Beruflich Dokumente
Kultur Dokumente
551 65
ieal
min
Service Manual
Qui
Other quality products a.vailable from Quinton:
TREADMILLS
ARTIFICIAL KIDNEY A-V CANNULAE
DIAG NOSTle ELECTRONIC INSTRUMENTS
GASTROINTESTINAL I NSTRUMENT.S
HOME EXERCISE NT AND ACCESSORIES
1. Section 2.4, page 2-1. Insert the following warning preceeding the step 2
paragraph:
I WARNING I
EXCESSIVE RISK CURRENT (LEAKAGE) MAY RESULT IF
THIS EQUIPMENT IS CONNECTED TO OTHER THAN SINGLE
PHASE GROUNDED CENTER TAP SUPPLY.
-
SECTION 1. INTRODUCTION
- 1.6
1.6.1
1.6.2
OPTIONS .....••...•••••....•.••••••••••••••••••....•.....•.............
Power Options ............................................................
.1-2
Hardware Options (Q55/Q65) .....•....•..••..••..•............................ 1-3
.1-2
- 3.5.3
3.5.4
3.6
Variable Speed Belt .......•.....•.•........................•..••.••..••...... 3-4
Treadmill Drive and Idler Pulleys ••••••••••••••••••••••••••••
WALKING BELT AND BELT TRACKING SWITCHES ••••••••••
. ............. . 3-4
. .............• 3-4
3.7 SPEED CHANGE MOTOR ASSEMBLY •••••••••••••••••••••••••••••••••••••••••• 3-5
3.8 TACHOMETER ASSEMBLY ...................... ....................... . 3-5
3.9 GRADE MOTOR ...•••••••.••••••••••••••...•••• ·..... . ................. . 3-5
3.10 PINION SHAFT AND RACK GEARS ••••••••••••• · ....................... . 3-5
- 3.11 GRADE POTE NTIO METER •••••••••••••••••••••• · ....................... • 3-5
SECTION 4. TROUBLESHOOTING
-
Thank you for purchasing this product from Quinton Medical Co.
With proper care and operation, it will provide outstanding
performance, both now and in the years to come.
To assure safe operation and efficient use of your time, please read
the entire operator manual before operating the equipment.
1.2 ORGANIZATION
Section 2 contains information on rece lYIng, Figure 1-1 System 0 (02000 with 055)
uncrating, inspecting and installing the
- Q55/Q65 Medical Treadmill. An installation
checkout procedure is included.
In System Q, the Q55 or Q65 depends entirely
upon the Q2000 for operational control. The
operator can use the dedicated treadmill
Section 3 contains the theory of operation for controls on the Q2000 front panel to change
the Q55/Q65. It contains a general description speed or grade. The operator can also use a
of the treadmill to the functional block stored treadmill protocol, programmed by the
diagram level. operator, to control speed, grade and duration
for each stage of the protocol.
Section 4 addresses troubleshooting the
Q55/Q65. It describes diagnostic aids built
into the treadmill unit and includes fault logic
diagrams to assist in troubleshooting. If a
failure occurs on the printed circuit board
(PCB), component replacement should occur at
the factory. For this reason, detailed
troubleshooting procedures for the PCB are
not provided.
Section 6 contains corrective maintenance
procedures. The section includes alignment,
adjustment, disassembly, repair and
reassembly procedures.
Section 7 contains assembly drawings, Figure 1-2 Model 645 Programmable Tread-
cross-indexed to reference designations. mill Controller
1-1
1.3.2 Model 645 Programmable Treadmill 645 Programmable Treadmill Controller
Controller Handrail Mount 0222-001
Table Top 0222-002
Quintons Model 645 Programmable Treadmill Rack Mount 0222-003
Controller (PTC) can also be used to run the
Q55 or Q65. The 645 PTC is a Treadmill Controller
microprocessor-controlled system that can Q55 Treadmill 14544-001
automatically control the Q55 or Q65 during a Q65 Treadmill 14544-002
stress test. The 645 PTC can store up to 12
protocols, two of which are permanently
stored. The other 10 protocols can be 1.5 ACCESSORIES
programmed by the operator. Controls on the
645 PTC also allow manual control of the The following accessories are shipped with the
treadmill. The 645 PTC displays metabolic Q55/Q65. Your Quinton sales or service
information as well as speed and grade representative will inventory these items
indication. Figure 1-2 shows the Model 645 during installation.
Programmable Treadmill Controller.
Accessory Part Number
1.3.3 Treadmill Controller
Handrail Assembly 12976-001
A third control device that can be used with Handgrip, Fabric 13802-001
the Q55/Q65 is Quinton's Treadmill Operator Manual 0208-841
Controller. Figure 1-3 shows the Q65 with
the Treadmill Controller. In this
configuration, treadmill control is totally 1.6 OPTIONS
manual.
The following options are available for the
Q55/Q65:
Figure 1-3 065 with Treadmill Controller, PIN 230V, 60Hz, Single phase 0221-001
14544-002 208V, 60Hz, Single phase 0221-005
Maximum rated load: 350 Ib (159 kg), Bruce Belt speed range: 1.5 to 15 mph (2.4 to 24
Protocol kph), continuously adjustable
Belt speed range: 1 to 10 mph (1.6 to 16 kph), Elevation range: 0 to 2596 grade (0 to 14°)
continuously adjustable
Power options:
Elevation range: 0 to 2596 grade (0 to 14°)
230 Vac, 1 PH, 60 Hz, 16 A
Power options: 208 Vac, 1 PH, 60 Hz, 16 A
Storage temperatures: 0 to 120 0 P (-18 to 49°C) Ploor space required: 28 x 86 in (71 x 218 c m)
Ploor space required: 28 x 76 in (71 x 193 cm) Shipping weight: 600 Ib (272 kg)
1-3
1.8 OPERATOR MANUAL
1.9 REFERENCES
1-4
3. Cut the bands.
SECTION 2. OPERATION
4. Lift the top of the crate straight up off
the pallet.
2.2 RECEIVING
Upon receipt of the shipment, the containers 10. Install the handrail by positioning on the
or units should be inspected for external two supports provided on the headframe.
damage. Discrepancies should be noted on the
waybill, which should then be signed by the
carrier's agent. Failure to adequately describe 2.4 INSTALLATION CHECKOUT PROCEDURE
external evidence of loss or damage on the
waybill may result in the carrier refusing to
honor the claim.
2. Pull the nails out of the lower skirting of 2. Plug the Q55/Q65 power cord into the
the crate. service outlet.
2-1
3. Inspect treadmill connector 2A4W2Jl for through the entire range specified for
damage, then connect the control cable (PIN both speed and grade.
13102-001) •
g. Press STOP and verify that treadmill
4. If using the Q2000 as the treadmill stops.
controller, perform the following steps. If no
error codes appear during performance of the 5. If using Model 645 Programmable
test, the treadmill is operational. Treadmill Controller as the treadmill
controller, perform the checkout procedure in
a. Ensure that the checkout procedure in Section 2.3 of the Model 645 Programmable
Section 2.3 of the Q2000 Operator Manual Treadmill Controller Technical Manual (PIN
(P IN 0207-840) has been performed. 0222-830).
2-2
Figure 3-1 shows treadmill components and
SECTION
, 3. figure 3-2 shows the functional block diagram
for the Q55/Q65 Medical Treadmill. Figure
THEORY OF OPERATION 3-2 is located at the end of Section 3.
4----- ---15
--16
------17
3--- --18
2----r- 19
1---+ ----20
3·2
Table 3-1 Drive Motor Specifications
-
3-5/3-6 Blank
FIGURE 3-2 FUNCTIONAL BLOCK DIAGRAM MAJOR COMPONENTS
Optical Isolator U5
Tachometer Circuit UI
Relay Drivers U3
K2
- BELT LED
Rl3
R30
-
-
r P.C.B. N':.l~£MBLY,
2Al
I TO COklTROLLER
(U"-lIT I)
PH
I . I
,..
TRAW'5FQRMER POWER COt-.JTI)..JUITY
CABLE OK
SUPPLY TEST CIRCUIT ,. 14 COklTI)..JUITY TE5T
LED
2.TI CIRCUIT +24 'lAC I
.,(. VDC.
I 1
POWER
... +2.3 VDC. I I
I
FROM CO)..JTROLLER
COOLlW~
FA"-J ~
SUPPLY
MOkllTOR
,.
LOW VOLTS
LED
I
, . 21 LOW AC FAULT
(U)..JIT I) EMERGEl-JCY
2Ft I CIRCUIT
-'"
I I
PI!
OFF
SWITCH
I
I PII
'STOP/START
I
,,2,13,18::>>--+1------
I
I
MOTOR
~ COkJTACTQP,
[)RIVER/LATCH
rRIP LEVEL..
POT I
I CIRCUIT 2A\RZ3
PI I
PI\
DRIVE DRIVE MOTOR I
MOTOR OVa~LOAD )I MOTOR
UWE VOL..TAGE
CO"-lTACTOR
MOTOR
LATCH LED .....--r---t-:I)~lq MOTOR FAULT
2M2 I
2"'" CIRCUIT
PII
OPTICAL
IklPUT SHAFT, ISOLATOR
OuTPUT SHAF f, ZAIU5
A"-lD PULLEYS
I
~ ~.
: GAlkl
POT
l
I
WAU<-IU
BELT T +12VDC ZA1R1S
I
I
rAC HOMETER
AGj"=EMBL
2A3
Y
~ -
.... TACHOMETER
O"CU'T 7
\I
TACHOtv\ETEK
CURREhJT
'c:>OURCE I PII
~ 12
I""7' SPEED FEEDBACK
BELl
BELT
TRAC~lkJG /---....---11-):;"·2.0 BELT TRACKII..JG
SWITCHE"J LED
I I I I
I ,:)PEEO CHAI..JGE: PI!
I
MOTOR
I
,:)PEE.D CHA)..JSE: lL
MOTOR r' I 2AIK38.2AIK4
I
PII
I
2/"2-
·12. VDC i ZERO
POT
""PEED IWC.REJ>.5E
SPEED DECREASE:.
n
15
~
...
I
~
<:
,. 2AIU3
2.AI R2.C)
I
1
PII
PI'"-JIOU SHAFT -- -~
lit
GRADE
POT I II'
,
,.
GRADE"
CURREWT I
PII
I
, " 10 GRADE FEEDBACK
AklD 2.R\ SOURCE I
It
RACK GEARS
':'
I .2. SECOI....JD
DELAY
CIRCUIT
GRADE
CHAklGE
t::(ELAY
J
GAIt--J
I PI1
ZAtKl
POT
GRADE
MOTO~ v
I'
I i,\
J 2AtR30 I
2M! ,It
PI1 i J GRADE
DIRECTIO\..J
CHAkJC:::JE RELAY
I
. I
... ,
, 2AIK2..
GRADE DIRECTIOkJ CHAkiGE 3
GRADE CHAI..JGE 4 I I
Figure 3-2 Q55/Q65 Medical Treadmill Func-
I
L- .J
P11 tional Block Diagram
3-7
reset, and error messages are displayed on the
SECTION 4. TROUBLESHOOTING screen. Treadmill calibration (Steps 1, 2 and 7
of Section 4.4 of the Q2000 Service Manual)
- 4.1 INTRODUCTION
4.3 TROUBLESHOOTING PROCEDURE
This section contains fault logic diagrams, test
data and waveform graphics to aid in isolating The fault logic diagrams that follow are
a malfunction to a faulty component. After a designed to lead you through an operability
faulty component has been identified, refer to test of the Q55/Q65 Medical Treadmill. They
Chapter 5 for corrective maintenance aid in isolating a malfunction to the treadmill
procedures. or to the treadmill controller. A square on the
diagram indicates a procedural step, and a
If a failure occurs on the printed circuit board diamond on the diagram indicates a decision
(PCB), component replacement should occur at point. Figure 4-1 shows the waveform needed
the factory. For this reason, detailed to troubleshoot the tachometer.
troubleshooting procedures for the PCB are
not included. NOTE
Servicing your own equipment while it is
4.2 DIAGNOSTIC AIDS still within the warranty period may void
- Each type of treadmill controller incorporates
the warranty.
-
4-1
START
PLUG IN
POIIE R CORD.
PLUG IN CONTROL
CABLE.
TO PAGE 4-7
Q2000
4-6
CHECK BU I LD I NG
CIRCUIT BREAKER.
RESET BU I LD ING
CIRCUIT BREAKER.
PRESS RUN
PUSHBUTTON.
TO PAGE ~-8
CABLE NOT OK
YES
4-2
NO ENSURE NO ONE IS ON
THE WALKING BELT.
-
NO ADJUST WALKING BELT
TENSION (SECTION 3.2.1 OF
Q55/Q65 OPERATOR MANUAL).
TO PAGE ~-1~
NOISY OPERATION
IF TREADMILL IS NOT AT
MINIMUM SPEED AND GRADE,
4-3
ADJUST SETSCREWS ON
SPEED CHANGE YOKE
(SECTION 5.3.3).
TO PAGE 4-15
SPEED FAULT
TO PAGE ~-17
TACHOMETER fAULT
DECREASE SPEED
TO MINIMUM.
