950H AND 962H WHEEL LOADERS

© 2006 Caterpillar Inc.

IT62H INTEGRATED TOOLCARRIER

© 2006 Caterpillar Inc.

 WHEEL LOADER COMPONENTS
Implement
Power Train and Control Levers Steering
Hydraulic
Tank Implement ECM Valve Transmission

Lift
Fan Pump C7 Engine Position Lift Tilt Implement
Engine ECM Sensor Cylinder Cylinder Control Valve
Hydraulic Fan
Cooler
Tilt Position
Air Conditioner Sensor
Condenser

Radiator
and ATAAC

Fan Rear Rear Steering Parking Front Front

Motor Final Drive Drive Shaft Cylinder Brake Drive Shaft Final Drive

Accumulator Torque Implement and Steering Control

Charging Valve Converter Steering Pumps Valve

Electrical Components Engine Components Hydraulic Components Power Train Components

 C7 ENGINE Cat Data Link Caterpillar Monitor
ELECTRICAL SYSTEM Engine ECM System

INPUT COMPONENTS OUTPUT COMPONENTS

Coolant Temperature Sensor + 5 Volt (Sensors)

Throttle Sensor Voltage
Intake Manifold Pressure Sensor Analog Sensor Voltage

Engine Oil Pressure Sensor

6 Hydraulic Electronic
Unit Injectors
Atmospheric Pressure Sensor

Intake Manifold Temperature Sensor Injection Actuation

Pressure Solenoid
Injection Actuation Pressure Sensor
Air Filter
Restricted Indicator
Fuel Differential Pressure Switch
Intake Air Heater Indicator
Turbo Inlet Pressure Sensor

Ground Level Shutdown Switch Intake Air Heater Relay

Demand Fan Solenoid

Throttle Pedal Position Sensor
Valve

Key Start Switch ON (B+) Auto Reversing

Fan Solenoid Valve
Auto Reversing Fan Switch
Ether Aid Solenoid

Primary Speed Timing Sensor

Secondary Speed Timing Sensor
 Electric Fuel
C7 ENGINE Priming Pump

FUEL DELIVERY SYSTEM

Fuel Pressure Primary

Regulator Fuel Filter /
Water Separator
Secondary
(Optional) Fuel Filter
Fuel Gallery
Fuel Heater

Engine ECM
Fuel Tank

Injection HEUI Fuel

Actuation Pump Transfer Pump
Solenoid

Engine Lubrication Oil High Pressure Engine Oil Pressured Fuel Return Pilot Oil
 POWER DERATE

Highest Rated Torque Map

50% Derate
Power

Derate
100% Derate

Default Torque Map

Engine Speed
 FUEL FILTER RESTRICTION DERATE
AND PRESSURE ABOVE 103 kPa (14 psi)

60%

50%

40%
% Derate

30%

20%

10%

0%
0 3 min 1 hr 2 hr 3 hr 4 hr 4hr 5 hr
1 sec
Time
Level 1Warning Level 2 Warning / Derates
 AIR INLET RESTRICTION DERATE
16%

14%

12%

10%
% Derate

8%

6%

4%

2%

0%
0 2 4 6 8 10 12 14 16

Air Restriction kPa Difference

Level 1 Warning Level 2 Warning / Derat es
 LOW OIL PRESSURE
180

160

140
Oil Pressure (kPa)

120

100 35% Derate

80

60

40

20

0 0 Derate
0 500 1000 1500 2000 2340
Engine rpm
kPa Warning Level 1 kPa Shut down Level 3 35% Derate
 HIGH COOLANT TEMPERATURE DERATE
120%

100%

80%
% Derate

60%

40%

20%

0%
108 111 111.5 112 112.5 113 113.5 114 114.5

Coolant Temperature ° C

Level 1 Warning Level 2 Warning / Derat es

 C7 INTAKE MANIFOLD AIR TEMPERATURE DERATE
21%

18%

15%

12%
% Derate

9%

6%

3%

0%
90° 110° 111° 112° 113° 114° 115° 116° 117°

Intake Manifold Temperature ° C

Level 1 Warning Level 2 Warning / Derat es
 VIRTUAL EXHAUST TEMPERATURE DERATE

Engine Derate
Barometric Pressure Percentage

Inlet Manifold Temperature

Engine Speed

Fuel Injection Highest Derate Other Engine

Calibration Priority Derate
Selector Conditions

Engine ECM
LEFT SIDE PANEL RIGHT SIDE PANEL
ENGINE IDLE MANAGEMENT MODES

- Work Mode
- Warm Up Mode
- Hibernate Mode
- Low Voltage Mode
 POWER TRAIN COMPONENTS
ACERT Torque Power Train Transmission and
Engine Converter ECM Modulating Valves
Upshift, Downshift
Direction Switches

Output Transfer
Gear Case

Rear Rear Parking Front Front

Final Drive Drive Shaft Brake Drive Shaft Final Drive
 POWER TRAIN ELECTRICAL SYSTEM

Cat Data Link Caterpillar Monitor

Power Train ECM
System
INPUT COMPONENTS

Shift Lever Auto / Manual Speed

Upshift, Downshift, Selector Switch (CCS Option)
Forward, Neutral,
Reverse Parking Brake
Pressure Switch
Direction Switch
Forward, Neutral, Reverse, Left Brake
Upshift, Downshift Pedal Position Sensor
(CCS Optional) Ride Control Switch
(OFF, SERVICE, AUTO)
Key Start Switch
Secondary Steering
Variable Shift Control Test Switch
Selector Switch
Transmission Neutralizer
Transmission Output Disable Switch
Speed Sensor 1 and 2
Heated Mirror Switch
Torque Converter
Output Speed Sensor
Implement Pod
Transmission Oil
Downshift Switch
Temperature Sensor

Auto / Manual Speed +24 Battery Voltage

Selector Switch (HMU)
Location Code 2 (Ground)
Primary Steering Location Code
Pressure Switch Enable (Ground)
Secondary Steering Engine Speed (CAN)
Pressure Switch
 POWER TRAIN ELECTRICAL SYSTEM

