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KALYANASUNDARAM PALANIAPPAN

BLK 468A ADMIRALTY DRIVE,


#04-129 SINGAPORE – 751468.
H/P: 81691165
Kalyanpalani@yahoo.com.sg
Singapore PR (S7564808A)

Career Objective:
Obtain a challenging career with a company that can utilize a creative mind, as enthusiastic thirst for knowledge and a
desire to exceed the expected standard for performance.

Professional Qualification:
Completed as a Bachelor of Engineering (B.E.) in Mechanical Engineering at Madurai Kamaraj University, Affliated
by Alagappa Chettiar college of Engineering & Technology Karaikudi in India.

Professional Experience:
 More than 13 years of experience in Manufacturing, Refinery, Petrochemical & Offshore
Industries. (Subsea, Drilling & Surface System).

Technical Skill Certificates & Knowledge:


 Engineering : Mechanical Engineer
 Welding : Certified CSWIP 3.1 Welding Inspector Level II ( TWI – UK )
 NDT : Certified ASNT LEVEL-II in RT / MT / PT / UT (ASNT- US)
 Audit : Certified ISO 9001:2015 & OHSAS 18001:2007 Internal Auditor (Singapore)
 Audit : International Register of Certificated Auditors (IRCA) Auditor/Lead Auditor ISO 9001: 2008
(UK)
 Audit : Certified ISO 9001:2008 QMS Lead Auditor (UK)
 QA : Certified “Operations Specialist” (WSQ) - Singapore
 QA : Certified “Apply Quality System” (WSQ) - Singapore
 QA : Certified “Apply 5S Techniques in Manufacturing” (WSQ) - Singapore
 QA : Certified “Apply WSH policy” (WSQ) - Singapore
 QA : Certified “Apply Teamwork in the work place”(WSQ) - Singapore
 QC : Certified “Operate Basic Measuring Devices” (WSQ) – Singapore
 QC : Certified “Use Hand Tools” (WSQ) - Singapore
 Knowledge of ISO 9001:2000 Quality System & Relevant API Q1 specifications.
 Knowledge of API (6A/16A/16C/16R/1104)/ASME B31.1, B31.3, API 650.
 Knowledge of ASME, ASTM, ASNT, AWS, API, ABS, BS, NFPA, NACE,DNV,EN & ISO specifications, codes &
standards.
 Knowledge of Auto Cad, MS-Office & SAP.
 Certified Fork Lift driving license and having valid certification.
 Oil & Petrochemical Safety Orientation Course (OPSOC) having valid pass.
 Construction Safety Orientation Course (CSOC) having valid pass.
 Metalwork Safety Orientation Course (MSOC) having valid pass.

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Special Safety Courses in ExxonMobil (FWP) Chemical Plant & SRC & Singapore Petroleum Company
 SHE Roles and Responsibility.
 Manual Handling System.
 CORE (Continue Observation, Review & Evaluate).
 Pre-TASK TALK, Work at Height, SHE & Culture Awareness .

Experience Summary
Company Name: CHINA INTERNATIONAL WATER & ELECTRIC CORP. (S) SINGAPORE.
Designation: QA/QC Manager
Period: JUNE 2017 to TILL DATE
Project: JIMT – JURONG ISLAND MARKETING TERMINAL SINGAPORE
Owner’s: SINGAPORE PETROLEUM COMPANY LTD. & REFINING COMPANY PTE. LTD.
Consultant: SURBANA JURONG INFRASTRUCTURE PTE LTD

