Beruflich Dokumente
Kultur Dokumente
Consultant:
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Capital stock € 5,000,000 – VAT number and registration at the Chamber of Commerce of Padova : 01155390287
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BIDDING DOCUMENTS
VOLUME 2a:
SECTION IV : BIDDING FORMS
- Bill Of Quantities
SECTION VII : WORKS REQUIREMENTS
- Specification and Supplementary Information
SEPTEMBER 2015
Section Subject
VOLUME 1 – Common for Lot 1 (Rukungiri), Lot 2 (Katwe-Kabatoro), Lot 3 (Koboko)
IV BIDDING FORMS
- Bill of Quantities
VII WORKS REQUIREMENTS
- Specification and Supplementary Information
BIDDING DOCUMENTS
VOLUME 2a:
SECTION IV : BIDDING FORMS
- Bill Of Quantities
SEPTEMBER 2015
FOREWORD
For convenience and for reference purposes, certain Materials, Plant and other inputs or processes may have
been designated in the Specifications and in other Contract Documents by brand name, trade name or
catalogue name and number. Such designation shall be deemed to be followed by the words “or equivalent
approved” or “equal (approved)” or “or similar (and) approved” whether such words are shown or not.
Any reference to national standards such as BS shall also be deemed to be followed by the words “or
equivalent”.
Grand Summary
Grand Summary:
TOTAL COSTS FOR First Phase
TOTAL
Sr ITEMS
UGX
A.RP.06 GENERAL ITEMS --------------------
1 General Items
B.RP.05.1 WTP’S CIVIL WORKS --------------------
1 Intake works
2 Water treatment plant siteworks
3 Fine screening and flow divider
4 Chemical building (flocculant)
5 Clariflocculator
6 Filters building and backwash
7 Disinfection building, mixing and storage tanks
8 High lift pumping station
9 Equalization
10 Sludge thickening
11 Drying beds
12 Power house
13 Emergency generator room
14 Administration and workshop building
B.RP.05.2 WTP’S MECHANICAL WORKS --------------------
0 Intake works
1+2 Fine screening and flow divider
3 Clariflocculator
4 Chemical building (flocculant)
5+6 Filters building and backwash
7+8 Disinfection building, mixing and storage tanks
9 High lift pumping station
10 Emergency generator room
11 Power house
12 Administration and workshop building
13 Equalization
14 Sludge thickening
15 Drying beds
16 Instrumentation
B.RP.05.3 WTP’S ELECTRICAL WORKS --------------------
1 Electrical works for WTP
C.RP.03.1 TRANSMISSION PIPELINES --------------------
1 Raw water pumping main
2 Pure water pumping transmission system
3 Pure water gravity system - trunk 2
5 Pure water gravity system - trunk 4
9 Pure water gravity system - trunk 8
10 Pure water gravity system - trunk 9
11 Pure water gravity system - trunk 10
12 Pure water gravity system - trunk 11
TOTAL COSTS FOR First Phase
TOTAL
Sr ITEMS
UGX
C.RP.03.2 RESERVOIRS --------------------
1 R1
D.RP.02 SANITATION --------------------
6 Latrine 1
7 Latrine 2
8 Waste water discharge
TOTAL
5% Contingencies
GRAND TOTAL
GENERAL ITEMS
Summary:
TOTAL COSTS FOR First Phase
ADDITION TOTAL
Sr GENERAL ITEMS N°
UGX UGX
1 General Items 1
Carried to Grand Summary
General Items First phase
ART. ITEM DESCRIPTION U.M. TOTAL COST
COD. QUANTITY UNIT TOTAL
Contractual Requirements
G.1 Insurance of works covering all installations during and up to 28 days
Sum 1
after the end of the defects liability period
G.2 Third party insurance Sum 1
G.3 Insurance of Contractors Equipment Sum 1
Offices and Housing
G.4 Establishment and removal of site offices for the Engineer's staff.
Sum 1
According to the instructions of the Engineer.
G.5 Provision of rented office accommodation for the Engineer's staff
before establishment of site offices. According to the instructions of Month 3
the Engineer.
G.6
Provision of fully furnished rented residential type accommodation for
Month 14
the Engineer's staff. According to the instructions of the Engineer.
G.7 Maintenance of offices for the Engineer's staff including provision
and payment of utility services. According to the instructions of the Month 14
Engineer.
G.8 Maintenance of housing accommodation for the Engineer's staff
including provision and payment of utility services, 24x7 security,
Month 14
housekeeping and food. According to the instructions of the
Engineer.
G.9 Provision of fully furnished rented office & residential type
accommodation for the Resident Engineer in Rukungiri. According Month 14
to the instructions of the Engineer.
G.10 Maintenance of office & housing accommodation for the Resident
Engineer in Rukungiri, including provision and payment of utility
Month 14
services, 24x7 security, housekeeping and food. According to the
instructions of the Engineer.
Transport Vehicles
G.12 Provision of 5-door SUV transport vehicle of 2900 cc minimum
engine capacity, wheel drive 4x4, 5 doors and 5 seats - standing No. 1
costs. According to the instructions of the Engineer.
G.13 5-door SUV transport vehicle - maintenance and running costs.
km 70,000
According to the instructions of the Engineer.
G.14 Provision of Pick-up transport vehicle of 2900 cc minimum engine
capacity, double cabinet, 4 doors - standing costs. According to the No. 1
instructions of the Engineer.
G.15 Pick-up transport vehicle - maintenance and running costs.
km 25,000
According to the instructions of the Engineer.
G.16 Provision of motorcycle On-Off-Road of 650 cc minimum engine
capacity - standing costs. According to the instructions of the No. 1
Engineer.
G.17 Motorcycle On-Off-Road - maintenance and running costs. According
km 25,000
to the instructions of the Engineer.
Communication
G.18
Establish communication system and dedicated email (mobile,
Sum 2
wireless or leased line) system for the Engineer's office
G.19
Maintenance of communication system and dedicated email (mobile,
Month 28
wireless or leased line) system for the Engineer's office
Equipment for use by the Engineer's staff
G.20 Provision of office furniture & equipment for the Engineer Sum 2
G.21 Maintenance of office furniture & equipment for the Engineer Month 28
G.22 Provision & maintenance of laboratory equipment for use by the
Sum 1
Engineer
G.23 Provision & maintenance of surveying equipment for use by the
Month 7
Engineer
G.24 Provision of office stationary & office consumables for use in the
Month 28
Engineer's office
Attendance upon the Engineer's staff
G.25 Unskilled labour Month 14
G.26 Technician/Draftsman Month 14
B.1.7 EARTHWORKS
Excavation for foundations
m³ 124
Topsoil
Strip top soil,depth not exceeding 0.3m for site
B.1.11
EARTHWORKS
Excavation for foundations
Ordinary Soil
m³ 345
Excavation for foundations in material other than topsoil, rock or
artificial hard material, commencing surface is the formation level
Depth 2-5m
EARTHWORKS
Excavation for foundations
Ordinary Soil
B.1.10 m³ 251
Excavation for foundations in material other than topsoil, rock or
artificial hard material, commencing surface is the formation level
Depth 1-2m
EARTHWORKS
Excavation for foundations
Rock
B.1.15 m³ 73
Excavation for foundations in rock, commencing surface is the
exposed surface of the rock
Depth 1-2m
EARTHWORKS
Excavation for foundations
Rock
B.1.16 m³ 382
Excavation for foundations in rock, commencing surface is the
exposed surface of the rock
Depth 2-5m
EARTHWORKS
Excavation for foundations
Trimming
B.1.18 Trimming of excavated surfaces for whole structure in the following m² 107
materials
Material other than topsoil, rock, or artificial hard material inclined at
an angle not exceeding 45 degrees to the horizontal
EARTHWORKS
Excavation for foundations
Trimming
B.1.19 Trimming of excavated surfaces for whole structure in the following m² 71
materials
Rock surfaces inclined at an angle not exceeding 45 degrees to the
horizontal
PAINTING
High Gloss
Masonry
B.1.90 External quality weather guard paint, two coats, to the following m² 831
smooth concrete surfaces; include surface preparation
Surfaces of walls inclined at an angle exceeding 60 degrees to the
horizontal
PAINTING
Emulsion Paint
Masonry
B.1.91 Internal quality vinyl silk paint, two coats, to the following smooth m² 128
concrete surfaces; include surface preparation
Surfaces of walls inclined at an angle exceeding 60 degrees to the
horizontal
WATER PROOFING
Damp Proofing
B.1.92 Rendering m² 128
Surfaces to walls inclined at an angle exceeding 60 degrees to the
horizontal in ordinary cement mortar
CONCRETE ANCILLARIES
Concrete Accessories
Inserts
B.1.82 nr 2
Pipe inserts projecting from two faces of the concrete and of the
following sizes, excluding supply of pipe
125 mm ND
WATER PROOFING
Protective Layers
Flexible polyethylene sheeting, gauge 1000, or similar approved, laid
B.1.93 m² 182
to the surface of blinding concrete or sand blinded hardcore fill
Surfaces inclined at an angle not exceeding 30 degrees to the
horizontal
MISCELLANEOUS WORKS
Building Finishes
B.1.133 m² 208
Roof covering with 80x80 cm slabs laid on protective layers and sub-
layers as indicated in the drawings and to the Engineer's satisfaction.
- access road
ROADS AND PAVINGS
Sub-Bases and Bases
Provide, transport up to site, spread, shape, stabilise and compact to
atleast 95% MDD AASHTO gravel material for flexible sub-base, of
B.1.249 thickness 150-300 mm. m² 575
Including supply and laying of prime coat layer and execution of road
pavement made of 15 cm-thick reinforced concrete.
- access road
MISCELLANEOUS WORKS
Fences
100x100mm Concrete post of C25 concrete and wire galvanised wire
B.1.255 m 58
chain link fence of gauge 10 to BS 1722, with triple row of barbed wire
on top, anchored into blockwork dwarf wall as per drawings, height
2.5-3 m
MISCELLANEOUS WORKS
Gates
B.1.256 Supply and complete installation of metal field gate to BS 3470 in C25 nr 1
concrete pad foundations; complete and of the following widths
Width 2 m, one leaf
MISCELLANEOUS WORKS
Gates
B.1.257 Supply and complete installation of metal field gate to BS 3470 in C25 nr 1
concrete pad foundations; complete
width 4-5 m with motor and wheels for sliding opening
MISCELLANEOUS WORKS
Windows
Supply and installation of windows with crystals, performed with
different profiles depending on the size and location, comprising:
frames made by steel with open joints, mm of section 45 (for fixed
frames) and 52 mm (for opening swinging doors ), complete with sills
45 mm with lateral development of the flaps - 2 cm, internal thickness
12/10 of internal flaps, interior and exterior trims - for covering the
cables - safety crystals 3 +3, or ventilation grid - fixed aluminum type -
B.1.97 nr 1
hinges and locking devices of movement with a hammer handle or
lever. including the formation of protective grates and network against
the birds, which comprises the production of the lintel and shoulders,
to be carried in reinforced concrete, including the respective
reinforcing iron and the formworks, all anchored to the walls of
buildings
Overall size 1200 x 1200 mm high comprising 200mm permanent
louvered vent and single shutter complete with 4mm thick clear glass
panes, and burglar proofing
MISCELLANEOUS WORKS
Doors
Supply and installation of external doors over 2.0 meters in width, with
closure of the manual type (as book), for passage of machinery in
general, consist of: modular aluminum elements, sliding on the upper
and lower galvanized steel guides, with folding doors that open to
"four or more modules (panels) that is in function on the width of the
door . the modules will be divided into sections that can be of type:
closed with infill panel sandwich double sheet of aluminum with
B.1.101 nr 2
soundproof internal lining , grille of ventilation with fixed type
aluminum with unbreakable glass 3 +3. They must be complete:
internal and external trims, appropriately sized hinges, locks and
handles. Including the construction of lintel and shoulders , to be
carried reinforced concrete, including the respective reinforcing iron
and the formworks, all anchored to the walls of buildings
Three leaf louvered door overall size 2100 x 2000mm high filled in
with 100 x 2mm thick mild steel louvers welded to frame ( 2500 mm x
2500 mm)
MISCELLANEOUS WORKS
B.1.117 Plumbing and Drainage m 5
Supply and lay ID 125mm CI PN6 drainage pipework.
Carried to Summary
EARTHWORKS
Excavation for foundations
B.1.6 m³ 1,667
Topsoil
Strip top soil,depth not exceeding 0.15m for site
EARTHWORKS
Excavation for foundations
Ordinary Soil
B.1.8 General excavation, for road works and parking area, in material m³ 1,389
other than topsoil, rock or artificial hard material, commencing surface
is the stripped ground level
Depth 0.25-0,5m
EARTHWORKS
Excavation for foundations
Ordinary Soil
B.1.9 m³ 1,039
Excavation for foundations in material other than topsoil, rock or
artificial hard material, commencing surface is the formation level
Depth 0.5-1m
EARTHWORKS
Excavation for foundations
Ordinary Soil
B.1.10 m³ 440
Excavation for foundations in material other than topsoil, rock or
artificial hard material, commencing surface is the formation level
Depth 1-2m
EARTHWORKS
Excavation for foundations
Rock
B.1.13 General excavation, for road works and parking area, in material m³ 18
other than topsoil, rock or artificial hard material, commencing surface
is the stripped ground level
Depth 0.25-0,5m
EARTHWORKS
Excavation for foundations
Rock
B.1.14 m³ 249
Excavation for foundations in rock, commencing surface is the
exposed surface of the rock
Depth 0,5-1m
- access road
ROADS AND PAVINGS
Sub-Bases and Bases
Provide, transport up to site, spread, shape, stabilise and compact to
atleast 95% MDD AASHTO gravel material for flexible sub-base, of
B.1.249 thickness 150-300 mm. m² 258
Including supply and laying of prime coat layer and execution of road
pavement made of 15 cm-thick reinforced concrete.
- access road
ROADS AND PAVINGS
Surfacing
Wearing course of asphalt concrete and slurry double surface
B.1.250 m² 258
bitumen seal, placed and rolled; to Engineer's approval
- access road
ROADS AND PAVINGS
Sub-Bases
Shape road surface by medium grading to camber and crossfall with
B.1.248 a motor grader m² 3,949
Depth not exceeding 150 mm
- WTP area
ROADS AND PAVINGS
Sub-Bases and Bases
Provide, transport up to site, spread, shape, stabilise and compact to
atleast 95% MDD AASHTO gravel material for flexible sub-base, of
B.1.249 thickness 150-300 mm. m² 3,949
Including supply and laying of prime coat layer and execution of road
pavement made of 15 cm-thick reinforced concrete.
- WTP area
- WTP area
ROADS AND PAVINGS
Kerbs
B.1.251 Supply and construct Kerbs of pre-cast concrete to BS 7263 of cross m 1,344
section area 0.05-0.1 m² to the following alignment
Straight or curved to a radius exceeding 12 m
ROADS AND PAVINGS
Kerbs
B.1.252 Supply and construct Kerbs of pre-cast concrete to BS 7263 of cross m 71
section area 0.05-0.1 m² to the following alignment
To a radius not exceeding 12 m
ROADS AND PAVINGS
Drainage
B.1.253 nr 12
Supply and installation of grid to drain rainwater size marked on the
approved drawings
MISCELLANEOUS WORKS
Fences
100x100mm Concrete post of C25 concrete and wire galvanised wire
B.1.255 m 581
chain link fence of gauge 10 to BS 1722, with triple row of barbed wire
on top, anchored into blockwork dwarf wall as per drawings, height
2.5-3 m
MISCELLANEOUS WORKS
Gates
B.1.256 Supply and complete installation of metal field gate to BS 3470 in C25 nr 1
concrete pad foundations; complete and of the following widths
Width 2 m, one leaf
MISCELLANEOUS WORKS
Gates
B.1.257 Supply and complete installation of metal field gate to BS 3470 in C25 nr 1
concrete pad foundations; complete
width 4-5 m with motor and wheels for sliding opening
Carried to Summary
EARTHWORKS
Excavation for foundations
B.1.7 m³ 26
Topsoil
Strip top soil,depth not exceeding 0.3m for site
EARTHWORKS
Excavation for foundations
Ordinary Soil
B.1.9 m³ 69
Excavation for foundations in material other than topsoil, rock or
artificial hard material, commencing surface is the formation level
Depth 0.5-1m
EARTHWORKS
Excavation for foundations
Ordinary Soil
B.1.10 m³ 69
Excavation for foundations in material other than topsoil, rock or
artificial hard material, commencing surface is the formation level
Depth 1-2m
EARTHWORKS
Excavation for foundations
Ordinary Soil
B.1.11 m³ 88
Excavation for foundations in material other than topsoil, rock or
artificial hard material, commencing surface is the formation level
Depth 2-5m
EARTHWORKS
Excavation for foundations
Ordinary Soil
B.1.8 General excavation, for road works and parking area, in material m³ 9
other than topsoil, rock or artificial hard material, commencing surface
is the stripped ground level
Depth 0.25-0,5m
EARTHWORKS
Excavation for foundations
Rock
B.1.16 m³ 206
Excavation for foundations in rock, commencing surface is the
exposed surface of the rock
Depth 2-5m
EARTHWORKS
Excavation for foundations
Trimming
B.1.18 Trimming of excavated surfaces for whole structure in the following m² 57
materials
Material other than topsoil, rock, or artificial hard material inclined at
an angle not exceeding 45 degrees to the horizontal
WATER PROOFING
Protective Layers
Flexible polyethylene sheeting, gauge 1000, or similar approved, laid
B.1.93 m² 70
to the surface of blinding concrete or sand blinded hardcore fill
Surfaces inclined at an angle not exceeding 30 degrees to the
horizontal
WATER PROOFING
Protective Layers
Sand cement screed of 1:3 cement sand mortar, applied to concrete,
B.1.94 m² 417
25 mm thick, prepared and applied
Surfaces of vertical walls, include primice finish inclined at an angle
exceeding 30 degrees to the horizontal
WATER PROOFING
Protective Layers
B.1.96 Sand cement screed of 1:3 cement sand mortar, applied to concrete, m² 247
25 mm thick, prepared and applied
'External Surfaces of vertical wall
MISCELLANEOUS WORKS
Plumbing and Drainage
B.1.118 nr 1
Supply and installation of 250 mm OD flexible rubber pipe for
discharge of screened material.
Carried to Summary
EARTHWORKS
Excavation for foundations
Ordinary Soil
B.1.9 m³ 149
Excavation for foundations in material other than topsoil, rock or
artificial hard material, commencing surface is the formation level
Depth 0.5-1m
EARTHWORKS
Excavation for foundations
Ordinary Soil
B.1.10 m³ 132
Excavation for foundations in material other than topsoil, rock or
artificial hard material, commencing surface is the formation level
Depth 1-2m
EARTHWORKS
Excavation for foundations
Rock
B.1.14 m³ 17
Excavation for foundations in rock, commencing surface is the
exposed surface of the rock
Depth 0,5-1m
EARTHWORKS
Excavation for foundations
Rock
B.1.15 m³ 35
Excavation for foundations in rock, commencing surface is the
exposed surface of the rock
Depth 1-2m
EARTHWORKS
Excavation for foundations
Rock
B.1.16 m³ 283
Excavation for foundations in rock, commencing surface is the
exposed surface of the rock
Depth 2-5m
EARTHWORKS
Excavation for foundations
Trimming
B.1.18 Trimming of excavated surfaces for whole structure in the following m² 41
materials
Material other than topsoil, rock, or artificial hard material inclined at
an angle not exceeding 45 degrees to the horizontal
EARTHWORKS
Excavation for foundations
Trimming
B.1.19 Trimming of excavated surfaces for whole structure in the following m² 62
materials
Rock surfaces inclined at an angle not exceeding 45 degrees to the
horizontal
EARTHWORKS
Excavation for foundations
Preparation
B.1.20 Preparation of excavated surfaces for whole structure in the following m² 33
materials
Material other than topsoil, rock, or artificial hard material inclined at
an angle not exceeding 45 degrees to the horizontal
EARTHWORKS
Excavation for foundations
Preparation
B.1.21 Preparation of excavated surfaces for whole structure in the following m² 133
materials
Rock surfaces inclined at an angle not exceeding 45 degrees to the
horizontal
PAINTING
High Gloss
Masonry
B.1.90 External quality weather guard paint, two coats, to the following m² 336
smooth concrete surfaces; include surface preparation
Surfaces of walls inclined at an angle exceeding 60 degrees to the
horizontal
PAINTING
Emulsion Paint
Masonry
B.1.91 Internal quality vinyl silk paint, two coats, to the following smooth m² 251
concrete surfaces; include surface preparation
Surfaces of walls inclined at an angle exceeding 60 degrees to the
horizontal
WATER PROOFING
Damp Proofing
B.1.92 Rendering m² 587
Surfaces to walls inclined at an angle exceeding 60 degrees to the
horizontal in ordinary cement mortar
WATER PROOFING
Protective Layers
Flexible polyethylene sheeting, gauge 1000, or similar approved, laid
B.1.93 m² 166
to the surface of blinding concrete or sand blinded hardcore fill
Surfaces inclined at an angle not exceeding 30 degrees to the
horizontal
WATER PROOFING
Protective Layers
Sand cement screed of 1:3 cement sand mortar, applied to concrete,
B.1.95 m² 121
25 mm thick, prepared and applied
'Surfaces of floors inclined at an angle not exceeding 30 degrees to
the horizontal
MISCELLANEOUS WORKS
Doors
Supply and installation of exterior doors with one or two steel doors,
accompanied by at least three hinges, with mortise lock strike plate
B.1.102 nr 1
with rim and chrome, including the supply and installation of marble
threshold
Single leaf louvered door with size 1000 mm x 2100 mm high filled in
with 100 x 2mm thick mild steel louvers welded to frame
MISCELLANEOUS WORKS
Doors
Supply and installation of external doors over 2.0 meters in width, with
closure of the manual type (as book), for passage of machinery in
general, consist of: modular aluminum elements, sliding on the upper
and lower galvanized steel guides, with folding doors that open to
"four or more modules (panels) that is in function on the width of the
door . the modules will be divided into sections that can be of type:
closed with infill panel sandwich double sheet of aluminum with
B.1.105 nr 1
soundproof internal lining , grille of ventilation with fixed type
aluminum with unbreakable glass 3 +3. They must be complete:
internal and external trims, appropriately sized hinges, locks and
handles. Including the construction of lintel and shoulders , to be
carried reinforced concrete, including the respective reinforcing iron
and the formworks, all anchored to the walls of buildings
Three leaf louvered door overall size 2100 x 2000mm high filled in
with 100 x 2mm thick mild steel louvers welded to frame ( 3500 mm x
5100 mm)
MISCELLANEOUS WORKS
Doors
Supply and installation of external doors over 2.0 meters in width, with
closure of the manual type (as book), for passage of machinery in
general, consist of: modular aluminum elements, sliding on the upper
and lower galvanized steel guides, with folding doors that open to
"four or more modules (panels) that is in function on the width of the
door . the modules will be divided into sections that can be of type:
closed with infill panel sandwich double sheet of aluminum with
B.1.107 nr 1
soundproof internal lining , grille of ventilation with fixed type
aluminum with unbreakable glass 3 +3. They must be complete:
internal and external trims, appropriately sized hinges, locks and
handles. Including the construction of lintel and shoulders , to be
carried reinforced concrete, including the respective reinforcing iron
and the formworks, all anchored to the walls of buildings
Four leaf louvered door overall size 2100 x 2000mm high filled in with
100 x 2mm thick mild steel louvers welded to frame ( 4000 mm x
3000 mm)
MISCELLANEOUS WORKS
Windows
Supply and installation of windows with crystals, performed with
different profiles depending on the size and location, comprising:
frames made by steel with open joints, mm of section 45 (for fixed
frames) and 52 mm (for opening swinging doors ), complete with sills
45 mm with lateral development of the flaps - 2 cm, internal thickness
12/10 of internal flaps, interior and exterior trims - for covering the
cables - safety crystals 3 +3, or ventilation grid - fixed aluminum type -
B.1.98 nr 7
hinges and locking devices of movement with a hammer handle or
lever. including the formation of protective grates and network against
the birds, which comprises the production of the lintel and shoulders,
to be carried in reinforced concrete, including the respective
reinforcing iron and the formworks, all anchored to the walls of
buildings
Overall size 2000 x 1000 mm high comprising 200mm permanent
louvered vent and single shutter complete with 4mm thick clear glass
panes, and burglar proofing
MISCELLANEOUS WORKS
Building Finishes
Building finishes including, constructing C20 1.0x2.0m entrance
B.1.129 ramps, 20x100mm high 1:3 cement-sand skirting, 1500mm high toilet sum 1
wall ceramic tiling and C20 concrete window cills, 1000mm wide C20
concrete splash apron, complete to the specifications and as directed
by the Engineer
MISCELLANEOUS WORKS
B.1.130 Building Finishes m² 96
Supply and lay glazed ceramic tiling for the chemical mixing tanks
Carried to Summary
EARTHWORKS
Excavation for foundations
Ordinary Soil
B.1.9 m³ 166
Excavation for foundations in material other than topsoil, rock or
artificial hard material, commencing surface is the formation level
Depth 0.5-1m
EARTHWORKS
Excavation for foundations
Ordinary Soil
B.1.10 m³ 129
Excavation for foundations in material other than topsoil, rock or
artificial hard material, commencing surface is the formation level
Depth 1-2m
EARTHWORKS
Excavation for foundations
Ordinary Soil
B.1.11 m³ 382
Excavation for foundations in material other than topsoil, rock or
artificial hard material, commencing surface is the formation level
Depth 2-5m
EARTHWORKS
Excavation for foundations
Rock
B.1.14 m³ 18
Excavation for foundations in rock, commencing surface is the
exposed surface of the rock
Depth 0,5-1m
EARTHWORKS
Excavation for foundations
Rock
B.1.15 m³ 55
Excavation for foundations in rock, commencing surface is the
exposed surface of the rock
Depth 1-2m
EARTHWORKS
Excavation for foundations
Rock
B.1.16 m³ 255
Excavation for foundations in rock, commencing surface is the
exposed surface of the rock
Depth 2-5m
EARTHWORKS
Excavation for foundations
Trimming
B.1.18 Trimming of excavated surfaces for whole structure in the following m² 134
materials
Material other than topsoil, rock, or artificial hard material inclined at
an angle not exceeding 45 degrees to the horizontal
EARTHWORKS
Excavation for foundations
Trimming
B.1.19 Trimming of excavated surfaces for whole structure in the following m² 89
materials
Rock surfaces inclined at an angle not exceeding 45 degrees to the
horizontal
EARTHWORKS
Excavation for foundations
Preparation
B.1.20 Preparation of excavated surfaces for whole structure in the following m² 92
materials
Material other than topsoil, rock, or artificial hard material inclined at
an angle not exceeding 45 degrees to the horizontal
- Stairs
IN-SITU CONCRETE
Placing Reinforced Concrete
Walls
B.1.54 m³ 44
Placing reinforced concrete, grade C35A, for walls of the following
thickness
Thickness 150 - 300mm
IN-SITU CONCRETE
Placing Reinforced Concrete
Walls
B.1.55 m³ 50
Placing reinforced concrete, grade C35A, for walls of the following
thickness
Thickness 300 - 500mm
IN-SITU CONCRETE
Placing Reinforced Concrete
Beams
B.1.57 m³ 4
Placing reinforced concrete, grade C35A, for beams of the following
thickness
Cross-sectional area 0.03 - 0.3 m2
CONCRETE ANCILLARIES
Formwork-Fair Finish
B.1.60 Fair Finish Plane Horizontal m² 4
Plane fair finish horizontal formwork of the following width
Width: 0.1-0,4 m
CONCRETE ANCILLARIES
Formwork-Fair Finish
B.1.61 Fair Finish Plane Horizontal m² 32
Plane fair finish horizontal formwork of the following width
Width: 0.4-1.22 m
CONCRETE ANCILLARIES
Formwork-Fair Finish
B.1.63 Fair Finish Plane Vertical m² 21
Plane fair finish vertical formwork of the following width
Width: 0.1-0.4 m
CONCRETE ANCILLARIES
Formwork-Fair Finish
B.1.64 Fair Finish Plane Vertical m² 47
Plane fair finish vertical formwork of the following width
Width: 0.4-1,22 m
CONCRETE ANCILLARIES
Formwork-Fair Finish
B.1.65 Fair Finish Plane Vertical m² 185
Plane fair finish vertical formwork of the following width
Width exceeding 1.22 m
EARTHWORKS
Excavation for foundations
Ordinary Soil
B.1.9 m³ 136
Excavation for foundations in material other than topsoil, rock or
artificial hard material, commencing surface is the formation level
Depth 0.5-1m
EARTHWORKS
Excavation for foundations
Ordinary Soil
B.1.10 m³ 106
Excavation for foundations in material other than topsoil, rock or
artificial hard material, commencing surface is the formation level
Depth 1-2m
EARTHWORKS
Excavation for foundations
Ordinary Soil
B.1.11 m³ 60
Excavation for foundations in material other than topsoil, rock or
artificial hard material, commencing surface is the formation level
Depth 2-5m
EARTHWORKS
Excavation for foundations
Rock
B.1.14 m³ 15
Excavation for foundations in rock, commencing surface is the
exposed surface of the rock
Depth 0,5-1m
EARTHWORKS
Excavation for foundations
Rock
B.1.15 m³ 45
Excavation for foundations in rock, commencing surface is the
exposed surface of the rock
Depth 1-2m
EARTHWORKS
Excavation for foundations
Rock
B.1.16 m³ 241
Excavation for foundations in rock, commencing surface is the
exposed surface of the rock
Depth 2-5m
EARTHWORKS
Excavation for foundations
Trimming
B.1.18 Trimming of excavated surfaces for whole structure in the following m² 441
materials
Material other than topsoil, rock, or artificial hard material inclined at
an angle not exceeding 45 degrees to the horizontal
EARTHWORKS
Excavation for foundations
Trimming
B.1.19 Trimming of excavated surfaces for whole structure in the following m² 441
materials
Rock surfaces inclined at an angle not exceeding 45 degrees to the
horizontal
EARTHWORKS
Excavation for foundations
Preparation
B.1.20 Preparation of excavated surfaces for whole structure in the following m² 159
materials
Material other than topsoil, rock, or artificial hard material inclined at
an angle not exceeding 45 degrees to the horizontal
- Channels
IN-SITU CONCRETE
Placing Reinforced Concrete
Walls
Placing reinforced concrete, grade C35A, for walls of the following
B.1.54 m³ 1
thickness
Thickness 150 - 300mm
- Stairs
IN-SITU CONCRETE
Placing Reinforced Concrete
Walls
B.1.55 m³ 773
Placing reinforced concrete, grade C35A, for walls of the following
thickness
Thickness 300 - 500mm
IN-SITU CONCRETE
Placing Reinforced Concrete
Beams
B.1.57 m³ 9
Placing reinforced concrete, grade C35A, for beams of the following
thickness
Cross-sectional area 0.03 - 0.3 m2
CONCRETE ANCILLARIES
Formwork-Fair Finish
B.1.60 Fair Finish Plane Horizontal m² 500
Plane fair finish horizontal formwork of the following width
Width: 0.1-0,4 m
CONCRETE ANCILLARIES
Formwork-Fair Finish
B.1.63 Fair Finish Plane Vertical m² 38
Plane fair finish vertical formwork of the following width
Width: 0.1-0.4 m
CONCRETE ANCILLARIES
Formwork-Fair Finish
B.1.64 Fair Finish Plane Vertical m² 40
Plane fair finish vertical formwork of the following width
Width: 0.4-1,22 m
WATER PROOFING
Protective Layers
Flexible polyethylene sheeting, gauge 1000, or similar approved, laid
B.1.93 m² 529
to the surface of blinding concrete or sand blinded hardcore fill
Surfaces inclined at an angle not exceeding 30 degrees to the
horizontal
MISCELLANEOUS WORKS
Doors
External doors over 2.0 meters in width, with closure of the manual
type (as book), for passage of machinery in general, consist of:
modular aluminum elements, sliding on the upper and lower
galvanized steel guides, with folding doors that open to "four or more
modules (panels) that is in function on the width of the door . the
modules will be divided into sections that can be of type: closed with
B.1.116 nr 1
infill panel sandwich double sheet of aluminum with soundproof
internal lining , grille of ventilation with fixed type aluminum with
unbreakable glass 3 +3. They must be complete: internal and external
trims, appropriately sized hinges, locks and handles. Including the
construction of lintel and shoulders , to be carried reinforced
concrete, including the respective reinforcing iron and the formworks,
all anchored to the walls of buildings.
Main Steel Door 2500mm x 2500mm high
MISCELLANEOUS WORK
Doors
Supply and installation of internal steel doors with single or double
doors up to 2 meters in width, for access to the premises, consisting
B.1.111 nr 1
of chassis and counter frame at tubular steel galvanized panels,
simple galvanized sheet steel thickness 10 / 10 mm with lock and
handle and also horizontal chrome handle for antipanic
Single leaf door overall size 900 x 2100mm high with 200 steel pvo
MISCELLANEOUS WORKS
Windows
Supply and installation of windows with crystals, performed with
different profiles depending on the size and location, comprising:
frames made by steel with open joints, mm of section 45 (for fixed
frames) and 52 mm (for opening swinging doors ), complete with sills
45 mm with lateral development of the flaps - 2 cm, internal thickness
12/10 of internal flaps, interior and exterior trims - for covering the
cables - safety crystals 3 +3, or ventilation grid - fixed aluminum type -
B.1.98 nr 1
hinges and locking devices of movement with a hammer handle or
lever. including the formation of protective grates and network against
the birds, which comprises the production of the lintel and shoulders,
to be carried in reinforced concrete, including the respective
reinforcing iron and the formworks, all anchored to the walls of
buildings
Overall size 2000 x 1000 mm high comprising 200mm permanent
louvered vent and single shutter complete with 4mm thick clear glass
panes, and burglar proofing
MISCELLANEOUS WORK
Manhole Cover
B.1.263 nr 8
Aluminium cover with stainless steel of following sizes.
800 mm x 800
PAINTING
High Gloss
Masonry
B.1.90 External quality weather guard paint, two coats, to the following m² 499
smooth concrete surfaces; include surface preparation
Surfaces of walls inclined at an angle exceeding 60 degrees to the
horizontal
EARTHWORKS
Excavation for foundations
Ordinary Soil
B.1.9 m³ 391
Excavation for foundations in material other than topsoil, rock or
artificial hard material, commencing surface is the formation level
Depth 0.5-1m
EARTHWORKS
Excavation for foundations
Ordinary Soil
B.1.10 m³ 299
Excavation for foundations in material other than topsoil, rock or
artificial hard material, commencing surface is the formation level
Depth 1-2m
EARTHWORKS
Excavation for foundations
Ordinary Soil
B.1.11 m³ 391
Excavation for foundations in material other than topsoil, rock or
artificial hard material, commencing surface is the formation level
Depth 2-5m
EARTHWORKS
Excavation for foundations
Rock
B.1.14 m³ 46
Excavation for foundations in rock, commencing surface is the
exposed surface of the rock
Depth 0,5-1m
EARTHWORKS
Excavation for foundations
Rock
B.1.15 m³ 132
Excavation for foundations in rock, commencing surface is the
exposed surface of the rock
Depth 1-2m
EARTHWORKS
Excavation for foundations
Rock
B.1.16 m³ 846
Excavation for foundations in rock, commencing surface is the
exposed surface of the rock
Depth 2-5m
EARTHWORKS
Excavation for foundations
Rock
B.1.17 m³ 907
Excavation for foundations in rock, commencing surface is the
exposed surface of the rock
Depth 5-7.5m
EARTHWORKS
Excavation for foundations
Trimming
B.1.18 Trimming of excavated surfaces for whole structure in the following m² 35
materials
Material other than topsoil, rock, or artificial hard material inclined at
an angle not exceeding 45 degrees to the horizontal
EARTHWORKS
Excavation for foundations
Trimming
B.1.19 Trimming of excavated surfaces for whole structure in the following m² 86
materials
Rock surfaces inclined at an angle not exceeding 45 degrees to the
horizontal
EARTHWORKS
Excavation for foundations
Preparation
B.1.20 Preparation of excavated surfaces for whole structure in the following m² 23
materials
Material other than topsoil, rock, or artificial hard material inclined at
an angle not exceeding 45 degrees to the horizontal
EARTHWORKS
Excavation for foundations
Preparation
B.1.21 Preparation of excavated surfaces for whole structure in the following m² 403
materials
Rock surfaces inclined at an angle not exceeding 45 degrees to the
horizontal
EARTHWORKS
Excavation for foundations
Disposal of Excavated Material
B.1.23 m³ 1,081
Disposal of excavated material to sites as specified and as directed
by the Engineer
Material other than topsoil,rock,or artificial hard material
EARTHWORKS
Excavation for foundations
Disposal of Excavated Material
B.1.24 m³ 1,932
Disposal of excavated material to sites as specified and as directed
by the Engineer
Rock
EARTHWORKS
Filling
Structures
Filling by methods specified and to depths as shown in the drawings
B.1.25 m³ 114
with the following materials
Selected excavated granular material other than topsoil, rock or
artificial hard material to tank base and compacted to 98% MOD
AASHTO
IN-SITU CONCRETE
Provision of Concrete
Ordinary Designed Mix Concrete
Grade C20
B.1.33 m³ 65
Designed mix, grade C20 concrete, to BS 5328, with ordinary
portland cement to BS 12 , aggregate to BS882 , for the following
aggregate sizes
10mm aggregate
IN-SITU CONCRETE
Provision of Concrete
Ordinary Designed Mix Concrete
Grade C25
B.1.34 m³ 42
Designed mix, grade C25 concrete, to BS 5328, with ordinary
portland cement to BS 12 , aggregate to BS882 , for the following
aggregate sizes
10mm aggregate
IN-SITU CONCRETE
Provision of Concrete
Ordinary Designed Mix Concrete
Grade C35A
B.1.35 m³ 733
Designed mix, grade C35A concrete, to BS 5328, with ordinary
portland cement to BS 12 , aggregate to BS882 , for the following
aggregate sizes
10mm aggregate
WATER PROOFING
Protective Layers
Flexible polyethylene sheeting, gauge 1000, or similar approved, laid
B.1.93 m² 294
to the surface of blinding concrete or sand blinded hardcore fill
Surfaces inclined at an angle not exceeding 30 degrees to the
horizontal
WATER PROOFING
Protective Layers
Sand cement screed of 1:3 cement sand mortar, applied to concrete,
B.1.94 m² 1,213
25 mm thick, prepared and applied
Surfaces of vertical walls, include primice finish inclined at an angle
exceeding 30 degrees to the horizontal
MISCELLANEOUS WORKS
Doors
Supply and installation of external doors over 2.0 meters in width, with
closure of the manual type (as book), for passage of machinery in
general, consist of: modular aluminum elements, sliding on the upper
and lower galvanized steel guides, with folding doors that open to
"four or more modules (panels) that is in function on the width of the
door . the modules will be divided into sections that can be of type:
B.1.108 closed with infill panel sandwich double sheet of aluminum with nr 1
soundproof internal lining , grille of ventilation with fixed type
aluminum with unbreakable glass 3 +3. They must be complete:
internal and external trims, appropriately sized hinges, locks and
handles. Including the construction of lintel and shoulders , to be
carried reinforced concrete, including the respective reinforcing iron
and the formworks, all anchored to the walls of buildings
Double leaf door 2500 x 2400mm (W x H) with 300mm permanent
louvered vent with 75 x 2mm steel louvers
MISCELLANEOUS WORKS
Windows
Supply and installation of windows with crystals, performed with
different profiles depending on the size and location, comprising:
frames made by steel with open joints, mm of section 45 (for fixed
frames) and 52 mm (for opening swinging doors ), complete with sills
45 mm with lateral development of the flaps - 2 cm, internal thickness
12/10 of internal flaps, interior and exterior trims - for covering the
cables - safety crystals 3 +3, or ventilation grid - fixed aluminum type -
B.1.98 nr 2
hinges and locking devices of movement with a hammer handle or
lever. including the formation of protective grates and network against
the birds, which comprises the production of the lintel and shoulders,
to be carried in reinforced concrete, including the respective
reinforcing iron and the formworks, all anchored to the walls of
buildings
Overall size 2000 x 1000 mm high comprising 200mm permanent
louvered vent and single shutter complete with 4mm thick clear glass
panes, and burglar proofing
MISCELLANEOUS WORKS
Building Finishes
B.1.133 m² 44
Roof covering with 80x80 cm slabs laid on protective layers and sub-
layers as indicated in the drawings and to the Engineer's satisfaction.
Carried to Summary
EARTHWORKS
Excavation for foundations
Ordinary Soil
B.1.9 m³ 288
Excavation for foundations in material other than topsoil, rock or
artificial hard material, commencing surface is the formation level
Depth 0.5-1m
EARTHWORKS
Excavation for foundations
Ordinary Soil
B.1.10 m³ 236
Excavation for foundations in material other than topsoil, rock or
artificial hard material, commencing surface is the formation level
Depth 1-2m
EARTHWORKS
Excavation for foundations
Ordinary Soil
B.1.11 m³ 437
Excavation for foundations in material other than topsoil, rock or
artificial hard material, commencing surface is the formation level
Depth 2-5m
EARTHWORKS
Excavation for foundations
Rock
B.1.14 m³ 52
Excavation for foundations in rock, commencing surface is the
exposed surface of the rock
Depth 0,5-1m
EARTHWORKS
Excavation for foundations
Rock
B.1.15 m³ 104
Excavation for foundations in rock, commencing surface is the
exposed surface of the rock
Depth 1-2m
EARTHWORKS
Excavation for foundations
Rock
B.1.16 m³ 466
Excavation for foundations in rock, commencing surface is the
exposed surface of the rock
Depth 2-5m
EARTHWORKS
Excavation for foundations
Rock
B.1.17 m³ 577
Excavation for foundations in rock, commencing surface is the
exposed surface of the rock
Depth 5-7.5m
EARTHWORKS
Excavation for foundations
Trimming
B.1.18 Trimming of excavated surfaces for whole structure in the following m² 122
materials
Material other than topsoil, rock, or artificial hard material inclined at
an angle not exceeding 45 degrees to the horizontal
EARTHWORKS
Excavation for foundations
Trimming
B.1.19 Trimming of excavated surfaces for whole structure in the following m² 81
materials
Rock surfaces inclined at an angle not exceeding 45 degrees to the
horizontal
EARTHWORKS
Excavation for foundations
Preparation
B.1.20 Preparation of excavated surfaces for whole structure in the following m² 82
materials
Material other than topsoil, rock, or artificial hard material inclined at
an angle not exceeding 45 degrees to the horizontal
EARTHWORKS
Excavation for foundations
Preparation
B.1.21 Preparation of excavated surfaces for whole structure in the following m² 123
materials
Rock surfaces inclined at an angle not exceeding 45 degrees to the
horizontal
EARTHWORKS
Excavation for foundations
Disposal of Excavated Material
B.1.23 m³ 1,075
Disposal of excavated material to sites as specified and as directed
by the Engineer
Material other than topsoil,rock,or artificial hard material
EARTHWORKS
Excavation for foundations
Disposal of Excavated Material
B.1.24 m³ 1,198
Disposal of excavated material to sites as specified and as directed
by the Engineer
Rock
EARTHWORKS
Filling
Structures
Filling by methods specified and to depths as shown in the drawings
B.1.25 m³ 140
with the following materials
Selected excavated granular material other than topsoil, rock or
artificial hard material to tank base and compacted to 98% MOD
AASHTO
EARTHWORKS
Filling
Structures
B.1.26 m³ 94
Filling by methods specified and to depths as shown in the drawings
with the following materials
Excavated rockfill to structure stabilisation
IN-SITU CONCRETE
Provision of Concrete
Ordinary Designed Mix Concrete
Grade C10
B.1.32 m³ 37
Designed mix, grade C10 concrete, to BS 5328, with ordinary
portland cement to BS 12 , aggregate to BS882 , for the following
aggregate sizes
10mm aggregate
IN-SITU CONCRETE
Provision of Concrete
Ordinary Designed Mix Concrete
Grade C25
B.1.34 m³ 409
Designed mix, grade C25 concrete, to BS 5328, with ordinary
portland cement to BS 12 , aggregate to BS882 , for the following
aggregate sizes
10mm aggregate
CONCRETE ANCILLARIES
Concrete Accessories
Inserts
B.1.84 nr 3
Pipe inserts projecting from two faces of the concrete and of the
following sizes, excluding supply of pipe
200 mm ND
PAINTING
High Gloss
Masonry
B.1.90 External quality weather guard paint, two coats, to the following m² 475
smooth concrete surfaces; include surface preparation
Surfaces of walls inclined at an angle exceeding 60 degrees to the
horizontal
PAINTING
Emulsion Paint
Masonry
B.1.91 Internal quality vinyl silk paint, two coats, to the following smooth m² 842
concrete surfaces; include surface preparation
Surfaces of walls inclined at an angle exceeding 60 degrees to the
horizontal
WATER PROOFING
Damp Proofing
B.1.92 Rendering m² 1,100
Surfaces to walls inclined at an angle exceeding 60 degrees to the
horizontal in ordinary cement mortar
WATER PROOFING
Protective Layers
Flexible polyethylene sheeting, gauge 1000, or similar approved, laid
B.1.93 m² 260
to the surface of blinding concrete or sand blinded hardcore fill
Surfaces inclined at an angle not exceeding 30 degrees to the
horizontal
WATER PROOFING
Protective Layers
Sand cement screed of 1:3 cement sand mortar, applied to concrete,
B.1.95 m² 171
25 mm thick, prepared and applied
'Surfaces of floors inclined at an angle not exceeding 30 degrees to
the horizontal
MISCELLANEOUS WORKS
B.1.110 Rolling Shutter m² 12
Supply and fix MS rolling shutter of size 3000 x 3500 (W x H)
MISCELLANEOUS WORKS
Doors
Supply and installation of exterior doors with one or two steel doors,
accompanied by at least three hinges, with mortise lock strike plate
B.1.103 nr 1
with rim and chrome, including the supply and installation of marble
threshold
Single leaf louvered door with size 1200 mm x 2500 mm high filled in
with 100 x 2mm thick mild steel louvers welded to frame
MISCELLANEOUS WORKS
Windows
Supply and installation of windows with crystals, performed with
different profiles depending on the size and location, comprising:
frames made by steel with open joints, mm of section 45 (for fixed
frames) and 52 mm (for opening swinging doors ), complete with sills
45 mm with lateral development of the flaps - 2 cm, internal thickness
12/10 of internal flaps, interior and exterior trims - for covering the
cables - safety crystals 3 +3, or ventilation grid - fixed aluminum type -
B.1.98 nr 14
hinges and locking devices of movement with a hammer handle or
lever. including the formation of protective grates and network against
the birds, which comprises the production of the lintel and shoulders,
to be carried in reinforced concrete, including the respective
reinforcing iron and the formworks, all anchored to the walls of
buildings
Overall size 2000 x 1000 mm high comprising 200mm permanent
louvered vent and single shutter complete with 4mm thick clear glass
panes, and burglar proofing
MISCELLANEOUS WORKS
Building Finishes
B.1.133 m² 280
Roof covering with 80x80 cm slabs laid on protective layers and sub-
layers as indicated in the drawings and to the Engineer's satisfaction.
