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NIOEC SPECIFICATION
FOR
FIRST EDITION
APR, 2006
THIS SPECIFICATION IS THE PROPERTY OF NATIONAL IRANIAN OIL ENGINEERING & CONSTRUCTION COMPANY. IT IS CONFIDENTIAL AND ALL RIGHTS
RESERVED TO THE OWNER. NEITHER WHOLE NOR ANY PART OF THIS DOCUMENT MAY BE DISCLOSED TO ANY THIRD PARTY, REPRODUCTED, STORED
IN ANY RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM OR BY ANY MEANS WITHOUT THE PRIOR WRITTEN CONSENT OF THE NATIONAL
IRANIAN OIL ENGINEERING & CONSTRUCTION COMPANY.
APRIL, 2006 NIOEC-SP-00-01(1)
APRIL, 2006 NIOEC-SP-00-01(1)
REVISION INDEX
REV. REV. REV. REV.
1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5
PAGE PAGE PAGE PAGE
1 26 51 76
2 27 52 77
3 28 53 78
4 29 54 79
5 x 30 55 80
6 31 56 81
7 32 57 82
8 33 58 83
9 x 34 59 84
10 35 60 85
11 36 61 86
12 37 62 87
13 38 63 88
14 39 64 89
15 40 65 90
16 41 66 91
17 42 67 92
18 43 x 68 93
19 44 69 94
20 45 70 95
21 x 46 71 96
22 47 72 97
23 48 73 98
24 49 74 99
25 50 75 100
NOTES:
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1 APRIL,2006 S.M.J.SEYEDI M.R.FARZAM M.A.A.SAJEDI
0 JULY, 2005 S.M.J.SEYEDI M.R.FARZAM M.A.A.SAJEDI
REV. DATE PREPARED CHECKED APPROVED AUTHORIZED
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APRIL, 2006 NIOEC-SP-00-01(1)
1. SCOPE………………. ..............................................................................................................5
2. REFERENCES..........................................................................................................................5
3. UNITS………………. ...............................................................................................................8
6.4 ANCHOR BOLTS, PLATES AND STEEL SHAPES FOR INSERT .............................26
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7.1. MATERIAL......................................................................................................................28
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1. Scope
NIOEC specifications cover the general requirement for detailed engineering,
procurements, testing inspection & construction of refinery/oil plant, distribution depots,
pump stations and pipelines.
This specification defines the methods of calculation and general requirements for
the design of all civil works, including the following:
Foundations
Concrete structures
Steel structures
Concrete basins
Casing, sumps and inspection chambers
Paving
Ditches
Bridges and culverts
Sewers
Structures for buildings will be designed in accordance with the
requirements of this specification.
2. References
Throughout this standard the following dated and undated standards/codes are referred to
these referenced documents shall, to the extent specified here in, form a port of this
standard.
For undated references, the latest edition of the referenced document (including any
supplements and amendments) applies. For dated references, the edition cited applies.
The applicability of changes in dated references that occur after the cited date , shall
mutually be agreed upon by NIOEC and the vender/contractor.
concrete ”
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concrete ”
Concrete works
Steel structures:
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3. UNITS
International system of units ( SI ) shall be used in accordance with NIOEC-SP-00-10,
4. DESIGN LOADS
4.1 design of plant structures the following loads and forces shall be considered in the design of
plant structures:
- Dead Load
- Operating Load
- Test Load
- Live Load
- Truck Load
- Thermal Load
- Snow Load
- Wind Load
- Earthquake Load
- Maintenance Load
- Impact Load
- Vibration Load
- Erection Load
4.1.1 Dead Load (DL) shall be considered as the weight of the materials forming a permanent
part of the structure unit. It shall be defined as the total weight of all empty vessels and
equipment, structures ,fireproofing, insulation, piping electrical conduit.
4.1.2 Operating Load (DL + EO) shall be defined as the dead load plus the weight of any
liquids or solids present within the vessels, equipment or piping during normal operation.
Also included in this definition is the weight of all permanently stored materials for
operation.
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4.1.3 Test Load (ET) shall be defined as the dead load plus the weight of any liquid necessary
to pressure-test vessels, equipment or piping.
4.1.4 Live Load (LL) shall be defined as the weight of all movable loads including personnel,
tools, miscellaneous equipment, cranes, hoists parts of dismantled equipment, and
temporarily stored material.
