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AMTE 300

TABLE
USER MANUAL

READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND SAFETY


INFORMATION IN THIS MANUAL BEFORE OPERATING OR SERVICING
THIS EQUIPMENT.
2 ASSEMBLY TABLE - AMTE 300

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ASSEMBLY TABLE - AMTE 300 3

TABLE OF SAFETY ALERT TYPES

CONTENTS
This symbol is used to call your attention to hazards
or unsafe practices which could result in an injury or
property damage. The signal word, defined below,
indicates the severity of the hazard. The message after
the signal word provides information for preventing or
avoiding the hazard.

SAFETY ALERT TYPES 3 DANGER!


IMPORTANT SAFETY INFORMATION 4
Immediate hazards which, if not avoided, WILL result
WHAT’S IN THE BOX? 4 in severe injury or death.
OVERVIEW 6
FEATURES 7
TECHNICAL INFORMATION 7
WARNING!
OPERATION 8 Hazards which, if not avoided, COULD result in severe
BATTERY MAINTENANCE 10 injury or death.

ADDITIONAL ASSEMBLY TABLE 11


OPTIONS
CAUTION!
Hazards or unsafe practices which, if not avoided, MAY
result in injury or property damage.

PURPOSE OF THIS MANUAL KEEP THIS MANUAL


This user manual is intended to familiarize the users Make it available to all personnel. Replacement
with the safe operation and maintenance procedures manuals are available upon request at no charge at
for the ALFRA AMTE 300 Assembly Table. www.alfratools.com.

DISCLAIMER
ALFRA TOOLS LLC shall not be liable for damages resulting from misapplication
or misuse of its products.

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4 ASSEMBLY TABLE - AMTE 300

IMPORTANT SAFETY
INFORMATION
Safety is essential to the use and maintenance of ALFRA tools and equipment. This in-
struction manual and any markings on the tool provide information for avoiding hazards
and unsafe practices related to the use of this tool. Observe all of the safety information
provided.

CAUTION! CAUTION!
• Read and understand all the instructions • Do not OVERLOAD the assembly table!
and safety information in this manual before Maximum allowed load weight is 1,100
operating or servicing this tool. lbs.

• Failure to observe this warning could result


in a burn, electrical shock, severe injury or • This table was designed for indoor use
property damage. only. Do not operate the table outdoors.

• Do not modify the product without written • Loading and unloading must be carried
consent from the equipment manufacturer,
ALFRA TOOLS LLC. out only with the table in the horizontal
position.

• Only use the assembly table on a flat,


WARNING!

level surface that can withstand the
weight of the table, including the
• Do not attempt to install replacement maximum load.
batteries. Injury or possible damage to
the equipment can occur if this warning • Ensure that all table wheels are locked or
is violated. Contact ALFRA TOOLS LLC if a otherwise unable to rotate before
replacement battery is required. mounting any object on the table.

• The table operation is not permitted if:


» »Flammable or explosive gases or vapors
• Ensure the load is evenly distributed over
the assembly table work surface.
may be present in the work area
» »The operator is untrained or a child
• During use, no one must sit or stand on
» »Children are present in the immediate the assembly table.
area.

• Do not exceed the rated maximum duty • Use this product for the manufacturer’s
ratio of operation of the device. intended purpose only. Use other than
» »Each linear actuator is rated for 2 that which is described in this manual
minutes of continuous operation only, may result in injury or property damage.
followed by a required rest for 18
continuous minutes
» »Failure to comply may cause injury or
equipment failure.