MISCELLANEOUS WORKS
B.1.267 Pump Plinth Joints sum 7
Movement joint fill around pump plinths
MISCELLANEOUS WORKS
Pump Plinth Joints
Pump house finishes including, constructing 20x100mm high 1:3
B.1.268 sum 1
cement-sand skirting, C20 concrete window cills, 700mm wide C20
concrete splash apron, etc complete to the specifications and as
directed by the Engineer
Carried to Summary
EARTHWORKS
Excavation for foundations
Ordinary Soil
B.1.9 m³ 48
Excavation for foundations in material other than topsoil, rock or
artificial hard material, commencing surface is the formation level
Depth 0.5-1m
EARTHWORKS
Excavation for foundations
Ordinary Soil
B.1.10 m³ 47
Excavation for foundations in material other than topsoil, rock or
artificial hard material, commencing surface is the formation level
Depth 1-2m
EARTHWORKS
Excavation for foundations
Rock
B.1.15 m³ 6
Excavation for foundations in rock, commencing surface is the
exposed surface of the rock
Depth 1-2m
EARTHWORKS
Excavation for foundations
Rock
B.1.16 m³ 45
Excavation for foundations in rock, commencing surface is the
exposed surface of the rock
Depth 2-5m
EARTHWORKS
Excavation for foundations
Trimming
B.1.18 Trimming of excavated surfaces for whole structure in the following m² 25
materials
Material other than topsoil, rock, or artificial hard material inclined at
an angle not exceeding 45 degrees to the horizontal
EARTHWORKS
Excavation for foundations
Trimming
B.1.19 Trimming of excavated surfaces for whole structure in the following m² 13
materials
Rock surfaces inclined at an angle not exceeding 45 degrees to the
horizontal
EARTHWORKS
Excavation for foundations
Preparation
B.1.21 Preparation of excavated surfaces for whole structure in the following m² 44
materials
Rock surfaces inclined at an angle not exceeding 45 degrees to the
horizontal
EARTHWORKS
Excavation for foundations
Disposal of Excavated Material
B.1.23 m³ 47
Disposal of excavated material to sites as specified and as directed
by the Engineer
Material other than topsoil,rock,or artificial hard material
EARTHWORKS
Excavation for foundations
Disposal of Excavated Material
B.1.24 m³ 51
Disposal of excavated material to sites as specified and as directed
by the Engineer
Rock
- Stairs
IN-SITU CONCRETE
Placing Reinforced Concrete
Bases, Footings and Ground Slabs
B.1.43 m³ 4
Placing reinforced concrete C35A, for ground slab and of the
following thickness
Thickness 150-300mm
IN-SITU CONCRETE
Placing Reinforced Concrete
Bases, Footings and Ground Slabs
B.1.44 m³ 17
Placing reinforced concrete C35A, for ground slab and of the
following thickness
Thickness 300-500mm
IN-SITU CONCRETE
Placing Reinforced Concrete
Bases, Footings and Ground Slabs
B.1.45 m³ 13
Placing reinforced concrete C35A, for ground slab and of the
following thickness
Thickness 500-1000mm
EARTHWORKS
Excavation for foundations
Ordinary Soil
B.1.9 m³ 30
Excavation for foundations in material other than topsoil, rock or
artificial hard material, commencing surface is the formation level
Depth 0.5-1m
EARTHWORKS
Excavation for foundations
Ordinary Soil
B.1.10 m³ 12
Excavation for foundations in material other than topsoil, rock or
artificial hard material, commencing surface is the formation level
Depth 1-2m
EARTHWORKS
Excavation for foundations
Rock
B.1.15 m³ 16
Excavation for foundations in rock, commencing surface is the
exposed surface of the rock
Depth 1-2m
EARTHWORKS
Excavation for foundations
Rock
B.1.16 m³ 25
Excavation for foundations in rock, commencing surface is the
exposed surface of the rock
Depth 2-5m
EARTHWORKS
Excavation for foundations
Trimming
B.1.18 Trimming of excavated surfaces for whole structure in the following m² 12
materials
Material other than topsoil, rock, or artificial hard material inclined at
an angle not exceeding 45 degrees to the horizontal
EARTHWORKS
Excavation for foundations
Trimming
B.1.19 Trimming of excavated surfaces for whole structure in the following m² 17
materials
Rock surfaces inclined at an angle not exceeding 45 degrees to the
horizontal
EARTHWORKS
Excavation for foundations
Preparation
B.1.21 Preparation of excavated surfaces for whole structure in the following m² 25
materials
Rock surfaces inclined at an angle not exceeding 45 degrees to the
horizontal
EARTHWORKS
Excavation for foundations
Disposal of Excavated Material
B.1.23 m³ 41
Disposal of excavated material to sites as specified and as directed
by the Engineer
Material other than topsoil,rock,or artificial hard material
EARTHWORKS
Excavation for foundations
Disposal of Excavated Material
B.1.24 m³ 41
Disposal of excavated material to sites as specified and as directed
by the Engineer
Rock
- Stairs
IN-SITU CONCRETE
Placing Reinforced Concrete
Bases, Footings and Ground Slabs
B.1.43 m³ 3
Placing reinforced concrete C35A, for ground slab and of the
following thickness
Thickness 150-300mm
IN-SITU CONCRETE
Placing Reinforced Concrete
Bases, Footings and Ground Slabs
B.1.44 m³ 14
Placing reinforced concrete C35A, for ground slab and of the
following thickness
Thickness 300-500mm
IN-SITU CONCRETE
Placing Reinforced Concrete
Bases, Footings and Ground Slabs
B.1.45 m³ 11
Placing reinforced concrete C35A, for ground slab and of the
following thickness
Thickness 500-1000mm
EARTHWORKS
Excavation for foundations
Ordinary Soil
B.1.9 m³ 259
Excavation for foundations in material other than topsoil, rock or
artificial hard material, commencing surface is the formation level
Depth 0.5-1m
EARTHWORKS
Excavation for foundations
Ordinary Soil
B.1.10 m³ 69
Excavation for foundations in material other than topsoil, rock or
artificial hard material, commencing surface is the formation level
Depth 1-2m
EARTHWORKS
Excavation for foundations
Rock
B.1.14 m³ 25
Excavation for foundations in rock, commencing surface is the
exposed surface of the rock
Depth 0,5-1m
EARTHWORKS
Excavation for foundations
Rock
B.1.15 m³ 163
Excavation for foundations in rock, commencing surface is the
exposed surface of the rock
Depth 1-2m
EARTHWORKS
Excavation for foundations
Trimming
B.1.18 Trimming of excavated surfaces for whole structure in the following m² 36
materials
Material other than topsoil, rock, or artificial hard material inclined at
an angle not exceeding 45 degrees to the horizontal
EARTHWORKS
Excavation for foundations
Trimming
B.1.19 Trimming of excavated surfaces for whole structure in the following m² 32
materials
Rock surfaces inclined at an angle not exceeding 45 degrees to the
horizontal
EARTHWORKS
Excavation for foundations
Preparation
B.1.20 Preparation of excavated surfaces for whole structure in the following m² 52
materials
Material other than topsoil, rock, or artificial hard material inclined at
an angle not exceeding 45 degrees to the horizontal
EARTHWORKS
Excavation for foundations
Preparation
B.1.21 Preparation of excavated surfaces for whole structure in the following m² 207
materials
Rock surfaces inclined at an angle not exceeding 45 degrees to the
horizontal
EARTHWORKS
Excavation for foundations
Disposal of Excavated Material
B.1.23 m³ 328
Disposal of excavated material to sites as specified and as directed
by the Engineer
Material other than topsoil,rock,or artificial hard material
EARTHWORKS
Excavation for foundations
Ordinary Soil
B.1.9 m³ 112
Excavation for foundations in material other than topsoil, rock or
artificial hard material, commencing surface is the formation level
Depth 0.5-1m
EARTHWORKS
Excavation for foundations
Ordinary Soil
B.1.10 m³ 149
Excavation for foundations in material other than topsoil, rock or
artificial hard material, commencing surface is the formation level
Depth 1-2m
EARTHWORKS
Excavation for foundations
Rock
B.1.14 m³ 112
Excavation for foundations in rock, commencing surface is the
exposed surface of the rock
Depth 0,5-1m
EARTHWORKS
Excavation for foundations
Rock
B.1.15 m³ 149
Excavation for foundations in rock, commencing surface is the
exposed surface of the rock
Depth 1-2m
EARTHWORKS
Excavation for foundations
Rock
B.1.16 m³ 223
Excavation for foundations in rock, commencing surface is the
exposed surface of the rock
Depth 2-5m
EARTHWORKS
Excavation for foundations
Trimming
B.1.18 Trimming of excavated surfaces for whole structure in the following m² 30
materials
Material other than topsoil, rock, or artificial hard material inclined at
an angle not exceeding 45 degrees to the horizontal
EARTHWORKS
Excavation for foundations
Trimming
B.1.19 Trimming of excavated surfaces for whole structure in the following m² 13
materials
Rock surfaces inclined at an angle not exceeding 45 degrees to the
horizontal
EARTHWORKS
Excavation for foundations
Disposal of Excavated Material
B.1.23 m³ 260
Disposal of excavated material to sites as specified and as directed
by the Engineer
Material other than topsoil,rock,or artificial hard material
EARTHWORKS
Excavation for foundations
Disposal of Excavated Material
B.1.24 m³ 483
Disposal of excavated material to sites as specified and as directed
by the Engineer
Rock
PAINTING
High Gloss
Timber Surfaces
B.1.89 External quality weather guard paint, two coats, to the following m² 169
smooth concrete surfaces; include surface preparation
'Upper surfaces of facial board inclined at an angle not exceeding 30
degrees to the horizontal
PAINTING
High Gloss
Masonry
B.1.90 External quality weather guard paint, two coats, to the following m² 185
smooth concrete surfaces; include surface preparation
Surfaces of walls inclined at an angle exceeding 60 degrees to the
horizontal
PAINTING
Emulsion Paint
Masonry
B.1.91 Internal quality vinyl silk paint, two coats, to the following smooth m² 214
concrete surfaces; include surface preparation
Surfaces of walls inclined at an angle exceeding 60 degrees to the
horizontal
WATER PROOFING
Damp Proofing
B.1.92 Rendering m² 362
Surfaces to walls inclined at an angle exceeding 60 degrees to the
horizontal in ordinary cement mortar
WATER PROOFING
Protective Layers
Flexible polyethylene sheeting, gauge 1000, or similar approved, laid
B.1.93 m² 201
to the surface of blinding concrete or sand blinded hardcore fill
Surfaces inclined at an angle not exceeding 30 degrees to the
horizontal
WATER PROOFING
Protective Layers
Sand cement screed of 1:3 cement sand mortar, applied to concrete,
B.1.95 m² 71
25 mm thick, prepared and applied
'Surfaces of floors inclined at an angle not exceeding 30 degrees to
the horizontal
MISCELLANEOUS WORKS
Doors
Supply and installation of external doors over 2.0 meters in width, with
closure of the manual type (as book), for passage of machinery in
general, consist of: modular aluminum elements, sliding on the upper
and lower galvanized steel guides, with folding doors that open to
"four or more modules (panels) that is in function on the width of the
door . the modules will be divided into sections that can be of type:
B.1.109 nr 1
closed with infill panel sandwich double sheet of aluminum with
soundproof internal lining , grille of ventilation with fixed type
aluminum with unbreakable glass 3 +3. They must be complete:
internal and external trims, appropriately sized hinges, locks and
handles. Including the construction of lintel and shoulders , to be
carried reinforced concrete, including the respective reinforcing iron
and the formworks, all anchored to the walls of buildings
Double leaf door overall size 2400 x 2000mm high with 200 steel pvo
MISCELLANEOUS WORKS
Windows
Supply and installation of windows with crystals, performed with
different profiles depending on the size and location, comprising:
frames made by steel with open joints, mm of section 45 (for fixed
frames) and 52 mm (for opening swinging doors ), complete with sills
45 mm with lateral development of the flaps - 2 cm, internal thickness
12/10 of internal flaps, interior and exterior trims - for covering the
cables - safety crystals 3 +3, or ventilation grid - fixed aluminum type -
B.1.98 nr 1
hinges and locking devices of movement with a hammer handle or
lever. including the formation of protective grates and network against
the birds, which comprises the production of the lintel and shoulders,
to be carried in reinforced concrete, including the respective
reinforcing iron and the formworks, all anchored to the walls of
buildings
Overall size 2000 x 1000 mm high comprising 200mm permanent
louvered vent and single shutter complete with 4mm thick clear glass
panes, and burglar proofing
MISCELLANEOUS WORKS
B.1.117 Plumbing and Drainage m 21
Supply and lay ID 125mm CI PN6 drainage pipework.
MISCELLANEOUS WORKS
B.1.123 Plumbing and Drainage nr 1
Supply and install gulley traps complete with concrete chambers
MISCELLANEOUS WORKS
Building Finishes
B.1.134 m² 85
Constructing floor as indicated in the drawings and to the Engineer's
satisfaction.
MISCELLANEOUS WORKS
Gratings
Supply and installation of 30 mm high grating for walking with
B.1.260 m² 28
galvanized steel angle 50x70x6 mm with fixing support to reinforced
concrete to complete installation.
Fixed to both reinforced concrete structure and steel members
MISCELLANEOUS WORKS
B.1.261 Pebbles m² 8
Supply and lay of pebbles of 40 -50 mm sizes to fill on grating.
Carried to Summary
EARTHWORKS
Excavation for foundations
Ordinary Soil
B.1.9 m³ 113
Excavation for foundations in material other than topsoil, rock or
artificial hard material, commencing surface is the formation level
Depth 0.5-1m
EARTHWORKS
Excavation for foundations
Ordinary Soil
B.1.10 m³ 151
Excavation for foundations in material other than topsoil, rock or
artificial hard material, commencing surface is the formation level
Depth 1-2m
EARTHWORKS
Excavation for foundations
Rock
B.1.14 m³ 113
Excavation for foundations in rock, commencing surface is the
exposed surface of the rock
Depth 0,5-1m
EARTHWORKS
Excavation for foundations
Trimming
B.1.18 Trimming of excavated surfaces for whole structure in the following m² 40
materials
Material other than topsoil, rock, or artificial hard material inclined at
an angle not exceeding 45 degrees to the horizontal
EARTHWORKS
Excavation for foundations
Trimming
B.1.19 Trimming of excavated surfaces for whole structure in the following m² 27
materials
Rock surfaces inclined at an angle not exceeding 45 degrees to the
horizontal
EARTHWORKS
Excavation for foundations
Preparation
B.1.20 Preparation of excavated surfaces for whole structure in the following m² 62
materials
Material other than topsoil, rock, or artificial hard material inclined at
an angle not exceeding 45 degrees to the horizontal
EARTHWORKS
Excavation for foundations
Preparation
B.1.21 Preparation of excavated surfaces for whole structure in the following m² 92
materials
Rock surfaces inclined at an angle not exceeding 45 degrees to the
horizontal
EARTHWORKS
Excavation for foundations
Disposal of Excavated Material
B.1.23 m³ 264
Disposal of excavated material to sites as specified and as directed
by the Engineer
Material other than topsoil,rock,or artificial hard material
EARTHWORKS
Excavation for foundations
Disposal of Excavated Material
B.1.24 m³ 113
Disposal of excavated material to sites as specified and as directed
by the Engineer
Rock
PAINTING
High Gloss
Masonry
B.1.90 External quality weather guard paint, two coats, to the following m² 162
smooth concrete surfaces; include surface preparation
Surfaces of walls inclined at an angle exceeding 60 degrees to the
horizontal
PAINTING
Emulsion Paint
Masonry
B.1.91 Internal quality vinyl silk paint, two coats, to the following smooth m² 148
concrete surfaces; include surface preparation
Surfaces of walls inclined at an angle exceeding 60 degrees to the
horizontal
WATER PROOFING
Damp Proofing
B.1.92 Rendering m² 311
Surfaces to walls inclined at an angle exceeding 60 degrees to the
horizontal in ordinary cement mortar
WATER PROOFING
Protective Layers
Flexible polyethylene sheeting, gauge 1000, or similar approved, laid
B.1.93 m² 128
to the surface of blinding concrete or sand blinded hardcore fill
Surfaces inclined at an angle not exceeding 30 degrees to the
horizontal
WATER PROOFING
Protective Layers
Sand cement screed of 1:3 cement sand mortar, applied to concrete,
B.1.95 m² 92
25 mm thick, prepared and applied
'Surfaces of floors inclined at an angle not exceeding 30 degrees to
the horizontal
MISCELLANEOUS WORKS
Doors
Supply and installation of external doors over 2.0 meters in width, with
closure of the manual type (as book), for passage of machinery in
general, consist of: modular aluminum elements, sliding on the upper
and lower galvanized steel guides, with folding doors that open to
"four or more modules (panels) that is in function on the width of the
door . the modules will be divided into sections that can be of type:
B.1.106 nr 1
closed with infill panel sandwich double sheet of aluminum with
soundproof internal lining , grille of ventilation with fixed type
aluminum with unbreakable glass 3 +3. They must be complete:
internal and external trims, appropriately sized hinges, locks and
handles. Including the construction of lintel and shoulders , to be
carried reinforced concrete, including the respective reinforcing iron
and the formworks, all anchored to the walls of buildings
Single leaf door overall size 3000 x 4000mm high with 200 steel pvo
MISCELLANEOUS WORKS
Windows
Supply and installation of windows with crystals, performed with
different profiles depending on the size and location, comprising:
frames made by steel with open joints, mm of section 45 (for fixed
frames) and 52 mm (for opening swinging doors ), complete with sills
45 mm with lateral development of the flaps - 2 cm, internal thickness
12/10 of internal flaps, interior and exterior trims - for covering the
cables - safety crystals 3 +3, or ventilation grid - fixed aluminum type -
B.1.98 nr 1
hinges and locking devices of movement with a hammer handle or
lever. including the formation of protective grates and network against
the birds, which comprises the production of the lintel and shoulders,
to be carried in reinforced concrete, including the respective
reinforcing iron and the formworks, all anchored to the walls of
buildings
Overall size 2000 x 1000 mm high comprising 200mm permanent
louvered vent and single shutter complete with 4mm thick clear glass
panes, and burglar proofing
MISCELLANEOUS WORKS
B.1.117 Plumbing and Drainage m 21
Supply and lay ID 125mm CI PN6 drainage pipework.
MISCELLANEOUS WORKS
B.1.123 Plumbing and Drainage nr 1
Supply and install gulley traps complete with concrete chambers
Carried to Summary
EARTHWORKS
Excavation for foundations
Ordinary Soil
B.1.9 m³ 127
Excavation for foundations in material other than topsoil, rock or
artificial hard material, commencing surface is the formation level
Depth 0.5-1m
EARTHWORKS
Excavation for foundations
Ordinary Soil
B.1.10 m³ 80
Excavation for foundations in material other than topsoil, rock or
artificial hard material, commencing surface is the formation level
Depth 1-2m
EARTHWORKS
Excavation for foundations
Ordinary Soil
B.1.11 m³ 48
Excavation for foundations in material other than topsoil, rock or
artificial hard material, commencing surface is the formation level
Depth 2-5m
EARTHWORKS
Excavation for foundations
Rock
B.1.14 m³ 32
Excavation for foundations in rock, commencing surface is the
exposed surface of the rock
Depth 0,5-1m
EARTHWORKS
Excavation for foundations
Rock
B.1.15 m³ 80
Excavation for foundations in rock, commencing surface is the
exposed surface of the rock
Depth 1-2m
EARTHWORKS
Excavation for foundations
Rock
B.1.16 m³ 191
Excavation for foundations in rock, commencing surface is the
exposed surface of the rock
Depth 2-5m
EARTHWORKS
Excavation for foundations
Trimming
B.1.18 Trimming of excavated surfaces for whole structure in the following m² 41
materials
Material other than topsoil, rock, or artificial hard material inclined at
an angle not exceeding 45 degrees to the horizontal
EARTHWORKS
Excavation for foundations
Trimming
B.1.19 Trimming of excavated surfaces for whole structure in the following m² 55
materials
Rock surfaces inclined at an angle not exceeding 45 degrees to the
horizontal
EARTHWORKS
Excavation for foundations
Preparation
B.1.20 Preparation of excavated surfaces for whole structure in the m² 55
following materials
Material other than topsoil, rock, or artificial hard material inclined at
an angle not exceeding 45 degrees to the horizontal
PAINTING
Emulsion Paint
Masonry
B.1.91 Internal quality vinyl silk paint, two coats, to the following smooth m² 328
concrete surfaces; include surface preparation
Surfaces of walls inclined at an angle exceeding 60 degrees to the
horizontal
WATER PROOFING
Damp Proofing
B.1.92 Rendering m² 766
Surfaces to walls inclined at an angle exceeding 60 degrees to the
horizontal in ordinary cement mortar
WATER PROOFING
Protective Layers
Flexible polyethylene sheeting, gauge 1000, or similar approved, laid
B.1.93 to the surface of blinding concrete or sand blinded hardcore fill m² 129
Surfaces inclined at an angle not exceeding 30 degrees to the
horizontal
WATER PROOFING
Protective Layers
Sand cement screed of 1:3 cement sand mortar, applied to concrete,
B.1.95 25 mm thick, prepared and applied m² 93
'Surfaces of floors inclined at an angle not exceeding 30 degrees to
the horizontal
MISCELLANEOUS WORKS
Doors
Supply and installation of doors single and double doors, built with
wooden inner frame hive, boundaries in wood edges on both sides
made of poplar plywood - 4 mm thick - more the veneered ,
accompanied by at least three hinges, with mortise lock ( chromated
B.1.113 boundaries ), coated with paints with two components, which nr 4
comprises the realization of the lintel and of any shoulders, to be
carried in reinforced concrete, including the respective reinforcing
iron and the formworks, all anchored to the walls of buildings
Single leaf door overall size 800mm x 2100mm (W x H including
200mm wood pvo)
MISCELLANEOUS WORKS
Doors
Supply and installation of exterior doors with one or two steel doors,
accompanied by at least three hinges, with mortise lock strike plate
B.1.102 with rim and chrome, including the supply and installation of marble nr 2
threshold
Single leaf louvered door with size 1000 mm x 2100 mm high filled in
with 100 x 2mm thick mild steel louvers welded to frame
MISCELLANEOUS WORKS
Doors
Supply and installation of external doors over 2.0 meters in width,
with closure of the manual type (as book), for passage of machinery
in general, consist of: modular aluminum elements, sliding on the
upper and lower galvanized steel guides, with folding doors that
open to "four or more modules (panels) that is in function on the
width of the door . the modules will be divided into sections that can
be of type: closed with infill panel sandwich double sheet of
B.1.104 aluminum with soundproof internal lining , grille of ventilation with nr 1
fixed type aluminum with unbreakable glass 3 +3. They must be
complete: internal and external trims, appropriately sized hinges,
locks and handles. Including the construction of lintel and shoulders ,
to be carried reinforced concrete, including the respective reinforcing
iron and the formworks, all anchored to the walls of buildings
Four leaf door overall size 3500 x 2800mm high with 200 steel pvo
MISCELLANEOUS WORKS
Windows
Supply and installation of windows with crystals, performed with
different profiles depending on the size and location, comprising:
frames made by steel with open joints, mm of section 45 (for fixed
frames) and 52 mm (for opening swinging doors ), complete with sills
45 mm with lateral development of the flaps - 2 cm, internal
thickness 12/10 of internal flaps, interior and exterior trims - for
covering the cables - safety crystals 3 +3, or ventilation grid - fixed
B.1.99 aluminum type - hinges and locking devices of movement with a nr 4
hammer handle or lever. including the formation of protective grates
and network against the birds, which comprises the production of the
lintel and shoulders, to be carried in reinforced concrete, including
the respective reinforcing iron and the formworks, all anchored to the
walls of buildings
400 x 600mm high comprising 200mm pvo complete with 4mm thick
clear glass panes and burglar proofing
MISCELLANEOUS WORKS
Plumbing and Drainage
B.1.119 Supply, lay and fix OD 65mm uPVC PN 6 drainage pipework and sum 1
fittings complete from all house outlets to gulley traps including all
traps and fittings to make connection functional.
MISCELLANEOUS WORKS
B.1.120 Plumbing and Drainage m 9
Supply and lay ID 80mm CI PN6 drainage pipework
MISCELLANEOUS WORKS
B.1.121 Plumbing and Drainage m 9
Supply and lay ID 100mm CI PN6 drainage pipework
MISCELLANEOUS WORKS
B.1.122 Plumbing and Drainage m 16
Supply and lay ID 150mm CI PN6 drainage pipework
MISCELLANEOUS WORKS
Plumbing and Drainage
B.1.123 nr 2
Supply and install gulley traps complete with concrete chambers
MISCELLANEOUS WORKS
B.1.117 Plumbing and Drainage m 6
Supply and lay ID 125mm CI PN6 drainage pipework.
MISCELLANEOUS WORKS
Plumbing and Drainage
Supply and Install Vitreous China WC bowl with P outlet 9 litre
B.1.124 cistern with valve fittings and seat and cover, complete with valve nr 2
cistern fittings, including outlet and inlet valves, internal overflow,
connecting fitments from cistern to bowl and all accessories to make
functional
MISCELLANEOUS WORKS
Plumbing and Drainage
Supply and install wash hand basin in Vitreous China approximately
B.1.125 560 x 405mm with one tap hole and chain-stay hole, complete with nr 2
chromium plated pillar tap, Chrome plated chain waste, plastic bottle
trap, pedestal and all accessories
MISCELLANEOUS WORKS
Plumbing and Drainage
Excavate and construct standard manholes in 200mm thick
B.1.126 blockwork, depth not exceeding 1.0m, bonded in CM (1:5) and nr 2
rendered internally with C.M (1:4), concrete benching, complete with
and including CI frame and cover, and interconnecting OD 110mm
pvc drain pipes to house
MISCELLANEOUS WORKS
Building Finishes
Building finishes including, constructing 20x100mm high 1:3 cement-
sand skirting, 1500mm high toilet wall ceramic tiling, kitchen
B.1.132 worktops 1400x450mm with tiled finish, C20 concrete window cills, sum 1
1000mm wide C20 concrete splash apron; complete for whole
house, to the specifications and as directed by the Engineer
MISCELLANEOUS WORKS
Plumbing and Drainage
Excavate and Construct Septic Tank of effective capacity 5m3 in
B.1.269 blockwork and reinforced concrete, rendered smooth inside nr 1
complete with inlet and outlet manholes benching, heavy duty cast
iron manhole covers
MISCELLANEOUS WORKS
Plumbing and Drainage
Excavate and Construct 1500mm top/bottom diameter x 2.0m deep
B.1.270 soak pit including filling with hardcore, covering with 2 layers of nr 1
gauge 1000 polyethylene sheet complete including connecting to
septic tank with OD 110mm pvc drain pipes
MISCELLANEOUS WORKS
Plumbing and Drainage
B.1.279 Supply and Install Kitchen sink single bowl single drain stainless nr 1
steel; include 600mm wide tiled worktop, all plumbing works and
accessories to make functional
MISCELLANEOUS WORKS
Plumbing and Drainage
B.1.128 Supply and installation of water tank with 2 m3 and water heater 80 l nr 1
with all accessories to complete installation to provide the hot water.
MISCELLANEOUS WORKS
Building Finishes
Building finishes including, constructing 20x100mm high 1:3 cement-
sand skirting, 1500mm high toilet wall ceramic tiling, kitchen
B.1.132 worktops 1400x450mm with tiled finish, C20 concrete window cills, sum 1
1000mm wide C20 concrete splash apron; complete for whole
house, to the specifications and as directed by the Engineer
Carried to Summary
-pos.1 ND250mm
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 37
*) reductions
-pos.1 ND250-200mm
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 66
*) Te
B.2.41 Supply and installation of: Ductile iron pipes ND 200 mm.
According to the instructions of the supervisor engineer.
m 12
-pos.2 L=5x1,00+3,50+2,00m
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 53
e) dismantling joints
-pos.2 ND200
-pos.2 ND200mm
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 26
*) reductions
-pos.2 ND200-150mm
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 57
*) Te
-pos.2 ND200/200mm
B.2.51 Supply and installation of: Motorized gate valve ND 200 mm.
According to the instructions of the supervisor engineer.
No. 1
-pos.2
B.2.4 Supply and installation of: Flat body gate valve ND 125 mm.
According to the instructions of the supervisor engineer.
No. 1
-pos.4
B.2.39 Supply and installation of: Ductile iron pipes ND 125 mm.
According to the instructions of the supervisor engineer.
m 3
-pos.4
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 6
g) flanges
-pos.4 ND125mm
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 14
*) reductions
-pos.4 ND125-100mm
B.2.38 Supply and installation of: Ductile iron pipes ND 100 mm.
According to the instructions of the supervisor engineer.
m 10
-pos.5
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 21
*) Te
-pos.5 ND100/100mm
B.2.49 Supply and installation of: Motorized gate valve ND 100 mm.
According to the instructions of the supervisor engineer.
No. 1
-pos.5
B.2.3 Supply and installation of: Flat body gate valve ND 100 mm.
According to the instructions of the supervisor engineer.
No. 1
-pos.6
B.2.25
Supply and installation of: Swing check (clapet) valve ND 100 mm.
According to the instructions of the supervisor engineer.
No. 1
-pos.6
B.2.38 Supply and installation of: Ductile iron pipes ND 100 mm.
According to the instructions of the supervisor engineer.
m 2
-pos.6
-pos.6 ND100mm
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 49
*) Te
-pos.6 ND200/100mm
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
detail 'J'
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 89
c) vertical rising ladder
detail 'Y'
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 356
d) railings, handrails, walkways, carpentry
L=7,50+7,50+6,00+6,00m
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 143
- aluminium covering
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 743
- wire net
B.2.112 Supply and installation of: Remote terminal unit 32 DI + 2 AI
According to the instructions of the supervisor engineer.
No. 1
- to be installed at the intake works
- wire net
Carried to Summary
- pos.1 DN200mm
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 248
i) welded elbows and/or elbows in sectors
- pos.2 DN125mm
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 112
*) Te
- pos.3 DN60mm
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 28
i) welded elbows and/or elbows in sectors
pre GF 103
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 46
b) cover grids and well trapdoors
at TC 104
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 436
b) cover grids and well trapdoors
calm
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 446
b) cover grids and well trapdoors
at pos.2
Carried to Summary
- pos.3 ND125mm
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 8
*) deflector
- pos.3 ND125mm
B.2.4 Supply and installation of: Flat body gate valve ND 125 mm.
According to the instructions of the supervisor engineer.
No. 1
- pos.4
B.2.13 Supply and installation of: Quick closing/opening gate valve ND 100
mm.
According to the instructions of the supervisor engineer. No. 1
- pos.4
B.2.53 Supply and installation of: Telescopic valve ND 150 mm.
According to the instructions of the supervisor engineer.
No. 1
- pos.4
B.2.39 Supply and installation of: Ductile iron pipes ND 125 mm.
According to the instructions of the supervisor engineer.
m 5
- pos.4 L=3,00+1,50m
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 5
g) flanges
- pos.4 ND100mm
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 12
g) flanges
- pos.4 ND125mm
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 3
*) reduction
- pos.4 ND125÷100mm
B.2.34
Supply and installation of: UPVC for pressure pipes ND 110 mm.
According to the instructions of the supervisor engineer.
m 1
- pos.5 L=1,20m
- pos.5 ND110mm
small chamber
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 124
b) cover grids and well trapdoors
small chamber
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 605
d) railings, handrails, walkways, carpentry
- fixing support
Carried to Summary
B.2.24
Supply and installation of: Swing check (clapet) valve ND 80 mm.
According to the instructions of the supervisor engineer.
No. 2
-pos.4
B.2.2 Supply and installation of: Flat body gate valve ND 80 mm.
According to the instructions of the supervisor engineer.
No. 2
-pos.3
B.2.2 Supply and installation of: Flat body gate valve ND 80 mm.
According to the instructions of the supervisor engineer.
No. 2
-pos.4
B.2.54 Supply and installation of: Stainless steel sluice gate with pneumatic
actuator.
According to the instructions of the supervisor engineer. m² 6
-inlet
B.2.54 Supply and installation of: Stainless steel sluice gate with pneumatic
actuator.
According to the instructions of the supervisor engineer. m² 1
-outlet
B.2.55 Supply and installation of: Butterfly valve with pneumatic actuator
ND 100.
According to the instructions of the supervisor engineer. No. 8
-pos.10
B.2.56 Supply and installation of: Butterfly valve with pneumatic actuator
ND 150.
According to the instructions of the supervisor engineer. No. 8
-pos.7
-pos.6
B.2.41 Supply and installation of: Ductile iron pipes ND 200 mm.
According to the instructions of the supervisor engineer.
m 20
-pos.2
B.2.37 Supply and installation of: Ductile iron pipes ND 80 mm.
According to the instructions of the supervisor engineer.
m 5
-pos.3
B.2.37 Supply and installation of: Ductile iron pipes ND 80 mm.
According to the instructions of the supervisor engineer.
m 2
-pos.4
B.2.41 Supply and installation of: Ductile iron pipes ND 200 mm.
According to the instructions of the supervisor engineer.
m 25
-pos.5
B.2.41 Supply and installation of: Ductile iron pipes ND 200 mm.
According to the instructions of the supervisor engineer.
m 16
-pos.6
B.2.40 Supply and installation of: Ductile iron pipes ND 150 mm.
According to the instructions of the supervisor engineer.
m 20
-pos.7
B.2.40 Supply and installation of: Ductile iron pipes ND 150 mm.
According to the instructions of the supervisor engineer.
m 2
-pos.8
B.2.38 Supply and installation of: Ductile iron pipes ND 100 mm.
According to the instructions of the supervisor engineer.
m 30
-pos.9
B.2.38 Supply and installation of: Ductile iron pipes ND 100 mm.
According to the instructions of the supervisor engineer.
m 16
-pos.10
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 400
a) brackets and supports
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 944
b) cover grids and well trapdoors
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 144
d) railings, handrails, walkways, carpentry
-handrails
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 102
d) railings, handrails, walkways, carpentry
-handrails ladder
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 388
e) dismantling joints
-pos.6 ND200mm
-pos.7 ND150mm
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 36
e) dismantling joints
-pos.8 ND150mm
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 230
e) dismantling joints
-pos.10 ND100mm
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 60
f) 'gas' threaded connectors
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 1,380
g) flanges
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
h) elastic joints kg 38
SF 113
PC 117
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 1,390
i) welded elbows and/or elbows in sectors
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 180
l) accessories for installing the remote control lines
B.2.46 Supply and installation of: Stainless steel weir gate.
kg 88
According to the instructions of the supervisor engineer.
Carried to Summary
- pos.3 ND250mm
B.2.59
Supply and installation of: Motorized butterfly valve ND 250 mm.
According to the instructions of the supervisor engineer.
No. 2
- pos.3
B.2.42 Supply and installation of: Ductile iron pipes ND 250 mm.
According to the instructions of the supervisor engineer.
m 3
- pos.4 L=0,70+0,70m
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 106
g) flanges
- pos.4 ND250mm
B.2.59
Supply and installation of: Motorized butterfly valve ND 250 mm.
According to the instructions of the supervisor engineer.
No. 2
- pos.4
transformer box
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 66
b) cover grids and well trapdoors
transformer box
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 385
d) railings, handrails, walkways, carpentry
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 297
*) galvanized wire net
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 396
*) galvanized wire net door
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 1,350
*) grating sub pebbles
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 149
*) transformer way
Carried to Summary
- pos.1 DN300mm
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 149
i) welded elbows and/or elbows in sectors
- pos.2 m 28
No.2 x L=4,00+1,00m
5,00+4,00m
No.2 x 3,00m
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 119
g) flanges
- pos.2 DN100mm
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 114
i) welded elbows and/or elbows in sectors
-holes
B.2.46 Supply and installation of: Stainless steel weir gate.
According to the instructions of the supervisor engineer.
kg 155
- scum guard detail 'X' R=3,00m H=0,25 thk=3mm
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 13
- scum guard detail 'X' fixing support
B.2.46 Supply and installation of: Stainless steel weir gate.
According to the instructions of the supervisor engineer.
kg 133
- overflow water board detail 'Y' R=3,20 H=0,20 thk=3mm
- pos.1 DN150mm
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 101
i) welded elbows and/or elbows in sectors
- pos.2 DN100mm
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 57
i) welded elbows and/or elbows in sectors
- pos.4 m 25
No.2 x L=4,00+1,00m
4,00+3,00m
No.2 x 3,00m
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 119
g) flanges
- pos.4 DN100mm
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 114
i) welded elbows and/or elbows in sectors
-holes
B.2.46 Supply and installation of: Stainless steel weir gate.
According to the instructions of the supervisor engineer.
kg 95
- overflow water board detail 'X' R=2,30 H=0,20 thk=3mm
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 103
detail 'Z' ND600mm thk=3mm
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 17
detail 'Z' plate ND800mm thk=3mm
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 28
a) brackets and supports
- pos.2 ND100mm
B.2.45 Supply and installation of: Accessories and miscellaneous.
According to the instructions of the supervisor engineer.
kg 26
i) welded elbows and/or elbows in sectors
- intake works
B.2.99 Supply and installation of: Automatic sampler.
According to the instructions of the supervisor engineer.
No. 1
- intake works
B.2.100
Supply and installation of: Ultrasonic flow meter for triangular weir.
According to the instructions of the supervisor engineer.
No. 1
- fine screening station and sump divider
B.2.106
Supply and installation of: Time control device for motorized gate.
According to the instructions of the supervisor engineer.
No. 1
- sludge thickening tank
- filters
B.2.111 Supply and installation of: PLC.
No. 1
According to the instructions of the supervisor engineer.
B.2.45 Supply and installation of: Accessories and miscellaneous.
kg 149
According to the instructions of the supervisor engineer.
B.2.113 Supply and installation of: Remote terminal unit 8 DI + 2 AI
According to the instructions of the supervisor engineer.
