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Contents
Page
Committees responsible Inside front cover
Foreword ii
Section 1. General
Introduction 1
1.1 Scope 1
1.2 References 1
1.3 Definitions 1
1.4 Sampling and testing 2
Licensed Copy: Giorgio Cavalieri, ALSTOM, 15-Mar-01, Uncontrolled Copy. © BSI
© BSI 11-1998 i
BS 594-1:1992
Foreword
This Part of BS 594 has been prepared under the direction of Technical
Committee B/510, Road Materials. It is a revision of BS 594-1:1985 which is
withdrawn.
BS 594 comprises two Parts:
— Part 1: Specification for constituent materials and asphalt mixtures;
— Part 2: Specification for the transport, laying and compaction of rolled
asphalt.
This Part includes requirements for asphalt mixtures and their constituent
Summary of pages
This document comprises a front cover, an inside front cover, pages i and ii,
pages 1 to 16, an inside back cover and a back cover.
This standard has been updated (see copyright date) and may have had
amendments incorporated. This will be indicated in the amendment table on
the inside front cover.
ii © BSI 11-1998
BS 594-1:1992
Section 1. General
In 3.2 design mixtures are specified, based on the incorporated in it by updating or revision.
mechanical testing of the asphalt mixture to
estimate a “design” binder content. This binder 1.2.2 Informative references
content is normally a good guide to the amount This Part of BS 594 refers to other publications that
necessary to give satisfactory mixtures and is of provide information or guidance. Editions of these
particular value when dealing with aggregates of publications current at the time of issue of this
previously unknown performance. The design standard are listed on the inside back cover, but
method uses laboratory facilities and techniques reference should be made to the latest editions.
additional to those required for routine compliance
testing purposes. Design mixtures are 1.3 Definitions
recommended for heavily trafficked roads. For the purposes of this Part of BS 594 the
The recipe type of wearing course mixture specified definitions given in BS 6100 apply together with the
in 3.3 is the conventional mixture which has proved following.
satisfactory except under heavy traffic for most 1.3.1
applications for many years. Purchasers having
stability
satisfactory experience with recipe mixtures may
wish to continue using them. the maximum resistance to deformation, in
kilonewtons, of a moulded asphalt specimen made
Where rolled asphalt wearing course mixtures, of
and tested in accordance with BS 598-107:1990
nominal 40 % coarse aggregate content or less, are
used in trafficked areas it is usual to apply coated 1.3.2
chippings to provide a suitable level of skidding flow
resistance to the finished road. The properties of the deformation of moulded asphalt specimen in
such chippings and the requirements for their millimetres at the point of maximum resistance,
manufacture are specified in section 4. when made and tested in accordance with the
requirements of BS 598-107:1990
1.1 Scope
1.3.3
This Part of BS 594 specifies requirements for design binder content
mixtures of hot rolled asphalt to be laid as wearing
the binder content of a wearing course design
course, regulating course, basecourse or roadbase on
roads and other paved areas, excluding heavy duty mixture determined in accordance with the
airfield pavements. procedure described in BS 598-107:1990
It also specifies requirements for coated chippings, 1.3.4
but excludes requirements for site-specific target binder content
properties such as polished stone values and the nominal soluble binder content of a wearing
abrasion values of aggregates. course design mixture specified in 3.2, and which is
Guidance on selection of asphalt mixtures and their equal to or greater than the design binder content
constituent materials is also included in annex A. and the specific requirements given in Table 3,
Table 4 or Table 5
1.3.5
added filler
material, a substantial proportion of which passes
a 75 µm test sieve, added to the mixture in excess of
that present in the proportioned coarse and fine
aggregates
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2.1 Binder NOTE 1 Other slag may be suitable aggregates for rolled
asphalt but are outside the scope of this standard.
The binder shall be one of those designated in NOTE 2 This standard does not include requirements for
Table 1. Penetration grade bitumen shall conform to site-specific properties of aggregates, such as the polished stone
value or the aggregate abrasion value, that may be required to
BS 3690-1:1989. Lake asphalt-bitumen mixtures assist skid-resistance, or the 10 % fines value which indicates
shall conform to BS 3690-3:1990. aggregate strength.
