Manual de Servicio Schwing s28x Valvula Rock

HWING
AMERICA INC.
SERVICE REPAIR INSTRUCTIONS FOR

THE "ROCK" VALVE
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I DOCUMENT #799000 5900 Centerville Road REV. 5/18/02
o St.Paul, MN 55127
I Tel 651-429-0999
I Fax 651-429-3464
www.schwing.com
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TABLE OF CONTENTS
RockValve ............................................................................................................................................•
SafetyInstruction .....................................................................................................................................
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Rock Valve Parts IdentiOcation - "M" Rock ...........................................................................................4
Rock Valve Parts Identification - "E" Rock .............................................................................................S
Rock Valve Parts Identification - "B" Rock ............................................................................................6
Rock Valve Lubrication Points ................................................................................................................7
RotatingThe Cutting Ring .......................................................................................................................$
Replacingthe Cutting Ring ......................................................................................................................9
Tension Nut/Pressure Spring .................................................................................................................II
PressureSpring ......................................................................................................................................II a
Determining Wear on Kidney Seal and Kidney Plate ...........................................................................1 2
Replacingthe Kidney Seal .....................................................................................................................13
KidneySeal ......................................................................................................................................13
SpectaclePlate .......................................................................................................................................17
Lengthening the Service Life of the Housing Lining-Inlet Side ......................................................17
Replacement of Spectacle Plate .............................................................................................................19
Replacement of Outlet Housing Lining (Kidney Plate) Plate ................................................................20
Replacement of Outlet Insert (Cover Lining) ........................................................................................21
RockValve Body ...................................................................................................................................
PivotShaft ..............................................................................................................................................23
PivotShaft Bushing ...............................................................................................................................25
SettingPivot Angles ..............................................................................................................................28
Replacement of Pivot Shaft Bushings ....................................................................................................29
E-Rock .......................................................................................................................................................11
Additional Mounting Instructions for E-Rock Assembly ......................................................................
Rock-Extension preassembly...........................................................................................................3 I
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Mounting of E-Roc k-Valve and Cover ............................................................................................32
Placing the Counter-Nut at the lever side: ................................................................................ a
RockStewing Cylinder .......................................................................................................................... 34 a
WeldingProcedures-SAlE 5312 ............................................................................................................ 35 a
Rock Valve with Insert - Conversion ......................................................................................................'36
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CH WING AMERICA INC. Rock Valve I

Rock Valve w.
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Safety Instruction
When performing maintenance on SCIMA112 [qLLi pilient. the safely ie g tilatioils Iii list he I 01 towed. I 1k Ob'elVItI( ul
of these regulations i the responsibility of the maintenance personnel. The Iollowin- 1 are some supplemental
recommendati on.
WARNING I
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READ FIRST! I
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1. WARNING! Read and understand the operation manual of the machine before atlen1pti11 an repairs. If in
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doubt, call the manufacturer. Incorrectly done repairs endanger operational safety of the machine. I
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2. WARNING Rurniiig hazard Never work on a hydraulic s y stem with hot oil. I
3. WARNING! Fal Ii ng hazard if you cannot work at ground level, you must use a suitable work platform.
4. WARNING! If maintenance work requires that you use a crane. hoist, lurk truck. etc.. you must read an1
understand the safet y reulations for that equipment. I
5. WARNING! if working the machine requires that it be operated, and you are not qualified as an operator, you
must get someone who is qualified to assist you.
6. WARNING! If you will be working in a hidden area inside the machine, protect y ourself by takinu the ke 1
from the ignition and putting a '1)0 NOT OPERATE" siii on the controls. in the case of electrically driven I
units, disconnect the main circuit breaker and lock it in the disconnected position.
7. WARNING! Never activate the system hydraulics without cheCkin2 if another workman is in a hidden
position. Always yell "CLEAR', and allow time for response, before starting the prime mover.
S. WARNING! Never use gasoline or diesel fuel as a cleaning solvent. This is critical to remember when I
cleaning hydraulic oil reservoirs, because gas and diesel fuels are hi ghN explosive, and uzasoline or diesel fuel •
traces left in the oil may ignite when compressed.
9. WARNING! Always use the correct took i or the ob. look should be kept clean, and in ood condition.
10. II you see a co-worker enagl ng in an unsafe practice. explain the dangers. Safet y is alwa y s In the hands of
those on the job. I
II, WARNING! Never work on a pressurized hydraulic svstemii. Stop the pflflk mover and relieve the accumulator
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circuit (ii so equipped) before you open the hydraulic system.
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Service Manual 3
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SCHWINGAMERICA INC.
• Rock Valve
:.ock Valve Parts Identification - "M" Rock
• /-Pivot Lever Cover Bolt

1-Bearing Bushing
(I I)))
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- Bearing
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/Cover Bushing
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/ Sealing
- Cover • Cover
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Slewing Lever'
Pivot Bushing_-'' / // Wearing a
(Right Hand)
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• "M Rock Valve

Housing
• Pivot Bushing Wearing
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• Insert
Spacing (Left Hand) Plate /
• Wearing
• Plate
1•5 Spectacle
Pivot Shaft Plate
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• Cutting Ring
/ Outlet Side
Housing Lining
(Kidney Plate) -\
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, - End Cover
• , U:. / ___\ I
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Pressure SPnn/ 'L// End Cover Bolt
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,/-Bearing Bushing
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Kidney Seal 1,' Keeper Bolt
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Setting Disc-/ ]
: Tension Nut
• 4 Service Manual

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ICHWING AMERICA INC. Rock Valve
Rock Valve Parts Identification - "E" Rock .:

Cover Bolt
Pivot Lever
7Cover 0
Bearing Bushing
Cover -/ Bearing Bushing

7 Sealing
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Slewing Lever j Cover
Pivot Bushing
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Wearing
J Insert
(Right Hand) 0
/ Yr
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E Rock Valve - T.
Pivot Bushing
Housing
Wearing-/
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Insert
(Left Hand)
/'Plate
Wearing
Plate
- Spectacle
Plate 0
Cutting
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Ring
-- ,'- Outlet Side Housing Lining
Pivot - F (Kidney Plate)
Shaft I / End Cover
/"Efl Rock - End Cover
Extension I Bolt
Pressure-'
Spring / I
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L - Bearing
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Support j I' Q7Bushing
Ring -
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Setting Disc YK
E" Rock Valve ,eeper
Tension Nut •0
Kidney Seal 0
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Service Manual 5
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• Rock Valve
ICHWI NC AMERICA INC.
O
ock Valve Parts Identification - "B" Rock
• ,r Cover
Pivot Lever
Cover Bolt-Bearing Bushing
i- Bearing Bushing
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Cover-'/ Sealing
- . . ,/ Cover
: Slewing Lever
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Pivot Bushing
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/ Wearing
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I ,' Insert
• (Right Hand)
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"B" Rock Valve -

Housing
- Pivot Bushing Wearing
W Insert
• (Left Hand)
• Spectacle Plate
Plate Wearing
• Plate
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Outlet Side
. / . Housing Lining
Pivot Shaft -' (Kidney Plate)
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• . End Cover
• ,7) -. .-;- End Cover Bolt
• /1 f
• _( ___/ i .• . . - Bearing
V Cutting _/ i . . Bushing
Ring Pressure' r-,
: Spring
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B" Rock Valve'
/ Setting Disc/
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0 . Kidney Seal Tension Nut -" Keeper
Bolt
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CHWI NC AMERICA INC. I
Rock Valve •
Rock Valve Lubrication Points WI
II your unit is not equipped with all auto-I ube. g rease your aeitatt)i' heal-1112s, There is one zeik on each side of the
hopper. Grease every 20() or 30() yards, as the pour allows.
(irease your a g itator bear imp . There is one zerk on each side of the hopper. Re-grease every two or three hundred
yards. as the pour allows. NOTF! You don ' t grease a g itator hearings like you grease most other bearings. That is. it S
you normally pump in grease until you see it squirting out somewhere, you will ruin your a g itator seals. When you I
grease the a g itator bearin gs, watch the tubber urease cones that are located inside the hopper. You want the cones to
bufte out slightly because they are full of g rease, hut you don't want to have the grease come out around the shalt,
because where the grease conies out concrete will be able to go in. Once concrete makes it inside of the grease
cone, you will quickly wear out the bearings. When re-greasing after the hopper is full of concrete and you can no I
lon ger see the cones, just give the zerks a couple of squirts. This is one of the few times when it is better to under
g rease than to Over grease.
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Grease the rock valve lubrication points before the pour be g ins. Once you start pumping. grease them every couple
of hours, There are six zerks to g rease for the rock 'al ye. plus the two for the agitator.
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If your unit is equipped with an auto-lube, greasing is accomplished automaticall y. The g rease timers in the cat) I
must be adjusted to assure proper grease flow from each feeder. ('heck with SAl's Service Department for timer 5
adjustment instructions. The timers are usuall y mounted on the tot) of the doghouse between the seats,
Grease Zerk 46
Grease Zerk #7
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Grease Zerk #5 i ec1.ze ze1 r H I
'—Grease Zerk #8
Locations of the six Rock Valve greasing points (1-5,7) and the two
agitator grease points (6,8)
Service Manual
• SCHWINGAMERICA INC.
• Rock Valve
otatngTettuu1g Ring
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Setting Disc
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Keeper bolt
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Tension nut I
Wrench flats
Tapered bend
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6-inch clamp
Cover bolts
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First, shut off the truck engine and pitt the key in your pocket.
2. Remove the 6-inch clamp between the tapered bend and the 6-inch elbow.
3. Remove the wedge from the tapered bend. and pull the tapered bend away from the 6-inch clamp.
4. Loosen the tension nut as explained previously.
. Loosen the seven cover bolts two or three lull turns, but (10 not remove the bolts.
6. Push forward on the end of the rock valve slewing cylinder. Because it has a single pivot point, it will push the
rock valve backwards toward the loosened cover. If you meet resistance, do not force it. After you have
removed the hopper grate, you can gently pry the rock valve backward from inside the hopper.
7. Remove the hopper grate.
8. From inside the hopper, tap the cutting ring forward, toward the spectacle plate. The ring should pop loose. If it
doesn't, loosen the cover bolts it little more, then gently pry the rock valve rearward a little more until it does.
Rotate the ring 90 clockwise. (It doesn't really matter which way you rotate. but to keep from forgetting which
way you went last time, Schwing recommends going clockwise each time.)
Q. Be sure that the rin g is centered in the rock valve. Tighten the cover bolts slightly, if needed. to be sure that the
ring isn't cocked one way or the other.
It). Be sure there is no debris between the back cover and the rock valve housing. If there is, clean it out. Tighten
the cover bolts just enou gh to brin g the hack plate up against the rock housing. Then tighten each bolt equally,
using a torque wrench. Alternate which bolts you ti g hten, as you would when tightening it wheel on a car. The
torque specification for these bolts (M24 x 60, 8.8 hardness) is 485 ft/lb. Replace the bolts once per year.
I 1. Position the hopper grate over the hopper. Bolt it into place.
1 2. Ti hten the tension nut. Ti ghten the keeper bolt.
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3. Push the tapered bend closed and install the wedge. Remember to install the hairpin.
4. Install the 6-inch clamps and the hairpin.
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CHWING AMERICA INC. Rock Valve
Replacing the Cutting Ring