4.1.4.1 The live loads shall be uniformly distributed over the horizontal projection of the
specified areas, and shall have the following minimum values:
Storage Areas (Loads to be determined from proposed use, but never
Less than) 6.00 KN/m2
Operating Areas 5.00 KN/m2
Access Areas 5.00 KN/m2
Stairs and Ramps 5.00 KN/m2
Laboratories & Offices 5.00 KN/m2
Special Loaded Area According to main-
tenance requirements
Heavy Storage Area 12.00 KN/m2
Platforms 5.00KN/ m2
Walk ways 5.00KN/ m2
Platforms, Walkways, Stairways and Ramps shall be capable of supporting a 500 kg
concentrated moving load. This load shall be applied to the support beams and columns
only.
4.1.4.2 Live load may be reduced in accordance with the Uniform Building Code. No reduction
is allowed for live loads exceeding 5.00 KN/m2, except For the live load transmitted to
the columns that may be reduced by 20%.
4.1.5 Truck Loads – All pavement, bridges, trenches and underground installations
accessible to truck loading shall be designed to with-stand HS 15 wheel loading as
defined by the American Association of state Highway & Transportation Officials
(ASSHTO) under Standard Specifications for Highway Bridges.
The effect of the load due to the “P&H Model 5170 150 ton CRAWLER CRANE” shall
also be evaluated and it shall be indicated whether the installation being designed
(Pavement, bridge, etc.) is able to withstand this load or not.
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- It shall be selected the thermal variation (positive or negative) which produces the
4.1.6.3 Friction loads due to thermal expansion of pipes, vessels, heat exchangers, fired
equipments and ducts shall be taken into account.
The following coefficients of static friction shall be used to
According to U.B.C. snow load on roofs having slope steeper than 20 degrees shall be
reduced for each degree of pitch over 20 degrees by Rs as determined by the following
formula:
S 2
Rs = − 0.024 = 0.013 KN/m
40
Where:
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Table 16-F Wind stagnation pressure (qs) at standard height of 33 feet (10058mm)
Basic wind speed
(mph) (×1.61 for 70 80 90 100 110 120 130
km/h)
Pressure qs (psf)
12.6 16.4 20.8 25.6 31.0 36.9 43.3
(×0.0479 for kN/m2)
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areas between 10 and 100 square feet (0.93m2 and 9.29m2). For tributary areas greater
than 1,000 square feet (92.9m), use primary frame values.
3
For slopes grater than 12 units vertical in12 units horizontal (100% slope), use wall
element values.
4
Local pressures shall apply over a distance from the discontinuity of 10 feet (3048mm) or
0.1 times the least width of the structure, whichever is smaller.
5
Discontinuities at wall corners or roof ridges are defined as discontinuous breaks in the
surface where the included interior angle measures 170 degrees or less.
6
Load is to be applied on either side of discontinuity but not simultaneously on both sides.
7
Wind pressures shall be applied to the total normal projected area of all elements on one
face. The forces shall be assumed to act parallel to the wind direction.
8
Factors for cylindrical elements are two thirds of those for flat or angular
elements.
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CvI
V= W
RT
The total design base shear need not exceed the following:
2.5CaI
V= W
R
The total design base shear shall not be less than the following:
V = 0.11CaIW
In addition , for seismic zone 4 the total base shear shall also not be less than the following:
0 .8 ZNvI
V = W
R
V=the total design lateral force or shear at base
Cv= seismic coefficient, as set forth in table 16-R
I=important factor given in table 16-k
R=numerical coefficient representative of the inherent over strength and global ductility
capacity of lateral force resisting systems, as set forth in table 16-N or 16-P
T= elastic fundamental period of vibration ,in seconds ,of the structure in the
direction under consideration
Ca=seismic coefficient, as set forth in table 16-Q
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Method B:
⎛ n ⎞ ⎛ n ⎞
T = 2π ⎜ ∑ wi δ i2 ⎟ ÷ ⎜ g ∑ f i δ i ⎟
⎝ i =1 ⎠ ⎝ i =1 ⎠
The value of ƒi represent any lateral force distributed approximately in accordance with the
principal's of above formula
For more information and detail see U.B.C. 1997 CHAP.16.DIV.IV
Rigid structures (those with period T less than 0.06 second) and their anchorages shall be
designed for the lateral forced obtained from Formula:
V=0.7 Ca IW
The force V shall be distributed according to the distribution of mass and shall be assumed
to act in any horizontal direction.
