Beruflich Dokumente
Kultur Dokumente
SERVICES AND
PARTS MANUAL
Tack Distributor
Model No. L150,L250, L500
Table of Contents
Page
User's Reference Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Warranty Certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Warning Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
TACK DISTRIBUTOR
TACK DISTRIBUTOR
Page
L150 Trailer Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
L150 Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
L250/L500 Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
TACK DISTRIBUTOR
TACK DISTRIBUTOR
DELIVERY DATE______________________________________
ENGINE TYPE________________________________________
ENGINE NUMBER_____________________________________
_____________________________________________________
_____________________________________________________
PHONE NUMBER_______________________________________
EQUIPMENT HOURS____________________________________
688 North Highway 16 • Denver, North Carolina 28037 • www.LeeBoy.com • (704) 966-3300
TACK DISTRIBUTOR 3
TACK DISTRIBUTOR
WARRANTY
7. Liability for incidental or consequential
1. If a defect in material or workmanship is damages of any type including, but not
found and the authorized dealer is notified limited to lost profits or expenses of acquiring
during the warranty period, LeeBoy will replacement equipment.
repair or replace any part or component of
8. Miscellaneous charges.
the unit or part that fails to conform to the
warranty during the warranty period. LIMITATIONS
2. The warranty date will begin upon the LeeBoy has no obligation under this warranty for:
completion of the warranty form by the initial 1. Any defects caused by misuse,
customer and will expire after twelve (12) misapplication, negligence, accident or failure
months have passed. The Warranty Card to maintain or use in accordance with the
should be filled out within (10) days of most current operating instructions.
delivery of the unit.
2. Unauthorized alterations.
3. Engines are warranted by their
3. Defects or failures caused by any
manufacturers and may have warranty
replacement parts or attachments not
coverage that differs from that of LeeBoy.
manufactured by or approved by LeeBoy.
4. Replacement parts furnished by LeeBoy are
4. Failure to conduct normal maintenance and
covered for the remainder of the warranty
operating service, including without limitation,
period applicable to the unit or component in
providing lubricants, coolant, fuel, tune-ups,
which such parts are installed.
inspections or adjustments.
5. LeeBoy has the right to repair any
5. Unreasonable delay, as established by
component or part before replacing it with a
LeeBoy, in making the applicable units or
new part.
parts available upon notification of a service
6. All new replacement parts purchased by a notice ordered by LeeBoy.
LeeBoy dealer will carry a six (6) month
6. The warranty responsibility on all engines
warranty. Remanufactured parts purchased
rests with the respective manufacturer.
by a LeeBoy dealer will carry a ninety (90)
day warranty. 7. LeeBoy may have support agreements with
some engine manufacturers for warranty and
ITEMS NOT COVERED parts support.
LeeBoy is not responsible for the following:
OTHER WARRANTIES
1. Charges for travel time, mileage, or
THE FOREGOING WARRANTY IS EXCLUSIVE AND
overtime. IN LIEU OF ALL OTHER EXPRESSED STATUTORY
2. Charges related to transporting the product AND IMPLIED WARRANTIES APPLICABLE TO
to and from the place at which warranty UNITS ENGINES, OR PARTS WITHOUT LIMITATION,
work is performed. ALL IMPLIED WARRANTIES OF MERCHANTABILITY
OR FITNESS FOR ANY PARTICULAR USE OR
3. Airfreight charges related to transporting PURPOSE. IN NO EVENT, WHETHER AS A RESULT
repair parts to the place at which warranty OF BREACH OF CONTRACT OR WARRANTY, OR
work is performed. ALLEGED NEGLIGENCE OR LIABILITY WITHOUT
4. All used units or used parts of any kind. FAULT, SHALL LEEBOY BE LIABLE FOR SPECIAL,
INCIDENTAL OR CONSEQUENTIAL DAMAGES,
5. Repairs due to normal wear and tear, or INCLUDING WITHOUT LIMITATION, LOSS OF
brought about by abuse or lack of PROFIT OR REVENUE, COST OF CAPITAL, COST
maintenance of the equipment, except for OF SUBSTITUTED EQUIPMENT, FACILITIES OR
premature failures, conveyor chains, SERVICES DOWNTIME COSTS, LABOR COSTS OR
polytrack pads, and track rails. CLAIMS OF CUSTOMERS, PURCHASERS OR
LESSEES FOR SUCH DAMAGES.