No. 1
- to be installed at the Reservoir (water tank)
Carried to Summary
Flange adaptor, Maxi Type or similar wide range adaptor to fit pipe
C.1.3.39.4 spigots, flanges to EN 1092, all to PN16 and of the following sizes nr 8
300 mm ND
Valves and Penstocks
NRV
Flanged Non return Valves shall confirming to BS EN 12334:2001,
C.1.4.11.1 flanges to EN 1092, all to PN16 the follwing pipe sizes. nr 3
200 mm ND
Air Valves
Flanged anti shock, anti surge double air valves shall conform to BS
EN 1074 : 2000 Part 4, 50 mm ND, as specified, flanges to EN 1092,
complete with isolating gate valve to ISO 7259, flange on socket tee,
C.1.4.14.4 thrust blocks, distance pieces, all to PN16 as specified and all fittings nr 15
necessary to make the connection complete; for the following pipe
sizes
200÷225 mm ND
Washouts
C.RP.03.1.1 - BoQ of the Civil Works of Pipelines Network and Facilities Pag. 1
RAW WATER PUMPING MAIN
ART. CIVIL WORKS U. TOTAL COST
COD. TO BE DONE QUANTITY UNIT TOTAL
Type 2 Washout as specified in the drawings, complete with tee,
adaptors, drainage pipes, gate valves, flap valve, thrust blocks, and
C.1.4.20.2 all other fittings necessary to make the complete installation on pipes nr 3
of the following sizes;all to PN16
200÷225 mm ND
Plastic pipe Fittings
Bends
HDPE bends to use with HDPE pipes joined by fusion welding or
C.1.3.14.9 uPVC bends with push-fit joint to use with uPVC pipes, PN16 - 90 nr 6
degree 225 mm OD
HDPE bends to use with HDPE pipes joined by fusion welding or
C.1.3.14.10 uPVC bends with push-fit joint to use with uPVC pipes, PN16 - 45 nr 6
degree 225 mm OD
HDPE bends to use with HDPE pipes joined by fusion welding or
C.1.3.14.11 uPVC bends with push-fit joint to use with uPVC pipes, PN16 - 22,5 nr 15
degree 225 mm OD
HDPE bends to use with HDPE pipes joined by fusion welding or
C.1.3.14.12 uPVC bends with push-fit joint to use with uPVC pipes, PN16 - 11.25 nr 12
degree 225 mm OD
HDPE bends to use with HDPE pipes joined by fusion welding or
uPVC bends with push-fit joint to use with uPVC pipes, PN10 - 90
C.1.3.13.25 degree 315 mm OD nr 2
C.RP.03.1.1 - BoQ of the Civil Works of Pipelines Network and Facilities Pag. 2
RAW WATER PUMPING MAIN
ART. CIVIL WORKS U. TOTAL COST
COD. TO BE DONE QUANTITY UNIT TOTAL
Designed mix, grade C15 concrete, to BS 5328, with ordinary portland
cement to BS 12 , aggregate to BS 882 , for the following aggregate
C.1.7.1.13 m³ 124
sizes
10mm aggregate
Placing Mass Concrete
Blinding
Placing blinding concrete, for ground slab, grade C15, of the following
C.1.7.1.11 thickness: m³ 124
- thickness 150 mm
Extras to Excavation and Backfilling
In Pipe Trenches
Extras to excavation in pipe trenches in the following materials
C.1.7.1.12 m³ 452
In rock
Surrounds
Pipe surrounds, of selected excavated granular material, for the
C.1.7.1.1 following pipe sizes m 3139
Diameter not exceeding 300 mm ND
Pipe surrounds, of imported granular material, for the following pipe
C.1.7.1.4 sizes m 244
Diameter not exceeding 300 mm ND
Pipe surrounds, of mass concrete, for the following pipe sizes
C.1.7.1.8 m 105
Diameter not exceeding 300 mm ND
Concrete Stools and Thrust Blocks
Thrust Blocks
Mass concrete grade C15 thrust blocks for pipes and fittings, volume
C.1.7.1.14 0.2÷0.5m³, for the following pipe sizes nr 12
Diameter not exceeding 300 mm ND
Carried to Summary
C.RP.03.1.1 - BoQ of the Civil Works of Pipelines Network and Facilities Pag. 3
PURE WATER PUMPING TRANSMISSION SYSTEM
ART. CIVIL WORKS U. TOTAL COST
COD. TO BE DONE QUANTITY UNIT TOTAL
A. DEMOLITION AND SITE CLEARANCE
General Site Clearance
C.1.1.1 General site clearance for pipe route ha 0.53
Trees
Cut and dispose of trees of the following girth; include removal of
C.1.1.3 stump and backfilling the hole left with top soil nr 7
Girth 500 mm-1 m
Cut and dispose of trees of the following girth; include removal of
C.1.1.4 stump and backfilling the hole left with top soil nr 5
Girth 1-2 m
Cut and dispose of trees of the following girth; include removal of
C.1.1.5 stump and backfilling the hole left with top soil nr 5
Girth 2-3 m
Stumps
Remove and dispose of stumps of the following diameter; include for
C.1.1.6 grabbing up the roots and backfilling the hole left with top soil nr 7
Diameter 150-500 mm
Ductile spun iron pipes with spigot and socket type joints and cement
mortar linings, 350 mm ND DI C40 Pipes, all to EN 545 and including
C.1.2.9.6 approved rubber gaskets, trench excavation, lowering, laying and m 4238
jointing of pipes, to the following depths
Depth not exceeding 1.5m
Ductile spun iron pipes with spigot and socket type joints and cement
mortar linings, 350 mm ND DI C40 Pipes, all to EN 545 and including
C.1.2.9.7 approved rubber gaskets, trench excavation, lowering, laying and m 748
jointing of pipes, to the following depths
Laid in Trenches; Depth 1.5 - 2 m
C.RP.03.1.2 - BoQ of the Civil Works of Pipelines Network and Facilities Pag. 4
PURE WATER PUMPING TRANSMISSION SYSTEM
ART. CIVIL WORKS U. TOTAL COST
COD. TO BE DONE QUANTITY UNIT TOTAL
Flanged anti shock, anti surge double air valves shall conform to BS
EN 1074 : 2000 Part 4, 80 mm ND, as specified, flanges to EN 1092,
complete with isolating gate valve to ISO 7259, flange on socket tee,
C.1.4.16a.4 thrust blocks, distance pieces, all to PN40 as specified and all fittings nr 12
necessary to make the connection complete; for the following pipe
sizes
350 mm ND
Washouts
Type 2 Washout as specified in the drawings, complete with all fittings
necessary to make the installation; include surface boxes as specified
C.1.4.24b.1 nr 8
including down pipe, all to PN40, on pipes of the following sizes
350 mm ND
NRV
C.1.4.12a.1
Flanged Non return Valves shall confirming to BS EN 12334:2001,
flanges to EN 1092, all to PN40 the follwing pipe sizes. nr 1
350 mm ND
D. PIPEWORK-MANHOLES AND PIPEWORK ANCILLARIES
Other Chambers
In-situ Concrete Chambers
Concrete washout outfall structure, complete, as specified in
C.1.4.25.1 drawings, and of the following depths nr 8
Depth not exceeding 1.5m
Pre-cast Concrete Chambers
Concrete valve chamber, complete as specified in the drawings, and
C.1.4.25.2 of the following depths nr 13
Depth not exceeding 1.5m
Other Pipework Ancillaries
Marker Posts
C.1.7.1.23 Marker posts for air valves nr 12
C.1.7.1.25 Marker posts for wash outs nr 9
C.1.7.1.21 Marker posts for pipes nr 4
E. PIPEWORK-SUPPORTS AND PROTECTION, ANCILLARIES TO
LAYING AND EXCAVATION
Provision of Concrete Anchor Blocks
Ordinary Designed Mix Concrete
Grade C15
Designed mix, grade C15 concrete, to BS 5328, with ordinary portland
cement to BS 12 , aggregate to BS 882 , for the following aggregate
C.1.7.1.13 m³ 73
sizes
10mm aggregate
Placing Mass Concrete
Blinding
Placing blinding concrete, for ground slab, grade C15, of the following
C.1.7.1.11 thickness: m³ 73
- thickness 150 mm
Extras to Excavation and Backfilling
In Pipe Trenches
Extras to excavation in pipe trenches in the following materials
C.1.7.1.12 m³ 962
In rock
Surrounds
Pipe surrounds, of selected excavated granular material, for the
C.1.7.1.1 following pipe sizes m 4487
Diameter not exceeding 300 mm ND
Pipe surrounds, of imported granular material, for the following pipe
C.1.7.1.5 sizes m 349
Diameter not exceeding 300 mm ND
Pipe surrounds, of mass concrete, and for the following pipe sizes
C.1.7.1.9 m 150
Diameter not exceeding 300 mm ND
Concrete Stools and Thrust Blocks
Thrust Blocks
Mass concrete grade C15 thrust blocks for pipes and fittings, volume
C.1.7.1.15 0.2÷0.5m³, for the following pipe sizes nr 30
Diameter above 300 mm up to 450 mm ND
Carried to Summary
C.RP.03.1.2 - BoQ of the Civil Works of Pipelines Network and Facilities Pag. 5
PURE WATER GRAVITY SYSTEM - Trunk 2
ART. CIVIL WORKS U. TOTAL COST
COD. TO BE DONE QUANTITY UNIT TOTAL
A. DEMOLITION AND SITE CLEARANCE
General Site Clearance
C.1.1.1 General site clearance for pipe route ha 0.27
Trees
Cut and dispose of trees of the following girth; include removal of
C.1.1.3 stump and backfilling the hole left with top soil nr 2
Girth 500 mm-1 m
Stumps
Remove and dispose of stumps of the following diameter; include for
C.1.1.6 grabbing up the roots and backfilling the hole left with top soil nr 1
Diameter 150-500 mm
Flange adaptor, Maxi Type or similar wide range adaptor to fit pipe
C.1.3.39.6 spigots, flanges to EN 1092, all to PN16 and of the following sizes nr 12
450 mm ND
Tapers
Ductile iron all flanged concentric taper to EN 545, flanges to EN 1092-
C.1.3.27.7 2 all to PN10, cement mortar lined, and of the following sizes nr 1
450/150 mm ND
C.RP.03.1.3 - BoQ of the Civil Works of Pipelines Network and Facilities Pag. 6
PURE WATER GRAVITY SYSTEM - Trunk 2
ART. CIVIL WORKS U. TOTAL COST
COD. TO BE DONE QUANTITY UNIT TOTAL
HDPE bends to use with HDPE pipes joined by fusion welding or
C.1.3.13.37 uPVC bends with push-fit joint to use with uPVC pipes, PN10 - 90 nr 5
degree 450 mm OD
HDPE bends to use with HDPE pipes joined by fusion welding or
C.1.3.13.38 uPVC bends with push-fit joint to use with uPVC pipes, PN10 - 45 nr 5
degree 450 mm OD
HDPE bends to use with HDPE pipes joined by fusion welding or
C.1.3.13.39 uPVC bends with push-fit joint to use with uPVC pipes, PN10 - 22.5 nr 3
degree 450 mm OD
HDPE bends to use with HDPE pipes joined by fusion welding or
C.1.3.13.40 uPVC bends with push-fit joint to use with uPVC pipes, PN10 - 11.25 nr 2
degree 450 mm OD
HDPE bends to use with HDPE pipes joined by fusion welding or
C.1.3.14.29 uPVC bends with push-fit joint to use with uPVC pipes, PN16 - 90 nr 3
degree 450 mm OD
HDPE bends to use with HDPE pipes joined by fusion welding or
C.1.3.14.30 uPVC bends with push-fit joint to use with uPVC pipes, PN16 - 45 nr 8
degree 450 mm OD
HDPE bends to use with HDPE pipes joined by fusion welding or
C.1.3.14.31 uPVC bends with push-fit joint to use with uPVC pipes, PN16 - 22.5 nr 4
degree 450 mm OD
Valves and Penstocks
Inline Sluice/Butterfly Valves: Hand Operated
All flanged Ductile Iron Butterfly valves to BS EN 593 : 2004 for
potable water, flanges to BS 1092-2, all to PN10 for operation by
C.1.4.6.7 hand wheel, for the following sizes; include the supply of hand wheel nr 6
and chamber construction
450 mm ND
All flanged Ductile Iron Butterfly valves to BS EN 593 : 2004 for
potable water, flanges to BS 1092-2, all to PN16 for operation by
C.1.4.7.4 hand wheel, for the following sizes; include the supply of hand wheel nr 1
and chamber construction
450 mm ND
Air Valves
Flanged anti shock, anti surge double air valves shall conform to BS
EN 1074 : 2000 Part 4, 100 mm ND, as specified, flanges to EN 1092,
complete with isolating gate valve to ISO 7259, flange on socket tee,
C.1.4.13.11 thrust blocks, distance pieces, all to PN10 as specified and all fittings nr 7
necessary to make the connection complete; for the following pipe
sizes
450 mm ND
Flanged anti shock, anti surge double air valves shall conform to BS
EN 1074 : 2000 Part 4, 100 mm ND, as specified, flanges to EN 1092,
complete with isolating gate valve to ISO 7259, flange on socket tee,
C.1.4.14.10 thrust blocks, distance pieces, all to PN16 as specified and all fittings nr 1
necessary to make the connection complete; for the following pipe
sizes
450 mm ND
Washouts
Type 2 Washout as specified in the drawings, complete with tee,
adaptors, drainage pipes, Gate/ Sluice, flap valve, thrust blocks, and
C.1.4.18.8 all other fittings necessary to make the complete installation on pipes nr 4
of the following sizes; all to PN10
450 mm OD
Type 2 Washout as specified in the drawings, complete with tee,
adaptors, drainage pipes, gate valves, flap valve, thrust blocks, and
C.1.4.20.7 all other fittings necessary to make the complete installation on pipes nr 1
of the following sizes;all to PN16
450 mm ND
D. PIPEWORK-MANHOLES AND PIPEWORK ANCILLARIES
Other Chambers
Pre-cast Concrete Chambers
Concrete washout outfall structure, complete, as specified in
C.1.4.25.1 drawings, and of the following depths nr 5
Depth not exceeding 1.5m
Concrete valve chamber, complete as specified in the drawings, and
C.1.4.25.2 of the following depths nr 8
Depth not exceeding 1.5m
Crossings
Open Channels
C.RP.03.1.3 - BoQ of the Civil Works of Pipelines Network and Facilities Pag. 7
PURE WATER GRAVITY SYSTEM - Trunk 2
ART. CIVIL WORKS U. TOTAL COST
COD. TO BE DONE QUANTITY UNIT TOTAL
Unlined open channels crossings for pipes of the following sizes
C.1.7.1.28 nr 3
Not exceeding 300 mm ND
Other Pipework Ancillaries
Marker Posts
C.1.7.1.24 Marker posts for valves (sluice / butterfly / PRV) nr 7
C.1.7.1.23 Marker posts for air valves nr 8
C.1.7.1.25 Marker posts for wash outs nr 6
C.1.7.1.21 Marker posts for pipes nr 2
E. PIPEWORK-SUPPORTS AND PROTECTION, ANCILLARIES TO
LAYING AND EXCAVATION
Provision of Concrete Anchor Blocks
Ordinary Designed Mix Concrete
Grade C15
Designed mix, grade C15 concrete, to BS 5328, with ordinary portland
cement to BS 12 , aggregate to BS 882 , for the following aggregate
C.1.7.1.13 m³ 51
sizes
10mm aggregate
Placing Mass Concrete
Blinding
Placing blinding concrete, for ground slab, grade C15, of the following
C.1.7.1.11 thickness: m³ 51
- thickness 150 mm
Extras to Excavation and Backfilling
In Pipe Trenches
Extras to excavation in pipe trenches in the following materials
C.1.7.1.12 m³ 479
In rock
Surrounds
Pipe surrounds, of selected excavated granular material, for the
C.1.7.1.1 following pipe sizes m 2235
Diameter not exceeding 300 mm ND
Pipe surrounds, of imported granular material, for the following pipe
C.1.7.1.6 sizes m 174
Diameter above 300 ND up to 450 mm ND
Pipe surrounds, of mass concrete, for the following pipe sizes
C.1.7.1.10 m 74
Diameter above 300 ND up to 450 mm ND
Concrete Stools and Thrust Blocks
Thrust Blocks
Mass concrete grade C15 thrust blocks for pipes and fittings, volume
C.1.7.1.15 0.2÷0.5m³, for the following pipe sizes nr 21
Diameter above 300 mm up to 450 mm ND
Tee connection arrangement
Ductile iron all flanged tee to EN 545 , flanges to EN 1092-2, all to
C.1.3.30.12 PN10 and of the following sizes nr 1
450/150 mm ND
Ductile iron all flanged tee to EN 545 , flanges to EN 1092-2, all to
C.1.3.31.8 PN16 and of the following sizes nr 1
450/150 mm ND
Flange adaptor, Maxi Type or similar wide range adaptor to fit HDPE
C.1.3.38.5 pipe, flanges to EN 1092, all to PN10 and of the following sizes nr 2
450 mm ND
Flange adaptor, Maxi Type or similar wide range adaptor to fit pipe
C.1.3.39.6 spigots, flanges to EN 1092, all to PN16 and of the following sizes nr 2
450 mm ND
C.RP.03.1.3 - BoQ of the Civil Works of Pipelines Network and Facilities Pag. 8
PURE WATER GRAVITY SYSTEM - Trunk 2
ART. CIVIL WORKS U. TOTAL COST
COD. TO BE DONE QUANTITY UNIT TOTAL
Blank flange drilled to EN 1092 and to PN10 for flanges of the
C.1.3.46.1 following sizes nr 2
80mm ND
Concrete chamber for tee connection arrangement, complete as
C.1.4.25.3 specified in the drawings, and of the following depths nr 2
Depth not exceeding 1.5m
Carried to Summary
C.RP.03.1.3 - BoQ of the Civil Works of Pipelines Network and Facilities Pag. 9
PURE WATER GRAVITY SYSTEM - Trunk 4
ART. CIVIL WORKS U. TOTAL COST
COD. TO BE DONE QUANTITY UNIT TOTAL
A. DEMOLITION AND SITE CLEARANCE
General Site Clearance
C.1.1.1 General site clearance for pipe route ha 0.68
Trees
Cut and dispose of trees of the following girth; include removal of
C.1.1.3 stump and backfilling the hole left with top soil nr 4
Girth 500 mm-1 m
Stumps
Remove and dispose of stumps of the following diameter; include for
C.1.1.6 grabbing up the roots and backfilling the hole left with top soil nr 3
Diameter 150-500 mm
C.RP.03.1.5 - BoQ of the Civil Works of Pipelines Network and Facilities Pag. 10
PURE WATER GRAVITY SYSTEM - Trunk 4
ART. CIVIL WORKS U. TOTAL COST
COD. TO BE DONE QUANTITY UNIT TOTAL
Flanged anti shock, anti surge double air valves shall conform to BS
EN 1074 : 2000 Part 4, 100 mm ND, as specified, flanges to EN 1092,
complete with isolating gate valve to ISO 7259, flange on socket tee,
C.1.4.14.10 thrust blocks, distance pieces, all to PN16 as specified and all fittings nr 19
necessary to make the connection complete; for the following pipe
sizes
450 mm ND
Washouts
Type 2 Washout as specified in the drawings, complete with tee,
adaptors, drainage pipes, gate valves, flap valve, thrust blocks, and
C.1.4.20.7 all other fittings necessary to make the complete installation on pipes nr 14
of the following sizes;all to PN16
450 mm ND
D. PIPEWORK-MANHOLES AND PIPEWORK ANCILLARIES
Other Chambers
Pre-cast Concrete Chambers
Concrete washout outfall structure, complete, as specified in
C.1.4.25.1 drawings, and of the following depths nr 14
Depth not exceeding 1.5m
Concrete valve chamber, complete as specified in the drawings, and
C.1.4.25.2 of the following depths nr 19
Depth not exceeding 1.5m
Crossings
Open Channels
Unlined open channels crossings for pipes of the following sizes
C.1.7.1.28 nr 4
Not exceeding 300 mm ND
C.RP.03.1.5 - BoQ of the Civil Works of Pipelines Network and Facilities Pag. 11
PURE WATER GRAVITY SYSTEM - Trunk 4
ART. CIVIL WORKS U. TOTAL COST
COD. TO BE DONE QUANTITY UNIT TOTAL
Ductile iron all flanged tee to EN 545 , flanges to EN 1092-2, all to
C.1.3.31.8 PN16 and of the following sizes nr 3
450/150 mm ND
Flange adaptor, Maxi Type or similar wide range adaptor to fit pipe
C.1.3.39.6 spigots, flanges to EN 1092, all to PN16 and of the following sizes nr 6
450 mm ND
C.RP.03.1.5 - BoQ of the Civil Works of Pipelines Network and Facilities Pag. 12
PURE WATER GRAVITY SYSTEM - Trunk 8
ART. CIVIL WORKS U. TOTAL COST
COD. TO BE DONE QUANTITY UNIT TOTAL
A. DEMOLITION AND SITE CLEARANCE
General Site Clearance
C.1.1.1 General site clearance for pipe route ha 0.82
Trees
Cut and dispose of trees of the following girth; include removal of
C.1.1.3 stump and backfilling the hole left with top soil nr 3
Girth 500 mm-1 m
Stumps
Remove and dispose of stumps of the following diameter; include for
C.1.1.6 grabbing up the roots and backfilling the hole left with top soil nr 3
Diameter 150-500 mm
Flange adaptor, Maxi Type or similar wide range adaptor to fit pipe
C.1.3.39.5 spigots, flanges to EN 1092, all to PN16 and of the following sizes nr 14
400 mm ND
Tapers
Ductile iron all flanged concentric taper to EN 545, flanges to EN 1092-
C.1.3.27.8 2 all to PN10, cement mortar lined, and of the following sizes nr 1
450/400 mm ND
C.RP.03.1.9 - BoQ of the Civil Works of Pipelines Network and Facilities Pag. 13
PURE WATER GRAVITY SYSTEM - Trunk 8
ART. CIVIL WORKS U. TOTAL COST
COD. TO BE DONE QUANTITY UNIT TOTAL
HDPE bends to use with HDPE pipes joined by fusion welding or
C.1.3.13.34 uPVC bends with push-fit joint to use with uPVC pipes, PN10 - 45 nr 11
degree 400 mm OD
HDPE bends to use with HDPE pipes joined by fusion welding or
C.1.3.13.35 uPVC bends with push-fit joint to use with uPVC pipes, PN10 - 22.5 nr 9
degree 400 mm OD
HDPE bends to use with HDPE pipes joined by fusion welding or
C.1.3.13.36 uPVC bends with push-fit joint to use with uPVC pipes, PN10 - 11.25 nr 8
degree 400 mm OD
HDPE bends to use with HDPE pipes joined by fusion welding or
C.1.3.14.25 uPVC bends with push-fit joint to use with uPVC pipes, PN16 - 90 nr 12
degree 400 mm OD
HDPE bends to use with HDPE pipes joined by fusion welding or
C.1.3.14.26 uPVC bends with push-fit joint to use with uPVC pipes, PN16 - 45 nr 16
degree 400 mm OD
HDPE bends to use with HDPE pipes joined by fusion welding or
C.1.3.14.27 uPVC bends with push-fit joint to use with uPVC pipes, PN16 - 22.5 nr 7
degree 400 mm OD
HDPE bends to use with HDPE pipes joined by fusion welding or
C.1.3.14.28 uPVC bends with push-fit joint to use with uPVC pipes, PN16 - 11.25 nr 4
degree 400 mm OD
Valves and Penstocks
Inline Sluice/Butterfly Valves: Hand Operated
All flanged Ductile Iron Butterfly valves to BS EN 593 : 2004 for
potable water, flanges to BS 1092-2, all to PN10 for operation by
C.1.4.6.6 hand wheel, for the following sizes; include the supply of hand wheel nr 6
and chamber construction
400 mm ND
All flanged Ductile Iron Butterfly valves to BS EN 593 : 2004 for
potable water, flanges to BS 1092-2, all to PN16 for operation by
C.1.4.7.3 hand wheel, for the following sizes; include the supply of hand wheel nr 6
and chamber construction
400 mm ND
Butterfly Valve
All flanged Ductile Iron Butterfly valves to BS EN 593 : 2004 for
potable water, flanges to BS 1092-2, all to PN10 for operation by
C.1.4.6.6 hand wheel, for the following sizes; include the supply of hand wheel nr 1
and chamber construction
400 mm ND
Air Valves
Flanged anti shock, anti surge double air valves shall conform to BS
EN 1074 : 2000 Part 4, 80 mm ND, as specified, flanges to EN 1092,
complete with isolating gate valve to ISO 7259, flange on socket tee,
C.1.4.13.9 thrust blocks, distance pieces, all to PN10 as specified and all fittings nr 7
necessary to make the connection complete; for the following pipe
sizes
400 mm ND
Flanged anti shock, anti surge double air valves shall conform to BS
EN 1074 : 2000 Part 4, 80 mm ND, as specified, flanges to EN 1092,
complete with isolating gate valve to ISO 7259, flange on socket tee,
C.1.4.14.8 thrust blocks, distance pieces, all to PN16 as specified and all fittings nr 10
necessary to make the connection complete; for the following pipe
sizes
400 mm ND
Washouts
Type 2 Washout as specified in the drawings, complete with tee,
adaptors, drainage pipes, Gate/ Sluice, flap valve, thrust blocks, and
C.1.4.18.7 all other fittings necessary to make the complete installation on pipes nr 6
of the following sizes; all to PN10
400 mm OD
Type 2 Washout as specified in the drawings, complete with tee,
adaptors, drainage pipes, gate valves, flap valve, thrust blocks, and
C.1.4.20.6 all other fittings necessary to make the complete installation on pipes nr 7
of the following sizes;all to PN16
400 mm ND
D. PIPEWORK-MANHOLES AND PIPEWORK ANCILLARIES
Other Chambers
Pre-cast Concrete Chambers
Concrete washout outfall structure, complete, as specified in
C.1.4.25.1 drawings, and of the following depths nr 13
Depth not exceeding 1.5m
C.RP.03.1.9 - BoQ of the Civil Works of Pipelines Network and Facilities Pag. 14
PURE WATER GRAVITY SYSTEM - Trunk 8
ART. CIVIL WORKS U. TOTAL COST
COD. TO BE DONE QUANTITY UNIT TOTAL
Concrete valve chamber, complete as specified in the drawings, and
C.1.4.25.2 of the following depths nr 17
Depth not exceeding 1.5m
Crossings
Open Channels
Unlined open channels crossings for pipes of the following sizes
C.1.7.1.29 nr 4
Diameter above 300 mm ND up to 450 mm ND
Reinstatement
Roads
Breaking up, temporary and permanent reinstatement of tarmac roads
for the following pipe sizes (Inclusive of processing the necessary
C.1.7.1.20 m 180
approvals from the relevant authorities)
Diameter above 300 mm, up to trench width 1.8 m
Flange adaptor, Maxi Type or similar wide range adaptor to fit HDPE
C.1.3.38.4 pipe, flanges to EN 1092, all to PN10 and of the following sizes nr 4
400 mm ND
C.RP.03.1.9 - BoQ of the Civil Works of Pipelines Network and Facilities Pag. 15
PURE WATER GRAVITY SYSTEM - Trunk 8
ART. CIVIL WORKS U. TOTAL COST
COD. TO BE DONE QUANTITY UNIT TOTAL
All flanged DI gate valves to BS EN 1074 : 1-2000 and BS EN 1074 :
2- 2000 or BS 5163-1: 2004 for diameters up to and including 600mm
for potable water, flanges to EN 1092, all to PN10 for operation by tee
C.1.4.1.4 nr 2
key, with extension spindle not exceeding 1.5 metres long, and of the
following sizes
80 mm ND
Blank flange drilled to EN 1092 and to PN10 for flanges of the
C.1.3.46.1 following sizes nr 2
80mm ND
Concrete chamber for tee connection arrangement, complete as
C.1.4.25.3 specified in the drawings, and of the following depths nr 2
Depth not exceeding 1.5m
Carried to Summary
C.RP.03.1.9 - BoQ of the Civil Works of Pipelines Network and Facilities Pag. 16
PURE WATER GRAVITY SYSTEM - Trunk 9
ART. CIVIL WORKS U. TOTAL COST
COD. TO BE DONE QUANTITY UNIT TOTAL
A. DEMOLITION AND SITE CLEARANCE
General Site Clearance
C.1.1.1 General site clearance for pipe route ha 0.04
Trees
Cut and dispose of trees of the following girth; include removal of
C.1.1.3 stump and backfilling the hole left with top soil nr 2
Girth 500 mm-1 m
Stumps
Remove and dispose of stumps of the following diameter; include for
C.1.1.6 grabbing up the roots and backfilling the hole left with top soil nr 1
Diameter 150-500 mm
C.RP.03.1.10 - BoQ of the Civil Works of Pipelines Network and Facilities Pag. 17
PURE WATER GRAVITY SYSTEM - Trunk 9
ART. CIVIL WORKS U. TOTAL COST
COD. TO BE DONE QUANTITY UNIT TOTAL
Flanged anti shock, anti surge double air valves shall conform to BS
EN 1074 : 2000 Part 4, 80 mm ND, as specified, flanges to EN 1092,
complete with isolating gate valve to ISO 7259, flange on socket tee,
C.1.4.13.8 thrust blocks, distance pieces, all to PN10 as specified and all fittings nr 1
necessary to make the connection complete; for the following pipe
sizes
350÷355 mm ND
Washouts
Type 2 Washout as specified in the drawings, complete with tee,
adaptors, drainage pipes, Gate/ Sluice, flap valve, thrust blocks, and
C.1.4.18.6 all other fittings necessary to make the complete installation on pipes nr 1
of the following sizes; all to PN10
355 mm OD
D. PIPEWORK-MANHOLES AND PIPEWORK ANCILLARIES
Other Chambers
Pre-cast Concrete Chambers
Concrete washout outfall structure, complete, as specified in
C.1.4.25.1 drawings, and of the following depths nr 1
Depth not exceeding 1.5m
Concrete valve chamber, complete as specified in the drawings, and
C.1.4.25.2 of the following depths nr 1
Depth not exceeding 1.5m
Crossings
Open Channels
Unlined open channels crossings for pipes of the following sizes
C.1.7.1.29 nr 1
Diameter above 300 mm ND up to 450 mm ND
Reinstatement
Roads
C.RP.03.1.10 - BoQ of the Civil Works of Pipelines Network and Facilities Pag. 18
PURE WATER GRAVITY SYSTEM - Trunk 10
ART. CIVIL WORKS U. TOTAL COST
COD. TO BE DONE QUANTITY UNIT TOTAL
A. DEMOLITION AND SITE CLEARANCE
General Site Clearance
C.1.1.1 General site clearance for pipe route ha 0.04
Trees
Cut and dispose of trees of the following girth; include removal of
C.1.1.3 stump and backfilling the hole left with top soil nr 1
Girth 500 mm-1 m
Stumps
Remove and dispose of stumps of the following diameter; include for
C.1.1.6 grabbing up the roots and backfilling the hole left with top soil nr 1
Diameter 150-500 mm
Supply and erect inlet metallic pipe for the existing elevated tank,
including cutting and welding existing tank and all necessary
C.1.2.9.8 anchoring structures. Sum 1
As per the instruction of the Engineer.
Pipe diameter 250 mm
C.PIPEWORK-FITTINGS AND VALVES
Ductile Iron Fittings
Junctions
Ductile iron all flanged tee to EN 545, flanges to EN 1092-2, all to
C.1.3.30.9 PN10 and of the following sizes nr 3
350/300 mm ND
Adaptors
Flanged adaptor to fit uPVC pipe spigots to ISO 1452, flanges to EN
C.1.3.34.5 1092, all to PN10, and of the following sizes nr 2
300mm ND
Tapers
Ductile iron all flanged concentric taper to EN 545, flanges to EN 1092-
C.1.3.27.6 2 all to PN10, cement mortar lined, and of the following sizes nr 3
300/250 mm ND
Plastic pipe Fittings
Bends
HDPE bends to use with HDPE pipes joined by fusion welding or
C.1.3.13.21 uPVC bends with push-fit joint to use with uPVC pipes, PN10 - 90 nr 3
degree 280 mm OD
HDPE bends to use with HDPE pipes joined by fusion welding or
C.1.3.13.22 uPVC bends with push-fit joint to use with uPVC pipes, PN10 - 45 nr 1
degree 280 mm OD
HDPE bends to use with HDPE pipes joined by fusion welding or
C.1.3.13.23 uPVC bends with push-fit joint to use with uPVC pipes, PN10 - 22.5 nr 1
degree 280 mm OD
HDPE bends to use with HDPE pipes joined by fusion welding or
C.1.3.13.24 uPVC bends with push-fit joint to use with uPVC pipes, PN10 - 11.25 nr 3
degree 280 mm OD
Valves and Penstocks
Butterfly Valve
All flanged Ductile Iron Butterfly valves to BS EN 593 : 2004 for
potable water, flanges to BS 1092-2, all to PN10 for operation by
C.1.4.6.4 hand wheel, for the following sizes; include the supply of hand wheel nr 1
and chamber construction
250 mm ND
Air Valves
C.RP.03.1.11 - BoQ of the Civil Works of Pipelines Network and Facilities Pag. 19
PURE WATER GRAVITY SYSTEM - Trunk 10
ART. CIVIL WORKS U. TOTAL COST
COD. TO BE DONE QUANTITY UNIT TOTAL
Flanged anti shock, anti surge double air valves shall conform to BS
EN 1074 : 2000 Part 4, 50 mm ND, as specified, flanges to EN 1092,
complete with isolating gate valve to ISO 7259, flange on socket tee,
C.1.4.13.5 thrust blocks, distance pieces, all to PN10 as specified and all fittings nr 2
necessary to make the connection complete; for the following pipe
sizes
250 mm ND
Washouts
Type 2 Washout as specified in the drawings, complete with tee,
adaptors, drainage pipes, Gate/ Sluice, flap valve, thrust blocks, and
C.1.4.18.4 all other fittings necessary to make the complete installation on pipes nr 1
of the following sizes;all to PN10
280 mm OD
D. PIPEWORK-MANHOLES AND PIPEWORK ANCILLARIES
Other Chambers
Pre-cast Concrete Chambers
Concrete washout outfall structure, complete, as specified in
C.1.4.25.1 drawings, and of the following depths nr 1
Depth not exceeding 1.5m
Concrete valve chamber, complete as specified in the drawings, and
C.1.4.25.2 of the following depths nr 2
Depth not exceeding 1.5m
Crossings
Open Channels
Unlined open channels crossings for pipes of the following sizes
C.1.7.1.28 nr 2
Not exceeding 300 mm ND
Other Pipework Ancillaries
Marker Posts
C.1.7.1.24 Marker posts for valves (sluice / butterfly / PRV) nr 1
C.1.7.1.23 Marker posts for air valves nr 2
C.1.7.1.25 Marker posts for wash outs nr 1
C.1.7.1.21 Marker posts for pipes nr 1
E. PIPEWORK-SUPPORTS AND PROTECTION, ANCILLARIES TO
LAYING AND EXCAVATION
Provision of Concrete Anchor Blocks
Ordinary Designed Mix Concrete
Grade C15
Designed mix, grade C15 concrete, to BS 5328, with ordinary portland
cement to BS 12 , aggregate to BS 882 , for the following aggregate
C.1.7.1.13 m³ 5
sizes
10mm aggregate
Placing Mass Concrete
Blinding
Placing blinding concrete, for ground slab, grade C15, of the following
C.1.7.1.11 thickness: m³ 5
- thickness 150 mm
Extras to Excavation and Backfilling
In Pipe Trenches
Extras to excavation in pipe trenches in the following materials
C.1.7.1.12 m³ 79
In rock
Surrounds
Pipe surrounds, of selected excavated granular material, for the
C.1.7.1.1 following pipe sizes m 470
Diameter not exceeding 300 mm ND
Pipe surrounds, of imported granular material, for the following pipe
C.1.7.1.5 sizes m 37
Diameter not exceeding 300 mm ND
Pipe surrounds, of mass concrete, and for the following pipe sizes
C.1.7.1.9 m 16
Diameter not exceeding 300 mm ND
Concrete Stools and Thrust Blocks
Thrust Blocks
Mass concrete grade C15 thrust blocks for pipes and fittings, volume
C.1.7.1.14 0.2÷0.5m³, for the following pipe sizes nr 3
Diameter not exceeding 300 mm ND
Carried to Summary
C.RP.03.1.11 - BoQ of the Civil Works of Pipelines Network and Facilities Pag. 20
PURE WATER GRAVITY SYSTEM - Trunk 11
ART. CIVIL WORKS U. TOTAL COST
COD. TO BE DONE QUANTITY UNIT TOTAL
A. DEMOLITION AND SITE CLEARANCE
General Site Clearance
C.1.1.1 General site clearance for pipe route ha 0.26
Trees
Cut and dispose of trees of the following girth; include removal of
C.1.1.3 stump and backfilling the hole left with top soil nr 2
Girth 500 mm-1 m
Stumps
Remove and dispose of stumps of the following diameter; include for
C.1.1.6 grabbing up the roots and backfilling the hole left with top soil nr 2
Diameter 150-500 mm
Supply and erect inlet metallic pipe for the existing elevated tank,
including cutting and welding existing tank and all necessary
C.1.2.9.8 anchoring structures. Sum 1
As per the instruction of the Engineer.
Pipe diameter 250 mm
C.PIPEWORK-FITTINGS AND VALVES
Ductile Iron Fittings
Junctions
Ductile iron all flanged tee to EN 545 , flanges to EN 1092-2, all to
C.1.3.30.11 PN10 and of the following sizes nr 1
400/300 mm ND
Adaptors
Flange adaptor of large tolerance, maxi type to fit all pipe spigots to
C.1.3.42.1 ISO 1452, flanges to EN 1092, all to PN10, and of the following sizes nr 10
250 mm ND
Tapers
Ductile iron all flanged concentric taper to EN 545, flanges to EN 1092-
C.1.3.28.5 2 to PN16, and of the following sizes nr 3
300/250 mm ND
Viking Johnson or similar, wide range coupling to fit all pipe spigots to
C.1.3.51.3 PN16, and of the following sizes nr 2
250 mm ND
Plastic pipe Fittings
Bends
HDPE bends to use with HDPE pipes joined by fusion welding or
C.1.3.14.13 uPVC bends with push-fit joint to use with uPVC pipes, PN16 - 90 nr 5
degree 250 mm OD
HDPE bends to use with HDPE pipes joined by fusion welding or
C.1.3.14.14 uPVC bends with push-fit joint to use with uPVC pipes, PN16 - 45 nr 12
degree 250 mm OD
HDPE bends to use with HDPE pipes joined by fusion welding or
C.1.3.14.15 uPVC bends with push-fit joint to use with uPVC pipes, PN16 - 22,5 nr 9
degree 250 mm OD
HDPE bends to use with HDPE pipes joined by fusion welding or
C.1.3.14.16 uPVC bends with push-fit joint to use with uPVC pipes, PN16 - 11.25 nr 8
degree 250 mm OD
Valves and Penstocks
Inline Sluice/Butterfly Valves: Hand Operated
C.RP.03.1.12 - BoQ of the Civil Works of Pipelines Network and Facilities Pag. 21
PURE WATER GRAVITY SYSTEM - Trunk 11
ART. CIVIL WORKS U. TOTAL COST
COD. TO BE DONE QUANTITY UNIT TOTAL
All flanged DI gate valves to BS EN 1074 : 1-2000 and BS EN 1074 :
2- 2000 or BS 5163-1: 2004 for diameters up to and including 600mm
for potable water, flanges to EN 1092, all to PN10 for operation by tee
C.1.4.1.11 nr 4
key, with extension spindle not exceeding 1.5 metres long, and of the
following sizes
250 mm ND
Butterfly Valve
All flanged Ductile Iron Butterfly valves to BS EN 593 : 2004 for
potable water, flanges to BS 1092-2, all to PN10 for operation by
C.1.4.6.4 hand wheel, for the following sizes; include the supply of hand wheel nr 1
and chamber construction
250 mm ND
Air Valves
Flanged anti shock, anti surge double air valves shall conform to BS
EN 1074 : 2000 Part 4, 50 mm ND, as specified, flanges to EN 1092,
complete with isolating gate valve to ISO 7259, flange on socket tee,
C.1.4.13.5 thrust blocks, distance pieces, all to PN10 as specified and all fittings nr 5
necessary to make the connection complete; for the following pipe
sizes
250 mm ND
Washouts
Type 2 Washout as specified in the drawings, complete with tee,
adaptors, drainage pipes, gate valves, flap valve, thrust blocks, and
C.1.4.18.3 all other fittings necessary to make the complete installation on pipes nr 4
of the following sizes;all to PN10
250 mm ND
D. PIPEWORK-MANHOLES AND PIPEWORK ANCILLARIES
Other Chambers
Pre-cast Concrete Chambers
Concrete washout outfall structure, complete, as specified in
C.1.4.25.1 drawings, and of the following depths nr 4
Depth not exceeding 1.5m
Concrete valve chamber, complete as specified in the drawings, and
C.1.4.25.2 of the following depths nr 9
Depth not exceeding 1.5m
Crossings
Open Channels
Unlined open channels crossings for pipes of the following sizes
C.1.7.1.28 nr 2
Not exceeding 300 mm ND
Reinstatement
Roads
Breaking up, temporary and permanent reinstatement of tarmac roads
for the following pipe sizes (Inclusive of processing the necessary
C.1.7.1.19 m 520
approvals from the relevant authorities)
Diameter not exceeding 300 mm ND
C.RP.03.1.12 - BoQ of the Civil Works of Pipelines Network and Facilities Pag. 22
PURE WATER GRAVITY SYSTEM - Trunk 11
ART. CIVIL WORKS U. TOTAL COST
COD. TO BE DONE QUANTITY UNIT TOTAL
Surrounds
Pipe surrounds, of selected excavated granular material, for the
C.1.7.1.1 following pipe sizes m 2247
Diameter not exceeding 300 mm ND
Pipe surrounds, of imported granular material, for the following pipe
C.1.7.1.4 sizes m 175
Diameter not exceeding 300 mm ND
Pipe surrounds, of mass concrete, and for the following pipe sizes
C.1.7.1.7 m 75
Diameter not exceeding 300 mm ND
Concrete Stools and Thrust Blocks
Thrust Blocks
Mass concrete grade C15 thrust blocks for pipes and fittings, volume
C.1.7.1.14 0.2÷0.5m³, for the following pipe sizes nr 17
Diameter not exceeding 300 mm ND
Carried to Summary
C.RP.03.1.12 - BoQ of the Civil Works of Pipelines Network and Facilities Pag. 23
RESERVOIRS
Summary:
TOTAL COSTS FOR First phase
RESERVOIRS ADDITION TOTAL
Sr N°
UGX UGX
1 R1 1
Carried to Grand Summary
RESERVOIR R1 First phase
ART. CIVIL WORKS U. TOTAL COST
COD. TO BE DONE QUANTITY UNIT TOTAL
Earthworks
C.2.2.1 Excavation section required for the realization of artefacts including
deposit of excavated material in the area of the yard and backfilling to m³ 661
completed artefact.
C.2.2.2 Lowering of the groundwater table for the realization of structures in
general, including rental and use of the necessary
m³ 661
equipment.According to the instructions of the supervisor engineer.
- support pipes
C.2.3.4 Supply and installation of deformed high yield steel bars in grade 460
and ductility class B (460B) to BS4449, for reinforced concrete
structures kg 15,067
- foundations
C.2.3.4 Supply and installation of deformed high yield steel bars in grade 460
and ductility class B (460B) to BS4449, for reinforced concrete
structures kg 18,796
- elevations
C.2.3.4 Supply and installation of deformed high yield steel bars in grade 460
and ductility class B (460B) to BS4449, for reinforced concrete
kg 7,135
structures
- insole
C.2.3.6 Supply and laying of waterstop strip for construction joints. According
m 99
to the instructions of the supervisor engineer.
C.2.4.1 Internal coating of walls and bottom tank type epoxy polyaminic
m² 587
(aliphatic cycle) solvent free
C.2.3.7 Light concrete and coating with bituminous membrane m² 283
C.2.3.8 Formation of masonry THK 20 cm m² 33
C.2.4.4 Supply and installation of exterior doors with one or two steel doors,
accompanied by at least three hinges, with mortise lock strike plate
with rim and chrome, including the supply and installation of marble m² 10
threshold.According to the instructions of the supervisor engineer.
C.2.6.6.1 Supply and installation of concrete manhole covers for manholes and
chambers 50x50. According to the Engineer's instructions. No. 6
Ironworks
C.2.5.1 Supply and laying of labored iron. According to the instructions of the
supervisor engineer.
kg 176
- water tank access
C.2.5.1 Supply and laying of labored iron. According to the instructions of the
supervisor engineer.
kg 1,100
- galvanized steel parapet
C.2.5.1 Supply and laying of labored iron. According to the instructions of the
supervisor engineer.
kg 2,200
D.1.4.2
Supply and installation of internal steel doors, with single or double
doors up to 2 meters in width, consisting of chassis and counter
m² 8.9
frame in tubular steel galvanized panels and simple galvanized
sheet steel with thickness 10 / 10 mm, with lock and handle.
D.1.4.3 Supply and installation of exterior doors with one or two steel doors,
accompanied by at least three hinges, with mortise lock strike plate
m² 8.3
with rim and chrome, including the supply and installation of marble
threshold.
D.1.4.17 Supply and install squatting type low level water closet suite
complete with WC pan, heavy duty cistern complete with anti-vandal
No. 4.0
cage, flush pipe, connected to nearest manhole; all to the Engineer's
satisfaction
D.1.4.18 Supply and installation of seat low level water closet suite type
complete with WC pan, heavy duty cistern, flush pipe complete with
No. 2.0
anti-vandal cage, connected to nearest manhole; all to the
Engineer's satisfaction.
D.1.4.9
Supply and installation of approved solid hardwood shelves 300mm
wide and 18mm thick, including mounting brackets and fasteners to m² 21.0
firmly hang the shelves on the wall, to the Engineer's satisfaction.
D.1.4.10
Supply and installation of ND 25mm GI pipe toilet grab rail for the
disabled toilet complete with all fittings and ancillaries including No. 4.0
anchoring into the floor and wall to the Engineer's approval.
D.1.4.11
Building finishes including: constructing 20x100mm high 1:3 cement-
sand skirting, 700mm wide C20 concrete splash apron; supply and
installation of 6no. toilet paper holders, installation of floor drains Sum. 1.0
with associated pipework and fittings connected to soak pit,
complete to the specifications and as directed by the Engineer.
D.1.4.20
Supply and installation of service line connection including all PN 10
GI/PPR/HDPE plumbing pipe work, fittings and ancillaries from the No. 1.0
distribution main to the water taps and flush systems.
Carried to Summary
D.1.4.2
Supply and installation of internal steel doors, with single or double
doors up to 2 meters in width, consisting of chassis and counter
m² 8.9
frame in tubular steel galvanized panels and simple galvanized
sheet steel with thickness 10 / 10 mm, with lock and handle.
D.1.4.3 Supply and installation of exterior doors with one or two steel doors,
accompanied by at least three hinges, with mortise lock strike plate
m² 8.3
with rim and chrome, including the supply and installation of marble
threshold.
D.1.4.17 Supply and install squatting type low level water closet suite
complete with WC pan, heavy duty cistern complete with anti-vandal
No. 4.0
cage, flush pipe, connected to nearest manhole; all to the Engineer's
satisfaction
D.1.4.18 Supply and installation of seat low level water closet suite type
complete with WC pan, heavy duty cistern, flush pipe complete with
No. 2.0
anti-vandal cage, connected to nearest manhole; all to the
Engineer's satisfaction.
D.1.4.9
Supply and installation of approved solid hardwood shelves 300mm
wide and 18mm thick, including mounting brackets and fasteners to m² 21.0
firmly hang the shelves on the wall, to the Engineer's satisfaction.
D.1.4.10
Supply and installation of ND 25mm GI pipe toilet grab rail for the
disabled toilet complete with all fittings and ancillaries including No. 4.0
anchoring into the floor and wall to the Engineer's approval.
D.1.4.11
Building finishes including: constructing 20x100mm high 1:3 cement-
sand skirting, 700mm wide C20 concrete splash apron; supply and
installation of 6no. toilet paper holders, installation of floor drains Sum. 1.0
with associated pipework and fittings connected to soak pit,
complete to the specifications and as directed by the Engineer.
D.1.4.20
Supply and installation of service line connection including all PN 10
GI/PPR/HDPE plumbing pipe work, fittings and ancillaries from the No. 1.0
distribution main to the water taps and flush systems.
Carried to Summary
- Latrine
- Latrine
- Latrine
D.1.5.2 Supply and installation of ductile cast iron manhole cover.
kg 88.0
- Latrine
D.1.6.13 Supply and installation of concrete manholes and concrete
structures, including excavation, backfill, removal of debris, water
table lowering, and excluding the only manhole cover. Internal
No. 9.0
dimensions of 60x60x60 cm.
- Latrine
D.1.5.2 Supply and installation of ductile cast iron manhole cover.
kg 524.7
- Latrine
D.1.6.14 Supply and installation of additional ring for concrete manholes,
including excavation, backfill, removal of debris, water table
lowering, and excluding the only manhole cover. Internal dimensions
No. 6.0
of 40x40 for h = 50 cm.
- Latrine
D.1.6.15 Supply and installation of additional ring for concrete manholes,
including excavation, backfill, removal of debris, water table
lowering, and excluding the only manhole cover. Internal dimensions
No. 2.0
of 50x50 for h = 50 cm.
- Latrine
D.1.6.16 Supply and installation of additional ring for concrete manholes,
including excavation, backfill, removal of debris, water table
lowering, and excluding the only manhole cover. Internal dimensions
No. 9.0
of 60x60 for h = 50 cm.
- Latrine
D.1.2.3 Excavation of trenches for the construction of pipelines or channels
including deposit of excavated material in the area of the yard and
backfilling to completed conduct. m³ 220.0
- Gravel bed
D.1.2.4 Supply, laying and compaction of boulders, sub-base and
waterproof coating for the formation of sub-foundation of the
manufactured articles in general. m³ 220.0
- Gravel bed
D.1.6.5 Supply and laying of perforated uPVC pipes complying with EN 1401-
1, with flexible joints to ISO 1452, 200mm OD PN6, for wastewater
dispersion m 11
- Gravel bed
D.1.9.2 Supply and laying of fencing (height 2,00 m).
m 50
- Gravel bed
D.1.9.4 Supply and laying of gate for fencing.
No. 1.0
- latrine.
Carried to Summary
BIDDING DOCUMENTS
VOLUME 2a:
SECTION VII : WORKS REQUIREMENTS
- Specification and Supplementary Information
SEPTEMBER 2015
FOREWORD
For convenience and for reference purposes, certain Materials, Plant and other inputs or processes may have
been designated in the Specifications and in other Contract Documents by brand name, trade name or
catalogue name and number. Such designation shall be deemed to be followed by the words “or equivalent
approved” or “equal (approved)” or “or similar (and) approved” whether such words are shown or not.
Any reference to national standards such as BS shall also be deemed to be followed by the words “or
equivalent”.
RU.A.RP.07
SPECIFICATION OF
GENERAL ITEMS
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
TABLE OF CONTENTS
4 SUPERVISION ................................................................................................................ 71
1 GENERAL CLAUSES
1.1 GENERAL
In these Specifications and elsewhere in connection with the Contract, any reference to Defects
Liability Period and Project Manager (in an appropriate context) shall be construed as Defects
Notification Period and Engineer respectively.
The purpose of the Works is to construct a water supply and sanitation system for Rukungiri
Municipality in the Republic of Uganda.
(a) Supply, installation and commissioning of electrical equipment for the intake works
and water treatment plant.
Transmission pipelines
(a) Supply, laying, testing and commissioning of either DN 225 HDPE PN16 raw water
pumping lines and associated fittings or DN 225 uPVC PN16 raw water pumping
lines, whichever is cheaper,
(b) Supply, laying, testing and commissioning of either DN 315 HDPE PN6 backwash
and waste water line or DN 315 uPVC PN6 backwash and waste water line, whichever
is cheaper,
(c) Supply, laying, testing and commissioning of DN 350 DI Class 40 bars pure water
pumping line and associated fittings,
(d) Supply, laying, testing and commissioning of either DN 450 HDPE PN10 pure water
transmission main and associated fittings or DN 450 uPVC PN10 pure water
transmission main and associated fittings, whichever is cheaper,
(e) Supply, laying, testing and commissioning of either DN 450 HDPE PN16 pure water
transmission main and associated fittings or DN 450 uPVC PN16 pure water
transmission main and associated fittings, whichever is cheaper,
(f) Supply, laying, testing and commissioning of either DN 400 HDPE PN16 pure water
transmission main and associated fittings or DN 400 uPVC PN16 pure water
transmission main and associated fittings, whichever is cheaper,
(g) Supply, laying, testing and commissioning of either DN 400 HDPE PN10 pure water
transmission main and associated fittings or DN 400 uPVC PN10 pure water
transmission main and associated fittings, whichever is cheaper,
(h) Supply, laying, testing and commissioning of either DN 355 HDPE PN10 pure water
transmission main and associated fittings or DN 355 uPVC PN10 pure water
transmission main and associated fittings, whichever is cheaper,
(i) Supply, laying, testing and commissioning of either DN 280 HDPE PN10 pure water
transmission main and associated fittings or DN 280 uPVC PN10 pure water
transmission main and associated fittings, whichever is cheaper,
(j) Supply, laying, testing and commissioning of either DN 250 HDPE PN10 pure water
transmission main and associated fittings or DN 250 uPVC PN10 pure water
transmission main and associated fittings, whichever is cheaper,
(k) Supply and erect inlet pipeline for the existing Rwanyakashesha elevated tank in
Rukungiri Municipality,
(l) Supply and erect inlet pipeline for the existing Bwoma elevated tank in Rukungiri
Municipality.
(a) Construction of new 700 m3 RCC master balancing reservoir (GSR) at Mukazi hill.
Sanitation works
(b) Construction of 2 No. septic tanks, one for each of the toilets,
(c) Supply, laying and commissioning of DN 200 uPVC PN6 waste water line,
(d) Construction of 1 No. gravel bed structure.
The whole of the Plant shall be designed and constructed to the best standard.
A manufacturer's standard design may be used for a Plant item where such a design is available and
where it is at least equal to and compatible with that required by the Specification.
The Plant shall be new, of sound workmanship and robust design, and of a grade and quality
suitable for the duty concerned and for the climatic conditions at the Site.
The Plant shall be designed to provide adequate protection against the entry of vermin and dust and
to minimise fire risk and consequential fire damage.
All parts, which can be worn or damaged by dust, shall be totally enclosed in dust proof housings.
All equipment shall operate without excessive vibration and with minimum of noise.
All similar items of Plant and their components together with spare parts shall be made from the
same materials and shall be fully interchangeable.
All manually operable Plant not located inside a building shall be provided with facilities for
making it tamper proof. This is in addition to any requirements of the Specification for securing
Plant under operational conditions.
The standards of workmanship and finish shall be uniform throughout and the final colours shall be
Materials used in the Works which are or can be in contact with the untreated or treated water shall
not contain any matter which could impart taste or odour or toxicity or otherwise be harmful to
health or adversely affect the water conveyed. Approval by the Uganda National Bureau of
Standards will generally be regarded as satisfactory evidence of suitability.
All materials and equipment shall be designed for long life and continuous operation during
prolonged periods with a minimum of maintenance and the Contractor may be called upon to
demonstrate this for any component either by the service records of similar equipment elsewhere or
by records of extensive type tests.
Routine maintenance and repair shall, as far as possible, not require the services of highly skilled
personnel.
The materials of construction of the Plant shall be selected, taking into consideration their location
and duty, such that the economic life of the Plant is not less than 25 years.
Except for consumable items such as gland packing, carbon brushes etc. which normally require
replacement more frequently, no part subject to wear shall have a life from new to replacement or
repair of less than three years of continual operation. Where major dismantling is required to
replace a part, such life shall be not less than five years.
The Contractor shall obtain at least one copy of each ISO, BS, EN or other approved standard and
reference work which is referred to in the Specification, and of each other standards which applies
to materials which are being supplied to, or workmanship executed on, the Works. These standards
and reference works shall be supplied to the Engineer within 90 days of the Engineer’s Order to
Commence the Works and will be available to the Contractor at all reasonable times.
Except where otherwise specified all materials and workmanship shall comply with current national
standards provided that these standards are not less stringent than the equivalent British Standards
or Codes of Practice or provided that they comply with the requirements of the International
Organisation for Standardisation (ISO) or the International Electro-technical Commission (IEC), as
appropriate.
The electricity installation shall comply with all relevant statutory regulations and standards current
at date of the bid, unless otherwise indicated within this Specification. Electrical installations shall,
where relevant, be in accordance with the IEE Regulation for Electrical Installations, 16th Edition.
1.7 DRAWINGS
Issued Drawings
The Issued Drawings as hereinafter described.
Bid Drawings
The Bid Drawings as hereinafter described.
Approved Drawings
Approved Drawings as hereinafter described. Manufacture of the Plant shall not begin, nor shall
erection of the Plant commence, until the appropriate Approved Drawings are available. The
Plant shall be manufactured and erected in accordance with the Approved and Engineer’s
Drawings.
Engineer’s Drawings
The drawings issued from time to time by the Engineer.
Record Drawings
Record Drawings as hereinafter described.
These are drawings issued to the Contractor with the Bid Documents for the purposes of preparing a
bid.
Such drawings shall be deemed to have been issued for the guidance of bidders, and shall be
referred to for the interpretation of the Contract only where the drawings supplied by the Contractor
at the time of bidding and incorporated in the Contract are insufficient.
The Bid Drawings are supplied by the Contractor for the purpose of illustrating his bid, namely:
drawings and technical details of the Plant in sufficient detail to illustrate that the several items
of Plant are suitable for their intended purpose.
Where Bid Documents including Bid Drawings show features not in compliance with this
Specification, and where such features are not listed in the Technical Schedules then the
requirements of the Issued Documents will be taken as the basis of the Contract.
With reference to Sub-Clause 6.1 of the General Conditions of Contract the Contractor shall submit,
for approval, each drawing in the following categories and schedule.
These drawings shall show locations of major structures and site layouts.
These drawings shall include information to allow the structural design to commence.
These drawings shall inform the Engineer of the basic physical shape, including channel sizes,
and positions relative to one another, of the structures, and confirm the hydraulic levels through
the plant.
They shall indicate in broad terms the locations for plinths and pipelines (greater than
250 mm NB) through walls. Location, line and level of major equipment/structures shall be
positioned to an accuracy of ±300 mm. They shall not detail final position for equipment and
loadings or wall thicknesses and the like.
Loadings’ accuracy for major plant shall not be less than final load nor greater than 120% of
final load.
These drawings shall include information required to allow all major structural design and civil
general arrangement drawings to be completed.
general arrangement drawings to scale of site plans showing each structure and building,
principal routes for cables, pipes and chemical ducts and services;
drawings of each building/structure shown in plan and elevation to show position of major
items of plant.
These drawings shall include information to allow all major civil detail drawings to be
completed.
These drawings shall include final positions and loadings and dimensions of major plant.
Plant Drawings
These shall be submitted within 5 months of the Commencement Date and shall include but not
be limited to:
general arrangement drawings to illustrate the position of the Plant in relation to the
appropriate part of the Works in sufficient detail to show all the principal dimensions,
methods of support and other relevant information;
drawings of the Plant in sufficient detail for the Engineer to satisfy himself that jointly and
severally the items of the Plant are suitable for their intended purpose;
sectional drawings of each major item of the Plant, with a parts list and a list of materials to
be used for each part. General arrangement of electrical panels with foundation and cable
access details;
diagrammatic outline and detail drawings of all services to, from and between the several
items of the Plant, including potable and process water supplies, pipework, connections and
fittings, electrical single line and schematic diagrams, cable schedules and site cable layout,
connections and fittings, and drainage pipework and fitting;
requirements for incoming supplies, services etc and details of interface connections in
respect of the Plant, particularly where such connections are at the limit of Contract;
details of wastes, effluent discharges, etc and details of interface connections in respect of
the Plant, particularly where such connections are at the limit of Contract;
detailed drawings of the Plant and data in sufficient detail as may be reasonably required for
the Engineer to satisfy himself as to the stability, durability and safety of the works and for
ascertaining of inspection of the Plant during construction that it is in conformity with the
Contract;
fully detailed installation drawings giving complete dimensions of pedestals, cuts, chases,
bolt holes, ducts and other provisions to be made in the civil structures and on site of fixing
the Plant.
Unless otherwise indicated within this Specification preliminary copies of drawings for approval
shall be submitted to the Engineer.
Any alterations required by the Engineer to be made to drawings submitted for approval shall be
made by the Contractor without extra charge, or extension of time, provided such alterations are not
consequential upon a change in the requirements of the Contract.
Drawings when approved will be stamped with the Engineer’s approval stamp and one copy of each
such approved drawing will be returned to the Contractor.
Acceptance of Bid Drawings shall not be deemed to confer the Engineer's approval upon them.
The Contractor shall provide a set of as built drawings for the works. He shall submit four original
hard copies, in colour, of the drawings a soft copy (digital format), a print out of the co-ordinates of
the fixtures (e.g. valves, bends, manholes, etc.) and an electronic copy of the co-ordinates. The
Contractor shall agree the details of the electronic copies with the Engineer.
A coloured and framed drawing showing all valves, pipe runs etc, together with detailed operating
instructions for use in the treatment plant and pumping stations and four full sets of Record
Drawings will be required by the Employer on the completion of the work. The Drawings and one
soft copy (digital format) shall be fully dimensioned, general arrangement and detail drawings
together with electrical wiring diagrams. All drawings submitted for approval shall be included in
the record drawings. Revised drawings shall be submitted within one month of any amendments
made during erection. The record drawings shall be submitted along with the relative operating
instruction manuals.
Within two months of the Commencement Date the Contractor shall submit to the Engineer design
calculations and technical details of the Plant and structures further to those accepted with his Bid,
in sufficient detail for the Engineer to satisfy himself that the items of the Plant and the structures
are jointly and severally suitable for their intended purpose.
The design calculations and technical details shall include design calculations, piping and
instrumentation diagrams, hydraulic flow diagrams, technical details and schedules of major plant
and structures.
The Contractor shall also provide such additional details and calculations and other data as may be
reasonably required by the Engineer to satisfy himself to the stability, durability and safety of the
works and for ascertaining and inspection of the plant and structures during construction that it is in
conformity with the Contract.
The Contractor shall submit as part of his technical details, the magnitude and frequency of all out
of balance forces of the plant to allow them to be taken into account in the structural design of civil
and building structures.
1.14 PROGRAMME
Before commencing the Works the Contractor shall, submit to the Engineer for his approval a
programme showing the order in which he proposes to carry out the Works. The programme shall
be in the form of a bar chart, or any other form as may be agreed by the Engineer, and shall be co-
ordinated to take into account transportation and delivery times for the materials and for climatic
and other conditions to provide for the completions of the Works in accordance with the Contract.
The programme shall clearly indicate the following:
the sequence of each activity, the proposed start and completion dates of each activity, the rate
of progress and the cumulative quantity of percentage of work expected to be achieved on each
activity by the end of each month;
dates by which major drawings requiring the Engineer’s approval will be submitted (a period of
three weeks shall be allowed from date of receipt of these drawings for such approval);
the time allocated for work by others, including those of the Employer and by utility
undertakings.
Sufficient space should be provided in the programme for recording the actual progress against the
programmed progress for each activity.
a statement giving the numbers and categories of supervisory and technical staff and skilled and
unskilled workers to be employed on the Works;
a list and type details of major Constructional Plant (including vehicles) which the Contractor
proposes to employ on the Works;
a statement giving the proposals for location or locations and sizes of accommodation, offices,
workshops and stores;
details of the programme for the Works from the date of receipt of the Engineer’s order to
commence the Works including a complete resource allocation showing the number of units and
allotted times for each unit of Constructional Plant, materials and labour allocated to each part
of the Works.
