Day 1 Training Material Flow

Products Solutions Services
Coriolis
Promass
Slide 1 24/03/2013 SW Lim

Coriolis_Promass
Coriolis Measuring Principle
Direct Measurement
•  = Phase shift
• m = Mass flow
• fR = Resonance frequency
 ~ m
•  = Density
fR ~ 
•  = Resistance (PT1000)
 ~ T • T = Temperature

Coriolis_Promass
Overview of calculated values
• V = Volume flow
V = m/
• VN = Standard volume flow = Volume flow at fixed p and T

VN = m/N (note: N is a fixed value for each fluid)
• c = Concentration
Concentration can be calculated from density
• μ,η = Viscosity
Viscosity can be calculated from oscillation damping. Viscosity
measurement is only available with the Promass 83I.

Coriolis_Promass
Why Measure Mass

• Temperature / Pressure
• Volume 1  Volume 2
• Mass 1 = Mass 2
Mass 1 Mass 2
Volume 1 Volume 2

Coriolis_Promass
Traditional Mass Measurement
Discontinuous, direct Continuous, indirect
V = Volume flow
r = Density
m = Mass flow

Coriolis_Promass
Standard 2nd Containment Enhanced Process Security
• Additional safety measure for corrosive/abrasive fluid

Coriolis_Promass
Vibration effect
20
Fisher-Rosemount ELITE CMF100
Effect of interference vibr ation,
15 0.5g, zero flow, tubes empty
10
zero stability [kg/h]
0
0 50 100 150 200 250 300 350 400 450 500
-5 fr equency [Hz]
-10
-15
-20
26.7.96
• Coriolis flowmeters show high instability if pipe vibration is the same

as operating frequency of measurement tube.

Coriolis_Promass
Vibration effects: How it should be

20
E+H Promass DN25/1"
15
Effect of interference vibration,
0.5g, zero flow, tubes empty
10
zero stability [kg/h]
0
0 50 100 150 200 250 300 350 400 450 500
-5 frequency [Hz]
-10 • Inherent zero stability by design

• Rigid secondary enclosure
-15
• Sophisticated welding and manufacturing techniques
-20 • High resonant frequency (>500 Hz)
• If external noise can’t get in and cause zero problems, then
vibration doesn’t get out and cause crosstalk problems
between adjacent meters.
Coriolis_Promass
Less Installation Constraint
• Compact design
• Vertically or horizontal installation.
• Less installation constraint
3”

Coriolis_Promass
Self Draining Design
• No liquid stays inside

• No sedimentation of solids
• No corrosion
• Less sensitive to clogging
• EHEDG certified, 3A approved (Promass P - Pharmaceutical
application)
Slide 10 24/03/2013 SW Lim

Coriolis_Promass
Installation Guidelines
• Coriolis flowmeters DO NOT require

straight inlet or outlet runs
• Elbow, valves or pumps upstream do
not affect the performance of coriolis
Full pipe
• Best installation: In vertical pipeline
with flow streaming upwards
• Good alternative: Horizontal
orientation on a low point in a
pipeline
Slide 11 24/03/2013 SW Lim

Coriolis_Promass
Installation Guideline
• Consider the following restriction:

• Avoid installation at the highest
point of a pipeline.
• Avoid installation directly upstream
of a free pipe outlet in a vertical
pipeline.
• If installation before a free pipe

outlet is inevitable:
• Decrease nominal outlet diameter
(Pipe restrictor or an orifice plate).
• Consult operating manual for
recommended orifice sizes.
Slide 12 24/03/2013 SW Lim

Coriolis_Promass
Installation Guidelines
Entrained gas
Entrained solids
With curved measuring tubes and horizontal installation:

• Entrained solids in liquids: Do not install the curve pointing
downwards. (Risk of accumulating solids)
• Entrained gas in liquids: Do not install the curve pointing upwards.
(Risk of accumulating gas)
Slide 13 24/03/2013 SW Lim

Coriolis_Promass
Coriolis Mass Flow Measurement
Product overview Promass

Promass 80 Promass 83
Promass 200
Promass 100
Slide 14 24/03/2013 SW Lim

Coriolis_Promass
Proline Coriolis sensor models by industry
F E S P I H A X O Cube
Promass mass
Industry
Chemical
Food and
Beverage
Life Sciences
Oil and Gas
Lead product industry optimized Supporting product for special applications
Slide 15 24/03/2013 SW Lim

Coriolis_Promass
Sensor Models
Promass E – Cost effective measuring device

• Measuring tube material: Stainless steel
• Process temperature up to 140ºC
• Nominal Diameter: DN 8 to 80 (3/8” to 3”)
• Measuring Error up to ± 0.10% o.r
Promass F – Universal Solution

• Mass flow measurement up to 2200 t/h
• Measuring tube material: Stainless steel, Alloy C-22
• High temperature version up to 350ºC
• Process pressures up to 100 bar (1450 psi)
• Measuring error up to ± 0.05% o.r
Slide 16 24/03/2013 SW Lim

Coriolis_Promass
Sensor Models
Promass A – When every drop counts

• Measuring tube material: Stainless steel, Alloy C-22
• Nominal Diameter: DN 1 to 4 (1/24” to 1/8”)
Promass I – Multivariable solution

• Measuring tube material: Titanium
• Measuring error up to ± 0.10% o.r DN 8 to 80 (3/8” to 3”)
• Viscosity measurement with Promass 83I
Slide 17 24/03/2013 SW Lim

Coriolis_Promass
Sensor Models – Hygienic Application
Promass S – The food specialist

Promass P – Specialized for life sciences industry

Features & Benefits

• CIP & SIP cleaning possibility
• Compliance to industry requirement :
• Promass S: EHEDG, 3-A & FDA approval
• Promass P: ASME BPE, ISPE, EHEDG, 3-A & FDA
Slide 18 24/03/2013 SW Lim

Coriolis_Promass
Sensor Models - Oil & Gas Industry
Promass X– Four Tube Coriolis Flowmeter

• Maximum flow rates up to 4100 metric t/h
• All 316L NACE – compliant stainless steel
• Accurate billing with fully traceable accuracy ±0.05% o.r.
• Process Connections: DN 300 to 400 (12” to 16”)
Promass O – Corriosion resistance, robust and precise

• Fluid wetted parts are made of Super Duplex (25Cr duplex)
• Highest resistance to stress corrosion cracking –
• Fully traceable accuracy ±0.05% o.r.
• Process temperature: -50 to +200ºC
• Nominal Diameter: DN 80 to 150 (3” to 6”)
Slide 19 24/03/2013 SW Lim

Coriolis_Promass
Sensor Models – Chemical Industry
Promass H – For corrosive medium

• Measuring tube material: Tantalum, Zirconium
Slide 20 24/03/2013 SW Lim

Coriolis_Promass
Proline 40: The basic Economical solution
Communication
•0/4..20mA; 0...1kHz
•HART
•Service interface
(Connection to Tooling)
Up to 3 cable glands
Human Machine Interface

(HMI)
•Blind version
•optionally: 2-line back-lit
display in plain text
Measuring values
•m, V
Data storage
•S-DAT™
Slide 21 24/03/2013 SW Lim

Coriolis_Promass
Promass 80: The Standard Transmitter
Communication
•0/4..20mA; 0...1kHz
•HART + Profibus PA
•Service interface
(Connection to Tooling)
Up to 5 cable glands
Human Machine Interface

(HMI)
•Quick Setup for a fast and
easy commissioning
•Push-button operation
•2-line back-lit display:
Display in plain text
Digital Com Measuring values

•m, V, , T
Data storage
•S-DAT™
Slide 22 24/03/2013 SW Lim
Coriolis_Promass
Promass 83: The High-End Transmitter
Communication
•Flexible I/O-Modules
•HART, PA, DP, FF, Modbus
•Service interface (connection to
Tooling)
Human Machine Interface (HMI)
•Quick Setup for a fast and easy
commissioning
•Touch Control operation allows
programming without opening
of electronics
•4-line back-lit display
Modular Software concept
•Concentration calculation (Brix, Plato, °API, etc)
•Batching functions
•Viscosity measurement and
•Advanced diagnostics
Data storage
•S-DAT™, T-DAT™, F-CHIP™
Slide 23 24/03/2013 SW Lim
Coriolis_Promass
Proline Coriolis and MID sensor models by industry

F E S P I H A X O Cube
mass
Promass
P H
Promag
Proline 100 Proline 200

Proline 80/83
transmitter transmitter
Slide 24 24/03/2013 SW Lim

Coriolis_Promass
2-wire Technology Flow Measurement

Benefits of 2-wire
• Easy integration, as per any other loop powered device; 4–20 mA HART protocol.
Reducing complexity and standardizing integration.
• High operational safety in Ex areas due to intrinsically safe design (Ex ia)
• Reduced costs for installation and wiring
Promass E 200 – for basic application

• Measuring tube material: 1.4539/904L
• Process temperature: –40 to +140 °C (–40 to +284 °F)
• Nominal diameters: DN 8 to 50 (3/8 to 2")
• Measuring error: ± 0.25% o.r.
Promass F 200 – the proven multi talent

• Measuring tube material: 1.4539/904L or Alloy C-22 for
corrosive fluids
• Process temperature: –50 to +200 °C (–58 to +392 °F)
• Nominal diameters: DN 8 to 50 (3/8 to 2")
• Measuring error: ± 0.10% o.r.
Slide 25 24/03/2013 SW Lim

Coriolis_Promass
Proline 200: Intrinsic safety

Safest approach to explosion protection.
Compared with most other methods, inexpensive and easy to implement
Intrinsically safe design.

