STEALTH BLACK 500

2017

(EXCLUSIVE PARTS DETAILS)

Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576
 STEALTH BLACK

BASE MODEL: CLASSIC 500 BLACK BSIV

MODEL CODE: 1800295
CHANGE CONTENTS:
VEHICLE
S.NO PART DESCRIPTION PART NO
1 FUEL TANK WITH STICKER 890095
2 TOOL BOX WITH STICKER 801634
3 AIR FILTER BOX ASSEMBLY WITH STICKER 890097
4 SPLIT SEAT ASSEMBLY - RIDER 591066/F
5 SPLIT SEAT ASSEMBLY – PILLION 591077/F
6 STICKER - FUEL TANK 590792/A
7 STICKER - AIR FILTER BOX 590794/A
8 STICKER - TOOL BOX 590793/A
9 COVER TUBE 890093
10 FRONT MUDGUARD 801638
11 FRONT MUDGUARD STAY 801639
12 FRONT MUDGUARD STAY CENTER LH 801640
13 FRONT MUDGUARD STAY CENTER RH 801641
14 REAR MUDGUARD COMP. W/STICK 890094
15 REAR MUDGUARD CARRIER ASSY 866292
16 FRAME ASSY 866290
17 COVER - BATTERY 801635
18 TOOL BOX ELEC. W/STICKER 890096
19 HEADLAMP CASING 866063
20 TRAFFICATOR FRONT RH 590601/A
21 TRAFFICATOR FRONT LH 590602/A
22 TRAFFICATOR REAR RH 590603/A
23 TRAFFICATOR REAR LH 590604/A
24 FRONT WHEEL ASSEMBLY 1040729/D
25 FRONT HUB ASSEMBLY 801629
26 RIM - FRONT - BLACK 801630
27 CENTER STAND 866297
28 HANDLE BAR ASSEMBLY COMPLETE 593523/A
29 REAR VIEW MIRROR LH TEX 593525/A
30 REAR VIEW MIRROR RH TEX 593526/A
31 DISC BRAKE SYSTEM 592824/B
32 STEERING STEM 866299
33 HEAD LAMP ASSEMBLY 1040735/B

Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576
 ENGINE
S.NO PART DESCRIPTION PART NO
1 ENGINE 890080
2 HOUSING- STARTER DRIVE 890061
3 CAP- OIL FILTER 890062
4 ROCKER COVER, INLET 890063
5 ROCKER COVER, EXHAUST 890064
6 COVER- KICKSTART SHAFT 890065
7 PIVOT BEARING-ROCKER SHAFT UPPER 570228/H
8 TAPPET DOOR 890067
9 MANIFOLD, INLET 890069
10 CYLINDER HEAD ASSEMBLY 890043
11 CRANKCASE LH ASSEMBLY 890048
12 CRANKCASE RH ASSEMBLY 890050
13 COVER LH ASSEMBLY 890037
14 COVER RH ASSEMBLY 890040
15 ENGINE MOUNTING PLATE REAR RH 866260

Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576
 REAR WHEEL ASSEMBLY

KEY PART DESCRIPTION REMARKS

QTY
NO. NUMBER
591983/A
1 TUBE, REAR - ( 110 /90 -18) 1
591984/A
2 TYRE, REAR - ( 110/90 -18 ) 1
801631
3 CENTRE HUB-REAR 1
146499/B
4 REAR HUB SPACER ASSY 1
150324/A DEEP GROOVE BALL BEARING 6203 (17 X 40
5 X12)[DOUBLE SIDE SEALED] 1
141109/1
6 GREASE SEAL, 25X40X7 2
801632
7 RIM, REAR 1
594427/A
8 SPOKES INNER - REAR 20
594428/A
9 SPOKES OUTER - REAR 20
10 110349 NIPPLE 40
140355/B
11 RIM TAPE 1
586009/A
12 HEX LOCK NUT M22*1.5 1
586012/A
13 SPLIT PIN 1
587395/B
14 DISC PLATE REAR 1
587605/B
15 HEX SOCKET HEAD SCREW M6X1X14 6
144471/A
16 CUSHUION RUBBER 1
867114 ADAPTOR-RD SPROCKET
17 1
145553/B
18 BEARING 6005 1
19 594054 CALIPER ASSY 1
594562/A
20 DUST SEAL-RD SPRACKET 1

Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576
 REAR WHEEL ASSEMBLY

KEY PART DESCRIPTION REMARKS

QTY
NO. NUMBER
594048/F
21 SPROCKET REAR DRIVE 1
594851/A
22 LOW HEAD SOCKET CAP SCREW M10 X 1.5 X 16 6
594050/C
23 SPACER-DISC SIDE 1
594051/B
24 SPACER-SPROCKET SIDE 1
594087/D
25 SPINDLE SHORT 1
594088/D
26 SPINDLE LONG 1
27 593095/A PLAIN WASHER 1
586085/A
28 HEX U NUT M16X1.5 1

Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576
 SWING ARM ASSEMBLY

KEY PART DESCRIPTION REMARKS

NUMBER QTY
NO.
SWING ARM SUB ASSEMBLY BLACK
A1 866291 (POWDER COATED) 1
A2 888147 CHAIN ADJUSTER KIT (RH & LH) 1
1 594028/E SWING ARM COMPLETE, BLACK-POWDER COATED 1
2 580038/F BUSH - CELCON 2
3 580749/D END CUP 2
4 580037/H SPACER - CHAIN STAY 1
5 580347/D HEX. FLANGED BOLT 1/2 X 16 TPI X 240 - T30 1
6 586008/A WASHER - SHAKE PROOF M12 1
7 593050/C HEX. NYLOCK NUT 1
8 594540/C CHAIN PAD 1
9 146435/A CSK SCREW M6 X 12 2
10 594484/C BRACKET COMPLETE - CHAIN GUARD 1
11 593108/A FLANGE BOLT WITH COLLAR - M6 X 1 2
12 591667/D CHAIN GUARD 1
13 594533/B CHAIN TENSIONER RH 1
14 594216/B CHAIN TENSIONER LH 1
15 594365/A PLATE-CHAIN ADJUSTER 2

Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576
 SAREE GUARD

KEY PART DESCRIPTION REMARKS

NUMBER QTY
NO.
1 866287 SAREE GUARD ASSY 1
2 866292 CARRIER RH 1
3 866292 SAREE GUARD ADD ON ASSY 1
4 594046/B HEX. SOCKET BUTTON HEAD SCREW M6X1X16 2

Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576
 REAR CALIPER

KEY PART DESCRIPTION REMARKS

NUMBER QTY
NO.

A1 594053/A DISC BRAKE ASSEMBLY REAR - BBI 1

A2 594054/A CALIPER ASSEMBLY REAR - BBI 1
A3 594698/A DISC PAD KIT REAR CALIPER - BBI 1
A4 594696/A MAJOR KIT REAR CALIPER 1
A5 594697/A MINOR KIT REAR CALIPER 1
A6 594700/A PAD PIN KIT REAR CALIPER 1
A7 594703/A PRIMARY PIN KIT REAR CALIPER 1
A8 594701/A BRACKET SUB ASSEMBLY REAR CALIPER 1
1 CALIPER BODY 1 (N.S.) SERVED IN KIT, REF. A1
2 PISTON SEAL REAR CALIPER 1 (N.S.) SERVED IN KIT,REF. A4, A5
3 SCRAPPER RING REAR CALIPER 1 (N.S.) SERVED IN KIT,REF. A4, A5
4 PISTON - REAR CALIPER 1 (N.S.) SERVED IN KIT,REF. A4
5 594729/A PAD SPRING REAR CALIPER 1
6 PAD (PISTON SIDE) REAR CALIPER 1 (N.S.) SERVED IN KIT, REF. A3
PAD (OPPOSITE PISTON SIDE) REAR
7 CALIPER 1 (N.S.) SERVED IN KIT, REF. A3
8 PAD PIN REAR CALIPER 1 (N.S.) SERVED IN KIT, REF. A6
9 CLIP HANGER REAR CALIPER 2 (N.S.) SERVED IN KIT, REF. A6
10 INSULATOR RUBBER REAR CALIPER 1 (N.S.) SERVED IN KIT,REF.A4,A5,A8
11 PRIMARY PIN REAR CALIPER 1 (N.S.) SERVED IN KIT, REF. A7
12 DUST COVER REAR CALIPER 1 (N.S.) SERVED IN KIT, REF.A4,A5,A7
13 BLEEDER SCREW REAR CALIPER 1 (N.S.) SERVED IN KIT,REF. A4, A5

Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576
 REAR CALIPER

KEY PART DESCRIPTION REMARKS

NUMBER QTY
NO.
14 BLEEDER CAP REAR CALIPER 1 (N.S.) SERVED IN KIT, REF. A4, A5
15 BRACKET SUB ASSEMBLY REAR CALIPER 1 (N.S.) SERVED IN KIT, REF. A2, A8
16 THREAD PROTECTOR 1 N.S., REF. A2
17 WEAR PAD REAR CALIPER 1 (N.S.) SERVED IN KIT, REF. A8
18 BRACKET MACHINED REAR CALIPER 1 (N.S.) SERVED IN KIT, REF. A8
19 SECONDARY PIN REAR CALIPER 1 (N.S.) SERVED IN KIT, REF. A8
20 PAD SPACER 1 N.S., REF. A2
21 GREASE POUCH ( REFERENCE ONLY) 1 (N.S.) SERVED IN KIT,REF. A4,A5,A7,A8

Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576
 REAR MASTER CYLINDER ASSEMBLY

KEY PART DESCRIPTION REMARKS

QTY
NO. NUMBER

A1 594055/A REAR MASTER CYLINDER ASSEMBLY 1

A2 594695/A RESERVOIR TUBE KIT REAR M/C 1
A3 888157 REAR RESERVOIR KIT 1
RESERVOIR KIT REAR M/C
A4 594694/A THREADED 1
A5 594690/A MINOR KIT REAR M/C 1
A6 594689/A MAJOR KIT REAR M/C 1
A7 594693/A CONNECTOR KIT REAR M/C 1
A8 594721/A BANJO BOLT KIT (DISC BRAKE) 1
1 MASTER CYLINDER M/C - REAR BODY 1 N.S., REF. A1
2 SPRING REAR M/C 1 (N.S.) SERVED IN KIT, REF.A6, A7
3 SPRING GUIDE REAR M/C 1 (N.S.) SERVED IN KIT, REF.A6, A7
4 PRIMARY SEAL REAR M/C 1 (N.S.) SERVED IN KIT, REF.A6, A7
5 PRIMARY WASHER 1 (N.S.) SERVED IN KIT, REF.A6, A7
6 PISTON - REAR MASTER CYLINDER 1 (N.S.) SERVED IN KIT, REF. A7
7 SEAL (‘O’ RING) REAR M/C 1 (N.S.) SERVED IN KIT, REF. A7
8 SPACER REAR M/C 1 (N.S.) SERVED IN KIT, REF.A6, A7
9 CIRCLIP REAR M/C 1 (N.S.) SERVED IN KIT, REF.A6, A7
10 594691/A PUSH ROD ASSEMBLY KIT REAR M/C 1 (N.S.) SERVED IN KIT
10A PUSH ROD REAR M/C 1 (N.S.) SERVED IN KIT, REF. KEY 10
10B FORK PUSH ROD REAR M/C 1 (N.S.) SERVED IN KIT, REF. KEY 10
10C LOCK NUT REAR M/C 1 (N.S.) SERVED IN KIT, REF. KEY 10

Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576
 REAR MASTER CYLINDER ASSEMBLY