Job Responsibility:
Piping, Mechanical, Tankage and Structural
Develop and Review Welding Procedure Qualification Record (WPQR), Preparing, Qualifying Welding
Procedure Specification (WPS), Coordination with Testing Laboratory and Third Party Inspection Agencies,
Welder/Welding Operator Qualification etc.
Review Contract documents, Technical specifications and drawings for welding requirements, initiate
necessary action for additional qualifications.
 Review project specifications and develop, Amend Project Quality Plan (PQP), Inspection and Test Plans
(QCP/ITP), Quality Control Procedures, Quality Control Instructions, MSRA for Project requirements.
 Monitoring & Ensuring that welding/NDT activities are carried out by Contractors in accordance with
approved welding/NDT procedure specifications, Method statements, Project specifications, Project
procedures and relevant Codes & Standards
 Inspection of welding, piping shop&field, and steel structures associated with Process Piping, Power Piping,
Pressure Vessels, Cross-country Pipeline, structures,Mogas,Diesel,Jetfuel,firewater,foam,potable
water,oilywater,sewerage,flushwater,plant air piping, hot dip galvanizing pipe, cement lined pipe, Tankage
fabrication and installation etc.
 Monitoring Inspection and supervision of NDT/Painting activities carried out at Construction sites and/or
Contractor's workshops in accordance with approved ITP requirements
 Monitoring inspection and review all quality records & reports such as welding,painting,ndt,pwht,holiday
test,hydrotest,Flushing, Air blowing/steam blowing, pigging & N2 purging,reinstatement,Punch handling
activities.
 Prepare & review Nonconformance report, follow up and then manage the corrective action and Preventive
action to rectify/close the NCR.
 Coordinate with customer’s representative on all quality matters, distribute relevant qaqc work and
documents to site qaqc team & contractors.
 Participate an internal and external site audits & coordinate all quality site inspection through QC
inspectors/supervisors.
 Having experience in PMC/SPC/SRC & EPC Organization in Refinery/Petrochemical Plants, handling QA/QC
Management of project.
 Ability to attend &comment equipment’s performance test during FAT / SAT&Precom activities.
 Witnessing reinstatement, bolt torque & tensioning activity and Pump final alignment inspection.
 Ensure that pipe supports, hangers and guides have been installed in accordance with the piping drawings
and the pipe support details and verify the use of correct material fittings, valves, and supports.
 Review and ensure that all material certificates, reports and certification files are up to date, including
documentation from vendors and contractors
 Fire Water tank, MOGAS tank, DIESEL tank, JET fuel tank - Tank fabrication, Erection inspection, Fit up,
alignment, Painting, chalk test, soak test (JET fuel tank), Hydro test, Vacum box test, RT, MT, PT, Tank
calibration, Settlement survey inspection as per API STD 650 and Project specification. Punch handling, Pre-
com & commissioning activity.
 Visual and dimensional inspection of all course shell plates, bottom annular plate, sketch plate, root plate,

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verify material size, thickness, specification, plate weld joint, tack weld, fit up, alignment as per project
specifications.
 Perform visual weld inspection & visual surface check on internal & external shell course, NDT in RT spot
location for T joint, Vertical, Horizontal joints marking on shell plate.
 Witnessing MT test for internal & external shell course, PT for dissimilar joints like earth piece. RT Film
interpretation, review, verify & maintaining of reports.
 Witnessing Vacuum Box Test on Bottom annular plates & sketch plates as per API STD 650.
 Plan and coordinate with clients for Final walk around inspection, before hydro test and monitor, witnessing
Tank hydro test.
 Identify and verify as per drawing Nozzle orientation, shell and roof nozzles, orientation of shell and roof
appurtenances and accessories, Mechanical and Electrical works inspection activities and quality & Records,
Review of concrete Cube Test reports,C&S,Architectures,E&I QA/QC documents and records.
 Experience Summary
Company Name: MCCONNEL DOWELL SOUTH EAST ASIA SINGAPORE.
Designation: QA/QC- ENGINEER
Period: FEB 2015 to JUNE 2017
Project: AURORA / EOS – JURONG ISLAND SINGAPORE
Owner: EXXONMOBIL CHEMICAL ASIA PACIFIC SINGAPORE
Purchaser: MITSUI ENGINEERING & SHIPBUILDING ASIA SINGAPORE