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ASSEMBLY TABLE - AMTE 300 5

THANK YOU FOR PURCHASING


ALFRA AMTE 300 ASSEMBLY TABLE!
DESCRIPTION QTY
AMTE 300 Assembly Table including: 1
WHAT’S IN THE BOX? Table Top 1

Standard AMTE 300 components are listed to the Middle Support 1


right. If you ordered any of the available options, Base Frame 1
those would be listed in the packing slip in addition
to the standard components listed below. Linear Actuator 1
Linear Actuator Hardware 1
ORDERING INFORMATION Controller 1
To place an order for replacement parts or Keypad 1
additional assembly table accessories, please Actuator Battery 1
contact us at:
Actuator Battery Charger 1
PHONE Leveling Pads 4
847-844-8900 Leveling Pad Hardware 4

EMAIL Clamping Units - Variable Adjustment 4


Top Extension 1
insidesales@alfra.us
Bottom Extension 1
Extension Hardware 4
Mounting Hardware For Base Frame 4
Mounting Hardware For Table Top 1
User Manual 1
Assembly Instructions 1
*For a full list of parts included, see assembly instruction manual

ADDITIONAL ASSEMBLY TABLE OPTIONS

There are various options to go along with this assembly table. These accessories do not come standard
with the AMTE 300, they must be purchased separately. Please refer to the assembly table options on
page 11 in this user manual for further details on these items.

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6 ASSEMBLY TABLE - AMTE 300

OVERVIEW

AMTE 300 is a versatile assembly table intended for


ergonomic, effective and time-saving assembly and
wiring of electric panels.

<< LEFT
AMTE 300 table displayed in the horizontal
position

This table is designed as a tool to increase


productivity, reduce stress on the operator and
cut assembly time during the control panel
manufacturing process.

RIGHT >>
AMTE 300 table displayed

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ASSEMBLY TABLE - AMTE 300 7

OVERVIEW (CONTINUED) FEATURES


AMTE 300 is equipped with one electronically
Variable fixing of mounting plates using quick
controlled linear actuator that allow to set the
acting clamps
work surface in a range of tilt angle positions.
Intelligent clamping system allows unrestricted
operation of the mounting plate

Continuously adjustable from vertical to


horizontal tilt angle by linear actuators

Rechargeable battery operated

TECHNICAL INFORMATION
All specifications are nominal and may change as
design improvements occur.

WEIGHT AND DIMENSIONS

Weight 360 lbs or 162 kg


Base unit maximum dimensions,
44 in x 50 in
retracted (Width x Height)
Base unit maximum dimensions,
44 in x 69.5 in
extended (Width x Height)
Maximum dimensions w/side
ABOVE 65.5 in x 50 in
extensions, retracted (Width x Height)
AMTE 300 is capable of tilting its work surface
from 0 to 71 degrees Maximum dimensions w/side extension,
74.5 in x 69.5 in
extended (Width x Height)
Working height 32-1/2 in
AMTE 300 table has four leveling pads for safe Adjustable angle of tilt 0 - 71°
positioning. Typical operations performed on
the AMTE 300 table are panel making, drilling, Max load bearing capacity 1,100 lbs or 500 kg
thread cutting, tapping, channel/rail fitting,
component mounting and wiring installation. ENVIRONMENT CONDITIONS

AMTE 300 table’s linear actuator and control Ambient Temperature 41 deg F to 104 deg F or 5 deg C to 40 deg C
system are rechargeable battery operated. Humidity 30% to 75%
This table can hold panels with dimensions
up to 74.5” in width and 69.5” in height. The
maximum load weight it can support is 1,100
lbs or 500 kg.

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8 ASSEMBLY TABLE - AMTE 300

OPERATION ALWAYS PERFORM THE FOLLOWING


CHECKS BEFORE OPERATING THE TABLE:
AMTE 300 is put into the horizontal position and
the panel is mounted to the table. 1. Table assembly parts should not be bent
or twisted
Using the included keypad, the operator can
control the linear actuator to adjust the table to 2. Test the brakes and check the wheels
the optimum tilt angle for each step of the panel (caster wheels sold separately) for
building process. excessive wear

3. Lubricate the moving, wearable parts


prior to use

4. If there are defects, contact the


manufacturer for trouble-shooting and
assistance
GETTING FAMILIAR WITH THE
5. The actuator moving parts should be
AMTE 300 KEYPAD
lubricated monthly

Power LED

Control Buttons

UP and DOWN arrow keys increase and


decrease angle of work surface.