YES
4-4
INCREASE GRADE
TO MAXIMUM.
TO PAGE 4-19
GRADE FAULT
.-
CALI BRATE GRADE
(SECTION 5.4.2).
-
UNPLUG TREADtiILL AND RESTORE POWER TO TREADMILL
REMOVE HANDRAIL AND AND ~ATCH TORQUE LIMITER
HOOD. AS YOU CHANGE GRADE.
REALIGN GRADE
MOTOR SPROCKET.
NO
YES
DECREASE GRADE ADJUST TORQUE LIMITER
(SECTION 5.3 . .4).
-
TO MINIMUM.
NO
4-5
PRESS POWER PUSHSUTTON
AND VER I FY THAT POWE R
LEO COMES ON.
TO PAGE 4-10
OVERLOAO CAUSE
TO PAGE 4-8
CABLE NOT OK
YES
4-6
PRESS POWER
P~ESS ~.ASTER RESET
VERI FY THAT
PUSHBUTTON.
COKES ON.
NO
MEASURE VOLTAGE AT
WALL OUTLET.
PRESS TREADMILL
START SWI TCH
TAKE GRADE TO MAX IMUH AND
REFER TO DRAW I NG #13677 FOR
INSPECT BELT TRACKING
IIIRING TO TRANSFORMER 2TI.
SWITCHES. ADJUST BELT
III TH TREADH I LL UNPLUGGED,
TRACKING SWITCH LEVER ARH
REIII RE TRANSFORMER, THEN
I F OUT OF ADJUSTMENT.
ADJUST TRIP LEVEL POTEN-
REPLACE SIiITCH(SECTION 5.2.5)
TIOMETER (SECTION 5.4.3).
IF LEVER ARM IS BROKEN.
- 4-7
STOP THE TREADMILL AND
PULL THE POWER CORD
NO
REPLACE BLOWN FUSE.
PLUG IN 2A1Pll
SECURELY.
NO REPLACE TRANSFORMER
2T1.
FAULT IS IN A YES NO
TREADMILL CONTROLLER REPLACE PCB
C I RCU IT.
(SECTION 5.2.1.8).
4-8
ADJUST WALKING BELT TENSION NO
(SECTION 3.2.1 OF Q55/Q65 TIGHTEN BOLTS.
OPERATOR MANUAL).
NO ALIGN OR REPLACE
(SECTION 5.2.2.5) V-SELTS.
NO
TIGHTEN SETSCREWS.
-
NO
REINSTALL BEARINGS (SECTION
5.2.2.3 OR 5.2.3.3).
NO
REPLACE DRIVE OR IDLER
PULLEY (SECTION 5.2.6.2).
-
RESTORE POWER TO TREADMill NO MOVEABLE SHEAVE ON INPUT
AND TAKE SPEED TO ABOUT PULL UP ON VARIABLE SHAFT IS FROZEN. REPLACE
3 MPH OR 5 KPH. UNPLUG SPEED BELT. INPUT SHAFT ASSEMBLY
TREADMI Ll. (SECTION 5.2.2.1).
- 4-9
YES DECK DAMAGE MAY HAVE
OCCURRED. CALL SERVICE
DEPARTMENT.
NO
ALIGN OR REPLACE
(SECTION 5.2.2.5) V-BELTS.
YES
NO MOVEABLE SHEAVE ON iNPUT
>-........ SHAFT IS FROZEN. REPLACE
INPUT SHAFT (SECTION 5.2.2.1)
4-10
UNPLUG TREADMILL AND
REMOVE HANDRAIL AND HOOD.
4-11
WARNING: 00 not wear loose
clothing around rotating
machinery. High voltage Is TO PAGE 4-11
present when treadmill cable MOTOR LEO FAILURE
is plugged in.
NO
NO
4-12
REPLACE WALKING
(SECT ION 5.2.6. I
YES
WARNING: High voltage is
when t readmi l' cab le
s p 1U9ged in.
-
TREADMILL CONTROLLER CIRCUIT
B~LT LED ON PCB IS
DEFECT I VE. REPLACE PCB.
HAS FAILED AND WALKING BELT UNPLUG TREADMILL AND REPLACE t--------------------"
IS OUT OF ADJUSTMENT. HOOD AND HANDRA I L.
(,ECTION 5.2.1.8)
TROUBLESHOOT CONTROLLER.
4-13
FROM PAGE 4-3
REMOVE BURR FRO~, DECK NOISY OPERATION
(SECTION 5.2.6.3)·
YES
REPLACE DRIVE OR IDLER
PULLEY (SECTION 5.2.6.2).
YES
APPLY OIL TO END OF SPRING.
YES
REPOSITION CHAIN
4-14
WARNING: 00 not wear loose
clothing around rotating
machinery. High voltage Is
present when treadmill cable
is plugged in.
-
YES
UNPLUG TREAOMILL AND CHECK
FUSES 2AIFS and 2AI F6.
- YES
YES
YES YES
REPLACE DEFECTIVE RELAY.
- PAGE 4-16
SPEED MOTOR FAULT
TIGHTEN OR REPLACE WIRING.
REPLACE DEFECTI VE PCB
(SECTION 5.2.1.8).
-
4-15
CHECK CHAIN FROM
SPEED CHANGE MOTOR.
REPOSITION CHAIN.
4-16
UNPLUG TREADMILL AND REMOVE
HANDRAIL AND HOOD. INSPECT
TACHOMETER BEAM CHOPPER.
-
ALIGN BEAM CHOPPER NO YES REPLACE BEAM CHOPPER
(SECTION 5.3.5). (SECTION 5.2.1.5).
TREADM I LL CONTROLLER IS
NOT RECEIVING SPEED FEED- YES CHECK 2A!P7, PIN.2 OR LEFT
BACK. TREADH I LL CONTROLLER 1-1'--::: SIDE OF 2A1R17 FOR TP3
OR CONTROL CABLE IS AT VOLTAGE, MINUS ONE VOLT.
- FAULT.
-
-
CBECK TP3 FOR 12 VDe, REPLACE TACHOMETER OPTICAL
~%. SENSOR (SECTION 5.2.1.4).
- (SECTION 5.2.1.8).
-
4-17
Figure 4-1 Waveform at 2A 1P7, Pin 1
NO
TIGHTEN WIRING.
4-18
WARNING: Do not wear loose
c.lothlng around rotating
machinery. High voltage Is
present when treadml t1 cable
Is plugged In.
- SL I PP I NG TORQUE LI MITER
OR BINDING RACK GEAR IS YES
PREVENTING GRADE FROM
INCREASING TO MAXIMUM.
YES
- TREADMILL CONTROLLER IS
AT FAULT.
-
REPLACE PCB
TO PAGE 4-20 (SECTION 5.2.1.8).
GRADE MOTOR FAULT
4-19
WARNING: Do not wear loose
clothing around rotating
SHAKE EACH RACK GEAR machinery. High voltage is
LIGHTLY FROM TOP. present when treadmill cable
is plugged in.
NO
REPLACE JAMMED RACK
GEAR (SECTION 5.2.~.2).
ATTEMPT TO CHANGE
GRAOE.
TIGHTEN SETSCREWS ON
SPROCKET.
4-20
YES
REPLACE PCB
(SECTION 5.2.1.8).
4-21
- SECTION 5.
CORRECTIVE MAINTENANCE
contains procedures to replace the rack gears
and pinion shaft. Section 5.2.5 and 5.2.6
contain procedures to replace belt tracking
switches, the walking belt, and drive .and idler
- pulleys.
2.
Take grade to approximately 10%.
2. If the treadmill shuts itself off for any 3. Remove the cable ties to connector
reason, remove the patient from the walking 2AIP6 and unplug connector 2AIP6.
belt immediately.
- 3. To prevent high voltage electrical shock,
4. Disconnect the two wires from contactor
2K 1 by removing the screws.
unplug the treadmill any time you remove the
- hood.
5. High voltage is present when the 7. Replace with a new drive motor in
treadmill hood is removed and the treadmill is reverse order of disassembly. Refer to
plugged in. drawing number 0208-201 (Q55) or 0221-201
(Q65) for wire arrangement.
4. Remove the two bolts and washers that To prevent damage to the beam chopper,
hold the speed change motor to the bracket. lift the tachometer bracket straight up to
remove. Ensure that the tachometer
5. Remove the speed change motor. optical sensor is securely mounted before
the treadmill is operated.
6. Replace the speed change motor in
reverse order of disassembly. Refer to 3. Remove the two screws on top of the
drawing number 0208-201 (Q55) or 0221-201 tachometer optical sensor and lift the
(Q65) for wire arrangement. tachometer bracket straight up.
7. Restore power to the treadmill and 4. Remove the two screws and spacers that
calibrate speed (Section 5.4. I). hold the small circuit board in place.
2. Note the color and arrangement of the 1. Perform the procedure in Section 5.2.1.
four wires to the capacitor.
2. Remove the two bolts that hold the
3. Loosen the bolts holding the capacitor tachometer optical sensor in place. Move the
bracket in place. tachometer optical sensor out of the way.
4. Pull the capacitor straight up out of the 3. Remove the beam chopper by removing
bracket. the bolt and chopper wheel from the end of
the output shaft.
5. Replace with a new capacitor,
reassembling in reverse order of disassembly. 4. Replace with a new beam chopper.
Refer to drawing number 0208-201 (Q5S) or
0221-201 (Q6S) for wire arrangement. S. Replace the tachometer optical sensor on
the bearing cap.
6. Tighten the capacitor in the bracket.
6. Align the tachometer beam chopper
7. With the treadmill unplugged, replace the (Section 5.3.5).
hood and handrail.
5.2.1.6 Grade Motor 2M1 and/or Grade Motor
5.2.1.4 Tachometer 2A3 Optical Sensor Gearbox Replacement
Replacement
1. Block the treadmill headframe securely to
1. Perform the procedure in Section 5.2.1. ensure that the treadmill will not drop when
the grade motor or grade chain is removed.
2. Remove the cable ties to connector
2AIP7 and unplug connector 2AIP7. 2. Perform the procedure in Section S.2!1.
5-2
3. Remove the cable ties between 2AIP3 Refer to drawing number 0208-201 (Q55) or
and the grade motor connector box. 221-201 (Q65) for wire arrangement.
4. Unplug all connections to the PCB,
including 2AIPll.
10. If replacing the gearbox or the motor and 3. Unplug the treadmill.
the gearbox, perform the following.
5.2.1.9 Drive Motor Contactor 2K1 3. Take a rope or flexible belt and put it
Replacement around the variable speed belt. Pull straight
up to loosen the belt. Figure 5-1 illustrates
1. Perform the procedure in Section 5.2.1. the loosening of the variable speed belt.
2. Note the color and arrangement of wires 4. Remove the V-belts from the machined
to contactor 2Kl. pulley.
3. Remove the wires to the contactor, 5. With an air wrench or a ratchet wrench
including two wires to the motor, two wires to with a long extension, remove the four bolts
the power supply, two wires to 2AIP10, and that hold the bearing caps in place. Set the
three wires to 2AIP2. fan aside.
4. Replace with a new contactor and 6. Lift the whole assembly straight up and
reconnect the wires. Refer to drawing number forward, avoiding damage to the speed change
0208-201 (Q55) or 0221-201 (Q65) for wire motor, output shaft, or walking belt. Note
arrangement. that the bearing caps are upside-up if the
narrow side is down.
WARNING I
Do not wear loose clothing around
rotating machinery. High voltage is 5.2.2.1 Input Shaft Assembly Replacement
present when the treadmill cable is
plugged in. 1. Perform the procedure in Section 5.2.2.
5-4
- WARNING I '".Js
Do not wear loose clothing around
rotating machinery. Hi gh vol tage . ,is
present when the treadmill cable is
plugged in.
- 11. Restore power to the treadmill and test
the operation of the new input shaft. Verify
that the treadmill operates through the full
range of speeds.
NOTE
Figure 5-1 Loosening the Variable Speed Belt
Replacement of a loose or seized
throw-out bearing requires special
equipment and should be performed at the
factory.
2. Remove the machined pulley and key.
1. Perform the procedure in Section 5.2.2.
3. Align the speed change spindle assembly
with the pin on the base of the headframe. 2. Inspect the shaft for damage. If the shaft
is damaged, obtain a replacement input shaft
4. Replace the machined pulley on the shaft assembly and replace the shaft using the
with the key in place. procedure in Section 5.2.2.1.
5. Replace the bearing caps, narrow side 3. If you are replacing a bearing on the left
down, and place the bolts in the holes without end of the shaft, remove the machined pulley
tightening them. and key. Remove the left bearing cap using a
gear puller or press.
6. Install an undamaged input shaft assembly.
4. If you are replacing a bearing on the right
7. Pry open the output pulley slightly. Pull end of the shaft, remove the bearing cap using
on the variable speed belt at the output end to a gear puller or press.
snap the belt into place.
5. Remove the bearing using a gear puller or
8. Tighten the bolts, installing the fan on the press. Refer to Step 2 if the input shaft is
center bearing cap. damaged.