For more information and detail see U.B.C. code.
Table 16-I Seismic zone factor Z
Zone 1 2A 2B 3 4
Z 0.075 0.15 0.20 0.30 0.40
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Soil profile Type SE also includes any soil profile with more than 10 feet (3048mm)of soft clay
defined as a soil with a plasticity index , PI >20,Wmc>40 percent and <500 puff (24 kappa).The
plasticity index, pi and the moisture content, Waco, shall be determined in accordance with
approved national standard.
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1. shear walls
a. Concrete with SMRF 8.5 2.8 N.L
b. Concrete with steel OMRF 4.2 2.8 160
c. Concrete with Concrete IMRF5 6.5 2.8 160
d. Masonry with SMRF 5.5 2.8 160
e. Masonry with steel OMRF 4.2 2.8 160
f. Masonry with CONCRETE imrf3 4.2 2.8 -
g. Masonry with masonry MMRWF 8.0 2.8 160
2.Steel EBF
a. With steel SMRF 8.5 2.8 N.L
Dual system
b. With steel OMRF 4.2 2.8 160
3. Ordinary braced frances
a. Steel with steel SMRF 6.5 2.8 N.L
b. Steel with steel OMRF 4.2 2.8 160
C. Concrete with concrete SMRF 3 6.5 2.8
d. Concrete with concrete IMRF3 4.2 2.8
4. Special concentrically braced frames
a. Steel with Steel SMRF 7.2 2.8 N.L
b. Steel with steel OMRF 4.2 2.8 160
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NOTE : Table.16-n
N.L.-NO limit
2
Basic structural systems are defined in UBC section 1629.6.
3
prohibited in seismic zone 3 and 4
4
Includes precast concrete conforming to section 1921.2.7.
5
prohibited in seismic zone 3 and 4. except as permitted in section 1634.2.
6
ordinary moment resisting frames in seismic zone 1 meeting the requirements of section
2211.6 may use a R value of 8.
6
Total height of the building including cantilevered columns.
7
Prohibited in Seismic Zones 2A, 2B, 3 and 4. See Section 1631.2.7.
4.1.11 IMPACT LOAD (IL) shall be defined as an equivalent static force caused
by a moving object.
For structures supporting live loads which induce impact, the assumed
live load shall be increased sufficiently to provide for the impact.
If not otherwise specified the increase shall be:
Elevator Supports 100%
Gantry and Bridge-Crane Supports 25%
Monorail Supports 25%
Machinery 50%
Davits 50%
Davits shall be designed for maximum lifted load, but not less than a total load of 500 kg.
Lateral impact loads and crane runway horizontal forces shall be as
follows:
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4.3 Appropriate load factors for loading combinations in “Ultimate Strength Design” method
(1) Combination of “Erection Load” and “Wind Load” or “Seismic
Load”
A.C.I. : U = 0.9D + 1.3 W or
U = 0.9D + 1.3 x 1.1 x E
where:
D=CL; W=WL; E=EL
(2) Combination of “Dead Load: plus “Operating Load” plus “Thermal force” plus
U = 1.4 (D + T)
Where:
T = TL; L = LL + IL
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D = DL + EO + VL
(3) Combination of “Dead Load” plus “Live Load” plus “Operating Load” plus “Vibrating
“Seismic Load”
Where:
D = DL + EO + VL
L = LL; W = WL; E = EL
U = 0.9D + 1.3x1.1xE
where:
D = DL; W = WL, E = EL
(5) Combination of “Dead Load” plus 50% “Live Load” plus “Test
where:
(6) Combination of “Dead Load” plus 50% “Live Load” plus “Test
Load”
where:
D = DL + ET; L = 0.5 x LL
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“Maintenance Load”
where:
in place” type.
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than 310kg/m3 and regular cement types, it should not be less than 350kg/m3.
Plain Steel Bars reinforcing steel bars shall be Grade 40 (minimum yield strength
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accordance with:
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7. STRUCTURAL STEEL
7.1. Material
7.1.1. Bolts
equivalent.
A or alternative equivalent.
- Nuts for normal type and for high strength type shall conform to
Allowable stresses for structural steel shall be in accordance with AISC code.
following values:
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8.1. Scope
The following mandatory requirements shall govern the design and testing
of supporting structures and foundations for heavy machinery.