Job responsibility
 Proficient in Quality Assurance & Quality Control practices including preparation and updating of QMS
documents, company procedures, work instructions, planning and performing audits, continual improvement
programs, preparation & qualification of welding procedures, qualifying welders, planning and witnessing Non
Destructive Examination, Inspection and Testing.
 Review and amend contractors, suppliers ITP and ensure proper acceptance criteria and inspection points
from applicable procedures, specifications, drawings and codes are included.
 Review contractor/suppliers piping and structural quality documents such as WPS, PQR, WQT, NDE,
Painting and testing procedure as per project requirement and specification.
 Review and verify material mill certificates/test reports and consumable certificates as per specification.
 Review and verify validate certificate of calibration such as Equipment’s, Instruments, Gauges & measuring
devices
 Perform inspection and witness for piping line walk, Hydro test, flushing/drying, air blowing, holiday test,
and painting and Insulation activities.
 Monitor and witness reinstatement activity, flange bolt torqueing & tensioning activity, Pump final
alignment, mechanical completion activities and prepare, review of bolting torque report, alignment report.
 Perform inspection on structural, piping fabrications, installation and Non-Destructive Examinations in
UT/RT/MT/PT, Interpretation of RT films, review & verify NDE results and reports.
 Prepare, review & verify Shop and field Piping Test Packages, Weld / NDT traceability records and other QC
Documents.
 Initiate Non-conformance reports, and then manage the corrective and Preventive action to rectify the NCR.
 Perform contractor qualification Audits and prepare project final manufacturing documents.
 Review and verify contractors, suppliers Manufacturer Data Records (MDR) for client submission

Experience Summary
Company Name: OIL STATES INDUSTRIES (ASIA) PTE. LTD. SINGAPORE.
Designation: QA/QC ENGINEER
Period: 05 March 2011 to 16 Feb 2015

Job Responsibility
 Executing multiple projects (surface system, subsea system, drilling system, production platform system,
riser system, connector system) and managing end-to-end implementation of Quality Assurance and Quality
Control from project kick-off to project delivery including mechanical completion & Pre commissioning.
 Review and develop work instructions, welding/repair procedures, method statements, ITP/QCP & QP.
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 Perform inspection on materials identification & Traceability, PMI, hardness, NDT
 Review, coordinate and accept all suppliers/contractors deliverables as detailed in the document index such
as QP, ITP, method statements, procedures, specifications, materials supplies and certification, trade test,
third party inspection etc. prior to work commencing.
 Prepare and review inspection methods and perform visual & dimensional inspection on forging, fabricated
parts, pre-weld parts, Ram & annular BOP, subsea Trees, Gate valves, Marine Riser system, Telescopic joints,
wellhead connectors, wellhead loose connectors, flex joints, ball joints, API Hubs and Flanges, bonnets,
manifolds, blow bases. Diverter systems, Oilfield Tubular and Riser connectors, Merlin, Lynx, Leopard, swift,
Puma connectors (Box and Pin Types).
 Ensure that suppliers/contractors staff are in receipt of the latest revision of approved for construction
(AFC/RFC) drawings, procedures, specifications, purchase orders, requisition etc.
 Perform all necessary quality internal audits in accordance with project audit schedule.
 Monitor, track the status of all issued non-conformance reports and then manage corrective and preventive
action to close NCR.

Experience Summary
Company Name: WILSON TAYLOR ASIA PACIFIC PTE.LTD. SINGAPORE
Designation: QA/QC- ENGINEER
Period: MAY 2010 to FEB 2011
Project: SPT (Singapore Parallel Train Project)
Owner: EXXONMOBIL CHEMICAL PLANT. SINGAPORE
Purchaser: FWP (FOSTER WHEELERWORLEY PARSON) - JOINT VENTURE.

