcement that is cut and bent is Bundled for delivery to work site
ⓒ David H Moloney
 Reinforcement Cutting & Bending
Concrete

ⓒ David H Moloney
 Reinforced Wall Construction Sequence
Concrete

Brief Description

The sequence to construct a reinforced concrete wall is as

follows:
Tie the reinforcement.
Erect stop-ends and the wall shutters.
Pour and vibrate the concrete mix.
Remove the shutters after the concrete has hardened.

Cycle Time
Pour per Day

ⓒ David H Moloney
 Reinforced Wall Construction Sequence
Concrete

ⓒ David H Moloney
General Items Concrete Mix

A concrete mix contains 5 major

elements: cement, water, coarse
aggregates, fine aggregates (sand) and
air in different proportion. Additional
elements such as pozzolanic materials (fly
ash, silica fumes or slag) and chemical
admixtures can also be incorporated to
the mix to increase its properties.
 Vibrating Concrete
Concrete

ⓒ David H Moloney
 Dredging & Reclamation
Dredging & Reclamation
 Dredging & Reclamation

Brief Description
Dredging & Reclamation

Dredgers are marine vessels used to excavate and fill under water.

Types
1. Cutter Suction Dredgers are used to dredge hard soils by cutting
and breaking up the soil using a rotating head at the end of a pipe
which is lowered onto the sea bed. The fragmented material is
sucked and pumped either into a hopper barge or through a floating
pipeline. During operation the dredger is anchored by a spud that
allows the cutting head to swing in an arc.

2. Trailing Suction Hopper Dredgers are used to dredge soft and

loose soils, gravels and silts. There are two suction drag heads
which are lowered onto the sea bed. These move with the dredger
along the sea bed. The dredged material is sucked and pumped
either into the hopper or through a floating pipeline to a discharge
area.
 Dredging & Reclamation
Dredging & Reclamation
 Dredger - Trailing Suction
Dredging & Reclamation

Boskalis Netherlands
 Dredger - Cutter Suction
Dredging & Reclamation

Boskalis Netherlands
Dredging & Reclamation
Dredger - Backhoe
Rock - Excavability

The excavability of rock depends mainly on the rock strength and the layer thickness.
This diagram shows excavation methods for rock of various strengths and thicknesses,
with a free face.

ⓒ David H Moloney
Vibro Compaction - Fill behind Quay
Vibro Compaction - Fill behind Quay

Ground Improvement using deep vibro-compaction.

Purpose is to provide protection against liquefaction during a seismic

event. Also to provide a specified minimum ground bearing capacity.
Vibro-compaction was use to compact the Dubai man made islands
that were constructed from dredged sand.

Equipment.

Vibroflot with extension tube, hydraulic power pack mounted on crane,

diesel engine driven water jetting pumps, compressors, crawler cranes
60 tonne capacity, water tank, de-watering pump
Vibro Compaction - Fill behind Quay David H Moloney

3D image to show Sequence, Method & Plant. ⓒ David H Moloney

 Vibro Compaction
Vibro Compaction
Surveying & setting Out
Survey & Setting Out
 Survey & Setting Out
Brief Description

Ope
Surveying & setting Out

Survey Tower
Setting out & Surveying
Setting out & Surveying
 Port Operation
Port Operation
 Port Operation
Port Operation
 Port Operation
Port Operation
 Port Operation
Port Operation
 Site Facilities & Temporary Works
Site Facilities & temporary Works
 Site Facilities & Temporary Works
Site Facilities & temporary Works
General Items Welfare Facilities

Toilets – Washing

Canteen, Drying Room, Toilet & Generator

ⓒ David H Moloney
General Items
Site Hoarding examples

ⓒ David H Moloney
 Wheel Wash Drive-through
General Items

ⓒ David H Moloney
General Items
Wheel Wash Drive-through
General Items Temporary Electricity Supply & Tower Lights