8.2. Definitions
Heavy machinery is any equipment having reciprocating or rotary masses
as the major moving parts (Such as reciprocating or rotary compressors,
pumps, engines and turbines) and having a gross plan area of more than 2.8m2 or a
total weight greater than 23 KN.
8.3.1. Dynamic modulus of elasticity of concrete (E′) in MPa for use in the
dynamic analysis shall be.
8.3.2. Soil bearing pressure shall not exceed 50% of the net allowable values
for static loads of centrifugal machines and 25% for reciprocating machines.
8.3.3. Shrinkage and thermal expansion effects shall be taken into account.
Minimum reinforcement of 16 mm, dia bars, 300 mm spaced extending
horizontally and vertically near all faces of foundation block shall be provided.
8.3.4. Following rules shall be considered in supporting structure design:
(1) Simple structure geometry;
(2) Beams and columns shape should be uniform and rectangular;
(3) Pockets where vapors could accumulate are not permitted;
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8.3.5. All parts of machine supports shall be independent from the adjacent foundations and
buildings. Concrete floor slabs, adjacent to the machine foundation, shall be spaced a
minimum of 12 mm from the foundation. The space between slab and foundation
shall be filled with a flexible join filler and sealer.
8.3.6. The thickness of the foundation slab, in meters, shall not be less than the greater of :
ThK = 0.6 + L/30 or
ThK = L/10
where :
- For one machinery train :
L = Longest dimension of the foundation slab.
- For two or more machinery trains supported by a common foundation :
L = The greater of :
- Width of the common slab;
- Maximum slab segment length assigned to any one train.
8.3.7. The height of supports above grade shall be the minimum required
to accommodate suction and discharge piping configuration.
8.4.1.Direct support is required for reciprocating machinery and the foundation shall be as
follows :
(1) Total foundation weight shall be at least 5 times the total machinery weight ;
(2) Horizontal eccentricity in any direction, between the centroid of mass of the
machine foundation system and the centroid of the
base contact area, shall not exceed 5% of the respective base dimension;
(3) The center of gravity of the machine – foundation system should be as close as
possible to the lines of action of the unbalanced forces;
(4) Compressor foundations shall include integral supports for the pulsation bottles;
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8.5.2 Direct foundations for rotary machinery shall be as per 6.4.1 (2) and
(3) of this specification and the weight of the foundation shall be at
least 3 times the weight of the machinery.
8.5.3 Elevated structures for rotary machinery shall be as follows:
(1) Machinery loads shall be directly over vertical supports, where possible;
(2) Within the weight requirements of the foundation, the upper table and the
foundation slab shall be as rigid as possible in the horizontal plane;
8.5.4 Static design for all types of foundations shall take into account the
following loads:
(1) Dead weight of machines and their base plates;
(2) Transversal forces representing 25% of the weight of each machine,
including its base plate, applied normal to its shaft at a point
midway between the end bearings;
(3) Longitudinal forces representing 25% of the weight of each
machine, including its base plate, applied along the shaft axis;
(4) Total transversal and total longitudinal forces per b. and c.
above shall not be considered to act concurrently.
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0-999 0.0229
1,000-1,149 0.0203
1,150-1,299 0.0178
1,300-1,499 0.0152
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plan area less than 2.8 m2 and a total weight less than 23 KN and
8.6.3 For light vibrating machinery dynamic design shall be neglected. But
BLOCK BARS
THICKNES REINFORCEMENT SPACING
S (mm)
h≤1200 As ≥0.0015×Ag s ≤ 300
h>1200 A’s≥3×2×dc×s/100 s ≤ 300
The minimum areas of steel listed in this table are in accordance with section 6.4 of
“A.C.I. 207. 2R-73”
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9. CONCRETE PAVING
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(8) Concrete paving may bear small equipments (small pumps skid
mounted packages) with local strengthening limited to 50 KN/m 2 .
10. BUILDINGS
10.1. Scope
The purpose of this section is to establish which of the design loads
defined in chapter 2. are applicable for design of foundations and
Structures of buildings and to define the additional loads relevant to
Buildings ′structures only, which should be considered only for building
structures when repaired.