Cat Data Link Caterpillar Monitor

Power Train ECM
System

OUTPUT COMPONENTS

Engine Start Relay Clutch 1

Reverse Solenoid
Low Fuel Level
Warning Indicator LED Clutch 2
Forward Solenoid

Transmission Oil Filter Clutch 3

Bypass Indicator Led 4th Speed Solenoid

Transmission Neutralizer
Clutch 4
Disabled Indicator LED
3rd Speed Solenoid
Ride Control ON
Indicator LED Clutch 5
2nd Speed Solenoid
Secondary Steering
Intermediate Relay
Clutch 6
Ride Control 1st Speed Solenoid
Antidrift Solenoid (RE)
Back-up Alarm
Ride Control
Solenoid (Balance)
Axle Cooler Relay (option)
Ride Control
Antidrift Solenoid (HE)
+24 Voltage
Heated Mirror Relay
 TRANSMISSION HYDRAULIC SYSTEM
NEUTRAL

Torque Torque Converter

Main Relief Valve Converter Outlet Relief Valve
Cooler
To
Power Train Transmission
ECM Bearing
Lubrication

Modulating Modulating
Torque Valve Valve
Converter
Inlet Relief 1 4
Valve REVERSE THIRD
SPEED
1
4
Modulating Modulating
Valve Valve
Filter
2 5
FORWARD SECOND
Transmission SPEED
Pump 2 5

Modulating Modulating
Valve Valve
Screen Group
Magnet 3 6
FOURTH FIRST
SPEED SPEED

3 6

Tank
 TRANSMISSION HYDRAULIC SYSTEM
FIRST SPEED FORWARD

Torque Torque Converter

Main Relief Valve Converter Outlet Relief Valve
Cooler
To
Power Train Transmission
ECM Bearing
Lubrication

Modulating Modulating
Valve Valve
Torque
Converter
1 4
Inlet Relief
REVERSE THIRD
Valve SPEED
1
4
Modulating Modulating
Valve Valve
Filter
2 5
FORWARD SECOND
SPEED
Transmission
Pump 2 5

Modulating Modulating
Valve Valve

3 6
Screen Group
Magnet FOURTH FIRST
SPEED SPEED

3 6

Tank
 TRANSMISSION HYDRAULIC SYSTEM
SECOND SPEED FORWARD

Torque Torque Converter

Main Relief Valve Converter Outlet Relief Valve
Cooler
To
Power Train Transmission
ECM Bearing
Lubrication

Modulating Modulating
Torque Valve Valve
Converter
1 4
Inlet Relief
REVERSE THIRD
Valve
SPEED
1
4
Modulating Modulating
Valve Valve
Filter
2 5
FORWARD SECOND
SPEED
Transmission
2 5
Pump
Modulating Modulating
Valve Valve

3 66
Screen Group
FOURTH FIRST
Magnet SPEED SPEED

3 6

Tank
 TRANSMISSION HYDRAULIC SYSTEM
SECOND SPEED REVERSE

Torque Torque Converter

Main Relief Valve Converter Outlet Relief Valve
Cooler
To
Transmission
Power Train Bearing
ECM Lubrication

Modulating Modulating
Valve Valve
Torque
Converter 1 4
Inlet Relief REVERSE THIRD
Valve SPEED
1
4
Modulating Modulating
Valve Valve
Filter
2 5
FORWARD SECOND
SPEED
Transmission
2 5
Pump
Modulating Modulating
Valve Valve

Screen Group 3 66
Magnet FOURTH FIRST
SPEED SPEED

3 6

Tank
TRANSMISSION MODULATING VALVE
NO COMMANDED SIGNAL
Test Port

Valve
Ball Orifice Spool Spring

Solenoid Pin Drain From

Orifice Pump
To To
Tank Clutch
TRANSMISSION MODULATING VALVE
COMMANDED SIGNAL BELOW MAXIMUM
Test Port

Valve
Ball Orifice Spool Spring

Solenoid Pin Drain From

Orifice Pump
To To
Tank Clutch
TRANSMISSION MODULATING VALVE
COMMANDED SIGNAL AT MAXIMUM
Test Port

Ball Orifice Valve

Spool Spring

Solenoid Pin Drain From

Orifice Pump
To To
Tank Clutch
 TORQUE CONVERTER

Turbine Impeller
Rotating Housing
Freewheel Stator

Outlet

Output
Shaft

Carrier
Inlet
Flywheel Splines
 VARIABLE SHIFT CONTROL CIRCUIT

Power Train ECM

Ground J1-32 BK 18 1 BK 16
GN 18 2 BK 16
Variable Shift Control (Economy) J2-32 BU 18 3 BK 16
BR 18 4 BK 16
Variable Shift Control (Mid) J2-33 Variable Shift
Control Switch
Variable Shift Control (Power) J2-34
 Deadband LEFT BRAKE
Calibrated
Initial Brake PEDAL POSITIONS
Pressure Point
Initial Mode

Normal
Left Brake
Calibrated Mode
Position Sensor
Neutralization
Set Point

Maximum
Pedal Travel Brake Lamp
Switch
 950H-962H-IT62H
SPEED LIMITER ATTACHMENT
Transmission ECM Engine ECM

Cat Data Link

Primary Speed / Timing Sensor

Camshaft

Secondary Speed / Timing Sensor

Camshaft
 IMPLEMENT SYSTEM COMPONENTS

Implement ECM Implement Lift Position

Control Sensor
Hydraulic Tank
Levers
Tilt Cylinder
Lift Cylinder

Tilt Position
Sensor

Electrical Components Implement Pump 3PC Electrohydraulic Valve

Ride Control Accumulator
Hydraulic System Components
 IMPLEMENT ELECTRONIC CONTROL SYSTEM
CAT Data Link Caterpillar Monitor
Implement ECM System