Intrinsically safe installation.
4-20 mA
Housing can be opened in the field

under power.
Zone 1 Zone 2
Cl.I Div1 Cl.I Div2 Connection compartment & Electronic
Barrier (3rd party or E+H)
Slide 26 24/03/2013 SW Lim compartment are Ex ia (IS)
Coriolis_Promass
Proline 200: Low installation costs

2-wire, loop powered makes life easier.
Reduced cabling, less components thus savings installation time and costs.
The 4-wire world Power cable

Proline Ex d housing Ex d /Ex de
Signal cable
Ex ia (IS) (output)
Ex d/e (Flameproof) cable

Slide 27 Cable24/03/2013
tray ExSW
d (Flameproof)
Lim armored cable
gland
Coriolis_Promass
Proline 200: HistoROM Data management
HistoROM – Basic HistoROM – Extended
• Backup of transmitter data

• Data logging
• Min./max. values – max. 1000 values,
• Totalizers – 4 channels (free assignment),
– logging interval: 1 to 3600 sec.
• List of max. 5 active errors with help
instructions: • – visualization via display and
FieldCare
• Event list of max. 20 events
event types: • Event logging to max. 100 events.
errors, resets, change of device
configuration, download of new parameter
set, power on/off, etc.
Sensor S-DAT™
• Calibration data
• Diameter, serial number
Slide 28 24/03/2013 SW Lim

Coriolis_Promass
HistoROM
• Example HistoROM functionality
Electronic change during night shift
The HistoROM is
fixed in the housing
(can not be lost or
“forgotten”)
Slide 29 24/03/2013 SW Lim

Coriolis_Promass
HistoROM – Configuration management
• Backup functionality: Backup / Restore / Duplicate
• in combination with local display

Backup
Restore
Duplicate
Duplicate
Measuring point 1 Measuring point 2
Slide 30 24/03/2013 SW Lim

Coriolis_Promass
The smallest flowmeter
Comparing two full-

featured devices!
Identical
• Measuring performance
• Accuracy
• Functionality
Slide 31 24/03/2013 SW Lim

Coriolis_Promass
3 housings to choose from

IP69K External high pressure cleaning
Hygienic ultra compact
Hygienic
Aluminum
Promass:
P/S/E/F/A/H/I/O/X 100 und Cubemass 100
Promag:
H und P
Slide 32 24/03/2013 SW Lim

Coriolis_Promass
HistoROM® – Configuration management
Backup functionality with local HistoROM DAT and web server:

enables: Backup / Restore / Duplication
Backup
Restore
Duplicate
Measuring point 1 Measuring point 2, 3, 4, etc.
Slide 33 24/03/2013 SW Lim

Coriolis_Promass
Operation with standard web browser
• All Proline four-wire devices feature

integrated web server
• Fast and easy connection to the device

via standard LAN cable
(RJ45 connectors)
• Full device access without special

tools or interfaces
No special tools or interfaces required

 Saves time
Slide 34 24/03/2013 SW Lim
Coriolis_Promass
Heartbeat Technology™ – Product Options
Heartbeat Monitoring
Continuous output of measuring results and status information for the
purpose of condition monitoring
Heartbeat Verification
Documentation of flowmeter functionality on demand, result is a
verification report
Heartbeat Monitoring Heartbeat Verification

• ------------------
• ------------------
• ------------------ Pass / Fail
• ------------------
• ------------------
Heartbeat Technology
Diagnosis
Slide 35 24/03/2013 SW Lim

Coriolis_Promass
Chemical: Hexane with rubber pellets

Instrument: Promass 83F
Industry: Chemical
Fluid: Hexane with

rubber pellets
Reason:
• Clogging problems with
PD flowmeters
Benefits:
• No maintenance
• Self draining
• Advanced Diagnostics to detect

built-up
Slide 36 24/03/2013 SW Lim

Coriolis_Promass
Food: Malt, Honey, Palm Oil

Instrument: Promass 83I
Industry: Food
Fluid: Honey, malt,
palm oil
Reasons:
• High viscosity
• Self draining
Benefits:
• Low pressure drop
• Easy cleaning
Slide 37 24/03/2013 SW Lim

Coriolis_Promass
Palm Oil: Alcohol

Industry: Palm oil
Fluid: Alcohol
Reason:
• Batching of alcohol into the
reactor for esterification
process.
Benefits:
• Accurate batching for
improved process control
Slide 38 24/03/2013 SW Lim

Coriolis_Promass
Palm Oil: Alcohol

Industry : Oleochemical
Requirement : To replace Vortex flowmeter with a higher accuracy flowmeter
Process Conditions:
Fluid : Liquid alcohol
Flowrate : 40…600 kg/h
Temperature : 60 ... 160 °C
Pressure : 3.5 … 6.0 bar a
Pipe Size : DN 50
Benefits:
• Higher measuring accuracy (±0.25%
o.r.) compare to vortex flowmeter
(±0.75% o.r.)
• Avoid additional cabling cost (if replace
with 4-wire instruments)
• No inlet and outlet requirements
Slide 39 24/03/2013 SW Lim

Coriolis_Promass
Palm Oil: Refined Palm Oil

Industry: Palm oil
Fluid: Refined
palm oil
Reasons:
• Direct mass flow
measurement
• Non-conductive liquid
Benefits:
• Accurate inventory of storage
tanks
Slide 40 24/03/2013 SW Lim

Coriolis_Promass
Waste Water: % solids concentration

Instrument: Promass 83I
Industry: Waste water
Fluid: Sewage, sludge

4 to 6% dry solid matter
Reason:
• Concentration measurement
Benefits:
• Precise in-line measurement of the currently existing concentration
• Display and output of the concentration value
• Possibility to determine degree of efficiency of gas production
• Easy installation of the measuring device

Slide 41 24/03/2013 SW Lim
Coriolis_Promass
Petrochemical: Fuel Oil

Industry: Petrochemical
Fluid: Fuel Oil
Application:
• Truck loading
• Custody Transfer
Benefits:
• Compact installation
• Accurate loading to/from
truck
Slide 42 24/03/2013 SW Lim

Coriolis_Promass
Offshore Crude Oil Test Separator

Industry: Oil & Gas
Fluid: Crude Oil
Reason:
• Previous turbine frequently clogged

and was not self-draining
Benefits:
• No maintenance
• Reliable measurement
• Self-draining
Slide 43 24/03/2013 SW Lim

Coriolis_Promass
Oil& Gas: Corrosion Inhibitor

Instrument: Promass 83A
Industry: Oil & Gas
Fluid: Corrosion Inhibitor
Reasons:
• Control of flow rate
• Handling of pulsating flow due to

piston pump
• Checking of Dosing Pump
Benefits:
• Maintenance free flow measurement
• Saving of chemicals due to accurate

dosing
Slide 44 24/03/2013 SW Lim

Coriolis_Promass
Advantages & Limitations of Coriolis
Advantages
• Direct, continuous mass flow measurement
• Multivariable: simultaneous measurement of mass flow, density and
temperature
• High measuring accuracy (up to ±0.05% o.r.)
• Not affected by flow profile: no straight inlet/outlet runs required
Limitations
• Pressure loss
• Measurement of single phase only
• Relatively high purchase price
with others
Slide 45 24/03/2013 SW Lim

Any Questions?
Slide 46 24/03/2013 SW Lim

Vortex
Prowirl
Slide 47 24/03/2013 SW Lim

Vortex - Prowirl
Vortex Applications
Liquids
Steam
Gases
Slide 48 24/03/2013 SW Lim

Vortex - Prowirl
All you need for vortex measurement

Transmitter
f = Vortex frequency
V = Volume flow
f~V
DSC Sensor
Bluff Body
Slide 49 24/03/2013 SW Lim

Vortex - Prowirl
Differential Switched Capacitor Sensor

Electrode 2
Electrode 1
Counter Electrode & Paddle

have the same mass
= perfectly balanced system
= immune against vibrations
Laser welding not in
touch with process
= no corrosion
Signal Amplitude
Trigger Level
The movement of the paddle
generates sinusidal voltage change
between Electrode 1 and 2
Slide 50 24/03/2013 SW Lim

Vortex - Prowirl
Measuring Range of a Vortex Flowmeter
1. Low flow limitation – Reynolds number

• Vortex performs best at Re> 20,000
• Increase of viscosity due to low process temperature  lower Re number
• Small flow velocity  lower Re number
2. Low flow limitation – density/velocity

• Higher density and velocity creates stronger signal
Slide 52 24/03/2013 SW Lim

Vortex - Prowirl
Effects of build-up and abrasion

If no corrosion and operating
Radius because of
at velocity's that could cause
erosion (>50m/sec for abrasion
abrasive gases) then the has no effect
meter calibration is for life!!!
Amplifier or Sensor changes

do not influence the
performance!
*** Life-Time-Calibration ***
Build-up has no effect
Slide 53 24/03/2013 SW Lim

Vortex - Prowirl
Vibration Immunity
4 Z-Axis
Y-Axis
3.5
Acceleration (g)
2.5
2
1.5
0.5
X-Axis
0
20 40 60 80 100 120 140 160 180 200 300 400 500
Frequency (Hz)
X-Axis Y-Axis Z-Axis
Test proves vibration immunity: exceeds1g in all axes from 20 to 500 Hz
Slide 54 24/03/2013 SW Lim

Vortex - Prowirl
High Resistance to Water Hammer
• Water hammer simulator at

University of Karlsruhe
• Tested with water slugs up to
100m/s (>350 km/h)
• No effect on sensor performance or
calibration
Puddle of water is shot against

the meter if the rupture disc
bursts due to high pressure
Slide 55 24/03/2013 SW Lim

Vortex - Prowirl
Vortex Temperature Shock Test

• Heating sensor to +400ºC
• Shock cooling in water +25ºC
• 3X reheating to +400ºC and shock

cooling in liquid nitrogen -196ºC
Slide 56 24/03/2013 SW Lim

Prowirl 200
Slide 57 24/03/2013 Seou Wei

Prowirl 200 - the next step in vortex technology
Bridge between current and new generation
Transmitter
• New opportunities due to
increased computing power
(New transmitter housing and new housing strut)
Sensor
• Proven & robust sensor
• All sensor parts remain the same
(All meterbodies and DSC – Sensors)
Slide 58 24/03/2013 Constantin Schoo

Prowirl 200 is optimized for steam applications!
Wet steam detection

USP!
100% steam quality

• Worldwide unique
• Incredible
customer value
• Stepping stone to
“wet steam
measurement”
• Patented!
80% steam quality

Launch Prowirl 200
Prowirl 200 is optimized for steam applications!
Increased safety and efficiency for plant operation!