1. I _ooscii the bolt on the Pivot Lever a jew turns willi a 3() mm. wrench.
2. Remove the Housin End Cover Bo!t with a mm. wrench.
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Service Manual 9
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• Rock Valve
ICHWING AMERICA INC.
Pry the End ('over away from the housing as far as the Pivot Lever vi II allow.
,-Pivot Lever
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Pry Bar
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NOTE!
Remove the Cutting Ring, and replace it with the new part.
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I NOTE!
I When reassembling, make sure that the Cutting Ring fits correctly and that the Pressure Spring is in
full contact with the face of the Cutting Ring. Reassembly is opposite to the procedure above.
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!CHWING AMERICA INC. Rock Valve
Tension Nut/Pressure Spring .:

Do not use the Tension Nut to adjust the position ul the Cuttiti g Riw. E\cessIve wear ol the Inlet I-IoLising 1,inin.
Cutting Ring, Pressure Spring. and Kidney Seal would result.
The Tension Nut adjusts the Kidney Seal area of the Rock Valve ONI -Y.To check or adjust. remove the Keeper Bolt
will line up with a threaded hole in the Settin g Disc. If you are between two holes, loosen the Tension Nut so it
lines up with the previous hole. Do not use a wrench to tighten. The lint sides of the Tension Nut are to loosen the •
nut oni. Please call the Schwin g Service Department if you have any questions.
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Adjustment Screw
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Pressure Spring I
If the Pressure Spring has to be replaced, dismantle the old spring and clean the vacant area thoroughly to clear it of
cement dust. etc. If dust and residue are i g nored, the new Sprin t-, cannot be installed correctl y , and the flow ol
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concrete can pull it out of the groove. Fnrtherniore, the high pretension leads to premature wear of the Cutting Ring I
and HoLising Lining. I
Inlet Housing Lining
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Cutting Ring
Rock Valve-\
Pressure Spring
NOTE!
jghtly grease the new Pressure Spring when installing it. The same applies to the Kidne y Seal. Do
not use too much grease, because grease accumulating in the spring chamber Operates as a spacer.
and the consequently increased spring pretension can lead to the same damages as described above.
Service Manual
• Rock Valve
ZCHWING AMERICA INC.
•
Ietermining Wear on Kidney Seal and Kidney Plate

Replace the kidney seal ii any of the followin g conditions exist:
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a Spring installed
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OA
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. Figure 1
.The seal is swollen due to use of aggressive or harsh cleaning agents. (See Service bulletin G- 113-84. dated
a Jul y 18. 1984)
a • A considerable formation of cracks are found in the areas marked by arrows. (h g . I) This problem is very rare.
• Lip (hem 1, fig. I ) is completely worn to the point that the pressure relief grooves ( Items 2. 11g. I ) are no longer
recognizable.
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. The distance indicated by "M" of the Kidney Seal (when force is relieved) does not exceed 30mm (1 3116").
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•Replace the 1-lousing Lining-QuIet Side (Kidney Plate) only it scores deeper than 2.5mm find. in the area that
found,
• ontacts the Kidney Seal, that are deeper than 2.5mm. You can measure this by placing a steel ruler across the
kidney Plate in several places. and using a depth gauge to determine the gap.
• NOTE!
Outside of the area that contacts the Kidney Seal, you may detect scores that are due to aggregate
particles stuck between the Rock Valve and the Kidney Plate. (See fig. 2 and fig. 3) THESE SCORES
• DO NOT MATTER IN THE LEAST!
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Aggregate Particle
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Figure 2 Figure 3
We would like to draw your attention to the fact that tinder no circumstances should you allow the Kidney Seal to
. be ruii with a dry hopper. This will destroy the Kidney Seal. and is the l)ri1l1Y cause of premature wear
encountered at the out let side ot the Rock Valve.
0 9 f y ou will be repairing the Rock, or troubleshooting a problem, always fill the hopper with water to the top of the
• Rock Valve before switching.
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Replacing the Kidney Seal

Kidney Seal
1, Remove the Keeper Bolt from the lenston Nut using a 24 nini. wrench.
Keeper Bolt
2. Remove the Tension Nut using a 60 mm. wrench.
Tension Nut
Service Manual 13
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Rock Valve
ZCHWI NC AMERICA INC.
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S Remove the Setti n Disc from the Rock pivot shaft.
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Setting Disc
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I Remove the bolts from the End Cover and insert the two Guide/Support Rods into the tipper holes usin! a 36
mm. wrench.
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SW. Slide the End Cover along the inserted Guide/Support Rods.

14 Service Manual
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CHWI NC AMERICA INC. I
Rock Valve
(. Remove the Kidney Seal with a screw driver or similar tool.
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Iney Seal
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7. (lean the Kidney Seal wooc of the Rock Valve thoroughly.
8. Replace the Kidney Seal while making sure that the flat surlace is toward the End ('over.
9. Push the End Cover back into place and replace the bolts. Clean away any debris that would prevent the cover
from Sittifl flat. S
10. Replace the Setti ii Disc onto the square portion of the Rock Pivot Shaft. I
;etting Disc
Service Manual

I ICIIWI NC AMERICA INC.

O Rock Valve
Replace the Tension Nut onto the Rock Pivot Shaft, and tighten it by hand. In this position. the clearaiice
sin gshould be 1.5 to 2.() mm.
between the Rock Valve and the hou
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0 Rock 1.5to2.Omm
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0 Kidney Plate
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S NOTE!
If either the Spectacle Plate or the Cutting Ring are not replaced at the same time as the Kidney
I Seal, the clearance will be greater and can be adjusted by further tightening of the Tension Nut to
0 the next Setting Disc hole only.
0 12. Replace the Keeper Bolt.
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I 13. IMPORTANT! At no time should the Rock Valve be operated without first lubricatin g the outlet wear plate.
0 Usually. spraying the plate with water or oil prior to start-uJ) will be adequate. Moving the kidney seal against a
0 dry plate will cause excessive wear to the seal and will lead to premature failure. If switching the Rock Valve is
I necessary for shop work (adjusting. inspectin g . etc.). you nuist take the necessary prccaution and ensure that
the plate and seal ale properly lubricated.

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Spectacle Plate WV.

Lengthening the Service Life of the Housing Lining-Inlet Side S
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The amount of wear on the Housing Lining and the Cutting Ring will var , and it will affect the len th of time they
of
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can safel he used. The condition
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each part depends on outside influences that affect them daily, md udin •
varing concrete mixes and changin weather conditions. The Cutting Rin and Housin I .niin cannot he
expected to wear equally and will need to he replaced accordingly.
NOTE!
The grooves in the Base Plate (Spectacle Plate) resulting from basic operation are irrelevant as long
as the hard facing is in good working con(Iition. S
To assist in achieving uniform wear and, thus. considci'ably longer service lives. we recommend:
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1. moving the Rock Valve to the left and ri ht end positions once a week--after thorou h cleani rig--and checking
the condition of the cuttin ring & housing lining.
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Friction and
stone crushing-\
rFriction S
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- "—Friction and
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\ stone crushing
"-Friction
Figure 1 I
-. turnin g the Cuttin g Rin g 90 degrees ml there is a visible space between the Cuttin g Rin g and the Housin g Lining
g - g
that is reater than 1.0- 1.5 mm. (.0393 -.0590"). Check for this ap am several points alon the circumference.
Instructions for cutting ring can he found on page 4 of this document. 5
Housing Housing
,- Lining 7 Lining
max 1.5mm
0.590" - - . •i:- ' -
Cuffing Ring I : Cutting Ring
max 1.5mm
0.590"
Service Manual
I CHWI NC AMERICA INC.
• Rock Valve
I checkin g the distance between the Cutting Rin g and the Rock Valve after each turn of the C'utting Ring. If it
• exceeds 8 mm. (.31 "), the pretension of the Pressure Spring is not enoiwli to correctly press the Cutting Ring to
I the inlet side of the Housing Linin g , and the ( ' litti ri g Rin g should be changed.
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I Inlet Housing Lining
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I Figure 1
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CHWING AMERICA INC. Rock Valve •
Replacement of Spectacle Plate
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Check the plate for wear, and if replacement is necessary, to! los these steps:
1. Loosen the bolt on the Pivot Lever a few turns with a 30 mm. wrench.
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Remove the Housin g End Cover Bolts with it 36 mm. wrench.
3. Pry the End Cover away from the Housin g Cover as far as the Pivot Lever will allow.
4. Usin g a 14 mm. alien wrench, remove the socket head bolts that secure the plate.
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5 Pry the Spectacle Plate (Base Plate) away from the pumping cyliiideis.
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Remove
spectacle plate I .
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NOTE!
In some old models, the transition pieces ma y conic out with the Spectacle Plate. II this becomes a
problem, see Service Bulletin C-104189 for assistance.
6 Thorou g hly clean the area where the plate is to be mounted, install the new Spectacle Plate, and secure i
Reassembly requires tollowilu, the above steps in reverse order.
Service Manual 19
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• Rock Valve
:.epacement of Outlet Housing Lining (Kidney Plate) Plate
('heck the plate for wear. and if replacement is necessar y. follow these steps:
I . Remove the Keeper Bolt from the tension nut using a 24 mm. wrench.
2. Remove the Tension Nut tisinz it (iO min. wrench.
3. Remove the Settin g Disc from the Rock Pivot Shaft.
I 4. Remove the bolts from the End Cover and insert the two Guide/Support rods into the upper holes using a 36
mm wrench.
• . Slide the end cover along the inserted Guide Rods.
I . b replace the lining, remove both Securing Bolts in the End Cover using a 24 mm wrench.
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I Securing Bolt
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I Free the linin g from the End ('over, atid remove it. It is heavy ... get help ii needed
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I iing
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I l'horou g hly clean the entire area that the Outlet Housing Lining touches.
• 3. Hi it new 0-rin g into the replacement linin g , and reassemble by following steps 1-7 in reverse order.
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Service Manual
0-Ring
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XHWING AMERICA INC. Rock Valve
Replacement of Outlet Insert (Cover Lining)

