1.

KONFIGURASI SISTEM PENANGANAN BOTTOM ASH , FLY ASH PLTU 2X25 MW MAMUJU & FLUE GAS EMISSION

BOILER
SOURCE OF
FABA & FLUE
GAS EMISSION

BACK PASS
CYCLONE

CHIMNEY
AREA

CHIMNEY
FURNACE

CHIMNEY
COAL ESP
COMBUSTION
AREA (SOURCE)

LIMESTONE INJECTION
IDFAN
TO BOTTOM ASH HANDLING
SYSTEM
CONTROL EMISSION
TO FLY ASH HANDLING SYSTEM MONITOING SYSTEM
 LOKASI PERALATAN

BOTTOM ASH BIN

LIMESTONE HANDLING

ESP #1
CEMS #1

BOILER #1
CHIMENY
CEMS #2

ESP #2 BOILER #2
FLY ASH HANDLING

LIMESTONE HANDLING
BOTTOM ASH BIN
 DESUPERHEATER 2 MAIN
BOILER STEAM
DRUM BACK PASS

KONFIGURASI SISTEM PEMBAKARAN BOILER PLTU 2X25 MW MAMUJU FINISHING

Bed SUPERHEATER
silo
PANEL SUPER
HEATER &
EVAPORATOR
COAL
BUNKER
LOW TEMP.
SUPERHEATER
D H H
O O REFRACTORY O
W T T
N
CYCLONE
S S ECONOMIZER
C
O E E
M C FURNACE C FROM
E O O BFP
GRAVITY R N N
FEEDER
D D
A A HOT
COLD R R SA/PA
PA TUBULAR
Y Y
AIR
A A HEATER
I I TO ESP
COLD
R R
SA/PA
HOT PA

NOZZLES

SU
BURNER

HOT PA
ASH SCREWS
TO
BOTTOM
ASH SILO FA
PA/SA FAN BLOWER
A. SPESIFIKASI SUMBER LIMBAH FABA & FLUE GAS EMISSIONPLTU 2X25
MW MAMUJU
BOILER
Manufactur : Wuxi Huaguang Boiler,Co.Ltd.
Total : 2 Units
Model : UG-130/9.8-M
Tipe :
 130 t/h High temperature and high Pressure CFB boiler.
 Single steam drum,Single furnace
 non-reheat, non-aux boiler (start up boiler) dry slag discharge
 double Cyclone
 tubular air preheater.
 Completed 6 set short rectacable shootblower , 10 set long rectracable
sootblower for cleaning area air preheater, economizer, superheater
 Dilengkapi dengan vacuum cleaning system
Rated output : 130 t/h
Rated steam temperature : 540 oC
Rated steam pressure : 9.81 Mpa (g)
Feed water temperature : 215 oC
Boiler blowdown rate : 1% (Continous blowdown)
Boiler blowdown rate : 3% (Periodic blowdown)
Exit flue temperature AH : 143 oC
Hot PA temperature : 165 oC
Hot SA temperature : 170 oC
Design coal : Lignite (HHV 3797~3950 kcal/kg)
Design Fuel consumption
Amount : 24 t/h
Excess air : 20%
SO2 emmision : < 750 mg/Nm3
NOx emission : < 750 mg/Nm3
Boiler quaranteed thermal : 83.4 % Efficiency
B. SPESIFIKASI PERALATAN PENANGANAN BOTTOM ASH

Main specification Bottom ash handling system

Manufactur : Qingdao songling power environmental
equipment,co,ltd.
Bin Capacity : 60 M3X2 for 2 unit Boiler
Cooler Type : Roller type ash cooler
Conveying Type : Mechanical conveying system with Chain bucket
conveying & Bucket Elevator
Storage capability : > 4 days
Conveying system design : 4 t/h
BOILER PHOTOGRAPH