9. Snap the V4)elts on and align the 6. Press a new bearing onto the shaft using
machined pulley with the pulley on the drive an arbor press.
motor shaft. Use the setscrew on the
assembly from the pin at the base of the 1.;~1 ~ith the t..readmill on, decrease speed to .
headframe. minimum.
5-6
-
2. Unplug the treadmill, remove the handrail 6. Install the tachometer beam chopper and
R.nd lift the hood straight up off the treadmill. perform the alignment in Section 5.3.5.
7. Unplug the treadmill and replace the hood
and handrail.
8. Restore power to the treadmill and
calibrate speed (Section 5.4.1). Before
Exercise caution to avoid damage to returning the treadmill to service, ensure that
bearings and caps on the output shaft. If the treadmill calibration has been performed
the output shaft is scarred or if the on the Q2000 (Steps 1, 2 and 7 of Section 4.4
moveable sheave is frozen on the output of the Q2000 Service Manual) or the 645 PTC
shaft, the entire shaft assembly must be (Section 6.2 of the 645 PTC Technical Manual).
replaced.
NOTE
5.2.3.2 Replacement of a Seized Bearing on
A replacement output shaft assembly can the Output Shaft
be obtained from Quinton Medical
Company's Service Department. 1. Perform the procedure in Section 5.2.3.
3. Carefully remove the tachometer optical 2. Inspect the shaft for damage. If the shaft
sensor from the bearing cap. is damaged, obtain a replacement output shaft
and replace the shaft using the procedure in
4. Remove the tachometer beam chopper. Section 5.2.3.1.
5. Remove the speed change motor by 3. Remove the bearing cap from the end of
removing the two bolts holding it to the the shaft using a gear puller or press. Refer
bracket. to Step 2 if the output shaft is damaged.
6. With an air wrench or a ratchet wrench 4. Remove the old bearing from the shaft
with a long extension, remove the four bolts using a gear puller or press.
holding the beari ng caps in place.
5. Press the new bearing onto the shafft
7. Take a rope or flexible belt and put it using an arbor press.
around the variable speed belt. Pull straight
up to loosen the belt. Figure 5-1 illustrates 6. Apply Loctite Primer T and Loctite RC
the loosening of the variable speed belt. 609 to the inside of the beari ng cap and
replace the bearing cap.
8. Remove the output shaft assembly.
7. Replace the output shaft by performing
steps 2 through 8 of Section 5.2.3.1.
5.2.3.1 Output Shaft Assembly Replacement
3. Install an undamaged output shaft by 2. Carefully remove the loose bearing from
replacing the bearing caps, narrow side down, the end of the shaft.
and tightening the bolts with an air wrench or
a ratchet wrench with a long extension. 3. Inspect the output shaft. If the shaft is
damaged, obtain a replacement output shaft
4. Install the speed change motor back onto assembly and replace the shaft using the
the speed change motor bracket. procedure in Section 5.2.3.1.
5. Replace the tachometer optical sensor on 4. If the shaft is not damaged, perform the
the top of the bearing cap. following.
5·7
a. Clean the inside of the bearing cap and 2. 1Dnplug the treadmill, remove the handrail
the inner and outer bearing races with and hood, and lift the hood straight up off the
Loctite Primer T. treadmill.
b. Apply Loctite RC 609 to the end of the 3. Block the front of the headframe with 3-
shaft, the inside of the bearing cap and to 6-inch wooden blocks to take the weight off
the inner and outer races of the beari ng. the treadmill wheels.
c. Assemble the bearing and the bearing cap 4. If the rack gear is completely jammed,
and allow approximately 30 minutes for proceed to Section 5.2.4.2.
the Loctite RC 609 to set.
5. Perform steps 2 through 8 of Section
5.2.3.1 to install the output shaft assembly. WARNING I
5.2.3.4 Variable Speed Belt Replacement Do not wear loose clothing around
rotating machinery. High voltage is
I. Perform the procedure in Section 5.2.2 to present when the treadmill cable is
remove the input shaft assembly. plugged in.
2. Perform the procedure in Section 5.2.3 to 5. Restore ;power to the treadmill and raise
remove the output shaft assembly. the wheels approximately 1/2 inch off the
floor by decreasing grade.
3. Perform the procedure in Section 5.2.3.1
to replace the output shaft assembly. 6. Remove the two hexbolts holding the
wheels to the rack gears. Note the
3. Perform the procedure in Section 5.2.2.1 arrangement of the washers used as spacers.
to replace the input shaft assembly.
7. Decrease grade until the rack gears start
bouncing on the pinion shaft.
5.2.3.5 Timing Belt Replacement
8. Unplug the treadmill.
I. Perform the procedure in Section 5.2.3.
9. Lift the rack gears straight out the top.
2. Take the molding and side channels off
both sides of the treadmill. Use a 1/2-inch 5.2.4.1 Rack Gear Reassembly
wrench to remove the five bolts on the
treadmill deck and a 9/16-inch wrench to 1. If a rack gear is completely jammed,
remove the two bolts holding the side channel perform the procedure in Section 5.2.4.2,
to the headframe. omitting step I of Section 5.2.4.2.
3. Slide the timing belt off. 2. Perform the procedure in Section 5.2.4.
4. Replace with a new timing belt. 3. Install the undamaged rack gears
simultaneously so that they will be parallel.
5. Reinstall the output shaft by performing
steps 2 through 8 of Section 5.2.3.1.
6. Reinstall the side channels and molding. WARNING I
7. Adjust the timing belt tension (Section
5.3.1). ,Do not wear loose clothing around
rotating machinery. High voltage is
present when the treadmill cable is
5.2.4 Disassembly to Remove the Rack Gears plugged in.
or Pinion Shaft
4. Restore power to the treadmill and
1. If treadmill grade will change at all, take decrease grade. After the gears bounce a few
the grade to approximately 12 % (6-7 0 ). times, increase grade. This should cause the
5-8
rack gears to mesh in exactly the same place 9. Rebolt the handrail support in place.
on both rack gears.
10. Grease the rack gears. 1. Perform the procedure in Section 5.2.4.
5.2.4.2 Replacement of a Jammed Rack Gear 2. Restore power to the treadmill and use
the grade motor to turn the shaft until the
1. If the rack gear is not completely setscrew on the torque limiter is visible.
jammed, perform the procedure in Section
5.2.4.1 to replace the rack gear. 3. Loosen but do not remove the setscrews
from the torque limiter, grade potentiometer
2. Perform steps 1 through 3 of Section 5.2.4. sprocket and set collars.
3. Determine which rack gear is jammed by 4. Unplug the treadmill.
shaking each rack gear lightly from the top. If
there is no play in the rack gear, it is jammed. 5. Remove the four bolts that hold the
handrail support in place on the side of the
4. Block the treadmill so that the wheels are treadmill nearest the speed change motor.
1/2 to 1/4 inch off the floor.
6. Slide the pinion shaft out.
5. Remove the bolt holding the wheel to the
rack gear. 7. Slide a new pinion shaft in, placing the
torque limiter, set collars and grade
6. Remove the four bolts that hold the potentiometer sprocket on the shaft.
handrail support in place.
8. Verify that neither end of the pinion shaft
7. Slide the rack gear out sideways. touches the handrail support bracket before
tightening down the setscrews on the set
8. Inspect the gear on the pinion shaft for collars. Tighten the setscrews.
damage. If the gear is damaged, replace the
pinion shaft (Section 5.2.4.3) as well as the 9. Align the grade potentiometer sprocket
rack gear. and tighten the setscrew.
5-9
10. Align the torque limiter and grade motor 4. Carefully place the whole treadmill on its
sprocket using the setscrew on the grade right side on blocks.
motor sprocket.
5. Release the quick disconnects on the
11. Perform steps 3 through 13 of Section wires leading to the belt tracking swi tches.
5.2.4.1 to replace the rack gears and
recalibrate grade.
1. Increase grade to maximum and unplug 4. Re~onnect the quick dis~onne.cts on the
the treabmill. wires to the belt tracking sWItches.
2. Note the color and arrangement of wires 5. Return the treadmill to an upright
to the switch and release the quick position.
disconnects at the switch.
6. Replace the side channels and moldings.
3. Remove the two bolts and nuts holding
the switch in place. 7. With the treadmill unplugged, replace the
hood and handrail.
4. Replace with a new switch and terminal
and rebolt onto the bracket. 8. Restore power to the treadmill and adjust
the walking belt tension by performing the
5. Reconnect the wires. procedure in Section 3.2.1 of the Q 55/Q65
Operator Manual.
6. Adjust the lever arms so that there is 1/2
to 3/4 inch distance between the lever arm 9. Calibrate speed (Section 5.4.1).
and the walking belt when the walking belt is
centered.
5.2.6.2 Drive or Idler Pulley Replacement
7. Restore power to the treadmill and verify
that a belt tracking error message is displayed
on the treadmill controller when the switch is NOTE
manually actuated.
Repair of seized or loose bearings or a
damaged drive or idler pulley requires
special equipment and should be done at
5.2.6 Disassembly to Remove the Walking the factory.
Belt or Drive or Idler Pulley
1. Perform the procedure in Section 5.2.6.
1. Unplug the treadmill, remove the handrail
and hood and lift the hood straight up off the 2. Remove the drive or idler pulley. The
treadmill. timing sprocket on the drive pulley comes off
easily when the drive pulley is free.
2. Pry the molding off both sides of the
treadmill. Use a 1/2-inch wrench to remove 3. Replace the drive or idler pulley with new
the five bolts on the treadmill deck and a or repaired assembly.
9/16-inch wrench to remove the two bolts
holdi ng the side channels on both sides of the 4. Perform steps 4 through 9 of Section
headframe. 5.2.6.1 to reassemble.
3. Block the right side of the headframe and
deck to prevent damage to the right side
channel. 5.2.6.3 Removing a Burr from the Deck
5-10
....
1. Unplug the treadmill and remove the 6. Tighten down the tabs on the torque
handrail and hood. limiter.
2. Use a fla t-bladed screwdriver to loosen 7. Unplug the treadmill and replace the hood
and handrail.
the tabs on the torque limiter.
5.4 CALIBRATION PROCFJI. mES 5. If the speed reacting was not accurate on
the Q200n or 645 PTC, perform the following.
The calibration pro(!C'dnrl ':;:: included in this
section should be performed 98 needed to ke(~jJ a. If the hood and handrail are still in place,
treadmill speerl and indications unplug the treadmill and remove the
accurate. The calibration handrail and hooct.
procedures included In Q2000 Service
Manual (Steps 1, :~ 811(; 7 of Se,~tion 4.4) and
the 645 PTC Technienl i\1,;nuaI (Seetion 6.2)
compute coasting con:;;'f\r;ts and speed Hnd
grade ranges. They :h; not affect the
performance of the il'end.mill. After any WARNING I
speed or grade calitwation hns been performed,
the Q2000 or 64!) PTe: tn::fH:lmill calibration Do not wear loose clothing around
should also be performed to ensure that rotating machinery. High voltage is
coasting' constants and nnd grade ranges present when the treadmill cable is
are correct. plugged in.
Do not wear loose clothi ng around 12. Perform the treadmill calibration on the
rotating machinery. High voltage is Q2000 (Steps 1, 2 and 7 of Section 4.4 of the
present when the treadmill cable is Q2000 Service Manual) or 645 PTC (Section
plugged in. 6.2 of the 645 PTC Technical ManuaI).
5·14
5.4.3 Trip Level (Low Volts) Calibration hood and handrail already re moved and power
on, provided caution is exercised.
This procedure is included to provide
information about the setting of trip level 1. Take treadmill grade to approximately
potentiometer 2AIR23. This potentiometer 12% (6-7 0 ).
should not require resetting once it has been
set at the factory. 2. Unplug the treadmill, remove the hand-
rail and lift the hood straight up off the
1. Unplug the treadmill and remove the treadmill.
handrail and hood.
3. Turn the sprocket on the pinIOn shaft
2. Hook the treadmill up to a Variac toward the drive motor until the grade reading
autotransformer that can provide at least 10% is 8-10% (5-6 0 ).
less than operating voltage (for 230V, use
207V; for 208V, use 187Vj for 115V, use 103V).
WARNING I
WARNING I Do not wear loose clothing around
rotating machinery. High voltage is
Do not wear loose clothing around present when the treadmill cable is
rotating machinery. High voltage is plugged in.
present when the treadmill cable is
plugged in. 4. Restore power to the treadmill and
decrease the grade to minimum. Verify that
3. Turn the drive motor on at 1-3 mph or 2-5 the torque limiter is slipping and that the
kph. grade is level. The grade potentiometer is
now set at zero.
4. Turn the screw at trip level
potentiometer 2AIR23 on the PCB so that the 5. Calibrate grade (Section 5.4.2).
LO VOLTS LED on the PCB just barely comes
on. 5.5 POST·MAINTENANCE PROCEDURE
5. Unplug the treadmill from the Variac The checkout procedure provided in Section
autotransformer and replace the handrail and 2.4 can be performed to verify that the
hood. Q55/Q65 treadmill is operable following
maintenance. If a more detailed procedure is
5.4.4 Grade Potentiometer Calibration desired, the troubleshooting tree provided on
pages 4-2 through 4-5 can be used to perform
This procedure may be performed wi th the a checkout test.