During the period of the Contract, the Contractor shall allow for all consultations with the Employer
and the Engineer and his staff in Rukungiri, Kampala, or elsewhere as necessary.
From the commencement of the work on Site there will be a series of monthly Site progress
meetings to coordinate the civil and plant works. Representatives of the Contractor, approved by the
Engineer, shall attend monthly progress meetings on Site or at the offices of the Employer. In
addition, approved representatives of the Contractor shall attend further meetings in cases of
emergencies or for other reasons when called upon by the Employer.
The Contractor shall submit to the Engineer each month a report on his progress in the performance
of the Contract. The report shall include a copy of the approved programme with the current
progress for each activity shown.
The Contractor shall organise his activities within the Contract Area in such a way as to minimise
disruption to both the public, to water consumers and his sequence of working shall be clearly
indicated in the Programme. The Contractor shall submit a fully detailed programme of work to the
Engineer for approval.
The Contractor shall give full and complete written notice of all important operations to the
Engineer sufficiently in advance to enable the Engineer to make such arrangements, as he may
consider necessary for inspection or for any other purpose. The Contractor shall not commence any
important operation without the written approval of the Engineer.
Important works shall include all operations occurring on the site outside the following hours:
Monday to Friday: 8:00 am to 5:00 p.m; and Saturday: 8:00 am to 12:00 noon.
Before any item is despatched from a manufacturer's factory it shall be adequately protected and
packed so as to arrive at the Site intact and undamaged. The Engineer shall be given at least 14 days
notice that packing will commence. The method of protection and packing must be suitable to
withstand the conditions, which may be experienced in shipment and delivery to the Site. It should
also be suitable to withstand long periods of storage out of doors.
No one crate or package shall contain items of Plant intended for incorporation in more than one
part of the Works.
All items shall be clearly marked for identification against the packing list, which shall be placed in
every crate or package and protected in a waterproof envelope.
All crates and packages shall be clearly marked with a waterproof pen and weatherproof material to
show the weight and where the weight is bearing, and where the sling should be attached. They
shall also be marked to identify the packing lists.
Bright parts and bearing surfaces shall be protected from corrosion by the application of a rust-
preventive lacquer, high melting point grease or similar. A sufficient quantity of appropriate solvent
shall be supplied with the Plant for the removal of this protection.
Each crate or package shall have a clear indelible and, as far as possible, indestructible unique
identification cypher, also quoted on the packing list inside it. Three copies of the packing list shall
be posted separately to the Engineer at the time of shipment.
All flanges and mating surfaces shall be protected by means of a wooden template or similar. The
bolts for securing this template shall not be secured by the bolts, screws etc, which form part of the
final installation.
1.19 COMMISSIONING
The Contractor is required to provide suitable personnel, to be approved by the Engineer, to operate
each section of the Works during commissioning, i.e. the setting to work and testing of individual
components of the Works or the complete Works. This shall include Tests on Completion.
Commencing during the commissioning period the Contractor shall instruct the Employer's staff in
the operation and maintenance of each section of the Works.
When all testing have been completed and accepted by the Engineer, the Contractor shall operate
each section of the Works as a whole for a minimum period of 30 days. This operation shall be at
the maximum capacity of the section of the Works, or lesser rate if required by the Engineer for
certain periods.
Training of the Employer's staff shall take place during the operation period.
During the 30 days described above, the Contractor shall demonstrate that the Plant can produce
consistently the specified quality of water at the design range of outputs. A comprehensive record
shall be made of all aspects of the plant operation during this time and the results provided to the
Engineer in the form of a commissioning report. This report shall include, but not be limited to,
daily records of chemical and power usage and at least daily records of all laboratory tests on raw
and treated water demonstrating the performance of the plant.
Further tests may be required by the Engineer during the Defects Liability Period to determine the
performance of the Plant under raw water conditions different from those prevailing during the 30
day operation period. During the Further Tests, the Contractor's site staff shall provide on Site a
qualified water treatment chemist approved by the Engineer. Should the Plant fail the test by not
meeting the requirements of the Specification, the Plant shall be made good and re-tested by the
Contractor at his own expense.
The Contractor shall provide comprehensive training for the Employer's operation and maintenance
staff and operators. The Employer will provide all the necessary operating staff and maintenance
personnel to carry out the 30 day operation, for each section of the Works, under the Contractor's
direction and to take over the plant operation after the 30 days operation.
Three months prior to commencement of the training the Contractor shall provide the Engineer with
a detailed programme of the various phases of the training.
The Contractor shall provide the following personnel to achieve the training requirements of the
contract:
Training expert (fluent in English and experienced in training unskilled operators in all aspects
of management and operation of the works provided under this Contract; this shall be
demonstrated by the submission of the CV to the Engineer and the latter's approval to his
appointment prior to the commencement of the training services; the total duration of the
training expert's input shall be a minimum of two months which may be split into a number of
visits).
Operations Engineer (fluent in English and subject to the Engineer's approval after submission
of the CV; during the 30 days operation period for each of the sections of the Works he shall be
fully responsible for the direction of the Employer's operating staff and for the correct
operation; during the Defects Liability Period he shall act in an advisory capacity to the
Employer; the Contractor shall provide sufficient personnel to provide an operation, training
and advisory service acceptable to the Engineer).
sludge treatment;
system control;
plant monitoring including daily records;
electrical switchgear;
operation and maintenance of public latrines.
The Contractor shall provide five original sets, in colour, of instruction manuals for each of the
sections of the Works to cover all items of the Plant and process. The manuals shall describe the
installation and operation as a whole and give step by step procedures to enable the Employer to
carry out any operations likely to be required during the life of the Plant including erection,
commissioning, testing, operation, maintenance, dismantling and repairs. The instructions shall
include the operation of valves, penstocks, stoplogs, etc existing or provided by others where the
operation of these items is part of or associated with any aspect of the Plant operation.
The maintenance instructions shall include lubrication charts, testing and replacement procedures to
be carried out daily, weekly, monthly and at other intervals to ensure trouble-free operation. Where
applicable, fault location charts should be included to facilitate finding the cause of imperfect
operation or breakdown.
Sections of the manuals shall be devoted to each size and type of equipment with relevant detailed
descriptions of construction, maintenance and operation with lists of parts and procedures for
ordering spares.
The Contractor shall supply five original sets, in colour, of manuals and record drawings for each
section of the Works to the Engineer two months before starting the tests on completed plant
systems. Where appropriate preliminary draft copies of instructions shall be submitted during
erection to facilitate erection and testing of equipment prior to Plant commissioning. Two complete
sets of manuals shall be submitted to the Engineer for approval including certification of equipment,
three months before the final submission described above.
The manuals shall be fully bound and indexed to A4 size with the name of the Employer,
Contractor, the Contract number and name of the scheme clearly marked. A collection of
manufacturer's descriptive leaflets will not be acceptable as an instruction manual.
The Contractor shall make his own arrangements for the supply of water and electricity for the
purposes of the Works.
In the event of a structure of pipeline failing on hydraulic test, the Contractor shall be responsible
for disposing of the test water to allow repairs to be carried out, and for costs of any water tankers
required for supplying water for subsequent re-tests.
Water and wastewater derived from the construction, testing and completion of the Works shall be
disposed of to the satisfaction of the Engineer so as to cause no damage or complaint.
The Contractor shall carry out the construction works without causing interruption of water supply
from the existing sources to the consumers. In case an interruption of the supply is inevitable,
communication shall be given to all relevant Local Authorities with minimum 48 h prior notice. The
interruption shall be as short as possible and shall in no case last longer than 12 hours.
The Contractor shall provide all site facilities including offices, workshops, stores, accommodation,
washing, sanitation etc. necessary for use by his own staff, for the execution of the Works.
The Contractor shall be responsible for making all arrangements for drainage from his site facilities
and shall be responsible for payment of all charges in connection therewith.
The Contractor shall be responsible for and bear all costs of securely storing the Plant and
Equipment, both on and off site, in suitable environmental conditions to prevent deterioration of the
Plant and Equipment until it is incorporated into the Works. The standard of storage to be provided
by the Contractor for the Plant and Equipment shall be as follows.
All electrical Plant and Equipment and moving mechanical Plant and Equipment shall be stored by
the Contractor in suitable wind and watertight buildings to be provided by the Contractor at his own
expense. The stores shall be dust free and shall be adequately ventilated and heated by the
Contractor at his own expense, to prevent condensation and deterioration of the Plant and
Equipment. The heating shall be provided by a thermostatically controlled heating system. The
stores shall also be adequately lit. The stores and its services shall be approved by the Engineer. The
giving of such approval shall not relieve the Contractor of his liabilities for the safe and proper
storage of the Plant and Equipment under the Contract.
All other Plant and Equipment shall be stored by the Contractor in secure compounds to be
provided by the Contractor at his own expense. Such Plant and Equipment shall be protected as
appropriate to prevent its deterioration while in store.
While the Plant and Equipment is in store the Contractor shall take all necessary precautions to
maintain the Plant and Equipment in a serviceable condition and these precautions shall be to the
approval of the Engineer. Such minimum precautions shall include, but not be limited to, the
measures described below.
Motors shall be stored under polythene with their heaters energised at all times. Packing strips
shall be inserted in the air gaps to prevent rotors from resting on stator cores and bearings shall
be removed.
Circuit breaker panels, motor control centres and switchboards shall be stored under polythene
and the heaters shall be energised at all times.
All flanges shall be closed off with metal caps and all small openings shall be stopped with
plastic plugs or caps.
All shaft exits from casing and bearing housings shall be sealed with Denso tape moulded into
place. All closures shall be taped over and the tape painted with three coats of tretoplast sac to
form a complete seal.
All exposed ferrous non-stainless machined surfaces shall be coated with a bitumen solution.
Thrust and journal bearings shall be removed from the pump and packed in the pump. Journal
bearings shall be stored as a matched pair.
Plant and Equipment shall be inspected every three months to ensure that the packing is intact
and that the Plant has not been contaminated by the ingress of moisture.
The Plant and Equipment shall be examined every six months and desiccants replaced. All
rolling elements of Plant and Equipment shall be given 1.25 turns at each inspection.
Notwithstanding the above requirements, the Contractor shall be liable for the safe and proper
storage of all Plant and Equipment under the Contract.
The GPS reference points are provided in the Report RU_A_RP.05 “Topographic survey:
Benchmark’s monograph”.
The Contractor shall take account of the following site climatic conditions at the site of the Works
both in the design and selection of all plant and equipment and the construction of the Works.
Before any person is engaged on work involving a risk to the purity of potable water supplies or
deemed to involve such a risk by the Engineer, he shall be tested to indicate that he is not a carrier
of typhoid or other water-borne disease and he shall be informed of the dangers of contamination.
The Contractor shall notify the Engineer of any person who has been certified by a doctor as
suffering from an illness associated with looseness of the bowels, and no such person shall be
employed on such work until the Employer's medical adviser is satisfied that it is safe for him to be
so employed.
The Contractor shall comply with the provisions of `Safeguards to be Adopted in the Operation and
Management of Waterworks' published by HMSO (UK).
It is the Contractor’s responsibility to make provision for any additional accommodation, any
special or temporary wayleave, or any tip for the disposal of surplus materials, or any borrow pit or
quarry required by him outside the Working Areas to carry out the Works.
For the purposes of this Clause, ‘accommodation’ shall be deemed to include housing, offices
including office accommodation for the Engineer, workshops, warehouses, and storage areas.
In the event of the Contractor making use of any special or temporary wayleave or additional
accommodation required by him or any tip for the disposal of surplus materials, or any borrow pit
or quarry, he shall obtain the written consent of the owner, occupier or authority having charge of
the land in which such wayleave, accommodation or tip is situated and shall make a record agreed
by the owner, occupier or authority as aforesaid of the condition of the surface of that land before
entering thereon.
The Contractor shall permit the Engineer and any person authorised by the Engineer access for the
purposes of the Contract to any such special or temporary wayleave or additional accommodation.
In the event of the Contractor making use of any special or temporary wayleave or additional
accommodation made available to him for the purpose of the Contract, the land in which such
wayleave or accommodation is situated shall be deemed to be part of the Site.
The Contractor shall not use the site for any purpose not required by the Contract.
The Contractor shall at all times confine his operations within the Site boundaries.
The Contractor shall execute the Works in such manner as to minimise interruption and interference
with the operation of the existing facilities. Access to the existing facilities shall be maintained to
the satisfaction of the Engineer at all times.
The Contractor shall execute the Works in such a manner as to minimise the deterioration of the
raw water quality.
The Contractor shall apply to the Engineer in writing at least 28 days before starting any work
which involves interference with existing structures, equipment, etc. or otherwise interferes with or
interrupts the Employer's normal operation. The Contractor shall not execute such work until he has
received permission to proceed in writing from the Engineer.
The Contractor shall ensure that roads and thoroughfares used by him in any way are not dirtied as a
result of such use and in the event of their becoming thus dirtied in the opinion of the Engineer, the
Contractor shall take all necessary steps to clean them, at no extra cost to the Employer. The
Contractor shall obtain all permits required for carrying out the Works on public roads and shall
liaise with the appropriate authorities with regard to the timing and execution of the road works.
The Contractor shall be responsible for establishing and maintaining temporary road diversions for
the duration of the roadwork. The road shall be kept open at all times during the road works period,
and the work shall be carried out in such a manner as to minimise the disruption to traffic.
The Contractor shall make a record, to be agreed by the Engineer, of the condition of the surfaces of
any private property, private lands or of any public cultivated or maintained lands over which
access to the Site lies before any work is commenced, to make them suitable for access. He shall
keep such surfaces in a reasonable state of cleanliness and repair during the execution of the Works.
On the termination of the Contractor’s use of such access he shall restore the surfaces to a condition
at least equal to that existing before his first entry on them.
The Contractor shall not first enter any part of the Site in private lands without the prior permission
of the Engineer and without first having obtained the consent of the owner of such lands. The
Contractor shall give a minimum of two weeks’ notice to the Engineer of his intention to begin
works in any area.
The Contractor shall provide and maintain at all times, vehicular and pedestrian access to all
properties, private and public, to the satisfaction of the Engineer, and not impede access to any
properties.
The Contractor shall clear the Site to the extent required by the Engineer for checking the setting
out. Clearance of the Site shall also include the demolition and removal of all articles, objects and
obstructions, which are expressly required to be cleared. The Contractor shall not clear the Site of
any structure without the prior written permission of the Engineer. The Contractor shall remove the
material arising from such clearance and dispose of it in a manner and at a location, on or off the
The Contractor shall fill and make good with appropriate materials those cavities and losses of soil,
which result from clearing the parts of the Site not subsequently to be occupied by the Permanent
Works.
The Contractor shall maintain the Site in a clean, tidy and healthy condition for the whole of such
time as he is responsible for the care of the Works.
The Works shall be kept in a dry state and any water entering the Works from any source shall be
collected and discharged in a safe manner approved by the Engineer.
The Contractor shall permit the Employer and the Engineer and any person authorised by the
Employer or the Engineer, including workmen of the Employer, other contractors or utility
undertakings, access for the purposes of the Contract, or performing their normal duties, to all areas
of the Site and to any additional accommodation or temporary wayleave for the duration of the
contract period.
1.34 NOISE
The background sound level at any point along the boundary of the Site or Working Areas, arising
from the operation of any mechanical equipment, with the exception of the diesel generators, shall
not exceed 70 dB (A). The background sound level at any point along the boundary of the Site,
arising from the operation of the diesel generators for standby generation shall not exceed 80 dB
(A).
No item of Plant and Equipment, shall produce a sound pressure level exceeding 85 dB(A) when
measured at a distance of 1 m from the reference surface of that item requirement of ISO 3746
`Acoustic Determination of Sound Power Levels of Noise Services - Survey Methods' or the
equivalent ANSI SI.36.
Sound pressure levels shall be measured in dB (A), using a calibrated sound meter meeting the
requirements of BS 5969 with the responses speed set to `slow'. The background noise level shall be
at least 10 dB (A) below the operating noise level of the machine or other item of Plant and
Equipment.
The Contractor shall produce certified evidence from the manufacturer that the appropriate tests
have been carried out on all items of the same type which is in all relevant respects similar to the
item to be supplied. Such relevant respects would include the running speeds, the power input under
the loading conditions which would produce the most noise, the power input under normal
operating conditions (if different from the foregoing), the number of stages (for rotary machines) or
the number of cylinders (for reciprocating machines).
If an item in its standard build does not comply with the above requirement, the Contractor shall be
required to reduce the sound pressure level by providing improved or additional silencers or fitting
sound insulating materials to the item.
The Contractor shall submit to the Engineer for approval full details of his proposals for temporary
works at the Site, at least 14 days prior to the intended start of such work.
The Contractor shall not proceed with such work until he has received the Engineer’s written
approval of his proposals for the temporary works. Such approval shall not relieve the Contractor of
his obligations and liabilities under the Contract.
1.36 LATRINES
Throughout the period of construction of the Works the Contractor shall provide, maintain and
clean suitable and sufficient latrines for use by his employees. He shall ensure that his employees
do not foul the site but make proper use of the latrines. Cost for the provision and maintenance
thereof shall be included in the Contract Price.
Where practicable the latrines shall be connected to the nearest sewer, or if this is not practicable
the Contractor shall provide an adequately sized septic tank and soak away or alternative approved
by the Engineer.
1.37 PHOTOGRAPHS
The Contractor shall supply soft copies of photographs and un-mounted prints not less than 250 x
200 mm of such portions of the Works, in progress and completed, as may be directed by the
Engineer and specified herein. The photographs shall not be retouched. The photographs shall be
the property of the Employer and shall be delivered to the Engineer with the prints. No prints of the
photographs shall be supplied to any other person without the written permission of the Engineer.
progress photographs;
record photographs.
Both categories of photographs shall be properly referenced to the approval of the Engineer and on
the back of each print shall be recorded the date of the photograph, the direction in which the
camera was facing, an identifying description of the subject and the reference.
Photographs taken for record purposes as ordered by the Engineer or as specified herein shall be
supplied with three prints, having the reverse of one subscribed with the signatures of the
Contractor and the Engineer (or their authorised representatives) for the purpose of attestation. If
required, the Contractor may at his own expense have an additional print similarly attested for his
retention.
The Contractor shall supply one soft copy and three prints of each progress photograph ordered by
the Engineer. He shall supply two additional prints of progress photographs selected by the
Engineer for incorporation in albums. He shall supply two sets of albums, mount the prints, and title
the prints and albums all to the approval of the Engineer.
The taking of photographs of the Works by the Contractor for any other purpose whether for use in
Uganda or in any other country shall not be carried out without written approval from the Engineer.
All designs, drawings, specifications and manuals shall use SI (kg, m, s) units and all
measurements, dimensions and performance data shall be quoted in those units.
1.39 LANGUAGES
All drawings, instructions, signs, notices, name-plates etc for use in the operation and maintenance
of the completed works shall be in English.
The Contractor shall supply and erect contract signboards at locations to be specified by the
Engineer. The signboards shall be of substantial construction to the approval of the Engineer and
the lettering shall be black on a white background. The layout and dimensions of the signboards
shall be approved by the Engineer.
1.41 ADVERTISING
The Contractor shall not use any part of the Site for any form of advertising without the prior
written approval of the Engineer.
The Contractor shall comply with all statutory and other regulations concerning the safety of his site
staff, operatives, staff of the Employer and Engineer and members of the public, as a result of his
operations. He shall obtain copies of all regulations and shall make them available on Site for
inspection by the Engineer.
Notwithstanding the above the Contractor shall ensure that the following primary site safety rules
are adhered to at all times.
All open excavations shall be fenced off with temporary fencing at all times, and shall be
adequately lit at night.
Excavating and earthmoving plant and equipment must not encroach on live carriageways at
any time. The Contractor shall ensure that all items of plant working adjacent to live
carriageways are accompanied by a Banksman at all times.
Construction materials, bedding material and excavated material stored adjacent to the pipe
trench must be safely and securely stored, and must not encroach onto the live carriageways,
pedestrian footpaths, private or public access ways or watercourses, unless prior approval is
given by the Engineer.
The Contractor shall notify all public authorities, utility companies and private owners of proposed
works, which will affect them not less than one week before commencing the Works.
The Contractor shall adequately protect, uphold, maintain and prevent damage to all services and
shall not interfere with their operation without the prior consent of the public authorities, utilities,
utility companies, private owners, or the Engineer as appropriate.
If any damage to services results from the execution of the Works, the Contractor shall immediately
carry out the following:
Notify the Engineer and appropriate public authority, utility company or private owner.
Make arrangements for the damage to be made good without delay to the satisfaction of the
public authorities, utility company or private owner as appropriate. The Contractor shall be
liable for all costs for making good such damage.
The Engineer may issue instructions or make other such arrangements, as he deems necessary, to
repair rapidly any essential services damaged during the execution of the Contract. Such
arrangements shall not affect any liability to pay for making good the damage.
1.44 PERMITS
The Contractor shall be fully responsible for obtaining all necessary permits, licences and
permissions required for the execution of the Works, prior to the commencement of the Works.
1.45 INSURANCE
The Contractor is required to maintain insurance for the Works in accordance with the Conditions
of Contract, including insurance of all pipework, fixtures, fittings, valves and meters etc. supplied
by others, for which the Contractor is solely responsible. In addition, the Contractor is required to
maintain the value of his insurance cover and Performance Security in respect of the rise and fall of
costs, in accordance with the Conditions of Contract.
1. Before the order to commence the Works, the Contractor is required to implement the
Environmental Management Plan (EMP) as specified in the Environmental Impact
Assessment, prepared for the particular water and sanitation project. The plan shall spell out
how the Contractor is to achieve environmental targets and objectives specified in the EMP
and agreed upon by the Employer and NEMA. The plan shall include, to the extent
practicable and reasonable, all the steps to be taken by the Contractor to protect the
environment in accordance with the provisions of the “National Environmental Management
Policy”, 1994; “The National Water Policy” of 1999 and “Waste Discharge Regulations” of
1998. Where the EMP does not exist, the clauses contained herein shall form the basis of a
rehabilitation (restoration) plan.
2. Notwithstanding the Contractor’s obligation under the above sub-clause, the Contractor
shall implement all measures necessary to restore the sites to acceptable standards and abide
4. The Contractor shall adhere to the proposed activity implementation schedule and the
monitoring plan/ strategy to ensure effective feedback of monitoring information to both
Engineer and the Employer so that impact management can be implemented properly, and if
necessary, adapt to changing and unforeseen conditions.
5. The Employer environmental staff in conjunction with the NEMA shall inspect significant
sites where the Works have been carried out and proposed mitigation measures implemented
and shall give certification regarding the adequacy or inadequacy of rehabilitation
(restoration) measures carried out on the bio-physical environment and compensation for
socio-economic disruption resulting from implementation of the Works.
6. If the Contractor fails to implement the approved Environmental Management Plan, the
Employer shall seek legal redress through NEMA and appropriate penalties shall be
instituted in accordance with the provisions of the relevant policy.
(a) All vessels (drums, containers, bags, etc.) containing oil/fuel/surfacing materials and other
hazardous chemicals must be bundled in order to contain spillage. All waste containers litter
and any other waste generated during the construction shall be collected and disposed of at
designated sites in line with the waste management regulations of the NEMA.
(b) All drainage and effluent from storage areas, workshops and campsites shall be captured and
treated before being discharged into the drainage system in line with the water pollution
control regulations of the NEMA.
(c) Used oil from maintenance shall be collected and disposed of appropriately at designated
sites or be re-used or sold for re-use locally.
(d) Entry of runoff to the site shall be restricted by constructing diversion channels or holding
structures such as banks, drains, dams, etc. to reduce the potential of soil erosion and water
pollution.
(e) Construction waste shall not be left in stockpiles at the project site. Waste and other excess
material shall be used for rehabilitating (restoring) borrow areas and landscaping around the
road.
(f) If other spoil disposal sites are necessary, they shall be located in areas of low land use value
and where they will not result in material being easily washed into drainage channels.
Wherever possible, spoiled materials should be placed in low-lying areas and should be
compacted and planted with species indigenous to the locality.
2. Material Excavation
(a) Contractors shall obtain appropriate licenses/permits from relevant authorities to operate
quarries or borrow areas.
(b) The location of quarries and borrow areas shall be subject to approval by relevant authorities
including traditional authorities if the land on which the quarry or borrow areas fall is
traditional land and by the Environmental Management Unit.
(c) Extraction sites shall not be located in the vicinity of settlement areas, cultural sites,
wetlands or any other valued ecosystem component and shall not be located at less than 1
km from such areas.
(d) Extraction sites shall not be located adjacent to stream channels wherever possible to avoid
siltation of river channels. Where they are located near water sources, borrow pits and
perimeter drains shall surround quarry sites.
(e) Extraction sites shall not be located in forest reserves. However, where there are no other
alternatives, permission shall be obtained from the NFA and an environmental impact study
shall be conducted.
(f) Extraction sites shall not be located on high or steep ground or in areas of high scenic value.
(g) Only sites that can easily be rehabilitated (restored) shall be chosen. Areas with minimal
vegetation cover such as flat and bare ground or areas covered with grass only or covered
with shrubs with height of less than 1.5 m.
(h) Extraction site boundaries shall be demarcated and marked to minimize vegetation clearing.
(i) Vegetation clearing shall be restricted to the area required for safe operation of construction
work. Vegetation clearing shall not be done for more than three months in advance of
operation.
(j) Extraction site shall not be located in archeological areas. Excavations in the vicinity of such
areas shall proceed with great care and shall be done in the presence of the staff of the
Ministry of Tourism, Wildlife and Heritage.
(k) Stockpile areas shall be located in areas where trees can act as buffers to prevent dust
pollution. Perimeter drains shall be built around stockpile areas. Sediment and other
pollutant traps shall be located at drainage exits from workings.
(a) To the extent practicable rehabilitate (restore) the site progressively so that the rate of
rehabilitation is similar to the rate of construction.
(b) Always remove and retain topsoil for subsequent rehabilitation (restoration). Soils shall not
be stripped when they are wet as this can lead to soil compaction and loss of structure.
(c) Topsoil shall not be stored in large heaps. Low mounds of no more than 1 to 2 m high are
recommended.
(d) Re-vegetate the stockpile to protect the soil from erosion, discourage weeds and maintain an
active population of beneficial soil microbes.
(e) Locate stockpiles where they will not be disturbed by future construction activities.
(f) To the extent practicable reinstate natural drainage patterns where they have been altered or
impaired.
(g) Remove toxic materials and dispose of them in designated sites. Backfill excavated areas
with soils or overburden that is free of foreign material that could pollute ground water and
soil.
(h) Identify potentially toxic overburdened screen with suitable material to prevent mobilization
of toxins.
(i) Ensure the reshaped land is formed so as to be inherently stable, adequately drained and
suitable for the desired long-term land use and that would allow natural regeneration of
vegetation.
(j) Minimize the long-term visual impact by creating landforms, which are compatible with the
adjacent landscape.
(k) Minimize erosion by wind and water both during and after the process of reinstatement.
(l) Compacted surfaces shall be deep ripped to relieve compaction unless subsurface conditions
dictate otherwise.
(m) Re-vegetate the area with plant species that will control erosion, provide vegetative
diversity, and that will through succession; contribute to a stable and compatible ecosystem.
The choice of plant species for rehabilitation (restoration) shall be done with preference to
the local plant species and in consultations with local research institutions, forest department
and the local people, as they will be long-term beneficiaries.
(a) The Contractor shall at all cost avoid conflicting with water demands for local communities.
(b) Abstraction of water both surface and underground shall only be done with the consultation
of the local community and after obtaining a permit from the relevant Water Authority.
(c) Abstraction of water from wetlands shall be avoided. Where necessary, authority has to be
obtained from relevant authorities.
(d) Temporary damming of streams and rivers shall be done in such a way that disruption of
water supplies to communities downstream is avoided and maintain the ecological balance
of the river system.
(e) No construction water containing spoils or site effluent especially cements and oil shall be
allowed to flow into natural water drainage courses.
(f) Wash water from washing out of equipment shall not be discharged into water courses or
road drains.
(g) Site spoils and temporary stockpiles shall be located away from the drainage system and
surface runoff shall be directed away from stockpiles to prevent erosion.
5. Traffic Management
(a) Location of access roads/detours shall be done in consultation with the local community
especially where access road shall traverse important ecosystem component. Access roads
shall not traverse wetland areas.
(b) Upon the completion of the Works, all the roads shall be rehabilitated.
(c) Access roads shall be sprinkled with water at least 5 times a day in settled areas and 3 times
a day in unsettled areas to suppress dust emissions.
(a) The Contractor in advance of the construction work shall mount an awareness and hygiene
campaign. Workers and local residents shall be sensitized on health risks particularly of
AIDS.
(b) The Contractor will be enforced to provide personal protective equipment to the workers,
with penalty for non compliance. Workers will be encouraged to wear the equipment
provided, for their own safety.
(c) Adequate road signs to warn pedestrians and motorists of construction activities, diversions,
etc. shall be provided at appropriate points.
(d) Construction vehicles shall not exceed maximum speed limit of 40 km per hour.
(e) All necessary first aid arrangements will be available on Site.
(f) Emergency procedures and communication protocols will be in place prior to any activity on
Site in order to deal with any emergency, which may arise; and, maintaining a safe and
healthy place of work.
(g) Prior to any activity on Site a formal agreement will be established with a local Medical
Doctor (Doctor on call) to support any medical treatment which may be required.
(h) A briefing about safety and health precautions referred to as a tool box talk, will be
conducted regularly by all the supervisors and the foremen to their respective workforce.
(i) Enough toilets and urinals will put in place at assigned locations on Site and will be
maintained clean and dry. Contents of these facilities will be contained so as to avoid
environmental pollution.
(j) Safe drinking water will be provided on Site and workers will be encouraged to drink
enough water.
(k) Alcohol, intoxicants and non-prescribed medicine shall not be permitted on Site and the
persons suspected to be under their influence shall not be allowed onto the Site.
(l) The Contractor will implement the provisions in the Workers Compensation Act (of 2000)
and more importantly will sensitize workers about their pay and other entitlements like
compensation, insurance, taxation, etc
Wherever reference is made in the Contract to specific standards and codes to be met by the
materials, Plant, and other supplies to be furnished, and work performed or tested, the provisions of
the latest current edition or revision of the relevant standards and codes in effect shall apply, unless
otherwise expressly stated in the Contract. Where such standards and codes are national, or relate to
a particular country or region, other authoritative standards that ensure substantial equivalence to
the standards and codes specified will be accepted subject to the Engineer’s prior review and
written approval. Differences between the standards specified and the proposed alternative
standards must be fully described in writing by the Contractor and submitted to the Engineer at least
28 days prior to the date when the Contractor desires the Engineer’s approval. In the event the
Engineer determines that such proposed deviations do not ensure substantially equal performance,
the Contractor shall comply with the standards specified in the documents.
For convenience and for reference purposes, certain Materials, Plant and other inputs or processes
may have been designated in the Specifications and in other Contract Documents by brand name,
trade name or catalogue name and number. Such designation shall be deemed to be followed by the
words “or equivalent approved” or “equal (approved)” or “or similar (and) approved” whether such
words are shown or not. The Contractor may offer other Materials, Plant and other inputs or
processes which have similar characteristics and which provide performance at least substantially
equivalent to those specified, which will be accepted, subject to the Engineer’s prior review and
written approval. The burden of providing evidence as to comparative quality and suitability of
alternatives shall be upon the Contractor and such evidence must be submitted to the Engineer at
least 28 days prior to the date when the Contractor desires approval. No such alternative shall be
used without prior written approval by the Engineer.
2 ENGINEER’S REQUIREMENTS
The procedure to be followed in providing the Engineer’s facilities (requirements) such as vehicles,
office and residential accommodation, equipment and furniture for the office and residential
accommodation shall be as outlined below:
(a) The Contractor shall first submit the technical details, together with any brochures and
leaflets, of the vehicles, equipment, furniture, etc for approval by the Engineer.
(b) The Engineer shall inspect the proposed facilities, where appropriate, at the supplier’s
premises.
(c) The Engineer shall approve or make comments on the proposed facilities.
(d) The Contractor proceeds to procure the approved facilities.
The Contractor shall be responsible, and shall be deemed to have allowed in his rates and prices, for
delivery of facilities to their final destinations, unpacking, disposing to rooms, assembling,
connecting up and testing of electrical appliances, installation of all the required software, and
setting the facilities to work.
On completion of the Works, or at such time as specified by the Engineer, the ownership of the
office (if not rented) and all furniture and equipment, except for survey equipment, shall be
transferred to the Employer. Prior to handing over to the Employer, the Contractor, shall provide
and maintain the office accommodation, furniture, equipment, facilities and services without any
interruption.
The Contractor shall carry out complete redecoration, including re-painting, of the office
accommodation before handing over to the Employer. The Contractor shall be deemed to have
allowed in his rates and prices for this redecoration.
Surface water drainage facilities shall be provided to protect the buildings from surface run-off and
to convey it away from the buildings.
The Site office building shall have a minimum floor area of 125 m2 and a clear inside height of not
less than 2.6 m. The Contractor shall submit his proposals for the office building to the Engineer for
approval. The offices shall be constructed of new, durable, strong and weatherproof material to the
satisfaction of the Engineer in respect of design, siting and construction. The floor shall be of
suitable construction adequately damp-proofed, ant-proofed and termite-proofed.
The whole of the office accommodation shall be adequately ventilated, insulated against heat and
cold, water tight, lighted, painted, mosquito proofed and vermin proofed. It shall be adequately
wired for electric light and power. The building shall have burglarproof lockable doors,
burglarproof windows with lined curtains and shall be divided up by blockwork partitions into
private offices and meeting rooms as required by the Engineer. Covered communal passageways
shall connect separated units.
Each individual office shall have a toilet, in addition to a set of communal toilets, to cater for the
Engineer and his staff. Each toilet shall be complete including wash hand basin, towel rail and toilet
roll holder. The office shall be provided with a kitchen complete including kitchen sink and tile-
topped working surface.
The office accommodation shall be detached completely from the Contractor’s site offices although
they may both be contained within one compound suitably guarded and fenced with a 1.8 m high
chain-linked fence and gate with padlock and chain.
The Contractor shall provide 24 hour armed security guarding for the Engineer’s office.
The Contractor shall provide all services and infrastructure. The Contractor shall provide a piped
potable water supply to the toilets and kitchens with a waterborne sewerage system discharging to
septic tanks, cesspits, or soakaways, a storm water drainage system, and a yard tap with a lockable
device. The Contractor shall provide an electricity supply of sufficient power for general use. The
Contractor shall be responsible for maintaining the water and electricity services and pay all charges
and fees for the supplies.
The Contractor shall provide and maintain cleaning staff and cleaning facilities. The Contractor
shall also provide an adequate refuse disposal service for the office. The office, including toilets,
shall be cleaned daily and shall be maintained for the duration of the Contract. A supply of toilet
paper, soap and towels is to be provided and maintained; clean towels are to be supplied each day.
The office as well as all the equipment and furniture supplied under this Contract shall be insured
on a full comprehensive basis against theft, fire, water damage and burglary.
The office with all furniture, fixings, equipment, services, carport etc., all as detailed below, shall be
provided complete within 63 days after the Commencement Date. Until the office accommodation
is ready for occupation, the Contractor shall provide, starting from the Commencement Date,
alternative office accommodation of comparable area and facilities to the satisfaction of the
Engineer. This alternative office accommodation shall be furnished and equipped with similar
facilities as described below. If the office accommodation for the Engineer’s staff is not ready for
occupation within the specified period of 63 days, the Contractor shall provide, at his risk and cost
beyond the specified period of 63 days, the alternative office accommodation for the Engineer’s
staff.
In addition, the access and other roads around the offices shall be treated to make them dust free by
using crushed stone. They shall be well-drained and kept trafficable and free from mud at all times.
The Contractor shall also supply books for Site records including: Daily Works Records, Notice of
Operation, Request for Inspection/Approval, Measurement Records (Sheets), Confirmation of
Verbal Instructions, Site Instructions and Site Diary. The books shall be of A4 size, with minimum
of 50 pages; and each page shall be self-carbonised and in triplicate; and each page shall have a
serial number. A sample page of each book shall be approved by the Engineer before the Contractor
places procurement orders for the books.
The Contractor shall also supply all consumables and spare parts for photocopier and computers
from the manufactures’ authorized representatives. The Contractor shall put in place a service
contract with each authorized representative of the manufacturer of the office equipment.
The Contractor shall supply all the required stationery, office consumables, spare parts for office
equipment, and books for Site records from the Commencement Date until the Taking-Over
Certificate has been issued for the Works or until such time as specified by the Engineer. If the
Contractor fails to provide the supply, the Engineer shall be entitled to withhold the issue of a
Payment Certificate until such time as the supply is provided.
The Contractor shall provide and maintain, but is not limited to, the following items:
(a) Apparatus conforming to BS 1881 “Methods of Testing Concrete” to enable site compaction
and slump tests to be performed and sufficient steel cube moulds, with base plates and
tamping rods, to enable sufficient concrete cubes to be made.
(b) One complete set of BS sieves to comply with BS 410 for “Test Sieves” and all other
apparatus necessary for the purpose of testing sand, ballast and stone.
(c) Sufficient equipment to carry out daily tests indicated in these Specifications, especially the
equipment to test the soil compaction.
Whenever these supplies are not available from the public utility services, the Contractor must
continue to provide the facilities from his own resources.
2.1.8 Communications
The Contractor shall arrange for the installation, commissioning and maintenance in use of two
telephone lines to serve the Engineer's Site office from the public exchange. The Contractor shall
ensure that one of these lines has the facility for international telephone calls and full time internet
access facilities. Both shall have the facility for local telephone calls. Handsets shall be provided.
In addition, he has to supply and maintain one mobile phone with postpaid system.
The Contractor shall allow in his rates for paying all costs, charges and fees in connection with the
provision, hire and use of these telephones and internet / email services.
All necessary accessories, fittings, spares and maintenance for the telecommunications systems
shall be provided by the Contractor who will be responsible for paying for the necessary licences
for installing and operating these facilities. On completion of the Works, all communications
equipment shall be transferred to the Employer.
2.1.10 Computers
The Contractor shall supply computer hardware and software as detailed below and in
Table 1 to Table 3 for the sole use of the Engineer and his staff.
The desktop computers are to be tower computers of a reputable make. They shall be 2 in number
with one having a high specification and the other medium specifications as detailed below.
The laptop computers are to be 1 No. and of a reputable make with high specifications as detailed
below.
Hardware
Processor I Core 7
RAM 8.0 GB
Graphics Card 2 GB
Sound Card
Peripherals
Keyboard
Ports
Software
Windows 7
AutoCAD 2014
UPS
The computers brand shall be approved by the Engineer, it shall have widescreen display colour
monitor and shall be supplied with a suitable automatic voltage regulator with surge protection. Full
documentation and backup discs for the software and the computers are to be provided.
Hardware
Processor I Core 3
RAM 4.0 GB
Graphics Card 1 GB
Sound Card
Internal Modem 56 k
Peripherals
Keyboard
Ports
Software
Windows 7
AutoCAD 2014
UPS
APC or similar
The computers brand shall be approved by the Engineer, it shall have widescreen display colour
monitor and shall be supplied with a suitable automatic voltage regulator with surge protection. Full
documentation and backup discs for the software and the computers are to be provided.
2.1.10.3Laptop Computers
The Contractor shall supply 1 No. (one) laptop computers with specifications as follows:
Hardware
Processor I Core 7
RAM 8.0 GB
DVD-RW ROM
Graphics Card 3 GB
Sound Card
Peripherals
Keyboard
Software
Windows 7
The computers brand shall be approved by the Engineer. All hardware and all software shall be
supplied new and fully licensed in the name of the Employer.
On completion of the Contract or at such time as specified by the Engineer, the ownership of all
computers and such like equipment shall be transferred to the Employer. The laptop computer will
be handed over to the Employer at the end of the Defects Notification Period.
Each house shall have a minimum floor area of 100 m2 and shall have at least a kitchen, a sitting
room, 2 bedrooms, one of them self-contained with a separate toilet and bathroom.
The Contractor shall provide armed guards at all times to ensure adequate security of the houses,
furniture and equipment and the Engineer’s staff. The Contractor shall, at all times, be responsible
for the immediate replacement of any and all items stolen or damaged.
In all cases where gas or kerosene appliances are provided, the Contractor shall be responsible for
purchasing refill gas cylinders and kerosene and supplying them promptly to the houses as required.
Each house shall have a compound with sufficient parking space and a garden. The individual
compounds within which the residential houses for the Engineer's staff will be located shall each
have external security lights and each be bounded by a perimeter wall or by 1.8 m high chain-link
fencing, surmounted by a minimum of two tensioned strands of barbed wire, and provided with a
The Contractor shall provide and maintain one domestic assistant per house. The Contractor shall
also provide everyday food to the Engineer’s staff, and an adequate refuse disposal service for each
house.
The Contractor shall hand over each house to the Engineer including the following items:
(a) Provision and maintenance of furniture and equipment for all rooms to the satisfaction of the
Engineer. The Contractor is to allow in his rates for delivery to houses, unpacking and
disposing to rooms and connecting up and testing of electrical appliances. The furniture and
equipment to be provided for each house shall be new and shall be as indicated in Table 6
below. The Contractor shall supply, install, connect and set to work the items of furniture and
equipment for each house. One house shall be equipped, in addition to the other items, with a
washing machine.
(b) Provision and maintenance of adequate potable water and electricity supplies, if necessary
from his own resources, water borne sanitation facilities and other essential services. The
Contractor shall be responsible for maintaining the water and electricity services and pay all
charges and fees for the supplies.
(c) Provision and purchasing refill cooking gas cylinders and kerosene.
(d) Provision and maintenance of all temporary access roads, footpaths, fencing and gates.
(e) General maintenance including the garden and repair of the premises including complete
external and internal redecoration, including re-painting, before handing over to the Engineer
and later on to the Land Lord.
(f) Provision and maintaining of highly effective 24 hour armed security guarding for each
house.
(g) Provision and maintaining of a domestic assistant and an adequate refuse disposal service.
Residential accommodation for the Engineer’s staff shall be ready for occupation within 35 days
after the Commencement Date. Until the residential accommodation is ready for occupation, the
Contractor shall provide, starting from the Commencement Date, alternative residential
accommodation including hotel accommodation for the Engineer’s staff. All alternative
accommodation shall be acceptable to the Engineer in location, quality, facilities and
accommodation. If the residential accommodation for the Engineer’s staff is not ready for
occupation within the specified period of 35 days, the Contractor shall provide, at his risk and cost
beyond the specified period of 35 days, the alternative residential accommodation including hotel
accommodation for the Engineer’s staff.
On completion of the Works, or at such time as specified by the Engineer, the furniture, equipment
and other items provided by the Contractor shall become the property of the Contractor. Prior to
reverting to the Contractor, the Contractor shall provide and maintain the residential
accommodation, furniture, equipment, facilities and services without any interruption.
The office & residential accommodation shall be either located in two different floors, or separate
by a wall and having separate access doors.
The building shall be provided in Rukungiri or in its vicinity, wherever specified by the Engineer.
Surface water drainage facilities shall be provided to protect the buildings from surface run-off and
to convey it away from the buildings.
The office part and the residential accommodation part shall have a minimum floor area of 100 m2
each, and both shall have a clear inside height of not less than 2.6 m. The Residential
accommodation shall have at least a kitchen, a sitting room, 2 bedrooms, one of them self-contained
with a separate toilet and bathroom. It shall be fully furnished and equipped to the satisfaction of the
Engineer. At least one toilet shall be provided in the office part of the building. The toilet shall be
complete including wash hand basin, towel rail and toilet roll holder. The office shall be provided
with a kitchen complete including kitchen sink and tile-topped working surface. The Contractor
shall submit his proposals for the office building to the Engineer for approval.
The office & residential accommodation shall be of new, durable, strong and weatherproof material
to the satisfaction of the Engineer in respect of design, siting and construction. The floor shall be of
suitable construction adequately damp-proofed, ant-proofed and termite-proofed.
The whole of the accommodation shall be adequately ventilated, insulated against heat and cold,
water tight, lighted, painted, mosquito proofed and vermin proofed. It shall be adequately wired for
electric light and power. The building shall have burglarproof lockable doors, burglarproof
windows with lined curtains and shall be divided up by blockwork partitions into private offices and
meeting rooms as required by the Engineer. Covered communal passageways shall connect
separated units.
All accommodation shall be provided with well drained access roads 3 m wide and covered carports
for 2 cars. In addition, the access and other roads around the building shall be well-drained and kept
trafficable and free from mud at all times.
The building shall have a compound with sufficient parking space. The compound shall have
external security lights and be bounded by a perimeter wall or by 1.8 m high chain-link fencing,
surmounted by a minimum of two tensioned strands of barbed wire, and provided with a suitable
entrance gate, all to the approval of the Engineer.
The Contractor shall provide 24 hour armed security guarding for the office & residential
accommodation for the Resident Engineer, to ensure adequate security of the building, furniture and
equipment and the Resident Engineer. The Contractor shall, at all times, be responsible for the
immediate replacement of any and all items stolen or damaged.
The Contractor shall provide all services and infrastructure. The building shall have a piped potable
water supply to the toilets and kitchens with a waterborne sewerage system discharging to septic
tanks, cesspits, or soakaways, a storm water drainage system, and a yard tap with a lockable device.
The Contractor shall supply or make provision for 24 hour potable water, gas and electricity
supplies to the Resident Engineer's office & residential accommodation and shall arrange for
sewage and refuse disposal. The electricity supply shall be of sufficient power for general use. The
Contractor shall be responsible for maintaining the water and electricity services and pay all charges
and fees for the supplies.
Whenever these supplies are not available from the public utility services, the Contractor must
continue to provide the facilities from his own resources.
The Contractor shall provide and maintain cleaning staff and cleaning facilities. The office &
residential accommodation, shall be cleaned daily and shall be maintained for the duration of the
Contract. A supply of toilet paper, soap and towels is to be provided and maintained; clean towels
are to be supplied each day.
The Contractor shall provide and maintain one domestic assistant. The Contractor shall also provide
everyday food to the Resident Engineer, and an adequate refuse disposal service.
The building as well as all the equipment and furniture supplied under this Contract shall be insured
on a full comprehensive basis against theft, fire, water damage and burglary.
The office & residential accommodation with all furniture, fixings, equipment, services, carport
etc., all as detailed, shall be provided complete within 35 days after the Commencement Date. Until
the accommodation is ready for occupation, the Contractor shall provide, starting from the
Commencement Date, alternative office & residential accommodation of comparable area and
facilities to the satisfaction of the Engineer. This alternative office & residential accommodation
shall be furnished and equipped with similar facilities as described below. If the office & residential
accommodation for the Resident Engineer’s staff is not ready for occupation within the specified
period of 35 days, the Contractor shall provide, at his risk and cost beyond the specified period of
35 days, the alternative accommodation including hotel accommodation for the Resident Engineer..
The Contractor shall provide general maintenance to the building including the repair of the
premises, including complete external and internal redecoration, including re-painting, before
handing over to the Engineer and later on to the Land Lord.
On completion of the Works, or at such time as specified by the Engineer, the furniture, equipment
and other items provided by the Contractor except Computers and Printed & related equipment shall
become the property of the Contractor. Prior to reverting to the Contractor, the Contractor shall
provide and maintain the residential accommodation, furniture, equipment, facilities and services
without any interruption.
The Contractor shall also supply the furniture, fixtures and equipment listed in Table 8 below. The
Contractor is to allow in his rates for delivery to the residential accommodation, unpacking and
disposing to rooms and connecting up and testing of electrical appliances. The furniture and
equipment to be provided shall be new. The Contractor shall supply, install, connect and set to work
the items of furniture and equipment for the residential accommodation which shall include, in
addition to the other items, a washing machine.
The Contractor shall supply all stationery and office consumables required for the normal
functioning of the Resident Engineer’s office, including inter alia survey books, drawing office
supplies, computer DVDs (re-writable and recordable), computer printout paper, (but excluding
headed correspondence paper), copying paper, catridges for printers, box files A4, index dividers
for A4 box files, ruled pads A4, squared pads A4, pocket files (document wallets) A4, erasers, self
sticking notes (post-it), pens (assorted colours), envelopes (assorted sizes), pencil refills (leads) 0.5
mm 2B or HB and staples.
The Contractor shall also supply all consumables and spare parts for the computers from the
manufactures’ authorized representatives. The Contractor shall put in place a service contract with
each authorized representative of the manufacturer of the office equipment.
The Contractor shall supply all the required stationery, office consumables, and spare parts for
office equipment from the Commencement Date until the Taking-Over Certificate has been issued
for the Works or until such time as specified by the Engineer. If the Contractor fails to provide the
supply, the Engineer shall be entitled to withhold the issue of a Payment Certificate until such time
as the supply is provided.
The Contractor shall arrange for the installation, commissioning and maintenance in use of one
telephone line to serve the Resident Engineer's office from the public exchange. The Contractor
shall ensure that one the line has the facility for international telephone calls and full time internet
access facilities. It shall also have the facility for local telephone calls. Handset shall be provided.
In addition, he has to supply and maintain one mobile phone with postpaid system.
The Contractor shall allow in his rates for paying all costs, charges and fees in connection with the
provision, hire and use of these telephones and internet / email services.
All necessary accessories, fittings, spares and maintenance for the telecommunications systems
shall be provided by the Contractor who will be responsible for paying for the necessary licences
for installing and operating these facilities.
On completion of the Contract or at such time as specified by the Engineer, the ownership of all
computers and such like equipment shall be transferred to the Employer. The laptop computer will
be handed over to the Employer at the end of the Defects Notification Period.
2.3.3 Computers
The Contractor shall supply computer hardware and software as detailed below and in
Table 1 and Table 3 for the sole use of the Resident Engineer.