BOILER #1
BOILER #2
BOTTOM ASH HANDLING PHOTOGRAPH
BOTTOM ASH HANDLING TO BIN BOTTOM ASH COOLER
 FROM BOILER FURNACE

PROCESS FLOW CHART

DETAIL KONFIGURASI SISTEM PENANGANAN BOTTOM ASH

FROM BOILER FURNACE FROM BOILER FURNACE

SLAG COOLER KAPASITAS 2t/h

C. SPESIFIKASI PERALATAN PENANGANAN FLY ASH
Main specification Fly ash handling system

1. Electro static precipitator

Manufactur : zhenjiang tianjie, Co, Ltd
Total : 2 Units
Tipe : Single chamber & three electric fields
De dusting efficiency : ≥ 99.5 %
Dust concentration at Precipitator outlet < 100 mg/Nm3

2. Fly ash handling system

Manufactur : Jiangsu Pneumatic conveying tech &
engr,Co,Ltd.
Capacity : 150 M3X2 for 2 unit Boiler
Conveying Type : Pneumatic ash conveying system
Storage capability : 4 days
Conveying system design : 6 t/h
FLY ASH HANDLING PHOTOGRAPH

ELECTRO STATIC PRECIPITATOR FLY ASH HANDLING SYSTEM

FROM ESP

PROCESS FLOW CHART

DETAIL KONFIGURASI SISTEM PENANGANAN FLY ASH
D. SPESIFIKASI PERALATAN PENANGANAN FLUE GAS EMISSION
1. Flue Gas Desulfurization (LIMESTONE INJECTION TO COMBUSTION AREA)
Manufactur : Jiangsu frontiers environmental technology,co,ltd.
Capacity : 30 M3X2 untuk 2 unit Boiler
Conveying Type : Pneumatic ash conveying system
Storage capability : 4 days
Conveying system design : 0.37 t/h

2. Stack/Chimney Complete with control emission monitoring system

Total : 1 Unit for 2 Boiler
Tipe : Monocular Reinforced concrete Chimney
Height : 80 Meter
Diameter : 2.8 Meter
DESIGN OUTPUT EMISSION
 Sulphur Dioxide : < 750 (mg/m3)
 Nitrogen Oxides : < 750 (mg/m3)
 Particulate : < 100 (mg/m3)
DESIGN OUTPUT EMISSION

 Sulphur Dioxide : Max 750 (mg/m3)

 Nitrogen Oxides : Max 750 (mg/m3)
 Particulate : < 100 (mg/m3)
 Opacity : Max 20%
 Gas Dust Gas NOx
GAS FLOW Concentration Concentration
Gas Gas CO
Pressure Gas Humidity Concentration
Gas Gas SO2 Gas O2
Temperature Concentration Concentration
Gas Standard
Flow
FLUE GAS EMISSION HANDLING PHOTOGRAPH

LIMESTONE HANDLING SYSTEM CHIMNEY

DETAIL KONFIGURASI SISTEM PENANGANAN FLUE GAS EMISSION

TO BOILER
CHIMNEY
2. KONFIGURASI SISTEM PENANGANAN INDUSTRIAL WASTE WATER & LIMBAH PENGOLAHAN
AIR UNTUK MAKE UP BOILER
Floculant & Coagulant Acid & Cuastic injection
injection

FROM WTP BUILD ING &

CLARIFIER
LABORATORY BUILD ING PH MONITORING POND
(WASTE SOURCE)
Cap : 50 M3/h
Cap : 10 M3

TO DRAINAGE OF PLANT
Acid & Cuastic in jectio n
WWTP POND
Cap : 200 M3
COUNTERACT

Cap : 200 M3
THICKENER, Cap : 10 M3/h
POND

SLUDGE DEHYDRATOR
Cap : 4 m3/h

TO
CARRIER

TO R EUSED POND FOR

WATER SPRAY OF COAL
HANDLING,FLY ASH
HANDLING AND B OTTOM
ASH HANDLING
 LOKASI PERALATAN
FROM WATER TREATMENT PLANT SUPPLIED BY DRAINAGE SYSTEM