Structures and foundations supporting equipment inside buildings will
be designed using loads and load combinations stated in chapter 2. as
applicable (e.g.: equipment and platforms inside Power House, utilities
buildings, Tel building)
These criteria only deal with the design and sizing of structural
elements and foundations, the architectural design, internal
arrangement requirements and finishing schedule of buildings are given
separately in specifications related to each building (or each type of
building) .
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10.3.1. Definitions
Blast resistant buildings are defined as those designed to experience
only slight to moderate damage when subjected to the short-term
dynamic pressures which is produced by an external bomb explosion. The
intent is that personnel are kept safe and equipment and facilities
remain operable.
10.3.2. Design
(1) Blast resistant structures will be designed to withstand the
explosion of a ″500 lb G.P. aerial bomb ″blasting at ground level
at 10 meters from the building.
(2) The dynamic capacity of the structures will be determined
according to the ultimate strength method for reinforced concrete
as provided by MCA Safety Guide SG 22; ASCE – Manual of
Engineering practice No.42 and applicable technical literature.
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(5) Reinforced concrete members shall be designed for continuity and resistance to
loads in either direction, and shall be designed so that the tension steel yields
before the concrete fails in compression or shear (ductile behavior).
(6) Structural steel members shall be designed for development of full plastic
strength at the joints.
10.3.3 Foundation design
(1) For foundation design, the permissible soil bearing pressure may
be taken 80% of ultimate value.
(2) Passive resistance of foundation shall be equal to or greater
than 1.5 times the unbalanced lateral load, where the unbalanced
lateral load is defined as the total horizontal dynamic reaction
force less frictional resistance to sliding.
10.3.4. Doors, Windows and Openings
- At least two means of exit should be provided at different sides
of the building.
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These doors should be designed in the same way of external walls and considering a ductility
ratio: Xm/Xy =10. They should preferably be flush with external walls and should
open outward by means of ″quick opening anti-panic″bars.
- Windows should be designed in the same way of doors. The relevant area should be limited
to a maximum of 0.46 m2 per wall, or 5% of wall area, whichever is less.
- The total area of all openings, excluding doors, should not exceed 0.0066 m2/m3 of the
building volume, nor more than 50% of this area should be located on any one side of the
building.
- Location and features of any opening should by suitable to prevent damage to personnel or
critical equipment due to missiles, debris or shock waves.
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(1a) Combination of “Dead Load” plus “Live Load” plus “Snow Load” plus
“Thermal Load”
A. C. I. : U = 0.75 (1.4D+1.4T+1.7L)
U = 1.4(D+T)
where:
D = DL; T = TL; L = LL+SL
(1b) Combination of “Dead Load” plus “Live Load” plus “Snow Load” plus “Thermal Load
plus “Impact load” plus “Wind Load ” or “Seismic Load”.
A. C. I. : U=0.75(1.4D+1.7L+1.7W)
where:
D = DL + TL; L = LL+SL+IL; W = WL
A. C. I. : U=0.75(1.4D+1.7L+1.7×1.1×E)
where:
D = DL + TL; L = 0.25×LL +0.75×SL+IL; E = EL
This chapter defines the extension, the materials and design methods
for sewers and underground networks.
11.1 . The design of sewer & U/G network will be shown on the following
documents:
- Overall layout of U/G Facilities off-site - Study for all offsite areas of refinery
- Overall layout of U/G Facilities on-site - Study for each on-site process &
utilities area
- Standard drawings.
Above listed documents will be prepared on the basis of general plot plans, plan
metric flow diagrams, process engineering information’s, electrical and instrument
cables layouts, foundation & paving design.
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The following systems shall be provided for N.I.O.C. as per SP-50-4 The table here
below lists; Symbol Service, Material, and operating conditions for each
underground network:
Networ Operating
k Service Condition Materials
class
Symbol s
Oily Water CARBON STEEL
9.2.1 O.S.W. Gravity K
Sewer
Clean Water
9.2.2 N.S.W (non oily) Gravity DITTO K
Sewer
Storm Water
9.2.3 W.S.W. Gravity CONCRETE
Sewer
Sanitary
9.2.4 S.S.W. Gravity DUCTILE IRON K1
Water Sewer
Chemical
9.2.5 C.S.W. Gravity CARBON STEEL K
Sewer
Desalted
9.2.6 O.W.A. Pressure DUCTILE IRON K2
Waste Water
Spent Gravity
9.2.7 C.A.U. Caustic & CARBON STEEL K
Sewer Pressure
Sour Water
9.2.8 S.W.A. Pressure CARBON STEEL LA
(stripped)
Drinking
9.2.9 D.W.A. Pressure Galvanized Carbon Steel LD
Water
9.2.10 F.W.A. Fire Water Pressure CARBON STEEL LF
9.2.11 P.W.A Plant Water Pressure CARBON STEEL LA
Cooling
9.2.12 C.W.S. Pressure CARBON STEEL LA
Water Sup
Cooling
9.2.13 C.W.R. Pressure CARBON STEEL LA
Water Ret
9.2.14 R.A.W. Raw Water Pressure CARBON STEEL LA
Treat. Watt
9.2.15 W.A.T. to C.W. Pressure CARBON STEEL LA
Make Up
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- Storm, fire or washing run-off waters (combined as per following 9.5.3) Coming
from all hydrocarbon palatable paved areas: pump stations, process, utilities, fuel
trucks loading stations, workshop, transport & Mobil plant garage.