(TO BE RI PIACF)AF ]'HF: SAME TIME AS 1' HE KIDNEY SEAL AND/OR OUTLET HOUSING LINING.
1. Remove the i'apeied-Bend (Reducing Elbow) from the Pipe Bend (Connection Piece .
Connection Piece
2. Remove the Outlet Housing Lining (End Cover Lining) as described in the Outlet Housing lining
Replacement section.
3. Remove the Pipe Rend from the Eriil Cover.
4. Press out the Cover Lining S
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Cover Lining
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5. Grease the outer surLice of the Cover Lining before reinstallin g it into the End Cover.
6. Clean all of the contacted areas, replace the 0-r1n g , replace the Pipe Rend, and reassemble by tot lowin g theS
above directions in reverse order. w
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Service Manual
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I CHWI NC AMERICA INC.
• Rock Valve
:.ock Valve Body
NOTE!
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. Because this is a major procedure, we recommend close inspection of the Spectacle Plate (Base
Plate), Outlet Housing lining (End Cover lining), and all other parts that require periodic replace-
ment, SO y ou can replace all necessary parts at the same time.
I . Remove the a g itator motor alotig with the hydraulic lines that are connected to it.
2. Remove any and all electric wires from the hopper- Mark the wires to ai(l in reasseiiibly'.
3. Completely remove the hopper.
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4. Remove the End Cover as explained Kidne y Seal or Outlet Housing Lining replacement section.
5. Remove the bolts from the Rock Valve while making sure to support it from underneath.
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Bolts
6.
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Remove the Rock Valve body.
7. Install new rubber seals.
IMPORTANT: Be sure that the Pressure Spring is properly inserted into the housing (most easily done by hand).
The thick rubber goes oil inside towards the concrete.
. ('heck the condition of the Rock Pivot Shaft Bushings. as well as the condition of the parts mentioned in the
note above, to see if anything else needs to he replaced while you've got the unit disassembled.
I . Reassemble the Rock Valve ill order.
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• Thin rubber layer
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Reinforced layer
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• Thick rubber
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Pivot Shaft
Remove the Rock Valve a (lecn1)ed in the prcvi otis section.
2. Remove the Pivot Level Bolt and Cover Plate.
3. Remove the Pivot Cylinder Pin Retainer Bolt and Keeper Bar.
4. Remove the Pivot Cylinder Pin from the slewing lever.
Pivot Pin
Service Manual 23
Rock Valve
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Move the Pivot Lever away from the Cylinder Rod, and remove it from the shaft.
•. Remove the Pivot Shaft from the Bearin g Housings.
•7 Examine and, if necessary, replace the hearing bushings as described later.
NOTE!
• The l)1 V0t shaft seals should alwa y s be replaced when replacing the Pivot Shaft.
Install the Pivot Shaft with the au g nnicnt markin g on the top.
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t) Assemble the Pivot Lever onto the Pivot Shaft, making sure the markings are in alignment.
S Alignment
Markings
I
S
S
IMPORTANT: If the markings are not correctly ali g ned, the Cutting Ring will not cover the polls in the Spectacle
5 Plate.
•
I
S
124 Service Manual
S
Pivot Shaft Bushing

1. Remove the Pivot Shali as described in the Pivot Shaft replacement sect 1(11) ol'this mnamiu:ul
2. to replace the bushings. remove the Seal Cover amid Bulls.
• T. Bushing
/ /
Seal C
Bushing
In
Seal Cover-
3. Remove the bushings from the housi n.

4. ('lean the 110US1112 bores.
NOTE!
To replace the bushings. use the installation tool.
hrustiBushing Centering PlatE

hrust Plate
/
i?
Bushing-' .7 f
(I.,
SIThrust ate
5. Fit the rear biishimu (pivot lever side) first with a 46 miii wrench.
/ I, N Ut
Service Manual 25

• CHWI NC AMERICA INC.

• Rock Valve
0& Insert the bushiii so that it is flush with the end of the btishin housin.
Bushing Flush with

Bushing Housing
7. Now replace the front bushing Spectacle Plate Side) with the installation tool. lihtenin g the nut from the
opposite end.
NOTE!
When the bushing is correctly installed, it will protrude 5 mm from the housing on the Spectacle
• Plate side.
S
S
• Bushing Protruding 5mm _••\ \\
from housing on spectacle
• plate side \ \_-•__
• \ .
•
• 7
•
)I Y' /
7
S
S
CHWI NC AMERICA INC. Rock Valve
$ . Install a new 0-rin g into the Seal Cover, and secure the Seal Cover onto the 5 mm ol protrudi i bushing
ORIn9
9. Remove the Rushing from the End Cover using a hydraulic press or similar too!.
10. Thorou g hl y clean the I3ushin g housing bore.
II . Install the new Bushin g usin g the installation tool, and ensure that it is fully in place.
12. Install a new 0-ring into the seat.
earing
ushing
Keeper Bolt
Setting Disc
Tension Nut'
13. Install the Pivot Shaft as described in the Pivot Shaft replacement section of this maiival
14. Finally, inpect reuse throu g h the -, ease ierks provided.
Service Manual 27 '

• ZCHWING AMERICA INC.
• Rock Valve
.ettng Pivot Angles

After an y repairs or dismantling, the pivot angles must he checked and reset. it necessary.
. 1. The distance between the Pivot Pin and the Cylinder Body must be approximately 185 mm(7 9/32") with the
c y linder fully retracted.
.
2. To adjust the correct setting. loosen the Piston Rod I A)cknut and adjLLst as required.
Piston Rod Lock Nut
•
•
•
0
• ,-
•
•
•
•
NOTE!
After approximatel y setting the Piston Rod. check that the Rock Valve travels across the Spectacle
Plate, and ensure that the Cutting Ring is centered over each port. When stopped in the end position
equally OIl 1)0th sides.
o
. 3. To check the setting. fully unscrew the pressure reducing valve and close the ball cock.Then, move the pivot
cylinder to the end of its stroke.
4. In this position, check that the pods are completely covered by the cutting ring by looking through the pipe
00 bend (connection Piece). II they are not, make adjustments using the Piston Rod.
• . Alter the setting is checked, tighten the locknut onto the Piston Rod.
.
•
CHWI NC AMERICA INC. Rock Valve
Replacement of Pivot Shaft Bushings *1

w.
When C11,111 E )JI12 the pivot on a Rock Valve Slewing ('ylinder. I)lease he sure that YOU install new hushi ties in the
pivot eyelets. These bushings are not autoiiiatical l) shipped with a pivot, so please order them with the pivot it \(ui
don't have them in stock. The part number for this hushing is: I 0(X)(72(.
Bushings
.
.
Pivot—,","'e,\ -
Also, when you chan ge the pivot, we recommend that you chan ge the Pivot Utishings, it your unit has the thin,
teflon coated bushings. The part number on these thin bushin gs is: 10016324. If your unit has the thick, steel
hushing. you need not change it out. b tell if your unit has a thin or thick hushing, you must remove the rock
cylinder from the rock housing. The thick bushing is one piece. about 1/4'' thick. The thin bushin g s are in two •
pieces. If you don't want to pull your slewin g cylinder rust to find out, we would recommend orderin g the thin
bushin g s. If you don't need them, return them to us tor credit.
Pivot Bushings
w.
I
I
Pivot Bushing

I
I
If any ''clearance'' is detected in the bushing of the Rock Slewin g Pivot, the bushin g shoLild he checked
I
immediately in order to prevent further damage.
,-Bushings
I
I
Pivot
I
I
To check the hushing bore, drive out the thin. Teflon Coated 13ushin g s or the Sin g le St y le Busliiiig,
WI
I
Service Manual 291
I
CHWI NC AMERICA INC.
• Rock Valve
• Pivot Bushings
•
/1
•
•
I
• \Pivot Bushing
l /)
I
If the thin. teflon coated bushings are used, they can be replaced with new ones providing that the bore diameter is
1 $()niin to a maximum of 80.20mm. A diameter over 80.20111111 must be re-worked oil boring machine and bored to
p
• 90mm and the new stle solid steel hushing pressed in.
I ,Th
I
I
I
I
I Self-Lubricating Single Slotted Solid Steel
I Bushing Bushing Bushing
W If the siiile slotted bushine is used. the bore diameter is 90mm to a maximum of 90.20mm. A diameter of over
• 90.20mm can be repaired by the use of a repair kit (Part no. 10063611).
I
I
I
H1j)
I
I Repair Kit
I NOTE!
I The single slotted bushing is no longer available, but it has been replaced with a solid steel bushing
I with the same part number.
I
I
I
•3 Service Manual
•
S
.
.
ICHW NC AMERICA INC.
Rock Valve •

E-Rock w.
Additional Mounting Instructions for E-Rock Assembly

The F-rock is eiieraIl y assembled by the same procedure as any other standard M-Rock. Only the Rock Etciision
and a ('owner Nut have been added. The Back-up rill
and has been directly adjusted.
ri ll2l will act as an i ial bean u if the ( 'ountcr-N I t i in place •
Rock-Extension pre assembly:
1. Place the pivot shaft onto the rock and push it against the ''stop beloic tightcnin the screws.
2. Push the Rock-Extension supplied with 0-rings over the pivot shaft and into the Rock.
3. Extension and Rock are held together by two screws.
4. Protection-Ri ng is placed inside the Extension and spot welded at Jour places around the ci icumfcrcncc
Pivot Shaft Screw
L
Rock Extension

Pivot Shaft
F^11\
Rock Extension
Screw
ings
rluurl
Service Manual
CHWING AMERICA INC.
• Rock Valve
• counting of E-Rock-Valve and Cover
The pie assembled F-Rock-Valve (supplied with kidney seal and cutting ring assembly) is pushed into the Housing
• till the cuttin g rins hit the wear insert (spectacle plate). The end-cover will then compress the E-Rock-Valve
assembly and the swivel shaft will he read ,,, to be fixed by the Adjusting nut and Locking-Ring b y the following
•
procedure:
I . Place the Locking-Ring onto the square section at the shaft end.
2. Screw on the Adjustin-Nut till it hits the Locking-Ring and make up HAND TIGHT.
3. Turn the Adjustin g -Nut clockwise onl y till the next possible hole of the Locking-Ring is reached to place the
LockiF12 Screw for securin g the AdjustmentNut.
•
•
•
•
\
•
:.
• Locking Ring
I \N/
•
• Swivel Shaft
• -Adjusting Nut
•
I
• Locking Screw
•
I•
•
•
I
•
CHWI NC AMERICA INC. Rock Valve •

Placing the Counter-Nut at the lever side:
Only the h-Rock Valve requires all additional Counter-Nut to compensate for internal thrust forces when the
system is in operation. The ('otiriler- \ iii can univ be adjusted after the swivel drive is completely assembled. The •
Counter-Nut has a pitch of 2 mm.
1. Place the Rin g and Lever supplied with the O-rinis onto the Swivel Shall. The parts are iii the ri lit p0501011 it
the marked points (at the thee) are matching.
2. Insert Rim-, into the Lever and watch out for the O-riiu.
3. Screw on the Counter-Nut till it hits the Rini and make it hand tiht.
4. Screw back the Counter-Nut by 114 turn and measure the gap. (approx. 0.5mm).
5. Secure the Counter-Nut b y it's 3 worm screws.
(. Place the ('over over the Counter-Nut and secure with Bolt. Don't loret the O-Rim.
Bolt
Cover
Worm Screws_ \ 0-Ring
fl\
Swivel Shaft Insert RIng—\
. .•
Counter Nut
- Lever
w.
Service Manual 33

O Rock Valve
:.ock Slewing Cylinder
0 21
1
•
17
0
• 1 I
i'16
19
20
22
\ \ \I6 / 7o
V E( / 23 24
• 7 9 ._1
122
0 5 34
10
j
12 (/
12
11 ,
0 8
ez
, 26 25
[L 27 34
0 L 34
31
0
0
0
0
• 32 34
0
• I DOS Oly Dose riplion Pall No
• S/HI 7. Ill) 0/IA II

Nf 21161, RING lIlA .5711 I, I/O/I
NUT DIN S'. ISM 711 III
11:11:1I
1000/WI..
1131111232
DISC DIN 6916 M 21 C. 45 5001/011
PIlL IHOTFCTIOA 10(.17S,4
0 0F1INC 5624
CVLINDFF1 HEAD
NAIL SIAEIL
100011/40
10017505
1101116002
• 2
2