The desktop computers are to be tower computers of a reputable make. They shall be 1 in number
having a high specification as detailed below.
The laptop computers are to be 1 No. and of a reputable make with high specifications as detailed
below.
All hardware and all software shall be supplied new and fully licensed in the name of the Employer.
(a) Colour Printer:HP Officejet 7000 or equiv. Wide Format capable of printing
up to 33 pages per minute (ppm) black and 32 ppm colour.
Before the Taking-Over Certificate has been issued for the Works, the Contractor shall provide
(either buy or construct) a permanent office for the use of the Water authority’s staff, whose
ownership shall be transferred to the Employer on completion of the Works.
Surface water drainage facilities shall be provided to protect the buildings from surface run-off and
to convey it away from the buildings.
The office building shall have a minimum floor area of 125 m2 and a clear inside height of not less
than 2.6 m. The Contractor shall submit his proposals for the office building to the Engineer for
approval. The offices shall be constructed of new, durable, strong and weatherproof material to the
satisfaction of the Engineer in respect of design, siting and construction. The floor shall be of
suitable construction adequately damp-proofed, ant-proofed and termite-proofed.
The whole of the office accommodation shall be adequately ventilated, insulated against heat and
cold, water tight, lighted, painted, mosquito proofed and vermin proofed. It shall be adequately
wired for electric light and power. The building shall have burglarproof lockable doors,
burglarproof windows with lined curtains and shall be divided up by blockwork partitions into
private offices and meeting rooms as specified by the Engineer. Covered communal passageways
shall connect separated units.
Each office building shall have a set of communal toilets. Each toilet shall be complete including
wash hand basin, towel rail and toilet roll holder.
The Contractor shall provide a piped potable water supply to the toilets with a waterborne sewerage
system discharging to septic tanks, cesspits, or soakaways, a storm water drainage system, and a
yard tap with a lockable device. The Contractor shall provide an electricity supply of sufficient
power for general use.
All accommodation shall be provided with well drained access roads 3 m wide and covered carports
for 2 cars. Access roads and the surfaces of the carports shall be surfaced with a minimum thickness
of 150 mm of well-compacted gravel properly graded, cambered, drained, and culverted. The
carports shall be surfaced with a minimum thickness of 50 mm of well-compacted crushed stone
aggregates of 20 mm nominal size.
In addition, the access and other roads around the offices shall be well-drained, and treated to make
them dust free by using crushed stone.
These vehicles shall be for the sole use of the Engineer and his staff and shall be available at all
times. Only those makes of vehicles having satisfactory permanent repair and maintenance facilities
already well established in Kampala will be acceptable and shall first be approved by the Engineer.
All the 4-wheel vehicles shall be new right-hand drive diesel-powered Toyota vehicles or
equivalent, as directed by the Engineer. They shall have four wheel drive capability, high ground
clearance, an engine capacity of at least 2900 cc, power steering, power windows, anti-lock braking
system, air bags for driver and front passenger, lockable glove box, and central locking system. The
front seats for all vehicles shall be separate and all seats shall have headrests.
The vehicles shall be fitted with the manufacturer's tropical and off-highway extras including tow
bars, front bull bars and air conditioning. The vehicles shall be equipped with an auto alarm system,
central locking system and radio and compact disc facilities. Each vehicle shall also be provided
with a first aid kit supplied by the supplier of the vehicles. Kerb weight and tyre pressures shall be
stated on each vehicle, and the vehicles shall conform in all respects to the regulations of the
appropriate registration authority.
The pick-ups shall be double cabin type. Each pick-up shall have wireless door entry and locking
system, front automatic wheel hubs for four wheel drive, side impact beams, and a tonneau cover
supplied by the supplier of the vehicles.
The 5-door SUV (Land Cruiser) shall be fully covered with permanent rooves and have adequate
seating for a driver and six passengers. Each SUV shall have wireless key and remote, switch for
four wheel drive, and side impact protection bars.
The On-Off road motorcycle shall comply with the following specifications:
The Contractor shall provide competent English-speaking drivers to the approval of the Engineer
for all 4-wheel vehicles used on the Site. Each driver shall have a minimum continuous driving
experience of 8 years, with a certificate in defensive driving, and aged between 30 and 55 years old.
The minimum net (take-home) monthly salary for any of these drivers shall be Uganda Shillings
five hundred thousand excluding all taxes and all other statutory deductions such as pay as you earn
and excluding all other benefits and allowances such as housing allowance, medical expenses and
fees and per diem allowances for travelling. Any driver found unsuitable by the Engineer shall be
replaced immediately.
These drivers shall be available during all normal Site working hours and when specifically
required by the Engineer, outside those hours.
The vehicles provided shall be maintained at all times in good running order. Should any vehicles at
any time become, in the opinion of the Engineer, unserviceable by normal use in the conditions and
demands of the Site, the Contractor shall replace them without delay. If the Contractor fails to
provide replacement transport, the Engineer shall be entitled to withhold the issue of a Payment
Certificate until such time as a replacement is provided.
The Contractor shall provide all necessary fuel, lubricants, etc, and shall bear all expenses in
connection with running, servicing, maintenance, repairs, upkeep, licensing and insurance. All
vehicles shall be serviced, maintained and repaired at the supplier’s workshop.
Insurance for all vehicles shall be ‘comprehensive’ for the replacement value of each vehicle and
shall also include:
(a) cover for the Engineer and his staff driving the vehicle, and for any other persons that the
Engineer requires to be included;
(b) usage on the business of the Engineer and his staff for social, domestic and pleasure purposes;
and
(c) liability to third parties (including passengers whether the Engineer, his staff or others) for an
unlimited indemnity in respect of death or personal injury and for the maximum indemnity
reasonable in respect of loss, destruction or damage to property.
When not used by the Engineer the Contractor shall provide adequate and secure garaging for each
vehicle and will not permit use of any vehicle other than that authorised by the Engineer.
The Contractor shall provide similar replacement vehicles whenever the original vehicles are not
available for use for whatever reasons.
On completion of the Works, the vehicles, except one, shall be handed over to the Employer. The
Contractor shall be responsible for the running, servicing, maintenance, repairs, etc of one of the
vehicles which shall be handed over to the Employer at the end of the Defects Notification Period.
Before the vehicles are handed over to the Employer, the Contractor shall first arrange for a
complete overhaul of each vehicle to the satisfaction of the Engineer. The Contractor shall arrange
for transfer of ownerships and registration in favour of the Employer and pay all costs and fees. The
final complete overhaul of each vehicle, before it is handed over to the Employer, shall include:
All the Contractor’s expenses and costs arising under this Clause shall be reimbursed against the
rates and prices entered in the Bills of Quantities. Purchase costs will be paid after handing over of
the vehicles to the Engineer. Standing costs are on a number basis while operating costs will be paid
according to the kilometres travelled as recorded on the vehicle odometers.
The standing costs will include items such as provision of the vehicles, insurance, registration, road
taxes, delivery to Site, garaging and provision of temporary replacement vehicles. The rate will also
include for the cost of the final complete overhaul, transfer of ownership and registration in favour
of, and delivery of all vehicles to, the Employer.
The kilometre rate will include all day-to-day running expenses such as fuel and lubricants, routine
servicing, maintenance including provision of new tyres and batteries, repairs, provision of drivers
The vehicles shall be provided within 56 days after the Commencement Date. Prior to the supply of
the vehicles, the Contractor shall provide and maintain temporary similar vehicles starting from the
Commencement Date. If the vehicles for the use of the Engineer and his staff are not supplied
within the specified period of 56 days, the Contractor shall provide, at his risk and cost beyond the
specified period of 56 days, the temporary similar vehicles for the Engineer’s staff.
The Contractor shall provide one draftsman (excellent in Auto-CAD) whenever the Engineer
requires the services of a draftsman during the whole duration of the Contract.
The Contractor shall provide all tools, protective clothing, wooden pegs, iron pins, water, concrete
and transport for labourers as may be required by the Engineer and his staff for supervision of the
Works.
The Contractor shall keep all buildings provided by himself or the Employer, for the use of the
Engineer and his staff, in a well maintained, clean and fully habitable condition and shall maintain
all access roads, car parks, footpaths, fences, gates, drains, potable water supplies and water-borne
sewage disposal systems in a good state of repair, all to the satisfaction of the Engineer. The
Contractor shall also provide an adequate refuse disposal service for all residences and offices. The
Contractor shall maintain all furniture and equipment, provided by him, in a good state of repair and
usable condition and shall replace any item which becomes unserviceable due to fair wear and tear.
The Contractor shall provide soap and towels in the offices of the Engineer, cleaning and sanitary
staff, cleaning equipment and day and night watchmen.
24 nr nr
Software as specified
25 Internet facilities nr 1
29 Drinking mugs nr 12
30 Crockery set comprising: 1 coffee pot, 1 tea pot, 1 milk jug, set 1
3 sugar bowls, 12 cups and saucers, 12 side plates, 18 tea
spoons, 12 small knives and 2 metallic flasks each of
capacity 2 litres
31 Tea tray nr 3
32 Electric fans nr 4
40 Plastic bucket nr 3
42 Broom nr 2
20 Optical square nr 1
21 Hammer, 3 kg weight nr 1
22 Hand shovel nr 2
27 Concrete thermometer nr 1
2 Pillows nr 4
4 Pillow case nr 8
5 Blankets nr 4
7 Chest of drawers nr 3
9 Bedside tables nr 3
10 Bedside chairs nr 3
11 Bedside rugs nr 4
12 Bedside lamps nr 3
13 Mosquito nets nr 4
15 Bathroom stools nr 2
16 Bathroom mats nr 2
18 Dining chairs nr 6
19 Sideboard nr 1
20 Lounge chairs nr 4
21 Settee nr 1
22 Coffee table nr 1
23 Occasional tables nr 3
24 Book case nr 1
25 Writing desk nr 1
26 Kitchen chairs nr 1
32 Hurricane lamps nr 2
21 nr nr
Software as specified
26 Drinking mugs nr 6
27 Crockery set comprising: 1 coffee pot, 1 tea pot, 1 milk jug, set 1
2 sugar bowls, 6 cups and saucers, 6 side plates, 12 tea
spoons, 6 small knives and 2 metallic flasks each of
capacity 2 litres
28 Tea tray nr 2
29 Electric fans nr 2
37 Plastic bucket nr 2
39 Broom nr 1
2 Pillows nr 2
4 Pillow case nr 4
5 Blankets nr 2
7 Chest of drawers nr 2
9 Bedside tables nr 2
10 Bedside chairs nr 2
11 Bedside rugs nr 2
12 Bedside lamps nr 2
13 Mosquito nets nr 2
15 Bathroom stools nr 1
16 Bathroom mats nr 1
18 Dining chairs nr 4
19 Sideboard nr 1
20 Lounge chairs nr 2
21 Settee nr 1
22 Coffee table nr 1
23 Occasional tables nr 2
24 Book case nr 1
25 Writing desk nr 1
26 Kitchen chairs nr 1
32 Hurricane lamps nr 1
Detailed geotechnical investigations shall be carried out in every site before the construction of
intake facilities, WTP, or reservoirs takes place, to confirm the structural designs.
These investigations will include the following:
Drilled boreholes at continuous coring with rotation system to 20 m below ground level,
with sampling and storage of representative samples (number 3 for each borehole);
N° 2 soil samples in overburden and N° 1 sample in rock, to carry out the laboratory tests
for geotechnical characterization of soil;
Specific Geotechnical Laboratory Test, depending on the typology of extracted sample -
Oedometric Consolidation Test for cohesive soils,
Grain Size Analysis and Triaxial Test for granular soils,
Point Load Test to determine rock strength indexes.
The details of the geotechnical investigations required in each site are described below:
Kahengye Intake (RU_I1): n° 3 drilled boreholes to 20 m. b.g.l. and n° 9 Geotechnical
Laboratory Test;
WTP for Rukungiri scheme (RU_W1): n° 5 drilled boreholes to 20 m. b.g.l. and n° 15
Geotechnical Laboratory Test;
Mukazi Proposed MBR (RU_R1): n° 3 drilled boreholes to 20 m. b.g.l. and n° 9
Geotechnical Laboratory Test;
Rwanyakashesha Proposed SR (RU_R2): n° 3 drilled boreholes to 20 m. b.g.l. and n° 9
Geotechnical Laboratory Test;
Bwoma Proposed SR (RU_R3): n° 3 drilled boreholes to 20 m. b.g.l. and n° 9 Geotechnical
Laboratory Test;
Kebisoni Proposed SR (RU_R4): n° 3 drilled boreholes to 20 m. b.g.l. and n° 9 Geotechnical
Laboratory Test;
Buyanja Proposed SR – Gravity Scheme - (RU_R5): n° 3 drilled boreholes to 20 m. b.g.l.
and n° 9 Geotechnical Laboratory Test;
Buyanja Proposed HLR (RU_R6): n° 3 drilled boreholes to 20 m. b.g.l. and n° 9
Geotechnical Laboratory Test;
Rwerere Proposed SR (RU_R7): n° 3 drilled boreholes to 20 m. b.g.l. and n° 9 Geotechnical
Laboratory Test.
4 SUPERVISION
This cost will cater for the supervision activities involving town level participatory Multi-
Stakeholder Forums (MSF) and Town Project Teams (TPT) related to monthly site meetings,
routine construction progress reviews and monitoring.
The Contractor will also assist the Consultant at organizing and carrying out a training program for
6 MWE staff persons. The training will take place in the field, throughout the construction and
defect liability phases as follows:
During the training sessions, the staff from MWE will accompany the Contractor staff in the
supervision and oversight of the work. The training shall cover all aspects of the engineering
services, in particular:
o Drafting establishment and activity reports, the final report, and maintenance manuals
Company relations;
TABLE OF CONTENTS
1 EARTHWORKS ..................................................................................................................... 1
1.1 INTRODUCTION ................................................................................................................. 1
1.2 SITE CLEARANCE AND DEMOLITION .................................................................................. 1
1.3 EXCAVATION OF ARTIFACTS AND BASINS .......................................................................... 2
1.4 EXCAVATION OF TRENCHES ............................................................................................. 3
1.5 TIMBERING AND DEWATERING OF EXCAVATIONS .............................................................. 3
1.6 EXCAVATION AND BACKFILLING OF PIPE TRENCHES ......................................................... 4
1.7 REINSTATEMENT OF SURFACES ......................................................................................... 6
1 EARTHWORKS
1.1 Introduction
The Contractor shall have due regard to the recommendations contained in the BS
6031. All testing of soils shall be carried out in accordance with BS 1377 "Method of
Testing Soils for Civil Engineering Purposes".
The Contractor shall clear the ground, on or below which the Works are to be
erected by removing all vegetation and superficial obstructions. Combustible material
may be disposed of by strictly controlled burning approved by the Engineer. The
Contractor shall remove all other cleared material from the Site of the Works to a tip
provided by the Contractor and approved by the Engineer.
Scrub, hedges, debris and other obstacles such as huts, trees etc. along the routes
of the pipelines shall be cleared to the satisfaction of the Engineer. Where adequate
space is available, a working width of up to 7.0 m will be allowed for pipelines laid
manually and up to 15.0 m if mechanical plant is extensively used. There will be some
locations where this working area will not be available. The Contractor will be deemed
to have visited the pipeline and sewer routes to check for himself such locations, and
allowed in his rates for working in such conditions.
All trees within 2.0 m of the pipeline centre lines shall be felled and the roots
grubbed up. Trees with a girth of less than 0.5 m shall be deemed to be included in the
clearance of scrub etc. and shall not be paid for separately.
Where directed by the Engineer or as shown on the Drawings the Contractor shall
demolish, break up and remove buildings, structures and superficial obstructions on the
Site in the way of or otherwise affected by the Works. He shall clear each part of the
Site at the times and to the extent required or approved by the Engineer.
Pag. 1
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Excavation of trench for the artifacts, basins and ancillary related works , in
ordinary soil of any nature and consistency, executable by mechanical means, including
the rock, including the extraction of boulders and the removal or demolition of artifacts
of any kind of volume up to 0.50 m³, for cutting and uprooting of trees and stumps, the
charges for any pumping out, the demolition of pavements and road foundations of any
non-reusable type, including the leveling of the plans of the excavation, the deposit
alongside of the excavation of the material, the backfilling with material from the
excavations; they are also including the burden of protection of areas of work and safety
signage for day and night , as well as the expenses relating to preventive detection and
reporting of underground utilities (electrical or telephone cables, pipes , pipelines,
sewers, irrigation canals, drains roads, etc..). And claim also covers the burden of
sorting the material up and free of stones for the First backfill of the artifacts or basins,
and the topsoil that may be present on surface, the perfect restoration of the campaign
plan by mechanical means, the compaction of the material, any refills. Including the cost
of transporting the waste material or if it is not deemed acceptable by supervisor
engineer and its cost to the landfill. Any excavated material not required or permitted for
backfilling of excavations shall be run to a tip provided by the Contractor. The disposal
tip and manner of disposal shall be subject to the approval of the Engineer. The rates for
excavation entered by the Contractor in the Bills of Quantities shall include for this
disposal. The volume of excavation will be computed on the basis of the width
determined by the conventional type sections attached and of the project depth plus the
thickness of the substrate. It must include in the price all charges resulting from any
increase in section, over the kind of sections attached, resulting from the nature of the
soil, the presence of water, rock, artifacts, etc.. or arising from weather events of any
kind, all executed in a workmanlike manner and in accordance with the directions of the
supervisor engineer.
Pag. 2
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Excavation of trench for the construction of pipes and ancillary related works , in
ordinary soil of any nature and consistency, executable by mechanical means, excluding
the rock, including the extraction of boulders and the removal or demolition of artifacts
of any kind of volume up to 0.50 m³, for cutting and uprooting of trees and stumps, the
charges for any pumping out, the demolition of pavements and road foundations of any
non-reusable type, including the leveling of the plans of the excavation, the deposit
alongside of the excavation of the material, the backfilling with material from the
excavations; they are also including the burden of protection of areas of work and safety
signage for day and night , as well as the expenses relating to preventive detection and
reporting of underground utilities (electrical or telephone cables, pipes, pipelines,
sewers, irrigation canals, drains roads, etc..). And claim also covers the cost of the
demolition and perfect restoration of the ditches covered by the works with pounded
earth , the burden of sorting the material up and free of stones for the First backfill of the
pipe, and the topsoil that may be present on surface, the perfect restoration of the
campaign plan by mechanical means, the compaction of the material, any refills.
Including the cost of transporting the waste material or if it is not deemed acceptable by
supervisor engineer and its cost to the landfill. The volume of excavation will be
computed on the basis of the width determined by the conventional type sections
attached and of the project depth of the bottom pipe plus the thickness of the substrate. It
must include in the price all charges resulting from any increase in section, over the kind
of sections attached, resulting from the nature of the soil, the presence of water, rock,
artifacts, etc.. or arising from weather events of any kind, all executed in a workmanlike
manner and in accordance with the directions of the supervisor engineer.
All open excavation shall be securely timbered with suitable timber (or alternative
form of sheeting other than timber) whenever necessary. Timber may be left in
excavations as such excavations are being backfilled, with the Engineer's approval. Only
such timber or sheeting, which the Engineer shall instruct to be left in position, shall be
Pag. 3
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
paid for by the Employer and payment for such timber or sheeting shall be at the rates
stated in the Bills of Quantities. No support work shall be removed until the authority of
the Engineer is given.
Every precaution shall be taken by the Contractor against slips, falls or subsidence
in the excavations, but if any slips, falls, or subsidences should occur, the Contractor
must at once make good the same, including all surface restoration and reinstatement, at
his own cost. if any such fall, slip or subsidence disturbs or weakens any foundation or
supports to the Works or adjacent buildings, pipes etc., or causes a space to exist outside
the new work itself, the Contractor shall execute such additional works as the Engineer
may required, in consequence thereof, and fill up the space so caused with concrete, or
other suitable material, as the Engineer may direct, all at the Contractor's expense.
All excavations shall be kept free from water until construction work is completed
and for such time as the Engineer considers necessary to safeguard the permanent work,
all at the Contractor's expense.
The Contractor shall be entirely responsible for supporting the sides and
dewatering of trenches or pits and shall not be relieved of his responsibilities under the
Contract because no objection has been raised by the Engineer to the conditions of the
work.
The Contractor shall excavate, fill and reinstate, in advance of his trench
excavation, all such holes as may be required for the location of underground utilities
along any pipeline route. The cost of these trial holes shall be deemed to be included in
the rates for excavation.
Trenches for pipes shall be excavated to the lines, widths and depths shown on the
Drawings, or as directed by the Engineer, and shall be of sufficient width to give an
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
equal clearance on both sides of the barrel of the pipe or pipes. Excavation for fire
hydrants, valve chambers or any other water works structure shall be carried out to the
levels and outlines of such structures, and the rates shall include for any additional
excavation or other temporary works required.
The trench shall be dug to within 15 cm of its formation and proper grade pegs
shall then be set in bottom of the trench, by the Contractor, for the accurate taking out of
the rest of the excavation.
If, in the opinion of the Engineer, due to the fault of the Contractor, the ground
becomes weathered prior to the laying of the pipes, the Contractor shall remove the
weathered soil and replace it with suitable compacted material to the original formation
level at his own expense.
No pipes shall be laid and no excavation filled in or covered with concrete until
the formation has been inspected and permission to proceed with the work obtained
from the Engineer.
Where pipes are to be laid under a road formation or in cutting, the trenches shall
generally be excavated after the earthwork is completed. The Engineer may permit these
pipe trenches to be excavated before the earthwork is completed, but payment for the
excavation of the trench will only be made upon the volume excavated below the road
formation.
Where trench excavation is carried out close to existing structures, and carried to a
level below that of existing foundations, these buildings must be protected from possible
failure resulting from the trenching operations, to the satisfaction of the Engineer. The
Contractor must allow for these temporary protection works in his rates.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
All surfaces of roads, paths, fields, gardens, verges, etc., whether public or private,
which are disturbed during the execution of the Contract, shall be initially restored on a
temporary basis by the Contractor. Permanent reinstatement shall commence only when
the backfilled material has properly consolidated.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Concrete
Blinding layer below foundations of Liquid C 20 Grade
retaining structures & Plain concrete for having cube strength of 20 N/mm2
filling (100mm thickness)
Blinding layer below foundations, trenches C 10 Grade
and Plain cement concrete below foundation having cube strength of 10 N/mm2
of brick walls, RR masonry walls, for
structures other than Liquid Retaining
structures (100mm thickness)
Reinforcement concrete for Liquid Retaining C 35A Grade
structures having cube strength of 35 N/mm2
Reinforcement concrete for structures other C 25 Grade
than Liquid Retaining structures having cube strength of 25 N/mm2
2.1 SCOPE
This Contract covers the general requirements for concrete using on-site
production facilities including requirements in regard to the quality, handling, storage of
ingredients, proportioning, batching, mixing, transporting, placing, curing, protecting,
repairing, finishing and testing of concrete; formwork; requirements in regard to the
quality, storage, bending and fixing of reinforcement; grouting.
It shall be very clearly understood that the specification given herein are brief and
do not cover minute details. However, all works shall have to be carried out in
accordance with the relevant standards and codes of practices or in their absence in
accordance with the best accepted current engineering practices or as directed by
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
ENGINEER from time to time. The decision of ENGINEER as regards the specification
to be adopted and their interpretation and the mode of execution of work shall be final
and binding on CONTRACTOR and no claim whatsoever will be entertained on this
account.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.3 GENERAL
ENGINEER shall have the right at all times to inspect all operations including the
sources of materials, procurement, layout and storage of materials, the concrete batching
and mixing equipment, and the quality control system. Such an inspection shall be
arranged and ENGINEER’s approval obtained, prior to starting of concrete work. This
shall, however, not relieve CONTRACTOR of any of his responsibilities. All materials
which do not conform to this specification shall be rejected.
Materials should be selected so that they can satisfy the design requirements of
strength, serviceability, safety, durability and finish with due regards to the functional
requirements and the environmental conditions to which the structure will be subjected.
Materials complying with codes/standards shall generally be used. Other materials may
be used after approval of the ENGINEER and after establishing their performance
suitability based on previous data, experience or tests.
2.4.1 Aggregates
Aggregates shall comply with the requirements of relevant British Codes. They
shall be hard, strong, dense, durable, clean and free from veins and adherent coating,
vegetable matter and other deleterious substances; and shall be obtained from approved
sources. Aggregates shall not contain any harmful material such as pyrites, coal, lignite,
shale or similar laminated material, clay, alkali, soft fragments, seashells and organic
impurities in such quantity as to affect the strength or durability of concrete. Aggregates,
which are chemically reactive with alkalis of cement, shall not be used.
Aggregates, which are not sufficiently clean, shall be washed in clean fresh water
to the satisfaction of the Engineer.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.4.1.1 Testing
2.4.1.2 Grading
The CONTRACTOR shall ensure that the full range of aggregate used for making
concrete is graded in such a way as to ensure a dense workable mix. The delivery of
aggregates will commence only when the Engineer has approved the samples and the
quality and grade shall be maintained consistent and equal to the approved sample.
Before construction commences, the CONTRACTOR shall carry out a series of tests on
the aggregates and on the concrete made there from to determine the most suitable
grading of the available aggregates. Once the most suitable grading has been found, the
grading shall be adopted for the construction of the works and periodic tests shall be
carried out to ensure that it is maintained.
The grading shall conform to relevant British Codes and shall be within the limits
of Grading Zone. The maximum size of particle shall be 4.75mm and shall be graded
down. Sand containing more than 10% of fine grains passing through 150 micron sieve
or having the fineness modulus less than 2 shall not be used for concrete work.
The nominal maximum size of the aggregates for each mark of concrete or for
each type of work shall be according to relevant British Codes. The aggregates shall be
well graded and the grading shall conform to relevant requirements of British Codes
depending upon the maximum nominal size as specified or as required. The maximum
size of coarse aggregate shall be as stated on the drawings, but in no case greater than
1/4 of the minimum thickness of the member. Plums 160 mm and above of a reasonable
size may be used where directed. Plums shall not constitute more than 20% by volume
of the concrete.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The grading of fine aggregate for mortar and grout shall be within the limits of
grading zone and as defined in relevant British Codes.
Care shall be taken in the storage to avoid intrusion of any foreign materials into
the aggregates and where two types of aggregates are stored close to each other, they
shall be separated by a wall or plate. In case of stockpiling, care shall be taken to avoid
forming pyramids resulting in segregation of different sized materials. The height of the
stacks shall be generally limited to 150 cm.
2.4.2.1 Types
The type of coarse aggregate viz., stone chips, gravel or broken brick shall be as
specified. Unless otherwise specified, stone chips shall be used as coarse aggregate.
It shall be crushed or broken from hard stone obtained from approved quarries of
igneous or metamorphic origin. The stone chips shall be hard, strong, dense, durable and
angular in shape. It shall be free from soft, friable, thin, flat, elongated or laminated and
flaky pieces and free from dirt, clay lumps, and other deleterious materials like coal,
lignite, silt, soft fragments, and other foreign materials which may affect adversely the
strength & durability Of concrete. The total amount of deleterious /foreign materials
shall not exceed 5% by weight according to relevant British Codes. If found necessary
the stone chips shall be screened and washed before use.
Unless specified otherwise it shall either be natural river sand or pit sand. Sand
shall be clean, sharp, strong, angular and composed of hard siliceous material. It shall
not contain harmful organic impurities in such form or quantities as to affect adversely
the strength and durability of concrete. Sand for reinforced concrete shall not contain
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
any acidic or other impurities, which is likely to attack steel reinforcement. The
percentage of all deleterious materials including silt, clay etc., shall not exceed 5% by
weight. If directed sand shall be screened or washed before use to the satisfaction of
Engineer. The fineness modulus of sand shall neither be less than 2.0 nor more than 3.2.
2.4.4 Cement
Other types of cement may be used depending upon the requirements of certain
jobs with the approval of the Engineer.
Only one type of cement shall be used in any one mix. The source of supply, type
or brand of cement within the same structure or portion thereof shall not be changed
without approval from ENGINEER.
The sampling of cement for testing shall be according relevant British Codes. All
tests shall be in accordance with the relevant clauses of British Codes.
From the time a consignment of cement is delivered at site and tested and
approved by the Engineer until such time as the cement is used on the works, the
CONTRACTOR shall be responsible for keeping the same in sound and acceptable
condition and at his expense and risk. Any cement which deteriorates while in the
CONTRACTOR's charge and is rejected as unsuitable by the Engineer, shall be
removed from the site to outside the limits of work at the cost of CONTRACTOR
within two days of ordering such removal by the Engineer.
In order to ensure due progress, the CONTRACTOR shall at all times maintain on
the site at least such stock of cement as the Engineer may from time to time consider
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
necessary. No cement shall be used upon the works until it has been accepted as
satisfactory by the Engineer.
The cement shall be stored in such manner as to permit easy access for proper
inspection and in a suitable weather-tight, well-ventilated building to protect it from
dampness caused by ingress of moisture from any source. Different types of cement
shall be stored separately. Cement bags shall be stacked at least 15 to 20 cm clear of the
floor leaving a space of 60 cm around the exterior walls. The cement shall not be
stacked more than 10 bags high. Each consignment of cement shall be stacked
separately to permit easy access for inspection. Cement stored for more than 90 days
shall be tested prior to use on work.
2.4.4.5 Water
Water used for both mixing and curing shall conform to relevant British Codes.
Potable waters are generally satisfactory.
Water used for mixing concrete and mortar and for curing shall be clean and free
from injurious amounts of oil, acid, alkali, salts, sugar, organic materials or other
substances that may be deleterious to concrete or steel. The pH value of water shall
generally be not less than ‘6’. Water has to meet the requirements as per relevant
British Codes. Water shall be obtained from an approved source. Where it is obtained
from a source other than a supply main, it shall be tested to establish its suitability.
Water for construction purpose shall be stored in proper storage tanks to prevent any
organic impurities getting mixed up with it. CONTRACTOR shall make his own
arrangements for storing water at site in tanks to prevent contamination
2.4.5.1 Approval
Admixtures to concrete shall not be used without the written consent of the
Engineer. When permitted, the CONTRACTOR shall furnish full details from the
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
manufacturer and shall carry out such test as the Engineer may require before any
admixture is used in the work. Accelerating, retarding, water-reducing and air entraining
admixtures shall conform to relevant British Codes and integral water proofing
admixture to relevant British Codes. Admixtures may be used in concrete as per
manufacturer’s instructions only with the approval of ENGINEER based upon evidence
that with the passage of time neither the compressive strength nor its durability is
reduced. An admixture’s suitability and effectiveness shall be verified by trial mixes
with the other materials used in the works. If two or more admixtures are to be used
simultaneously in the same concrete mix, their interaction shall be checked and trial
mixes done to ensure their compatibility. There should also be no increase in risk of
corrosion of the reinforcement or other embedments. Calcium chloride shall not be used
for accelerating set of the cement for any concrete containing reinforcement or
embedded steel parts. When calcium chloride is permitted such as in mass concrete
works, it shall be dissolved in water and added to the mixing water by an amount not
exceeding 1.5 percent of the weight of the cement in each batch of concrete. The
designed concrete mix shall be corrected accordingly.
2.4.5.2 Usage
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
While modifying any particular property, care shall be taken to ensure that other
properties are not affected adversely.
Pag. 15
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.4.5.4 Types
Admixtures used as integral water proofer shall be free of chlorides and sulphates
and shall conform to relevant British Codes. The application and doses shall be as per
manufacturer's specification.
These being extremely fine powders, their mineral admixtures will influence the
fresh paste in a manner similar to cement. They can be used to augment the cement in
mixtures deficient in fines. Many concretes contain large amount of Portland cement
than necessary for strength requirements to provide workability or pumpability. A
portion or all of this excess cement may be replaced with a suitable mineral admixture.
They are usually used in the proportion of 15-35% by weight of the cement and in
proportioning, the concrete should be considered as part of the cementing medium,
provided they are uniformly blended with cement.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The placeability of concrete containing blast furnace slag is generally greater than
indicated by static slump test or water/cement ratio. In medium or rich concretes, the
increase in water requirements caused by their use may reduce strength. Pozzolanic
admixture s usually increases the strength of concrete especially at later ages. The
addition of fly-ash, natural pozzolana and granulated slag in sufficient quantities will
increase the sulphate resistance of concrete.
a) may increase drying, shrinkage and creep. The longer the concrete is
allowed to cure, the less will be the effect on shrinkage and creep.
b) may lower the resistance of concrete to freezing and thawing and to attack
by sulphates and other injurious solutions.
c) may increase the rate of temperature residue to the heat of hydration and in
large sections may therefore increase the stresses caused by thermal
contraction.
Pag. 17
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
a) The water reduction is possible due to entrained air. The volume of this
water reduction is less than the volume of entrained air, therefore to
compensate for the volume of entrained air, the fine aggregate volume
must also be reduced.
Admixtures of the hydroxylated carboxylic acid type may tend to increase the
bleeding rate and segregation in concrete deficient in fines (aggregate fines of cement).
When prolonged retardation is employed care must be taken to prevent the drying of the
concrete.
The water reducing admixture should be added at the same time in the mixing
cycle, in order to obtain a uniform setting time among the batches.
Pag. 18
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.4.5.8 General
While using the admixtures the maximum amount chloride expressed either in
percentage of cement concrete shall not exceed the limit as specified relevant British
Codes.
All materials used for the works shall be tested before use. Manufacturer’s test
certificate shall be furnished for each batch of cement/steel and when directed by
ENGINEER samples shall also be got tested by the CONTRACTOR in a laboratory
approved by ENGINEER at no extra cost to OWNER. CONTRACTOR shall furnish
manufacturer’s test certificates and technical literature for the admixture proposed to
used. If directed, the admixture shall be got tested at an approved laboratory at no extra
cost.
The routine tests of materials, delivered at site shall be at the following intervals :
Water - Once in two months for each source supply and in other respects
generally as per relevant British Codes.
Pag. 19
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.5 STEEL
Reinforcing bars for concrete shall be round steel bars of the following types as
may be shown on drawing:
ii. Deformed high tensile yield steel bars in grade 460 and ductility class B
(460B) as per relevant British Codes.
All reinforcement bars shall be of uniform cross sectional area and be free from
loose mill scales, dust, loose rust, coats of paint, oil or other coatings which may destroy
or reduce bond.
2.7 WORKMANSHIP
2.7.1 Concrete
This chapter covers the workmanship, special requirements & regulations with
which the CONTRACTOR must comply to achieve the following two objectives:
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The mixing, placing, compacting, curing and finishing of concrete shall be done
according to relevant British Codes.
2.7.2.1 General
No departure from the approved proportions will be permitted during the works
unless and until the Engineer gives written permission for any change in proportion. The
Engineer shall have authority at any time to check whether the mixing of concrete is
carried out according to the approved proportions. For the all major and important R.C.
works and for all special works, the design of mixes shall be made by the
CONTRACTOR at his own cost, for each grade of concrete as well as for various
workability. The design of mixes shall be made according to relevant British Codes or
any other approved standard methods. The concrete made by designing the mix is
termed hereinafter as "Design Mix Concrete" .The cement content for various grades of
concrete shall be based on design mix. However, irrespective of requirement of cement
Pag. 21
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
found out from design mix, cement content of concrete shall not be reduced below the
quantities specified as under except for the cases specifically approved by the Engineer.
The minimum cement content as specified in relevant British Codes above shall be
adopted irrespective of whether the CONTRACTOR achieves the desired strength with
less quantity of cement. The CONTRACTOR’s quoted rates for concrete shall provide
for the above eventuality and nothing extra shall become payable to the
CONTRACTOR in this account. Even in the case where the quantity of cement
required is higher than that specified above to achieve desired strength based on an
approved mix design, nothing extra shall become payable to the CONTRACTOR.
Where a particular water cement ratio is stipulated in the design or drawing along
with the characteristic grade of concrete the design of mix shall be carried out by
adjusting the other variable factors to obtain the characteristic strength of concrete with
stipulated water cement ratio. In the structures where the impermeability and shrinkage
of concrete have an important bearing on the durability and serviceability of the
structures, such as water retaining structures, basements,, underground premises,
tunnels, pumphouses, exposed structures near sea side or deserts, prestressed structure,
thin precast members etc., the water cement ratio shall be kept low and preferably not
exceeding 0.45. The water cement ratio, as achieved in the Mix Design or as specified in
the drawings shall be adhered to strictly and shall not be varied without the permission
of the Engineer.
2.7.2.3 Workability
The workability of fresh concrete shall be such that the concrete is just suitable for
the conditions of handling & placing so that after compaction it becomes completely
consistent and homogeneously surrounds all the reinforcement and completely fills the
formwork.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Normally, in the condition of low water cement ratio as well as for medium/high
workability, the workability shall be achieved by increasing the cement content, in
consistent with added water.
In cases where the cement content is to be limited to reduce the heat of hydration,
and the water cement ratio is also to be kept low to reduce the permeability or due to
other requirements the desired workability may be achieved with use of limited doses of
plasticizer or air entraining agent. In such cases the method of mixing and dosage of the
plasticizer/air entraining agent shall be according to the manufacturer's specification and
with the approval of the Engineer.
The usual limits of consistency for various types of structures are given below :
Minimum Maximum
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
structures
Note :
Not with standing anything mentioned above, the slump to be obtained for work in
progress shall be as per direction of the Engineer.
With the permission of the Engineer, for any grade of concrete, if the water has to
be increased in special cases, cement shall also be increased proportionately to keep the
ratio of water to cement same as adopted in trial mix design for each grade of concrete.
No extra payment will be made for this additional cement.
2.7.2.5 Durability
After approval of the Mix Design by the Engineer, the CONTRACTOR shall
make in presence of Engineer the Trial Mixes for each grade of concrete as well as for
required workability.
Before starting the trial mixes, necessary preparatory works like sieve analysis of
the aggregates, determination of densities of different ingredients and moisture contents,
in the aggregates, shall be completed according to the relevant British Codes. Each trial
mix shall be handled and compacted by method which the CONTRACTOR proposes to
use for that mix in the works and the mixes shall not show tendency of inadequate
compaction by the method proposed.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The compacting factor and the slump of each trial mix shall be determined
immediately after mixing and the values shall not exceed the maximum value obtained
the mix design.
Six numbers of 150 mm test cubes shall be made from each trial mix. These shall
be cured and tested in accordance with relevant British Codes. In order to have the
specified characteristic strength in the field, the concrete mix as designed in the Design
Mix shall have higher average compressive strength depending on the degree of quality
control at site. If the size and special requirement of the work so warrants, the trial may
be extended to cover larger ranges of mix proportions as well as other variables such as
alternative source of aggregates, maximum size and grading of aggregates and different
type and brands of cement.
Nominal mix concrete may be used for all concrete of Grade C-10 and above. If
design mix concrete cannot be used for any reason for Grade C-15 & C-20, nominal mix
concrete may be used with the permission of Engineer. Nominal mix concrete shall not
be used, in any case for Grade of concrete above C-25. Mix Design and preliminary
tests are not necessary for Nominal Mix Concrete. However works tests shall be carried
out as per relevant British Codes. Proportions for Nominal Mix Concrete and w/c ratio
may be adopted as per relevant British Codes. However, it will be CONTRACTOR’s
sole responsibility to adopt appropriate nominal mix proportions to yield the specified
strength.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.7.5.1 Cement
2.7.5.2 Aggregates
For both Design Mix concrete and Nominal Mix concrete the aggregates (coarse
and fine) shall be batched by weight.
Where aggregates are moist and volume batching is adopted, allowance shall be
made for bulking in accordance with relevant British Codes.
Suitable adjustments shall be made for the variation in the weight of aggregates
due to variation in moisture contents.
2.7.5.3 Water
Adjustment of water due to moisture contents in coarse & and fine aggregates
It is very important to maintain the water cement ratio constant at its correct value.
For the correct determination of amount of water to be added in the concrete mix, to
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
maintain the water cement ratio constant, the amount of moisture content in both coarse
and fine aggregates shall be taken into consideration, be as frequently as possible, the
frequency for a given job being determined by the Engineer according to weather
conditions.
2.7.5.5 Admixtures
Any solid admixture, to be added, shall be measured by weight, but liquid or semi
liquid admixture may be measured by weight or volume.
2.7.5.5.1Accuracy of batching
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.7.6.1.1Machine mixing
Concrete shall always be mixed in mechanical mixer. Water shall not, normally,
be charged into the drum of the mixer until all other ingredients are already in the drum
and mixed for at least one minute. Mixing shall be continued until there is uniform
distribution of materials and the mass is uniform in color and consistency. The mixing
time from the time of adding water shall be in accordance with relevant British Codes
but in no case less than 2 minutes or at least 40 revolutions.
2.7.6.1.2Hand mixing
When hand mixing is permitted by the Engineer it shall be carried out on a water
tight platform and care shall be taken to ensure that mixing is continued until the mass is
uniform in color and consistency. In case of hand mixing 10% extra cement shall be
added to each batch at no extra cost to the OWNER.
Concrete shall be transported from the place of mixing to the place of placing
concrete as rapidly as practicable by such means which will prevent the segregation or
loss of any of the ingredients and maintain the required workability. No water shall be
mixed with the concrete after it has left the mixer. Where concrete is transported over
long distances, the CONTRACTOR shall provide suitable means by which different
grades of concrete are readily identifiable at the place of final deposit.
At the beginning of every fortnight, the CONTRACTOR shall give his detailed
concreting programme for that fortnight to the Engineer. Such programmes, shall
specify all information such as the locations where concrete is to be poured., type/grade
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Before placement of concrete, the CONTRACTOR shall get all the form works,
reinforcements, inserts, conduits, openings, surface preparation etc., checked and
approved by the Engineer. To facilitate such checking, the CONTRACTOR shall
complete all his works according to the drawings and specifications well in advance
before placement of concrete at least 36 hours for all major/important/complicated
works and 24 hours for all minor/ordinary/simple works. The checks are purely in the
interest of the work and to draw the CONTRACTOR's attention to his contractual
obligations to execute the works according to the drawings/specification and do not
relieve the CONTRACTOR from his responsibility in getting the end results for the
quality & strength of concrete and for maintaining the shape, level & dimensions of the
finished concrete, as well as the inserts, openings, other features within the tolerance
limits.
The earth foundation, over which concrete is to be placed direct, shall not be kept
abandoned at the specified level and concrete shall be placed immediately following the
Pag. 29
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
final preparation of the formation otherwise suitable measures shall be taken, as directed
by the Engineer without any extra cost to the OWNER.
All such joints shall have continuous square bond grooves to produce a substantial
and watertight key. Where the placement of concrete has to be resumed on a surface
which has hardened, it shall be roughened, cleaned by wire or bristle brushing,
compressed air, water jet etc., and thoroughly wetted.
For vertical construction joints neat cement slurry shall be applied on the surface
immediate before the placement of concrete. For horizontal joints the surface shall be
covered with a layer of freshly mixed mortar about 10 to 15 mm thick composed of
cement and sand in the same proportion as the cement and sand in the concrete mix and
applied immediately before placing of the concrete. On this surface (i.e. on the surface
of joints) a layer of concrete not exceeding 150 mm in thickness shall first be placed
and shall be well rammed against old work, particular attention being paid to corners
and close spots. To ensure water tightness, care shall be taken to punn concrete properly
against the old surface.
When the concrete is placed on the vertical surface of masonry (as in the case of
thin concrete fins projected from the vertical masonry surface), a groove of dimension as
directed by the Engineer shall be cut in the masonry to ensure a proper bond and the
surface shall be cleaned thoroughly. Before the placement of concrete, the surface shall
be kept moist by spraying water at least for the period of 2 hours and a thick coat of
cement slurry shall be applied immediately before the placement of concrete.
b) Over walls
Building paper over average 12mm thick cement sand bearing plaster of 1:4 mix
with neat cement finish shall be provided at the bearings of slabs over walls as directed
by the Engineer.
Pag. 30
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The interior of the form works, where the concrete is to be placed, shall be
thoroughly washed by high pressure water jet or air jet to completely clean the entire
volume from all sort of dirt, grease/oil, foreign and deleterious materials etc. The
reinforcement shall be completely clean and free from all sorts of dirt, grease/oil, rust,
foreign/deleterious materials etc., Before placement of concrete, the form works coming
in contact with concrete, shall be coated with form oil or raw linseed oil material or
provided with any approved material to prevent adhesion of concrete to the form work,
but utmost care shall be taken so that such oily material do not come in contact with the
reinforcement.
The concrete shall be placed and compacted before setting commences & should
not be subsequently disturbed. No water shall be mixed with the concrete after it has left
the mixer. Method of placing should be such as to preclude segregation. Approved
mechanical vibrator shall be used for compacting concrete, and concrete shall not be
over vibrated or under vibrated. No concrete shall be placed until the place of deposit
has been thoroughly inspected and approved by the Engineer. All inserts and
embedments properly secured in position and checked and forms properly oiled. No
concrete shall be placed in the absence of the Engineer.Concrete shall be placed on
clean bed having the designed level. The bed shall be cleaned of all debris and other
objectionable materials. Seepage water, if any, shall be controlled or diverted.
Concreting shall not be carried on during rains unless all precautions have been
taken by the CONTRACTOR and necessary permission has been given by the Engineer.
Suitable measures shall be taken to control the temperature of concrete.
Where plums are permitted in massive concrete, they shall be washed and
carefully placed. No stone shall be closer than 30 cm to an exposed face, nor nearer than
15 cm to an adjacent stone.
Pag. 31
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Concrete shall not be dropped from a height of more than 2m except through a
chute, the design and type of which shall be subject to approval of the Engineer. The
concrete shall be placed, spread and compacted by approved mechanical vibrator.
Vibrators shall not be used for pushing concrete to adjoining areas. For members
involving vertical placing of concrete (e.g. columns, walls etc.,) each lift shall be
deposited in horizontal layer extending the full width between shuttering and of such
depth that each layer can be easily and effectively vibrated and incorporated with the
layer below by means of compaction. For member involving horizontal placing of
concrete (e.g. slabs, beams etc.,) the concrete shall be placed along the line of starting
point in such quantities as will allow members to be cast to their full depth along the full
width between side shuttering and then gradually brought towards the finishing point
along its entire front parallel to the starting line. Vibration and surface finish shall
follow behind the placement as closely as possible. Utmost care shall be taken to avoid
the displacement of reinforcements/embedded parts or movement of formwork or
damage to faces of the formwork or transmission of any harmful vibration/shocks to the
concrete, which has not yet hardened sufficiently.
All members shall be concreted at such a rate that no cold joint is formed and
fresh concrete is placed always against green concrete, which is still plastic and
workable. Should any unforeseen occurrence results in a stoppage of concreting for one
hour or such other time as might allow the concrete, already placed, to begin to set
before the next batches can be placed, the CONTRACTOR shall make at his own cost,
suitable tongue and groove construction joint, as approved by the Engineer. Any
additional reinforcement required as directed by the Engineer shall also be provided by
the CONTRACTOR at his own cost. Before placement of new batches of concrete over
that construction joint, the surface preparation according to this specification, stipulated
earlier, shall be done by the CONTRACTOR .The concrete shall be worked well up
against whatever surface it adjoins and compacted to such a degree that it reaches its
maximum density as a homogeneous mass, free from air and water holes and penetrates
to all corners of moulds and shuttering and completely surround the reinforcement. All
Pag. 32
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
measures shall be taken to make the shape, size, and location of the finished concrete
including its embedments, holes, openings etc., well within the accepted tolerance limit.
(a) In Columns
In case of Projection from basement slab 300 mm from the top of base slab
or 75 mm from the top of the haunches whichever is higher.
For columns under flat slabs, 75 mm below the lowest soffit of the slab.
Walls projecting from base slab 300 mm from top of base slab.
Walls supporting the suspended slab 75 mm from the lowest soffit of the
slab.
Note: In the case of water retaining structures and structures under the
influence of ground water, approved water bars of suitable size shall be provided
to make the joint completely water tight.
(c) In beams
Pag. 33
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
For nominally reinforced slab: The area of pour shall not exceed 40 sq.m
and the maximum panel dimension shall not exceed 8m.
For the basement slabs which act as structural member: There shall be no
construction joint.
In ribbed beam
The beams shall be cast monolithically with the slab in one continuous operation.
In all construction joints the reinforcements shall pass through as per drawings and
the same shall not be disturbed in any way. The vertical construction joints shall be
Pag. 34
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
An advancing face of a concrete pour, which could not be covered before expiry
of initial setting time for unexpected reasons, is called a cold joint. The CONTRACTOR
shall remain always vigilant to avoid cold joints. If however, a cold joint is formed due
to unavoidable reasons, the following procedures shall be adopted for treating it:
b) In case the concrete has hardened a bit more than (a), but can still be easily
removed by a light hand pick, the surface shall be raked thoroughly and the
loose concrete removed completely without disturbing the rest of the
concrete in depth. Then a rich mortar layer of 12 mm thickness, shall be
placed on the cold joint,and then the fresh concrete shall placed on the
mortar layer and vibrated thoroughly, penetrating deep in to the layer of
concrete.
c) In case the concrete at the joint has become so stiff that it cannot be
remoulded and mortar or slurry does not rise inspite of extensive vibration, a
tongue and groove joint shall be made by removing some of the older
concrete and the joint shall be left to harden at least for 12-24 hours. It will
then be treated as regular construction joint and the surface preparation of
the same, before placement of concrete, shall be as described in the
appropriate clauses of these specifications.
Pag. 35
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
When conditions are such that the ambient temperature may be expected to be 4.5
degree C or below during the placing and curing period, the work shall conform to
relevant British Codes.
When concreting in very hot weather the CONTRACTOR shall take all
precautions as stipulated in relevant British Codes and stagger the work to cooler parts
of the day to ensure that the temperature of wet concrete used, specially in massive
structure, does not exceed 38 degree ‘C'. Positive temperature control by methods like
pre-cooling, post cooling or cooling of concrete by circulating cold water through small
embedded pipe lines inside concrete, if required, shall be specified and shall be
undertaken.