Disable all keypad buttons


Keypad lock using the supplied lock key

Battery Status Indicator


•••• Fully Charged
••• 75% Charged
•• 50% Charged
• 25% Charge Immediately

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ASSEMBLY TABLE - AMTE 300 9

OPERATION (CONTINUED)

SETTING UP THE WORK SURFACE

Bring the work surface into horizontal position and adjust the extensions positions as needed to
accommodate the panel you will be working on.

BOTTOM EXTENSION

1. Before adjusting the bottom extension, remove the quick release pin inserted into the safety splinter

2. Loosen the bottom extension star knobs (2)

3. Adjust the bottom extension position as needed

4. Tighten the star knobs

5. Re-insert the quick release pin

BOTTOM
QUICK EXTENSION
RELEASE PIN

SPLINTER

TOP, RIGHT AND LEFT EXTENSIONS

1. Loosen the extension locking screws


(2 per each extension)

2. Adjust the extension positions as needed

3. Tighten the star knobs

MOUNTING AND SECURING THE PANEL

The work surface must remain in horizontal


STAR KNOBS
position until the panel is safely mounted on it
and secured using the clamps.

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10 ASSEMBLY TABLE - AMTE 300

BATTERY MAINTENANCE
Batteries should be stored at room temperature (approx.
25ºC or 77ºF).

Even if stored at room temperature, batteries need to INITIAL/IDLE BATTERY CHARGE CYCLE
be charged once every 3 months. Each additional 10ºC
increase in temperature will double the rate at which Important: perform an initial 8-12 hour
the battery discharges. Therefore, the battery will have cycle to fully charge the battery for first
to be charged twice as often for each 10ºC increase in time use.
temperature above 25ºC or 77ºF.
Repeat the cycle after each extended idle
Sealed lead acid batteries will deteriorate over time in period of more than 90 days.
storage, even if kept fully charged. It is important to use
each battery as frequently as possible.

Charge the batteries as soon as possible after they have


been depleted. A low battery charge alarm will sound,
indicating the battery needs to be charged immediately.
Failure to comply will reduce life span and total charge • Do NOT overcharge the battery
capacity of the batteries. • Do NOT touch the electric contacts
Please conform to local regulations when disposing of CAUTION
• Do NOT short-circuit the battery’s
output terminals.
batteries.

SEALED LEAD BATTERY SPECIFICATIONS CHARGING INSTRUCTIONS

1. Do not remove the battery from the controller.


Operation Environment 32ºF to 104ºF or 0ºC to 40ºC 2. Connect the charger to the VAC power source.
Standby Lifetime 3 to 5 years 3. Ensure the battery remains in upright vertical
in 2.3 Vpc floating charge & 25ºC or 77ºF orientation while charging.

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ASSEMBLY TABLE - AMTE 300 11

ADDITIONAL ASSEMBLY TABLE OPTIONS


Below is a list of accessories that do not come standard with the AMTE 300, they must be purchased
separately. To place an order for replacement parts or additional assembly table accessories, please
contact us by phone at 847-844-8900 or via email at insidesales@alfra.us

ITEM NUMBER DESCRIPTION MSRP


031003-001 Table Extensions $420.00
031003-003 Clamping Unit, Variable Adjustment - Quick Release $160.00
031003-007 Panel stop $227.99
031003-008 Power strip $80.00
031003-009 Roller Conveyor $680.00
031003-010 Caster wheels - Non-locking $240.00
031003-025 Caster wheels - Locking $275.00
031003-011 Suspension set for cabinet $160.00
031003-012 Battery charger $160.00
031003-013 Tool holder - Small $120.00
031003-014 Tool holder - Large $150.00
031003-015 Wire Guide $90.00
031003-016 Wire Roll Support $110.00
031003-019 Mounting Plate $275.00
031003-023 Wall Charger for battery $125.00

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