SPRING BOLT EV 10, 0199
SP2 ING I'OESSIIPF
SEAl ING I lIAD DIN 1603 A' ' X 26 CCI
1001 /51/I
10/113064
105021051,

2 VALVE 0)111/ FV 1020000 1501/562

2 I) RING 77 X4 10016)933
0 ClACK SING A TFE 00.736515

CYLINDE Il PIPE
10010238
1001/657
• SI F WING PIVOT
/111111141/MR 3630
HOL I
1011112111
10006720
I0056467
0 1/Ill//F NIPPLE DIN 1141/CM I(iA 1 SO

II Wi/TN 033 M 1/ 520 8
IVIIADLI1 I/EASING
1050/8161
11511> IA 25
1005114116
I 11151/ SACF TV 68825 DIN 312

HUE) CVI
10016733
110)1/ 260
0 AVAIlING ARTILICOLATFID cr46002 AS

NOT III X DIN 934 M 37036
100 1941,'.
11>012071
. OCHAI'E 11415 .1 .1 7 P646

RING IENSICIN
11(11) SF A 141/111751005545 X 600 I
GIL INLIL S HEAD

151111 4 II CI
1001
lIlT 11/736
1051110111
PIATON HOD 1071,56
01
0
ANI:IIIII) SCRFW2D 55/Cl 143024111112 112115797
1111111 112611 V/IT, 1 "/. III 10011.....4
-f I I I'S
•
0
034 Service Manual
0
0
ZCHWI NC AMERICA INC. Rock Valve
Welding Procedures-SAlE 5312
SAIE-5312
JcI1wINc INC.
SAlE STANDARD
No
Dale 12-10-92 Rev

Subject
By TA
WELDING PROCEDURES - ROCK VALVE HOUSING
Sheet lofl
For general welding on the rock valve housing, Schwing Germany recommends a
UTP068HH DIN 1736, S-NiCr 19 Nb, material number 2.4648. An equivalent American
electrode must have the following physical and chemical properties:

Alloy by % Weight Permissible Additives

Ni - at least 67 C - 0.1%

Cr- 18.0 to 22.0 S-0.015%
Mn - 2.0 to 6.0 Co - 0.1%
Nb- 1.5 to 3.0 Si - 1.0%
CLI - 0.5%
Ti - 0.5%
Fe - 4.0%
Mo - 2.0%
other elements total - 0.5%
Melting range - approx. 1400 C (2550 F).

Nb is Niobium and it can be replaced by Ta (Tantalum)
Preheat the electrodes for 2 to 3 hours at 250 to 300 C (480 to 570 F)
The electrode must be high Ni and Cr content and high elongation. For
example, Huntington INCONEL /182 wire, (AWS-ERNICRS) and Huntington
INCO weld A, for 1 /8' (Schwing Part/130352281) or 3/32"(Schwing
Part#30352282) electrode AWS-ENICRFE2 or equivalent.
The parts to be welded must be very clean. Preheat the area to be welded to 250 to 30&'C
(480 to 570 F). Incline the electrode slightly and weld with short arcing. To prevent final
crater cracks, fill up the crater as well as possible and lift-off the arcing at the side. To
prevent cracking, we recommend placement of the casting into a preheated oven and letting
it cool from 600 F to room temperature over 12 hours. If an oven is not available in your city
you can try to let the weld cool slowly under an asbestos blanket, an aluminum cover, or
sand.
Service Manual 35 W
a
S
•
• Rock Valve
•ock Valve with Insert - Conversion

Procedure to]. Convertii1 older Rock Valves to accept removable pressure spring insert.
S
a
S
a
S
S
a
•
•
•
S
Weld per SAlE 5125 using E7 108 and preheat to 200F complete 360r of weld circle.
• 2. Addition of the insert requires a depth of 2.047. So if the Rock Valve has the standard depth 1.732 then it must
• be machined to 2.047 at the same 9.843 Dia.
S
•
• 1.732 RE
S
DETAIL A
3. To machine Rock Valve for inseil use P/N 3034812 I ( Machine 0.3 IS deeper as shown in detail A).
S
S
S
S
S
36 Service Manual
•
S
V
HWING
AMERICA INC.
HYDRAULIC FITTINGS
HIGH PRESSURE HOSES
go
DOCUMENT #699000 5900 Centerville Road REV. 05/17/02

St.PauI, MN 55127
Tel 651-429-0999
1• Fax 651-429-3464
www.schwing.com
TABLE OF CONTENTS
Fitting Assembly instruction NS Style Profile - Dull Green Colored ........................................................3
DirectAssembly ..........................................................................................................................................3
Wrench and Coupling for Walterscheid Fittings on Schwing Equipment ...................................................S
HydraulicFittings ('hart ..............................................................................................................................6
CAPNI TTS .................................................................................................................................................7
FERRULES.................................................................................................................................................
GES.............................................................................................................................................................S
GES... NPT ...................................................................................................................................................8
GS................................................................................................................................................................9
ws...............................................................................................................................................................9
is..............................................................................................................................................................10
S................................................................................................................................................................10
GSS...........................................................................................................................................................II
WSS..........................................................................................................................................................II
RSWS........................................................................................................................................................12
RSrS.........................................................................................................................................................12
EWSD.......................................................................................................................................................13
ETS[) .........................................................................................................................................................13
ELSI) .........................................................................................................................................................14
MAS..........................................................................................................................................................14
GASIGFS.................................................................................................................................................. 15
WFS..........................................................................................................................................................15
REDS........................................................................................................................................................16
REDS-R ....................................................................................................................................................17
REDS-k ....................................................................................................................................................17
P-EGES&FGESD ...................................................................................................................................18
P-VK .........................................................................................................................................................18
P-VK .........................................................................................................................................................19
P-VK .........................................................................................................................................................19
HIGHPRESSURE HOSE DN 6 ...............................................................................................................20
HIGHPRESSURE HOSE DN 8 ...............................................................................................................20
HIGHPRESSURE HOSE DN 13 .............................................................................................................21
TABLE OF CONTENTS
CHWING AMERICA INC. Fittings Book
Fitting Assembly Instruction NS Style Profile - Dull Green Colored

O NOTE!
The Walterscheid profile ring fittings are coated with a clear sliding agent which reduces
friction and avoids the need to additionally oil the fittings components.
In order to ensure positive assembly. \VALTERSCHEID fittings should always be pie-assembled using a spare
mating fitting. After pie-assembly, dischar ge the spare fitting.
0 In case of repair, direct assembly in the pie-assembly adapter is also possible
0 Direct Assembly
0 I Saw oft the tube at right angles and dehur it. Do riot use a tube cutter, but a sawing machine. if possi-
0 He. Lightl y dehur tube ends at inside and outside.
0
0
0
I
I
I
S 699001
I 2. Place the nut and profile ring on the tube as shown.
I
I TT
I
S
I
I
I 3. fitting, both' up to tube abutment. tighten nut by hand.
Press tube into
I
I
I
O U.
I
S
I Service Manual

3
I
I

Fittings Book
4. Iighteii nut until ferrule grips tube which is felt b y a noticeable increase in torque.
LU
0
0F-
0
z
z
LU
F-
I
0
F-
0 1/2
TURNS OF NUT
. assemhk by I turn.
Important: I bid littiiig body lirmlv bv means of a spanner.
Application of deviating numbers oltightening turns reduces the nominal pressure rating and the Ii
of the fitting which causes leakages or displacement of the tube.
6. Check penetration of cutting edge. A visible ring of material should fill the space in front ol the pro-
file ring end fhce. Profile ring may turn tube but should not be capable of axial displacement.
Th I
4 Service Manual

ICHWING AMERICA INC. Fittings Book
Wrench and Coupling for Walterscheid Fittings on Schwing

Equipment
Table 1: STRAIGHT FITTINGS
AMERICAN
FITTING/TUBE COUPLIN AMERICAN COUPLING
CAPNUT G BODY I CAP NUT
SIZES I I BODY
8MM 17MM 17MM 11/16" 11/16"
12MM 22MM 19MM 7/8" 3/4',
16MM 30MM 27MM 1 -3/16" 1 - 1/16"
20MM 36MM 32MM 1 -7/16" - 1/4"
25MM 46MW' 41MM 1 13/16" - 5/8"
38MM 60MM 55M 2-3/8" 2-3/16"

S
S Ii a hose is connected to this size body, both hose end,nd body size arc 41 mm.
I
S Table 2: BANJO FITTINGS
I END AMERICA AMERICAN
I FITTING! CAPNU COUPLIN N CAP COUPLING
END
I TUBE SIZES T G BODY CAP NUT BODY
CAP
I
I Is M 17MM

22MM

19MM 11116" 7/8" 3/4',
12R - 1/4MM 22MM 22MM 19MM 7/8"7/8" 3/4"

I 12R - 1/4MM 22MM

27MM

22MM 7/8"

1 - 1/16"
I 30MM

32 NI M

27MM 1 - 3/16"

1 - 1/4" 1-
I 16MM

41 MM

32MM 1 -7/16"

I - 5/8"
1116"
I - 1/4"
20MM 36MM
I 25MM 46MM

50MM

41MM 1 - 13/16"

2" I - 5/8"
I
II 38MM 60MM 55MM 2 - 3/8" 2-3/16"
I
I
I Service Manual 5
I
I

Fittings Book
ICHWI NC AMERICA INC
Hydraulic Fittings Chart
ID-NO. 10074776 SAI# 30311836
1 NUT 2 FERRULE 3 STRAIGHT COUPLING 4 STRAIGHT COUPLING
MALE/MALE MALE/PIPE THREAD
I
M F GES (AR/AM) GES/NPT
5 STRAIGHT COUPLING 6 ELBOW COUPLING 7 TEE COUPLING 8 CROSS COUPLING

MALE/MALE MAL EMALE MALE/MALE/MALE 4 MAIFS
(_}
GS (E)
I l
WS (F) TS(G)
I I t
S(CROSS)
I
P
9 BULKHEAD/MALE/MALE 10 BULKHEAD/MALE/MALE 11 ELBOW BANJO 12 TEE BANJO
STRAIGHT COUPLING ELBOW COUP! ING MALE/MALE MALE./MALE/MALE
I ' I
_L I 1-'
ij'1
I I
Lj
RSTS (SRBD)
GSS WSS RSWS (SRBD/SMBD) DOUBLE HEAD
13 ELBOW 14 TEE 15 TEE 16 STRAIGHT COUPLING

MALE /FEMALE MALES/FEMALE/MALE MALE/MALE/FEMALE FEMALE/GAUGE THREAD
I: '"
/ I
111I
EWSD (SB) ETSD (SC) ELSD (SD) MAS
17 STRAIGHT COUPLING 18 FLANGE COUPLING 19 90 FLANGE COUPLING 20 STRAIGHT COUPLING

FEMALE/MALE STRAIGHT MALE ELBOW MALE FEMALE/MALE
GAS GFS WFS REDS (SAT)
21 REDUCER ADAPTER 22 REDUCER ADAPTER 23 STRAIGHT COUPLING 24 ADAPTOR

MALE/FEMALE MALEEMALE MALE.-FEMALE
P-EGES & FGESD

REDS-A (RED) REDS-R (RED) (AR WI SWIVEL) P-VK
25 LOCKING PLUG 26 MALE PLUG
VS VS-R
6 Service Manual
I CHWiNG AMERICA INC.
I
AVAILABLE SIZES FOR STYLE SHOWN IN FIG. I
CAP NUTS
I
I Iteni Description Part No.
CAPNil M 6 1.1........................................................................................................................................................ 100)1763

•1

CAPNUT MS II....................................................................................................................................................... 10008617

CAPNI I I M 6 1.......................................................................................................................................................... 1001)1760
I 4

CAPNUT M 8 I. ...................................................... ............ . ......................................................... . ........................ .... 1(01(11755
10001748
C'APN('I M 121........................................................................................................................................................