5-15
-
SECTION 6. DRAWINGS
-
- This section contains the assembly drawings and schematics for the Q55/Q65 Medical
Treadmill. The following drawings are provided in the order listed:
6-1/6-2 Blank
8 7 6 5 4 3 2
i !
NOTE~ ;
L PREFIX. TO RE.F. DE".:>Ie:.NAT10t\j'S 0"-1 I~I'S DWG.IS '2..
\'I'd
D 2. TAG> WI7H PAF\:T NC. AND REV. LTK TO WHI(.H MFD
G,QADe: 3 USE. LO('TITE., ITEM .,4, ON AU~ THRE.ACED CCt'-ll\JECTIONS.
t-AOTOR B::>ws CABL.E (~O FI FROM' AlPS) HAS iNTERC.HAN6EAE:.l...E.. BLACK LEADS
FOFi: FAN HOOKUP) AI\JD A4W~ CABLE (F~OM AIFIO Tow5JI AND KIJ
A4- i CONTACTOR(KI)
I
; 'STRAIt..J Q E:.LlEI="
I Pl...A.1E. i
I i
i
c W2.Ji
I I
W\P\
~£=~
I
i l
'--_T-'-I_W....:.l_ _--l~S P7
'PI
P.c..S.
AI
A..S~y.
~--..-
I
W5J I U1=--+'~----j-~""'---' i
I
lnTT T
i
I
I
~'--"'-- ~~I A4W2.
~~ I :
I
I
I
~
•
-00:3
100
'-OOC.£>
12.0 V,cIC, IDO H,a 205 ' 230 lAC. , 60 M;:
~I:
.. _ _ _ .. _ _ _ ._ _ _ ...
A4wI --.--~/./~
-001,-00'3;-OC5
A4w4 I
I BRN •
~ -oOG:> IS GRN,
-002 ~ -004 i'5 GRN!'{EL.
GRN/YE:L..
MLWI
MZ'W2W2.
.. .. ... - .. - - - - - - - . - - - - '
dl!
'--------~
:--~-- =-=~~-t- ~-t-- --.f----~"-
B
,-._. _ _-,M-,-,,2.=-v.J-,-2.:=W,-l'-l~_-I-_-+_ _ _ _ _ _ _ _ _ ~_ _ _ _ _ _-.J
EI
I -002
A3wI
TACI-I ;l'~ ~l~ 100VAC,60H2 220- 2<10 \lAC, 50 H2
4::;; «;;:
w4
D~IVE :OTO~
RI
RIWI
E:.L.E:.Y. POT.
A
l
To BEL.T
SWITCJ-\ES
2121 TERRy AVENUE
SEATTLE, WASHINGTON
_2.06./2.23•.7.313
98121
_ _ _ _ _. . A I
8 7 6 5 4 3 2
8 7 5 4 3 2 1
COI>JT. Ot-J 'SHEET e..
"':)EE SHEET Z. FO,", ~o"'E.S.
w?:!
w'Z.
W4
Z. '2. Z. 'Z. '2. '2. 6<&> 01";551 - 001 '=>PA.C.E.R "5T~AI"-l FiE-LIEF PlT. AS5,(
2 Z. Z Z. '2. Z 5S 012."'1"'10 -001 6EAf1,Ii'J<S
2. 2. Z Z '2. '2. f>4 002.15")4-001 C-OLLA.'c;;;R,;c=--Sc:-=ET=----t----------t-----I
D I I \ 1 I
I 83 00 140:' -001 SCREW, 'SET '14-20 K 3/8 L I NYLPIIJ B
I I I U
I 81 01083"!- -144
I ScRE.w, "!lET 10-:'2. ..... z.5L )'5TL.
.J1;
'""itI!I1I
I I 81 00 II 00 - 004 KEY \ 'STEE.L ~/I"'-;:'G.. >( 1.50 L.
re;~ e e ~ Ol"!-; 1J::,7 -001
Te e
'2. 2. e;'1
01052..0-207
WASl-\ER,1501-AT1()N
-SCf\EW, I-\E)(. CA.P
1/4 PHENOLIC.
"¥S-I6:> x. z...SOL.
c
o
2
'13
8Z Z
22. 2. Z '2. lcol OloeZ"1-21z''::lC.REW , f'AIJHD.FHIL
2. 2 Z. 2. Z -z.~O OOI',57S -001 NUT HEX
13
r:o;.OI DI
.S'1 010 B Z 7 - 'S~ 'SCREW ~ PA.IJ HI:). PHIL.
3~G:.7G:.9 - 001
10 57 00 IS.,':) -001
RIVET, POP
TIE, CABLE.
~IO-2,.qK.SOL.
"&-32.
o1t 8- 32 x .-::>13 L.
'/B"DIA.,X • 38L., AL.
MII\II
2317~ 3 Z3 5~ 0 I 1560 -002, TIE MOl.) t-JT .. <D HOLE
4 4 4 4 4 4 55 0017 G:. 7 -001 t-JUT, HEl(. -(0-32.
)6101(0 1(0 161(0 54 0105 \ 1- 005 WASHER 'SPl.\\ # a:.
10 10 10 10 to 10 ':>3 OOS"'S~ - 00 I ~PACER, HEX. ... ",.:!:>2. 1( .38 L.
2: Z Z. '22. 2. sz. 0011"'4-001 WASI-lEI<"FLA.T "'CD
'2 Z Z lB2.~ 0I0I3Z'-~21.. c:,CREW 1 PAIJHD.Pf-IIL ,.,.~-~ZX l.COL.
p~EPR
SEATTLE, WASHINGTON 98121
A _20.61.2.2.3.73.13
• _ _ _ _ _. . A
t
~
APPLICATION
8 7 6 5 4 3 2
8 I 7 I 6 I 3 I 2 I 1
CON I I
i~CTOI2 5~, F;'i. ~OOl ~-OO2)
X FOI2Mt::.R REVISIONS APPROVED DATE
L2 I ONL'I)
1I 3AG, •. 5A;t
fUI'-~f-]E2_~'1
rp:iI.5A,
o
U
L2
:' I
''12 ~I B1~~&i~0030NL",
A
l ~E4 O~~
3AG, ~:~~O~
ONLY) -~ =~L~(;'_OO~~10:::::-;:-;N~L)'~);----
6RADE MOlOR I§l ~~5k~1)TOR
I
EMERGENC'f
01'1' SWITC"
5 ~
~~IO~~~~~~=-
P9
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ~~~~ l . ~
-
BELT TRACKING 3:~;I=~~~______________===========~===il L
PII
I
5TA12T/6TOP 2(:
DR'V,
5iOP
DR'VE MOTOR
-
IlI8(~~II':c~~~;=~==:::lfC----':~.~~~====~~==~f:-:-~-:F-r-r
---:-:::--==::---1[=
3 PG;
I C
~
~2'V, 1:
K:~: ~
mv
. ."', +23V
~
U. 2
CDLlOIO b -
r~CN2003Af04 ~5
I' 1234 <.
I.f
:::.s'::'
..... 38> I<!~~(
:6
(..al<::<
040
.I
r.at::
""
030,
., 4
b.Bt::>
,-----< ~47 ".81<:: <'
CI(14 1.51.o\EGo
llJ4145
4~
U4
11
U4
·,0
L L L
• 2..
~DELt:.'(
SE.c..~
XS:~
I CD4010b C.D40t<X::.
+12V +12V
,
"'2V PI I
B
1 TPc;"
"GRADE
w,~~rT
··--+~3
f~1J
cw
, VaW,I%
z
p
-t~~~o 032 h
[~.
1
>----"-+
:5 LO'121'C PN290 7A - - - - - - , 1 - ,I ' 1' 0 GI<?ADE "EO""'-< ~
0<)
- -<
:'LI:'S~M=EG~________________~________-p_L~_'
R2B
PI I
FEED~C~ 1 "2 SPEED I--
A I A
I ..1
GRADE POT 3 ! RIB
GRADE' POT 5~L...LI--'Vi5V\O.r--
PB 'I8W,' '10
DWG. NO.
01301 I
3?O 1
-L
fD
OF·2.
SCALE DIST. CODE SHEET 2. _
OF'Q2-OQ1eo?D
8 I 7 I 6 I 5
• 4 I 3 I 2 I 1
8 7 6 5 4 3 2 1
r0
to/ ~ r~ ~REF
I
00'2. 0 NL\f
-001 ONLY
/ / / ,;-(10) 2 PLACES
I
/
/
. // '
/ /
/~
c
c
END 'Ii.
END 'B'
SECTION A-A
FULL 5CALE
-001 5HOWN
B I
I
I
I f.-- 1.110 MAX
-002 SIMILAR E.)(CEPT A.S NOTED
!4--·1.875~
±.OIO
NOTES:
I. BAG OR TAG WITH PART NO, AND REV. LTR TO WHICH MFD. [!::> PRESS ITEM4 ONTO ITEM1 OVER END 'B'.
~ SNAP ITEM 5 ONTO END '8' OF ITEM 1.
8 7 6 5 4 3 2
6 5 4 3 2 1
NOTES:
I. APPLY ITEM 32 (ADHESIVE) lOCTITE)TO SCREW THREADS
WHERE APPLICABLE.
B 2. SCHEMATIC DIAGRAM: 000208-201.
3. REF DESIGNATION: U2..
PREPRODUCTION
PI-!ASE
DO NOT SCALE DRAWING PRINTS
4 3 2
'~ ~ _____8!-____-l______~7~______L-______~6______~______~5~____~~____~4~______~_______
3 ______~-'r- ____2______ ~~ __________- ,
;-@
AI
D
r----.
D
@\
A...J
VIEW A-A
45.00
c REF c
1-
@
~ \
,-@2PLACES
/
20.50
REF
o
o
o
B , '"
o
-001 SHOWN, CP
\ -OO2.TO-006 SIMILAR E)(CEF-iT AS NOTED ON SHT. 3
\-@2PLACES
~4.
@2PLACES
2 PLACES I
2 PLACES 23
i
i
I ~cOMfv ! ~- - - - - · - - - - - - - - - - - - - - - - - - 7 7 . 0 0 . - - - - - - - - - - - - - - - -..
REF
~
I L'
1~_1___ -ON I I I
:
\ RED
I
PART NUMBER DESCRIPTION MATERIAL SPECIFICATION
I
)
2121 TERRy AVENUE
W4 SEATTLE, WASHINGTON 98121
r---~"t':I 206/223-7373 A
A
~:
I
L
LI
ON I
: S'_____
2. I
I
,
I
RED TO HEAOFRAME, U2
I I
: :8LK
" PART NO. END ITEM NO,
QF02-0Q18879
8 7 6 5 4 3 2
8 7 6 5 4 3 2 1
E5REF REF
o -006 o
-005
REF ,
+- -004
-003 REF~
-002.
-001
I , ~\
+- \
I
@-!
c DETAIL G
2. PLACES c
REF SCALE V,
I J
\
"3.0!.2-J @-/-.1I.S!.2~
@- DETAIL'E DETAILF'~
B
® ®
. _ - - -.---.. -----~
SECTION 8-8
SCA.LE: '12. .
PREPRODUCTION
A @- SUTTLE, W"StliNGTON
206/223'7373
9812'
A
Qf02-00Uf1l19
8 7 6 5 4 3 2
~."
.",:~____~8____~1~____~7__--___1_______6 4 ______~1_______3______~1~-----2----~~~1-----1----_,
______~1_______5__~~~.~~____
. I
HEADFRAME
I a~III .. ,n...,
01303'2 U2. ~
I
I I I I I I I I I J
DRIVE MOTOR GRADE MOTOR INPUT SHAF'T OUT?UT S,HAFT 5PINOLEASSY, GRADE POT PLATE ~SS'f': BRACKET ASSY,
ASSEMBLY ASSEMBLY ASSEM6LY SPEED CHAN5E HEADFRAME ASSEMBLY
D
ASSEMBLY
013GS7 Me. ~ I 0131:013 MI ~
I
013064 ~ 0130GB ~ 0130610 ~ 012.984 ~ 013089 RI ~
STRAIN RELIEF
014100 A4 ~
HANDRAIL
01'2991 ~
D
I I
I
I
DRIVE
I
MOTOR, INPUT
1 1
OUTPUT CASTING)
I I
WIRE SET,
1
1
PLATE,
l
SPINDLE ELEVATION
MOTOR RIGHTANGLE SHAFT SHAFT HEADFRAME GRADE POT STRAIN RELIEF SLOT COVER
013050 ~ 012983 ~ 013392. ~
013014 • 013131 • 013048 012.809 013122 ~ 0130COO ~
013403. •
BRACKET,
- r- PULLEY
SPROCK.ET
002.289
SHEAVE,
FIXED ,-
SHEAVE.
FIXED I--
FORK
012.994 lIE -
TACHOMETER
ASSEMBLY
I-- GRADE POT
013061 ~ I-
POWER
CORD A55Y f-- RACK. GEAR
-
I
01'2993 ~
• 0130G3 J~ 013063 ~ 013077 A3 ~ 013404 ~ 013081 .1<
013168 ~
I I YOKE I
I
I--
SPROCKET,
GRADE POT
K.EY, CASTINe, CASTING.
