Roll No...............

DRONACHARYA COLLEGE OF ENGINEERING, GURGAON

2nd Sessional Examination April 2013
( MDU, Rohtak)

Semester- IV Branch: ME
QUESTION PAPER
Subject with Code: MANUFACTURING TECHNOLOGY-I (ME-202-F)
Time:-3 hours Max. Marks:-100
Note: Q No-1 is compulsory. Attempt one question from each Section. All questions of
Sections A, B, C and D carry equal marks.
Q1. Short-answer type questions (2 x 10 = 20 marks)
i. Differentiate between metal forming and metal cutting.
ii. How many types of chips are formed while machining?
iii. Explain ductility?
iv. What is the basic difference between jig and fixture?
v. Which process yields better strength, casting or forming?
vi. Sheet metals are made by which manufacturing process?
vii. Explain two main differences between lathe and drilling machine.
viii. What is mean by cope and risers in casting process?
ix. Mandrel is used in tube drawing or wire drawing?
x. What is mean by casting?

SECTION-A
Q2 (a) Explain tool geometry of single point cutting tool with neat diagram. 10

(b) Explain the mechanics of metal cutting. 10

Q3 (a) What are the factors to be considered in selecting a material for a tool? 10

(b) What is the difference between orthogonal cutting and conventional cutting? 10

SECTION-B

Q4 a) Explain any two types of jigs used in jigs and fixture. 10

(b) List the various types of clamping devices and explain any two with neat diagram 10

Q5. a) Write a short note on Jig bushes and locating devices which are used in Jigs and fixture 10

(b) With neat sketch explain the principle of autocollimator. 10

 SECTION-C
Q6. a) With neat sketch explain working principle and construction of lathe. 10

(b) Write a short note on counter sinking and reaming operation performed on drilling
machine. 10

Q7. a) Explain the terms permeability, green strength applied to moulding sands and discuss their
significance. 10

(b) With neat sketch explain elements of gating system used in metal casting. 10

SECTION-D

Q8. a) With neat sketch, explain Electric arc welding. 10

(b) What is resistance welding? With neat sketch explain resistance seam welding. 10

Q9. a) Explain the principle of Hot and Cold working. 10

(b) Write a short note on Rolling and Extrusion process. 10