6 CAPNUTM 181........................................................................................................................................................ 10000316
I
CAPN(.lI 10221 . ..... ................................................................................................ 11)000321
I S

CAPNUT M 28 I........................................................................................................................................................ 10000326
100(18618
I C)
()

CAPNU1' M S S .............................................................. ............................................................................................
CAPNi l I'M 165........................................................................................................................................................ 11)01)1743

II CAPNUT M 20 S .......................................................... . ...... ....................................................................................... 1000174]
I 12
13

CAPNI "I M 25 S ........................................... . ................................................ ............................................................
('Al' NUT M 30 S........................................................................................................................................................
10001738
10001720
I '4

CAPNUT M 38 S ............................................................ ............................................................................................ 10001722
I
I
I
I
I
I A%AILABLE SIZES FOR STYLE SHOWN IN FIG. 2
C.: FERRULES
I Item DescriptionII Part No.
I RINGCI II ER S - R - 6 - 1.1. (K - R - 6 - 1.1.) .......................................................................................................... 1001)172.1
RING(I T'I'])) S - R - 8 - II. (K - R - 8 - 1.1.) .......................................................................................................... 10008615
I RINGPROFILED P - R - 6 - L'S (K - R - 6 - L'S)..................................................................................................... 10001 726
10001728
RINGI'ROFII.I 1) P - R -8- IJS (K - R - 8- I'S).....................................................................................................
RINGPR@III.El) I'- R- tO- IJS(K - K- 10- ES)................................................................................................. 10009296
I 6 RINGPROEILI . 1 ) I'- K - 12- L'S (K - R -12 - 1,5).................................................................................................. 1000 1730
I RIM; PROHLEI) 1'- K - 18-1.(K - K - 18- I.)........................................................................................................ 10000117
1000011')
I S
'.1
RINGPROI"ll El) P - K -22 - L (K - K - 22 - I.)........................................................................................................
RINGPROFILED P - R - 28 - I. (K - R -28 - I.)........................................................................................................ 100002)2
10 RINGPROFILED P - K - 14- S (K - K - 14- S)........................................................................................................ 10034 742
I 11 RING PROFII.LI) P - K - 16-5 (K - K - 16-5)........................................................................................................

RINGPROIII II) P- K - 20 - S (K - K - 20-5)........................................................................................................
10001732
11)01)1733
I 12
13 RINGPROFII II) P - K - 25 - S (K - R -25-5)........................................................................................................ 11)001734
14 RING PROFILED I' - K - 30- S (K - K - 30- 5)........................................................................................................ 10001735
I RING PROFILI:l) P - K - 35 - S (K - K - 38 - 5) ........................................................................................................ 10001 736
I
I
I Service Manual 7
I
I
AVAILABLE SIZES FOR STYLE SHOWN IN FtC. 3
! GES

[tell] Description Part No.
II l'I'I)\C SIR GFS -6-.! R I. : .. 108)8090

IFL I INGSIR GIS - 6 - 4............................................................................................................................... 10008085
I ' F[' T IG S L R (m:S - 8- 1.R 1.4'............................................................................................................................... 10005095

4 F:.......IN SIR GES - 12 - LIZ I..................................................................................................................................
10008100
ElI lING STR GES - 12- L.R 3118............................................................................................................................... 11(009282

() I : 1'I"I'LNCi SIR (I5- 12- ER 1/2..............................................................................................................................
10030252

7 FITTINGSIR (iES - 22 - LR 3/4............................................................................................................................... 10008113

S FIllINGSIR GES - 12- SR 3/8" ............................................................................................................................. 10009260

I') FITTINGS R c;is - 16- SR 1.2" ............................................................................................................................. 10008108

II) LIIIIN(; S . ..R GES- 20- SR 14" ............................................................................................................................. 10008110

II I ' LL! IM; SIR GE/S - 25 - SR i" ................................................................................................................................ 10008115

12 I : II'I'IN(, S ER ( 1lS - 30 - SR I 1/4'...........................................................................................................................
11(4)4)8 117

13 HLuNG SIR GES -38-SR I 112" .......................................................................................................................... 1(1(44)8118

14 FIT'IING SIR GES - 8 - EM 12 X 1.5 ....................................................................................................................... 10008066

I FITTING SIR (;ES - 8 - IIM 14 X 1.5...................................................................................................................... 10008061

16 FL! I1NG SIR GES- 8- I'M 22 X 1.5...................................................................................................................... 10009276
FITTINGSIR GES- 12- IA 16 X 1.5 ..................................................................................................................... 100093(12

IS FIllINGSIR GES - 121 ."M IS X 1.5 ..................................................................................................................... 10008071
FITTINGSIR GES - 12 l./M 22 X 1.5 ...................................................................................................................... 10009262

20 FITTINGSTR GE/S - 14 SM 20 X ES ........................................................................................................................ 1(403474))

21 FITI ' ING SIR GES - 16 SM 22 X I . ........................................................................................................................ 1000930(1
FITTING SIR (il/S - 16 SM 27 X 2........................................................................................................................... 10(116112

23 (III ING SIR GES - 20 SM 27 X 2........................................................................................................................... 1(4(1(18(177

24 FITTINGS . ..R UI/S -25 SM 33 X 2.......................................................................................................................... 10008079
FElTINGSIR GES -30 SM 42 X 2.......................................................................................................................... 10008081

26 ElIIINGSTRGFS-3$-Sit I I/2'-\D ............................................................................................................... 10005120
J . > .. AVAILABLE SIZES FOR STYLE SHOWN IN FIG. 4

(;ES ... NPT

Item Description Part %o.
1 FITTING SIR GI:S- 12-1 7:16_20t l NI ; S,.\[/44 .................................................................................................. 1) 1(1 152 12

2 IIF[INGS'I'RGI:S- 16-57/5- 14VNF5/8".SAII0 ......................................................................................... 10009200
3 HI lING SIR GE/S - 16- 5 1.2" Nl'I ........................................................................................................................ 10009'04
4 lIFtING SIR GE/S 121. 1.4" N1 1 1 ............................................................................................................................ 1(1(14)1483
S lullING SIR GES- 12-I 1/2 NM PARKIR UI 12-I1. 1/2NPI......................................................................... 30307553
0 ElI lING S'JR G1:5 - 121. 3.8" NI' I PARKER No. GE I 253/XNPI'ASC ................................................................. 3(1325817
7 II II ING SIR GI'S - 20 - S 3/4" NP'F........................................................................................................................ 30303164
SFIIlING S . . .R GL -25-S I" NI'I .......................................................................................................................... 30302018
8 Service Manual
I
I CHWi NC AMERICA INC.
I AVAILABLE SIZES FOR STYLE SHOWN IN FIG. S
Cs
Part No.
S Item I Description
I iIFTIN(,SIR CIS --1.. .......... ........................................................................................................ ................ ..........

FITTINGS] R (IS - S - I.............................................................................................................................................
10008064
100081)74
S FITTINGS IR OS - 0- F........................................................................................................................................... 10008078
I .1

FITTINGSIR (5 - 12 - I........................................................................................................................................... 10008093)
LIIIlG SIR OS - 16-S........................................................................................................................................... 10008088
10008093
() FITTINGSTR (35 - 20- S...........................................................................................................................................

7 FillING S R OS -25 - S........................................................................................................................................... 10008149

8 FITTING STR GS - 30- S........................................................................................................................................... 10008098

9 FITTINGSIR (iS - 38 - 1 . .......................................................................................................................................... 10008101
I 10 Fl FlING STR GS 16- S/12 L .................................................................................................................................... 10008132
I II

FITTINGS IR K - GV 20 S/I 2 I................................................................................................................................. 10000353
S 12
13

FITTINGSIR K - GV 25/20 S ...................................................................................................................................
FillING STR K - GV 38/25 S ...................................................................................................................................
10024716
10009280
I
I
I
I
S
I • ..•. AVAILABLE SIZES FOR STYLE SHOWN IN FIG. 6
I wS
S
I
S
I
I
I
I
I
I
I
S
I
I Service Manual
S
AVAILABLE SIZES FOR STYLE SHOWN IN FIG. 7
TS
Item Description Part No.
1:1'1'1[N(; ITT IS - 6 - I ................................................................................................................................. .... ...... ... 10008050

f: l1'TIN6 11± IS - 8 - I .............................................................................................................................................. I 01)1)8052
FITTINGTEL fS - 12 - I ....................................................................... . ..... .... ........................ .... ... . ............ ............... 10008054
4 F. ....... fl[ J5 - 16 - S........................................................................................................................................... 10008050
c RIIING lLIIS-20-S........................................................................................................................................... 0008058
6 FITTINGTEE TS - 25 - S ...................................................................................... ..................................................... 1001)8063
7 FITTING TEE TS -38-S ................................................................................... ... ......................... ....... ..................... 10008067
8 FlIlING TEL. IS -25 S25 S 1 1............................................................................................................................. 10008069
9 FITTINGTEE US- 16 5/16 S/12 S ............................................................................................................................ 1002 1957
10 Service Manual
CHWING AMERICA INC.
GSS

, WSS
Service Manual 11
lil
Item
AVAILABLE SIZES FOR STYLE SHOWN IN FIG. II
RSWS
Description Part No.
Fill ING 1:1. RSWS - 8 - 1k I.'4" .............................................................................................................................. 10008018

FITTINGEl, RSWS - 12 - [A 1/4.............................................................................................................................. 10008023
F! iiI( II. RSWS - 12- 1k 38" ............................................................................................................................ 100084)22

4 FIT'IIN(i lii. RSWS - 22 - 1k 3/4" ............................................................................................................................ bOO 8027
FITTINGEl. RSWS - 8- SR 1/4" .............................................................................................................................. 100081)19

() FIlI1N6IiRSWS- 12-5R3/8" ............................................................................................................................ 104)08024

7 FITTINGIi RSWS - 16- SR 1/2" ............................................................................................................................ 10008(125

8 FITTINGLI. RSWS - 20 - SR 3/4" ............................................................................................................................ 1004)8026

9 FITTINGEL RSWS - 25 - SR ................................................................................................................................... 10008028

I (4 FIT ING Li. RSWS - 30 - SR I I/I" ......................................................................................................................... 10008029

II FITTING El. RSWS - 38 - SR 1 1/2".... 10008030

12 FillIN(; El RSWS-6- I.i.M 10 X I ...................................................................................................................... 10029401

13 FITTINGH . RSWS - 8- LI.M 10 X I ...................................................................................................................... 1000800%

14 FIllINGEl. RSWS - 8- EM 12 X 1.5 ...................................................................................................................... 10008007

15 Fill ING Ft. R S W S - 8 - I..M 14 X 1.5 .................................................................................................................... 1000800<)

16 FITTING El. RSWS - 12- IJM In X 1.5 ................................................................................................................... 100(18011

7 FIllINGH. RSWS - 12 - 1JM IS X 1.5 .................................................................................................................. 10008012