USP!
• To avoid water/steam hammer
• Control of boiler operation
• Increased performance for e.g. heat exchangers
Specification:
• Available for Prowirl F 200 with Option „Mass
flow sensor“ (integrated temperature probe + flow
computer) and Option„Wet steam detection“
• Available linesizes: 1“… 4“ (DN25…100)
• Pressure range up to 160 psi (11bar)
• Temperature range +248…365°F (+120…185°C)

Why Prowirl 200 for steam measurement?
Wet steam detection
Customer statement Prowirl 200 feature Customer value

• Steam boilers are • Prowirl 200 has got • “Wet steam detection” can
suspect to worldwide unique warn in case of poor steam
priming/carry over. “wet steam quality, can be used as an
• Steam can condensate detection” indicator of carry over and
out over distance or therefore increase the plant
because of poor safety.
insulation

Why Prowirl 200 for steam measurement?
Wet steam detection

• The goal is to run an • Prowirl 200’s • Increased efficiency – Wet

efficient steam worldwide unique “wet steam can transport way
process steam detection” warns less energy than saturated
in case of wet steam or superheated steam. In
case of wet steam the
operator can adjust his
boiler/steam system to
achieve higher efficiency.
100% steam quality 80% steam quality

Prowirl 200 is optimized for steam measurement
IAPWS - table
The International Association for the

Properties of Water and Steam
• Mass and energy

compensation for
wet/saturated and
superheated steam
• Compensation with
temperature and
pressure (fixed or
dynamic)

Vortex – Prowirl 200
Endress+Hauser – Vortex solutions for steam
Prowirl 200 MV
Functionality
- multivariable
- sat. steam mass Prowirl 200 MV Steam Package
and energy with p input - P measured
- sup. Steam - multivariable - T measured
at const. - pressure read in - external
pressure via 4..20mA, HART, compensation
- T measured Profibus PA or FF in - RS33 (1
Prowirl 200 vol. - IAPWS-IF97 - T measured app.)
- stable process - wet steam - IAPWS-IF97 - RMS621 (3)
conditions alarm - wet steam alarm - RSG40 (8)
Price
Slide 64 24/03/2013 MTV

Prowirl 200 Product Launch
What is steam?
Example:
• Heating water from 20°C (A) to 100°C (B) requires 4.2kJ/kg of
energy (hf)
• Converting water (B) to steam (C) at 100°C and 1.013 bar abs
requires 2255kJ/kg of energy (hfg)
• Total enthalpy from (A) to (C)
= hf + hfg
= 2259.2 kJ/kg
The Dryness of Steam (x)

• x=0; water is fully
saturated
• x=1; Dry saturated
steam
• x=0.8 ; 80% mass of the
water is in gaseous state
and 20% is in liquid
state
Example:
• If dryness fraction, x = 0.8
• Actual total enthalpy from (A) to (C)
= hf + hfg . x
= 4.2 kJ/kg + (2255kJ/kg . 0.8)
= 1812.4 kJ/kg
Wet steam has lower usable heat energy than dry saturated steam

The new Prowirl 200
How can we do something nobody else can?
 Project scope: 2.7 Mio CHF 

Launch Prowirl 200
Prowirl 200 corrects poor installation!
Inlet run compensation

(Standard, only available for Prowirl F 200 for linesizes ½”… 6”) USP!
Effect of Bends
Inlet run down to 10 x D
 allows correction for poor installation with an additional error of only 0.5% o.r.

Prowirl 200 is a robust and reliable flowmeter!
Inlet run compensation

• The required inlet • Inlet run • In the previous shown
run cannot be met. compensation enables situations shorter inlet
correction in case of length are possible –
poor installation no additional pipe
work or pipe
modifications are
required

Prowirl 200 for gas measurement!
Gas engine
Prowirl 200 offers mass-/ and energy compensation for gases USP!
• Available as Application packages:

• Air + Industrial Gases
Density compensation Energy compensation
NEL40 GPA2127
• Natural Gas
Density compensation Energy compensation

ISO 12213-2 AGA5
AGA8-DC92
AGA NX19 ISO 6976
GPA 2172
ISO 12213-3
SGERG 88
AGA8 Gross 1

“Gas Engine”
Prowirl 200 features recognised calculation methods for gas parameters

to enable an accurate gas flow measurement!
Customer specific settings
(gases/mixtures, reference
conditions…)
“Gas Engine” Result

20 gases available, gas • Gas parameters for all
mixtures from up to 8 process conditions
components • Gas parameter for
reference/standard
Accurate calculation of… conditions
• Operating density
• Reference/standard density Accurate measurement of
• Energy gases (esp. Natural gas) and
• Viscosity gas mixtures
Process parameters
(temperature, pressure)
 Prowirl 200 features integrated temperature measurement and
current input for easy wiring of a pressure transmitter
Slide 71 24/03/2013
Prowirl solutions for gas
Prowirl 200 MV Prowirl 200 MV Gas Package

- multivariable with p input - P measured
Functionality
- real gases at - multivariable - T measured

const. pressure - pressure read in - mass, corr. Vol.
- T measured via 4..20mA, HART, and energy
- mass, corr. Vol. Profibus PA or FF (fuels)
and energy - T measured - external
(fuels) - mass, corr. Vol. and compensation
- Gas Engine energy (fuels) in - RMC621
Prowirl 200 vol. - Natural Gas - Gas Engine (max. 3 app.)
- stable process (NX-19, SGERG, - Natural Gas (NX-19, - RSG40 (max.
conditions AGA8) SGERG, AGA8) 8 app.)
Price
Slide 72 24/03/2013 MTV

Vortex - Prowirl
Common Vortex Installation
3.
1. 2. 4. 5.
About 70% of all vortex installations require a reduction of line

size, including:
1. reducer
2. min. 15 DN straight run (inlet)
3. Vortex
4. min. 5 DN straight run (outlet)
5. expander
Slide 73 24/03/2013 SW Lim

Vortex - Prowirl
All of this is replaced now – by one flow meter!
with the same specifications…
DN100 Prowirl F sensor DN100/4” S Style

to DN50 super reduced by two line sizes to DN50/2”
DN100 Prowirl F sensor DN100/4” R Style

to DN80 reduced by one line size to DN80/3”
DN100 Prowirl F sensor DN100/4” standard
Slide 74 24/03/2013 SW Lim

Vortex - Prowirl
Prowirl F, FR, FS “Dualsens”
• The Dualsens model has one single

meter body with only one bluff body but
two individual sensors and transmitters
• The model is used in applications where

redundancy of a measuring point is
required
• When a plant/process can’t be shut
down in case of a failure (e.g. boiler
mains)
• When a critical process variable needs
crosschecking with a second value
Slide 75 24/03/2013 SW Lim

Vortex - Prowirl
Steam Measurement with Prowirl
• Because of the technological advantages of Prowirl most of its

applications can be found in steam metering
• About half of all Prowirl are installed in steam applications
• Temperature shocks and water hammer at startup require an extremely

robust flow meter such as Prowirl
• The Prowirl measures the volumetric flowrate of steam accurate and

independently of process conditions
• The Prowirl 73 can additionally compute the massflow of saturated steam
Slide 76 24/03/2013 SW Lim

Product Presentation Prowirl 200
Proline 200 – the two-wire concept
Housing
Alu (compact/remote) 316L (compact/remote)
Approvals
ATEX
Display
SD02 SD03 Remote Display

FHX50
Electronics
4-20mA 4-20mA 4-20mA
4-20mA + PFS 4-20mA 4-20mA IN PA + PFS FF + PFS
Slide 77 24/03/2013 MTV

First uniform two-wire concept for flow and level
Increases safety and reduces costs

for planning, acquisition and operation/maintenance
Uniform transmitter New features
• Housing / ex-approvals • Uniform for flow and level
• HMI / software • Diagnostics according to
… now with NE107
• Components / spare parts
• Interfaces (CDI) Prowirl 200! • Smart backup concept
• Data management (HistoROM)
• Documentation • Full text error handling
Flow Level
Promass Promag Prowirl Prosonic Flow Micropilot Prosonic (2014) Levelflex

Housings
Aluminium housing(GT20) Stainless steel housing (GT18)