FIXED SHEAVE
013045 IX 1",~:S;;,A5SY:~~ 001494 • CABLE PINION
r-- STEEL FIXED SHEAVE IU"" '''' ........ INTE ....... f- ASSEMBLY - SHAF'T
001100 • 01461G ~ 014(D'16 ~ 013015 ~ 013096 §E 013044 ~
c
HARNESS ASSY, SHEAVE, SHEAVE,
- BEARING
001535 • P.C.B.,OPTICAL
I ~ CONTACTOR
01308(0 11::1. HARNESS A5SY, BELT,
c
~- DQIVE MOTOR VARIABLE - VARIABLE I- INTERRUPTER '-- JACK. - VARIABLE SPEED
013386 ~ 01303G ~ 013036 ~ SPROCKET, 013074 ~ HARNESS ASSY; 013391 ~ 0130102 •
I I -
I WIRE SET,
I
CASTlr--I~>.
I
CASTING,
MODIFIED
013059 I5<l I r- CONTACTOR
013387 WI ~ ._-<-----l,
WIRE SET,
DRIVE MOTOR GRADE MOTOR II/AMIABLE <::.L.II:::t.VC; iVARIABLE SHEAve I WIRE SET J
WIRE SET,
JACK I- V-BELT
IV~""OI3069 .~r ~ WIRE SET,
013385 ~ 0133'78 ~ 0130~9 ~ SPROCKET 013394 WI~ 013390 ~ 003792. •
CONTACTOR
0014'2.3 • 013380 ~
ELEV. SPROCKET
I leASTI N5, THROWOUl TIMING
I BRACKET WIRE SET,
I TRANSFORMER K.EY,
(ElEV.POT SHAH) , - MOTOQ BEARING I-lOUSIN(; PULLEY p.e.S. - BELT SWITCH - ASSEMBLY TI WHEEL STEEL
014SCOI • 001040 • 012985 ~ 012992. • 013375 ~ 013381 ~ 013G77 ~ 002298 • 001100 •
1
I
- HARNESS ASS¥.,
SPD.CH5. MOTDRI-
BRACKET, SPEED
CHANGE MOTOR f - PULLEY r-
BEAM
CHOPPER
K.EY,
STEEL -
HARNESS ASSY,
FAN TRANSFORMER
WASHEI=< ,
SOUND I=aLAT. !---+.---I
WASHER,
ISOLATION
013377 W2~ 01'2988 ~ 013019 ~ 006875 ~ 001803 • 013364 W3~ 013087 • 0laa81 ~ 0137G7 ~
I
SPROCKET, KEY, SPRING, WIRE SET,
I HARNESS A~Y
WIRE SET,
SPD. CHG.MOTOR CHAIN r-- STEEL c- SPRING RETAINER FAN '-ITRAN_ MER DRAW~_ ... _'n"-~
~~, A,i 2121 TERRy AVENUE
013316 ~ 010'230 p..JI COllOQ. 013049. 012.5510 IX 013383 ~ H3389 IX 14¥ :It;; .... .tIU I ....... "~'
"'u. SEATTLE, WASHINGTON 98121
A
I
CHE.s~K,PLAI4N <"
---------1 A
206/223'7373
'--------'Ul
ENGR, TITLE
.
OTHER
IDWG IREV
~.
DECK. HOOD
I o
ASSEMBLY
012972. ~
ASSEMBLY
013015 ~ o
I 013415
I
~ 01302.B
I
~ 0131G9
I
~ 012957
• 01'2.9"77 IS;; 0129'710 ~
I I I
TUBE, TUBING, SIDE 9:REW ASSY) PANEL ASSY, E'xTRUSION.
PULLEY FRAME, SIDE SUPPORT '--- BELT ADJUST I-- RIGHT SIDE '--- VINYL
J 013409 ~ 013031 IX 01302"7 ~ 005192
• 012979 I)i 01'2970 fii;l
c-.. _ - _ ..
SI-IAFT, TUBING, BRACKET. BRACKET) PANEL A'5SY, HAND6RIP.
- PULLEY '-- FRAME END "- SIDE SUPPORT I-- MICROSWITCH !-- LEFT SIDE - FA8RIC
c 013401 ~ 013030 ~ 013131 ~ 013739 ~
0129"78 IW 013802. • c
BRACKET)
..
TUBING, SLIDER KICK. c---.
r-- SPROCKET ~
FRAME CENTER - BED ! - - MIC~SWITCH '-- PLATE - GUARD
012966
• 013029 ~ 0129((;9 ~ 006872- 0131110 IX 014"702 I'X
013419
• 013029 ~
013083 ~ 01450B ~ 013717 I)i
014"768
~
PART NUMBER
APPliCATION
I END ITEM NO. ASS
QfO...,Q• ...,.
8 7 6 5 4 3 2
8 7 6 5 4 3 2 1
1--
I
-
E2 EI EI G~N VEl..
BLU(L~)
BRN(Li) DRIVE ~oTOR
M2 ASSY -em ONLY I PARTOF A4 1
STRAIN
RELlEI=
, PLATE
IA4 STRAIN RELIEF PLATE 1I L2
j I='OR INTERNAL MOTOR WIRING
I
I
I
GRN/yEL IN FORMATION,SE"E. DRIVE. MOTOR
D I
-, D
L_ ~ E
J2 --CONTAClPR ASSY DWG Ol3GS7
!
I
JACK I
I
K1
-(X)'2 ONLY: :
I
I E4 g_U --~
!-lOCO ASSY - - ~ , - - - I- - - , - - - . , . -
....
~
lD
J:
~ > >
Q Q
ASSEMBL;---_-~"r_ 2
l
rp.C.B. Ci ::J
[~', L __ ~
I,. SEE TQANsmRMER ASSYI
L~_!~ ~:-+i;..;;.:RE=D,+-_-,
-004 ONLY
L-__ ~
'I
100V,SOHZ DWG OI3G77
ReB. ASSEMBLY; 6RADE POT ASSY FAN
A PI
fe.CoBo ASSEMBLY
, 1: M. CONTQOL
l' 3 5 7 4 6 P2
PART HO.
PINSb2.)8
I AI (KEY) --C;PARE APPLICATION DO NOT SCALE DRAWING PRINTS
Of'Q2-Q01MH
8 7 6 5 4 3 2
8 7 6 5 4 3 2 1
(L~) BLU
(LI) 8RN
5RN/YEL-----. I- Ll
I
5IARTE!S
ASSY
AS.
o
BW
BRN
I
T iDRIVE M~
MOTOR A"15Y" -I w
If)
~
PARTOFA4
STRAIN
RELIEF o
H ,, [l!
u PLATE
A4 STRAIN RELIEF PLATE z
n- ww
PI
1
r-
2
IN
,,
I, I
I o~oo>
~~m
WZOo 0 o~~r~oZoo
D~Ill..J~W>WO~~u..Jl'J..J..J
~ w~zwmw ~~~ ~4
L. ~~~ ruoooo~~az8arua~~woz~zz
1
JI
~
I
ITI 1fl1fl~~+zZZZ~If)IJ'l~ 1f)+1J'l~~m~~IJ'l~~
HANDRAIL
lI"
I
L_
3:
---::JJ .-~ LL- ru rlht.1ll w r-- ro Ul Q - ~ ~ ~_~~!::: ~ ~ 2 N Rl f!!?~d{J I JI
III
@
ORG l- d
~
r
:I Q 0
S.J :z
0: ,-
~.-
BUe. PI
r
PI PI 5 7 3 P2. I - ('\/ 111.q LO lD r- ro-m Q =9:! [!I ::::PD ~-!::: !B 2! 2 (\j ~ ro~ ~ ',J,.}( Pli
PI
c 5 SPARE
PINS 1,2,8
( KEY) IllW
Ir~
c
:6 SPARE
~~
lfltf')
8 PINS 1>2,9
(KEY) P.C.B A55EMBlY
7 T.M. CONTROL
I5RY
1
3 Ai
GRY 14
-< ~
PINS 1.9,IO(KEY) PINS 1)316.7 (I{EY) PINS 1,2,5 (KEY) PINS 1,2,6(l<EY) PINS 3.4,S(I(EY)
P3 P4 P9 P8 PS
14
4.8 f :3 5 62-1, 3 4 ,J, 5 3
8 •• I 5 '" 2. -4 + - - - - 4.",
B
..J Ir
W a
Ir
l'J >- ~ I
I
I
I
J2
CD
JI
,
.
I i BLK.
8 5 ~-~l
, I
L_.-.J L_.~
,
•
U._ MOTOR ASSY, GRADE MOTOR ASSY. SPEED C!-IANGE 8ELT TRACKING
PCS ASSEMBLY)
OPTICAL
INTERRUPTER
A3
GRADE POT ASS,!
RI
FAN
F"I
M..! A~
UNIT2
DESCRIPTION
-002(220-240VAC,SOHZ l¢) j
QUANTITY
PER Ir::;::"-:::;-;=----~~~'L-~C!.Z-I~n-MoDiEr1ioWcrNo:------rrnrl
ASSEMBLY
QFOJ·OO1Itn
8 7 6 4 3 2
8 7 6 5 4 3 2 1
8 7 6 4 2
8 7 6 5 4 3 2
4PLACES 2PLACESj§>
o o
-0
GRADE NOTES:
DIRECTION
,., 0>- MARK ASSY DASH NUMBER AND APPROPRIATE
ex:
~
{-,..... (~) ('. (j'l
.......
\';"1
".....
(!)
r ..
REV LETTER TO W~IC~ MFD IN AREA
INDICATED.
....~z r'
... j I
r,
~"
I
1',
\_~
-~
(',
-;
\. I
:.. K3;,
t.....) \_,
"I
It> APPLV ITEM 13 TO UNDERSIDE 01=" VR.I AND
KI K2 ,.,, () ~,
ASSEM8LE1'O ITEM 54,HEATSINl't USING ITEMS
C
0
u
,- ...
l,,) ..
, .... ,
... /
r\
,..I
I
~"
\..:.,.'
m~D~.
j
C
D- ,."I ,..... TP4
I~ . ''"... ) 1"
\ I
-" .....I
I
TA~
PUL~
I~ @DENOTESCATHODE END OF DIODE TVPE.
O ~ MARK VOLTAGE OPTION IN BLOCK. INDICATED
WITI-I CONTRASTING PERMANENT INK. OR
O(l') EQUIVALENT.
PI
O TPI +23V SPARE REI=" DESIGNATIONS: Cr.<8.. CIS
2PLAtE5
JUMPER TABLE
PART NUMIIER DESCRIPTION
JUMPERS REQ'D UfVI
AS H NO. BETWEEN
tL-
BETWEEN
EI-E2; E;'-E4; E5-E6;
,~
2121 TERRY AVENUE
SEATTLE. WASHINGTON 98121
A -001 E7-ESi E9-EIO; 71 69 _2.0&...
/2.23.
"73.73
. _ _ _ _. . . A
EII-EI2;EI3-EI4
EI5-EIG; EIi-EIS SECTION Ai-A'\@ SECTIONB-B SECTION C-C
TYP F'or.;! VI<2 TYP FOR Q,3 TYP FOR 1<.1 1<.2
QOTATE090" 1:20TATED 90"
8 7 6 4 3 2
8 7 6 5 4 3 2 1
,-@2.PLACES
o REMOVE
!=lIN 3
REMOVE PIN 2.
o
o
IFsJ
WARNING
GRADE
DIRECTION NOTES:
Oeo ,., [C> MARK. ASSY DASH NUMBER AND APPROPRIATE
(~'i
a:: \ .•.:..l (ll ,_I
" (1) REV LETTER TO WHICH MFD IN AREA
,.., r' \" ', INDICATED.
~ \" I \ I Ij
P2 u :, K3;, ,:K (.)
«
f-
tj \_, \j ~ API='LY ITEM 13 TO UNDERSIDE OF VRI AND
"
z K2 t" I r'
\..j
I') ,_,
" ASSEMBLE TO ITEM 54)i-lEATSINKJ USING IT
C
\~!
8 "
I,-,I
'-' " rOAND 12.. C
0
TP4 TP5
0- ,"'
C) TA~
\
-'
I
PUL 0 ~ ®DENOTES CATHODE END OF DIODE TYPE.
0
O<n
6PLACES
"0"'1
\~ a::
w
:t
B:> MARK. VOLTAGE O!=lTION IN BLOCK INDICATED
WITi-l CONTRASTING PERMANENT INK. OR
a:: EQUIVALENT.
PI 0
lJ..
(J)
Z
O+23VTPI
J2EMOVE PIN 7
-002 SHOWN
~
EI-E2, EIS-EIG E9-EIO 2121 TERRy AVENUE
SEATTLE, WASHINGTON 98121
A -002- E3-E4 Eli-E18 EII-EI2 A
~~ ~
~
2061223'7373
ES-E6 E13-E14
E7-E8 SECTION A-A SECTION C-C
TYP FOR Vl<2 TYP FOR KI K~ p.e.8 ASSEM8L Y,
ROTATED 90°
T.M. CONTROL
NO.