Pag. 36
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The aim of controlling the concreting in large pours is to reduce cracking caused
by shrinkage due to heat of hydration. The CONTRACTOR shall submit detailed
proposal to the Engineer for approval about the method of pouring and the measures to
reduce heat of hydration, which he proposes to adopt. The maximum height of lifts will
depend on the type of cement used. The use of cement having low heat of hydration,
could allow greater lifts.
The CONTRACTOR shall provide all the necessary arrangements like pre-cooling
of aggregates, cooling of fresh concreting by passing cold water through pipes placed
inside the concrete or such other measure least 48 hours before the placement of
concrete and also provide the facility for recording of temperature at least 24 hours
prior to placement of concrete.
This shall include, the provision of normal finishes in both formed & unformed
surfaces as and where directed by the Engineer. Some common finishes are indicated
below:
Surface in contact with casings shall be brought to a fair and even surface by
working the concrete smooth against casings with a steel trowel while it is being
deposited and also by working over the surface with a trowel immediately after the
removal of the casings or centrings, removing any irregularities and stopping air holes,
etc. Use of mortar plaster is not permissible for correcting levels, removing unevenness
etc. However, if, in the opinion of the Engineer, such plastering is unavoidable then the
Pag. 37
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
thickness of plaster shall in no case exceeds 5 mm and the plastering shall be in cement
and sand mortar.(1:3).
Surfaces of beams/columns flushing with the block work or other structures where
intended to plaster, shall be hacked adequately as soon as the shuttering is stripped off
so that proper bond with the plaster can develop.
2.7.14.1 General
The purpose of curing is to prevent loss of moisture from the concrete itself so that
the cement inside the concrete is sufficiently hydrated which of course is slow and
prolonged process. As soon as the concrete has hardened sufficiently the curing shall be
started. To cure the concrete properly and sufficiently is also the sole responsibility of
the CONTRACTOR.
Pag. 38
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Any one of the following methods may be used for curing as approved by the
Engineer:
b) Curing by covering the concrete with absorbent material and kept damp.
Ponding
Ponding is widely used for curing slab and pavements. Earth bunds are formed
over the slabs and water is pumped or poured into them and the same is replenished at
interval to make up for the loss of evaporation. As this type of curing is one of the best
methods, 10 days of curing after final setting is sufficient.
By spraying water
Pag. 39
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The entire concrete surface is covered either with hessian, burlap, sawdust, sand,
canvas or similar material and kept wet continuously for at least 12 days after final
setting.
This is achieved by covering the entire concrete surface with water proof paper or
plastic sheets specially manufactured for this purpose. The waterproof papers are stuck
together by adhesive compound and the plastic sheets can be welded at site. Such type
of covering shall be kept at least for 24 days after the final setting. It is preferable to
have sheet as white in appearance since the white colour will reflect hot sunrays and
keep the concrete temperature at reasonable level.
Pag. 40
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
For chemical curing sodium silicate or calcium chloride is used. The use of
calcium chloride shall not be done without the approval of the Engineer. Normally the
sodium silicate mixed with water is applied over concrete surface and when it dries up it
forms a thin varnish like film, which fills up the pores and surface voids and prevents
evaporation of water. This also acts like curing compound but only difference is that
curing compounds are available in ready mixed emulsion forms while sodium silicate is
to be mixed with water at site.
i. Curing by the processes as indicated in Cl 7.15.3 & 7.15.4 give very good results
normal warm climate for maturity of concrete.
ii. In cold weather, the process as indicated in Cl 7.15.4 gives very good result for
maturity of concrete.
iii. Where water cement ratio is less than 0.5 the methods indicated in Cl 7.15.3 &
7.15.4 shall not be used.
iv. In warm climate also, where the methods of curing as indicated cannot be
properly ensured, any suitable method of curing as indicated in 7.15.5 or as
approved/directed by the Engineer shall be adopted.
Pag. 41
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.7.15.1 General
The CONTRACTOR shall carry out, entirely at his own cost, all sampling and
testing in accordance with the relevant British Codes and as supplemented herein. The
CONTRACTOR shall get all tests done in approved Laboratory and submit to the
Engineer, the test result in triplicate within 3 days after completion of the test.
The results of the slump tests/compacting factor tests shall tally, within accepted
variation of plus or minus 12% with the results in the respective design mix, in case of
mix design concrete and with the values indicated in IS: 456 in case of nominal mix
concrete.
For any particular batch of concrete, if the results do not conform to the
requirements as specified or do not conform to any requirement of this specification, the
Engineer has the right to reject that batch and the CONTRACTOR shall remove the
same immediately from the site, at no cost to the OWNER.
While placing concrete, the CONTRACTOR shall make 6 nos. of 15 cm test cubes
from particular batches of concrete as desired by the Engineer. The frequency of taking
test cubes shall be according to relevant British Codes or as directed by the Engineer.
Pag. 42
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The cubes shall be prepared, cured and tested according to relevant British Codes.
Out of 6 nos. Of test cubes 3 shall be tested for compressive strength at 7 days after
casting and the remaining 3 at 28 days after casting.
If there is doubt about the strength or quality of a particular work or the test results
do not comply with the acceptance criteria as stipulated under relevant British Codes,
non-destructive tests on hardened concrete like core test and/or load tests or other type
of non destructive tests like ultrasonic impulse test etc. shall be carried out, as may be
directed by the Engineer, by the CONTRACTOR at entirely his cost. The core tests and
load tests shall comply with the requirements of relevant British Codes. In case of other
types of special tests like ultrasonic impulse test etc., the relevant stipulation of clauses
of relevant British Codes shall be applicable.
In case of failure of test cubes to meet the specified requirements the Engineer
may take one of the following actions:-
Pag. 43
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2) Reject the work and instruct that section of the works to which the failed
cubes relate shall be cut out and replaced at CONTRACTOR's expense and the
resultant structures affected due to such rejection shall be made good at
CONTRACTOR's expense.
4) Accept the work with reduction in the rate in appropriate item subject to
the provisions of IS 456 provided it is technically acceptable. The reduction in
the rate shall be as given below :-
ii. When test strength of the sample is between 80-90% of the characteristic
strength, payment shall be made 25% below than the contract rate.
In case the test results of the core tests or load tests in a particular work do not
comply with the requirements of clauses for load tests of relevant British Codes the
whole or part of the work concerned shall be dismantled and replaced by the
CONTRACTOR as may be directed by the Engineer at no extra cost to the OWNER and
to the satisfaction of the Engineer. No payment for the dismantled concrete including
relevant formwork, reinforcement, embedded fixtures etc. shall be made. In the course
of dismantling if any damage occurs to the adjacent structure or embedded item, the
same shall be made good, free of charge by the CONTRACTOR, to the satisfaction of
the Engineer.
Pag. 44
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.7.16.1 Material
2.7.16.2 Storage
Steel reinforcement shall be stored in such a manner that they are not in direct
contact with ground. Bars of different classifications and sizes shall be stored separately.
In cases of long storage or in coastal areas, reinforcement shall be stacked above ground
level by at least 15 cm, and a coat of cement wash shall be given to prevent scaling and
rusting at no extra cost of the OWNER.
Bending and placing of bars shall be in conformity with relevant British Codes.
Butt welding of bars upto 32 mm diameter for vertical splices shall be done either
by single bevel groove weld or double bevel groove weld, with bevel angle 45 degree.
But welding of bars upto 32 mm diameter for horizontal splices shall be done either by
single Vee-groove weld or double Vee-groove weld with chamfered angle of 45 degree
Pag. 45
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
to 60 degree. The diameter of welded joint shall be 1.2 times the diameter of bar. Edge
preparation for butt welding shall be done by shearing, machining and grinding. Oxy-
acetylene flame shall not be used for cutting. Chamfered faces shall be smooth finished
by hand file if required.
Lap welding of bars upto 20 mm diameter shall have a minimum bead length of 12
times the diameter of bar or 200 mm whichever is more arranged on one or both sides.
The throat thickness of weld beads shall be 5 mm or 0.75 times the nominal size of weld
(which is the radius of bar) whichever is more.In case of unsymmetrical lap weld with
weld bead on one side only, the maximum length of each weld bead shall be 6 times the
diameter of bar or 100 mm (whichever is more), separated by an equal length in between
weld beads. Splice bars used in symmetrical weld joint shall have same diameter as the
parent bars. Lap joint with single splice bars shall have weld beads on both sides. Lap
welding of bars above 20 mm shall be done using splice plate or splice angle. Thickness
of splice plate shall not be less than 0.65 times the diameter of bar and width shall not be
less than twice the diameter of bar. The size of splice angle shall be such that its area of
cross section is at least 1.62 times the area of bar being spliced.
More than one third of the bars shall not be welded at any one section and welded
joints shall be staggered at a distance of 50 times the diameter of bars. Welding shall not
be done at bends or curved parts of bars and it shall be located at least at a distance of 50
times the diameter of bar from bends.
2.7.16.5Tests
Test pieces of welded bars shall be selected and tested in accordance with the
provisions of relevant British Codes. The number of tests will be as laid down in
relevant British Codes or such larger number as the Engineer may decide having regard
to the circumstances.
2.7.16.6Cleaning
All steel for reinforcement shall be free from loose scales, rust coatings, oil,
grease, paint or other harmful matters immediately before placing the concrete. To
Pag. 46
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Fabrication of all structural steel work shall be done in accordance with relevant
British Codes. Workmanship shall match to the best practice in modern structural shops.
Greatest accuracy shall be observed in the manufacture of every part and all identical
parts shall be strictly interchangeable. Steel work shall be shop fitted and shop
assembled as far as practicable to minimize site work and to meet transport restrictions.
All materials shall be straight and if necessary before being worked shall be straightened
of flattened by pressure and shall be free from twists. Shearing or flame cutting may be
used and the resulting edges shall be clean and straight. Flame cut edges shall be
Pag. 47
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
All pieces shall be properly identified and bundled for transportation to work site.
Care shall be exercised in the delivery, handling and storage of material to ensure that
material is not damaged in any manner. Materials shall be kept free of dirt, grease and
foreign matter and shall be stored properly on skids or any other suitable supports to
avoid contact with ground, damage due to twisting, bending etc.
Erection of light structural work shall be carried out in accordance with the
provisions of relevant British Codes. No component which is bend or twisted shall be
put in place until the defects are corrected. Components seriously damaged during
handling shall be replaced. No riveting, permanent bolting or welding shall be done until
proper alignment has been completed. Whenever field welding is to be done it shall be
in accordance with the requirements of shop fabrication. Shop paints shall be removed
before field welding for a distance of at least 50 mm on either side of the joints.
Bolts and inserts shall be securely fixed imposition as shown in the drawings,
before commencement of concreting. Bolts shall be checked for accuracy in alignment
on both the axes. Limits of tolerance in alignment and level shall be as shown in the
drawing or described elsewhere in these specifications. Where bolts are housed in
sleeves, special care shall be taken after concreting is over and has partly set to ensure
that the bolts move within the sleeves. The annular space of the sleeve shall be plugged
suitable stoppers to prevent the ingress of grout, dust, rubbish or other foreign material
into it, both during and after concreting. Opened conduits shall be plugged similarly.
Where channels, irregular profiles or other similar inserts are required to be placed in
Pag. 48
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
concrete, special care shall be taken to keep the grooves of such profiles free from the
ingress of concrete, slurry etc., by suitable packing material, if necessary.
All threads for bolts and inserts shall be greased at intervals and kept covered to
prevent damage.
The CONTRACTOR shall ensure proper protection of all bolts ,Inserts Etc from
weather by greasing or other approved means such as applying white lead putty and
wrapping them with gunny bags or canvas or by other means as directed by Engineer to
avoid damage due to movement of labourers, materials equipment etc. Exposed surfaces
of embedded materials shall be painted with one coat of anticorrosive paint or
bituminous paint. If welding is to be done subsequently on the exposed surfaces of the
embedded parts, the painting for a length of 50mm beyond each side of the weld line
shall be cleaned off.
2.7.17 Shuttering
2.7.17.1 General
Pag. 49
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.7.17.2 Material
The staging and supports may be of round or sawn timber or tubular or other
shapes in steel. Round timber shall preferably extend over the full height in one piece.
These shall be securely jointed or otherwise fastened and spaced at suitable intervals as
the design may warrant and shall be suitably braced at regular intervals horizontally and
diagonally.
The form work shall be of steel plate on steel frame, wooden boards with steel
sheet lining, or plywood or seasoned timber board. Where ornamental and curved
surfaces are required the material shall be very good seasoned timber or plywood, which
can be shaped correctly.
2.7.17.3 Fixing
The shuttering shall conform to the shapes, lines, levels and dimensions shown in
the drawing. It shall be fixed in perfect alignment and securely braced so as to be able to
withstand, without appreciable displacement, deflection or movement of any kind, the
weight of all construction, movement of persons and plant. It shall be so constructed as
to remain rigid during the placing and compacting of concrete without shifting or
yielding and shall be sufficiently water tight to prevent loss of slurry from the concrete.
All props shall be supported on sole plates and double wedges. At the time of
removing props these wedges shall be gently eased and not knocked out. The formwork
shall be so designed that the sides are independent of the soffits and the side forms can
be removed easily without any damage or shock to the concrete.
2.7.17.4Wrought shuttering
Wrought shuttering shall be such as to produce a first class fair face on the
concrete free from board marks or any other disfigurements. This shall be used for
exposed surfaces where specified or directed by the Engineer. It may be made of heavy
quality plywood or steel sheets having smooth, plain surface.
Pag. 50
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Rough shuttering shall be used for all surface of concrete walls, footings etc.,
which are not exposed in the finished work or which are to receive plaster and as
directed by the Engineer. It may be made of timber, ordinary plywood or steel sheets.
Slip forms, where used, shall provide a smooth, even surface true to dimensions
and alignment. The concrete surface produced by such shuttering shall be free from
lines, bulges and unseemly offsets. Slip forms shall have prior approval of the Engineer
and the CONTRACTOR shall submit complete information required in this regard.
In liquid retaining structures and structures below ground water level, through
bolts for the purpose of securing and aligning the form work shall not be used. Forms
shall be given an upward camber, if so desired by the Engineer, to ensure that long
beams do not have any sag. The camber may be 1 in 250 or as the Engineer may direct.
The joints in form work shall be sealed by adhesive tapes or by other means, to prevent
any leakage of slurry or mortar if so directed by the engineer.
Pag. 51
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
such as mould oil or other non-staining mineral oil to prevent adhesion. Where
necessary the surface shall be wetted to prevent absorption of moisture from concrete.
Care shall be taken to avoid the reinforcements coming in contact with shutter oil.
2.7.17.9 Removing
Removal of forms shall never be started until the concrete has thoroughly set and
aged to attain sufficient strength to carry twice its own weight plus the live load that is
likely to come over it during construction. Removal of forms shall not entail chipping or
disfiguring of the concrete surface. Shuttering shall be removed without shock or
vibration and shall be eased off carefully in order to allow the structure to take up its
load gradually.
iii. Bottom of slab above 4.5 m span and bottom of beam and arch, rise up to 6 m
span: 14 days
These periods may be increased at the discretion of the Engineer. Special care
shall be taken while striking the shuttering of cantilevered slabs and beams, portal
frames etc. Before removing the form work, the CONTRACTOR must notify the
Engineer to enable him to inspect the condition of the finished concrete immediately
after the removal of the form works.
Pag. 52
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
In cases where the shuttering cannot be removed without damaging the structure
itself or where removal of shuttering is rendered impossible due to the nature of
construction or where the Engineer may so instruct, such shuttering shall be classified as
irrecoverable shuttering. However, such abandoning of shuttering will be permitted
only in situations where it will not remain exposed or otherwise cause damage of any
kind.
2.7.18.1 Mix
The grade of mix shall be as specified in the drawing. If nothing is specified, the
mix shall be as per relevant British Codes.
The base surface shall be well roughened by chipping and brushing with steel
brush and shall be cleaned of all dirt, dust, grease, oil and all other foreign & deleterious
materials. Then the surface shall be well moistened with water.
Pag. 53
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Just prior to placement of D.P.C. Concrete, a thick coat of cement slurry shall be
applied on the base surface. The placement shall be as specified for the concrete in
beams. The concrete shall be well compacted to make it dense.
2.7.18.4 Finishing
When the concrete has set enough but remains still green, the top surface shall be
marked in regular pattern by steel trowel so as to have proper bond with the future work.
2.7.18.5 Curing
2.7.19 Grout
2.7.19.1 Scope
The scope covers the grouting under base plates, grouting between the joints of
precast concrete, grouting the pockets/holes/opening etc.
2.7.19.2 Materials
2.7.19.3 Workmanship
Before placement of grout, the surfaces (except in the case of bolt holes) shall be
wetted with cement slurry. In case of bolt holes/pockets water from such pockets shall
be thoroughly removed by some suitable means and no cement slurry shall be applied.
Pag. 54
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Hand mixing is not permitted and the grout shall always be machine mixed. If
however in some special cases where the quantity of grout is so small that it cannot be
machine mixed, hand mixing may be allowed but the same shall be done under the strict
supervision of an experienced supervisor of the CONTRACTOR.
The grout shall be placed within 30 minutes of being mixed. The grout shall be
poured And then worked into position by suitable means until the space is completely
filled. The CONTRACTOR shall take all possible measures during grouting so that the
grout fills the space completely and thoroughly. Where the gap is very small or
unapproachable for the placement of concrete, the CONTRACTOR shall grout by
pressure grouting and in that case the mix may be of cement sand mortar of the
appropriate grade but in any case the water cement ratio shall be as low as possible.
Neither "Dry" grout (having slump 6mm or less) nor expanding wet grout shall be
grouted with any type of vibrating machine.
2.7.19.4 Curing
After 5-6 hours of grouting, the same shall be covered with wet gunny bags and
the surface shall be kept continuously moist at least for 10 days.
The basic specifications as regards 'mix' design, placing, compacting, curing etc.
shall conform to the requirements as specified hereinbefore in this chapter. Over and
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
above the materials and workmanship shall conform to the stipulations of relevant
British Codes to make dense and impervious concrete. As specified herein before all the
construction joints shall be provided with approved water bars. The expansion and
construction joints, if any, shall be provided with the requirements as specified in the
drawing or as directed by the Engineer.
As far as possible all pipework, whether supplied by the Employer or the Contractor,
which passes through any part of a concrete water retaining structure, shall be built-in as
concreting proceeds, the shuttering being trimmed around the pipe. Where however, through
non-availability of the pipework or because of the need to set or assemble the pipework
accurately relative to other pipes or equipment, and subject to the consent of the Engineer, the
Contractor may box out for the pipework.
The cost of this work shall be included in the rates for fixing such pipes and also for the
provision and fixing of waterbars around the whole of the boxed-out area as directed by the
Engineer. No reinforcement bars passing through the area of the boxing out shall be cut
unless specifically provided for on the Drawings. Pipes shall not be welded to reinforcement.
The Contractor shall provide, operate and maintain such fans or other devices necessary
to force a steady flow of air through covered tanks and reservoirs after the roofs have been
completed so that the joints may be thoroughly dried before priming and all fumes, arising
from the making of the joints, are removed from the tanks to the satisfaction of the Engineer.
2.7.20.4 Lighting
The Contractor shall provide and maintain at the Site a supply of electricity to provide
adequate lighting to enable work to be carried out and inspection made in tanks, reservoirs
and sumps which have been roofed over.
Pag. 56
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.7.20.5 Cleaning
On completion of the construction of all reservoirs, tanks, sumps and channels, but
before testing, the Contractor shall clear away from them all internal rubbish and shall brush
down first dry and then with water, all concrete surfaces. Sufficient water shall be used so
that all matter collected in the washout and drainage channels is carried to the outfalls without
silting the drains. The Contractor shall provide all necessary apparatus for cleaning purposes
and shall ensure that the joint seals are not damaged during cleaning operations.
2.7.20.6 Testing
All concrete structures designed to retain water or other liquids shall be tested by the
Contractor after completion for watertightness. Such testing shall not begin until the structure
has been fully completed and all concrete has reached its specified strength. The Contractor
shall make preparations to begin testing as soon as possible after each main structure has been
completed.
After cleaning to the satisfaction of the Engineer, the structure shall be filled, at an
approximately uniform rate of increase of water level of not more than 2m in 24 hours, to the
intended top water level. The water shall be allowed to stand in the structure for a period of 7
days after which time the level shall be recorded and further measurements made at intervals
of 24 hours for 7 days. The structure may be deemed to be watertight if the total drop in
surface level does not exceed 10 mm in 7 days, taking into account the losses due to
evaporation. As an aid to assessing the water losses by evaporation and recharge through
rainfall, the Contractor shall install an evaporation pan and a rain gauge of specification
acceptable to the local meteorologic authorities at the site of the structure to be tested. The
cost of these shall be included in the Contractor's rates. If the total loss is greater than 10 mm,
the Contractor shall at once investigate the cause, and shall determine the point or points of
leakage, the water level being lowered in stages as required. The level measurements shall be
carried out using a hook gauge. The Contractor shall carry out any further remedial work
necessary to stop such leakage in a manner directed by the Engineer. The structure shall
subsequently be recleaned and testing repeated. All investigation, remedial, recleaning and
retesting work shall be at the Contractor's expense.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
If the structure does not satisfy the conditions of the test, and the daily drop in water
level is decreasing, the period of test may be extended for a further 7 days and, if the specified
limit is then not exceeded, the structure may be considered as satisfactory. Where internal
division walls occur in the structure, each compartment shall be, individually, similarly tested.
The structures will not be accepted by the Employer until they have been ascertained to
be in a perfectly usable and watertight condition.
No claim for extra payment to the Contractor shall be allowed if for any reason the
Engineer is unable to allow filling or emptying to be carried out at the time requested by the
Contractor.
2.7.20.7 Disinfection
On completion of the test for watertightness, the Contractor shall thoroughly clean the
interior of the reservoir or tank by hosing down the roof, walls, columns, baffle walls and
floor, as applicable, with clean, potable water from an approved source, and remove all debris,
soil, silt or other material.
After the reservoir or tank has been cleaned as described, the Contractor shall, when
instructed by the Engineer and under his direction, disinfect the reservoir or tank by
chlorination as described below.
The Contractor shall introduce at least 30 parts per million of free chlorine whilst filling
the reservoir or tank to a minimum depth of 100mm. The Contractor shall then spray all
surface areas to the underside of the roof, walls, columns and pipework with the heavily
chlorinated water by means of a stirrup pump or similar appliance. No pump which requires
petrol or fuel oil for its prime mover shall be used inside the reservoir or tank, but at the
Engineer's discretion an electrically driven pump may be used.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Samples shall be taken as directed by the Engineer after the reservoir or tank has been
full for a period of at least two hours and shall be sent to a qualified bacteriologist for
analysis. If the results of the tests show that the water contains any presumptive or typical
coliform organisms in a 100 ml water sample then disinfection shall be repeated until the tests
show that all pollution has been eliminated. If it proves necessary to repeat the disinfection
procedure, the cost of water and bacteriological examination of water shall be at the
Contractor's expense.
On completion of disinfection the Contractor shall close off access to the reservoir or
tank to all personnel, and no further work shall be permitted in areas allowing direct access to
the interior of the reservoir. Should any unauthorised access occur, and if the Engineer rules
that contamination may have resulted, the Contractor shall carry out at his own expense such
tests, as the Engineer may require, to determine the extent of the contamination, and shall also
carry out and bear the cost of any additional disinfection measures required by the Engineer.
The safe disposal of the heavily chlorinated water shall be included in the rates for
disinfection.
Prior to the addition of any roof screed the roof shall be tested for watertightness by
covering it with clean potable water to a minimum depth of 25mm for a period of 3 days.
Where this, in the opinion of the Engineer, is impractical because of roof falls or otherwise,
the roof shall be thoroughly wetted by continuous hosing for a period of six hours. On
completion of the wetting the roof shall be inspected and regarded as satisfactory if no leaks
or damp patches show in the soffit.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The designated live load shall be allowed on any structure only after 28 days, after
proper curing is carried out, on the last concrete poured in structure.
2.8.1.1 General
The following clauses shall be read in conjunction with the section relating to
concrete and reinforced concrete.
The precast units shall be cast on, or their shutters supported from a suitably
prepared casting yard or level, unyielding area/large enough to accommodate the largest
item of work intended to be cast at a time. The yard shall be prepared at a convenient
place sufficient material can be stored. Mixers can be installed and other facilities can be
made available.
2.8.1.3 Shutters
Forms must ensure correct geometric outline, dimensions and surface finish of the
members to be cast. They shall be designed such that they are strong and easy to
assemble and dismantle and convenient for cleaning and oiling. They shall be strongly
constructed, jointed and smooth to ensure true sharp arise and a perfect surface. The
form may be of wood, steel lined on wood or steel. Ordinary steel form may be of
welded channel frame with hinge mounted sides covered by 4 to 6 mm steel plate
lugs may be provided for lifting the forms by crane or trolley, or wheels may be
provided. The joints of the form should be such that it shall not permit any leakage of
cement slurry.
2.8.1.4 Workmanship
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.8.1.5 Vibrating
Extra care must be taken in vibrating the concrete. Only low or medium frequency
vibrator of small needle, which can pass through the gap between reinforcement, shall
be used. Where this cannot be used with ease, surface vibrators shall be used.
2.8.1.7 Size
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
3m to 6m -----do---- 9mm
2.8.1.8 Squareness
When considering the squareness of a corner, the longer of the two adjacent sides
being checked should be taken as the base line. The shorter side should not vary in its
distance from a perpendicular so that the difference between the greatest and shortest
dimensions exceeds Length of shorter sides:
For the purpose of this requirement any error due to lack of straightness should be
ignored, squareness should be measured with respect to the straight lines which are
most nearly parallel with the features being checked. When the nominal angle is other
than 90 degree, the included angle between check lines should be varied accordingly.
2.8.1.10 Twist
Any corner should not be more than the deviation stated from the plane containing
the other three corners:
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.8.1.11 Flatness:
The maximum deviation from a 1.5m straight edge place in any position on a
nominally plane surface should not exceed 6mm.
The method and interval after casting of units, of striking the side shutters shall be
subject to approval of the Engineer. The use of crowbars and sledgehammers is not
permitted. In the event of any damage resulting from premature removal of shutters or
from any other cause the unit or units concerned will be liable to rejection and
replacement by the CONTRACTOR at his own cost.
2.8.1.13 Curing
The top and sides of all precast units shall be kept covered in a damp condition for
at least 10 days after casting or for such periods as the Engineer may decide. Steam
curing, which reduces considerably the production time, may be used subject to
approval of the Engineer and must be carried out with strict observance of all pertinent
variables e.g temperature, relative humidity (from 60 to 90%) preheating time, treatment
at constant temperature, cooling off period and the time during which the concrete is left
to harden under normal conditions before being sent to the curing chamber.
Precast units shall not be lifted, transported or used in the work until they are
properly hardened and sufficiently matured. The crushing tests on the test cubes will be
used to assess the maturity of the units. The CONTRACTOR shall satisfy the Engineer
that the methods proposed for lifting transporting and setting precast units will not
overstrain or damage the precast unit due to any cause whatsoever. Lifting and stacking
of precast units shall be undertaken without causing shock, vibration, or undue stress to
or in the units. Units damaged will be liable to rejection and if rejected shall be
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
immediately broken up and removed from site. The CONTRACTOR shall replace such
rejected units at his own cost.
The lifting and storage area must be equipped with adequate lifting machinery.
Rows of stacked pieces must be separated by aisles, allowing through traffic, and
convenient manoeuvring of vehicles and cranes. Identification tags must always face the
aisles and lifting hooks on top. Spacing blocks are to be placed in between two elements
and beneath the lowest member and all supports from top to bottom must be arranged
strictly vertical. Stacking shall be done on a hard surfaced floor, preferably of concrete,
with slope fox drainage of rainwater.
2.8.1.15 Marking
The CONTRACTOR shall ensure that all precast units are properly marked in
clean and legible manner with the reference number and the date of casting and it shall
be clearly visible where the units are stacked. Reinforced precast members shall be
clearly marked to indicate the top face.
Full and accurate records shall be maintained of all precast work. Every unit shall
have a reference number, date of casting, date of removal from bed and the date and
position of placing recorded together with test results.
2.8.1.17 Erection
The CONTRACTOR shall prepare and submit to the Engineer for approval the
sequence and scheme he proposes to adopt for erection of precast structural elements.
The precast units shall be handled and erected with utmost care to prevent damage to
them as well as to other adjoining constructions. All measures necessary for the safety
of personnel shall be taken.
Erection of large and heavy pieces such as portable frames, columns, trusses,
rafters and purlins shall be done using crane or derrick. The CONTRACTOR shall
employ skilled workers having adequate experience who will under the supervision of a
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
competent foreman. The CONTRACTOR shall provide all tools, tackles, false work,
staging, supports and equipment required for erection of precast concrete structure.
2.8.1.18 Finishing
All exposed faces of precast articles shall be brought to a fair, even and smooth
surface by suitable rendering. Precast units, which are intended to be plastered, shall be
sufficiently rough to provide a good key to the plaster.
The foam concrete laid shall be sufficiently strong to take the usual workloads and
standard loads expected on the roof. Any damaged portion shall be, removed and
replaced forthwith. Approval of the Engineer shall be taken before laying the water-
proofing over the insulation. While laying the foam concrete, sample batches of mix
shall be kept for test if so desired by the Engineer.
This type of concrete is used as inter layer concrete over the main structural
concrete, in industrial buildings, to cater to space for concealed conduits and other types
of service pipings. As such this also acts as subgrade for the floor finish.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.8.3.2 Materials
The coarse aggregates shall be porous like broken brick bats or any other approved
materials. The grading shall be as specified in the Concrete Chapter. The fine aggregates
and cement shall be as specified in concrete in this series.
2.8.3.3 Density
All the works shall conform to the specification concrete in this series.
Construction of external walls and internal partitions with bricks of any thickness,
with the exclusion of the surfaces of doors and windows, shall be carried out to the
Engineer’s satisfaction.
Pag. 66
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.9.2 Rendering
2.9.3 Painting
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Flexible joints for use with ductile iron pipes shall be of an approved pattern, be
capable of withstanding an axial deflection of at least one and one-half degrees and shall
remain watertight up to the maximum works hydrostatic proof test pressure for which
the pipe is designed.
Ductile iron pipes and fittings shall be coated externally and internally throughout,
in accordance with the provisions of EN 545 : 2010.
PVC pipes shall be un-plasticised PVC and manufactured in accordance with ISO
1452 : 2009 "Plastics piping systems for water supply and for buried and above-ground
drainage and sewerage under pressure. Unplasticized poly(vinyl chloride) (PVC U)" or
BS EN 1401-1 : 2009 "Plastic piping systems for non-pressure underground drainage
and sewerage. Unplasticized poly(vinyl chloride) (PVC-U). Specifications for pipes,
fittings and the system", whichever is applicable. All joints and fittings shall be
approved and shall comply with ISO 1452-3 : 2010.
Fittings - EN 10241:2000
Pag. 68
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
3.4 PE pipes
Fittings - BS EN 12201-Part 3
Fittings - BS 4825
3.6 Joints
All bolts shall first be tightened by hand and bolts, on opposite sides of the joint
circumference, shall then be alternatively and progressively tightened with a standard
spanner so as to ensure even pressure all round the joint.
Where flanged joints are to remain exposed in ducts and buildings, all damaged
sheathing or coatings to the barrels of pipes, adjacent to joints shall be made good by
cleaning the affected areas which shall then be primed and re-sheathed or recoated to the
same thickness as the original protection. All other surfaces of joints shall be cleaned,
Pag. 69
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
painted with an approved rust inhibitor and then shall receive one coat of an approved
bituminous paint.
Where pipes or joints have been supplies with their external surface bare, or
primed only with a rust inhibitor, for the purpose of later painting with non-bituminous
gloss paints, then instead of the application of one coat of a bituminous paint they shall
receive one coat of a red lead primer, to B.S. 2523, before painting.
Where flanged joints are to be buried, the exterior of all joints and their parts and
the barrels of pipes, for a distance of a 150 mm from the backs of both the joint sides,
shall be cleaned of any rust, and any damaged or loose coating, then dried. The prepared
pipe surface, and the joint, shall then be protected by lap wrappings, with approved
water resistant tape, in accordance, with the manufacturer's instructions. The cost of this
protection shall be included in the rate for making the joint.
Where steel flanged pipes are being used with bitumen coating and fibre glass
protection, the joints shall be protected by first cutting the fibre glass protection, to
expose the bitumen coating, a distance of 75 mm from the back of each flange. The
flanges, bolts, and all exposed metal shall be cleaned, dried and given two coats of quick
drying bituminous paint. The flanges and bolts shall then be covered, to a minimum
thickness of 12 mm, with approved hot run bitumen using a special mould or where no
mould is available, the protection may be completed by hand, care being taken to join
the new bitumen to the existing external bitumen coating.
Approved flange adaptors shall be used to joint flanged pipes, specials and valves
to plain ended pipes. They shall be joined in accordance with the manufacturer's
instructions and protected as specified for flanged joints.
In jointing asbestos cement, cast (spun) iron, steel or other plain ended pipes with
mechanical couplings, the Contractor shall take account of the manufacturer's
Pag. 70
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
3.6.4 Flexible joints for cast (spun) and ductile iron pipes
In jointing cast (spun) and ductile iron spigot and socket pipes and specials with
flexible joints the Contractor shall take account of the manufacturer's recommendations
as to the methods and equipment to be used in assembling the joints. The Contractor
shall ensure that the spigot end of the pipe to be joined is smooth and has been properly
chambered, that the rubber ring is correctly positioned in the socket and that the two
pipes are accurately in line before the joint is made. After the joints have been made the
Contractor shall ensure, by the use of suitable feeler gauge, that the rubber ring is evenly
seated in its correct final position. The rubber rings and any recommended lubricant
shall be obtained only through the pipe supplier.
Joints used in conjunction with uPVC pipes shall conform to ISO 1452-3:2010.
Pipe joining for pipes buried underground, below pavement or slab or concealed in
slab shall use electro-fusion or fully automatic butt fusion jointing unless instructed
otherwise by Engineer Incharge.
a) Spigot fittings
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The Engineer will set out the salient points of the pipeline alignments, hereinafter
referred to as "principal points", and will provide levels at these points which shall be
treated as bench marks. The Contractor shall be responsible for securing and
maintaining the principal points and restoring to their original position and level and
which are displaced or removed. The Contractor shall check the levels of the principal
points with reference to the specified datum and immediately inform the Engineer
should any discrepancies arise.
The Contractor shall be completely responsible for all setting out from information
provided by the Engineer based on the principal points.
Reference pegs and bench marks of basic points established by the Contractor
shall be made of steel pins 450 mm long and 12 mm diameter in C 20/20 concrete, cast
at least 0.25 m into the ground, set 25 mm out of the concrete. The chainage, level and
other markings required by the Engineer shall be engraved or clearly marked with paint
on the surface of the concrete. The Contractor shall establish temporary bench marks at
intervals along the pipeline route not exceeding 200 m and shall provide the Engineer
with a schedule of their levels.
Prior to any excavation being carried out, the levels of the existing ground shall be
agreed between the Contractor and the Engineer. In the event the Contractor fails to take
the requisite levels, then the ground levels shown on the Drawings or determined by the
Engineer shall be taken as correct.
The Contractor shall allow in his rates for any costs arising from errors in line or
level of the Contractor's basic setting out.
The Contractor shall submit, prior to undertaking any work, his proposals for
handling pipes and all fittings to the Engineer for approval. Such proposals shall ensure
that all pipes are properly handled both by his staff and by any cartage contractor.
Pag. 72
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
During transport, pipes shall not be allowed to rest on narrow cross-members of vehicles
or anything else that might give concentrated loads, due to the weight of the pipe or
bumping of the vehicle, but shall be properly supported on soft material. Sufficient
labour and equipment shall be on hand before loading or unloading is commenced and
under no circumstances shall any material be dropped from a vehicle. PVC pipes and
fittings shall be protected from bright sunlight at all times. Polyethylene pipes are
characterized by being tough and resilient and are relatively light. Though it is easy to
handle, they are prone to damage by scoring by sharp objects. Therefore, careful
handling is always required and the dragging of straight pipes and coils should be
avoided whenever possible.
The Contractor, when formulating his proposals for handling pipes, shall take into
account the manufacturer's recommendations for such operations.
The Engineer shall have the right to reject consignments, or stocks of piping, from
which failed pipes have been drawn, or order them to be pressure tested outside the
pipelines, even though no defects are apparent.
Pipe laying shall only commence after the Engineer has inspected and approved of
the excavated trench. The pipe bed, as prepared, being shaped to ensure uniform bearing
over the whole of the length of the pipe and include a depression made in the bed to
accommodate each pipe joint. Just before pipe laying, the trench shall be cleaned of all
stones, soils and other debris that might have fallen therein.
Pipes and fittings shall then be laid upon the bed and jointed by experienced
personnel only. Pipe joints shall be made strictly following the pipe manufacturer's
Pag. 73
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
instructions and specifications and to the Engineer's approval. Joint rings and ends of
pipes must be completely free of dirt and grit when the joints are being assembled.
Joints shall be made before any deflections are taken and, when set to curves, the
external surfaces of spigots in the joint shall not butt against the internal surface of the
socket. At least one quarter of the total available movement in the joint shall be left in
any direction.
All mechanical plant and tools necessary for properly jointing the pipes shall be
provided by the Contractor and shall be utilized as recommended by the manufacturers.
Where pipes pass under roads and railways, they shall be adequately protected and
have beds, surrounds and covers as indicated on the Drawings and to the Engineers'
approval.
Payment for anchor blocks will be by number including the volume of concrete in
the block and all earthwork, formwork and other operations required for their
construction. No payment shall be made for any temporary or permanent anchor blocks
constructed by the Contractor specifically for the testing of the pipeline.
3.11 Cleaning
All debris shall be cleared from the inside of the pipe before a joint is completed.
Before testing is undertaken on a pipeline section, the pipeline shall be cleared internally
to ensure that no foreign matter remains inside the pipes. Pigs or polyurethane swabs
may be used for this purpose provided that the Contractor takes all necessary
precautions using this equipment.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
For the initial construction period the lengths of pipelines to be tested shall not
exceed 0.5 km. At the discretion of the Engineer this length may, as the Contract
proceeds, be extended to a maximum of 1.5 km. The Contractor shall give the Engineer
not less than 24 hours notice of any proposed testing.
Before testing commences, all anchorages shall be in position, all concrete thrust
blocks shall have attained their required strength and, where pipe joints are deflected to
produce large radius curves, the backfill between the pipe body and the trench side shall
be compacted to the final requirements. The Contractor shall provide for transmitting
the unsupported end thrusts to solid ground at the ends or into the sides of the trenches.
Testing will not be permitted against a closed valve.
All joints in the pipeline shall be fully exposed to allow for proper inspection
during the testing period. However the Contractor may, at the Engineer's discretion,
backfill between pipe joints.
Proper facilities for the evacuation of air from pipelines during filling shall be
provided by the Contractor. The Contractor shall also provide all pipe stops, pressure
gauges, pumping equipment and all apparatus necessary to conduct the hydrostatic test.
All gauges shall be tested to the satisfaction of the Engineer.
The Contractor shall allow in his rates for the provision of all potable/clear water
required for testing.
Pag. 75
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Pipelines that are to convey potable water and have successfully passed the
hydrostatic test and been connected to the existing systems, shall be scoured out until
the wash water runs clear. They shall then be recharged with potable water containing at
least 40 mg/l of free chlorine. The solution shall be added in a manner and rate approved
by the Engineer.
The pipeline shall then be allowed to stand for a period of at least 24 hours during
which period all intermediate in-line valves shall be operated at least once after this
period, the residual free chlorine shall be measured at the end of the pipeline furthest
from the point of injection of the chlorine solution. if the free residual chlorine is less
than 10 mg/l, the disinfection process shall be repeated until this value is achieved or
bacteriological tests, in an approved laboratory, indicate that no contamination of
portable water occurs within the pipeline.
These bacteriological tests, in all cases, will be required before any pipeline,
conveying potable water, is taken into service.
Upon the issue of satisfactory bacteriological test reports, the chlorinated water
shall be run to waste, the pipeline recharged with potable water and taken into service.
The Contractor shall dispose of the waste chlorinated water in a manner avoiding
pollution of natural waters, reservoir and artificial water courses.
Construction of inspection pit with manhole for water networks and sewage, made
in-situ concrete with dosage and resistance according to the indications of the design
drawings. This includes the following charges:
a) excavation, in any type of soil and backfill with suitable material, in excess
of those required by sections type of pipe laying;
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
c) joints watertight;
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
4 MISCELLANEOUS WORKS
Windows with crystals, performed with different profiles depending on the size
and location, comprising: frames made by steel with open joints, mm of section 45 (for
fixed frames) and 52 mm (for opening swinging doors ), complete with sills 45 mm with
lateral development of the flaps - 2 cm, internal thickness 12/10 of internal flaps, interior
and exterior trims - for covering the cables - safety crystals 3 +3, or ventilation grid -
fixed aluminum type - hinges and locking devices of movement with a hammer handle
or lever. including the formation of protective grates and network against the birds,
which comprises the production of the lintel and shoulders, to be carried in reinforced
concrete, including the respective reinforcing iron and the formworks, all anchored to
the walls of buildings with measures indicated on the drawings.
Internal steel doors with single or double doors up to 2 meters in width, for access
to the premises, consisting of chassis and counter frame at tubular steel galvanized
panels, simple galvanized sheet steel thickness 10 / 10 mm with lock and handle and
also horizontal chrome handle for antipanic.
Exterior doors with one or two steel doors, accompanied by at least three hinges,
with mortise lock strike plate with rim and chrome, including the supply and installation
of marble threshold with aeration slots.
External doors over 2.0 meters in width, with closure of the manual type (as book)
for passage of machinery in general and aeration slots, consist of: modular aluminum
elements, sliding on the upper and lower galvanized steel guides, with folding doors that
open to "four or more modules (panels) that is in function on the width of the door . the
modules will be divided into sections that can be of type: closed with infill panel
sandwich double sheet of aluminum with soundproof internal lining , grille of
ventilation with fixed type aluminum with unbreakable glass 3 +3. They must be
complete: internal and external trims, appropriately sized hinges, locks and handles.
Pag. 78
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Doors single and double doors, built with wooden inner frame hive, boundaries in
wood edges on both sides made of poplar plywood - 4 mm thick - more the veneered ,
accompanied by at least three hinges, with mortise lock (chromated boundaries), coated
with paints with two components, which comprises the realization of the lintel and of
any shoulders, to be carried in reinforced concrete, including the respective reinforcing
iron and the formworks, all anchored to the walls of buildings. with measures indicated
on the drawings.
Supply and fix of fence with 100x100mm Concrete post of C25 concrete and wire
galvanised wire chain link fence of gauge 10 to BS 1722, with triple row of barbed wire
on top, anchored into blockwork dwarf wall as per drawings, height 2.5-3 m.
Supply and complete installation of metal field gate to BS 3470 in C25 concrete
pad foundations; according to the approved drawings
Construction of inspection pit with manhole for cables, made in-situ concrete with
dosage and resistance according to the indications of the design drawings. This includes
the following charges:
f) excavation, in any type of soil and backfill with suitable material, in excess
of those required by sections type of pipe laying;
Pag. 79
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
h) joints watertight;
Shape road surface by medium grading to camber and crossfall with a motor
grader for depth not exceeding 150 mm
Provide, transport up to site, spread, shape, stabilise and compact to at least 95%
MDD AASHTO gravel material for flexible sub-base for depth 150-300 mm.
The item includes supply and laying of prime coat, execution of road pavement
made of 15 cm of reinforced concrete C10, including the steel bars used to reinforce
concrete, to the Engineer’s satisfaction.
4.4.2 Surfacing
4.4.3 Kerbs
Pag. 80
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
- Water distribution network, both cold and hot galvanized steel seamless DN 1 " to a
length of pipe not less than 50 m complete shutoff valves and fittings;
- No. 1 roof water tank with minimum volume of 2 m³ complete with four ball valves
from 1”, one float valve from 1” and one over flow 3”;
- Water heating system for sanitary use of the electric type, each of one complete with
tank for accumulation with minimum volume of 80 l complete with two ball valves
from ½";
- Vitreous China WC bowl with P outlet 9 litre cistern with valve fittings and seat and
cover, complete with valve cistern fittings, including outlet and inlet valves, internal
overflow, connecting fitments from cistern to bowl and all accessories to make
functional;
- Wash hand basin in Vitreous China approximately 560 x 405 mm with one tap hole
and chain-stay hole, complete with chromium plated pillar tap, Chrome plated chain
waste, plastic bottle trap, pedestal and all accessories to make functional.
- Septic tank of 6 m³ for the collection of the waste water. The execution including:
excavations, boulder, concrete, steel bars used to reinforce concrete and connection
to main sewage network. According to the approved drawing, the septic tank shall
be made by three chamber suitable for the collection of the waste water of the
houses; the last chamber should not have the bottom so that the clarified goes under
ground
Pag. 81
RU.B.RP.06.2
SPECIFICATION OF
WTP’S MECHANICAL
WORKS
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
TABLE OF CONTENTS
SPECIFICATION VG 001 – STAINLESS STEEL SLUICE GATE ............................................... 1
SPECIFICATION VG 002 – FLAT BODY GATE VALVE ........................................................... 2
SPECIFICATION VG 003 – QUICK CLOSING/OPENING GATE VALVE ................................ 3
SPECIFICATION VG 004 – BUTTERFLY VALVES .................................................................... 4
SPECIFICATION VG 005 - SWING CHECK (CLAPET) VALVE ................................................ 5
SPECIFICATION VG 006 - PIPING ................................................................................................ 6
SPECIFICATION VG 007 - ACCESSORIES AND MISCELLANEOUS ...................................... 8
SPECIFICATION VG 008 - STAINLESS STEEL WEIR GATE .................................................. 11
SPECIFICATION VG 009 - BALL VALVE .................................................................................. 13
SPECIFICATION VG 010 - GATE VALVE WITH RUBBER WEDGE (NOT
UTILIZED) ........................................................................................... 14
SPECIFICATION VG 011 - ELECTRIC MOTORS (SEE ANNEX: “RU_B_RP.05.3 -
TECHNICAL SPECIFICATION OF WTP’S ELECTRICAL
WORKS”) ............................................................................................. 14
SPECIFICATION VG 012 - FLOAT VALVE (NOT UTILIZED) ................................................ 14
SPECIFICATION VG 013 – MOTORIZED GATE VALVE ........................................................ 15
SPECIFICATION VG 014 – KNIFE GATE (NOT UTILIZED) ................................................... 16
SPECIFICATION VG 015 – MV BOARDS AND TRANSFORMERS (SEE ANNEX:
“RU_B_RP.05.3 - TECHNICAL SPECIFICATION OF
WTP’S ELECTRICAL WORKS”) ...................................................... 17
SPECIFICATION VG 016 – LOW VOLTAGE BOARDS POWER CENTER (SEE ANNEX:
“RU_B_RP.05.3 - TECHNICAL SPECIFICATION OF WTP’S
ELECTRICAL WORKS”) ................................................................... 17
SPECIFICATION VG 017 – MCC MOTOR CONTROL CENTER PANEL BOARDS (SEE
ANNEX: “RU_B_RP.05.3 - TECHNICAL SPECIFICATION OF
WTP’S ELECTRICAL WORKS”) ...................................................... 17
SPECIFICATION VG 018 – ASP (AUXILIARY SERVICE PANEL) (SEE ANNEX:
“RU_B_RP.05.3 - TECHNICAL SPECIFICATION OF WTP’S
ELECTRICAL WORKS”) ................................................................... 17
SPECIFICATION VG 019 – POWER AND SIGNAL CABLES (SEE ANNEX: “RU_B_RP.05.3
- TECHNICAL SPECIFICATION OF WTP’S ELECTRICAL
WORKS”) ............................................................................................. 17
Construction characteristics
Sluice gates shall be manufactured in stainless steel AISI 304 electrically-welded plate or
section bars, and machined frame and guide rails.
The sluice gates wall orifices will have the following forms:
1) Rectangular, with three leak-proof sides
2) Circular
3) Triangular weir
4) Rectangular or square, with four leak-proof sides
The seas shall be applied at least on the part of the gate which is in contact with the sewage.
The gate shall be normally leak-proof on both parts.
The sluice gate shall be constituted by:
a) Leak-proof, sliding grooves
b) Knife
c) Control bar
d) Pedestal installed gear operator
e) Hydraulic seals.
Component description
Ref. a) They must be manufactured in stainless steel AISI 304 electrically-welded plates or
section bars, on which will be machined so as to install the frame and guide rails.
The slide in grooves must be equipped with appropriate anchoring studs for the
installation on cement walls or counter-plate for the frame installation, guide rails and
adjustable wedge pads with tapped stainless steel regulating screws.
Ref. b) Manufactured in stainless steel AISI 304 plates equipped with reinforced bracing
constructed to accommodate the H20 flap that will weigh on the sluice gate.
The slurry wall, on the two sides where the seal will be, will be machined so as to
provide a hydraulically sealed surface.
Ref. c) They will be manufactured in stainless steel AISI 304 according with the
measurements provided. At the summit, a pair of reduction cone-shaped gearboxes
where the control bars will not be provided.
Ref. d) They must be employed where it proves impossible the direct activation of the sluice
gate and they may be of internal or external screw, provided e.g., of appropriate
external brackets and threaded sleeve.
Ref. e) The hydraulic seals will be mechanical on all sides except the threshold that will be by
rubber gasket.
Installation characteristics:
Wafer type gate valves will be installed primarily on waste and sludge lines.