Compact
Remote
Cable length up to 90 feet

Overview of I/O-Module for Prowirl 200
SIL for
I/O Order option/ Output/Input Digital
Approvals 1st current
Module function specification communication
output
A:4-20 mA HART 1 Output (passiv)
B:4-20 mA HART + 2 Outputs

Pulse/Freq./Switch (passiv)
C:4-20 mA HART + 2 Outputs

4-20 mA Output (passiv)
D:4-20 mA HART + NI
2 Outputs+
Pulse/Freq./Switch + 4-20
1 Input (passiv)
mA Input
G: PROFIBUS PA + Profibus +
Pulse/Freq./Switch 1 Output (passiv)
E: FOUNDATION Fieldbus + FF-Bus + Available

Pulse/Freq./Switch 1 Output (passiv) 2014

Prowirl 200 offers multivariable solutions!
World‘s first vortex flowmeter with current input

enables fully compensated mass-/standard volume flow or USP!
delta heat measurement
Only available with “Mass flow” option

Proline Prowirl 200 – Service aspects
Heartbeat TechnologyTM – standard and option
Reliable self-monitoring system in all new Proline flow-meters
• On-demand confirmation
Payable of flow-meter functionality
option Verification • Documentation of device
status for quality assurance
for Prowirl 200
• Device status, continuous information

• Reduction of unnecessary
Standard Diagnostics maintenance
• Quick, concise remedy in case of
failure
Slide 82 24/03/2013 E+H Flowtec Marketing

Proline Prowirl 200 – Service aspects
Heartbeat verification – scope of tests
Heartbeat verification captures critical device parameters along the entire signal chain
for Prowirl 200
Sensor Main
Sensor Pre-amplifier I/O module
integrity electronic
• Integrity of • Symmetry of • Reference • Supervision • Internal

DSC – Sensor DSC – sensor clock of the verification: Current
cover and • Check of • Vortex signal supply output loop-back
membrane integrated processing voltages • External
(detection of temperature path verification:
leakage) sensors (only to verify frequency
• Temperature
Massflow signal path and pulse outputs
option) (amperemeter,
pulse-
/frequencymeter
required)
Slide 83 24/03/2013 MTV

Is your device OK? Sample Heartbeat verification
Slide 84 24/03/2013 MTV

Sample of Heartbeat Verification Report

Proline added value – HistoROM
HistoROM in Proline 200
Display module Embedded HistoROM

• Backup of • Memory with current
transmitter transmitter data
data • Min./max. values
• Restore of settings to • Totalizers
same (restore) or another
(duplicate) device • List of max. 5 active
errors with help instructions
• Event list of max. 20 events
event types
HistoROM S-DAT™ • HistoROM extendend
• Calibration data (optional):
• Diameter, serial number ▸ Data logging

 max. 1000 values
 up to 4 channels
Prowirl 200 S-Dat 
 visualization of data
▸ Event logging up to 100
events
Slide 86 24/03/2013 MTV

Example: duplication of measuring points using display
Slide 87 24/03/2013 MTV

Vortex - Prowirl
What type of steam is measured?

1. Saturated steam  >85% of Vortex steam applications
• In most industries used for heating and to be added to processes
• Density is defined by either pressure OR temperature
• Process conditions usually 4…15 bar /145…200°C
• Saturated steam sometimes becomes slightly overheated. This leads to
small errors if not considered
2. Superheated steam  Normally measured with a Dp solution

• Used for high energy flow i.e. power generation
• To define density pressure AND temperature is needed
• Process conditions often >300°C and pressure >80 bar
Slide 88 24/03/2013 SW Lim

Vortex - Prowirl
Limitations in Vortex Steam Applications
1. Nominal Bore
• In power generation and very large main line after the boiler sizes >NB
300 are installed
• Diameters larger NB150 versions in general are quite expensive compared
with other technologies
2. Hi Pressure
• High pressure versions of Prowirl cover up to PN250 but are limited to
max. NB150
• High pressure versions are generally more expensive then dP solutions for
this applications
3. Hi Temperature
• Whilst saturated steam applications are well below 400°C superheated
steam is occasionally even higher in temperature
Slide 89 24/03/2013 SW Lim

Vortex - Prowirl
Installation requirement
Slide 90 24/03/2013 SW Lim

Vortex - Prowirl
Flow conditioner to reduce inlet run

Slide 91 24/03/2013 SW Lim
Vortex - Prowirl
What should be improved?
Slide 92 24/03/2013 SW Lim

Vortex - Prowirl
Prowirl 73F – Saturated Steam in Chemical Plant
• Borden Chemicals
• Brisbane, Australia
• Saturated steam
• Prowirl 73F
• Remote electronics for

easy access
Slide 93 24/03/2013 SW Lim

Vortex - Prowirl
Prowirl 72F – High pressure steam

• Saturated steam, wet
• Pressure 110 bar/1635 PSI
• Temperature 320 °C/610 °F
• Flow Range 680 kg/h /1500 lb/h
• Prowirl 72F:72F40-S92AA1NAB0AW
• NB 1 ½” and 2”
Chevron Cl.1500 TSP flanges
Bakersfield, California
Slide 94 24/03/2013 SW Lim

Vortex - Prowirl
Superheated Steam
• Internal Billing Application in

chemical industry
• Superheated steam measurement
• V, T and P wired to flow computer
• Mass calculation of superheated
steam
Slide 95 24/03/2013 SW Lim

Vortex - Prowirl
Prowirl 72F – Demineralized Water

Measurement technology:
• PROline Prowirl 7x
Process:
• Monitoring the flow rate of demi-
water for controlling the desalination
plant.
• Medium: Demineralized water
• Operation: max. 2 bar, max. 25°C
Features:
• Compact device with flanges for easy
instrumentation without extra
equipment.
• Wide turndown of up to 40:1 for safety
flow rates while fluctuate process.
• Proven capacitive sensor and the
„Vortex“ system itself for long term
accuracy.
Slide 96 24/03/2013 SW Lim

Vortex - Prowirl
Prowirl 72F Dualsens – Liquid Bitumen
• Chemical plant
• Liquid bitumen
• 300°C
• Dualsens model
Slide 97 24/03/2013 SW Lim

Vortex - Prowirl
Prowirl 72F – Liquid Nitrogen
• Ossigeno, Switzerland
• Road tanker unloading
• Several temperature
shocks of >200 °K / week
• Liquid N2
• -190 °C, 10 bar
Slide 98 24/03/2013 SW Lim

Vortex - Prowirl
Advantages and Limitation
Advantages
• High pressure range
• Suitable for gas, steam and
liquids
• High temperature range
• Independent of gas properties
Limitations
• Sizes max. DN 300
• Min. flow limitation
Slide 99 24/03/2013 SW Lim

Any Questions?
Slide 100 24/03/2013 SW Lim

Electromagnetic
Promag
Slide 101 24/03/2013 SW Lim

Electromagnetic - Promag
Measuring Principle of Electromagnetic Flowmeter
Uflow = induced voltage

v = flow velocity
Q = volume flow
Uflow ~ v
Q=v*A
Approx. 300 μV per m/s
Slide 102 24/03/2013 SW Lim

Range of conductivity in liquids
Oil, Hydrocarbons
0.05 μS/cm Ultra pure water
Water: Pure water

1 μS/cm
Min. Conductivity
for EMF’s 5 μS/cm
10 μS/cm Industrial water
100 μS/cm
Potable water
1 mS/cm
Food: Beer
Milk
10 mS/cm Orange juice
Apple juice
Tomato juice
100 mS/cm
Process: Phosphoric acid
Sulphuric acid
1000 mS/cm Hydrochloric acid
Caustic soda
Slide 103 24/03/2013 SW Lim

Solution against partial filling

conventional technology, The E+H way,
many competitors Empty Pipe Detection Electrode
 no alarm  Full Pipe detection

 huge measurement error  prevention from process malfunctions
Slide 104 24/03/2013 SW Lim

Promag 50 & 53: Electrode Cleaning Circuit (ECC)
• ECC inhibits the build-up

of (conductive) coating
• Turn on as a preventive
Measuring measurement
electrodes
U
• Useful in hot water
(>50°C) applications to
avoid magnetite coating
Reference
electrode
Slide 105 24/03/2013 SW Lim

Preferred Installation of a Flowmeter

• It is ideal to install a flowmeter into a vertical pipe with sufficient
straight length up-stream because…
• …the flowmeter is either full or completely empty
• …if there is no flow solids will sink and air will rise away from the
flowmeter
Slide 106 24/03/2013 SW Lim

Make sure the EPD is at the top of pipe

Problem:
• The empty pipe detection electrode must be at the highest point of a
horizontally installed EMF to work properly
Solution:
• Installed in a horizontal pipe the EMF transmitter/terminal housing must
be located on top of the pipe
In applications where a
partly filled pipe is not
Measuring Empty pipe likely the orientation of the
electrodes detection (EPD) electrodes doesn’t matter
Reference electrode
Slide 107 24/03/2013 SW Lim

Plan sufficient straight pipe up- and downstream

Problem:
• An EMF installed in short distance after a profile disturbance will suffer
measuring errors due to a disturbed flow profile
Solution:
•Install the flow meter according to the installation recommendation with
sufficient straight pipe
 5 x NB  2 x NB
The EMF is by principle not
very sensitive to a disturbed
flow profile yet to obtain
the specified accuracy no
compromises should be
 5 x NB made
 5 x NB
Slide 108 24/03/2013 SW Lim