8 7 6 4 3 2
8 7 6 5 4 3 2 1
0 G1
R45/ ~ R46 / te 1\0
~
E8
r
00 O· Ie) P6@ 0-p' • •E7 / CRII
I: i
E3 5 I H3• •EI4
DRIVE MOTOR r;e
.E15
r - - - - I - - -_____
WARNING
E4 E6 A FG bH/
GRADE
DIRECTION
lid SPD MOTOR NOTES:
INCR£. SE SPD DECREASE SPD
Oeo [:>- MARK AS5Y DASI-I NUM8E"R ANO APPROPRIATE
(€, a:: -,I
".\
\j (!.J \_,
" (j) REV LETTEr:< TO WHICH MF"O IN AREA
0 ( (~) ('. 1'" r'i (" " INDICATED.
I-
,-",
-' \. I \. \-'
P2 ,-,, r\_,. . . :: K3,:: ;:~
~Z f'
,--'
KI
I
-"
1....) \_1
r'
\_, "
\_J
[g;:> APPLY ITEM ,3 TO UNDERSIDE OF VRI AND
ASSEMBLE TO ITEM 54, HEATSINK, USING ITEMS
0
K2 () \oj () 0
(0'1
u "\ ~,
(
\..) \
-'
I
""
~ @DG:NOTES CATHODE END OF DIODE TYPE.
0 ~ SECURE CI BY APPLYING ITEM 83 BETWEEN
e::-- (I AND p.e.S.
Oen
'0', a:: ~ MARK. VOLTAGE OPTION IN SLOCK. INDICATED
GPLACES '- w
::::! WITH CONTI:ilASTING PERMANENT INK. OR
a:: EQUIVALENT.
PI 0
LL
U)
Z
O+23V TPI
o
v
'
CABLE OK
JUMPER TA8LE
REFERENCE
PART NUMBER
JUMPERS REQ'D JUMPERS tlQIREGD DESIGNATION
DASI-I NO. BETWEEN 8ETWEEN
EI-E2. E7-E8 EI5~E'G 2121 TERRY AVENUE
SEATTLE. WASHINGTON 98121
A -003 E3-E4 E9-EIO EI1'-EI8 206/223-1313 A
E5-EG EII-EI2.
E13-E14 SECTION C-C
, TYP FOR KI K2
PART NO.
QFOZ-0018t18
8 7 6 5 4 2
8 7 6 5 4 3 2 1
TPf
'+2.?J y'
o
2f>I.~~+-+---------11---1-1------1~--------- ""1:2. V'
HJ4005 ~b
1 6w, 1~
..
(4PU,CE:.S) Cl + c:=, + C4 C14 C19
PI CI( 22
i,~1/ 3.3 .22. .:2.2
II :3 e1 I6V
4.1~1\
lie; ,1'7..
\7SIGNAL
TI 4~~--------~--------~
lJOTE5:
1. A,LL gE::,ISTOgS A\?E 1/4W,5"1o UULE'O'O OTHEeW1Se;:-
PI POWER
SPECIFlEO. A.LL V'A.LUE5 "'ICE IW OHM,"::>.
T:2. TO
L-____ "GUD" ________________________________________________
~~~ ~ ~C.S8USO€B 2ZB8 2.. A.LL CAPA,CITO~~ A.eE 50'1/ UI-JL..E5'e:l OTHEeWISE
SPEcIFIE.O. A..L..L.. VA,LUES A,(;(E 1\...1 I-.\ICICOFA,I<.A,DS.
Pl1
5;"AQT
6,\iD2.2 0 2.4, '2.5
'~n
I •
Pll -001 C2QO-240VAC, GO 1-4Z)l
-002(100 -120 VAC,;qbQHZ)1 5HOWN
Pl0
1 -003(200-240 VAC. 50 HZ) )
Eu,Ei(GEUCY
OF!=" SWITC.~
Sn
1
PIO
P'7
1
SPAI2E. I2E..LA\(
CONTACT
o 3Q-Jo)
+12V L;:4. P8
P7
GRADE POT
I 3 TAO·' OPTO
~n
BEl-T -r~>\C.(1 LJ(1
S "'o,~~) I
"'23V .. m
~O ~ CONTA.C..TOJ:2
PI I
: S.II; +23Y
l _ _ _ __
PI
B 1.2~9 <: !KEY POWE(;( SUPPLY TA.BLE ,
PI I
NC5 I ) (0,7) 8•• 9
P2 I::'E'J:"EI(:'EUCE V W PI
1,'2.~8 ( i II(EY DE51G,UA.TIOr...J + 2'6 V +12v SIGNAL. POWER
NC r I )5,G
P3 Ul :3 12- P2
1.911l10< I (KEY U2 8 4 ,
U:;, ::::l e NC s I >4,G
P4 P3
1,3.G,7 ( I rK.EY U4 14 '7
)3 •.5
I
Nej- I
PS
3,4.,5 ( I IK.EY
PG
1,'2,G,7 <! (KEY
PB
1,2.':;( 1 II{EY
P9 PART NUMBER
1,2>5 ( : sl{EY
PIO
1,2,1,8 < : )K.E'Y 2111 TERRY AVENUE
SEATTLE, WASHINGTON 98121
A 206/223-1373 A
QUANTITY
PER
ASSEMBLY
APPLICATiON
8 7 6 5 4 3 2
8 6 5 4 3 2 1
r0
I
-.--- ..._ - - _ ........ _ ....__.....
o o
---Nc.i
~~: VIEW A-A
I + I REO
:I :52
L_. ~ ~:I:BLK
. : ~
L__ - __----'
BELT TAA<:.KIN(;;, 'SwITCH Sc.HEMATlc.. DIA6RA.M
4'5.00
c I
20.50
B \~_---,J
\ Lg2PLACES
-00\ SHOWN,
-002,-005 SIMILAR E~CEPT AS NOTED ON 5H.3.
@2PLACES
I ~ :~A.CES@-
CLACES®
------------------------------------87.00-----------------------------------·--·----~
I
PART NUMBER DESCR1PTlON
QUANTITY
PER I .,.,.,~"""""------I-.;r.;-------_I_-hrn''M'O'I)'E''l'""row:G.":l!;:_----_,;REY.'1
.."
1TEM NO. ASSEMBLY
8 7 6 4 3 2
6 5 4 3 2 1
000'2.'2.1 -OOS
0 013(089 -001
0
0131090 -001 B KIT, SHORT HANDRAIL
0131091 -001 8 KIT. LONG HANDRAIL
Ol375G -001 EMERGENCY OFF SW ITCH
NOTES:
'I- DASH NO'S 003) 004 Ei 000 ARE USED FOR FUTURE
~ EXPANSION ONLY.
5 4 3 2
8 7 6 5 4 3 2 1
-005 ON LV
-002 ON LV
-001 ONLY
o o
E3
c DETAIL (3 c
2-PLACES
SCALE VI
.. ~\ ""
'-DETAIL 6
o
o
B o
rv
N
J ~------------------28.00 REF~-------------~
SECTION B-B
SCALE: 1;2
J
PREPRODUCTION
E2 REF: /
/@
E5 PART NUMBER DESCRIPTION MATERIAL SPECIFICATION
REF.
2121 TERRY AVENUE
~~:;:i;7~~SHINGTON A
A ~REF @ IlB121
j 8 7 6 5 4
DO NOT SCI<LE DUWING PRINTS
3 2
~'r- ____ ~8____~1~ _____7~_____~1____~6______~1______~5~____~.L- ____ ~4~____~1 ______~3______~1~r-__~2~__~~1=-__~1____- ,
H~~R~E I·~
A5':JEMBLY U2:.I-_ _ _ _ _ _ _ _ _ _ _4, TO ~11e.E.T" 5 ILTRlzONEI U"<;HI~II<J" I APl'ROVED I DATE
01449::'-001 IR
I I I I I I I
DRIVE MOTOR I GRADE M.OTOR Il--JPUT SHAFT OUTPUT SI-lAFT SPI~OLE AC:::f~Y, GRADE POT BRACKer A55Y.,
ASSEMBLY ASSEMBLY ASSEMBLY ASSEMBLY SPEED CI-lAUGE
D HEADFRAM.E:. A'35EMBL...Y Rl I-lAl--JORA..'.L...
0145(00 M2. ~ 013(01::- Ml ~ 0130c;:,4 0130GB !If 0130G<O 012Q84 ~ 01?>08C} ~ 012.",)~1
Ei<i iii I§j
D
,--------J1 I I
I
DRIVE MOTOR.
I J
Il--JPUT I OUTPUT
·1
CAST Il--JG , WIRE 6ET~
I I
ELEVATiOf..J
I
014488 J RIGHT A\.JGLE
01?,137 •
SHAFT
013050 ~
SHAI=""T
013048 Iii
I-lEADFRAME
OE280'? ~
GRADE POT
0133~2 ~
5LOT COVER
0130GO Iii
-
H
PULLEY SHEAVE, SHEAYE, TACHOMETER BRACKET, POWER
J !- 5PROC.KET
00 22.5<=) •
FiXED
01'30G'3 J4
f-- FIXED
0130<03 J4
f-- f-- A5SEMBLY
013077
I
A31§i
I-- GRADE POT
0130:01 pjC
CORD A"::>"':::.Y.
013404 I§i
I-- RAe." GEA~
014:555 ~
' I I I
c H KEY,
STEEl....
001100
I_ _ _ _.---~.
•
. I--
KEY,
5TEEL..
002143 •
CASTlkJG,
>="t XED 5HEAVE.
012>058 ~
CASTIUG,
FIXED SHEAVE
013056 ~
I-- YOKE
013045 ~
P.C.B. ASSY.,
OPTICAL.. IwTERR.
013015 Ii
I--
SPROCKET,
t;RAQE POT
0014~4 •
I-- '--
PIl--JIOk.l
SHAf="T
013044 Ei<i
I
WIRE -oET, SPEED CHAUGE r P.C.B. AS'5Y., BRACK.ET, WiRE '::'ET, f- SP'\CER,
L- DRIVE IvIOTOR I - - "'\OTOR Ac;,c;,Y. '-- BUe,f-IlkJG 6U'OI-\I~c:. T.1v\. CO!.JTROL.. ! - - TACHOfv\ETE~ I-- COt,,]TACTOR BEARIf-..JG CAP 1-1'--..... RELIEF PLATE
0133">3 ~ 013<::Xo7 2.,'\2 §i 012.502 • 012.5~Z • 013013 A\ llii 01307B Ii 0\~3e,0 Ii 013705 Iii 014551 I't4
B 12 '§i
I -i )(
I ~ .. -.-------~
ELEV. ~PROCKET SUB· ..-'ElSY.,SPEED . klG Tllv\IkJG PUL..L..E'f', p.eB. HARUE~S ASSY., f:'"AU, TORQLII=" STLJO~
(TORQ'-lE Ufv\ITER)- i CHA\.JGE MOTOR !THKOWOUT BEAK lUG f - - MOOIFIED - T.M. COk!TROL ! - - BEL..T SWITCH - COOL..,IUt:. 1---1---1 SPEED CHAk:(,::;:
0022.~O • 013(0133 ~ O\2."'lBG:> ~ 01':0>121 I5ii 013042. ~ 0133B2 W4 ii 01 n::'6 rl • 002.2.68 • 013151 ~
•
013317 W §i 2121 TERRY AVENUE
012.'7B6 IR 01307c) 00Co875 00180~ 013354 W3 III ,
A _
SEATTLE, WASHINGTON
_ _ _ _ _. . . . .
2061223-7373
98121
A'i
1
WIRE SE:T, SPROCKET, KEY, SPR\~,
I
VVIREsgT,
I
D QID5
MODEL rowel. NO.
000221':--
JREV.
..-
I"RAM~~~EUT WE LO ME!\...ii ,
SIDE SUPPORT -
BEI....T~
TIk;\I\..JG -
-iOOD
PAWEL - HAkiDRAIL
I 014484
r- .~ 0131~"1
I
~ 012951
• o 12.cfT7 ~ OI2. cn<a ~ r
1 1
~'o~ ~:I.::.r:<.E.W A '0'0Yo,
! TU6IkJG, PAuEL AS-::;iY., E')(TRUSIOI-l
rRAIv\E SIDE SUPPORT f--- BELT ADUU5T - RiGHT 'SIDE - VI"-JYL
,
TUBIUG, BRACKET, BRACKET, PAUE:.L AS'SY., I-IAkJDGRIP, i
I-- FRAME El--JO '--- SIDE SUPPORT I - - MICROSWITCH I - - LEFi 'SIDE - FABRIC---J
c 013030
..H
I 013131 ~
01373g IR 012."'178 Jjj _...
01360'2...
,
c
TUBlkJ6, SUDER
. - KicK
~ ...
BRACKET, I
::,PROCKET i-- FRAME CEWTEK! - BED f--- MIC.RO'SWI'CH r--- PLATE - GUARD I
012"'1lOlO 014553 IR 014453 ~ 0006/2...
• 0131 leo ~
.014702. ~ r
BSAP.:l.;G
J TUBIUG,
•FRAME C.Ei-JiE:.R -
DECI-<,
PLYWOOD -
CABI....E AS"::;,'!. ..