Input Components Output Components

Key Start Switch ON

Hydraulic Lockout Valve
Tilt Lever Sensor
Tilt Back Solenoid Valve
Lift Lever Sensor
Dump Solenoid Valve
Auxiliary Lever Sensor
Lower Solenoid Valve
Hydraulic Lockout Switch
Kickout Set Switch Raise Solenoid Valve
Lift / Tilt
Third Function HE Solenoid Valve
Fine Modulation Switch
Third Function RE Solenoid Valve
Lift Linkage Position Sensor
Lower Anti-drift Solenoid Valve
Tilt Linkage Position Sensor
Dump Anti-drift Solenoid Valve

Lift Head End Pressure Sensor Autodig Audible Indicator

Autodig Dig Mode Switch Autodig Operator Trigger Indicator

Autodig Record Mode Indicator

Autodig Trigger Switch
Fuel Pressure Indicator
Autodig Select Mode Switch
Location Code 4 (Ground)
Autodig Kickout Set Switch Location Code Enabled (Ground)
Auxiliary
Continuous Flow Switch
+ 24 Voltage
 LIFT LINKAGE MODULATION

100%

Lift Command
-100% -50% -10 0 10 50% 100%

-100%

Percentage of Lift Lever Position

Normal Modulation Fine Modulation

TILT LINKAGE MODULATION

100%
Tilt Command

-100% -50% -10 0 10 50% 100%

-100%

Percentage of Lift Lever Position

Normal Modulation Fine Modulation
AUTODIG OPERATING REQUIREMENTS
- Autodig ON
- Lift linkage near ground
- Bucket angle near level
- Machine speed > 0.7 kph and < 12.3 kph
- 1st, 2nd or 3rd gear forward
- No direction changes in last 2 seconds
- No gear changes in last 0.5 second
- Neutralizer not active
- Left and tilt levers centered
 "H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM
HOLD

Ride
Tilt Control Auxiliary
Inlet Cylinder Accumulator Function
Manifold Lift
Cylinders
Tilt Antidrift Head End
Manual Solenoid Valve Pilot Shutoff
Lower Valve Valve
Valve Line
Relief Lift Antidrift Pilot
Valves Valve Accumulator

Raise Pilot Auxiliary

Solenoid Valve Head End
Solenoid Valve
Rod End
Solenoid Valve

Tilt Back Pilot

Solenoid Valve Pressure
Compensator
Lift Spool Ride Control
valve
Relief Valve

Tilt Spool Auxiliary Spool Pilot

Pressure
Pressure Reducing
Compensator Valve Steering
Valve Pilot
Supply
Screen
(CCS Only)
Resolver Balance Resolver
Resolver Valve Valve Valve
Check
Valve
Valve

Signal
Relief
Valve
Signal Ride
Duplication Control
Valve
Lower / Float
Dump Pilot Pilot
Solenoid Valve Solenoid Valve Auxiliary Rod End Margin
Solenoid Valve Relief Valve

Case
Drain Choke Check
Filter Valve

Pump

Tank
 "H" SERIES MEDIUM WHEEL LOADER TILT CONTROL VALVE
HOLD
To Signal Duplication Valve
From Signal Duplication Valve
From Resolver Valves

To / From Head End To / From Rod End

of Cylinder of Cylinder
Pressure
Compensat or
Tilt Antidrift
Valve
Valve

Bridge Passage

Line Relief
and Line Relief
Makeup Valve and
Makeup Valve
Internal Passage
Feeder
Control Spool Passage

Rackback Pilot Dump Pilot

Solenoid Valve Solenoid Valve

Supply
Passage
 "H" SERIES MEDIUM WHEEL LOADER TILT CONTROL VALVE
DUMP
To Signal Duplication Valve
From Signal Duplication Valve
From Resolver Network

From Head End To Rod End

of Cylinder of Cylinder
Pressure
Compensat or
Tilt Antidrift
Valve
Valve

Bridge Passage

Line Relief
and Line Relief
Makeup Valve and
Makeup Valve
Internal Passage
Feeder
Control Spool Passage

Tilt Back Pilot Dump Pilot

Solenoid Valve Solenoid Valve

Supply
Passage
 PRESSURE COMPENSATOR AND LOAD CHECK VALVE
HOLD
To Signal Duplication Valve
From Signal Duplication Valve
From Resolver Network

From Head End To Rod End

of Cylinder Load Check
of Cylinder Spool
Pressure
Tilt Antidrift Compensator
Valve Valve
Bridge Passage

Line Relief Line Relief

and and
Makeup Valve Makeup Valve

Internal Passage
Feeder
Control Spool Passage

Tilt Back Pilot Dump Pilot

Solenoid Valve Solenoid Valve

Supply
Passage
 PRESSURE COMPENSATOR AND LOAD CHECK VALVE
LOAD CHECK OPERATION
To Signal Duplication Valve
From Signal Duplication Valve
From Resolver Network

From Head End To Rod End Load Check

of Cylinder of Cylinder Spool

Tilt Antidrift
Valve Pressure
Compensator
Valve
Bridge Passage
Line Relief
and Line Relief
Makeup Valve and
Makeup Valve
Internal Passage
Feeder
Control Spool Passage

Tilt Back Pilot Dump Pilot

Solenoid Valve Solenoid Valve

Supply
Passage
 PRESSURE COMPENSATOR AND LOAD CHECK VALVE
PRESSURE COMPENSATOR OPERATION
To Signal Duplication Valve
From Signal Duplication Valve
From Resolver Network

From Head End To Rod End

of Cylinder of Cylinder
Load Check Spool

Tilt Antidrift Pressure

Valve Compensator Valve
Orifices

Bridge Passage
Line Relief
and
Makeup Valve Line Relief and
Makeup Valve
Internal Passage
Feeder
Control Spool Passage

Tilt Back Pilot Dump Pilot

Solenoid Valve Solenoid Valve

Supply
Passage
 PROPORTIONAL PRIORITY, PRESSURE COMPENSATOR
OPERATION
From Signal
Duplication Valve