CLARIFIER

NEUTRALIZING POND

WASTE WATER POND

COUNTERACT POND
CHEMICAL DOSING FACILITY
THICKENER

SLUDGE DEHYDRATOR

TO REUSED POND
A. SPESIFIKASI PERALATAN SUMBER INDUSTRIAL WASTE WATER
1. INTEGRATED PRETREATMENT EQUIPMENT
Model BP-JSQ-40, Treatment water 40 m3/h, Dimensi 4300X3600X4350,
Manufacture Jiangsu Binpeng Enviromental protection co,LTD.
2. Multimedia Filter
Model HWTC2016-206, Design pressure 0.75 Mpa, Temperatur design 60 ̊C,
Rate 60 m/h, Berat 5780 kg , Manufacture date Agustus 2016, Manufactur
CHEC Water
3. Sand Filter
Model HWTC2016-207, Design pressure 0.75 Mpa, Temperatur design 60 ̊C,
Rate 60 m/h, Berat 5080 kg , Manufacture date Agustus 2016, Manufactur
CHEC Water
4. First Reverse Osmosis
Kapasitas 20 m3/h, Manufactur CHEC WATER
5. Second Reverse Osmosis
Kapasitas 17 m3/h, Manufactur CHEC WATER
6. Mix Bed
Type IWTC2016-209, design pressure 0.6 mpa, design temperatur 50 ̊C, rated
maximum power 20 m3/h, berat 1500 kg, Manufactur date Agustus 2016,
manufactur CHEC Water
BAHAN CHEMICAL YANG DIGUNAKAN UNTUK PROSES DESALINATION (FRESH WATER)
BAHAN CHEMICAL YANG DIGUNAKAN UNTUK PROSES DEMINERELIZED (DEMIN WATER)
B. SPESIFIKASI PERALATAN PENANGANAN INDUSTRIAL WASTE WATER
TREATMENT
Amount of waste water from Water treatment Plant : 31.32 M3/h
Equipment
1. Waste water pond
Construction : Concrete with outer surface Fiber lining
Capacity : 200 M3
2. Waste water pump
Model 80 WFB, Kapasitas 50 m3/h, power motor 15 kw, rotating speed 2945
r/min, head 30 meter, Manufactur Jingjiang tianli pump, co,LTD.
3. Clarifier
Steel construction, Model CQJ-7000, diameter 7000 capacity 50m3/h ,
completed with agitator
4. Thickener
Steel construction, Model NJC-6000 , diameter 6000 capacity 10 M3/h
5. Sludge dehydrator
Model DND-4, Volume 4m3
6. PH Monitoring pond
Model PH-10/QJ-10, volume 10 m3, dimensi 6000X2600X2900 mm, berat 39500
kg, manufactur Yixing xintao enviromental protection equipment ,co,LTD.
7. Discharge pump from PH Monitoring pond
Model 2BXG80WFB-A, Kapasitas 30m3/h, tekanan 0.5 mpa
8. Counteract Pond
Construction : Concrete with outer surface Fiber lining
Capacity : 200 M3
INDUSTRIAL WASTE WATER TREATMENT EQUIPMENT PHOTOGRAPH

THICKENER

CLARIFIER

WWTP POND & COUNTERACT POND CLARIFIER & THICKENER

(BOTTOM FLOOR AS DISIGNATED)
PH MONITORING POND WWTP CHEMICAL DOSING FACILITY
3. KONFIGURASI SISTEM SUMBER LIMBAH STASIUN PEMBANGKIT (BOILER & TURBINE AREA)

CONTINOUS BL OWDOWN TANK BOILER DRUM

BACK PASS
Cap : 3.5 M3

DEAERATOR BOILER
Cap : 48 M3
CYCLONE

WATER
WALL

ESP

TO
FLY ASH
SI LO

PERIODIC
BLOWDOWN
TANK
Cap : 7.5 M3
AMOUNT OF STATION
WASTE WATER TO
PO ND : 10.4 M3/h
(100% MCR)
TO DITCH PL ANT

BLOWDOWN PIT CAP :