NOTE Guidance on the selection and use of different grades of 2.2.2 Particle shape
binder is given in annex A.
Table 1 — Designation of binders and Flakiness index shall not exceed 45 % for crushed
recommended storage temperatures rock and crushed gravels or 50 % for uncrushed
gravels when tested in accordance with
Licensed Copy: Giorgio Cavalieri, ALSTOM, 15-Mar-01, Uncontrolled Copy. © BSI
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2.36 mm 60 to 72 55 to 67 60 to 72 55 to 67
600 µm 45 to 72 40 to 67 25 to 45 22 to 43
212 µm 15 to 50 12 to 45 15 to 30 12 to 28
75 µm 8.0 to 12.0 7.0 to 11.0 8.0 to 12.0 7.0 to 11.0
Maximum percentage of aggregate passing 14 13 — —
2.36 mm and retained on 600 µm test sieves
Minimum target binder content percentage (m/ 7.0 6.9 7.0 6.9
m) of total mixture
NOTE These mixtures are intended for use in the lowest traffic category of Table B.1, or in areas where prevailing conditions are
colder and wetter than normal. They have better fatigue and durability properties than standard type F or C mixtures but can be
expected to have less resistance to deformation.
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A.5.3 Composition of mixtures It may also need to be carried out if the aggregate
A.5.3.1 General grading changes materially during production.
When little or no variation has been indicated, a
Section 3 of this standard gives specifications for measure of consistency may be obtained by testing
two groups of wearing course mixtures. Both groups specimens, using plant-produced mixture
are of equal status and it is not intended that compacted in accordance with the procedure
preference be given to either group. in BS 598-107. The results obtained using such
The traditional recipe type wearing course mixtures material are not directly comparable with those
(see 3.3) have been very successful in most obtained on laboratory prepared specimens, so the
12 © BSI 11-1998
BS 594-1:1992
A.5.3.3 Group 3 mixtures: recipe method Traffic is categorized in terms of the estimated
As indicated in section 3, it is impossible to cover in average number of commercial vehicles per lane per
this standard all suitable aggregates, a few of which day during the year of laying. A commercial vehicle
require binder contents other than those given in is defined as a goods or public service vehicle of
section 3. If experience is lacking with a particular unladen weight exceeding 15 kN.
aggregate, and especially a fine aggregate, the Where intense canalization of commercial vehicles
recipe method should be used with caution. If the occurs, such as at approaches to traffic lights, where
mixture obtained using the recommended recipe is heavy vehicles are continually braking and
unsuitably brittle or soft, the use of either a softer or restarting, and where the rate of growth of traffic is
expected to be abnormally high, the design test
Licensed Copy: Giorgio Cavalieri, ALSTOM, 15-Mar-01, Uncontrolled Copy. © BSI
© BSI 11-1998 13
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f) type and grade of binder for each course a) descriptions of course(s) (see annex A);
(see 2.1); b) type, source and size of coated chippings
g) composition for each course and design method (see Section 4);
or recipe method for wearing course (see Table 2, c) coarse aggregate content (see Table 2, Table 3,
Table 3, Table 4, Table 5 and Table 6); Table 4, Table 5 and Table 6);
h) whether additional requirements are specified d) type and source of coarse aggregate (see 2.2);
for coated chippings (see section 4);
e) type and source of fine aggregate (see 2.3);
i) any additional relevant information
f) type and grade of binder (see 2.1);
(see BS 594-2).
14 © BSI 11-1998
Licensed Copy: Giorgio Cavalieri, ALSTOM, 15-Mar-01, Uncontrolled Copy. © BSI
blank
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Normative references
16 © BSI 11-1998
BS 594-1:1992
BS 3690-1:1989, Specification for bitumens for roads and other paved areas.
BS 3690-3:1990, Specification for mixtures of bitumen with pitch, tar and Trinidad lake asphalt.
BS 6100, Glossary of building and civil engineering terms.
Informative references
BS 594, Hot rolled asphalt for roads and other paved areas.
BS 594-2:1992, Specification for transport, laying and compaction of rolled asphalt.
Licensed Copy: Giorgio Cavalieri, ALSTOM, 15-Mar-01, Uncontrolled Copy. © BSI
© BSI 11-1998
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