Signal Pressure Differential

To Pump and
Signal Limiter Relief Valve

To
Signal Resolver Resolver
Duplication Valve Valve Valve
Valve A Valve B Valve C

Spool Spool Spool

Bridged Bridged Bridged
Pump Pump Feeder Pump
Passage Feeder Passage Passage Feeder
Supply Supply Passage Supply
Passage Passage
HOLD LOW PRESSURE HIGH PRESSURE
 "H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM
DUMP

Ride
Tilt Control Auxiliary
Inlet Cylinder Accumulator Function
Manifold Lift
Cylinders
Tilt Antidrift Head End
Manual Solenoid Valve Pilot Shutoff
Lower Valve Valve
Valve Line
Relief Lift Antidrift Pilot
Valves Valve Accumulator

Raise Pilot Auxiliary

Solenoid Valve Head End
Solenoid Valve
Rod End
Solenoid Valve

Tilt Back Pilot

Solenoid Valve Pressure
Compensator
Lift Spool Ride Control
valve
Relief Valve

Tilt Spool Auxiliary Spool Pilot

Pressure
Pressure Reducing
Compensator Valve
Valve

Screen
Resolver Balance Resolver
Resolver Valve Valve Valve
Check
Valve
Valve

Signal
Relief
Valve
Signal Ride
Duplication Control
Valve
Lower / Float
Dump Pilot Pilot
Solenoid Valve Solenoid Valve Auxiliary Rod End Margin
Solenoid Valve Relief Valve

Case
Drain Choke Check
Filter Valve

Pump

Tank
 "H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM
RAISE

Ride
Tilt Control Auxiliary
Inlet Cylinder Accumulator Function
Manifold Lift
Cylinders
Tilt Antidrift Head End
Manual Solenoid Valve Pilot Shutoff
Lower Valve Valve
Valve Line
Relief Lift Antidrift Pilot
Valves Valve Accumulator

Auxiliary
Raise Pilot
Head End
Solenoid Valve
Solenoid Valve
Rod End
Solenoid Valve

Tilt Back Pilot

Solenoid Valve Pressure
Compensator
Lift Spool Ride Control
valve
Relief Valve

Tilt Spool Auxiliary Spool Pilot

Pressure
Pressure Reducing
Compensator Valve
Valve

Screen
Resolver Balance Resolver
Resolver Valve Valve Valve
Check
Valve
Valve

Signal
Relief
Valve
Signal Ride
Duplication Control
Valve
Lower / Float
Dump Pilot Pilot
Solenoid Valve Solenoid Valve Auxiliary Rod End Margin
Solenoid Valve Relief Valve

Case
Drain Choke Check
Filter Valve

Pump

Tank
 "H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM
FLOAT

Ride
Tilt Control Auxiliary
Inlet Cylinder Accumulator Function
Manifold Lift
Cylinders
Tilt Antidrift Head End
Manual Solenoid Valve Pilot Shutoff
Lower Valve Valve
Valve Line
Relief Lift Antidrift Pilot
Valves Valve Accumulator

Auxiliary
Raise Pilot
Head End
Solenoid Valve
Solenoid Valve
Rod End
Solenoid Valve

Tilt Back Pilot

Solenoid Valve Pressure
Compensator
Lift Spool Ride Control
valve
Relief Valve

Tilt Spool Auxiliary Spool Pilot

Pressure
Pressure Reducing
Compensator Valve
Valve

Screen
Resolver Balance Resolver
Resolver Valve Valve Valve
Check
Valve
Valve

Signal
Relief
Valve
Signal Ride
Duplication Control
Valve
Lower / Float
Dump Pilot Pilot
Solenoid Valve Solenoid Valve Auxiliary Rod End Margin
Solenoid Valve Relief Valve

Case
Drain Choke Check
Filter Valve

Pump

Tank
 "H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM
TILT BACK AND RAISE

Ride
Tilt Control Auxiliary
Inlet Cylinder Accumulator Function
Manifold Lift
Cylinders
Tilt Antidrift Head End
Manual Solenoid Valve Pilot Shutoff
Lower Valve Valve
Valve Line
Relief Lift Antidrift Pilot
Valves Valve Accumulator

Auxiliary
Raise Pilot
Head End
Solenoid Valve
Solenoid Valve
Rod End
Solenoid Valve

Tilt Back Pilot

Solenoid Valve Pressure
Compensator
Lift Spool Ride Control
valve
Relief Valve

Tilt Spool Auxiliary Spool Pilot

Pressure
Pressure Reducing
Compensator Valve
Valve

Screen
Resolver Balance Resolver
Resolver Valve Valve Valve
Check
Valve
Valve

Signal
Relief
Valve
Signal Ride
Duplication Control
Valve
Lower / Float
Dump Pilot Pilot
Solenoid Valve Solenoid Valve Auxiliary Rod End Margin
Solenoid Valve Relief Valve

Case
Drain Choke Check
Filter Valve

Pump

Tank
 "H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM
HOLD / AUTO TRAVEL MORE THAN 9.7 KM/H (6 MPH)

Ride
Tilt Control Auxiliary
Inlet Cylinder Accumulator Function
Manifold Lift
Cylinders
Tilt Antidrift Head End
Manual Solenoid Valve Pilot Shutoff
Lower Valve Valve
Valve Line
Relief Lift Antidrift Pilot
Valves Valve Accumulator

Raise Pilot Auxiliary

Solenoid Valve Head End
Solenoid Valve
Rod End
Solenoid Valve

Tilt Back Pilot

Solenoid Valve Pressure
Compensator
Lift Spool Ride Control
valve
Relief Valve

Tilt Spool Auxiliary Spool Pilot

Pressure
Pressure Reducing
Compensator Valve
Valve

Screen
Resolver Balance Resolver
Resolver Valve Valve Valve
Check
Valve
Valve

Signal
Relief
Valve
Signal Ride
Duplication Control
Valve
Lower / Float
Dump Pilot Pilot
Solenoid Valve Solenoid Valve Auxiliary Rod End Margin
Solenoid Valve Relief Valve