Field of application:
The gate valve will depend on the nominal pipe size:
o Those laid down by the standard NP-6, up to ND 300
o Those laid down by the standard NP-4, from ND 350 to ND 500
o Those laid down by the standard NP-2,5, from ND 600
Independently from the nominal pipe size, the flange couplings will be drilled and processed
by NP-10 standards.
Construction characteristics:
- Body : in ductile iron GG-25
- Bonnet : in ductile iron GG-25
- Closing wedge : in cast iron
- Sealing rings : in brass
- Stem : in brass
- Stem bushing : in bronze
- Stuffing box : in cast iron
- Seal elements : hemp cord
- O-ring : rubber canvas
- Hand-wheel : in cast iron
- Bolts : in steel
- Rods : in steel
Installation characteristics:
Quick opening gate valves will be installed primarily waste and sludge lines.
Field of application:
The gate valve will depend on the nominal pipe size:
o Those laid down by the standard UNI 1284 PN-6, up to DN 300
o Those laid down by the standard UNI 1284 PN-4, from DN 350 to DN 500
o Those laid down by the standard UNI 1284 PN-2,5, from DN 600
Independently from the nominal pipe size, the flange couplings will be drilled and processed
by UNI 2229 PN-10 standards.
Construction characteristics:
The valve gates will be flat body type operated by a lever, and it will have the following
characteristics:
- Body : in ductile iron GG-25
- Bonnet : in ductile iron GG-25
- Closing wedge : in cast iron G-20
- Sealing rings : in brass
- Stem : in brass
- Stem bushing : in bronze
- Stuffing box : in cast iron
- Seal elements : hemp cord
- O-ring : rubber canvas
- Extension rod and lever : in forged steel
- Bolts : in steel
- Rods : in steel
Installation characteristics:
In principal butterfly valves most be used on those fluid lines that do not have particular
problems with solid content and on air and gas lines.
The optimal field of application of these types of valves is included from DN 200 onward
except where otherwise indicated.
The planned butterfly valves will not only be for regulation, but they must also be an
interception device; therefore, they must be hermetically sealed.
Construction characteristics:
The valves will be structured in the following essential parts:
- Body: in forged and welded steel
- Stem: in stainless steel AISI 420
- Disc: in stainless steel AISI 420
- Upstream and downstream seal: According to the standards ISO 5208, category A; NF E
29-311, rate 3; DIN 3202, part 3, rate 1
- Couplings: To be carried out between counter flange UNI/DIN NP
10.
- Operator: For the purpose of the valve's size and working pressure of
the installation, the valve must be equipped with the
following control devices:
a) Command lever up to DN 350 and with operating
pressures lower than 10 m of c. a)
b) Reduction gear closed in an airtight box, with wheel
and mechanic position indicator in all installations and
where specifically requested.
Installation characteristics:
The swing check valves will be installed on sludge and waste lines.
Field of application:
The swing check valves to be installed will be those used in the field of application according
to standards and they will have:
- NP-10 kg/cm² for the field of application from ND 40 300
- NP-8 kg/cm² for the field of application from ND 350 600
- NP-6 kg/cm² for the field of application from ND 700 1,000
Construction characteristics:
The swing check valves will be the "clapé" type with inspection flange and they will be made
of the following:
- Body : cast iron G-20
- Bonnet : cast iron G-20
- Plate seat : cast iron G-20
- Valve position : Brass
- Swing hinge flap : Brass
- BTFE bushes and plugs : Brass
- Seals : synthetic rubber
- Coupling flange : drilling and processing according to NP-10
UPVC pipes
PVC pipes shall be un-plasticised PVC and manufactured in accordance with ISO 1452 : 2009
"Plastics piping systems for water supply and for buried and above-ground drainage and
sewerage under pressure. Unplasticized poly(vinyl chloride) (PVC U)" or BS EN 1401-1 :
2009 "Plastic piping systems for non-pressure underground drainage and sewerage.
Unplasticized poly(vinyl chloride) (PVC-U). Specifications for pipes, fittings and the
system", whichever is applicable. All joints and fittings shall be approved and shall comply
with ISO 1452-3 : 2010.
Flexible pipes
Realization of flexible rubber pipe DN 150 mm, wall thickness 10 mm, suitable for potable
water delivery.
The pipe shall be sufficiently flexible and elastic to adapt and follow the movement of the
pontoons, which are subject to wave motion and to consequent planimetric displacements.
The outer layer shall be made of synthetic rubber resistant to abrasion and aging. The inner
layer shall be made of synthetic rubber, with high strength textile reinforcements capable to
ensure an operating pressure of 10 bar and burst over 30 bar. It shall be appropriate to the
extreme climatic conditions of the installation site and for continuous exposure to UV rays.
The tolerance on inner diameter shall be according to ISO 1307 and on wall thickness
according to DIN 7715 T4 S2.
The overall pipe will be realized through provision of hose rolls of suitable length. Hoses
shall be joined together by steel fittings AISI 316 applied by pressing a ring of steel AISI 304
with fixed flange connection on one end and movable flange on the other end, with drilling
DN 150 mm PN 10 bar.
The pipeline shall be installed under the decking of pontoons and / or other floating structures
and be supported by an adequate plastic or metal structure approved by the works director.
Provision shall include, in addition to the pipes, joints, fittings, connections, supports,
assembly accessories, leakage tests.
Construction characteristics:
Ref. a) They will be made in metal beams or flat plates electrically-welded together. The use
of junction boxes for rectangular, square, round, etc., pipes are not permitted. They
will be made in material compatible with the supporting structure, they must be e.g.,:
painted steel for structures in painted steel, in hot dip galvanized steel for structures in
hot dip galvanized steel, in stainless steel for structures in stainless steel, etc. The
brackets and supports must be completed with needed bots, nuts and washers. The
cover for vent should be installed in according to the drawings and is made in stainless
steel AISI 304 and shall comply with grid of protection in according to the drawings.
The cover must be completed with needed bots, nuts and washers
Ref. b) Subject where indicated differently on the drawings, all the well covers, walk ways
and other work areas most be made with the use of stripe plates 3 + 2 thick and
properly stiffed by metal beams so to create resistant structures to withstand loads of
500 kg/m² or from hot dip galvanized steel grating with the same resistant
characteristics.
Different conditions of stress will be indicated in the project papers.
These coverings must be equipped of suitable containment frames made also in metal
beams electrically welded (L shape) equipped with brackets for grouting to the
reinforced concrete.
Ref. c) The vertical rising ladders will be made in section bars of hot dip galvanized steel
after completion.
Depending on the height and use, they may be:
Ref. i) The curves, tees and reductions must unite with pipes or between themselves by
flanges.
Ref. l) Joints, curves, tees, reductions and fittings for UPVC pressure pipes shall comply with
the relevant requirements of ISO 1452. Solvent welded joints are not acceptable,
UPVC pipes and fittings should be jointed through mechanical joints.
Ref m) The cylindrical float is made of HDPE with the thickness shown on the drawings and
will be filled with foam. The set of 3 cylinders as indicated on the drawings will be the
floating system of the works on the lake. Is left to the contractor of the work the
verification to the buoyancy of the works on the lake.
Ref n) The strainer will be made of stainless steel AISI 304 plate molded and machined with
appropriate slots.
Installation characteristics:
The use of weir gates can be expected in the following cases:
a) On custom bell hole
b) Touches the gutter
c) Wells flow dividers
In view of their use there can be two types:
- Fixed
- Adjustable (manually or with servomechanism)
In turn both, types and for all installations may be of the following forms: triangular, variable
angle, plane angle and hole calibrated.
Construction characteristics:
1) Fixed weir gate: they are made in stainless steel (AISI 304) complete with stiffeners and
mounting accessories also in stainless steel. Dimension characteristics are
specified from time to time in special designs and assembly attached to
the project. In principle the fastening to concrete structures will happen
by means of expansion anchors except in certain cases specified from
time to time, where you can use nails fixed by "nail gun".
2) Adjustable weir: generally this category belongs to the triangular weirs (with an angle that
is comprised between 40 120°) and plain angle. Regardless of design,
adjustment can be done without distinction with manual operation or
using pneumatic devices or motors, however, accompanied by an
emergency manual operation. The weirs will be structured in the
following essential parts:
a) Sliding frame and fixing to the structure
b) Control devices
c) Device for detecting the overflow position or the weir summit with
respect to a fixed point to be defined (overflow height), able to send this
value to the monitoring system and the flow meter;
All the parts will be made in plates or section bars of stainless steel.
Component description:
a) The fixed sliding frame will be made with section bars or reinforced plates welded between
them grouting to the existing structures will happen by means of section bars full of carbon
steel and bolts or by means of threaded dowels or brackets if the frame will be self-
supporting. In both cases one of the parts will be equipped with slotted holes for the final
adjustments of the whole group. The bolts will be in AISI 304.
b) The control devices, depending on the size of the weir gate to be used will be slowly made
more accurately until the use of adjustable sliding sleds and sealing devices on sliding side.
c) Control and manual control devices will be agreed upon with the project management the
opportunity of installation of conical gear reducer or other similar type.
As well as in the case of motorized maneuver you must provide for, in design-related
mechanical and functional those accessories intended to control and reporting through electrical
signals.
Also in the parts and structures for manoeuvre training, we will employ exclusively solid
plates.
Installation characteristics:
Ball valves will be used on small diameter piping of gas scattering lines, air and reagents in
general.
Field of application:
Valves planned up to ND 50 will be at full bore, complete with threaded sleeve for
disassembly or, if required, with flanged connections.
Construction characteristics:
- Body : stainless steel AISI 304 or UPVC
- Stem : Duralumin or similar
- Sphere : stainless steel AISI 304 or UPVC
- Junction / flange : stainless steel AISI 304 or UPVC
- Stem : stainless steel AISI 304 or UPVC
Installation characteristics:
The motorized gate valves will be, in principle, installed in wells, pipelines, etc.; their
nominal pressure shall depend on the pressure of the pipe they belong to.
The valve-body shall comply with the specification VG 002.
The gate valve shall always be provided with emergency manual hand-wheel.
The electric driving system shall be realized by means of a control unit mounted directly on
the valve-body and shall consist of:
a) 380/50 Hz electric motor with power 30% higher than the power needed for the normal
functioning.
b) Gear reducer directly keyed to the electric motor, with gear or worm, with overload protection
device.
c) Upper and lower end-of-stroke devices
d) Start-up electric docking device in case of manual operation.
With the generally utilized 1500 RPM electric motor, the gear ratio shall be of 1:1/2.
Construction characteristics:
The entire drive unit will be realized in strict accordance with safety regulations in force, as
for both the electrical and mechanical parts, to avoid risks for the operators.
Installation characteristics:
The telescopic valve must be installed in principle on the lines of sludge extraction.
Field size:
The valve must have stroke and diameter as shown in the drawings of this project.
Construction characteristics:
- Sliding tube of suitable diameter provided with the sealing device and sliding seats superiorly,
such as to make it easily accessible for inspection and maintenance operations;
- Steel telescopic tube worked and adjusted externally, with internal dimensions and excursion
tailored to the characteristics defined in the project drawings;
- limit switchs and threaded sleeve to slide;
- Column for maneuver provided with cast iron hand wheel
- Rod adjustment and telescopic link - column for maneuver, made of AISI 316.
Installation characteristics:
In principle, the gates will have to be employed on those lines of fluids that do not present any
particular problems of solids content and on the air and gas lines.
By reason of their use may be equipped with pneumatic actuator of the single acting type ON
/ OFF
Construction characteristics:
The pneumatically operated gates as a whole will consist of the following basic parts:
a) Gates
b) Pneumatic Actuator
c) Accessories
Ref a) they shall comply with the specification VG 001;
Ref b) pneumatic actuator:
- simple effect type, usually ON / OFF or where explicitly requested, with the following
accessories:
- Adapter for solenoid valves (in the case that the valve is installed directly on the actuator)
- visual position indicator of the gate
- Electrical contacts of limit switches for remote position ON / OFF of the gate
- Solenoid pilot because of the needs of the system can be installed: directly to the actuator in a
suitable container or common for the entire system. The solenoid valve will have a degree of
electrical protection compatible with the type of installation adopted.
The actuator must have the following characteristics:
- Power supply: compressed air or inert gas, filtered, lubricated or
unlubricated at a maximum pressure of 10 bar
- Lubrication: perennial
- Operating temperature: - 30 ° C + 80 ° C
Installation characteristics:
In principle, the butterfly valves must be used on fluid lines that do not have any particular
problems of solid contents and on air and gas lines.
The field of optimal application of valves of this type is understood by the ND 200 onwards ,
except where indicated otherwise.
By reason of their use may be equipped with an actuator of the single acting type to ON / OFF
Construction characteristics:
The butterfly valves with pneumatic control as a whole will consist of the following basic
parts:
a) Butterfly valve
b) Pneumatic Actuator
c) Accessories
Ref a) it shall comply with the specification VG 004
Ref b) Pneumatic actuator:
- Single acting type, usually to ON / OFF or where explicitly requested, with the following
accessories:
- Adapter for solenoid valves (in the case that the valve is installed directly on the actuator)
- Visual indication of valve position
- Electrical contacts of limit switches for remote position of the ON / OFF valve
- Solenoid pilot valve that , because of the needs of the system, can be installed: directly to the
actuator in a suitable container or common for the entire system. The solenoid valve will have a
degree of electrical protection compatible with the type of installation adopted.
The actuator it must have the following characteristics:
- Power supply: compressed air (or inert gas), filtered, lubricated or
unlubricated at a maximum pressure of 10 bar
- Lubrication: perennial
- Operating temperature: - 30 ° C + 80 ° C
- Angle of rotation Max: 90 ° standard
Ref c) The valve must be equipped with the following accessories:
- Gear box with bypass for manual override
Installation characteristics:
In principal butterfly valves most be used on those fluid lines that do not have particular
problems with solid content and on air and gas lines.
The optimal field of application of these types of valves is included from ND 200 onward
except where otherwise indicated.
The planned butterfly valves will not only be for regulation, but they must also be an
interception device; therefore, they must be hermetically sealed.
The motorized butterfly valves will be, in principle, installed in wells, pipelines, etc.; their
nominal pressure shall depend on the pressure of the pipe they belong to.
The butterfly valve shall always be provided with emergency manual hand-wheel.
The electric driving system shall be realized by means of a control unit mounted directly on
the valve-body and shall consist of:
a) 380/50 Hz electric motor with power 30% higher than the power needed for the normal
functioning.
b) Gear reducer directly keyed to the electric motor, with gear or worm, with overload protection
device.
c) Upper and lower end-of-stroke devices
d) Start-up electric docking device in case of manual operation.
With the generally utilized 1400 RPM electric motor, the gear ratio shall be of 1:1/2.
Construction characteristics:
The valves will be structured in the following essential parts:
- Body: in forged and welded steel
- Stem: in stainless steel AISI 420
- Disc: in stainless steel AISI 420
- Upstream and downstream seal: According to the standards ISO 5208, category A; NF E
29-311, rate 3; DIN 3202, part 3, rate 1
- Couplings: To be carried out between counter flange UNI/DIN NP
10.
- Operator: For the purpose of the valve's size and working pressure of
the installation, the valve must be equipped with the
following control devices:
a) Command lever up to ND 350 and with operating
pressures lower than 10 m of c. a)
Characteristics of installation:
- Width : m 1.20
- Height : m 5.50 from the channel base to the upper platform.
- Maximum water level in the channel: m 0.91 upstream the screen in minimum water level
conditions of the river
- Maximum water level in the channel: m 3.00 upstream the screen in maximum water level
conditions of the river
Functional characteristics:
The screen shall receive and treat efficiently a river water of 400 m³/h.
Construction characteristics:
The screen shall be built in a way to be perfectly efficient under the over described working
conditions.
It shall have the following main characteristics:
- Maximum working = 430 m³/h
- Distance between rake bars = 50 mm.
The screen shall have the following main constituents:
- Supporting frame made by bent steel sheet, electro-welded, 20° slope to the vertical.
- Fixed monoblock steel screen, bolted in the support frame.
- Rake carrier made by tubolars; steel rake sliding on the fixed screen. The rake approaches
and leaves the screen by means of a telescopic cylinder. The ascent and descent motion of
the group rake-trolleys is given by a hydraulic piston.
- Hydraulic unit complete with: oil pan, oil level indicator, vent, safety valve, pressure switch,
solenoid valves controlling hydraulic pistons, valves.
- Starter depending on an automatic timer and an emergency control level.
- Protections of all moving parts appropriate to meet all regulations on the safety.
- The grid shall be accompanied by all the accessories necessary for its proper functioning,
including the level control device for the automatic start.
Materials
Stainless steel AISI 304
Telescopic cylinder composed by:
- Steel pipe Fe 52
- Chromed steel stem
- Internal element in steel Fe 52
Installation characteristics:
The horizontal conveyor belt shall be installed to serve the coarse screen GA 101. It will be
placed on a concrete support elevated on the ground level. The horizontal conveyor belt will be
slightly inclined toward the outlet point, so as described in the design drawings.
Functional characteristics:
The belt shall convey the coarse material coming from the screen GA 101 and discharge it in
a roll-off container.
Construction characteristics:
The conveyor belt will be horizontal-type, with supporting frame in steel and belt in rubber.
The belt shall be equipped with appropriate side guard sheets, of suitable motorization and
with pulling means and a connector device for the unloading.
The belt will have the following dimensions:
- Width: 600 mm
- Length: 2,700 mm
Materials:
- Frame: galvanized steel
- Motorized roller and stand-by: galvanized steel and rubber
- Supporting rollers : PVC
Closed-ring belt : PVC and nylon, resistant to weathering and chemicals.
Installation characteristics:
The horizontal centrifugal pump will be installed in the main lifting station house located near
Kahengye river. The pump will be lift the raw water from the river to the screen section of the
WTP.
The flange could be positioned in every direction with step of 90° for a better fitting
with the pipe both in suction and discharge side in the radial inlet pump version and
only in discharge side for the axial inlet pump version..
The electric motor will be as provided in the specification VG 011 and protected to IP
55 with an efficiency as per IE3 standard.
Pump and motor will be supplied mounted on a high resistance welded steel baseplate
coated with the same grade of quality of the pump, and assembled each other using a
flexible coupling provided by an anti-contact guard in galvanized steel.
Installation characteristics:
The horizontal centrifugal pump will be installed in the main lifting station house located near
Kahengye river. The pump will be lift the raw water from the river to backwash action.
The flange could be positioned in every direction with step of 90° for a better fitting
with the pipe both in suction and discharge side in the radial inlet pump version and
only in discharge side for the axial inlet pump version..
The electric motor will be as provided in the specification VG 011 and protected to IP
55 with an efficiency as per IE3 standard.
Pump and motor will be supplied mounted on a high resistance welded steel baseplate
coated with the same grade of quality of the pump, and assembled each other using a
flexible coupling provided by an anti-contact guard in galvanized steel.
Installation characteristics:
The overhead crane will be installed indoor above the main lifting station and will lift pumps
installed on the lifting station.
Construction characteristics:
The crane will be carrying capacity 2 t x 4.15 m gauge (to be verified during the works and
according to max weight to be lift + 25%). The crane beam is done with profile. The connection
between beam and headroom is bolted. The carpentry of the crane is sized according to DIN 15018,
lifting class H2 and stress B3. The crane is designed for indoor service, under normal environmental
conditions and operating temperature range from -10 ° C to +50 ° C maximum.
Overhead crane complete with low headroom monorail trolley with hoist rope to traverse the
beam on the lower wing.
Headroom monorail trolley:
Class mechanism: FEM: 1Am / ISO: M4 with duration of 20% higher than
FEM (ISO)
Hook size: 2.5 according to DIN 15400
Hook travel: up to 4.0 m
Control:
As specified in the paragraph “Power electric line”; sliding board along the bridge beam;
length of bowden 5.0 m
Power supply:
Power supply cart festooned with ribbon cable, including a ground wire
Electrical equipment:
The layout shall give a high working security according to the safety category 3 following the
EN 954 rules. Every connection of the flexible cables are vibration proof and plugged with
connectors on the modular plates. The power units are deactivated together with a disconnector.
Craneway:
Type: Rolled profile, HE kind, plate rail superimposed, rectangular shaped section, welded
sections, full buffers made of high absorbing power microcellulose, shimming plates bearing, to
compensate for any unevenness up to 20 mm, and not higher than 100 weight.
Color primer made of iron oxide, 30 micrometers coat.
Dimensioning shall be made according to DIN 4132.
Total craneway’s length is 11.10 m x 2
Full assembling:
Any possible cost of a chief assembler to assemble, to check and to start the working of the
overcrane head is included. Any possible cost of staff and equipment needed for the full assembly
of the plant is also included.
CE testing:
At the end of the assembly, the assembler shall do every test needed for the validation of the
CE mark, or similar
The flange could be positioned in every direction with step of 90° for a better fitting
with the pipe both in suction and discharge side in the radial inlet pump version and
only in discharge side for the axial inlet pump version..
The electric motor will be as provided in the specification VG 011 and protected to IP
55 with an efficiency as per IE3 standard.
Pump and motor will be supplied mounted on a high resistance welded steel baseplate
coated with the same grade of quality of the pump, and assembled each other using a
flexible coupling provided by an anti-contact guard in galvanized steel.
Installation characteristics
The grid will be installed in the screening sector and it will treat the raw water entering the
WTP
The screening duct will be of the following sizes:
- Width : m 0.75
- Height : m 1.70
- max level of raw water in the pit: about m 0.77 upstream of the grid;
Operating characteristics
The screen will satisfy the following functions:
- will be able to filter a sewage peak flow equal to 40 l/sec.
- will be able to filter both bigger materials and smaller and fine ones, suspended and floating
in the sewage, such as cotton swaps and other similar objects.
Construction characteristics
The grid must have the following main features:
- Max. filterable flow rate = 40 l/sec
- Spacing and degree of filtration equal to 3 mm, which must be able to contain solid materials
greater than 3 mm.
- Devices for automatic cleaning of the filtering surface, able to minimise the assistance service
and the controls from the operative staff of the installation.
- Automatic starting device linked in time to a control level.
- Suitable protection devices of all the moving parts to meet the current regulations concerning
safety.
- Engine as specification VG 011
Materials
The screen will consist of:
- The chassis for containing the anchor screen civil work will be made of stainless steel AISI
304;
- The filter element is made of stainless steel AISI 304;
- The grid must be provided with all the accessories required to allow the right operation of the
same.
All the components of the machinery must have a solid and accurate structure, made of high
quality material, with industrial parameters of reliability and durability.
Machinery, tools, components and wiring systems must be suitable to meet the current
Installation characteristics:
The horizontal screw conveyor will be placed at the service of the fine bar screening to collect
and remove the grits.
Construction characteristics
The horizontal screw to remove grits will be composed of:
- Supply hopper of the discharged material
- Tube storage of the spiral
- Spiral to move material (shaftless helical spiral)
- Discharge hopper
- Suitable engine for the field installation, provided with reduction gear (the motorisation will
be installed near the discharge area of the screw)
- Frame for supporting and anchoring the screw, made of profiles of suitable section.
Materials
Tube storage, hoppers, frame and nuts and bolts: Stainless steel AISI 304
Helical spiral: Special high-strength steel
Inner coating: High molecular weight polyethylene
Technical characteristics
Length : mm 7,500 (motor not included)
Nominal diameter : mm 350
Flow rate : t/h 1.7
Installed power : kW 1.5
Installation characteristics
The compactor will be placed near the screen station of the raw water entering the system, in
the right way to receive the material from the transportation system and move it in the collection
bins.
Operating characteristics:
The compactor must have the following functions:
- Receiving the material which comes from the screen, compacting this material and move the
compacted material in the collection bins.
- The above-mentioned operations must happen without any material discharge on the ground
and, for this reason, the compactor must be provided with all the suitable devices for the
restraint of the material which has to be compacted.
- The compacted material will be given back with a content of S.S. at least equal to 50% in
volume.
- The separated sewage of the compactor will be directed to the internal drainage system of the
installation.
- The compactor will have construction characteristics which will allow regular maintenance to
be carried out and it will be provided with devices for the automatic washing of the same.
Construction characteristics
The compactor will be dimensioned and built to meet the above-mentioned operating features.
It will have the following main features:
- Minimum flow rate equal to 1.7 mc/h.
- It will be built with suitable materials and precautions for treatment of highly abrasive
materials.
It will be provided with the following components:
- Devices for the conveying of the material to the compactor.
- Screw compacting system, provided with suitable devices to avoid obstructions and
breakages, also when there are solid objects of bigger sizes.
- Automatic cleaning devices of the compactor, which can minimise the assistance service and
the controls from the operative staff of the installation.
- Control devices able to change the solid content of the compacted material.
- Automatic starting device linked to the grating station.
- Collecting and conveying device of the liquid separated from the lifting station of the
installation.
- Suitable protection devices of all the moving parts to meet the current regulations concerning
safety.
Materials
- Carpentry construction: stainless steel AISI 304
- Bolts: stainless steel AISI 304
- Helical spiral: Special high-strength steel.
Installation characteristics:
The bridge is to be installed on a basin with a circular plan having the following
characteristics:
- Diameter (clarification): 12.50 m;
- Diameter (flocculation): 3.00 m;
- Average height of the outside (clarification): 3.10 m;
- Average height inside (flocculation): 3.20 m
- Bottom slope of the clarification: 16.40° ;
Operating characteristics:
The bridge by means of suitable structures will be required to convey, into the channel pit, the
sludge that will settle on the bottom of the tank.
Construction characteristics:
Central column made of concrete inside of which the water feed pipe and the electric feed
pipe are positioned. The central column supports the radial bridge and the sludge slow mixer.
Mobile bridge made of mild steel, having length = radius + 1/3, equipped with gratings,
handrails and toeplate according to the law.
The bridge is supported by a grease-lubricated slewing ring, connected to the bridge head by
means of a joint. The slewing ring is greased by means of proper greasers placed on the bridge.
At its extremity, the bridge is supported and pulled by a driving trolley fixed to the end of the
beam by bolts and locators assuring its perpendicularity. The trolley is also equipped with No. 2
rubbered wheels, one of which is drive and the other is idle. Both wheels are supported by shafts
with grease-lubricated bearings.
Gearbox with hollow shaft directly keyed to the drive wheel shaft and connected to trolley
frame by means of a reaction arm.
The motor shut-down is given by an electrical signal from a dynamometric cell which
connects the reaction arm to the trolley frame.
Grease-lubricated slewing ring, connected to the bridge head by means of a joint. Slip ring
for power supply.
Bottom scraper consisting of a series of blades (or a sole blade according to the diameter)
fixed to arms which are hinged to the bearing beam.
In this way, a perfect coupling between the scraping blades and the bottom can be achieved.
The bottom blades are equipped with neoprene lips and supported by nylon wheels which
prevent the lips from an excessive flexion.
Adjustable toothed weirs with Thompson profile, made of AISI 304L anchored to the
concrete ditch by means brackets and expansion bolts ( included in the supply).
The gate slow mixer is operated by a motorvariator. The blades must transmit such a power to
the water to achieve a speed gradient suitable for the water slow mixing. The relevant technical data
are mentioned in the para 1. The variator allows to change the speed gradient from a minimum
value of usually 20 sec-1 to about 40 sec-1.
Scum collection system consisting of:
• a skimmer consisting of a fixed part and a mobile and swinging one to convey the floating
scum and complete with neoprene lip;
• a scum box to be anchored to the basin, equipped with chutes and scum discharging pipe;
• a scum baffle made of galvanized Carbon Steel, anchored to the concrete ditch by means
brackets and expansion bolts.
Control panel on board
The sludge slow mixer, expected to work 24h/24, must be able to:
o Give to the water a continuous power of at least 0.5 kW;
It will be mainly composed of the following components:
a) slide frame for a moving installation, with a hoisting tackle
b) three-bladed helix
c) electrical engine
Ref. a) the installation frame will be completely made of galvanised steel profiles, built to
allow a quick introduction-extraction of the agitator in the tank and also, it will allow
the agitator to rotate in the horizontal plane.
Ref. b) The helix, which will be a three-bladed one with “marine” profile, must be made of
stainless steel AISI 316 and it must be properly balanced and will have a diameter of
between 500 and 700 mm.
Ref. c) The electrical engine, directly set on the helix shaft, will be a submersible one with a
shell in AISI 316, the number of the poles must be able to reach the required speed to
allow the agitator to work in the right way, speed must be between 100 and 120 rpm;
however the engine will correspond to the general lines of the specification VG 011.
Surface coating
Bolts and nuts: galvanized carbon steel.
Gratings: hot dip galvanized carbon steel.
All the equipment components are protected as follows:
SPECIFICATION DA 111 – SUPPORT FOR FILTER BED AND WATER AND AIR
DISTRIBUTION SYSTEM
Installation characteristics
The system shall be installed inside the filters in the filter bed.
it will support the filter bed and it will allow the passage of process water than water and air
backwash.
Each filter will have the following dimensional characteristics:
Surface area = 9 m²
Width = 2.50 m;
Length = 4.00 m;
Each filter will have the following functional characteristics:
Water flow for filter = 48.15 m³ / h;
Backwash water flow rate = 180 m³ / h;
Air flow backwashing = 180 m³ / h.
The sleeves (length 150 mm) are made of polypropylene suitable to embed into the
reinforced concrete equipped with female threads adapted to mate with one of the nozzles
protected by special cap; mounting adapter sleeve on the formwork.
Alternatively and depending on the type of nozzles, the supplied sleeves can be replaced
by a suitable number of holes of suitable diameter.
The plates will be complete with steel hooks to lift and they will be resting on supports
and pillars made of reinforced concrete as part of the civil works.
Ref b): The nozzles shall be made of polypropylene long shank type with vertical slot for
backwashing and air inlet poppet valve with 0.5 mm slot width and total area of
distribution not less than 480 sq. mm, stem length not less than 280 mm such as to protrude
not less than 100 mm from the plate.
Male thread of the first part of the stem adapted to mate with the embedded sleeves in the
plates.
Alternatively the thread, for coupling to the sleeves, may be replaced with a system of
fixing rings, able to ensure correct positioning and fixing of the nozzle with the holes on
the plate, respecting that: on each plate will be mounted a suitable number of nozzles for
the distribution, but not less than 49.
Installation characteristics
The compressor, the drying system and lubrication will be installed in the same room in
which it will be placed where the blower operate and they must be able to feed the solenoid control
valves of the pneumatic actuators subservient to the butterfly valves installed in the field.
The following describes the main characteristics of the equipment covered by this
specification.
AIR COMPRESSOR
Yield and operating characteristics
The compressor must be single with a working pressure not less than 8 bar with a reservoir
with a capacity of at least 200 liters.
The compressor will be equipped with all safety systems for pressure vessels, under existing
law, as well as with a pressure switch for manual reset and an automatic starting device.
The electric motor, according to VG 011.
The engine of the compressor and the tank will be mounted on a single frame fitted with anti-
vibration supports suitable for attachment to reinforced concrete structures
DRYER
Yield and operating characteristics
In order to avoid the formation of condensate in the compressed air distribution piping, it
must be placed downstream of the compressor operates a refrigerant dryer having the following
characteristics:
capacity with a temperature of 35 ° C: 350 l / min;
Power: 230 V 50 Hz
attacks: ½ ";
maximum operating pressure: 16 bar.
LUBRICATION SYSTEM
The lubrication system is of the type oil mist and must be installed downstream of the dryer
and must be of adequate size to ensure the correct lubrication of the entire system of distribution of
compressed air.
PRESSURE CONTROL
On each of the three manifolds compressed air supply to pneumatic actuators of the butterfly
valves must be provided with pressure reduction valves.
Constructional characteristics and yield
connections: threaded ½ "gas;
Pressure control: 0 to 8 bar
Installation characteristics
The blower shall be installed in a suitable building.The blower must send the compressed air
to the backwash system.
Rendering data
- Gas to be aspirated : air
- Flow rate : 180 Nmc/h
- Prevalence : 8.00 m
Operating characteristics:
The blower must be a volumetric lobe one and its rotation can be clockwise and
anticlockwise.
When blowers work regularly with silencers setting on the induction and discharge pipes, the
blowers must have the max noise level not more than 80 dBa.
Construction characteristics:
- Blowers : in cast iron
- Rotors : in ductile iron
- Coupling with engine : direct through flexible coupling
- Rotor-casing shafts : in chrome-nickel steel cemented and rectified
- Aspiration and discharge pipe : vertically opposed with flange UNI/PN 10
The blower must be composed of a base and a coupling joint with the engine inside the
cabinet.
Accessories:
The blowers must be provided with the following accessories:
- Silencer for aspiration and discharge pipe.
- Spring and plate safety valve calibrated for the required work
- Glycerine filled gauge to check pressure on the discharge pipe
- Air filter on the aspiration pipe
- Cabinet against noise
Electrical engine:
As in specification VG 011.
Installation characteristics:
The ventilation group, composed of a centrifugal ventilator with impeller directly set on the
engine shaft, shall be installed on a suitable base and near the room to be cooled, in particular the
cooling ventilation group shall be installed on the roof of the filter building.
Operating characteristics:
The aspiration group must have the following rendering characteristics:
- Aspiration flow rate at least equal to: 5,000 Nm³/h
- Differential pressure not less than: 150 mm
- Element to be aspirated : air
Construction characteristics:
The aspirator, a centrifugal one with lateral duct, will be composed of the following
components:
a) impeller
b) aspirator and conveyor
c) impeller supports
d) electric engine
e) connection between the aspirator and the conveying duct
f) accessories
The provided aspiration and conveying system will be composed of ducts made of rigid 100
UPVC pipes, with abutments in concrete for the buried part and supported with galvanized steel
stirrups for the visible part.
Components description:
Ref. a) The impeller, independently from the shape and number of blades, must be made of
synthetic material, it must be suitably dimensioned to guarantee the required performances,
and it will be electronically balanced and coupled directly with the engine shaft.
Ref. b) The ventilator will be made of UPVC., suitably rigidified and assembled with nuts and bolts
in stainless steel.
Ref. c) The impeller must be supported on suitable spherical bearings able to completely absorb
both centrifugal forces and axial ones. The bearings will be placed on suitable supports
easy to disassemble for the extraordinary maintenance. It will be also provided with a
suitable lubrication system of the moving parts.
Ref. d) The electrical engine, directly setting on the ventilator, must be suitable to operate outdoor
with protection level IP 56 (hose jet).
Ref. e) The joint between the aspirator and the conveying duct must be realised through a special
connecting piece between the discharge pipe of the machinery (rectangular) and the duct
(circular) with an anti-vibration interposed joint suitably dimensioned. The union between
the parts must be realised through flanges, seals and nuts and bolts in stainless steel.
Ref. f) The aspirator must be provided with plate check valve, type Wafer on the discharge pipe, the
valve must be dimensioned according to the low differential pressure generated by the
machinery and must be a stainless steel AISI 304 cover in according to the drawings.
Cover for fan should be installed on the roof of the filter building and is made in stainless
steel AISI 304 and shall comply with grid of protection in according to the drawings.
Installation characteristics:
The ventilation group, composed of a centrifugal ventilator with impeller directly set on the
engine shaft, shall be installed on a suitable base and near the room to be cooled, in particular the
cooling ventilation group shall be installed on the roof of the filter.
Operating characteristics:
The aspiration group must have the following rendering characteristics:
- Aspiration flow rate at least equal to: 500 Nm³/h
- Differential pressure not less than: 150 mm
- Element to be aspirated : air
Construction characteristics:
The aspirator, a centrifugal one with lateral duct, will be composed of the following
components:
a) impeller
b) aspirator and conveyor
c) impeller supports
d) electric engine
e) connection between the aspirator and the conveying duct
f) accessories
The provided aspiration and conveying system will be composed of ducts made of rigid 100
UPVC pipes, with abutments in concrete for the buried part and supported with galvanized steel
stirrups for the visible part.
Components description:
Ref. a) The impeller, independently from the shape and number of blades, must be made of
synthetic material, it must be suitably dimensioned to guarantee the required performances,
and it will be electronically balanced and coupled directly with the engine shaft.
Ref. b) The ventilator will be made of UPVC., suitably rigidified and assembled with nuts and bolts
in stainless steel.
Ref. c) The impeller must be supported on suitable spherical bearings able to completely absorb
both centrifugal forces and axial ones. The bearings will be placed on suitable supports
easy to disassemble for the extraordinary maintenance. It will be also provided with a
suitable lubrication system of the moving parts.
Ref. d) The electrical engine, directly setting on the ventilator, must be suitable to operate outdoor
with protection level IP 56 (hose jet).
Ref. e) The joint between the aspirator and the conveying duct must be realised through a special
connecting piece between the discharge pipe of the machinery (rectangular) and the duct
(circular) with an anti-vibration interposed joint suitably dimensioned. The union between
the parts must be realised through flanges, seals and nuts and bolts in stainless steel.
Ref. f) The aspirator must be provided with plate check valve, type Wafer on the discharge pipe, the
valve must be dimensioned according to the low differential pressure generated by the
machinery and must be a stainless steel AISI 304 cover in according to the drawings.
Cover for fan should be installed on the roof of the filter building and is made in stainless
steel AISI 304 and shall comply with grid of protection in according to the drawings.
Installation characteristics
The system shall be installed in the blower room to reduce the blower noise.
Operating characteristics:
The system must be able to guarantee a soundproofing of the blowers room loopholes,
because all the aspiration system of the blowers must be placed in the above-mentioned area.
Construction characteristics:
The system must be composed essentially of the following functional groups:
- Filtering group of the aspirated air equally composed of only one filter installed in a general
aspiration collector.
The ventilation and filtering group must be dimensioned and composed according to the
features of the whole air production installation, all must have a flow rate not less than 5,000
Nmc/h.
- Soundproofing of the blowers room loopholes composed of sound absorbing devices installed
in the ventilation loopholes of the air production area made to allow aspirated airflow of the
blowers.
The size of the openings and the features of the sound absorbing devices will be defined
according to the features of the whole air production group, all must have a flow rate not less
than 5,000 Nmc/h.
The whole group must be realised to meet the current regulations concerning safety and must
meet the regulations on safety and hygiene in workplaces.
Materials
Carpentry construction: galvanized steel.
Installation characteristics:
The horizontal centrifugal pump shall be placed at the service of the backwash stage of the
filters unit and will be set indoor, in a suitable building. The pump shall lift the filtered water from
the wet well of the filters to the backwash system.
The flange could be positioned in every direction with step of 90° for a better fitting
with the pipe both in suction and discharge side in the radial inlet pump version and
only in discharge side for the axial inlet pump version..
The electric motor will be as provided in the specification VG 011 and protected to IP
55 with an efficiency as per IE3 standard.
Pump and motor will be supplied mounted on a high resistance welded steel baseplate
coated with the same grade of quality of the pump, and assembled each other using a
flexible coupling provided by an anti-contact guard in galvanized steel.
Installation characteristics:
The overhead crane will be installed inside the filter building and will lift machines that
require maintenance.
Construction characteristics:
The crane will be carrying capacity 2 t x 7.65 m gauge (to be verified during the works). The
crane beam is done with profile. The connection between beam and headroom is bolted. The
carpentry of the crane is sized according to DIN 15018, lifting class H2 and stress B3. The crane is
designed for indoor service, under normal environmental conditions and operating temperature
range from -10 ° C to +50 ° C maximum.
Overhead crane complete with low headroom monorail trolley with hoist rope to traverse the
beam on the lower wing.
Headroom monorail trolley:
Class mechanism: FEM: 1Am / ISO: M4 with duration of 20% higher than
FEM (ISO)
Hook size: 2.5 according to DIN 15400
Hook travel: up to 8.0 m
Control:
As specified in the paragraph “Power electric line”; sliding board along the bridge beam;
length of bowden 5.0 m
Power supply:
Power supply cart festooned with ribbon cable, including a ground wire
Electrical equipment:
The layout shall give a high working security according to the safety category 3 following the
EN 954 rules. Every connection of the flexible cables are vibration proof and plugged with
connectors on the modular plates. The power units are deactivated together with a disconnector.
Craneway:
Type: Rolled profile, HE kind, plate rail superimposed, rectangular shaped section, welded
sections, full buffers made of high absorbing power microcellulose, shimming plates bearing , to
compensate for any unevenness up to 20 mm, and not higher than 100 weight.
Color primer made of iron oxide, 30 micrometers coat.
Dimensioning shall be made according to DIN 4132.
Total craneway’s length is 17.00 m x 2
Full assembling:
Any possible cost of a chief assembler to assemble, to check and to start the working of the
overcrane head is included. Any possible cost of staff and equipment needed for the full assembly
of the plant is also included.
CE testing:
At the end of the assembly, the assembler shall do every test needed for the validation of the
CE mark, or similar
OUTDOOR UNIT
Condensing unit in heat pump systems to refrigerant flow Variable controlled by Inverter
Technology dc, modular structure for side-by-side installation of more external drives, with the
ability to connect up to 40 indoor units with a minimum capacity of 2.2Kw.
Construction characteristics:
Structure in self-supporting steel equipped with front panel removable, painted with
treatment suitable to protect it from weathering.
Grid for expulsion of the air in resin.
A hermetic compressor type TWIN ROTARY at magnetic reluctance high efficiency driven
by inverter dc + 3 SCROLL compressors ON/OFF.
Fans consisting of fans of helical type high-efficiency ,molded resin, which allow a
reduction of the noise levels as compared to conventional fan; motors controlled by inverter
technology in direct current, with a reduction of 50% of the electrical consumption
compared to conventional motors.
De-icing system, during winter, the batteries made without cycle reversal by by-pass valves
hot gas.
Safety devices supplied: high pressure switch, safety thermostat of the fan, overload
protection devices for inverter, microprocessor for the control and complete management of
self-diagnosis, automatic backup (in case of failure to a compressor the system deactivates
and continues to work with the remaining compressors).
Link electric communication between external and internal by single digital line (two poles
not polarized and shielded).
The addressing of the units takes place in an automated way (without micro switches on the
internal units to program) for a more easy and quick to install.
Construction characteristics:
Mobile plastic faceplate.
Air Filter can be regenerated.
Battery of heat exchange in copper tubes and fins to aluminum plate with high efficiency.
Tangential Fan directly coupled to the electric motor single-phase.
The silencer must be:
Installation characteristics:
The pressurization set for potable water (booster set) shall be installed indoor the pumping
station building – High lift pump - and shall lift potable water to all users internally to WTP.
Operating characteristics:
The booster set shall have the following design characteristics:
- Flow rate in m3/h = 3.00
- Heads in meters = 24.00
- Liquid to be treated = potable water coming from the storage tank
- Working time = 24h/24
Construction characteristics:
The booster set shall be composed by:
a) 2 centrifugal pumps;
b) 2 expansion tanks;
c) Electrical panel;
d) Accessories.
Components description:
a) Vertical centrifugal pumps, with cast iron body and impeller, shaft seal stuffing box,
monoblock, three-phase closed and ventilated motor, inlet ND 2" outlet ND 1",
adjustment by inverter. The main features are: capacity: 2 mc/h, head: 35 m;
b) Expansion tank with membrane with 100 liters capacity;
c) Electrical control and monitoring cabin equipped with: Switch with Manual, 0, and
Automatic functions; Power Protection - Relay for exchange and automatic operation
of pumps sequence; all contained in plastic cabinet with IP55 protection;
d) Shut-off valves, instrumentation, ball valves supplied with the expansion tanks,
suction and discharge valves, check valves for each installed pump, outlet pressure
gauges.
Materials
Stainless steel AISI 304
Installation characteristics:
The overhead crane will be installed indoor the high lifting station and will lift out of order
pumps and other parts.
Construction characteristics:
The crane will be carrying capacity 3 t x 7.10 m gauge (to be verified during the works and
according to max weight to be lift + 25%). The crane beam is done with profile. The connection
between beam and headroom is bolted. The carpentry of the crane is sized according to DIN 15018,
lifting class H2 and stress B3. The crane is designed for indoor service, under normal environmental
conditions and operating temperature range from -10 ° C to +50 ° C maximum.
Overhead crane complete with low headroom monorail trolley with hoist rope to traverse the
beam on the lower wing.
Headroom monorail trolley:
Class mechanism: FEM: 1Am / ISO: M4 with duration of 20% higher than
FEM (ISO)
Hook size: 2.5 according to DIN 15400
Hook travel: up to 11.0 m
Control:
As specified in the paragraph “Power electric line”; sliding board along the bridge beam;
length of bowden 5.0 m
Power supply:
Power supply cart festooned with ribbon cable, including a ground wire
Electrical equipment:
The layout shall give a high working security according to the safety category 3 following the
EN 954 rules. Every connection of the flexible cables are vibration proof and plugged with
connectors on the modular plates. The power units are deactivated together with a disconnector.
Power type: According to SPECIFICATION VG 011
Craneway:
Type: Rolled profile, HE kind, plate rail superimposed, rectangular shaped section, welded
sections, full buffers made of high absorbing power microcellulose, shimming plates bearing, to
compensate for any unevenness up to 20 mm, and not higher than 100 weight.
Color primer made of iron oxide, 30 micrometers coat.
Dimensioning shall be made according to DIN 4132.
Total craneway’s length is 27.30 m x 2
Full assembling:
Any possible cost of a chief assembler to assemble, to check and to start the working of the
overcrane head is included. Any possible cost of staff and equipment needed for the full assembly
of the plant is also included.
CE testing:
At the end of the assembly, the assembler shall do every test needed for the validation of the
CE mark, or similar
Installation characteristics:
The overhead crane will be installed indoor the emergency electrical power building and will
lift out of order parts of emergency generator.
Construction characteristics:
The crane will be carrying capacity 3 t x 7.70 m gauge (to be verified during the works and
according to max weight to be lift + 25%). The crane beam is done with profile. The connection
between beam and headroom is bolted. The carpentry of the crane is sized according to DIN 15018,
lifting class H2 and stress B3. The crane is designed for indoor service, under normal environmental
conditions and operating temperature range from -10 ° C to +50 ° C maximum.
Overhead crane complete with low headroom monorail trolley with hoist rope to traverse the
beam on the lower wing.
Headroom monorail trolley:
Class mechanism: FEM: 1Am / ISO: M4 with duration of 20% higher than
FEM (ISO)
Hook size: 2.5 according to DIN 15400
Hook travel: up to 11.0 m
Control:
As specified in the paragraph “Power electric line”; sliding board along the bridge beam;
length of bowden 5.0 m
Power supply:
Power supply cart festooned with ribbon cable, including a ground wire
Electrical equipment:
The layout shall give a high working security according to the safety category 3 following the
EN 954 rules. Every connection of the flexible cables are vibration proof and plugged with
connectors on the modular plates. The power units are deactivated together with a disconnector.
Craneway:
Type: Rolled profile, HE kind, plate rail superimposed, rectangular shaped section, welded
sections, full buffers made of high absorbing power microcellulose, shimming plates bearing, to
compensate for any unevenness up to 20 mm, and not higher than 100 weight.
Color primer made of iron oxide, 30 micrometers coat.
Dimensioning shall be made according to DIN 4132.
Total craneway’s length is 10.10 m x 2
Full assembling:
Any possible cost of a chief assembler to assemble, to check and to start the working of the
overcrane head is included. Any possible cost of staff and equipment needed for the full assembly
of the plant is also included.
CE testing:
At the end of the assembly, the assembler shall do every test needed for the validation of the
CE mark, or similar
Installation:
The fire extinguisher is to be installed inside the premises to fire risk and will be fixed to one of the
walls of the room.
Construction:
Type portable fire extinguisher with metal casing type, capacity 6 kg, powder-purpose classes of
fire 34ABC, rechargeable type, complying with regulations in force at the time of the contract and
complete with accessories and includes the necessary documentation, signage and forbidden as the
standard rules.
Installation Characteristics
The air tank (water-hammer arrester tank) will be installed on reinforced concrete basement
into WTP and will be connected to transmission line to users.
Construction characteristics
The water-hammer arrester tank must have a minimum capacity of 3 m³, anyway it must
contain the water hammer of the transmission line to users.
Components description:
In principle, the water-hammer arrester tank will consist of the following parts:
- Membrane food butyl air/water separator
- Vertical layout
- Manhole
- Equipment level with its protections and gauges isolation
- Gauges
Installation characteristics
The pump must be installed in the equalization tank to lift sludge to thickener.
Construction characteristics:
The pump must be submersible with recessed impeller, incorporated electric motor, equipped
with automatic coupling feet and guide rails.
- Pump body, stator housing, impeller = in special cast iron
- External bolts, in contact with the liquid = in stainless steel
- Mechanical seals on the shaft = mechanical with interposed oil chamber with fixed
and rotating rings in tungsten carbide
- Wear ring = anti-clogging type
- Oil pressure inside the chamber = uniform with pressure balance
- Stator cooling = direct from the same liquid to be lifted
- Shaft = in carbon steel even if in contact with sewage
- Motor insulation = class F.
The materials of both the mobile and fixed parts in contact with the sewage shall be selected
so as to give maximum resistance from the abrasion of the sewage.
Pump selection will be made with appropriate safety measures taking into account that the
required head must be no more than 70% of the maximum head of the pumps.
Motor power
As in specifications VG 011
Accessories
- Feet with automatic coupling to the delivery pipe, attachment counter frame with flange type
UNI NP 10.
- Galvanized chain of adequate length for lifting and extraction of pump.
- Guide upper attachment to anchor in the pump well.
- n° 2 floating switches.
Installation characteristics
The pump must be installed in the thickener tank to lift the sludge to drying beds.
Construction characteristics:
The pump must be submersible with recessed impeller, incorporated electric motor, equipped
with automatic coupling feet and guide rails.
- Pump body, stator housing, impeller = in special cast iron
- External bolts, in contact with the liquid = in stainless steel
- Mechanical seals on the shaft = mechanical with interposed oil chamber with fixed
and rotating rings in tungsten carbide
- Wear ring = anti-clogging type
- Oil pressure inside the chamber = uniform with pressure balance
- Stator cooling = direct from the same liquid to be lifted
- Shaft = in carbon steel even if in contact with sewage
- Motor insulation = class F.