BELT "::>WI'C.H r---
LOGO
PLATE -
PUI....LEY
COVER
013419 01302."'1 ~
0145(03 lIil 01450e IR 013711 Ii! 0147<08 Jjj r
.... ... --
~
~
BELT EXTRU510U,
J
C'LUOER
.
f
BEARIWG A'::l5EMBLY WAI....KIt-..!G RuB8ER MOLOlkJ~
B
01 ?o-'120 013373 IR 012."'1(;"2..
• 0135iD5 002.305
• r
I
1
l~d
:OLER PULLEY
ASSEMBLY
r CY'UUOER
BODy" I FOO'1
DECK
I FAU
GUARD
FAt-..!
I=""IL..TER
i
I------i i
012"159 14 I o 12..Q5B
• _. -_
OOgS"''''
..
• 0IZSe.e. . --.1 .------.c: r r
A
PULLEY
01.3401
51DE:
013129 14
CAP
012.'-?Go4 1Ji! r r f d KEY:
2121 TERRY AVENUE
~~:;:i:'7;;~SHINGTON 98121 A
1
i::..XTR0'::l IOI..J,
ALUMI"-lUM -
EUD CAP~
RE:AR
o
IEl
NoT ]l:ELEA'5e.C
~ REL PROTOTYPE
REL PREPROCUCTWN 6".-_ _ _ _+-_-1
• REL PROC UCTION
012.C "1 IR 012. C'ji.O?:> IA r1 I r
8 7 6 2
8 7 6 5 4 3 1
E.2 EI EI Gk!N
1
--I ,,
IA4 STRAIN RELIEF PLAJE1 RUN I
I
o GRN!YEl
I I. o
L ----
ffi
..J Q.
1Il j:::
ifcK
----
I
I
I':
~~fl:!fY.roOUUU~~ll.aonronr~~oz~ZZ
~lf)~~+ZZZZ~U1U1
C\J
Ulf)+mm
~.. '¢
m...J<l~<l<l
0
ILl
c;::: --- - - - - - ._. - --- - - f--- ---- -- - ._. - - ,
8lK P2 JI ~ - 1--- - ... - -- --- -1--- - ,-- . -- - ,- f-- '"
A. r
~+I
8lK. PI
._----1------
3 5 6 4. l' 3 5 7 4 6 P2- I-Nm~mw~romQ=~~~0~t:~~@C\i~ro~~
r,-------~
:5 SPARE PINS 1.2.8 luw PINS 1.'2.,6,7
Cl!Of
-~
( KEY)
! ! 6 SPARE (KEY) if~
,,.1-'"
1fI1J)
• 151 8 PINS 1,'2.9
c 7
(KEY) P.C.B ASSEMBLY
T. M. CONTROL
c
I 6RY
GRY
3 AI
w
4
-<f-
DINS L9,IOCKEY) PINS 1.3,6,7 (KEV) PINS 1.2,5 (k'.EY) PINS L2.G(I<EY)
P3 P4. P9 ,
e 4- 8 7 3 5 G ?~ 5 J, 2- 4 3 4 ~ 5 I
l8____ --~
1--_ _--; ___ -.J
------
PI Y Y PI PI Y
w w 1 N~
r~:
Q! ~ ~
TRANSFORMER ASSY .::::J ...J
TI '-
;:C
...J
(])
Z
~
0
)-
IX
I.!)
<l
91 ~ .J 0
U1 w I.U
>-
'--
~
0
ILl
fY.
II
...J
m
Z
fl:!
m I
I
L' '51
ON I
-, RED
I
0
ILl
fl:!
~
...J
III fi1O! ~ ~
----~ I I
J2 JI
_--_... i i 8lK I 2
.... _ ..
[ ~-i-D
~ -~l
-001 ONLY B 4
I~
I
L_ ~
I
B LI-±-
[~~- ~
,I 1 E :
~----~
I
- REO
I
:SU(
,
I
PCB ASSEMBLY,
OPTICAL
INTERRUPTER.
A3
GRADE POT ASSV
RI
F'AN
FI
UNIT 2
~- ...
'12-----~ -oql( 220-240 VAC,GOHZ, 10) STO ~HOWN
_~
-002(220- 240 VAC, 50HZ, /(1») 51-1T 2
IS I SPARE
SPARE
51
6 ,... i
I
I :£:03(2.08 VAC)GOI-IZ;10) NOTEP .
)-: I
I.U:
I GRY REFERENCE
3 :.1.1 PART NUMBER DESCRIPTION
~JTOAIPI
I DESIGNATION
I 5RY
A I,
I
:
7 ~
2121 TERRY AVENUE
SEATTLE. WASHINGTON 98121
_2.06.12.23.-73.73_ _ _ _. . . . A
-(Il.
141 PI
P2
PART 110.
TO AIP(o-S
6 5 4 2
8 7 6 5 4 3 2
o f' ,,~/
o
AI ~.
-::.. \
)--- .
-002. 17 ,~ , -002<·004
2 PU:'C.ES OULY
,.lp
I
'- '-- -=
PLAr"E~_ ~~
~'''--- ".~",\
~~11-00t
') , , -00 ~,-005t.-OOIO
-002.. ~ -004
c c
r
,""",
B /~ 2. PLA.C.E 5
e PL.AC.E'5
M2. -0 4PLACES
o
"3 PLAC.ES
B ltl
G
B
\ c:. PLAC.ES --Il
I I I \
L~
\ 2. PLA.CES
\
SEE DETAIL"C" I
\ PART NUMBER MATERIAL
REFERENCE
oESIGIIA TlON
A
; -001 SHOWN
~~LPLACES 206i223_7~~SHINGTOIi
:-_;.;.;;..._":'--.1 A 98121
.-ooz. -'-H
. PU -00<"<:> NOTED)
QfO~-001"7'
8 7 6 3 2
8 7 6 5 4 3 2 1
SEE DETAIL"C)'\
rr
6 PLACES
\\
SEE DETAIL F
II
KI ~ ~ /r----®}
0 Z. PLACES
TI
i I
-~ ~
1
D
\ I
PLAC.ES--{~ ~ -+-_----;::~----____:
I \ SEE DETAIL"F" D
l' V"'- _--.:'\\--_ _
---<13 -00(4)
'-",
~ 14 -oo-o~-004 ~REF.
Ml
7 -001 ~ -005
,
t·
B
Z.PLACES~ 2 PLACE'5 lOB
VIEW B-B
VIEW A-A
REFERENCE
PART NUIIBER DESCRIPTION IIATERIAL SPECIFICATION
DESIGNATION
A
2121 TERRY AVENUE
SEATTLE, WASHINGTON 98121 A I
~2:06:/2~23~-7~37~3_ _ _ _ _ _ _ _~.
QP.-OO1"78
8 7 6 5 4 3 2
8 7 6 5 4 3 2
o o
c c
RIWI,
W'2.
$W::'
MI
AI
B Mlwl) M2.W2..
MZWI,M2WZ.,
W4 ,
A4WI)A4W3.
REFERENCE
DESCRIPTION DESIGNATION
.01-001"'"
8 7 6 5 3 2
8 7 6 5 4 3 2 1
B
I o
c
D
1
E
I ~OTE5:
I. BA.G Oi2TA..G PA..I'~T AND MA.i2K WITH PA.RT ~jO.
At-JD ICEV. LETTEIC TO WHICH Iv\r:-D.
SET SCREW 15 SUPPLIED WITH ITEM@.(SPeQCK..ET)
AI\JD IS 51-10W~ I:;?EMOVED FOI<2 CLA.l2ITY.
PREPRODUCTION REFERENCE
DESIGNATION
A ~~:;:i:'7:r~SHINGTON 98121 A
QUANTITY
PER
ASSEMBLY
~--- 1.87I<EF.---";
o ~
o
c c
.17
[»
S R.EF. R.EF.
I(EF. 2. PLACES 4 PLA.CE5
'2EF.
5ECTIOf\J B-B
(ITEM5 ® ,@ A.k.JD® r-JOT 51-OWt-J)
SCALE: F"ULL..
A
5ECTIO~ A.-A..
B
PREPRODUCTION-
&
REFERENCE
PART NUMBER MATERIAL SPECIFICATION DESIGNATION
"02~OO1"78
8 7 6 5 4 3 2
8 7 6 5 4 3 2 1
<..l..'<.."'-'>'- TO PI2€.PR.ODUCTIO,,",
o
--1·~B
fZ(f"; r-- c
,j BR',"-IC,>(ET WA.:5 '5hOWW uP',:"wE.
DOW"J 2) ADDED k'IT 05 INID
D 'I ::»T,TLE WAS "A:,S), 'SPE£i) Q-ibWi.::>C':
MOTOI2..14, ADLlE0 QCO.5 10 flDvULI<ik,,";:'
I!::FF PT 'ilIlT DIS':>, "-.\G:0E '
E'--"'=rE.M 'NA'5 - 001 ONPi~L..
N;DEt:: "rEM 17 f t",CJED lTE.M SON ~
f'\('TCF;I~;"') ,~~ CA'-_GUT5, '-I
~ REEr~S.TC nc.TO~\AL ~
I MI
ITEM 11 WAf;;;' OCPI707-C02 I \0 .......1=' CAP.
E.FF".Pt; DI~P; Rc..!,;D. CJ..IAN<::'E.
I PA~T f..JO. WAc;;, 003274
2. PLACES F
c (v--- c
BLACK WIRE
REF
-OOIO\lLY BR:OWN W I I l f : - - -
REF:
-OO2.f-OO?> ,(F.u..DW WIRE
REF'
PREPRODUCTION REFERENCE
DESIGNATION
APPLICATION
QFOI-0018111
8 7 6 5 4 3 2
8 7 6 5 4 3 2 1
I
ADDED 0..(05
~L.oc.~_
EFF.f'T
D
D
4.00!.O~ e REF r--.A
I
1
I
SECTION A-A
(FULL SC.ALE)
NOTES:
PREPRODUCTION
B
~ ASSEMBLE ITEM b TO ITEM 1 OVER !:ND 'B', UP TO ITEM2.
~. BAG OR TAG WITH PART NO. AND REV. LTR. TO WHICH MFD. 2121 TERRY AVENUE
SEATTLE, WASHINGTON 98121
A _2;.,0.;.,8/,;,;22...
3 ••
73;.,73_ _ _ _ _ -1 A
8 7 6 5 4 3 2
8 7 6 5 4 3
1
o
o
lJOTE5:
1 ITEIv\@ (01:='0/4-001) 15 ALTE~I-JATE FOR. ITEI'v'\@XO/:='OI4
ITE~ ('2) IS PICE;:-E~~ED.
~-OOI
/' t6J-00 2.
.----....LU~
- 00 I ~ -002. SHOWN
(BALDOR AI-JD CEt...lTURY MOTORS)
A
PREPRODUCTION 2121 TERRY AVENUE
SEATTLE. WASHINGTOl>
206/223'7373
98121
A
QUANTITY
Sc..AL.!.. 2..' I PER
VIEW A-A PART NO. END ITEII NO. ASSEMBLY
APPl.ICATION
1.
.02·001. .
8 7 6 5 4 3 2
8 7 6 5 4 3 2 1
D D'
B
Ikl51DE Et--JD CAP OF'
ITEM 10 (01~403-001).
PREPRODUCTION
REFERENCE
DESIGN... TION
I
MOTOR ASSEMBLY,
OQ\YE (2M2)
PART NO.
8 7 6 5 4 3 2
8 7 6 5 4 3 2 1
o o
I2.I?F 22.\-----,
-------17.2 ft> 2 PL.AC..E.S
I 0}-
2. PLAC.E;:'
C @-- C
CAUTION
'--~--.-
-~
•
-~.
~~
15
-003
-004
PREPRODUCTION
REFERENCE
PART NUMBER DESCRIPTION MATERIAL SPECIFICATION DESIGNATION
A ~~:;;i:.7:ii-~SHINGTON 98121 A
(LEE.'60f..J MC ;<)1< OI3403-00f) ~
QUANTITY
PER
PART NO, NEXT ASSV, NO, END ITEIi NO, ASSEMBLV
8 7 6 5 4 3 2
8 7 6 5 4 3 2 1
(I)
CONTACTOR BLK W2Wl LI
WIPI"3 BLK
0 (J)
WI PI·4 BLU 3 RUN 0
(2)
WI WIPI
WI PI "5 ORN
Iq
SEE DETAIL 'A'
RUN
c c
SCHE~I\TiC DIAGI(A~
-001 (BALDORj FO~ 2.30 V,roOHe
vVIRI~G DIA~I2A~
- 001 (BALDOe) FOe 230" ~ 100 Hi!:
DETAIL '}\
"-lOTE.: I(EIv\OVE E.l(I'::>TI"-lG TEi(l-..,\I"-lA,L
I) I="I<.O~ lJ...OTO~ WIr?.E. A"-lD PLAC.E
CONTACTOR
HAr?.t.JE55 WII2E A~D I-v\OTO~ WIRE
WI PI "3 BLK It-.JDICATED I"-lTO 1TEtv\@.