Case
Drain Choke Check
Filter Valve

Pump

Tank
 RIDE CONTROL SYSTEM
AUTO / TRAVEL LESS THAN 9 km/h (6 mph)
Head End
Solenoid
Rod End Head End
Valve

Rod End Pilot Operated

Solenoid Check Valve
Valve

Balance Valve Accumulator

Solenoid Port

Relief
Valve

Check
Valve

To Resolver Supply Balance To

Tank Valve Passage Spool Tank
 RIDE CONTROL SYSTEM
AUTO / TRAVEL MORE THAN 9.6 km/h (6 mph)

Head End
Solenoid Valve
Rod End Head End

Rod End Pilot Operated

Solenoid Check Valve
Valve

Balance Valve Accumulator

Solenoid Port

Relief
Valve

Check
Valve

To Resolver Supply Balance To

Tank Valve Passage Spool Tank
 PUMP CONTROL VALVE
ENGINE OFF

Maximum Angle Stop

Adjustment Screw

Set Screw
To Implement
Control Valve

Pump System Pressure Piston

Load Sensing Spool

Orifice

Pump

Load Sensing Sleeve

Margin Spring
Swashplate Pin
Load Sensing Piston

Actuator Piston
Signal Relief
Valve Load
Sensing
Adjustment Bias Spring
Screw
LS Signal from
Signal Duplication Valve
 PUMP CONTROL VALVE
LOW PRESSURE STANDBY

Maximum Angle Stop

Adjustment Screw

Set Screw
To Implement
Control Valve

Pump System Pressure Piston

Load Sensing Spool

Orifice

Pump

Load Sensing Sleeve

Margin Spring

Load Sensing Piston Swashplate Pin

Actuator Piston
Signal Relief
Valve Load
Sensing Bias Spring
Adjustment
Screw
LS Signal from
Signal Duplication Valve
 PUMP CONTROL VALVE
UPSTROKE

Maximum Angle Stop

Adjustment Screw

Set Screw
To Implement
Control Valve

Pump System Pressure Piston

Load Sensing Spool

Orifice

Pump

Load Sensing Sleeve

Margin Spring Swashplate Pin

Load Sensing Piston

Signal Relief Actuator Piston

Valve Load
Sensing
Adjustment Bias Spring
Screw
LS Signal From
Signal Duplication Valve
 PUMP CONTROL VALVE
CONSTANT FLOW DEMAND

Maximum Angle Stop

Adjustment Screw

Set Screw
To Implement
Control Valve

Pump System Pressure Piston

Load Sensing Spool

Orifice

Pump

Load Sensing Sleeve

Margin Spring

Load Sensing Piston Swashplate Pin

Signal Relief Actuator Piston

Valve Load
Sensing
Bias Spring
Adjustment
Screw
LS Signal from
Signal Duplication Valve
 PUMP CONTROL VALVE
MAXIMUM SYSTEM PRESSURE

Maximum Angle Stop

Adjustment Screw

Set Screw
To Implement
Control Valve

Pump System Pressure Piston

Load Sensing Spool

Orifice

Pump

Load Sensing Sleeve

Margin Spring

Load Sensing Piston Swashplate Pin

Signal Relief Actuator Piston

Valve Load
Sensing
Adjustment Bias Spring
Screw
LS Signal from
Signal Duplication Valve
 PUMP CONTROL VALVE
MAXIMUM SYSTEM PRESSURE WITH ADDED FLOW DEMAND

Maximum Angle Stop

Adjustment Screw

Set Screw
To Implement
Control Valve

Pump System Pressure Piston

Load Sensing Spool

Orifice

Pump

Load Sensing Sleeve

Margin Spring

Load Sensing Piston Swashplate Pin

Actuator Piston
Signal Relief
Valve Load
Sensing
Adjustment Bias Spring
Screw
LS Signal From
Signal Duplication Valve Pump Destroke
 MARGIN RELIEF VALVE

Load Sensing Signal

From
Pump

To Tank
 PRESSURE REDUCING VALVE
BELOW 3445 kPa (500 psi)
Spring Ball Spring
Spool Orifice Spring Cavity Seat Retainer Spring Cavity

Adjustment
Screw

To Pilot From
Accumulator Implement Hydraulic
Pump Tank
 PRESSURE REDUCING VALVE
ABOVE 3445 kPa (500 psi)

Spring Ball Spring

Spool Orifice Spring Cavity Seat Retainer Spring Cavity

Adjustment
Screw

To Pilot From
Accumulator Implement Hydraulic
Pump Tank
 SIGNAL DUPLICATION VALVE

From Resolver
Network
From Pump
Supply

To
Pump Control
and Pressure
Compensator Valve
 SIGNAL RELIEF VALVE
BELOW ADJUSTED PRESSURE SETTING

To Pressure Compensator Valves

Seat Adjustment
Signal
Duplication Screw
Valve

Choke
Check Tank Poppet Spring
Valve

To Pump Control Valve

 SIGNAL RELIEF VALVE
ABOVE ADJUSTED PRESSURE SETTING

To Pressure Compensator Valves

Seat Adjustment
Signal
Duplication Screw
Valve

Choke
Check Tank Poppet Spring
Valve

To Pump Control Valve

 LINE RELIEF VALVE
BELOW RELIEF SETTING
From Implement
Cylinders Shoulder
Seat Area Sleeve Spring

Inner Outer
Spring Spool Spring Poppet
 LINE RELIEF VALVE
ABOVE RELIEF SETTING
From Implement
Cylinders Shoulder
Seat Area Sleeve Spring

Inner Outer
Spring Spool Spring Poppet
 LINE RELIEF VALVE
MAKEUP FUNCTION
To Implement
Cylinders Shoulder
Seat Area Sleeve Spring

Inner Outer
Spring Spool Spring Poppet
 QUICK COUPLER
Manual
PIN CYLINDER EXTENDED AND LOCKED Valve
Quick
Coupler Valve