Promag Sensor Design
EPD electrode Housing
Liner Measuring electrode
Measuring tube
Stainless steel
Reference electrode Coil system
Slide 109 24/03/2013 SW Lim

Optimal Choice of Electrodes & Liners
Standard Bullet nose Neck Bow W-Carbide Brush Exchangeable

electrode electrode electrode electrode electrode electrode electrode
95%
PU thick – Fine – –
Standard Fat films abrasive
coating *
slurry
Hard thick – – –
rubber Standard Fat films Coating
coating *
PTFE thick Fruit, – – –

Standard Fat films
coating * veget. mash*
PFA thick Fruit, – – –

Standard Fat films
coating * veget. mash*
Natural – – – – Fine Rocky –
rubber abrasive slurries
slurry*
* Available as a special product
Slide 110 24/03/2013 SW Lim

Sensor Models for Water/ Waste Water
Promag D
• Compact design with wafer version process connections
• Process Temperature: 0 to +60ºC
• Liners: Polyamide
• Nominal diameters: DN 25 to 100 (1” to 4")
Promag L
• Available in various type of process connection: Flanged, Lap-joint
flanged
• Process temperature up to +90ºC
• Liners: Polyurethane, Hard Rubber, PTFE
Promag W
• Process temperature up to +80ºC
• Liners: Polyurethane, Hard Rubber
Slide 111 24/03/2013 SW Lim

Promag L
Promag L DN 50 – 300
• Weight reduction
• Lap joint flange connection
• Increase competitiveness
• Without compromising standard customer
requirements
Lean Sensor for all diameters!

Promag L
Promag L DN 350 – 2400
• Weight reduction  face to face length
according to ISO standards or 1:1
• Without compromising:
• Measuring performance
• Good engineering practice
• International industry standard or safety
requirements
Slide 112 24/03/2013 SW Lim

Promag W-Two painting procedures available
Two different painting procedures as standard offering
Standard IP68 application Buried application

fulfills corrosion protection fulfillment of IM2/3
class C5-M acc. EN/ISO 12944 according EN/ISO 12944
(suitable for under water, saline
environment)
Slide 113 24/03/2013 SW Lim

IP 68/ Type 6P Definition

Permanent use under water:
 ≤ 3m (≤10 ft) permanent
 ≤ 10m (≤30 ft) for 48 hours
 Only available in remote configuration
 Promag W IP68 / Type 6P solution
fulfills various corrosion protection
classes acc. EN/ISO 12944
 You can directly put the sensor under
water without any additional protection
Direct burial:
 Up to 3m (≤10 ft)
 Only available in remote configuration
 Promag W burial solution fulfills
corrosion protection classes Im2/Im3
acc. EN/ISO 12944
 You can directly bury the sensor without
any additional protection
Slide 114 24/03/2013 SW Lim

Sensor Models
Promag P for Corrosive Application
• Reliable measurement of all conductive liquids (≥20 μS/cm) such as
water, acids, bases, solvents or pastes
• Fluid temperature up to +180ºC
• Nominal diameters: DN 15 to 600 (1/2” to 24")
Promag H for Hygienic Application

• Flow measurement up 600 m3/min
• PFA lining for cleaning temperatures up to +150°C
• CIP cleanable and SIP sterilizable
• Approval for food and hygienic sector: 3A approval, EHEDG certified and
conform to FDA
Slide 115 24/03/2013 SW Lim

Electromagnetic Flow Measurement
Product overview Promag

Promag 50 Promag 53
Promag 200
Promag 800
Promag 400
Slide 116 24/03/2013 SW Lim

Basic Transmitter Promag 10

Simple to use transmitter with basic functionality
Aluminium Housing
IP67/NEMA4X Standard
Output
4...20 mA HART
and passive pulse 0...100 Hz
Operation (Display optional)

Push-button operation
2-line display, not backlit
Accuracy
max 0.5% measuring error
Fits W,P,D,L and H sensors
Slide 117 24/03/2013 SW Lim

Proline 50: Transmitter
Communication
•0/4..20mA; 0...1kHz
•HART + Profibus PA/DP

commissioning
•Push-button operation
•2-line back-lit display: Display in
plain text
•2 freely configurable totalizers
Data storage
S-DAT™
Special function:
ECC = Electrode cleaning circuit
Accuracy
max 0.5%
max 0.2% available as an option
Slide 118 24/03/2013 SW Lim
Proline 53: Transmitter
Communication
•HART, PA/DP, FF, Modbus
•Service interface (connection to Tooling)
commissioning
•Touch Control operation allows
programming without opening covers
•3 freely configurable totalizers
Modular Software concept

•Pulsating flow compensation as standard
•ECC, batching functions, optional
Data storage
•S-DAT™, T-DAT™, F-CHIP™
Accuracy
Slide 119
max24/03/2013
0.2% SW Lim
Promag 800 = Fit for purpose to water

Fulfillment of standard industry
requirements:
Battery powered
Back-up battery present always
Outputs (2 x Impulse /Stat., 1 x Stat. in)
Housing size and material
Display with operation from outside,
Totalizer Forw./Backw./ Net/ Partial
Custody transfer version (MI-001, OMIL
R49)
Sensor / Transmitter combination
Data Logger = secure data storage
Data transfer by GSM (Onboard Quad
band modem)
Measuring accuracy up to 0.5%
Compact transmitter housing, Data logger, GSM/GPRS Modem and Batteries
are in one housing integrated
Slide 120 24/03/2013 SW Lim
Promag 800 = Fit for purpose to water

Fulfillment of standard industry
requirements:
Sensor with certified corrosion protection,
EN ISO 12944 for submerged/buried
application
Data file in standard format (.csv file)
Optional main power supply AC/DC
with backup battery
Standard Promag W+L sensors incl.
Drinking water approvals designed for water
Intelligent Smart measuring mode, no
compromises between battery life and
performance
Compact transmitter housing, Data logger, GSM/GPRS Modem and Batteries

are in one housing integrated
Slide 121 24/03/2013 SW Lim

Device specifications Promag 200 General
Accuracy ±0.5% o.r. ± 2 mm/s (0.08 in/s)

Repeatability max. ±0.2 % o.r. ±2 mm/s (0.08 in/s)
Conductivity ≥20 μS/cm
Power supply DC 18 to 30 V (20 V for Display with optical Keys)
Outputs Current output (4–20 mA, HART)

Pulse/frequency/switch output
Display 4-line, with push buttons or optical keys
(Touch Control)
SIL SIL 2 in preparation
Ex approvals ATEX, IECEx, cCSAus
Ignition protection Intrinsically safe (Ex ia)
type Flame-proof (Ex d)
Commissioning HistoROM concept for easy commissioning
Slide 122 24/03/2013 SW Lim

Overview Promag P 200 / H 200

Application
• Replacement installed two-wire System
(Turbine; DP; VA)
• Chemical Industry
Two-wire Technology
• Simple system integration
• Cost advantages for Installation und Wiring
• Highest safety through Intrinsically Safe Ex design
Promag P 200: The Standard two-wire Magmeter
• The device for all standard process applications
in the Chemical industry
Promass H 200: The two-wire device for small

flowrates
• The device for all standard process applications with
small flow rates
• The various process connections are ideal for use in
Laboratories or on skids
Slide 123 24/03/2013 SW Lim

Device specifications Promag P 200
Diameters DN 15 to DN 200
Size 1/2" to 8"
Pressure rating, EN/DIN PN 16…40
process connection ASME B16.5 Cl 150,
JIS 10K, 20K
Fluid temp. -20 to +150 °C (–4 to 304 °F) for PFA
-20 to +130 °C (-40 to 266 °F) for PTFE
Environment temp. -40 to +60°C (-40 to 140 °F)
Flange Material Stainless steel or Carbon steel
Liner Materials PFA or PTFE liner
Protection class Compact: IP66 and IP67 (Type 4X enclosure)
Optional Harsh Environment
Electrode Material 1.4435/316L, Alloy C-22, Platinum, Tantalum
Pressure approvals PED, CRN
Slide 124 24/03/2013 SW Lim

Device specifications: Promag H 200
Diameters DN 2 to DN 25
Size 1/12" to 1"
Pressure rating, EN/DIN PN 16…40
process connection ASME B16.5 Cl 150,
JIS 10K, 20K
Fluid temp. -20 to +150 °C (–4 to 304 °F) for PFA
Environment temp. -40 to +60 °C (-40 to 140 °F)
Process Wide selection of process connection (modular)
Connections
Liner Materials PFA
Protection class Compact: IP66 and IP67 (Type 4X enclosure)
Optional Harsh Environment
Electrode Material 1.4435/316L, Alloy C-22, Platinum, Tantalum
Pressure approvals CRN
Slide 125 24/03/2013 SW Lim

Water Supply
Instrument: Promag 10W
Fluid: Water Supply
Application:
• Measurement of incoming raw
water into treatment plant
• Control via 4 – 20 mA
Benefit:
• Accurate determination of pollution
load together with turbidity and pH
sensors
Slide 126 24/03/2013 SW Lim

Waste Water Water Measurement

Instrument: Promag W
Fluid: Municipal waste water
Reasons:
• Measurement of incoming raw water
into treatment plant
• Control via Profibus PA
Benefit:
• Accurate determination of pollution
load together with turbidity and
conductivity sensors
Slide 127 24/03/2013 SW Lim

Mining: Promag 50P for Sulfuric Acid

• All Profibus instrumentation
• Magmeter in Sulphuric Acid
• Remote version
Slide 128 24/03/2013 SW Lim