Generators
General Items
Dewatering

ⓒ David H Moloney
General Items
Concrete Batching Yard 3 Nr Mixers
 Health, Safety & Environmental
Health, safety & environmental
Emergency Phone Numbers & Response
 Dashboard is a single page, graphical representation of
HSE Monitoring & Reporting - Dashboard current HSE Issues and historical trends
Site Safety Posters examples
Safety Precautions
 Personal Protective Equipment (PPE)
Health, Safety & Environment

Personal protective
equipment (PPE) is
protective clothing,
helmets, goggles, or other
garments or equipment
designed to protect the
wearer from injury or
infection
 The purpose of safety training is to provide the knowledge necessary to
Safety Training on Site perform a job safely
Miscellaneous
 The purpose of safety training is to provide the knowledge necessary to
Safety Training Matrix perform a job safely
Miscellaneous
 Emergency Response Drill Drills and exercises are used to rehearse anticipated emergency scenarios
HSE
 Air, Noise, Water & Soil Pollution
Environmentally Friendly Site
 Hazardous Substances Symbols
Health, Safety & Environment

COSHH stands for the

Control of Substances
Hazardous to Health

Shown are the new

hazard symbols
General Items
Water Pollution Prevention
 Segregation of Waste
Health, Safety & Environment

Segregation of waste for proper disposal and

recycling. Less waste goes to landfill and
hazardous waste is treated to make it safe.

Colour Code for Skips & Bins

 Precast bases for signs and hoarding,
Putting Waste Concrete to use Precast blocks for walls.
Health, Safety & Environment

ⓒ David H Moloney
 Administration
Administration
Organogram

Brief Description

Shown are the line and

lateral relationships
between the various team
members and their relative
position in the site
organisation.
Staff Responsibility Matrix
Staff Directory

Brief Description

List of staff and their

contact details
Daily Work Record

Brief Description

Daily Work Records showing the

allocation of resources, materials and
work activities carried out daily.
Quotations Comparison Sheet
Filing System
 Quality Assurance
Quality Assurance
 Dashboard is a single page, graphical representation of
Quality Assurance Dashboard current statistics and historical trends
 Laboratory
Asphalt Paving

ⓒ David H Moloney
 Programme & Progress Monitoring
Programme & Progress Monitoring
Progress Monitoring & Reporting - Dashboard

Dashboard is a single page, graphical representation of current progress and historical trends

ⓒ David H Moloney
Histogram Charts for Resources & Outputs

Manpower per Discipline Concrete per Location

Numbers for each month of the Project Quantity for each month of the Project

ⓒ David H Moloney
Plant & Equipment List & Worker’s Job Titles
ⓒ David H Moloney
 Other Projects
Other Projects
Other Projects

Brief Description

Jetty for Kuwait Causeway

 Jetty for Kuwait Causeway
Other Projects
Other Projects

Brief Description

Concrete Batching Plant on Barge.

Kuwait Causeway
 Kuwait Causeway Offshore Piling

Other Projects
 Concrete Batching Plant on Barge. Kuwait Causeway

Other Projects
 Pile Driving
Other Projects
 Temporary Bridge
Other Projects
 Temporary Bridge Piling
Other Projects
Other Projects

Brief Description

Marine Piles
Other Projects

Brief Description

Screed Frame. Morocco

Other Projects

Brief Description

Quay Wall Ruwais UAE

Other Projects

Brief Description

Dubai Palm Island, Rock Armour

Other Projects

Brief Description

Dubai Creek, strengthen

quay wall with sheet piles and
ground anchors
Other Projects

Brief Description

Abu Dhabi Quay Wall

Other Projects

Brief Description

St. Croix Bridge

Other Projects

Brief Description

Cofferdams examples
Other Projects Jebel Ali Dubai
Ports

Dublin Cork

Muscat Omani Jebel Ali Dubai

Production by David H Moloney

My YouTube Channel link: https://www.youtube.com/channel/UCeJR9J7svhBd-C0ZoAH2fhQ

My Port Construction YouTube link https://www.youtube.com/watch?v=6_Aco_GPO8I