KEY PART DESCRIPTION REMARKS

NUMBER QTY
NO.
10A PUSH ROD REAR M/C 1 (N.S.) SERVED IN KIT, REF. KEY 10
10B FORK PUSH ROD REAR M/C 1 (N.S.) SERVED IN KIT, REF. KEY 10
10C LOCK NUT REAR M/C 1 (N.S.) SERVED IN KIT, REF. KEY 10
10D PUSH ROD ASSEMBLY REAR M/C 1 (N.S.) SERVED IN KIT, REF. KEY 10
(N.S.) SERVED IN KIT, REF. A7, 10
10E GREASE POUCH (REFERENCE ONLY) 1 FIGURE NOT SHOWN
11 594511/A BOOT REAR M/C 1 (N.S.) SERVED IN KIT, REF. A1
12 BUSH REAR M/C 1 (N.S.) SERVED IN KIT, REF. A8
13 CONNECTOR REAR M/C 1 (N.S.) SERVED IN KIT, REF. A8
14 CAP - DUST PROTECTOR 1 N.S.
15 THREAD PROTECTOR 1 N.S.
16 1040521 BRAKE HOSE REAR 1 (N.S.) SERVED IN KIT, REF. A2
17 594507 BANJO BOLT (BLACK TRI-VALENT) 2 (N.S.) SERVED IN KIT, REF. A2, A9
18 594508 COPPER WASHER DISC 4 (N.S.) SERVED IN KIT, REF. A2, A9
HEX. SOCKET BUTTON HEAD SCREW M6 (N.S.) SERVED IN KIT, REF. A4 SB
19 594046/A X1 1 69-2014
20 RESERVOIR REAR (THREADED) 1 (N.S.) SERVED IN KIT, REF. A4, A5
21 DIAPHRAGM REAR DISC RESERVOIR 1 (N.S.) SERVED IN KIT, REF. A4, A5
22 LID RESERVOIR THREADED 1 (N.S.) SERVED IN KIT, REF. A4, A5
23 594518/A COVER RESERVOIR 1 (N.S.) SERVED IN KIT, REF. A4, A4
24 CLIP (RESERVOIR) 2 (N.S.) SERVED IN KIT, REF. A3
25 RUBBER TUBE - REAR DISC 1 (N.S.) SERVED IN KIT, REF. A3
26 582511/A CABLE STRAP 8” (BLACK) 2

Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576
 EXHAUST ASSEMBLY

KEY PART
NO. NUMBER DESCRIPTION QTY REMARKS
1 586084/A 3L U-NUT M8 X 1.25 2
2 1040673/A GUARD - EXHAUST PIPE 1
3 147896/C PHILIPS PAN HEAD SCREW M6X6 5
4 586014/A FLANGE HEX BOLT M8*10 2
5 586003/A FLANGED HEX BOLT M8*30 1
6 1040674/A GUARD - SILENCER ASSY. 1
7 1040671/A SILENCER CAT ASSEMBLY 1
8 1040746/A BRACKET FRONT - SILENCER 1
9 573211/A GASKET(EXHAUST PIPE& SILENCER) 1
10 586005/A FLANGED HEX NUT M8X7.7X8 1
11 1040747/A CLAMP-SILENCER 1
12 576644/A EXHAUST PIPE ASSY 1
13 582638/A COPPER EXHAUST GASKET 1
14 586022/A FLANGED HEX BOLT M8X1.25X45 1
15 1010084/A OXYGEN SENSOR 1

Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576
 RIDER FOOTREST AND BRAKE LEVER

Key No. Part Number Description QTY REMARKS

1 591425/C Sleeve LH 1
2 866296 Foot Rest Arm LH 1
3 586082/a Flange U Nut M10 X 1.25 2
4 1010058/C Boss Pedal Mounting 1
5 1010057/E Brake Pedal 1
6 144886/d Brake Pedal Rubber 1
7 591428/D Sleeve RH 1
8 866295 Foot Rest Arm RH 1
9 594067/A Return Spring 1

Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576