(})
BLU
(J) RUN
WI
WIPI
B W1PI"4 BLU
PREPROOUCT\ON
RUN
19}-------'"
5EE DETAIL'A'
WHT W2W2,
CONTACTOR
SCHEMATIC DIAGRAtv\
-002. (BALDOR) FO~ 115 \f,~Hz
REFERENCE
PART NUMBER DESCRIPTION MATERIAL SPECIFICATION
DESIGNATION
QUANTITY
PER
PART NO. NEXT ASSY. NO. END ITEM NO. ASSEMBLY
GF02-001817'
8 7 6 5 4 3 2
8 7 6 5 4 3 2 1
'In. WI BLK LI
CONTACTOR 'N2W1BLK LI
0 THERMOSTAT
WI PI "3 BLK -BI-METAL- 0
BLK
BLU
WI PI "4
RUN
SCHE~ATIC DIAG~A~
H -001 (CEt-.JTUI;?Y) !="OR 2::.0 V, <00 I-I~
Nt PI ..5 _ _0;:.:R..;:.N:....-_-(
START
c RUN c
CONTACTOR 'tI2W2 RED L2 4 J-...>...;::::.!.._-.....- _......
w'11(1!\Jq D 1A..Gt2AIv\
-OOI(CEl-JTU~y) FOR 2.:,o~ G;,OHc. PREPRODUCTION
BLK ®
BLU}
(BLU)
2
WIPI
B (BRN)
SCHEIv\ATIC DIAGRAM
W1Pl~
BLU 002. (CEI-JTURY) FOR. \\5 v, «:>0 He
1<1'!------....
S£[ DETAI L 'A,' RUN
(REO)
SHT. 2.
(WHT)
RlJN
REFERENCE
PA~T NUMBER MATERIAL SPECIFICATION DESIGNATION
QUANTITY
PER
PART NO, NEXT ASSY, NO, END ITEII NO, ASSEMBLY
AI'PLICA TlON
R 7 6 4 3 2
8 7 6 5 4 3 2 1
ORN
WI PI '"5
ORN
'III 'NIPI
START
RUN
C C
5CI-lEMATIC DIA..G[?A.M
- 002. FO,( 2.30 \f~ 50 H"2:
WI~I~6 DIAGRAM,
-oo~ FOe 230", 50 Hi!:.
VIO RUN
B
WI WIPI RUN
~ PLA.C.ES
Wzvi2. BlU L2
CONTACTOR-~~~~~J_~=----------~
T2)
W2.WZ BlU L2
SCHEMATIC DIA,c;'2Atv\
-004 FO" 115"1 50 Hi!!:
REFERENCE
PART NUMBER MATERIAL SPECIFICATION DESIGNATION
Wlel~G DIAGRAtvi
-004 FO~ 115 \( ~ SO Hi! FOR ALL LEE50W
tv\OTOR:::> 2121 TERRY AVENUE
SEATTLE, WASHINGTON 98121
A ~2_0_6i_22~3._737_3________~A
APPLICATION
8 7 6 5 4 3 2
8 7 6 5 4 3 2 1
-001 f'OO~
-002. [-004 t) ~EVEI?5E PO!::>ITIOU5 OF" THE
GeA..Y A,).JO Ye:-LLOw' w'leESO~
PI WH21 ~G DIA,Gt? .\1..1\5 "~B.
EF"F PT,lZ: Dl-;:'P PI"\I\Ir.I~"
o o
~OTE5:
---~
i \
.~75
~ !:lEE W'I~IU~ DIAGE'.<\N4,!:l PREPRODUCTION
f
8
_ [~L~~
BU( 1...1
:~
C;~A •
8~
I
B ~ ~
\
I
-<
'"
:.4~
PI PI
:3 YEL
C"::!I(' ....
J
'lEI...
j(EO L.'
l
s ......
4
:::r
Wl,?l"-.JG
I
"'I PLACE.'S
DIAGeAM B
100 TO 120 VOLTS REFERENCE
-002. FOR coO H'£ DESIGNATION
W\~b~% p~%~~ A
SEATTLE. WASHINGTON 98121
A 206/223'7373 A
-001 FO~ <00 Hz
- 003 FOIi( 50 Hi!.
-001
TI..II~U 0120'212- 000208
-oo.,q
ITEM NO.
8 7 6 5 4 3 2
8 7 6 5 4 3
0 ~I(Y
T1 PI
G'(Y
10
BLK.
BL.~
-001
Tl
-002 ~ -005
NOT[5', PREPRODUCTION
I MAI2K'.. PAI2T WITH PAI2T NO AND I2E.V Lie.
'TO WHIc:..H Mt='D.
T~At..J5 FO R~Ek:
ASSEMBLY (2 T I;
QUANTITY
PER
APPLICATION
ASSEMBLY
o
8 7 6 5 4 2
8 7 6 5 4 3 2 1
8 7
/
o GI<...Y Tl
'r-----+-~--~ 6Q'{ PI o
GI2.Y (:)12.'(
BLIc: BLi(..
SL.K BUt..
ORN
®
-003 - 0010
C C
/---0 8 ----0
Tl
GI2Y Tl GR.Y
10 , 14
G~y GQY
BLK BLK.
BLI(. BLK.
@)I----- ------~~-----OQN
/ /
B 2 DLAC.E.5 @)-I L-€) 2 PLACE5
-004
-007
PREPRODUCTION
REFERENCE
PART NUMBER DESCRIPTION MATERIAL SPECIFICATION DESIGNATION
QUANTITY
PU
PART NO. END ITEM NO. ASSEMBLY
QllOI-001.1.,.
A 7 6 5 4 3 2
8 7 6 5 4 3
-
r~i~
8'1 Ol4iS4 -001 -::'TARrE.~ AffE,/'5Y Ar:;
I as OI3o~4- 001 INPUT -;:'HAF'T AS~::r
~
I
B7 009,,)10- 002. PULLEj iM2.(:>4DIA.,2.GROOVE.
2. 8(l,
60S79Z-00~.V
1_
0- f5
::>ART5 1ST
(I N .. _" .
0 0 (D
A 0I 0 0 '1
I I J
2 PREPRODUCTION
:i
w
t
OTt:
PEJ:< AL
A.5~::r. I'A
Ql!OI-OQ1HH
8 7 6 5 4
8 7 6 5 3 2 1
II ,/
M2wlB~K
r--
L1~ ,.,L2 M2wZ,F-ED
/l
.-- I--
Fl
TI l!> E!>
o tv\, 1 - x!="t-.\R
0
~ ~~ j-+JS.i
cauTAc"TO~
""
MW':NIO
FAt-.J
UOTES!
1. REF: DE,5IGlt-...lA,TIOU PREF"lX,: '2." 0
GRADE '-- I--
j
"AOTOR Ll ~ 2.. TAG WITH PARI WOo AUO RE..Y. LETTE.R TO WHICH \v\!='D.
'( 7
L-
l- 3.U5E ITEM 54, ADHE.':lIVE, au ALL THREADE.D CO\...JI,...IEC.TIOU5.
I B:> w3 CABLE
~
':l (TO Fl FF.O'1 AI PS ) HAS INTERCI-IA!\.lGEABLE. E>LA(.I< LEAD~ FOR
...J
to
UJ
A4Wl6LK B:>:5P4 id':f.. FI ( FAN HOOKUf'\AND MW'3 CABLE. (FROM AIPIO 1'0 W5J\ AND J-:;l)
M1Wl 3 IX: !\.4WIWHT tlA'=:11NTERCl-IAN6EABLE VIOLE.T WIRES TO Kl ((ONTAC.TOR)_
~'::'EE ~HE.ET 5 FOR wll2E RouTIr-J6. WIRE.S Mu5T !\.lOT E£ '5uBJE.C,.T
_.-
~
TO FINCHING OR ABRI\SIONj R00TE. AWA.:Y FROM MOVING PARTS
AND 5HAf',P E.D6E.~.USE WIRE. TIE"::>, ITEM 48 1 A~ REQUIRED.
-- 1-0 V
V-W'\ w2.
'(>/3
A4 I,, P2P2
I--'~
~ ~
A4wI8lU WSWHT
:STRAIW RELIEF
PLATE
I
fp'll
~ l£iJ
fPll
~ ~
I
I >-
Y>,
A~Y>.I16RN
)
c ~J
W2J\
PI pZI
~ ..
r-- f.o /0 a
c
!, M
[(
~
1:.:\ L2l
B>
v-a
WIPI 1"11 A4W3VIO
0
ReB. ASSY.
~;~1
boo
I~- TIw'l ~ o
~ ~ P7
I
uJ
~ ASKI 0"
WSBLK Et>
(I~ \.9
Ef
W3J 1 f I
PI
fP8l~ PiO]~
I 2
.(
II 2
$
:;...J ::J
_l.1
0 L'2. i f V TOTI'T-
A4Wo\ll0
r
V, fl: ...J
~~i
\1J
~U ~!J PI \1J \1J
L J 0
A4W2. T
Q
uJ
j 3 'j I PI I
rr I P0 I
----~ .. ILJ
1\ ~ l~
1fl Pl _AI (SIMPLIFIED)
N""
~~MW2J RED
-...::/ ~ (PI. P3-S) P7-C) ~ PI I
A4WI~ I CI
SAME As -ooI4~oo~)
(-001 H:X)2»
L(-OOZ) M2W, I
• , iPIO i
~--~ AAWIL~
I 2 ::J
M2W2W2. OC ..J I PI I
B Ii) til
M2W2:Nl
I
\
N N
2: ::E
El
\
A3Wt A3
A:.A.W4 TAC.H
" .....
TOEI
Y
TOA4
GRt-Jt 001 '-oo'!>~
GRW/YE.L(-0O2 WA.
I DETAIL "E"
.- I
R1 -ooz (50)-\2:) ONLY 1'12.
M2 RIWI ELEY. POT ~ --(OTHER AREAS':::>A\I1E A5-o::JJ4-003)
--
REFERENCE
MATERIAL SP","Flc,mON
DRIVE. ~OTOR DESIGNATION
8 7 6 5 4 3 2
8 7 6 5 4 3 2 1
, I
o
AI
r =:::~2 f'L,AC.ES o
001 ~ -oo::{~
-002@ 2. PLAC.e. '5 -1(l0
4.3.
L42
-.2. fl..A<:E."=',
n
=.002. 86
2. PLAc..E~~ 21
-00.1 ~-OO3
ZPLAC.E5
1
FLJ LL Sl.::::~_
AI
d PL >- ~
COMPONENT
C SIDE, c
PCB AS~'Y
B I
r MZ f
MI
i.oo~
-002 2.
/---@ 4 PLAC.ES
Ml
2. PLACES
o
L
B
! ~OOZ@ /~ ;1
2. PLAC.ES
2. PLAC.E'& @-
o
I-OOI~ ..aJ'3~
;\ ~.\
'~ @---J
L..- L),_ ,t \ L
\ @ 2t21 fERRY AVENUE
SEATTLE. WASHINGTON 98121
A ~2:.PLACC:::) ~2_06_2_23_7J_73_ _ _ _.... A
-001 SHOWN
PREPRODUCTION ( . .:; ,
SEE DETAIL"O"l
PLAc.es
/1 ~} 2. PLACES
(0
SEE DETAIL"( @)-oo:z. \
Kl @hI ®--"\ \ V~ZPLACE"
/
D
'~3
L PLA('ES-t:5
~.
---001
tTt>3 \
\
\
~
\
\
~
_ _ _\-\--.~_ __
,
~
/ SEE DETAI L"F"
T\
~,
2. PLN:.ES <:7 ' , , -
AI
J R<' D
8-----[ll
~~REF
c
Ml
!
/
I
r @EI
rAI L"[)'
FULL SIZE
8 PLACES
8 / i
LPLACEs~j
_1 3
34
2
VIEW 8-8
PREPRODUCTION
lEW A-A
DESCRIPTION
A
2121 TERRY AVENUE
SEATTLE, WASHINGTON
206/223'7373
9S121 A I
o
II
o o
c c
R\WI,~
w-z.. '.
$wS
A4w2
Me
MI
AI
B M2.WI, Mlw2.
o
II
MZ WI ,M2W2.,
W4,
A4wl,A4W3.
REFERENCE
PART NUMBER DESCRIPTION MATERIAL SPECIFICATION. DESIGNA TlON
QUANTITY
PER
PART NO. NEXY ASSY. NO. END ITEII NO_ ASSEIIBLY
Of'02·0Q1 . .7W
7 6 5 4 3 2
8 7 6 4 3 2 1
tJOTE5:
c c
REFERENCE
DESIGN. TiON
NO.
7 6 5 4 3 2
8 7 6 5 4 3 2 1
o
o
CAUTION
2. PLAc.es 5
--* -$- .
-
1
PI~
; :
#'
~(OPLAC.E5
/'
4~wl
I
-=JB
~
B
!zi1 -----
~
A
2. PLAC.E.S
~REF= ~WI'''''Z.)
2. PLAC.E5~
~REF (WLj
~'
wz. REFERENCE
MATERIAL SPECIFICATION
---@Z PLAC.E'O
DESIGNA nON
t
2121 TERRY AVENUE
SEATTLE, WASHINGTON 98121
A 2061223-7373
A
VIEW B-B
QUANTITY
PER
PART 110. ASSEMBLY
DRAWING PRINTS
8 7 6 5 4 2 I