40 M3

COOLING WATER FROM

SEA WATER 30M3/H
A. SPESIFIKASI PERALATAN SOURCE OF STATION PLANT WASTE WATER
1.Boiler
Konstruksi rangka baja,kapasitas 130 ton/jam,steam pressure 9.8
Mpa,temperature 540 ̊ C,lengkap dengan 1 unit gas air preheater type
tubular, dilengkapi dengan 6 set short rectacable shootblower , 10 set long
rectacabe sootblower sebagai peralatan cleaning area air preheater,
economizer, superheater
2. Deaerator
Type GMC-140, rated flow 140 t/h, design pressure HP deaerator 1.3 mpa,
design temperatur HP deaerator 325 ̊C, kapasitas deaerator tank 48 m3,
design pressure 1.3 mpa, design temperatur 205 ̊C manufactur Jinan pressure
vessel
SETTING OUTPUT STATION WASTE WATER FROM BOILER BLOWDOWN :
PH : 6-9
CU (tembaga) :1 mg/l
Besi (Fe) : 3 mg/l
BAHAN CHEMICAL YANG DIGUNAKAN UNTUK PROSES DOSING BOILER WATER
BOILER BLOWDOWN WASTE WATER PHOTOGRAPH

BLOWDOWN TANK & BLOWDOWN PIT

4. KONFIGURASI SISTEM PENANGANAN LIMBAH DOMESTIC
A. SPESIFIKASI PERALATAN PENANGANAN LIMBAH DOMESTIC
Amount of Domestic waste water of plant 1.5 M3/h
Equipment
1. Air blower for aeration Q: 0.33 m3/min, H : 3M, P :0.55 Kw, total : 3
2. Clean water pump Q:1m3/h, H:20M, N:0.75 KW: Total 2
3. Domestic waste water (system aerobic & anaerobic Q: 1M3 , total 2 unit
4. Sewage pump : Q:1m3/h, H:20M, N:0.75KW , Total 3
DESIGN OUTPUT DOMESTIC WASTE WATER AFTER TREATMENT:
BOD5 : ≤20 mg/l
CODcr : ≤60 mg/l
SS : ≤5 mg/l
NH3-N : ≤15 mg/l
 LOKASI PERALATAN

COOLING TOWER
FROM DOMESTIC WASTE WATER

TO REUSED POND
DOMESTIC WASTE WATER TREATMENT PHOTOGRAPH
 5. KONFIGURASI SISTEM PENANGANAN OILY WASTE WATER

TO OIL SEPARATION TANK

TRANSFORMER OIL PIT

AUX TRANSFORMER #1 OIL PIT

POWER HOUSE

MAIN TRANSFORMER #1 OIL PIT FROM TRANSFIORMER #2

 FROM TRANSFORMER OIL PIT

FROM OIL PUMP DRAINAGE

FROM OIL TANK DRAINAGE

FROM OIL TANK DRAINAGE

OIL TANK
A. SPESIFIKASI PERALATAN SUMBER OILY WASTE WATER
1. Fuel Oil Tank : Konstruksi baja , volume 200 m3
2. Generator Transformer
Main Step Up Tranformer / Generator Transformer
- Number 2 Unit
- Type : On Load Tap Changer
- Phase 3
- Rated Power 40 MVA
- Rated Frequency 50 Hz
- Rated Voltage & Tapping Range 157.5 ± 8 X1.25%/10.5 kV
- Nominal Voltage 10,5 kV
- Vector Group Ynd11
- Type of Cooling ONAN/ONAF
- No Load Loss 27,899 kW
- No Load Current 0,090 %
- Load Loss 145,492 kW
- Product Shandong Dachi Electric Co.Ltd
3. Auxilairy Transformer