Frame
Manual Valve Pilot
Operated
Check
Valve
From
Brake
Accumulator
Quick Coupler Quick Coupler
Solenoid Valve Manual Valve Pin Cylinder
Quick Coupler
Solenoid Valve
Hydraulic
Tank Manual
PIN CYLINDER RETRACTED Valve
Quick
Coupler Valve

Frame
Manual Valve Pilot
Operated
Check
Valve
From
Brake
Accumulator

Quick Coupler Quick Coupler

Solenoid Valve Manual Valve Pin Cylinder
Hydraulic Quick Coupler
Tank Solenoid Valve
 QUICK COUPLER ELECTRICAL DIAGRAM

1
Power 2
Buss
10 A 168-GN 3
P976-BN A 779-WH
4
5 200-BK B 200-BK
C
6
7
614-PU
8
200-BK 9

Quick Coupler
Switch Quick Coupler
Solenoid Valve
 STEERING SYSTEM COMPONENTS
HAND METERING UNIT

Secondary Steering
Diverter Valve

Steering Pump Hand Metering Unit

Hydraulic Tank Neutralizer Valves

Secondary Steering Steering Steering Orifices

Pump and Motor Cylinder Control Valve
 STEERING SYSTEM BLOCK DIAGRAM
HOLD

Hand
Metering
Unit
Neutralizer
Valve

Check Valve
Neutralizer
Valve Steering
Steering Secondary Steering Cylinders
Pump Diverter Valve Orifices

Steering
Control
Valve

Secondary Steering
Pump and Motor
Tank (Optional)
 STEERING PUMP
ENGINE OFF
Signal Pump
From HMU Output

Large Actuator Swashplate

Drive
Shaft

Flow Compensator Pressure

(Margin Spool) Compensator Small Actuator and Bias Spring
(High Pressure Cutoff)

Piston and Barrel Assembly

 STEERING PUMP
LOW PRESSURE STANDBY
Signal Pump
From HMU Output
Large Actuator
Piston Large Actuator Swashplate

Spring

Drive
Shaft

Flow Pressure
Compensator Compensator Small Actuator and Bias Spring

Piston and Barrel Assembly

 STEERING PUMP
UPSTROKE
Signal Pump
From HMU Output

Large Actuator Swashplate

Spring

Drive
Shaft

Flow Pressure
Compensator Compensator Small Actuator and Bias Spring

Piston and Barrel Assembly

 STEERING PUMP
DESTROKE
Signal Pump
From HMU Output

Large Actuator Swashplate

Spring

Drive
Shaft

Flow Pressure
Compensator Compensator Small Actuator and Bias Spring

Piston and Barrel Assembly

 STEERING PUMP
HIGH PRESSURE STALL
Signal Pump
From HMU Output
Large Actuator
Piston Large Actuator Swashplate
Spring

Drive
Shaft

Flow Pressure
Compensator Compensator Small Actuator and Bias Spring

Piston and Barrel Assembly

 LESS THAN MAXIMUM TURN
To From NEUTRALIZER
Steering
Control
HMU VALVE
Orifice Valve Spring

To
Tank

Valve Spool Center Passage MAXIMUM TURN

To From
Steering HMU
Control
Orifice Valve Spring

To
Tank

Valve Spool Center Passage

 STEERING SYSTEM
HOLD

Right Selector Crossover Relief Valve

Left
Neutralizer Spool
Neutralizer
Valve Valve

Steering
Pump
Secondary
Steering
Diverter Valve

Orifices

Hand Metering Unit

Directional
Secondary Spool
Steering Flow Control Back-up
Pump and Orifice Relief Valve
Motor
Mechanical
Linkage
 STEERING SYSTEM Steering
GRADUAL LEFT TURN Cylinders

Right Selector Crossover Relief Valve

Left
Neutralizer Spool
Neutralizer
Valve Valve

Steering
Pump

Secondary
Steering
Diverter Valve

Orifices

Hand Metering Unit

Directional
Secondary Spool
Steering Flow Control Back-up
Pump and Orifice Relief Valve
Motor
Mechanical
Linkage
 STEERING SYSTEM Steering
Cylinders
FULL LEFT TURN (STEERING NEUTRALIZED)

Right Selector Crossover Relief Valve

Left
Neutralizer Spool
Neutralizer
Valve Valve

Steering
Pump

Secondary
Steering
Diverter Valve

Orifices

Hand Metering Unit

Directional
Secondary Spool
Steering Flow Control Back-up
Pump and Orifice Relief Valve
Motor
Mechanical
Linkage
 STEERING SYSTEM Steering
GRADUAL LEFT TURN / SECONDARY STEERING Cylinders

Right Selector Crossover Relief Valve

Left
Neutralizer Spool
Neutralizer
Valve Valve

Steering
Pump
Secondary
Steering
Diverter Valve

Orifices

Hand Metering Unit

Directional
Secondary Spool
Steering Flow Control Back-up
Pump and Orifice Relief Valve
Motor
Mechanical
Linkage
 STEERING SYSTEM COMPONENTS
COMMAND CONTROL STEERING

Steering Pump

Hydraulic Tank Steering Pilot Valve

Neutralizer Valves
Secondary Steering Secondary Steering Steering Steering Screened and
Diverter Valve Pump and Motor Cylinder Control Valve Orifice Manifold Quad Check Valves
 COMMAND CONTROL
STEERING HYDRAULIC SYSTEM
From Implement
Pilot
Control Valve
Control
Valve

Quad
Check
Valve
Shuttle
Valve

Neutralizer
Valve

Neutralizer
Valve
Steering Pump Steering
Control
Valve

Screened
Orifice
Manifold
Steering
Cylinders
 QUAD CHECK VALVE
LEFT TURN
From Pilot Check Valves
Control Valve

Lower Setting

Higher Setting

To Main
Control Valve
 STEERING PILOT VALVE
NO TURN

To Steering
Control Valve
A
To Steering To Steering
Control Valve Control Valve

Pilot Oil Ports

Input Shaft
Connected
To Steering Directional
Wheel Control Valve
A To Steering
Control Valve
Cam
Plunger