pipes.
- boiler blowdown
- storm, fire and washing run off waters from sulfur solidification and crushing
area.
This water shall first flow through a sedimentation pit to remove sulfur
particles.
The system will consist of drains, funnels, underground piping, clean outs,
catch-basins, manholes, sealed manholes and vent pipes.
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This system consists of pipes and open ditches collecting Storm, fire or washing
waters from the following non-polluted areas:
This sewer shall collect non polluted raw sanitary from sanitary facilities of all
buildings as required (control rooms, offices, etc.)
The system will consist of plumbing inside buildings, underground piping, clean
outs, manholes, sealed manholes, vents.
Septic tanks & disposal pits can be provided for remote secondary buildings.
The final main shall flow into existing sanitary sewage treatment units.
All the manholes shall be constructed with properly sloped internal bottom to
prevent any clogging and shall have gas tight covers.
Outside buildings the minimum pipe diameter shall be 150 mm.
The first one shall collect polluted drains from chemical additives dosing pumps
(tetraethyl lead excluded), and flow into a neutralization pit.
- drainage & Storm water polluted by acid and other chemicals in process areas
Desalter water effluent will be piped in a pressure line to pre separator unit . In
wastewater treatment area a by pass line shall be provided to allow emergency
discharge of desalter wastewater into oily water basin.
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These systems are foreseen for plant protection utilities and services. Major routing
and diameters are shown in process department documents.
2450
I = -------------- (mm/h)
t + 23
“t" is rainfall duration in minutes .or as is encountered in firefighting condition
whichever is greater. The system shall include the areas within tank bunds and the
pipes carrying flows from these bounded areas through the bunds (or dikes) shall
be valved .
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The following runoff coefficients shall be taken into account for sewers design;
surfaces: c
Time of concentration for any cross section of a gravity sewer line shall be
evaluated as follows:
Lr Ls
tc = t0 + +
60 × Vr 60 × Vm (minutes)
to= 12 minutes minimum concentration time required to actually
start water runoff.
Ls = length of sewer line from drain or catch-basin to examined cross section (m).
11.3.4 Firewater
It shall be taken into account a maximum firewater flow from each basin equal
to: 57 m3/h.
The maximum total firewater from all basins in a process area, or front the whole
processing plant, shall be: 228 m3/h.
For the areas covered by fixed water monitors or fixed spray systems
the sewer system shall be designed according to fire fighting design
spec. Requirements.
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Paved process areas shall be divided into individual drainage areas having a
maximum surface of 380 m2
The paving slope towards relevant catch basin or drain shall be within 1% to 4%.
Unpaved areas upstream of any plant area road, or yard may drain into ditches,
swales or catch-basins.
The quantities and flow rates of process wastewater drainages are stated by
process department.
Short sewer branches located above foundation footing may be run above frost
line provided they are routed at the maximum possible slope.
Minimum clear space between underground piping and Sewer lines Shall be 300
mm, to be increased to 460 mm for cooling water lines.
11.3.10 Velocity
Flow velocities within 0.9 m/s and 1.2 m/s are recommended in gravity pipe
systems.
Minimum velocity for lines flowing full shall be 0.6 m/s, this limit shall be
increased to 0.9m/s where water should carry solid Particles, such as sand from
unpaved areas.
Maximum velocity shall be 1.5 m/s, higher velocities may be reached for short
runs (5 m) only.
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11.4.1 Concrete anchor blocks are not foreseen for any underground system.