F&B: Promag 50H for beer flow measurement

Challenge:
• Beer flow measurement
Environment:
• Measured Media: Beer
• High humidity
Solution:
• Promag H with weld necks
Slide 129 24/03/2013 SW Lim

Mining: Promag 55S for slurry measurement
• Fine but abrasive slurry
• High solid content
• Harsh environment
Slide 130 24/03/2013 SW Lim

Advantages & Limitation
Advantages:
• No pressure loss
• Bi-directional measurement
• Large diameter range available
Limitation:
• Conductive liquids only
Slide 131 24/03/2013 SW Lim

Any Questions?
Slide 132 24/03/2013 SW Lim

Ultrasonic
Prosonic
Slide 133 24/03/2013 SW Lim

Ultrasonic_Prosonic
Ultrasonic Flow Measuring Principle
t = time differential
Q= volume flow
t ~ Q
The time of the ultrasonic signal flow against the flow is slower than
the signal with the flow. This results in a signal run time difference,
which is proportional to the flow rate.
The Transit Time Principle

Slide 134 24/03/2013 SW Lim
Ultrasonic_Prosonic
Benefits of Clamp - On Ultrasonic meters

• High Repeatability of 0.3% => Ideal for Process control
• Measures bi-directionally like a magmeter
• No medium contact => Ideal for high pressures, no
leakage
• No Pipe work needed => Ideal for Retrofit $
=> No welding of old pipelines $
=> No pressure testing needed $
=> No pressure testing needed $
=> No cranes needed $
• No line shut down needed => No customers affected $
=> No costly mailing action needed $
=> No project management needed $
$ = saves money, time and trouble
Slide 135 24/03/2013 SW Lim
Ultrasonic_Prosonic
Installation Cost Savings:

Ultrasonic Clamp-On vs Inline meter
Ultrasonic Clamp-on
Cost:
• Ultrasonic flowmeter
Inline Flowmeter
Cost:
• Inline flowmeter
• Plant Shutdown
• Pipe cutting &
welding
• Labor Cost
Slide 136 24/03/2013 SW Lim

Ultrasonic_Prosonic
Ultrasonic Clamp-On Accuracy

Factory verification:
• Specification: <0.5% o.r.
• Repeatability: < 0.3% at >0.3 m/s
Field application
• Measuring accuracy better than 2%
• Same Repeatability: < 0.3% at >0.3 m/s
• Additional 1.5% error caused due to:
• Pipe dimensions
• Fluid conditions
• Sensor installation
Slide 137 24/03/2013 SW Lim

Ultrasonic_Prosonic
If budget is more important than accuracy…

Prosonic Flow Clamp-On is the choice
Magmeter
Price 0.2-0.5%
Traceable calibrated
Inline
0.5%
Break-even
compared to
magmeters
Clamp On or Insertion
2%
DN150 DN600
6” 28” Size
Slide 138 24/03/2013 SW Lim

Ultrasonic_Prosonic
Ultrasonic Clamp-On Advantages & Limitation
Advantages
• Non-contact, retro-fit installation needs NO process shutdown
• Wide range od flow rates, liquids and pipe materials. Measurable
pipe size from DN15 to DN4000 (1/2” to 160”)
Limitations
• Not recommended for dirty liquids (>5% solids by volume, >2% gas
by volume)
• No traceable calibration but excellent, known repeatability
• Needs fully developed flow profile for maximum accuracy
• Not suitable for gas flow
Slide 139 24/03/2013 SW Lim

Ultrasonic_Prosonic
Straight Pipe Requirements
1. Valve
2. Pump
3. Two pipe bends in different directions
Slide 140 24/03/2013 SW Lim

Ultrasonic_Prosonic
Ultrasonic Clamp On Mounting Location
• Ensure the pipe is always full

• Avoid:
• Highest point of a pipeline. Risk of air accumulating.
• Directly upstream of a free pipe outlet in a vertical pipe. Risk of partial
pipe filling
Slide 141 24/03/2013 SW Lim

Ultrasonic_Prosonic
Ultrasonic Clamp On Mounting Orientation
• A: vertical with upward direction of flow (recommended)

• B: horizontal
• C: recommended installation range 120º
Slide 142 24/03/2013 SW Lim

Ultrasonic_Prosonic
Prosonic 92F Installation Requirement
Slide 143 24/03/2013 SW Lim

Ultrasonic_Prosonic
The Water Sensors
Proline Prosonic Flow W

• Size range: DN50...4000
• Non-hazardous area
• Protection type IP 67 (IP68 optional)
• Temperature range -20...+130°C
(Insertion up to +80°C)
Clamp-on sensors
 All you need for water applications
Insertion Sensor for welding in
SW Lim
Slide 144 24/03/2013
Ultrasonic_Prosonic
The Process Sensor
Proline Prosonic Flow P

• For hazardous area Zone 1 (ATEX,
FM, CSA) in combination with 93
Transmitter
• Protection type IP 68
• Temperature ranges -40...+170°C
Proline Prosonic Flow P

• For hazardous area Zone 1
(ATEX, FM, CSA) in combination
with 93 Transmitter
• Protection type IP 68
• Temperature range -40...+150°C
SW Lim
Slide 145 24/03/2013
Ultrasonic_Prosonic
Prosonic 93C, the alternative to Magmeters
Special dual Channel Sensor to go with

the 93 Transmitter
• Sensor type same as Prosonic W
weld in insertion version
• Size: DN300 – DN 2000
• Epoxy coating are approved for
drinking water water or waste
water
• Traceable calibrated,
accuracy: < 0.5%
• Inlet run needed: 10 x D
Slide 146 24/03/2013 SW Lim

Ultrasonic_Prosonic
Prosonic Flow 92F – Ideal for non-conductive liquids

• World-First Loop powered transmitter
(2-wire) with HART, PROFIBUS PA or
FOUNDATION Fieldbus.
• Size range from DN25/1” to DN300/12”
• Pressure range PN16...PN40/Class
150…300.
• Temperature range -40….200°C/ -
• The material of all wetted parts is Stainless
Steel 1.4404/316L/316. Body A351-CF3M
• Accuracy 0.5%
(optional 0.3% for 4 beam systems)
• Requirement to straight run before the
meter < 5 x DN after bends in one or two
planes.
• Hazardous area protection for gas and dust
available through intrinsically safety (Ex i)
or explosion proof (Ex d).
Slide 147 24/03/2013 SW Lim

Ultrasonic_Prosonic
Upstream Piping Requirement for a 90º elbow
•≤DN50 – 3 beams available due to limited space

• ≥DN80 – 2 to 4 beams are available
• 4 beam option increases the accuracy of the meter and reduces the
upstream piping requirements
•Only the 4 beam options are capable of having the 0.3% accuracy
Slide 148 24/03/2013 SW Lim

Ultrasonic_Prosonic
When to use Prosonic Flow 92F:
General Rule
Use Prosonic Flow 92F when a magmeter is needed but the liquid is
non-conductive!
• …when a magmeters can’t operate because of low conductivity!

• …when a vortex meter is not “good” enough! (accuracy, not enough
straight inlet, measuring range, low flow)
• …when the pressure loss of a coriolis meter is too high!
• …when getting the job done doesn’t require a coriolis meter!
Slide 149 24/03/2013 SW Lim

Ultrasonic_Prosonic
Prosonic B200 for Biogas Measurement
Why Measure Biogas?

• Rate of gas produced by the digester is an indicator of the health of the
digester. Decreasing output is a warning of a failing process.
• Rate of gas as input into engines, boilers or for diversion to storage
• Totalization of biogas diverted to flare
• Totalization of biogas production for accounting purposes
Prosonic B200
• For wet biogas, landfill or digester gas
• Direct measurement of the methane content (CH4) in the pipe
• Process Temperature: 0 to +80ºC
• High accuracy: ±1.5% o.r.
Slide 150 24/03/2013 SW Lim

Ultrasonic_Prosonic
Prosonic Transmitter
Slide 151 24/03/2013 SW Lim

Ultrasonic_Prosonic
Proline Prosonic Flow 91: The basic Transmitter

Prosonic Flow 91
• 0/4..20 mA HART and pulse/status
• Service Interface, HISTOROM T-DAT
• SENSOR SETUP Function
• 11…40 V DC, 85…250 V AC
• Wall mounting
• No hands close to live wires
Slide 152 24/03/2013 SW Lim

Ultrasonic_Prosonic
Proline Prosonic Flow 93: The High-End Transmitter
Communication
•HART, Profibus PA and DP, FF
•Service Interface (connection to
Tooling)
•Quick Setup
•Touch Control operation
•Modular Software concept
•Adiagnostics to monitor state of
coupling medium and process
conditions
Data storage
•T-DAT™, F-CHIP™
Works with any E+H Process and Water Sensor
dual channel capability
Slide 153 24/03/2013 SW Lim

Ultrasonic_Prosonic
2 Channel Measurement
Output of 2 Channel Measurement:
• Individual measured values per measuring channel (output

independently of one another)
• The difference between the two measured values (A-B)
• The sum of the two measured values (A+B)

Slide 154 24/03/2013 SW Lim
Ultrasonic_Prosonic
Prosonic Overview
2-wire Basic Ex Zone1 Portable
Ex Zone 1 PA,FF
Prosonic Flow 92 Prosonic Flow 91 Prosonic Flow 93 Prosonic Flow 93T