Regulating
Spring
From
Implement
Control Valve
To From
Pressure Hydraulic Tank Implement
Body Regulating Valve
Control Valve
Piston
Adjustment Screw
Directional
Control Valve
Section A-A
 STEERING PILOT VALVE
RIGHT TURN

To Steering
Control Valve
A
To Steering To Steering
Control Valve Control Valve

Pilot Oil Ports

Input Shaft
Connected
To Steering Directional
Wheel Control Valve
A To Steering
Control Valve
Cam
Plunger
Orifice

Regulating
Spring
From
Implement
Control Valve
To From
Pressure Hydraulic Tank Implement
Body Regulating Valve
Control Valve

Piston Adjustment Screw

Directional
Control Valve
Section A-A
 STEERING HYDRAULIC SYSTEM (CCS)
HOLD
Steering
Cylinders
From From
Implement Circuit Implement Circuit

Cylinder Crossover
Steering Relief Valve
Pump Group Pilot Valve Shuttle
Valve
To
Implement
From
Circuit
Resolver
Network Makeup Ball
Screened Check Valves
Orifice
Manifold

Quad
Check
Valve Directional
Spool
Neutralizer
Valves
Back-up
Relief
Pressure Valve
Reducing
Valve

Secondary Steering
Pump and Motor
Shuttle
Valve

M
Steering
Control
Valve
Secondary Steering
Diverter Valve

From
Implement
Control Valve
 STEERING HYDRAULIC SYSTEM
GRADUAL LEFT TURN
Steering
Cylinders
From From
Implement Circuit Implement Circuit

Cylinder Crossover
Steering Relief Valve
Pump Group Shuttle
Pilot Valve
Valve
To
Implement
From
Circuit
Resolver
Network Makeup Ball
Screened
Orifice Check Valves
Manifold

Quad
Check
Valve Directional
Spool
Neutralizer
Valves
Back-up
Pressure Relief
Reducing Valve
Valve

Secondary Steering
Pump and Motor
Shuttle
Valve

M
Steering
Control
Valve
Secondary Steering
Diverter Valve

From
Implement
Control Valve
 BRAKE AND HYDRAULIC FAN SYSTEM COMPONENTS
Brake Pedal
Brake and Hydraulic Tank
Hydraulic Fan Pump Parking Brake Valve

Hydraulic Fan Engine ECM Service Brake Valve

Motor

Hydraulic Oil
Cooler

Parking Front Service

Accumulator Rear Service Accumulators
Brake Brakes
Charging Valve and Brakes
Fan Solenoid Valve
 BRAKE AND HYDRAULIC FAN HYDRAULIC SYSTEM
ACCUMULATORS CUT IN REDUCED FAN SPEED

Left Brake
Right Brake Front Brake Rear Brake
Pedal
Pedal Accumulator Accumulator
Accumulator
Rear Service Charging Valve
Brakes Service and Fan Solenoid Valve
Brake
Front Service Valve Relief
Inverse Shuttle Valve
Brakes Valve

Brake Fan Solenoid Cut-in Valve

Pressure Valve
Parking Parking Cut-out
Switch Valve
Brake Brake
Pressure Valve
Switch

Resolver Pump
Parking Check Valve
Valve Control Valve
Brake
Hydraulic Flow
Actuator
Fan Screen Control
Motor Spool
Priority Pressure
Parking Cutoff
Oil Valve
Brake Spool
Cooler

Actuator
Brake and
Hydraulic Min Angle
Filter
Fan Pump

Case Drain
Filter

Hydraulic Tank
 BRAKE AND HYDRAULIC FAN HYDRAULIC SYSTEM
MINIMUM FAN SPEED AT CUT OUT

Left Brake
Right Brake Front Brake Rear Brake
Pedal
Pedal Accumulator Accumulator
Accumulator
Rear Service Charging Valve
Brakes Service and Fan Solenoid Valve
Brake
Front Service Valve Inverse Shuttle Valve Relief
Brakes Valve

Brake Fan Solenoid Cut-in Valve

Pressure Valve
Parking Cut-out
Parking Switch Valve
Brake
Brake
Valve
Pressure
Switch

Pump
Parking Resolver
Check Valve Control Valve
Brake Valve
Hydraulic Flow
Actuator
Fan Screen Control
Motor Spool
Priority Pressure
Parking Cutoff
Oil Valve
Brake Spool
Cooler

Actuator
Brake and Min Angle
Filter Hydraulic
Fan Pump

Case Drain
Filter

Hydraulic Tank
 BRAKE AND HYDRAULIC FAN HYDRAULIC SYSTEM
MAXIMUM FAN SPEED AT CUT OUT

Left Brake
Right Brake Front Brake Rear Brake
Pedal
Pedal Accumulator Accumulator
Accumulator
Rear Service Charging Valve
Brakes and Fan Solenoid Valve
Service
Brake
Front Service Valve Relief
Inverse Shuttle Valve Valve
Brakes

Brake Fan Solenoid Cut-in Valve

Pressure Valve
Parking Cut-out
Parking Switch Valve
Brake
Brake
Valve
Pressure
Switch

Pump
Parking Resolver
Check Valve Control Valve
Brake Valve
Hydraulic Flow
Actuator
Fan Screen Control
Motor Spool

Parking Priority Pressure

Oil Valve Cutoff
Brake
Cooler Spool

Actuator
Brake and
Filter Hydraulic Min Angle
Fan Pump

Case Drain
Filter

Hydraulic Tank
 HYDRAULIC FAN SYSTEM CONTROL
Engine ECM Caterpillar Monitoring System

Cat Data Link 15

20 2
10
5
25
X100

0
MPH
km/h 30 44

INPUT COMPONENTS INPUT COMPONENTS

Intake Manifold Air Hydraulic Oil

Temperature Sensor Temperature
Sensor
Engine Coolant
Temperature Sensor

OUTPUT COMPONENT
Fan Solenoid
Valve
 Engine ECM J2
DEMAND FAN CIRCUIT
Analog Temperature
30
Sensor Return
BU 18 1 Signal
PK 18 2 Ground
Coolant
13 Engine Coolant
Temperature Signal
Temperature Sensor