11.4.2 To avoid winterizing problems the gate valves foreseen at the connections of
drainages of new tank storage diked areas to storm water sewer, shall be directly
buried.
The valves on pressurized systems shall be located in concrete pits filled with
polystyrene granules.
11.4 The connection between underground and above ground pressurized piping will be
flanged type.
11.4.5 Unless a greater diameter is required by design, Minimum pipe diameter shall be
100 mm for a single equipment drain.
11.4.6 Minimum pipe diameter shall be 150 mm for a branch collecting two or more
adjoining drains, up to six ones. It is not required a fire seal for each drain, but
downstream end of collecting branch shall be sealed as per paragraph. 9.4.9.
11.4.7 For each drainage area a catch-basin is required at low point. Basin top edge shall
be flush in paved areas and at 50 mm above finished grade in unpaved areas to
prevent clogging.
11.4.8 A catch basin may be connected to another one, provided its inlet pipe is sealed as
per next paragraph 9.4.9.
11.4.9 All inlets of pipes into a catch basin or a manhole shall have a 150 mm minimum
fire seal (See also Attachment "B" she. 2/3).
This requirement is neither valid for sanitary sewer nor for manholes along mains.
11.4.11 Outlet pipes from catch basins shall have a 150 mm minimum diameter.
11.4.13 Any catch basin (dry box) located closer that 15 m from an ignition source
(furnaces, etc.) shall have the invert elevation of outlet pipe
25 mm above bottom of pit. Outlet pipe shall be fire-sealed when entering the next
pit as per paragraph. 9.4.9.
11.4.14 Manholes are required in mains and laterals at any change of direction exceeding
45º and at the junction into laterals or mains.
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11.4.15 Manhole top edge shall be flush in paved areas and 50 mm above finished grade
in unpaved areas.
11.4.16 Covers of manholes in oily water sewer shall be cast iron gas-tight type and
marked with their own number on top face of concrete pit.
11.4.17 Sealed manholes are required only between different process areas and between
operating and storage areas.
11.4.18 Vents are required for sealed manholes and for manholes at upstream end of a
system.
11.4.20 Carbon steel pipes shall be used for vents, the foreseen diameter shall be 80 mm
(3").
11.4.23 Cleanouts are required to give access for cleaning where neither catch basins nor
manholes are provided:
- downstream of a change in direction greater than 45º where next run is longer
than 1.5 m.
11.4.24 Cleanouts shall have line diameter for sanitary sewer and shall not exceed 150
mm in all other sewers.
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150 mm for branch lines in paved areas subject to foot traffic only, or sufficient
to withstand "A.A.S.H.T.O. HS15" loading in heavy traffic areas, where
therefore a concrete bank or sleeves are required.
The road stripe within center line and edge of paved uncurbed area shall drain
into catch basins of a.m. area.
11.5 Design
A× c × I
Q=
3600 × 1000 (m3/s)
C= runoff coefficient
I= 2450/ (tc + 23) = rainfall intensity (mm/h)
relevant to time of concentration of sewer cross section .See para 9.3.3.
Q 1
V= = × R2/3 × J
S n VELOCITY (m/s)
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Design flow rate shall be based on the most severe of the following
combinations of normal continuous process flows plus:
11.5.4 Plumbing
1) Fixture unit values and minimum size of trap for -most important fixture
types.
2) Maximum number of fixture units that may be connected to any portion of the
building drain.
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FIXTURE-UNIT MINIMUM
FIXTURE TYPE VALUE AS SIZE OF TRAP
LOAD FACTORS mm
( Separate Traps )
1Bathroom
Group(water 8 100 ( Pipe )
Closet, Lavatory and
Bathtub or Shower 3 50
Stall) 3 40
Bathtub
Bidet 1/2 25
Drinking Fountain 1 50
Floor Drains 3 40
Kitchen Sink, Domestic 2 40
Lavatory 3 50
Showers(Group) per head 8 80
Sink (Mess room kitchen) 3 40
Sink ( Laboratory ) 4 40
Urinal, wall Lip 4 50
Urinal Stall, Washout 2 40
Urinal Trough 2 40
Wash Sink, wash Basin 8 100
Water Closet 8
Water Closet, Turkish 1 100
Other fixtures not
listed above: 2
From diameter of
trap or drain 3
(right column), find 4
relevant
fixture unit value 5
(left column) 6
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