6. Attachments not manufactured or installed
by LeeBoy.
4 TACK DISTRIBUTOR
TACK DISTRIBUTOR
General Information
Congratulations on your purchase of a LeeBoy Tack Distributor. This manual is designed to help with the
operation and service of your new unit. This unit was carefully designed and manufactured to provide years
of dependable service. To keep your tack distributor operating efficiently and safely, carefully read the
instructions in this manual.
If any questions arise concerning this publication or other manuals in regards to the operation and mainte-
nance of this unit, contact our local LeeBoy dealer for the latest available information.
Contents of this manual are based on information in effect at the time of publications and are subject to
change without notice.
688 North Highway 16 • Denver, North Carolina 28037 • www.LeeBoy.com • (704) 966-3300
TACK DISTRIBUTOR 5
TACK DISTRIBUTOR
WARNINGS
ALL WARNING DECALS MUST BE FOLLOWED. IF YOU DO NOT FOLLOW THE INSTRUCTIONS, ANY
MISTAKE YOU MAKE COULD RESULT IN SERIOUS INJURY AND/OR PHYSICAL HARM TO YOU OR
OTHERS. DAMAGE TO THE MACHINE IS ALSO POSSIBLE.
• NEVER FILL FUEL TANK OR TACK WHILE • NEVER LEAVE TACK DISTRIBUTOR
ENGINE IS RUNNING OR PROPANE UNATTENDED WHILE HEATING.
BURNERS ARE LIGHTED.
6 TACK DISTRIBUTOR
TACK DISTRIBUTOR
2 FLAMMABLE
3 TACK PUMP
FLUSH
5 ! WARNING
3 11 8
9 5
KEEP TAR LEVEL
3” ABOVE BURNER
IN USE
6 ! IMPORTANT 7
USE ONLY
EMULSIFIED ASPHALT
THAT WILL SPRAY
BELOW 190OF
10
9 LIQUID 12 10 13
ASPHALT
OFF ON
2
4
1
10 2
12
7
13
L500 6
TACK DISTRIBUTOR 7
TACK DISTRIBUTOR
65 1/4"
21 1/2"
11 7/8"
42 1/4" 71" 69 3/4"
Hose & Reel: 1/2" x 40' heavy duty hose with a Separate cut-off valves to
heavy duty re-coil reel
control each spray nozzle.
8 TACK DISTRIBUTOR
TACK DISTRIBUTOR
62" 48"
Hose & Reel: 1/2" x 40' heavy duty hose with a Separate cut-off valves to
heavy duty re-coil reel
control each spray nozzle.
TACK DISTRIBUTOR 9
TACK DISTRIBUTOR
69 3/8
21 7/8"
11 7/8"
48 1/2" 72" 72"
Hose & Reel: 1/2" x 40' heavy duty hose with a Separate cut-off valves to
heavy duty re-coil reel
control each spray nozzle.
10 TACK DISTRIBUTOR
TACK DISTRIBUTOR
80 5/8"
7 13/16"
62" 48"
Hose & Reel: 1/2" x 40' heavy duty hose with a Separate cut-off valves to
heavy duty re-coil reel
control each spray nozzle.
TACK DISTRIBUTOR 11
TACK DISTRIBUTOR
12 1/8
Hose & Reel: 1/2" x 40' heavy duty hose with a Separate cut-off valves to
heavy duty re-coil reel
control each spray nozzle.
12 TACK DISTRIBUTOR
TACK DISTRIBUTOR
112 3/8"
64 5/8"
5 7/8"
103" 5 1/8" 48 1/2"
Hose & Reel: 1/2" x 40' heavy duty hose with a Separate cut-off valves to
heavy duty re-coil reel
control each spray nozzle.
TACK DISTRIBUTOR 13
TACK DISTRIBUTOR
Major Components
6. FILL NECK
7. PROPANE TANK
3. ENGINE
4. JACK STAND
9. SPRAY WAND
8. BURNERS 2. IGNITER
11. DISTRIBUTOR
VALVE 1. FLUSH TANK
14 TACK DISTRIBUTOR
TACK DISTRIBUTOR
MAJOR COMPONENTS
1. Flush Tank
Flush tank contains the fluids used to flush and clean out the pump and system.