W
50…4000 (2”…158”)
IP67 -20..130°C/-4..265°F   
W
200…4000 (8”…158”)
IP67 -20..80°C/-4..175°F 
P
15…65 (½”..4”)
IP68 -40..150°C  
P
50…4000 (2”…158”)
IP68 -40..170°C/-40..340°F  
C
300…2000 (12”…80”)
IP68 -10..60°C/14..140°F 
F
Patrick.R
25…150 (1”…6”)
Slide 155 24/03/2013
IP67 -40..150°C/-40..300°F
otzler155
Slide

SW Lim
Ultrasonic_Prosonic
Ultrasonic Clamp On Application Example
1. Pharmaceutical Industry
Medium :Ultra pure water
Benefit :Non-contact measurement for hygienic application
2. Process Plant
Medium :Flue Gas Wash Water (corrosive)
Benefit :Non-contact measurement for
highly corrosive liquids
Slide 156 24/03/2013 SW Lim

Ultrasonic_Prosonic
Ultrasonic Clamp On Application: Oil & Gas Industry

• Industry: Oil & Gas (Offshore North Sea)
• Application: Galley Water Injection Flowline
• Fluid: Injection Water ( De-aerated sea water)
• Flowrate: 19- 198 m3/h / Temp 30-40 Deg C /

Pressure: 207-246 Bar g
• 2-channel 93PA2-991B19DGABAS
• Fabricated Spool Piece (with fixed sensor position tack welded)
• 6" NB WN Flange 1500# RTJ
• Flange to Flange Dimension 1000mm
• 25mm Wall thickness
• Carbon Steel to NACE

Slide 157 24/03/2013 SW Lim
Ultrasonic_Prosonic
Ultrasonic Clamp On Application: Oil & Gas Industry

• Industry: Oil & Gas
• Order was for 11 spools ranging: 2 x DN50, 2 x DN300, 4 x DN400 &
3 x DN600. Spools were provided by E+H.
• From photograph attached showing two of the spools awaiting water
calibration in Cernay.
Slide 158 24/03/2013 SW Lim

Ultrasonic_Prosonic
Prosonic 92F: Chemical (Tank Farm & Transport Loading)

Tank Farm Operations and Road Transport Loading
• Acids e.g. Acrylic acid at 20-25ºC
• Line stands empty between loadings
• Previous technology caused blockages if polymers formed
• 92F50 proven accurate against custody transfer
22. Feb 28. Feb 13. Mrz 27. Mrz

76.0267 m³ 101.495 m³ 126.957 m³ 177.875 m³
101.495 m³ 126.957 m³ 152.42 m³ 203.329 m³
25.4683 m³ 25.462 m³ 25.463 m³ 25.454 m³
26487 kg 26480 kg 26482 kg 26472 kg
26600 kg 26600 kg 26630 kg 26600 kg
113.0 kg 119.5 kg 148.5 kg 127.8 kg
0.42 % 0.45 % 0.56 % 0.48 %
Sample of Customer data showing agreement with

custody transfer Weigh bridge
Slide 159 24/03/2013 SW Lim

Ultrasonic_Prosonic
Prosonic 92F: Chemical (Tank Farm & Transport Loading)

Tank Farm Operations and Road Transport loading
• Flow rate needed for optimal, safe truck loading
• Low maintenance solution desired
• Customer states 92F performs better than 0.5%
• Meter has zero straight inlet after two, out-of-plane elbows
Slide 160 24/03/2013 SW Lim

Ultrasonic_Prosonic
Prosonic 92F: Primaries (Steel and Aluminum)
Cooling water circuits for D.C. Electric Arc Furnace

• EAF used to produce raw material from low purity source
• Water cooling needed for safe furnace operation
• Leaking water reacts violently with molten material
• Ultra-strong electromagnetic fields surround the furnace
• Electromagnetic flow meter reliability is questionable
Prosonic Flow 92F
Power cables
Slide 161 24/03/2013 SW Lim

Ultrasonic_Prosonic
Prosonic 92F: Petrochemical
Lubricating oils in retail container filling
• Blended lubricating oil viscosity varies 200-500 cStk

• Pressure loss unwanted as oils pumped 200 metres from storage
• Volume of 20 litres each oil used to flush filler storage tank
• Flushing flow lasts around 10 seconds until filling machine starts
Slide 162 24/03/2013 SW Lim

Ultrasonic_Prosonic
Prosonic 92F: Primaries (Silicium for Solar Panels)
Cooling water circuits for D.C. Electric Arc Furnace
• Multiple cooling water circuits on each furnace

• Inlet and return must be compared on each circuit
• A potential leak must rapidly raise an alarm
• This flow measurement is safety critical
Slide 163 24/03/2013 SW Lim

Ultrasonic_Prosonic
Prosonic Flow 92F: Demin. Water & CIP Skids
• High purity water <5 S/cm

• Accuracy 0.3% of reading acceptable
• Elastomeric seals not accepted
• Very restricted inlet/outlet runs
• Cost is a major consideration
• Conductivity to low for Magmeter

• Low flow & less inlet run, Vortex does
not work
• Coriolis precluded by price versus duty
Slide 164 24/03/2013 SW Lim

Ultrasonic_Prosonic
Prosonic Flow 92F: Steam condensate return

• Improved cost control of boiler feed water
• Condensate conductivity <2 S/cm
• Flow rates can be very low at times
• Cavitation or “flashing” caused by pressure drop
• Conductivity to low for Magmeter

• Low flow, Vortex does not work
• Coriolis is too expensive, could cause
pressure drop = cavitation, flashing
Slide 165 24/03/2013 SW Lim

Ultrasonic_Prosonic
Application of Prosonic B200 in Malaysia

Installation Location:
Poultry farm biogas plant at Negeri
Sembilan, Malaysia
Prosonic B200 Features:

• Wet biogas measurement
• Direct measurement of methane, CH4
content in the pipe
Prosonic B200 Benefits:

• Continuous, around-the-clock
monitoring of gas quantity and
quality
• Fast and targeted reaction in case of
interference in the fermentation
process
Slide 166 24/03/2013 SW Lim

Any Questions?
Slide 167 24/03/2013 SW Lim

Selection & Sizing of Flowmeter

FG020BPEE
The first step to find the solution
• The first step in finding a solution for a flow metering point is finding
the best suitable measuring technology
• The selection is based on the requirements of the measuring point
e.g.:
• Expected accuracy
• Acceptable pressure loss
• Required turn-down
• Massflow, direct or calculated
• Installation situation
• Etc.
Slide 169 24/03/2013 LU/MVS

Selection of Flowmeter
How to select the best fit flowmeter for your process?
Go to www.my.endress.com  Select & size product (Applicator)

Flow measuring principles @ Endress+Hauser
Electro-
Vortex magnetic Coriolis
Differential
pressure Thermal Ultrasonic

FG020BPEE
Influences on the selection of the measuring system
State of aggregation Conductivity

Mass or Volume Liquid / gas
Homogeneity
Viscosity
Disturbances
Abrasion
Temperature
Corrosion
Density
Price Best fit
measuring system
Accepted Pressure
pressure loss
Pipe
Pipe inlet
Flow profile
Required Measuring range
accuracy Quantity
Turn-down
Diameter
Slide 172 24/03/2013 LU/MVS

Best fit measuring system?

Electro- Differencial Thermal
Vortex Coriolis Ultrasonic
magnetic pressure
State of aggregation Conductivity Temperature

liquid / gas Density
Mass or Volume Best fit Flow profile

measuring
Viscosity Diameter required
system
Corrosion Required accuracy
Price
Accepted pressure loss

Coriolis_Promass
Why Measure Mass

• Temperature / Pressure
• Volume 1  Volume 2
• Mass 1 = Mass 2
Mass 1 Mass 2
Volume 1 Volume 2
Slide 174 24/03/2013 SW Lim

Gas Flow Measurement
Volume or Mass Measurement
Direct Mass Measurement

• Coriolis
• Thermal
Volume Measurement
• Electromagnetic
• Vortex
• Ultrasonic
• Dp flow
Slide 175 24/03/2013 SW Lim

FG020BPEE
Overview of applications
Non
Conductive
conductive Gas Steam
Liquids
Liquids
1
80
Nominal diameter
sonic
Ultra
Vortex
300
Coriolis
1000
Thermal
2000 Magmeter
>3000 Ultra sonic Differential pressure
Slide 176 24/03/2013 LU/MVS

FG020BPEE
Rough classification of applications
1. Liquids
• Conductive: >80% of all liquids are conductive (Drinking- and waste water,
beverages, acids, alkaline, etc.)
• Non conductive: Oils, hydro carbons, liquefied gases, demineralized water,
solvents
2. Gas
• Air, nitrogen, natural gas, biogas, etc.
3. Steam
• Saturated steam
• Superheated steam
4. Special applications
• Abrasive slurries, custody transfer, measurement from outside,
bidirectional, etc
Slide 177 24/03/2013 LU/MVS

FG020BPEE
Corrosion Database
Slide 178 24/03/2013 LU/MVS

FG020BPEE
Slurry Application – Magmeter
>13% Promag 55S

Natural rubber,
brush electrode
% Solids
≤13% Promag 50/53

Polyurethane liner,
SS button electrode
Paste/ Fine ≤ 0.5mm Rocky (0.5 – 20mm)
Particle Size
Slide 179 24/03/2013 LU/MVS

FG020BPEE
Slurry Application – Magmeter
Maximum flow velocity
Horizontal ≤ 4 m/s ≤ 4 m/s