1% FITTING1:1 RSWS -22- [Al 26 X 1.5 .................................................................................................................... 10008015

1') FITTINGEl. RSWS - 16- SM 22 X 1.5..................................................................................................................... 14)008(413

20 ElFlING El. RSWS - 20 - SM 27 X 2........................................................................................................................ 1(4(4(184)14

21 FITTINGF. I.R S WS - 25 - SM 33 X 2........................................................................................................................ 10(4(18016
FFIlING El, RSWS - 34) - SM 42 X 2........................................................................................................................ 1(44)1)8(117
. AVAILABLE SIZES FOR STYLE ShOWN IN FIG. 12

RSTS

I I F.......ING 11* RSIS - 12-I R ...................................................................................................... •r•iiII}fusr
rvice Manual
CHWING AMERICA INC.
EWS1)
I i teni I Description Part 'o.
Ill! IN( 1:1. 1:Vw'SF) -6- I .......................................................................................................................................... 10008042

II I [ING El FWSI) - 8 - 1........................................................................................................................................... 1000804',
IIII ING EL EWSD - 0- I ........................................................................................................................................ 10026589
10018570
4 liii ING El. EWSI) - 12-1........................................................................................................................................
c 10008049
111 1 FM; F.I. EWSD - 22 - I .............................................................................................. ..........................................
() HING FL. EWSI) - 16- S ............................................................................................................................ . ......... . 148)19122
I (84 I 885(14
7 F]IT ING FE. EWSD - 20 - S ........................................................................................... . .......... .................................
10018417
8 (III ING EL EWSI) - 25 - S .................................................................................................................................... ...
10065682
9 F.......ING El. EWSI) - 30 - S ............................................... .... ..................................... . ............................... ...............
10018530
10 III [ING EL EWSD - 38 - S ........................................................... . ....... ....................................................................

ETSI)

I F IF1IN( ' Ili : F. 151) - S - 1......................................................................................................................................... 10008038
2 II II INU FEEL:...SI) - (2- I...................................................................................................................................... I((((193()
3 FITTING FEE El SD - 16- S ................................... ......................................................................... ...... ...... . ...... ....... 101(08040
4 }fl I ING TEE ETSI) -24)- S ............................................................ .......................................................................... 14)008041
5 Fl FlING TEE ETSI) -25 - S...................................................................................................................................... 10008046
6 FTTING 'IT 1: ElSE) - 3S ....................................................................................................................................... 0008037
Service Manual 13
rL- ELSI)
14 Service Manual
AVAILABLE SIZES FOR STYLE SHOWN IN FIG. 17/18
-' GASIGFS
S
S
S
S
S
S
S
S
S I AVAILABLE SIZES FOR STYLE SHOWN IN FIG. 19
S WFS
S IFITTING SIR WFS 16- 5/35 .............................. . .................................................................................................... .10008072
2 FITTING STR WFS 22-I.! 4() ...................................................................................................................................10008076
S 3 FIT] ING STR WFS 20-S 5 ....................................................................................................................................10009272
4 FITTING STR WFS 25- Sf55 ................................................................................................................................... .10012216
S
S
S
S
S
S
S
S
S
S
S

Service Manual 15
S
S
REDS
II FlING SIR K - RIDS - V 8/6 -1 ............................................... ........................................................................... 1000$ 145

FIfTING SIR K - REDS - V 128 - I. .............................................................................................. .......................... 10008062
F! FlING SIR K - RIDS - V 18/8 1........................................................................................................................... 11)008073
4 FIllING SIR K - RI/[)S - V22,12 1......................................................................................................................... 10008089
FI11IN6SIR RIDS!) 201165................................................................................................................................... 10018849
6 FITTINGSIR K - REDS - 25/16 - S.......................................................................................................................... 10008121
FITTING SIR K - REDS - 25/20 - S.......................................................................................................................... 10008124
8 I- I FlIN(I SIR K - REDS - 30/2() - S.......................................................................................................................... 10008130
1)
FitTINGS FR K - RIDS - 30/25 - S.......................................................................................................................... 10008133
it) FIllING SIR K - REDS - 3816 - S.......................................................................................................................... 10008137
II FIllING SIR K - REDS - 38/20 - S ...................................................................... .................................................... 10008139
12 FITTING SIR K - RI/I)S - 38/25 - S.......................................................................................................................... 10008140
13 FI FlING SIR - RI DSI) - 38/30 - S........................................................................................................................... 10095380
'4 FFETING S FR RI DS 8/12 .......................................................................................................................................... 1002-1587
IS FITTING SIR R[1)S - 16S/I2I ................................................................ .................................................................. 10019729
16 I- I FLING STR K - RIDS -20-S- 12- 1................................................................................................................... 10008080
17 FITFING SIR K - RI-1)S - 20/25 - S.......................................................................................................................... 10008086
18 FITTING STR K - RI/US - V 22-1,/25 S .................................................................................................................. 1001(8(192
9 FITTINGSIR K - REDS - V25 - S/S L .................................................................................................................... 10008111
20 FITTING SIR K - RI.l)S - 25S/12[ .......................... 100081 19
21 I- I FLING SIR K - RI/US - 25/25 S ............................................................................................................................ 10008126
FITTINGS . ..R K - RIS[)S - V2 5. , '10 S ........................................................................................................................ 10008128
F1 Il ING SIR K - REDS - 38- 5.12 - I. (USE 8137 & 19729)................................................................................. 1000$ 135
16 Service Manual
REDS-R

1:1 REDS-R
Item I Description Part No.
FIllING SIR RLD-R 1.4' / R 38'' ........................................................................................................................... 10006655

FITTINGSTR RFI)-R 3/8' / R I 4............................................................................................................................. 10000,129
FIllING STR RFD-R 1,!8 .,R 1/2............................................................................................................................. 1000(1331
-I FITTINGS R kID-K 1.2 R 3.8............................................................................................................................. 10001531)
FITTING ST R RI.I)-R 1/2" , 'R 3/4'............................................................................................................................ 1(1(1184 87
FF1F1NG SiR RED-R 3/4" R 1/2'............................................................................................................................ 10001520
7 FITTINGSIR R1/D-R 3/4" R ................................................................................................................................. 11)1)10633
8 FITTING SIR 032530 RFI)-R F' / K 34................................................................................................................... 1 0001505
() HFLING STR RFD-R I" / R 1 I/4............................................................................................................................. 10066278
II) FITTING SIR RH)-R I" / R I 10000332
II FITTING SIR 032533 RI'.I)-R 1 1 . 4" / K ................................................................................................................. 101)01492
12 I'll FING SIR RID- R I 1,, 4'",( R 1 1/2....................................................................................................................... 10001474
FIrING STR RFD-R I 1.2" / R I 1/4....................................................................................................................... 100003 -14
I .1 HITING SIR RII)-M 42 X 21"R I" ........................................................................................................................... 10001455
IS FITTING SIR It[- D-R I 1 . 4' R 3.1.......................................................................................................................... 10001556
Service Manual 17
P-EGES & FGESI)
ID

P-VK
E
18 Service Manual
CHWING AMERICA INC.
P-VK

licit] Description
S Part No.
S 11 1 .1 IG LOCKING vs 6 L/s .........................................................................................................................................10016807

PLUGLOCKING VS 8 L/S .........................................................................................................................................10016806
PIAUG LOCKING VS 12 i.'s ....................................................................................................................................... 10016804
S 4 1)1,( G L OCKING VS 16 S..........................................................................................................................................10016803
.
c PLUGLOCKING VS 20 5...........................................................................................................................................10016789
S () P1.1 'G LOCKING VS :s S...........................................................................................................................................10016790
S 7 P1.U6 LOCKING VS 30 S...........................................................................................................................................100 16801
8 PLUGLOCKING VS 38 S...........................................................................................................................................10016791
S
S
S
S
S
S
I AVAILABLE SIZES FOR STYLE SHOWN IN FIG. 26
P-VK
S Item Description

Part No.
I I I LOCKING SCREW VS-R 1 ,4 WI) ............................................................................................................................10006658
2 PLUG LOCKING I/2 VS-R IT WI) ....................................................................................................................... .10044494
S PLUG G 1 12 vs-R-WD VS-R 1 UT' - W111PN 400.................................................................................................10146056
S
S
I
I
S
I

Service Manual 1
XHWING AMERICA INC.
HIGH PRESSURE HOSE DN 6
1^-]
I tem I
I IRIS!.. IlI(ilI 1 I RLSSI.1RL350 BAR DN 6/2 X 570 l)K0- I Ni 14 N 1.5 ....................... 10120862
IR)SIJIRHI 'iu SSURI:3SO BAR DN6.'2X7I5 DK0-l.)VI 14 N 1.5 ....................... 1(1123 138
3 110Sf'., INGI] IRLSS1JRF1 l)N 6/2 N 1200 ........................................................................ 1003 1361
4 I I( )SE. I IIGI I PR11SStRF. DN 6 2 N 2400 ....................................................................... 10 1331 80
HIGH PRESSURE HOSE D
Item 1 Description Part No.

I R)SI . I 11611 PRESSURE DN 8/2 N 300 1)K() M 18 N 1.5 ..................................................................................... (0045794
fIGS] hUGh I PRI/SSIJRFDN8/2X3SODKOM 1$X 1.5 ..................................................................................... ((1052338
I I()Sl.. I IIGII PRESSuRE UN 8/2 X 400 1)1<0 M 18 X 1.5 ..................................................................................... 1(8)51)167

.1 110SF., 1110 1 PRESSURE UN 8/2 X 450 DK() M 18 X 1.5 ..................................................................................... 1 0050108
11051'.. I IIUI I PRESSI IRE I)N 8/2 X 500 DK(1) M 18 N 1.5 ..................................................................................... 1(8)25113

0 1(051. IIIGI I PRESSURE DN 8/2X 550 1)1<0 Ni IN N 1.5 ..................................................................................... 10(15(1169
IR)Sl, hlI(ll PRESSURE DN 8/2 N 600 DK() Ni 18 X 1.5 ..................................................................................... 10025650

$ 110511. I IIGH PRESSURE UN 8.2 N 650 1)1<0 M 18 N 1.5 ..................................................................................... 10051)17(1

1)
Il0SI,IIIGII PRESSURE' DN8/2X700[)KOM 18X 1.5 ..................................................................................... 1(1018484
fIGS].. 111GM PRESSURE. 1)N 82 N 751) DK() M 18 N 1.5 ..................................................................................... 10050171

ii I10SL1IIGII PRESSURE DN 8 . 22 X 800 1)K() Ni 18 1.5 ..................................................................................... 10(1150172

2 11051:. I IIGI I PRESSI RE UN 81;2 X 850 DK() M 18 N 1.5 ..................................................................................... 10095632

13 11051. IIIGII PRESSURE UN 8/2 X 1)001)1<1) M 18 1.5 ..................................................................................... 101 118483

14 11051.. I fIG] I PRIISSURE 1)N 8/2 X 950 DKO M Ix N 1.5 ..................................................................................... 1(11)50 173

IS 11051:. HIGHI PRESSURE I)N 82 X 1000 DKO M 18 N 1.5 ................................................................................... 10050174

16 11051. I 1161 PRESSURE UN 8/2 N 1100 DK() M 18 1.5 ................................................................................... 10025658