2. Igniter
Igniter is used to light the burners for heating. Caution should be
! WARNING !
used with this because of the gas engine and the fuel in the flush WHEN IGNITING BURNERS WITH LIGHTER
BE EXTREMELY CAREFUL THAT THE
LIGHTER IS KEPT AWAY FROM THE FUEL
tank. Also, make sure there are no gas flames in the exhaust
TANK AND OTHER FLAMMABLE MATERIALS.
stacks.
3. Engine
Engines available on the tack distributor are either Honda or Briggs & Stratton. These are gas engines
and clean gas should be used at all times.
4. Jack Stand
Jack stand is used to hook and unhook the unit from the truck. Caution should be used when unhooking
unit to make sure wheels are scotched so unit will not roll.
5. Relief Valve
Relief valve adjusts pressure of the pump. It is recommended to have the least amount of pressure on
the valve to prolong the pump life. Set relief valve pressure on initial start-up.
6. Fill Neck
Fill neck is where you fill tack tank. Make sure splash plate is in place.
7. Propane Tank
Propane is used to heat tack. The tank pressure should range from eight (8) to ten (10) lbs. of pressure.
8. Burners
Right and left burners heat the tack. Before lighting, make sure valves to burners are off. They should be
lit with igniter only. Make sure tack level is three (3) inches above burner and unit is sitting level.
9. Spray Wand
Spray wand is used to spray tack. It has an on/off ball valve that lets you spray small areas and pave-
ment edges. Care and caution must be used to keep the nozzle clean and the line flushed after each
use. WARNING: You should never attempt to clean nozzle out or remove nozzle while machine is
running. The line can become pressurized and spray tack on an individual. Hot tack causes harm
and/or injury.
13. Thermometer
Thermometer is used to measure temperature inside the tack tank.
Temperature should not exceed 190 deg. (F).
TACK DISTRIBUTOR 15
TACK DISTRIBUTOR
MAJOR COMPONENTS
(cont'd)
14.Flush Valve
Flush valve is used to allow the flush material to flow out of the flush tank and into pump system.
16 TACK DISTRIBUTOR
TACK DISTRIBUTOR
GENERAL OPERATION
To assure that the tack distributor provides the best possible service before use, a pre-
start up inspection should be performed.
1. Engine
(A) Check oil level.
(B) Check fuel tank level.
(C) Check for any cracked, broken or worn parts.
2. Tack Tank and Attaching Components
(A) Check tack level, fill if needed.
(B) Remove contamination on surface.
(C) Check spray wand valve to make sure it works freely.
(D) Check propane level.
(E) Check flow valves to make sure they are working freely.
(F) Check flush tank level.
(G) Check for cracked, broken or worn parts.
(H) Check wheel lugs.
(I) Check tire pressure.
START-UP
GENERAL OPERATION
An engine manual is provided with the tack distributor and should be used whenever start-
ing, operating, and servicing engine.
TACK DISTRIBUTOR 17
TACK DISTRIBUTOR
Before putting the tack distributor into operation, make sure it has been secured so the unit does not roll or
move unintentionally during operation. Follow the procedures below and use good safe operating practices
when involved in the operation of the tack distributor.
2. Check asphalt level in tank. It must be at least 3” above flue before lighting burners.
3. Open the valve on the propane tank. Remove the igniter from its stowed position. Open valve on
igniter and light.
5. To light burner, hold igniter flame in front of burner before opening gas valve. Now, light the other
burner in the same manner.
6. After burner is lit, bring the liquid asphalt temperature to material specifications. (This should not
exceed 190 deg. F or 88 deg. C).
13. While spraying, set relief for desired pressure (the least amount of pressure on relief, the longer the
life of pump).
Spray Wand Select
14. Spraying Tack:
Tack valve should be on. Circulating valve should be closed. Spray Bar Select
Distributor valve knob should be pulled out.
Select spray bar or spray wand to use while spraying tack.
NOTE: When allowing machine to run for short periods of time without spraying, open
circulating valve to relieve excessive pump pressure.
18 TACK DISTRIBUTOR
TACK DISTRIBUTOR
18. Wand:
Open spray wand valve and allow 30 seconds before flushing.
20. Height of the Spray Bar may be adjusted by removing two bolts and raising or lowering the bar to
desired height.