Main Display Module Intake Manifold 56 1 Signal

BU 18
Air Temperature
PK 18 2 Ground
2 Ground Cat Data
Link Intake Manifold Air
J1 Temperature Sensor
10 Hyd Temp Sensor
Variable Speed
43
Fan Control
YL 18 1
BR 18 2
GY 18 1 Variable Speed 51
Signal Variable Speed
Fan Control
BK 18 2 Ground Fan Solenoid
Hydraulic Oil
Temperature Sensor
 BRAKE AND HYDRAULIC FAN PUMP
ENGINE OFF

Signal Pump Large

Discharge Actuator Swashplate

Drive
Shaft

Margin
Spring

Flow
Compensator Pressure
Spool Compensator
Spool
Small Actuator
Piston and and Bias Spring
Barrel Assembly
 BRAKE AND HYDRAULIC FAN PUMP
LOW PRESSURE STANDBY
Signal
Pressure Pump
Discharge Large
Actuator Swashplate

Margin
Spring

Flow
Compensator Pressure
Spool Compensator
Spool
Small Actuator

Bias Spring
 BRAKE AND HYDRAULIC FAN PUMP
UPSTROKE
Signal Pump
Pressure Discharge
Large Reduced
Actuator Pressure Swashplate

Margin
Spring

Flow
Compensator Pressure
Spool Compensator
Spool
Small Actuator

Bias Spring
 BRAKE AND HYDRAULIC FAN PUMP
CONSTANT FLOW
Signal
Pump
Pressure
Discharge
Large Constant
Actuator Pressure Swashplate

Margin
Spring

Flow
Compensator Pressure
Spool Compensator
Spool
Small Actuator

Bias Spring
 BRAKE AND HYDRAULIC FAN PUMP
DESTROKE
Signal
Pump
Pressure
Discharge
Large Increased
Actuator Pressure Swashplate

Margin
Spring

Flow
Compensator Pressure
Spool Compensator
Spool
Small Actuator

Bias Spring
 BRAKE AND HYDRAULIC FAN PUMP
HIGH PRESSURE STALL
Signal
Pressure Pump
Discharge
Large Increased
Actuator Pressure Swashplate

Margin
Spring

Flow
Compensator Pressure
Spool Compensator
Spool
Small Actuator

Bias Spring
 Front Brake Rear Brake
Accumulator Accumulator
BRAKE SYSTEM
To
Power Train
Left Brake Right Brake PARKING BRAKE DISENGAGED
Pedal Pedal
ECM
Brake Lights

Brake
Rear Axle Accumulator Pressure
Brakes Charging Switch
Hydraulic
Fan Valve
Service Motor
Brake
Valve
Parking
Brake
Pressure
Front Axle Switch
Brakes

Parking Parking
Brake Brake
Valve Actuator

Brake
and
Hydraulic
Fan Pump
Parking
Brake

Tank
 Front Brake Rear Brake
Accumulator Accumulator
BRAKE SYSTEM
To Right Brake PARKING BRAKE DISENGAGED
Power Train Left Brake Pedal
Pedal SERVICE BRAKES APPLIED
ECM
Brake Lights

Brake
Rear Axle Accumulator Pressure
Brakes Charging Switch
Hydraulic
Fan Valve
Service Motor
Brake
Valve
Parking
Brake
Pressure
Front Axle Switch
Brakes

Parking
Brake
Parking
Actuator
Brake
Valve
Brake
and
Hydraulic
Fan Pump
Parking
Brake

Tank
 SERVICE BRAKE VALVE
NOT ACTIVATED
Plunger Boot

Return Spring Plunger Springs

Ball Retainer Shims

Ball

Upper Spool Check Valve

Front Brake Port To Tank

Supply Oil from Pump Upper Spool Orifice

Lower Spool
Upper Spool Passage
Rear Brake Port To Tank

Supply Oil from Pump Upper Spool Orifice

Lower Spool Passage

Lower Return Spring
 SERVICE BRAKE VALVE
BRAKES ACTIVATED
Plunger Boot

Return Spring
Plunger Springs

Ball Retainer
Shims
Ball
Check Valve
Upper Spool

Front Brake Port To Tank

Supply Oil from Pump

Upper Spool Orifice
Lower Spool
Upper Spool Passage

Rear Brake Port To Tank

Supply Oil from Pump

Lower Spool Orifice

Lower Spool Passage

Lower Return Spring
 CATERPILLAR MONITORING SYSTEM
Speedometer/
Main Display Action
Gauge Cluster Tachometer
Module Lamp
Module Module

C kPa Miles KM RPM Liter SERV

12 MPH
km/h 3F CODE
X10

Action
Alarm Input
Components
Display Data Link

Cat Data Link

Transmission ECM Implement ECM

Engine ECM
Input Input Input
Components Components Components
 HYDRAULIC SCHEMATIC COLOR CODE

Black - Mechanical connection. Seal Red - High pressure oil

Dark Gray - Cutaway section Red/White Stripes - 1st pressure reduction

Light Gray - Surface color Red Crosshatch - 2nd reduction in pressure

White - Atmosphere or Pink - 3rd reduction in pressure

Air (No pressure)

Purple - Pneumatic pressure Red/Pink Stripes - Secondary source oil pressure

Yellow - Moving or activated components Orange - Pilot, charge, or Torque Converter oil

Cat Yellow - (R estricted usage) Orange / White Stripes -

Identification of components Reduced pilot, charge, or TC oil pressure
within a moving group
Orange Crosshatch - 2nd reduction in
Brown - Lubricating oil pilot, charge, or TC oil pressure.

Green - Tank, sump, or return oil Blue - Trapped oil

Green / White Stripes -

Scavenge Oil or Hydraulic Void