17 I lOSE. I IIGI I I'RFSSLJRI/ I)N 8/2 x 1200 DK() Ni 18 N 1.5 ................................................................................... 11)1) 51) 175

18 11051. I 11011 PRIISSIJRE DN 8/2 N 1250 1)1<0 NI 18 N 1.5 ................................................................................... 1(8)5(1176

19 FIOSI.. 111011 PR] SS1IRE UN 8/2 N 1300 DK() Ni 18 N 1.5 ................................................................................... 10050177

2(1 I I( 1511. 111011 PRESSURE [)N 8/2 N 1350 1)K0 NI 18 X 1.5 ................................................................................... 31)34 1777

21 110511. 111011 PRESSURE DN 8/2 N 1400 DK() Ni 18 X 1.5 ................................................................................... 30380078
I RISE. 111011 PRESS( M-. 1)N 8/2 N 1450 DKO NI 18 N 1.5 ................................................................................... I()()5()I78
lOS!:. 111011 PRESSURE UN 8.2 N 1500 l)K() NI 18 1.5 ................................................................................... 10050179

24 111151-.. 111011 PRESS] RI'l UN 82 X 1600 1)K0 Ni 18 N 1.5 ................................................................................... 1001948-1
I 11SF. 111011 PRESSURE UN 82 X 1650 I)K() NI 18 N 1.5 ................................................................................... 30341778

26 110SF. 111011 PRESSURE 1)N 8/2 X 1700 DK() Ni 18N 1.5 ................................................................................... 10050180

27 HI )SF.. I 11011 PRESS] ;Rl1 l)N 8/2 XDKO Ni 18 N 1.5 ...................................................................................
1800 10058430

28 11051 . 111011 PRESSURE DN 8/2 X 2100 1)K() M 19 N 1.5 ................................................................................... 10050181

29 11051., 111011 PRI'.SSURI: DN 8/2 X 230001<1) Ni 18 N 1.5 ................................................................................... 10051)182

30 I R)SI:. 1 11611 PRI:SS1 RI: UN 8/2 X 2400 01<1) M 18 N l. ................................................................................... 10()59237

31 (lOS! .111(1]] PRIISSIRl1 1)N 8/2 X 2600 DK() M 18N 1.5 .................................................................................. 10093570

32 11()5]:. 111611 PRESSURE/ UN 8/2 X .-3200 DKO M 18 I. ................................................................................... 1(8150183
(IllS].I 11011 PRI.SSI'RIl E)N 8/2 X 335(101<1) M 18 N 1.5 ................................................................................... 30325047

34 11051.11101] PRESSURE [iN 8/2 X3500 01<0 M 18X 1.5 ................................................................................... 1(11(67704
1105].. 111011 PRESSURE-. [)N 8,2 5000 DKO M 18X N 1.5 ................................................................................... 1(1018485

36 IIOSI., 111011 I'RI:SSI'Rl'I DN 8.2 X 570001<0 Ni 18X 1.5 ................................................................................... 10056385
11054.111011 PRESSURE DN 8.2 N 6400 l)K() M 18 N 1 .5 ................................................................................... 303141(15
HI 151.. I 111,11 PRESSURE ])N 8.2 N 133001)1<0 Ni 18 N 1.5 ................................................................................. 10068024

3 11054.111(11! PRl : SSURE 8X 34 H. [(; ................................................................................................................ 30323 985

4) 0-RING 9 N 2 ............................................................................................................................................................. 1006 173 I
rvice Manual
I Item I Description Part No.
110SF. I 11011 PRESSURE ON 13/4 X 400 I)KO-S .................................................................................................. 10049900

110SF. 111(111 PRESSURE ON 13/4 X 500 1)KO-S .................................................................................................. 10049901
110SF. F11611 PRESSURE t)N 13/4 X 550 DKO-S ................................................................................................... 10049902

4 110SF. I 11011 PRESSURE ON 13/4 X 650 DKO-S ................................................................................................... 10049903
HOSE. I ILGI I PRESSURE 1)N 13/4 X 700 I)KO-S ................................................................................................... 10049904

6 HOSE. I LIGIl PRESSURE ON 3/4 X 800 1)KO-S ................................................................................................... 10062202
HOSE. lEIGH PRESSURE ON 13/4 X 900 [)K0-S ................................................................................................... 1001 8484)

8 110SF. 111011 PRESSURE ON 13/4 X 1000 DKO-S ................................................................................................. 100499(15

9 HOSE. 111011 PRESSURE DN 13/4 X 1100 l)K0-S ................................................................................................ 10024672

10 110SF. 111011 PRFSS1 RE ON 13/4 X 1200 DKO-S ................................................................................................. 100-19906

II HOSE. 111611 PRESSURE I)N 13/4 X 1300 DKO-S ................................................................................................. 10049907

12 HOSE. HIGH PRESSURE oN 13/4 N 1350 DKO-S ................................................................................................. 30380084

13 110SF. 111011 PRFSSL I RE ON 13/4 N 1450 I)K0-S ................................................................................................. 10049908

1-I 110SF. 111011 PRESSURE DN 13/4 N 1700 1)KO-S ................................................................................................. 1004994)9

15 HOSE. 11](111 PRI/SSIJRI/ ON 134 N 1800 1)KO-S ................................................................................................. 1(1049910

16 110SF. 111011 PRESSURE 1)N 13/4 X'2000 DKO-S ................................................................................................. 10049911

7 110SF. HIGH PRI/SS(JRI/ ON 13/4 N 2 IOU DKO-S ................................................................................................. 10049912

18 110SF. 11101-1 IRFSSURE ON 13/4 X-2 400 [)KO-S ................................................................................................. 10049913

9 110SF. 1-1101-1 PRESSURE DN 13/4 N 3200 1)K0-S ................................................................................................. 100813-10

20 I lOSE. 111011 PREssURE: 1)N 13/4 N 3600 DKO-S ................................................................................................. 10064293

2! HOSE. H1GI I PRESSURE DN 13/4 N 500() 1)KO-S ................................................................................................. 10030099
HOSE. HIGH PRESSURE 1)N 13/4 X 5700 1)KO-S ................................................................................................. 1003632$

23 110SF. I uGH PRESSURE DN 13/4 N 640() DKO-S ................................................................................................. 30314106

24 HOSE. 1-11011 PRESSURE DN 13/4 X 13300 1)K0-S ............................................................................................... 10063940
0-RING 13 X 2............................................................................................................................................................ 1006173(1
.

Service Manual 21
I tern Ikscri ption Part No.

hOSE. IIIG1I F'RI-.SS( RE I)N 16 /4 X 300 I)K0-S ................................................................................................... 101)49938
11051.. LIIGII PRI-SSVRE oN 16/4 X 400 DKO-S ................................................................................................... 101)49939
HOSE. lUG! I PRI:SS[ RE I)N 16/4 X 500 1)K0-S ................................................................................................... 1(104994(1
HOSE. 111G11 I'RESSI. 'RE I)N 16/4 X 5() I)K0-S ................................................................................................... 10049941
I IOSI. I IIGI I PRI SSt 'RE ON 1614 X 600 I)IO-S ................................................................................................... 10049942

6 11051-.. HIGHI PRI1SS1 RI: 1)N 16/4 X 650 I)K0-S ................................................................................................... 10025659

7 HOSE. 111(iI I I'RLSSI.'RI-. l)N 16/4 X 700 I)K0-S ................................................................................................... 10019736

8 HOSE. HIGH PRESSURE 1)N 1614 X 800 1)K( )-S ................................................................................................... 101)49943

9 JOSE. I II( H I I)RI:SSIIRE I)N 16/4 X 900 I)KO-S ................................................................................................... 10029729

10 11051/. HIGH PRI/SS( RI: 1)N 16/4 X 1000 L)KO-S ................................................................................................. 104)49944

11 11051.. 111011 PRISSIJRE ON 16.4 X 1100 1)KO-S ................................................................................................. 10049945

12 HOSE. 111011 PRIISSk I RF ON 16/4 X 1200 1)KO-S ................................................................................................. 10049946

13 (LOSE. 111011 I'RI:SSI I RI: L)N 16/4 X 1300 1)1(0-S ................................................................................................. 10049947

14 I R)SI-.. I 11011 PRISSIJRE ON 16/4 X 1350 [)KO-S ................................................................................................. 10049948

15 [[OS!-.. II1(il I P1<1:551 IRE ON 16/4 X 1500 1)1(0-S ................................................................................................. 10049949

16 11051.111011 PRIESSURI: ON 16.4 X 1600 1)K0-S ................................................................................................. 10049950
IRiSh:. 111011 PRI SSI IRF I)N 16.4 X 1700 1)1(0-S ................................................................................................. 10049951

1$ HOSE. 111011 PRESSURE uN 164 X 1800 1)1(0-5 ................................................................................................. 10024682

9 1105k. 111011 PRI-.SSL'RI I)N 16/4 X 2000 [)K0-S ................................................................................................. 10049952

2)) 110SF. HIGH I'Rl:SSLJRI. I)N 164 X 21)))) F)K( 1-S ................................................................................................. 10000135

21 x
11051/. MGM1 PRESSURE L)N 16 :4 2400 1)1(0-S ................................................................................................. 30302244
HOSE. HIGH I'RESSL IRE I)N 164 X 32(0) 1)1(0-S ................................................................................................. 30319319
11051/. 111011 PRESSURE I)N 164 X 340)) 1)1(0-S ................................................................................................. 10035195

24 1105k, I 11011 PRESSURE ON 16.4 X 4500 1)1(0-S ................................................................................................. 10049953
0-RING 17 X 2.5......................................................................................................................................................... 10061729
Service Manual
.
. CHWING AMERICA INC.

Itciii Description Part No.
. 11051. JUG I PRESSURE I)N 20/4 X400 [)KO-S...................................................................................................

110SF.. HIGH PRESSURE I)N 20/4 X 500 [)K0-S .................................................................... ...............................
10049954
10049955
10049956
. 4

I lOSE. I uGh I PRESSURE 1)N 20/4 X 550 I)K0-S...................................................................................................
11051:. I uGH PRESSURE ON 20/4 X 650 E)KO-S...................................................................................................
110SF. HIGH PRESSURE I)N 20/4 X 700 [)KO-S...................................................................................................
10049957
10018481

6 110SF. 111611 PRESSURE I)N 20/4 X 800 DKO-S................................................................................................... 10079398

7 HOSE. HIGH PRESSURE ON 20/4 X 900 DKO-S................................................................................................... 10049958

8 110SF. I IIGI I PRESSURE 1)N 20/4 X 1000 1)KO-S................................................................................................. 10049959

9 110SF. I 11(111 PRESSURE ON 20/4 X 1100 DKO-S................................................................................................. 10049960

10 HOSE. HIGH PRESSURE ON 20/4 X 1200 DKO-S ....................... .......................................................................... 10049961
110SF. I IIGI I PRESSURE 1)N 20/4 X 1250 DKO-S................................................................................................. 10049962

12 HOSE. HIGH PRESSURE DN 20/4 X 1300 DKO-S................................................................................................. 10019735

. 13
14

HOSE. HIGH PRESSURE, DN 20/4 X 1350 I)KO-S.................................................................................................
110SF, IIIGH PRFSSI.'RE DN 20/4 X 1500 DKO-S.................................................................................................
10049963
10049964
IS HOSE. HiGh I PRESSURE I)N 20/4 X 1600 1)KO-S................................................................................................. 10049965

16 I lOS!. I uGh IRFSSL 'RE ON 20/4 X 1650 [)KO-S................................................................................................. 10049966
HOSE. HIGH 1RESSURE DN 20/4 X 1700 [)K0-S .......................... ................ ....................................................... 10049967

18 HOSE. 1-IIGI I PRESSURE ON 20/4 X 1800 1)KO-S................................................................................................. 10049968

19 HOSE. HIGh I PRESSURE ON 20/4 X 2100 1)KO-S................................................................................................. 10013234

20 IIOSI-. IJIGII PRESSURE ON 20 X 34 FT. I.G ........................................................................................................ 30323984

21 I lOSE. I IIGI I PRESSURE I)N 20 X 44 Fl. l.G ........................................................................................................ 30333983
0-RING 22 X 2.5 ........................................................................................................................................................ 10061728
. HIGH PRESSURE 110SF DN 25
. heni
I
Description
110SF. HIGH PRESSURE I)N 25/4 X 500 [)K0-S....................................................................................................