21. Six Spray Nozzles may be turned off or on individually or the entire bar may turned off or on through
one valve.
NOTE: When moving from one job site to another, turn the individual nozzle valves off to
prevent dripping.
TACK DISTRIBUTOR 19
TACK DISTRIBUTOR
PARTS INFORMATION
In order to expedite locating and shipping of parts you may need, please refer to the fol-
lowing information:
2. The model and serial number of the unit should be given when ordering parts.
688 North Highway 16 • Denver, North Carolina 28037 • www.LeeBoy.com • (704) 966-3300
20 TACK DISTRIBUTOR
TACK DISTRIBUTOR
688 North Highway 16 • Denver, North Carolina 28037 • www.LeeBoy.com • (704) 966-3300
TACK DISTRIBUTOR 21
TACK DISTRIBUTOR
L150 Trailer
9 19
5
1
10
12
7
21
15
13, 20
17
14
2 22 18
3 8 4 11
16
22 TACK DISTRIBUTOR
TACK DISTRIBUTOR
L150 Skid
9 19
5
1
10
12
7
21
15
13, 20
17
14
2 22 18
3 8 4 11
16
TACK DISTRIBUTOR 23
TACK DISTRIBUTOR
L250 Trailer
19
1 5
6
10 12
7
21
20, 13 22
3 11
14
2 15 18
4 8
16 17
24 TACK DISTRIBUTOR
TACK DISTRIBUTOR
L250 Skid
9
6
5
7
12 10
1
18
15
13, 17
8
16 2
4 11
14
TACK DISTRIBUTOR 25
TACK DISTRIBUTOR
L500 Trailer
5
1
10
9
19
7
20
6
11
8
15
16 21
13, 18
12 3
22
27
4
26 23
24
17
25
14
2
L500 Skid
9 5
12
10
7 1
18
17
16
2
13, 15
8
11
4 Shown without heater
14
Item 16 used to cap heater port.
TACK DISTRIBUTOR 27
TACK DISTRIBUTOR
L150 Hoses
Trailer Skid
2
2
8
5
4 1
1 3 3
28 TACK DISTRIBUTOR
TACK DISTRIBUTOR
L250/L500 Hoses
Trailer Skid
6
2
9
8
4 7
4 5
3 1 3 2
1
TACK DISTRIBUTOR 29
TACK DISTRIBUTOR
10
7
11
13
10
12
5 3
6
1
10 2
10 2
11 11
30 TACK DISTRIBUTOR
TACK DISTRIBUTOR
1
11
5
Engine & Pump
Assembly
2
3 ITEM NO. QTY. PART NO. DESCRIPTION
4
13
1 1 150200H ENGINE, HONDA 5HP
8
1
5 2
1
Lower Liquid Asphalt
Valve Assembly
5 6
7
9
ITEM NO. QTY. PART NO. DESCRIPTION
TACK DISTRIBUTOR 31
TACK DISTRIBUTOR
2
ITEM NO. QTY. PART NO. DESCRIPTION
1
2 Spray Select Valve Assembly, Trailer
3
5
3 4
4 1
5
32 TACK DISTRIBUTOR
TACK DISTRIBUTOR
4
9 10
8
3 5
11 12
3 13
7 4
14
6
15
19
1
7
16 17
18
16
TACK DISTRIBUTOR 33
TACK DISTRIBUTOR
8
12 12
11 14
6, 5 9
10, 7
4, 3 13, 15
34 TACK DISTRIBUTOR
TACK DISTRIBUTOR
1 12
21
6
9.10
3, 4
17
19
7
16
13
14 15
22
18, 19
8, 5
ITEM NO. QTY. PART NO. DESCRIPTION
TACK DISTRIBUTOR 35
TACK DISTRIBUTOR
11
12 8 2
14
9
3, 4
10, 7
6, 5 15, 13
36 TACK DISTRIBUTOR
TACK DISTRIBUTOR
1 12
21
6
9, 10
3, 4
17
19
7
16
13
14 15
22
18, 20
8, 5
ITEM NO. QTY. PART NO. DESCRIPTION
TACK DISTRIBUTOR 37
85OO Elite II Ashpalt Paver
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of Products...
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688 North Highway 16 • Denver, North Carolina 28037 • www.lee-boy.com • (704) 483-9721