Installation
Vertical ≤ 4 m/s ≤ 10 m/s

Installation
Paste/ Fine ≤ 0.5mm Rocky (0.5 – 20mm)
Slide 180 24/03/2013 LU/MVS

FG020BPEE
Slurry Application - Coriolis
1. Density range : 0.1 -6.0 kg/dm3

2. Particle size : ≤ 75 micron
3. Flow velocity
Vertical Installation
≤ 2 m/s
≤ 1 m/s
Horizontal Installation
≤ 1 m/s ≤ 2 m/s
Recommended Maximum
Slide 181 24/03/2013 LU/MVS

FG050BPEC
Flow velocity Guideline
For dimensioning of pipe diameter it is good engineering practice to follow the

following recommendations:
Fluid type Velocity @ max. flow

Liquids (low viscosity) 2...3 m/s
Gas 15…30 m/s
Steam 25…45 m/s
• APPLICATOR Sizing applies this rules  Measuring principle depending

• If large turn-down is required Increased max. velocity is applied
• Often the ideal flowmeter DN is smaller then the pipe DN to optimize accuracy
If the proposed flowmeter DN is larger then the

pipe DN there is most likely something wrong
 Check plausibility of engineering units
Slide 182 24/03/2013 LU/MVS

FG050BPEC
Max. Flow Velocity – Special Cases
For certain fluids max. velocities exist for safety reasons, to protect the
measured product from damage/ quality loss, etc. Here a few examples:
• Oxygen gas
• There are regulations regarding max. permitted gas flow velocity in
various PIPE MATERIALS
• Slurries (Minerals in liquid)

• Slurries must be conveyed at MIN. velocities to avoid settling that would
lead to pipe blockage. But: High velocity = High abrasion!!
• Milk, Blood and similar

• Sensitive liquid products should be conveyed with “reasonable” velocity 
Customer will/should provide guidance
Slide 183 24/03/2013 LU/MVS

FG050BPEC
Procedure of the sizing process
Sizing is the compromise of:
Accuracy at minimum flow rate

vs.
Pressure loss at maximum flow rate
• For a reliable sizing the following information must be available:

• The measured fluid
• Flowmeter model to be sized
• Minimum and maximum flow rate to be measured
• The process condition (min. and max. pressure / temperature)
• Observe possible velocity limitations
Slide 184 24/03/2013 LU/MVS

FG050BPEC
Accuracy vs. Pressure Loss Promass 83F DN50
Full Flowmeter Measuring Range
Slide 185 24/03/2013 LU/MVS

FG050BPEC
Accuracy vs. Pressure Loss for Ideal DN
Min. Flow Max. Flow

Application Measuring Range
Accuracy Pressure Loss

Min. Flow Max. Flow
Best compromise solution
Slide 186 24/03/2013 LU/MVS

FG050BPEC
Accuracy vs. Pressure Loss for DN 40
Min. Flow Max. Flow

Pressure Loss
Max. Flow
Upper flowmeter range
Accuracy
Min. Flow
Optimized solution for high accuracy
Slide 187 24/03/2013 LU/MVS

FG050BPEC
Accuracy vs. Pressure Loss for DN 80
Min. Flow Max. Flow

Accuracy
Min. Flow
Pressure Loss
Max. Flow
Optimized solution for low pressure loss
Slide 188 24/03/2013 LU/MVS

FG020BPEE
Relative Price Comparison
• If several technologies fulfill the customer requirements the purchase

price CAN be a deciding factor
06/01/2012
LU/MVS
Slide 189 24/03/2013 LU/MVS
Ultrasonic_Prosonic
If budget is more important than accuracy…

Prosonic Flow Clamp-On is the choice
Magmeter
Price 0.2-0.5%
Inline
0.5%
Break-even
compared to
magmeters
Clamp On or Insertion
2%
DN150 DN600
6” 28” Size
Slide 190 24/03/2013 SW Lim

FG020BPEE
The six measuring principles
• Strengths and weaknesses
06/01/2012
LU/MVS
Slide 191 24/03/2013 LU/MVS
FG020BPEE
Coriolis
Advantages
• Direct, continuous mass flow measurement
• Independent of fluid properties (temperature, pressure, density,
viscosity)
• Multivariable: simultaneous measurement of mass flow, density and
temperature
• Very high measuring accuracy (typically ±0.1% o.r.)
• Not affected by flow profile: no straight inlet/outlet runs required
• No moving parts: no wear and tear, no maintenance, no filters
Slide 192 24/03/2013 LU/MVS

FG020BPEE
Coriolis
Limitation
• Meter design generates pressure loss
• Measurement of single phase fluids only
• Relatively high purchase price
• Limited sizes available (up to 14”)
Slide 193 24/03/2013 LU/MVS

FG020BPEE
Electromagnetic
Advantages
• No obstruction – no pressure loss
• No moving parts
• Bidirectional measurement
• High accuracy (up to ±0.2%)
• Large diameter range available (up to DN2400)
Limitation
• Conductive liquids
• Limited temperature range (up to 180°C)
• Sensitive to build up
Slide 194 24/03/2013 LU/MVS

FG020BPEE
Vortex
Advantages
• High pressure range
• Suitable for gas, steam and liquids
• High temperature range
• Independent of fluid properties
Limitations
• Sizes max. DN 300
• Min. flow limitation
Slide 195 24/03/2013 LU/MVS

Ultrasonic_Prosonic
Ultrasonic Clamp-On Advantages & Limitation
Advantages
• Non-contact, retro-fit installation needs NO process shutdown
• Wide range od flow rates, liquids and pipe materials. Measurable
pipe size from DN15 to DN4000 (1/2” to 160”)
Limitations
• Not recommended for dirty liquids (>5% solids by volume, >2% gas
by volume)
• No traceable calibration but excellent, known repeatability
• Needs fully developed flow profile for maximum accuracy
• Not suitable for gas flow
Slide 196 24/03/2013 SW Lim

Ultrasonic_Prosonic
When to use Prosonic Flow 92F:
General Rule
Use Prosonic Flow 92F when a magmeter is needed but the liquid is
non-conductive!
• …when a magmeters can’t operate because of low conductivity!

• …when a vortex meter is not “good” enough! (accuracy, not enough
straight inlet, measuring range, low flow)
• …when the pressure loss of a coriolis meter is too high!
• …when getting the job done doesn’t require a coriolis meter!
Slide 197 24/03/2013 SW Lim

FG020BPEE
Thermal
Advantages
• Single point mass flow measurement
• Wide turndown ratio 100:1
• Can measure very low flow rates
• Neglible pressure loss (< 10 mbar)
• Suitable for low pressures or vacuum
• Large diameter range
• Suitable for rectangular ducts
Slide 198 24/03/2013 LU/MVS

FG020BPEE
Thermal
Limitation
• Dependent upon inlet/outlet run
• Sensitive to gas properties and unstable mixtures
• Only for a defined range of common gases
• Not a very high accuracy class or custody transfer meter
• Limited temperature and pressure range
Slide 199 24/03/2013 LU/MVS

Any Questions?

Thank you very much for your attention

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Products Solutions Services

Slide 1 24/03/2013 SW Lim

Coriolis Measuring Principle

Slide 2 24/03/2013 SW Lim

Overview of calculated values

• VN = Standard volume flow = Volume flow at fixed p and T

Slide 3 24/03/2013 SW Lim

Why Measure Mass

Slide 4 24/03/2013 SW Lim

Traditional Mass Measurement

Discontinuous, direct Continuous, indirect

Slide 5 24/03/2013 SW Lim

Standard 2nd Containment Enhanced Process Security

• Additional safety measure for corrosive/abrasive fluid

Slide 6 24/03/2013 SW Lim

• Coriolis flowmeters show high instability if pipe vibration is the same

Slide 7 24/03/2013 SW Lim

Vibration effects: How it should be

-10 • Inherent zero stability by design

Less Installation Constraint

Slide 9 24/03/2013 SW Lim

Self Draining Design

• No liquid stays inside

Slide 10 24/03/2013 SW Lim

• Coriolis flowmeters DO NOT require

Slide 11 24/03/2013 SW Lim

• Consider the following restriction:

• If installation before a free pipe

Slide 12 24/03/2013 SW Lim

With curved measuring tubes and horizontal installation:

Slide 13 24/03/2013 SW Lim

Coriolis Mass Flow Measurement

Product overview Promass

Slide 14 24/03/2013 SW Lim

Proline Coriolis sensor models by industry

Oil and Gas

Lead product industry optimized Supporting product for special applications

Slide 15 24/03/2013 SW Lim

Promass E – Cost effective measuring device

Promass F – Universal Solution

Slide 16 24/03/2013 SW Lim

Promass A – When every drop counts

Promass I – Multivariable solution

Slide 17 24/03/2013 SW Lim

Sensor Models – Hygienic Application

Promass S – The food specialist

Promass P – Specialized for life sciences industry

Features & Benefits

Slide 18 24/03/2013 SW Lim

Sensor Models - Oil & Gas Industry

Promass X– Four Tube Coriolis Flowmeter

Promass O – Corriosion resistance, robust and precise

Slide 19 24/03/2013 SW Lim

Sensor Models – Chemical Industry

Promass H – For corrosive medium

Slide 20 24/03/2013 SW Lim

Proline 40: The basic Economical solution

Human Machine Interface

Slide 21 24/03/2013 SW Lim

Promass 80: The Standard Transmitter

Human Machine Interface

Digital Com Measuring values

Promass 83: The High-End Transmitter

Proline Coriolis and MID sensor models by industry