Job Responsibility
 Planning, scheduling, co-ordination and execution of project, lead and supervise project closely to conform
to specification, quality and delivery schedule.
 Co-operate and Co-ordinate with management of Clients, Contractors, Suppliers and Project Team (Foster
Wheeler Worley Parsons - Joint Venture) and Exxon Mobil Chemical plant for Site Technical Quires (STQ)
and Field Instruction for work related issues to carry out the project.(Pipes, Tanks, Heat exchanger, pressure
vessels,tower,columns)
 Monitor day to day QC activities of work at site closely with QC inspectors in First Article Priority, to achieve
productivity in required quality specification within commitment.
 Prepare & planning with client of ExxonMobil & main contractor of FWP for all type of work permit (permit
to work, Hot & Cold work) monitoring daily Toolbox Talk & brief all personnel involved on the job work
method statement & work permit safety comment by operation.
 Piping inspection & testing activities (hydrostatic pressure test, holiday test, insulation) and review reports.
 Organizing and participating for daily and weekly on site or off site meeting with QC inspectors & Plan to
require manpower and material for project on site base job.
 Perform and conduct timely on-site inspection & monitor quality activities to ensure with QA/QC
requirement and specified procedure for ISO standard, ensure comply with approved construction drawing,
as build drawing.
 Prepare test package, records and documentation for ISO standard, verify and check with as build drawing,
ISO drawing, IC & T drawing ( underground inter connect tank ) SNAP shot drawing, site location for IFC
drawing, and cable route for AFC drawing.
 Co-ordinate with main contractor, sub-contractor & in-house to complete the outstanding QC inspection and
punch list activities to prepare RFI requester inspection with ExxonMobil & FWP (for witness inspection).
 Review quality inspection personnel qualifications and training requirements.
 Attend sub-contractors quality management meetings and weekly construction meetings.

Experience Summary
Company Name: CAMERON (SINGAPORE) PVT. LTD. (Surface System)
&
CAMERON INTERNATIONAL Malaysia (Subsea & Drilling System)

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Designation: QA/QC INSPECTOR
Period: APRIL 2004 to April 2010.

Job Responsibility
 Review and verify validate certificate of calibration such as Equipment’s, Instruments, Gauges & measuring
devices
 Perform material receiving inspection as per Purchase order, mill certificates/test reports
 Perform fit-up, alignment ,orientation as per drawings/WPS and review, update fit up/welding/NDT reports
 Prepare and verify weld summary & attach test package and verify latest revision of WPS/PQR/quality
procedures/AFC-Isometric drawings, layout drawings, GA drawings and documents.
 Responsible for incoming, outgoing parts inspection, in-process inspection, hardness as per QP/ITP/QCP.
 Plan, schedule & arrange for internal and external inspection (Maincon, Subcon & In-house) with Third
Party Inspection (TPI) and clear the quality issues.
 NCR–Raising, Updating, Follow up NCR for rejected parts, Checking In-house NCR Status, Vendor side NCR
response with using SAP.
 visually inspect on part wetted area, sealing area, critical dimension area, production number, serial
number, material number, revision number, heat number, API monogram & API specification, material class,
temperature class,(As per BOM and Quality Plan procedure).
 Having good experience in handling and measuring of instruments Height gauge, Profile projector, Bevel
protractor, Vernier, Micrometer(OD&ID),Ball ID Mic, Thread gauges, Thread Ring gauge, Plug gauge, Ball
gauges (MOB),Dial Bore gauges, Depth gauge, Surface finish check, coating thickness check,API Ring Groove
for OD gauge & Width gauge, MIC TRAC(API RX,BX Ring Groove, Dial Gauge Maker, Ball Gauge), ACME
Thread(ID&OD), Worm Thread Buttress thread, NPT Thread Gauge, Unc, Unf threads, Slip gauges, Filler
gauges, Autoclave, Grease port and Thread Stand OFF values,3 point id mic,jaw mic,slip gauge, filler gauge,
bar mic,id bore gauge,boroscope etc.
 Hardness test with using Portable King Tester & Chain Tester, Detroit machine, Shear Pin Tester.
 Oil and Gas Heavy Equipment Jobs lifting, handling, inspection and Hardness safely done. Casing Hangers,
Tubing Hangers, Spool body, Spool, Block, Christmas Trees, Telescopic joints, manifolds, flowbases, Riser,
Spacer, Adaptor, Well Head Spool, Ram BOP & Annular BOP, wellhead loose connectors, Housing, Bonnet,
Flanges, API Hubs ,Rings, Shaft, Gate valves and Gate.(RasGas, Qatar Gas, Aramco,Total,Angola and
Houston ).

Declaration
I hereby declare that the above furnished information is true to the best of my knowledge and belief.

Date:

Place:
Yours sincerely
(Palaniappan)

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