Part No.
10000 18 2
2 HOSE. HIGH PRESSURE ON 2514 X 750 F)KO-S................................................................................................... 10049976
3 HOSE. HIGH PRESSURE ON 25/4 X 900 OKO-S................................................................................................... 101)49977
. 4 110SF. I Will PRESSURE DN 2514 X 1100 DKO-S................................................................................................. 30347674
. S
6
HOSE. I-h]GI-I PRESSURE ON 25/4 X 1200 OKO-S ........ .........................................................................................
110SF. hIGH PRESSURE DN 25/4 X 1300 DKO-S.................................................................................................
10062367
30347675
. 7
8
HOSE. I 11011 PRESSI 'RE 1)N 25/4 X 1400 DKO-S.................................................................................................
HOSE. HIGH PRESSURE ON 25/4 X 1500 DKO-S.................................................................................................
30349285
10140372
9 110SF. HIGH PRESSURE ON 25/4 X 1600 DKO-S................................................................................................. 10031 891
10 I lOSE. 111(111 h'RESSI 'RE [)N 25/4 X 1700 OKO-S................................................................................................. 1012-1716
. II HOSE.. I 11011 PRESSI JRI/ ON 25/4 X 1800 OKO-S ................... .............................................................................. 30349287
. 12
13
HOSE. HIGH PRESSL RE 1)N 25/4 X 1900 DKO-S.................................................................................................
HOSE. 111011 PRESSURE ON 25/4 X 2100 DKO-S.................................................................................................
30347676
30347677
. 14 0-RING 27 X 2.5 ........................................................................................................................................................ 10077249
.
.

Service Manual 23
CHWING AMERICA INC
^-]
Item I
I 11)51. 1 1161 1 PRESSURE DN 324 X 500 DKO-S .................................................................................................. 1001)0194
I LOSE. I hG! I I'RLSSEIRE DN 324 X 550 DK0-S ................................................................................................... 10000 19
[10SF. II IG! I PRESSU RI DN 32 . 4 X 650 DKO-S ................................................................................................... 1000(1197

4 I LOSE. I LIGII I'RESSIIRE l))' 32!4 X 700 DKO-S ................................................................................................... 10000202
[LOSE. HIGI-1 PRI/SSUJRE I)N 32/4 X 780 l)K0-S ................................................................................................... 10001128

6 I L()SIS. 111611 PRESSURE DN 3224 X 800 DKO-S ................................................................................................... 10000213

7 HOSE. 1-HG! I PRESSURI 1)N 32.4 X 870 I)KO-S ................................................................................................... 10001131

S I LOSE. I uGH PRESSURE I)N 32/4 X 900 DKO-S ................................................................................................... 10000217

9 I LOSE, IIIGII PRESSURE oN 32/4 X 950 1)KO-S ................................................................................................... 10000220

II) 110SF. I IIGI I PR!/SSIIRE DN 32/4 X 1000 DKO-S ................................................................................................. 10000226

11 I LOSE. HIGH PRESSURE I)N 32/4 X 1100 DKO-S ................................................................................................. 10000230

12 I LOSE. FIIGI-1 PRESSURE DN 32.4 X 1200 I)KO-S ................................................................................................. 10000231

'3 HOSE. HIGh I PRESSURE E)N 32/4 X 1350 DKO-S ................................................................................................. 10000252

'4 110SF. 111011 IRESSI. 'RE ON 324 X 1451) DKO-S ................................................................................................. 1 0000233

IS I R)Si. 111611 PRESSI :RLI ON 32,4 X 1500 DKO-S ................................................................................................. 10000234

6 HOSE. HIGH I'RESSLRE ON 32.4 X 1600 DKO-S ................................................................................................. 10000236

17 110SF. I LIGII PRESSI. 'RE 32 X 44 '1........................................................................................................................ 30323982
ice Manual
,.... ......
NWING
AMERICA INC.
PRODUCT WARRANTY
Schwing America. Inc. ('Schwing') warrants its new concrete pump equipment against
defects in material and workmanship under normal use and service, and which shall not have been
subject to misuse. negligence or accident, for a period of one year from the date of purchase.
Schwing will, at its option, replace or repair free of charge. FOB Schwing warehouse such
part or parts thereof as in its reasonable judgement shall be deemed defective. This warranty does
not obligate Schwing to bear the cost of transportation of such parts to or from Schwing warehouse.
I This warranty shall not apply to any equipment manufactured by Schwing which shall have
been loaded or operated beyond its rated capacity as specified by Schwing. Damage resulting from
improper installations, alterations or neglect of recommended maintenance will he considered as
misuse and not as a defect. Certain parts of the concrete pump, the pumping cylinders, gate valves,
pumping rams, siamese pipe section, concrete pump systems, etc., are subject to normal wear. This
normal wear is not covered under this warranty.
SCHWING SHALL HAVE NO LIABILITY TO THE BUYER OF SUCH EQUIPMENT
S OR ANY OTHER PERSON FOR INCIDENTAL DAMAGES, SPECIAL DAMAGES,
CONSEQUENTIAL DAMAGES OR OTHER DAMAGES OF ANY KIND OR NATURE
WHATSOEVER, WHETHER ARISING OUT OF BREACH OF WRRANTY OR OTHER
BREACH OF CONTRACT, NEGLIGENCE OR OTHER TORT, OR OTHERWISE, EVEN
IF SCHWING SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD
S OF SUCH POTENTIAL LOSS OR DAMAGE. For all of the purposes hereof, the term
S consequential damages' shall include lost profits. penalties. delay damages. liquidated damages
or other damages and liabilities which the buyer shall be obligated to pay or which the buyer may
S incur based upon. related to or arising out of its contracts with its customers or other third parties.
S In no event shall Schwing he liable for any amount of damages in excess of the amounts paid by
the buyer for goods or services as to which a breach of contract has been determined to exist. The
parties expressly agree that the price for the goods and the services was determined in considera-
S tion of the limitation on damages set forth herein and such limitation has been specifically
bargained for and constitutes an agreed allocation of risk which shall survive the determination of
any court of competent jurisdiction that any remedy herein fails of its essential purpose. Schwing
S reserves the right to make changes and improvements in its product without incurring any
obligation to install any such changes or improvements in its products previously manufactured.
Schwing makes no warranty of its outside purchased components or accessory equipment
S such as, but not limited to. truck chassis. engines, tires. wheels, tools, etc., the same being subject
S to the warranties of their respective manufacturers.
Without limiting the generalities of the foregoing THERE IS NO OTHER REPRESENTA-
S TION OR WARRANTY. EXPRESS OR IMPLIED, WITH RESPECT TO NEW CONCRETE
S PUMP EQUIPMENT AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED.
S SCU\IN(; AMERICA, INC. SA 2021
S
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Manual de Servicio Schwing s28x Valvula Rock

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Manual de Servicio Schwing s28x Valvula Rock

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HWING

SERVICE REPAIR INSTRUCTIONS FOR

:.ock Valve Parts Identification - "M" Rock

• /-Pivot Lever Cover Bolt

• "M Rock Valve

Rock Valve Parts Identification - "E" Rock .:

Cover -/ Bearing Bushing

"B" Rock Valve -

Grease Zerk #5 i ec1.ze ze1 r H I

Replacing the Cutting Ring

2. Remove the Housin End Cover Bo!t with a mm. wrench.

Tension Nut/Pressure Spring .:

Ietermining Wear on Kidney Seal and Kidney Plate

Replacing the Kidney Seal

2. Remove the Tension Nut using a 60 mm. wrench.

I ICIIWI NC AMERICA INC.

0 12. Replace the Keeper Bolt.

Spectacle Plate WV.

Replacement of Outlet Insert (Cover Lining)

4. Remove the Pivot Cylinder Pin from the slewing lever.

Pivot Shaft Bushing

3. Remove the bushings from the housi n.

hrustiBushing Centering PlatE

• CHWI NC AMERICA INC.

Bushing Flush with

Service Manual 27 '

.ettng Pivot Angles

Replacement of Pivot Shaft Bushings *1

Additional Mounting Instructions for E-Rock Assembly

Pivot Shaft Screw

CHWI NC AMERICA INC. Rock Valve •

Worm Screws_ \ 0-Ring

:.ock Slewing Cylinder

• S/HI 7. Ill) 0/IA II

0 ClACK SING A TFE 00.736515

0 1/Ill//F NIPPLE DIN 1141/CM I(iA 1 SO

I 11151/ SACF TV 68825 DIN 312

0 AVAIlING ARTILICOLATFID cr46002 AS

. OCHAI'E 11415 .1 .1 7 P646

GIL INLIL S HEAD

Dale 12-10-92 Rev

Melting range - approx. 1400 C (2550 F).

Preheat the electrodes for 2 to 3 hours at 250 to 300 C (480 to 570 F)

•ock Valve with Insert - Conversion

DOCUMENT #699000 5900 Centerville Road REV. 05/17/02

Fitting Assembly Instruction NS Style Profile - Dull Green Colored

0 He. Lightl y dehur tube ends at inside and outside.

I 2. Place the nut and profile ring on the tube as shown.

Important: I bid littiiig body lirmlv bv means of a spanner.

ICHWING AMERICA INC. Fittings Book

Wrench and Coupling for Walterscheid Fittings on Schwing

12MM 22MM 19MM 7/8" 3/4',

16MM 30MM 27MM 1 -3/16" 1 - 1/16"

20MM 36MM 32MM 1 -7/16" - 1/4"

25MM 46MW' 41MM 1 13/16" - 5/8"

38MM 60MM 55M 2-3/8" 2-3/16"

12R - 1/4MM 22MM 22MM 19MM 7/8"7/8" 3/4"

II 38MM 60MM 55MM 2 - 3/8" 2-3/16"

5 STRAIGHT COUPLING 6 ELBOW COUPLING 7 TEE COUPLING 8 CROSS COUPLING

13 ELBOW 14 TEE 15 TEE 16 STRAIGHT COUPLING

17 STRAIGHT COUPLING 18 FLANGE COUPLING 19 90 FLANGE COUPLING 20 STRAIGHT COUPLING

GAS GFS WFS REDS (SAT)

21 REDUCER ADAPTER 22 REDUCER ADAPTER 23 STRAIGHT COUPLING 24 ADAPTOR

P-EGES & FGESD