Auxiliary Transformer
- Number 2 Unit
- Type : Three Phase Oil Immersed Transformer, Self-
Cooled, Low Loss, No Excitation Voltage
Regulating
- Phase 3
- Rated Power 10 MVA
- Rated Frequency 50 Hz
- Rated Voltage & Tapping Range 10.5 ±2x2.5% / 6,3 kV
- Vector Group Dyn11
- Type of Cooling ONAF
- No Load Loss kW
- No Load Current %
- Load Loss kW
- Product Shandong Dachi Electric Co.Ltd
B. SPESIFIKASI PERALATAN PENANGANAN OILY WASTE WATER
- Oily waste water pump Type 50XHKGL-25/4.5,power 4 kw, U : 400 Volt,
Kapasitas 10m3/h, Head 25 Meter , Manufacture Guangzhou Xinbeng pump
manufacturing,co.ltd
- Mobile integrated oil collection and oil -water separator, Power 0.75 Kw, oil
tank volume 0.06 m3, water tank volume 0.30 m3, processing capacity 1m3/h
Manufacture : China power reputation (Beijing) Enviromental protection
tecnology co,ltd
DESIGN OUTPUT OILY WASTE WATER AFTER SEPARATION:
COD : Max 300 mg/l
TOC : Max110 mg/l
Minyak & Lemak : Max 15 mg/l
OILY WASTE WATER TREATMENT PHOTOGRAPH

Mobile integrated oil collection and

oil -water separator

TRANSFORMER OIL PIT

 6. KONFIGURASI SISTEM PENANGANAN COALY WASTE WATER

FROM COALY
WWT POND

COAL YARD AREA

TO REUSED POND

COALY WASTE WATER TREATMENT

EQUIPMENT COALY WASTE WATER POND
A. SPESIFIKASI PERALATAN SUMBER COALY WASTE WATER
1. Coal yard
 Kapasitas 32000 Ton Include dengan luas dry coal shed 8180 Ton
 Luas Coal yard 122 MX70M dengan ketinggian stock pile design 7 Meter
 Luas Dry Coal Shed 84MX33M
B. SPESIFIKASI PERALATAN PENANGANAN COALY WASTE WATER
 Mud scrapper U= 400 V, N:4.5 KW
 Coaly waste water equipment Q : 5m3/h
 Coaly waste water lift pump : U:400 V, N : 3KW, Q: 5m3/h, Head 25 Meter
 Chemical dosing device : Q : 0-300l/h
 Coaly slime lift pump : U:400 V, N : 2.2 KW, Q: 10m3/h, Head 10 Meter
 Manufacture : China power reputation (Beijing) Enviromental protection
tecnology co,ltd.
SETTING OUTPUT COALY WASTE WATER AFTER TREATMENT
 7. KONFIGURASI SISTEM PENANGANAN ASH WASTE WATER

To Sodetan Sungai

Caustic NaoH storage Outlet

tanker tank gate

Ash settling pond = 200 m3

Acid storage Inlet

Acid tanker
tank gate

FILTRATION PROCESS &

SEDIMENTATION

Ash Waste Water From ash

yard
A. SPESIFIKASI PERALATAN SUMBER ASH WASTE WATER

1. Ash Yard
 Luas ash yard 1.19 Hektar
 Luas keseluruhan ash yard 1.6 hektar
 Kapasitas tampung 48.470 M3
 Storage Capacity 1.3 Tahun
B. SPESIFIKASI PERALATAN PENANGANAN ASH WASTE WATER
 NEUTRALIZING POND : Kapasitas 200 M3
 NaOH Metering tank Q: 0.25 M3
 HCL Metering tank Q: 0.25 M3
 NaOH Storage tank , Q: 2.5 M3
 HCl Storage tank, Q: 2.5 M3
 High level water tank , Q : 5 M3
BAHAN CHEMICAL YNAG DIGUNAKAN UNTUK PROSES NEUTRALISING
ASH YARD & ASH WATER TREATMENT PHOTOGRAPH

ASH WATER TREATMENT EQUIPMENT

ASH YARD