The materials of both the mobile and fixed parts in contact with the sewage shall be selected
so as to give maximum resistance from the abrasion of the sewage.
Pump selection will be made with appropriate safety measures taking into account that the
required head must be no more than 70% of the maximum head of the pumps.
Motor power
As in specifications VG 011
Accessories
- Feet with automatic coupling to the delivery pipe, attachment counter frame with flange type
UNI NP 10.
- Galvanized chain of adequate length for lifting and extraction of pump.
- Guide upper attachment to anchor in the pump well.
- n° 2 floating switches.
Installation characteristics:
The disinfectant solution preparation system will be installed inside the chemical building
(near the storage tank), water will be supplied by the withdrawal pump and eventually the system
shall convey the solution to the dosing pumps.
The system shall be capable of continuously dosing the required amount of disinfectant
solution into the treated water 24x7.
The disinfectant solution preparation system shall generate active chlorine from electrolysis of
Sodium Chloride (salt) or any other safe and robust process/technology approved by the Engineer
which implies the use of Sodium Chloride as main input material.
A softener unit shall be integrated in the system, in order to prevent the formation of lime
deposits.
The Contractor shall also provide an amount of salt tablets able to satisfy the estimated
consumption for 6 months after the commissioning of the WTP, in accordance with the instruction
of the Engineer. The salt tables shall comply with the manufacturer’s recommendations, and in
particular with EN 16401:2013 “Sodium chloride used for electrochlorinator systems”.
The Contractor shall also supply all the needed chemicals (if any) and the spare parts
recommended by the manufacturer, in order to ensure the correct functioning of the system for 6
months after the commissioning of the WTP.
1. The analyser with polarising cell (without carbon column) suitable for measuring free
or total chlorine. The unit consists of two separately mounted items, a transmitter and
residual cell. The cell is fitted with a solenoid valve which closes preventing sample
water entering so polarising the electrodes and causing the cell output to fall and
stabilise. The polarised cell is immediately responsive to further chlorine readings.
The cell which is covered with a UV protective cover. The analyzer is complete of:
Transmitter mounted IP54 enclosure which provides a 4-20 mA isolated signal for re-
transmission to separate control provided by others. Four sets of volt free contacts for
HIGH and LOW chlorine level alarms are also included. The transmitter scale and
outputs are programmable.
2. The ventilation group is composed of a centrifugal ventilator with impeller directly set
on the engine shaft, shall be installed on a suitable base and near the room to be
cooled, in particular the cooling ventilation group shall be installed on the wall of the
chemical building.
The aspiration group must have the following rendering characteristics:
- Aspiration flow rate at least equal to: 100 Nm³/h
- Differential pressure not less than: 150 mm
- Element to be aspirated : air
The aspirator, a centrifugal one with lateral duct, will be composed of the following
components:
a) impeller
b) aspirator and conveyor
c) impeller supports
d) electric engine
e) connection between the aspirator and the conveying duct
f) accessories
The provided aspiration and conveying system will be composed of ducts made of rigid 100
UPVC pipes, with abutments in concrete for the buried part and supported with galvanized steel
stirrups for the visible part.
Ref. a) The impeller, independently from the shape and number of blades, must be made of
synthetic material, it must be suitably dimensioned to guarantee the required performances,
and it will be electronically balanced and coupled directly with the engine shaft.
Ref. b) The ventilator will be made of UPVC., suitably rigidified and assembled with nuts and bolts
in stainless steel.
Ref. c) The impeller must be supported on suitable spherical bearings able to completely absorb
both centrifugal forces and axial ones. The bearings will be placed on suitable supports
easy to disassemble for the extraordinary maintenance. It will be also provided with a
suitable lubrication system of the moving parts.
Ref. d) The electrical engine, directly setting on the ventilator, must be suitable to operate outdoor
with protection level IP 56 (hose jet).
Ref. e) The joint between the aspirator and the conveying duct must be realised through a special
connecting piece between the discharge pipe of the machinery (rectangular) and the duct
(circular) with an anti-vibration interposed joint suitably dimensioned. The union between
the parts must be realised through flanges, seals and nuts and bolts in stainless steel.
Ref. f) The aspirator must be provided with plate check valve, type Wafer on the discharge pipe, the
valve must be dimensioned according to the low differential pressure generated by the
machinery and must be a stainless steel AISI 304 cover in according to the drawings.
Cover for fan should be installed on the roof of the filter building and is made in stainless
steel AISI 304 and shall comply with grid of protection in according to the drawings.
Installation characteristics:
The horizontal centrifugal pump will be installed indoor the chemical building and will draw
filtered water from the mixing section tank and send it to the preparation system of the disinfectant
solution.
Installation characteristics:
The metering pump will be installed to dose the disinfectant solution into mixing section tank.
Construction characteristics
The metering pump will be of the membrane-type and it will mainly consist of:
- 400/50 Hz electric motor as required in the VG 011 specification.
- Pump body in nodular cast iron or in lightweight alloy derived from fusion and subsequent
machine tool manufacturing
- Flow regulation device composed of rpm variable-speed motor or piston travel positioner for
eccentric mean, crank or vernier
- Inlet piston in stainless steel with appropriate diameter
- Output head equipped with:
a) dual retain ball valves both on the intake and output
b) pierced flanged attachments
The pump shall be realized with such a criterion that the replacement of the parts more subject
to wear will not require the disassembling of the line tubes or accessories.
The pump will be predisposed for the automatic positioner housing.
Installation characteristics:
The dissolving group of alumina will be installed indoor of the chemical (alumina) building
and will be used for dissolved in the water the alumina dust.
Construction characteristics:
The booster set shall be composed by:
a) Hopper for unloading of raw materials from bags;
b) Screw conveyor;
c) Sliding valve;
d) Dissolving tank
e) Electric board for dosing Al2O3.
Components description:
a) Hopper for unloading of raw materials from bags, with:
o storage hopper
o hood with connection to general suction system
o shelf for supporting of bags width 750 mm
o safety grid
o Built in stainless steel (grid and hopper), carbon steel (hood)
b) Screw conveyor:
o tubular case diam. about 139 mm
o length approx 6,500 mm
o sloped 30°
o 1 inlet
o 1 outlet
o drive group with motorgear 2,2 kw approx
o built in stainless steel for parts contacting product
o supporting frame for screw conveyor, fixing on the floor built in tubular beam in
painted carbon steel
c) Sliding valve, square section ND 150 with:
o body and blade built in stainless steel
o pneumatic drive
o 2 magnetic switch
o electrovalve
d) Dissolving tank about diam. 3000 mm h=3200 mm (cap. 10,000 l) with:
o tubular beams of reinforcement on the perimeter
o cylinder
o concave bottom with rounded edge for an easy cleaning
Installation characteristics:
The metering pump will be installed into chemical building (flocculant building) to dose the
sulphate of aluminium (alumina) into the pits of flow divider , to aid solid removal.
Construction characteristics
The metering pump will be of the membrane-type and it will mainly consist of:
- 400/50 Hz electric motor as required in the VG 011 specification.
- Pump body in nodular cast iron or in lightweight alloy derived from fusion and subsequent
machine tool manufacturing
- Flow regulation device composed of rpm variable-speed motor or piston travel positioner for
eccentric mean, crank or vernier
- Inlet piston in stainless steel with appropriate diameter
- Output head equipped with:
a) dual retain ball valves both on the intake and output
b) pierced flanged attachments
The pump shall be realized with such a criterion that the replacement of the parts more subject
to wear will not require the disassembling of the line tubes or accessories.
The pump will be predisposed for the automatic positioner housing.
Installation characteristics:
The overhead crane will be installed inside the alumina storage room and will lift alumina
pallets.
Construction characteristics:
The crane will be carrying capacity 2 t x 6.24 m gauge (to be verified during the works
according to max weight to be lift + 25%). The crane beam is done with profile. The connection
between beam and headroom is bolted. The carpentry of the crane is sized according to DIN 15018,
lifting class H2 and stress B3. The crane is designed for indoor service, under normal environmental
conditions and operating temperature range from -10 ° C to +50 ° C maximum.
Overhead crane complete with low headroom monorail trolley with hoist rope to traverse the
beam on the lower wing.
Headroom monorail trolley:
Class mechanism: FEM: 1Am / ISO: M4 with duration of 20% higher than
FEM (ISO)
Hook size: 2.5 according to DIN 15400
Hook travel: up to 6.0 m
Control:
As specified in the paragraph “Power electric line”; sliding board along the bridge beam;
length of bowden 5.0 m
Power supply:
Power supply cart festooned with ribbon cable, including a ground wire
Electrical equipment:
The layout shall give a high working security according to the safety category 3 following the
EN 954 rules. Every connection of the flexible cables are vibration proof and plugged with
connectors on the modular plates. The power units are deactivated together with a disconnector.
Craneway:
Type : Rolled profile, HE kind, plate rail superimposed, rectangular shaped section, welded
sections, full buffers made of high absorbing power microcellulose, shimming plates bearing , to
compensate for any unevenness up to 20 mm, and not higher than 100 weight.
Color primer made of iron oxide, 30 micrometers coat.
Dimensioning shall be made according to DIN 4132.
Total craneway’s length is 8.00 m x 2
Full assembling:
Any possible cost of a chief assembler to assemble, to check and to start the working of the
overcrane head is included. Any possible cost of staff and equipment needed for the full assembly
of the plant is also included.
CE testing:
At the end of the assembly, the assembler shall do every test needed for the validation of the
CE mark, or similar
Installation:
The meter transmitter will be placed on the power supply line of the raw water to WTP and it
will detect the fluid pressure in said line and send the signal of this value to the PLC into electric
board installed into pumping station house
Technical characteristics:
- Installation: indoors in derivation of steel pipe ND 200
- Parts in contact with fluid: AISI 316
- Measuring range: 0 ÷ 12 bar
- Accuracy of at least + / - 0.5% of full scale
- Setting range: 0 to 6 bar
- Analog output signal: 4 to 20 mA
- Calibration: by surface reflection note
- Fluid temperature: +5 to +40 ° C
Installation characteristics:
The automatic sampler will be installed inside a special protective cabinet, to be placed
outdoor near to the sampling point in order to have the minimum possible distance between the
sampling point and the automatic sampler. The container shall be suitable to outdoor environments.
Construction characteristics:
The automatic sampler will consist of the following main components:
a) Completely autonomous suction sampling device.
b) Storage system of the samples in 24 bottles of 1,000 cc each, equipped with conditioning
system able to guarantee the perfect conservation of the taken samples.
c) Completely autonomous washing device of the sampling line.
d) Control device of all the functions of the sampler.
However, everything will be configured so as to satisfy the operating characteristics following
stated.
Operating characteristics:
The automatic sampler will be able to autonomously provide for the cyclic sampling of water
samples and to their storage in 1,000 cc bottles.
These samples shall then be collected and sent to the laboratories for the analysis.
The sampler shall be configured so as to allow the customization of the sampling and storage
cycles and shall be set for the installation of the device that allows the activation of the sampling
cycles through a remote control; moreover, it shall be equipped with an automatic washing device
of the sampling line.
Installation characteristics:
The flow meter shall be installed on the effluent pit of fine screen and shall measure the flow
sent to the CU by detecting the height of the raw water downstream the triangular weir.
Operating characteristics:
The flow meter shall be ultrasonic type equipped with temperature compensation system to
obtain an accuracy level equal to 0.5%. The required meter shall perform the continuous
measurement of a flow that will vary from 0 120 l/s of raw water and with variable level from 0
60 cm. It shall be equipped with a local indicator of the flow with scale from 0 140 l/s, and shall
send the detected measure to the monitoring system.
Construction characteristics:
The whole instrumentation will be composed of the following main parts:
a) No. 1 ultrasonic transducer with working field from + 0.30 0.80 from the H₂O maximum
level, complete with attachments, gaskets in OR rubber for the vibration dampening, cable for
direct connection to the data processing electronic card, everything suitable for immersion on
drain H₂O.
b) No. 1 temperature compensation probe with outflowing “proper variations” level of 0.01% for
each °C, equipped with cable for the direct connection to the electronic card, everything
suitable for immersion in sewage.
c) No. electronic complex, installed on varnished steel panel equipped with electric anti-
condensation heater, for the processing and conversion of the signals received both by the
ultrasonic transducer and the temperature detection probe having the following main
characteristics:
- sampling contacts every volume unit measured;
- IP 56 protection;
- 220 V 50 Hz power supply;
- -20 70°C exercise temperature;
d) 6 digit pulse totalizer of digital type to be installed on the door of the electronic unit described
in the previous point.
e) direct reading flow indicator (expressed in m³/h) with measurement field from 0 394 m³/h to
be directly installed on the door of the electronic unit;
f) No. 1 protection in clear plexiglass for electronic panel manufactured according to IP 67;
g) accessories and others for mounting and functioning.
h) devices for the transmission of the measure to the monitoring system.
Installation characteristics:
The flowmeter will be placed at the service of line for measurement of the turbidity of the
water sent to the filtration and water out from the filtration, it will be made of the type flow-meter,
and will be located within the local filtration.
The flow of the fluid for analysis shall be carried out through a pipe whose diameter is
dedicated, with the necessary shut-off and safety devices.
The fluid discharge will be made directly into the existing sewer system.
- Plenum chamber
- Filter
- Measuring cell
- Light circuit
- Indicating instrument in the field with a scale compatible with the performance below.
Performance:
- Measuring range: 0 to 10 NTU (the instrument will not have to undergo any kind of
alteration: No right value for calibration, etc.. Even
in cases where the value of the turbidity of the fluid
Installation characteristics:
The group will be installed within local of the filtration, and it will be placed at the service of
butterfly valves and pneumatic control gates installed on the sand filters.
Construction characteristics
The group should be composed of the following main parts:
a) equipment for command and control, such as: pressure, PLC and software for managing
sequence of opening and closing of the pneumatic valves, electric control panel, solenoid
valves, transducers, electro / pneumatic valves, safety valves;
b) flexible hoses for connection of distribution manifolds to the solenoid valves and
solenoid valves to pneumatic actuators;
c) facilities for automatic start-up;
d) containment framework of the solenoid valves and electro/pneumatic transducers both
places at the service of pneumatic actuators, with protection level compatible with the
electrical installation adopted.
e) accessories such as filters, connection terminals, pressure reducing valves, pressure
gauges, valves, condensate, oil mist lubricators, valves.
Installation characteristics:
The level meter should be installed on all sections of filtration and the storage basin and
discharge of filter backwash.
Functional characteristics
The level meter, for each of the following parts of the line of filtration, must be able to:
- Determine the maximum level in each section of filtration, before that the emergency spillways
( weirs) go, and send its signal to the PLC installed in the building filtration;
- Detecting the maximum level in the accumulation section and the discharge of backwash water
before the entry into operation of the overflow of emergency, and send its signal to the PLC
installed in the building of filtration.
Performance:
Measuring range: variable, depending on the point of installation, up to a maximum of 10 m;
Cone width measuring no more than 3 °
Instrument accuracy = + / - 0.5% of full scale;
Construction characteristics:
The level meter and transmitter shall consist of the following main components:
a) Group level detection consists of: No. 1 transmitter / receiver of ultrasound.
b) Group transducer signal / electrical current complete any amplifier with output signal of 4-
20 mA DC, able to send the signal to the PLC activation of the operations of backwashing
of the filters installed in the building of filtration.
c) Local meter with a measuring range compatible with the measuring range of the meter (ref.
Performance).
The meter must be of solid construction and accurate, made with top quality components,
with parameters of reliability and durability of industrial type.
Installation characteristics
The instrument shall be installed on the pipe carrying the air flow produced by the blowers.
The measuring elements shall be installed inside the filters building. The electronic devices and the
display shall be installed in the administration building.
Operating characteristics:
The instrument shall be able to:
1. Measure the discharge of the air flow sent to the treatment lines, in a range of 50 250
Nm³/h.
2. Make visible the measured value through digital indicator
3. Send the measure to the monitoring system
Construction characteristics
The air flow meter shall be normalized diaphragm type with support of double large annular
chamber.
It shall be provided with electrical transmitter, with mercury differential pressure gauge
system and variable-resistance electrical transducer.
All devices and accessories will be able to provide a local measure, on a linear scale. The
output signal will be of 4-20 mA.
The meter shall be provided with a local alphanumeric, liquid crystal display, showing the air
flow measure in different modifiable engineering units. It shall be provided with devices for the
transmission of the measure to the monitoring system.
Installation characteristics
The timer is the control system for the functioning of equipment such as: submersible pumps,
mixers, motorized gate valve, grids, etc., to be installed in the various sections of the system.
In the specific case, the timer shall control the functioning of the sludge lifting pumps
installed in equalization tank.
Operating characteristics
The timer shall be able to perform the following operations:
- providing the signal for the cyclic activation of each individual device, at programmable and
changeable intervals.
- providing the signal for stopping each individual device, at programmable and changeable
intervals.
As “cyclic activation” of the pumps is meant the activation performed so as to avoid the
consecutive start-up of the same device.
The timer shall also be suitable to allow the contemporaneous adjustment of the start-and-stop
cycles of all different devices served. Each individual cycle shall be adjusted with the following
time interval:
- 5 minutes minim interval
- 24 hours minimum interval
- 5 minutes adjustment intervals.
The timer shall be equipped with a control system able to prevent the simultaneous activation
of served devices, particularly in the case of automatic restart due to absence of electric power.
Construction characteristics
The timer device shall be composed by the following main components:
- Casing of the electronic and electric components with a protection grade not lower than
IP65.
- Control and command unit consisting of programmable microprocessor able to perform all
the functions described in the operating characteristics.
- Connection units to the served devices.
Installation characteristics
The timer is the control system for the functioning of equipment such as: submersible pumps,
mixers, motorized gate valve, grids, etc., to be installed in the various sections of the system.
In the specific case, the timer shall control the functioning of the sludge lifting pumps
installed in thickening tank.
Operating characteristics
The timer shall be able to perform the following operations:
- providing the signal for the cyclic activation of each individual device, at programmable and
changeable intervals.
- providing the signal for stopping each individual device, at programmable and changeable
intervals.
As “cyclic activation” of the pumps is meant the activation performed so as to avoid the
consecutive start-up of the same device.
The timer shall also be suitable to allow the contemporaneous adjustment of the start-and-stop
cycles of all different devices served. Each individual cycle shall be adjusted with the following
time interval:
- 5 minutes minim interval
- 24 hours minimum interval
- 5 minutes adjustment intervals.
The timer shall be equipped with a control system able to prevent the simultaneous activation
of served devices, particularly in the case of automatic restart due to absence of electric power.
Construction characteristics
The timer device shall be composed by the following main components:
- Casing of the electronic and electric components with a protection grade not lower than
IP65.
- Control and command unit consisting of programmable microprocessor able to perform all
the functions described in the operating characteristics.
- Connection units to the served devices.
Installation characteristics:
The flow meter shall be installed in the High lift pumping station, on the ND 350 piping
which sends the drinking water to town.
The detection unit will be installed on the ND 350 piping, the effective flow meter stub pipe
diameter shall be established according to the technological characteristics of the provided
instrument and, anyway, shall not be lower than ND 150 (speed at the maximum flow: 5.03 m/sec).
The sensor stub pipe unit, the case containing the converter and the other electronic
components shall be physically separated.
The sensor stub pipe unit will be installed so as to have a minimum straight distance equal to:
- upstream the meter = 3 times the duct diameter
- downstream the meter = 2 times the duct diameter
The local indicator converter unit shall be installed on the on the bottom of the lifting station,
in such a position to allow an easy access to the maintenance staff.
Operating characteristics
The meter shall be able to:
continuously measure the flow value in the outlet pipe;
send the 4-20 mA analogic signal to the local display and to the monitoring system;
detect the totalized volume with an un-resettable counter of fiscal type.
Even if, for long periods, the pipe shall remain empty or with a free surface these events shall
not, in any case, cause the system decalibration, or make necessary interventions of any type to
restore its functionality.
Furthermore, the meter shall be equipped with a zero automatic compensation device in
conditions of free surface or empty piping.
Performances:
Measurement field (speed) = 1.5 ÷ 10.0 m/sec;
Measurable minimum flow = 30 l/sec;
Use maximum flow = 150 l/sec;
Use standard flow = 90 l/sec;
Instrument accuracy = +/- 2% for fluid speeds comprised between 2.5 and 8.5 m/s.
Construction characteristics:
The flow meter will consist of the following main components:
a) Flow detection unit composed of the following elements and main characteristics:
PN 10 flanged stub pipe of a diameter to be defined according to the provided
instrument but not lower than the ND 150, body and flanges in painted carbon
steel, the body shall consist of dismountable elements (not welded) in order to
allow the service of the internal components;
Measure pipe, measure electrodes, in AISI 316 stainless steel, internal coating in
hard rubber;
IP 68 protection class.
b) Converter unit, local indicator, remote, able to receive the signals of the detection unit and to
process them, returning the measure of the flow on the pipe in conformity with what
indicated in the described performances. The unit shall be complete with:
case in ABS or similar, equipped with a clear door and independent terminal
compartment, for the housing of all the components of the unit. IP 68 protection
class.
devices and instruments for the acquisition, processing and transmission of data
and signals to the local display and to the monitoring system.
alphanumeric LCD display for displaying instantaneous flow, totalized volume,
both expressed in engineering units, and the error signals.
Programming keyboard.
c) Accessories for the mounting and installation of the meter and its components, included the
connection cables between the detection unit and the converter unit etc.
All the meter components shall be of solid and accurate construction, realized with premium
quality components, with reliability and accuracy parameters of industrial type.
The instruments and the electric systems shall be of the type suitable to comply with the
safety regulations in force.
Installation:
The meter transmitter will be placed on the power supply line (ND 350) of the disinfected
water to town and it will detect the fluid pressure in said line and send the signal of this value to the
PLC into electric board installed on the WTP.
Technical characteristics:
- Installation: outdoors in derivation of steel pipe ND 350
- Parts in contact with fluid: AISI 316
- Measuring range: 0 ÷ 12 bar
- Accuracy of at least + / - 0.5% of full scale
- Setting range: 0 to 6 bar
- Analog output signal: 4 to 20 mA
- Calibration: by surface reflection note
- Fluid temperature: +5 to +40 ° C
Description:
Monitoring and automation system will be organized on 2 levels:
PLC level with N° 6 PLC to manage the plant. N° 1 PLC will be placed in control room and
N° 5 PLC will be installed respectively in Electrical Room (PLC-02), in Chemical building
(disinfectant) (PLC-03), Chemical Building (flocculant) (PLC-04), Filtering Building (PLC-
05), Pure water pumping station (PLC-06), Raw water pumping station (PLC-07), to control
the local processes.
DCS (distributed control system), located in control room to supervise the PLC running,
with the possibility to manage the plant in order to have the maximum flexibility of the
control system.
To optimize the costs, the automation system will be organized with N° 7 PLC:
PLC-1 in control room, to manage all other PLC.
PLC (2/3/4/5/6/7) located on site to control: pump motors, blowers, motorized valves,
disinfection system, etc.
DCS will be installed to supervise the PLC network running with the possibility to modify
sequences scheduled by PLC. A SCADA engineering working station will be dedicated to
this function; 2 others working station will control the process.
In particular, the PLC-05 will provide for the possibility to implement even manually
backwashing filters.
The transmission system is also to be equipped with instruments such as level transmitters and
Telemetry Remote Terminal Units (covered under separate Items in the BOQ) connected to the
envisaged Monitoring and Automation system, which will operate the water supply scheme
according to a specific logic.
A flowmeter is installed at the beginning (near the pure water pump station) of the rising main
to measure the amount of water pumped.
In case of High Level the level sensor installed in the MBR closes the Motor Operated Valve
installed at pump’s discharge. This action trips the pump and overflow of reservoir is avoided.
Pumps restart when the MBR level falls below a preset value (60% of tank height, to provide
sufficient water for peak hours). This value can be adjusted and calibrated according to the actual
daily water demand ascertained in the previous periods.
Besides, the pump is in any case stopped when the pure water storage tank level falls below
the Low Level preset value.
All levels shall be set in such a way that both overflow events are prevented and acceptable
time intervals of the pump start-stop cycles are ensured.
In case of multiple pumps, sequence control of pumps shall be employed. Additional facility
of starting by time sequence or manual start when in ‘manual’ mode can be provided.
A prelarm shall be available for the operator to be aware of the impending problem before the
level reaches High value or Low value and the control system takes appropriate action.
This same control logic is applicable to the intake pumps, whose start and stop is commanded
by the levels in the WTP pure water storage tank and in the intake chamber, in place of the MBR
and the pure water storage tank respectively.
The instruments and the Telemetry Remote Terminal Units installed in remote locations
having no access to reliable power sources shall be battery-powered type. The battery life shall be
such as continuous operation of the devices is guaranteed for at least 4 years.
the required PLC has to be easy to program, allowing fast and easy realization of
applications
Open communication
Built-in RS 485 interface with data transmission rates up to 187.5 kbit/s
PPI protocol system bus for trouble-free networking
Freeport mode programmable for user specific protocols for any peripheral devices
Fast connection to PROFIBUS using the slave module
Powerful connection to AS-Interface using the master module
Communications anywhere using the modem module (for remote maintenance, tele-service
or tele-control)
Connection to Industrial Ethernet via the Ethernet module
Internet connectivity, e-mail, HTTP, and FTP server functionality using the Internet module
PC Access – OPC Server for simple connection to the PC environment
Powerful performance
Basic and advanced functionality are required
Large program and data memory
Outstanding real-time response – being in total command of the entire process at any time
means increased quality, efficiency and safety
Easy-to-use engineering software – it must be simple for both beginners and experts
Systems engineering:
Distinct CPUs in the performance range with comprehensive basic functionality and
integrated Freeport communications interface
A wide range of expansion modules for various functions:
Digital/analog expansions, scalable to specific requirements
PROFIBUS communication as a slave
AS-Interface communication as a master
Exact temperature measurement
Remote diagnostics
Ethernet/Internet communications
A simplified P&ID diagram of the water supply scheme is provided in the following Figure.
Particular attention is to be paid to DCS control system feed-forward, feedback, and cascade
control systems. Although final tuning of DCS control system controllers can only be done with the
plant in operation, the initial setting of the controller tuning coefficients is essential for a smooth
start-up of the process. Suppliers engineers and technicians will utilize results from dynamic model
simulations, process flow-sheets, and equipment sizes to estimate the impact of dead-time and
equipment holdup times on DCS control system tuning coefficients for the various processing units
throughout the process.
The process variables sent to a DCS control system include pressure, level, and flow sensors.
Qualified and experienced instrument and control system engineers and technicians of the Supplier
will provide valuable insights and consultation regarding the reliability and accuracy of a variety of
sensors.
N. 1 hydraulic press machine for cable shoes fixing complete with dies for fixing (10-
630)mm cable.
N. 1 draw-off tackler for coupling and bearing in pumps and another one motor
bearings.
N. 1 Venire (1 set) and micrometer
N. 1 steel rulers.
N. 2 Universal test indicator set with Knuckle joint holder and magnetic base. 2 Set of
files, 2 sets of Allen Keys, 3 set of pliers, set of curved and half round bearing scraper,
4 sets of heavy duty screw driver, 4 set of Adjustable spanners.
N. 2 ton 1 chain block
N. 1 Electric pipe cutter with 24 spanners wheel.
N. 1 lifting trolley hydraulic type
N. 2 hydraulic jack for vehicles up to 2 tons weight
N. 2 elect driven flushing pumps on trolley capacity 250m3/hr at 20m head, complete
with 5m suction hose and 50m, delivery hose (5m pieces) with 20m power cable.
N. 4 complete set of chlorine handling suit with head cover and breather hinge with
small air bottle.
N. 2 battery operated frock lifting capacity of 2 Tons complete with Battery charges.
N. 5 small submersible pumps with floating switches.
Portable compressor to be used for cleaning switch gear and for painting with spray
gun and 5m long flexible rubber tube
The Contractor shall supply a complete service set tools in each Boosting Station,
contained in a lockable trolley also for L.L a separate site
N. 1 central table with two operating positions equipped with water and gas fittings
and exhaust pipes consisting of:
N. 1 assay balance
o Flowrate: 2100g
o Resolution: 0.01 g
o Stabilization time: ≤ 1 seconds
o AC Power Supply: AC Adapter 12VDC 0,42 A (included), 100-240V 0.25A 50-
60Hz
o Adjustment: Adjusting the linearity of the flow or user selectable with external
weights / Digital with external weight
o Operating Relative Humidity: 20% to 85%
o Display size: 20 mm Figures
o Keyboard: 4 mechanical keys, raised and with tactile feedback and 2 touchless
sensors
o Adjust leveling: front level bubble with illumination / adjustable leveling feet with
slip
o Overload: 400% of rated capacity
o Power Management: Auto power off activated by the user after 5 minutes of
inactivity
o Storage conditions: -20 ° C to 55 ° C with 10% to 90% relative humidity, non-
condensing
o Application Modes: Weighing, Weighing
N. 200 bottles with 200 cc capacity with ground stopper for BOD and stability test
consisting of:
o Glass bottle with glass stopper beveled calibrated and weighed with exact capacity
marked on the body;
N. 5 burette housings
o Consists of a stainless steel base 18/8 white, with dimensions 180 x 360 mm;
o With rod in stainless steel 18/8 white, with a diameter of 12 mm, height 600 mm;
o Equipped with metal clamp for burette No. 1, made of light alloy coated steel springs
and supports in polished brass, length 105 mm, 0-20 mm capacity.
N. 1 l/h distiller
o Distiller laboratory, equipped for distillation tank in stainless steel.
o The water is brought to the temperature of distillation by means of resistors
immersed.
o External structure made of stainless steel coated with epoxy powder.
o Switch with pilot green light for the ignition and the production of distilled water.
o Technical Specifications:
Production capacity: 1 l / h
Fuel tank capacity: about 6 l
Conductivity: 2 μ S cm -1
Level Control: Yes
Water Control Valve: Yes
Level control valve: Yes
Twin tank: Stainless Steel
Gasket: Silicone
Heating: 2 resistors metal
Heating power: 6000 W
Power supply: 220 V - 50/60 Hz
Dimensions W x D x H: 460 x 370 x 700 mm
Weight: 16 kg
- width 400 mm
- depth 390 mm
- height 350 mm
External dimensions (including door and handle)
- width 620 mm
- depth 640 mm
- height (including feet or castors) 680 mm
Net weight 55 kg
Gross Weight 61 kg
trays
- No. max 4 trays
- Trays included 2
- Maximum load 20 kg per tray
- Max load 50 kg per stove
Working temperatures
- 10 ° C above ambient to 250 ° C
- Temperature accuracy according to DIN 12 880 T2, at working
temperature> 50 ° C, closed the door and chimney deviation in space
approx. (±) 2%
- Temperature reached ca change over time. 0 ± 0.4 ° C,
- Time of heating at 250 ° C with closed fireplace units and 230 VAC
min. 53
- Heat emission at 250 ° C 760 W
Parts of air to 150 ° C / hour 49
Voltage V - 50/60 hz 230/115 3x400 3x230 + N + PE
N. 2 Bunsen burners
o The Bunsen burner will consist mainly of a gas burner fuel, suitable for use in a
chemical laboratory.
o The Bunsen burner is formed by a base on which is fixed a nozzle connected via a
side tube to the pipeline of the fuel gas.
o The nozzle body will be screwed a metal torch of about 10 cm in length, which
presents at its base two diametrically opposite holes, a ring, which is also perforated
and free to rotate, complete the apparatus.
o The Bunsen burner will be of the type suitable for all types of gas.
o It will be equipped with a safety device consisting of a thermal valve that interrupts
the flow of gas (within 15 s) in the case of accidental extinguishing of the flame.
o Power: 480 Kcal. / Hr adjustable.
LABORATORY INSTRUMENTS
N. 2 Dipping thermometers
o Digital thermometer with immersion sensor for temperature sensing of liquids.
o Temp. max +70 ° C temp. min -50 ° C;
o Equipped with a probe for detecting the temperature in liquids, with alarm for
temperatures below 0 ° c.
o Equipped with dual dial to measure indoor and outdoor temperature.
o Ability to store the minimum and maximum measurement.
o Weight 80 grams including batteries
o Dimensions 65x77x19 mm.
o Temp. max +70°c temp. min -50°c;
CHEMICAL LAB
Laboratory turbidity meter, HACH model 2100A or high equivalent, with all
necessary accessories.
pH meter, 0-14, with electrode stand & holder, meter display preferable,
accuracy ±0.05 on normal range, with 2 spare electrodes.
Laboratory Floc-Tester, with six stirring units, rpm regulator, 0-200 rpm with
necessary spare parts including drive belts & motor.
Oven drying, capacity 40-60 liter, temperature range 5°C above ambient to
250°C, ±2°C.
Water distilling apparatus all glass, 2-4 liter/hr distillate conductivity 1ms/cm.
Water Sampler standard model for sampling from river, streams, etc.
Nessler, lovibond BDH, with necessary discs for determination Cl2, Fe, Mn,
N- compounds in water.
BACTERIOLOGICAL LAB
Hot air sterilizer 40-250°C, ~ 12 liters working volume, with time switch up to
2 hrs.
Refrigerator.
Magnetic stirrer hot plate variable speed, thermostat control, with necessary
magnetic followers.
CHEMICALS
Ammonium acetate 6 kg
Ammonium hydroxide 12 L
Calcium carbonate I kg
Ferrochrome black T 25 g
Methyl red 50 g
Murexide 25 g
Methyl alcohol 6L
Mackonky Broth 12 kg
Nutrient Agar 6 kg
2. Valves
o Off to "On" in 1 second or less.
o Stay-open valve (no use of hands).
o Valve remains on until the user shuts it off.
3. Installation
o 10 seconds from the hazard.
o Shower location shall be identified with a sign.
TABLE OF CONTENTS
1 11KV, RING MAIN UNIT ..................................................................................................... 1
1.1 SCOPE ............................................................................................................................... 1
1.2 TOLERANCES..................................................................................................................... 1
1.3 RECOMMENDED SPARES .................................................................................................... 2
1.4 ERECTION AND MAINTENANCE TOOLS ............................................................................... 2
1.5 SERVICE CONDITIONS ........................................................................................................ 2
1.6 APPLICABLE STANDARDS .................................................................................................. 3
1.7 GENERAL REQUIREMENT: .................................................................................................. 3
1.8 CONFIGURATIONS RECOMMENDED.................................................................................... 3
1.9 ENCLOSURE :..................................................................................................................... 4
1.9.1 Outer enclosure .................................................................................................. 4
1.9.2 Inner enclosure (Main tank) ............................................................................... 4
1.10 BUSBARS ........................................................................................................................... 4
1.11 LOAD BREAK SWITCHES (ISOLATORS) .............................................................................. 4
1.12 EARTHING OF ISOLATORS AND DISTRIBUTION TRANSFORMER BREAKERS
(EARTH SWITCH). .............................................................................................................. 5
1.13 CIRCUIT BREAKER (SF6 OR VACUUM MEDIA FOR ARC QUENCHING). ................................. 5
1.14 BUSHINGS ......................................................................................................................... 6
1.15 CABLE BOXES.................................................................................................................... 6
1.16 VOLTAGE INDICATOR LAMPS AND PHASE COMPARATORS ................................................. 7
1.17 EXTENSIBLE ...................................................................................................................... 7
1.18 WIRING & TERMINALS ...................................................................................................... 8
1.19 EARTHING ....................................................................................................................... 10
1.20 TAKE OFF TERMINAL UNITS FOR FUTURE AUTOMATION .................................................. 10
1.21 FAULT PASSAGE INDICATORS / EARTH FAULT INDICATORS (FPI/EFI ) ............................. 11
1.22 TROPICALISATION ........................................................................................................... 11
1.23 SAFETY OF PEOPLE .......................................................................................................... 11
1.24 OPERATING LEVER .......................................................................................................... 11
1.25 FRONT PLATE .................................................................................................................. 12
1.26 DANGER BOARD : ............................................................................................................ 12
1.27 TYPE AND ROUTINE TESTS : ............................................................................................. 12
1.27.1 Type tests .......................................................................................................... 12
1.28 ACCEPTANCE & ROUTINE TESTS: .................................................................................... 13
1.29 INSPECTION: .................................................................................................................... 14
1.30 PROTOTYPE SAMPLE ........................................................................................................ 14
1.31 MANUFACTURING FACILITIES: ........................................................................................ 14
1.32 QUALITY ASSURANCE PLAN: ........................................................................................... 14
1.33 DRAWINGS: ..................................................................................................................... 14
1.34 NAME PLATE ................................................................................................................... 15
6 LT MOTOR .......................................................................................................................... 40
6.1 SCOPE ............................................................................................................................. 40
6.2 GENERAL ........................................................................................................................ 40
6.3 SELECTION OF MOTORS ................................................................................................... 40
6.4 SITE CONDITIONS ............................................................................................................ 40
6.5 APPLICABLE CODES ......................................................................................................... 40
6.6 DUTY .............................................................................................................................. 41
6.7 ELECTRICAL SYSTEM ...................................................................................................... 42
6.8 DIRECTION OF ROTATION ................................................................................................ 42
6.9 ENCLOSURE .................................................................................................................... 42
6.10 WINDINGS ....................................................................................................................... 43
6.11 WINDING TEMPERATURE DETECTORS.............................................................................. 43
6.12 TERMINAL BOX ............................................................................................................... 43
6.13 BEARINGS ....................................................................................................................... 44
6.13.1 Grease lubricated bearings .............................................................................. 44
6.14 WINDING INSULATION ..................................................................................................... 44
6.15 BEARING INSULATION ..................................................................................................... 45
6.16 JOINTS ............................................................................................................................. 45
6.17 BEARING TEMPERATURE DETECTORS .............................................................................. 45
6.18 COOLING ......................................................................................................................... 45
6.19 SPACE HEATER ................................................................................................................ 45
6.20 LIFTING HOOKS ............................................................................................................... 45
6.21 EARTHING TERMINALS .................................................................................................... 46
6.22 CABLE GLANDS ............................................................................................................... 46
6.23 FOUNDATION BOLTS........................................................................................................ 46
6.24 NAME PLATE ................................................................................................................... 46
6.25 DUTY .............................................................................................................................. 46
6.26 NOISE LEVEL ................................................................................................................... 47
6.27 VIBRATIONS .................................................................................................................... 47
6.28 PAINTING ........................................................................................................................ 47
6.29 INSPECTION & TESTING ................................................................................................... 48
6.30 SCHEDULE OF TYPE TESTS ............................................................................................... 48
6.31 SCHEDULE OF ROUTINE TESTS ......................................................................................... 49
6.32 DRAWINGS AND DOCUMENTATION. ................................................................................. 49
6.33 SPARES, TOOLS & TACKLES ............................................................................................. 52
6.34 MOTOR DATA SHEET ....................................................................................................... 52
1.1 Scope
The RMU offered shall be compact , maintenance free, easy to install reliable, safe
and easy to operate and complete with all parts necessary for their effective and trouble-
free operation. Such parts will be deemed to be within the scope of the supply
irrespective of whether they are specifically indicated in the commercial order or not.
The offered equipment shall conform to the relevant standards and be of high
quality, sturdy, robust and of good design and workmanship complete in all respects and
capable to perform continuous and satisfactory operations in the actual service
conditions at site. and shall have sufficiently long life in service as per statutory
requirements. As per relevant standards, I.E. Rules, I.E.Act and other local statutory
provisions.
1.2 Tolerances
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The tenderer shall furnish in his offer a list of recommended spares with unit rates
for each set of equipment that may be necessary for satisfactory operation and
maintenance of circuit breaker and Isolators for a period of 5 years. The purchaser
reserves right of selection of items and quantities of these spares to be ordered.
The tenderer shall submit a list and unit rates of all the special tools, equipment
and instruments required for erection, testing, commissioning and maintenance of the
equipment. The purchaser shall decide the quantity of tools to be ordered. Prices of these
tools shall not be considered for tender evaluation. However, the list of necessary
tools/equipment which will be supplied free of cost with each Ring Main Unit may be
furnished separately.
System particulars:
Nominal system voltage ... 11 kV
Corresponding highest system voltage ... 12 kV
Frequency ... 50 Hz ± 3%
Number of phases ... 3
Neutral earthing ... Solidly grounded
Fault level (minimum) ... 20 kA for 3 sec for 11kV
Equipment supplied against the specification shall be suitable for satisfactory operation
under the following tropical conditions:-
Max. ambient air temperature : 50 Deg. C
2 Max. relative humidity : 100 %
Max. annual rainfall : 1450 mm
Max. wind pressure : 150 kg/sq.m.
Max. altitude above mean sea level : 1500 mtrs.
Seismic level (Horizontal acceleration) : 0.3 g.
Climatic Condition : Humid tropical climate. conducive to rust and fungus
growth.
Reference Ambient Temperature for temperature rise 50 deg C
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The Ring Main Unit shall be installed at 11 kV junction points extensible. One
Load break isolators for incoming & Two Circuit breaker for transformer protection
shall be enclosed in the main tank using SF6 gas as insulating and vacuum as arc
quenching medium or SF6 gas as both insulating and arc quenching medium.
The total breaking time for transient fault should not exceed 40-60 mS ( CB +
Relay+ trip coil).
The main tank ( Inner enclosure of Circuit Breaker & Load break Isolators
assembly) and all Switchboard assembly shall be housed in a single compact metal clad
suitable for both indoor/outdoor applications.
The switchgear and switchboard shall be designed such that the position of the
different devices shall be visible to the operator on the front of switchboard and easy to
operate and prevent access to all live parts during operation without the use of tools.
There shall be no access to exposed conductors.
The SF6 gas shall be suitable in all respects for use in RMUs under the stipulated
service conditions. The SF6 shall be tested for purity, dew point air hydrolysable
fluorides and water content. and test certificate shall be furnished to the owner
indicating all the tests.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
1.9 Enclosure :
Oil or Air filled Switchgear will not be considered. The temperature rise test shall
be carried out on complete RMU unit and test reports shall be submitted with the offer.
The compact RMU Unit shall be provided with a pedestal made up of M.S. Angle
to mount the unit on plain surface. The height of the bottom of cable box shall be 310
mm to provide the turning radius for the HT cable termination.
1.10 Busbars
The three nos of continuous Busbars made up of EC grade tinned copper of rating
current 630A shall be provided. The Short time rating current shall be 20 kA for 3
seconds for 11 kV . The Busbar connections shall Anti- oxide greased.
The Load Break Isolators for Incoming and Outgoing supply must be provided
and the load break isolators are fully insulated by SF6 gas. The operating mechanism
shall be spring assisted mechanism with operating handle for ON /OFF. Earth positions
with arrangement for padlocking in each position. Also independent manual operations
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
with mechanically operated indicator. The earth switch shall be naturally interlocked to
prevent the main and earth switch being switched ‘ON’ at the same time. The selection
of the main and earth switch is made by a lever on the facia, which is allowed to move
only if the main or earth switch is in the off position. The load break isolators should
have the facility for future remote operation. Each load break switch shall be of the
triple pole,
simultaneously operated, non automatic type with quick break contacts and with
integral earthing arrangement. The rated current of Isolator shall be 630 Amps
continuous at maximum ambient temperatures. No Derating shall be allowed. For the
isolator at an Ambient temperature of 50 °C, which means that Isolator rating should be
630 A maximum ambient temperature of 50 °C.
The unit shall consist of a 630 Amp Tee Off spring assisted three position rotating
arc type SF6 circuit breaker unit, with integral fault making/dead breaking earth switch,
the function shall be naturally interlocked to prevent the main and earth switch from
being switched `ON` at the same time and the CB not allowed to trip in `Earth On`
position. The selection of the main/earth switch lever on the fascia, which is allowed to
move only if the main or earth switches in the off position. The lever may be padlocked
in either the main or earth position.
The 3 pole circuit breaker for the protection of Distribution transformers shall be
enclosed in the main tank. The rated breaking and making current at rated voltage shall
be as follows:
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The manual operation of the circuit breaker shall not have an effect on the spring
charging mechanism.
The circuit breaker shall be fitted with a mechanical flag, which shall operate in
the event of fault occurrences. The breaker indications ON and OFF positions shall be
indicated by suitable flag. For ON position indication by Red flag and OFF position
indication by Green flag shall be provided.
The circuit breaker shall be operated by the same unidirectional handle or switch.
The rated operating sequence shall be O-3min-CO-3 min- CO.
The circuit breaker unit fitted with 3 nos protection CT’s ( tape wound) of ratio
100-50A/1 A, 5P10 class, having low burden and trip coil and auxiliary switch assembly
allowing the use of a self powered non directional IDMT (Inverse Definite Minimum
Time) Over Current and Earth Fault Relays (Micro processor based). One Three
Element Relay having two O/C elements and one E/F element shall be provided for this
purpose. All these relays shall be of 3 seconds IDMT characteristics, the O/C elements
current setting variable from 10% to 200% of CT secondary ratings, and the E/F
elements having current setting variable from 10% to 40%. The protection curves and all
other settings shall be adjustable from touch panel.
1.14 Bushings
All the bushings shall be of same height, parallel, on the equal distances from the
ground and protected by a cable cover. It is preferable to have bushings accessible from
the rear side of the RMU.
All cable boxes shall be air insulated suitable for dry type cable terminations. The
cable boxes at each of the two ring switches suitable HV cables of size 3C x 300 sq.mm
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
and circuit breaker cable suitable up to 3C x 300 sq.mm. Necessary Right angle Boot
should be supplied to the cable terminations. Compound filled cable boxes are not
acceptable. The cable box shall be arc resistant as per EN 62271-200 amended uptodate.
The internal arc fault test on cable box shall be carried out for 11 kV system for 20 kA
for 1 second and for 22 kV system for 16 kA for 1 second. The clearance between phase
to phase and phase to earth shall be as per EN 61243 – 5 amended upto date. The cable
termination and gland arrangements shall be appropriate for the type and style of cables
used at the time.
The RMU shall be equipped with a voltage indication. There should be a facility
to check the synchronization of phases with the use of external device. It shall be
possible for the each of the function of the RMU to be equipped with a permanent
voltage indication as per EN 601958 to indicate whether or not there is voltage on the
cables.
It shall be possible for each of the functions on the RMU to be equipped with a
voltage indication, to indicate whether or not there is voltage on the cables. The
capacitive dividers will supply low voltage power to sockets at the front of the unit, an
external lamp must be used to indicate live cables.
Three outlets can be used to check the synchronization of phases with the use of
an external device.
1.17 Extensible
Each combination of RMU shall have the provision for extension by load break
isolators / breakers in future, with suitable trenching chamber, accessories and necessary
Busbars. Extensible isolators and circuit breakers shall be individually housed in
separate SF6 gas enclosures. Multiple devices inside single gas tank / enclosure will not
be acceptable. In case of extensible circuit breakers, the Breaker should be capable of
necessary short circuit operations as per BS standard i.e. 20 KA for 3 second for 11kV
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
system and 16 kA for 3 second for 22 kV 3 second. The Breaker should have a rated
current carrying capacity of
The wiring should be of high standard and should be able to withstand the tropical
weather conditions. All the wiring and terminals (including take off terminals wiring for
future automation, DC, Control wiring), Spare terminals shall be provided by the
contractor. The wiring cable must be standard single-core multi stranded, non-sheathed,
Core marking (ferrules), stripped with non-notching tools and fitted with end sleeves,
marked in accordance with the circuit diagram with printed adhesive marking strips.
All wiring shall be provided with single core multistrand copper conductor wires
with P.V.C insulation and shall be flame retardant low smoke type.
The wiring shall be carried out using multi-strand copper conductor super flexible
PVC insulated wires of 1.1 KV Grade for AC Power, DC Control and CT circuits.
Suitable coloured wires shall be used for phase identification and interlocking type
ferrules shall be provided at both ends of the wires for wire identification. Terminal
should be suitably protected to eliminate sulphating. Connections and terminal should be
able to withstand vibrations. The terminal blocks should be stud type for controls and
disconnecting link type terminals for CT leads with suitable spring washer and lock
nuts.
Flexible wires shall be used for wiring of devices on moving parts such as
swinging Panels (Switch Gear) or panel doors. Panel wiring shall be securely supported,
neatly arranged readily accessible and connected to equipment terminals, terminal
blocks and wiring gutters. The cables shall be uniformly bunched and tied by means of
PVC belts and carried in a PVC carrying trough.
The position of PVC carrying trough and wires should not give any hindrance for
fixing or removing relay casing, switches etc., Wire termination shall be made with
solder less crimping type of tinned copper lugs. Core identification plastic ferrules
marked to correspond with panel wiring diagram shall be fitted with both ends of each
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
wire. Ferrules shall fit tightly on the wire when disconnected. The wire number shown
on the wiring shall be in accordance with BS.
Voltage supply Red, Yellow, Blue for phases , Black for Neutral
Earthing Green
The wiring shall be in accordance to the wiring diagram for proper functioning of
the connected equipment. Terminal blocks shall not be less than 650V grade and shall
be -moulded type with insulation barriers.
The terminal shall hold the wires in the tight position by bolts and nuts with lock
washers. The terminal blocks shall be arranged in vertical formation at an inclined angle
with sufficient space between terminal blocks for easy wiring.
The terminals are to be marked with the terminal number in accordance with the
circuit diagram and terminal diagram. The terminals should not have any function
designation and are of the tension spring and plug-in type.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
1.19 Earthing
The RMU outdoor metal clad, Switch Gear, Load break isolators, Distribution
Transformer, R.S.Joists, M.S. Channels / M.S. Angles etc, shall be equipped with an
earth bus securely fixed along the base of the RMU.
When several units of the RMU (Extra Isolators / Breakers) are mounted adjoining
to each other, the earth bus shall be made continuous and necessary connectors and
clamps for this purpose shall be included in the scope of supply. The size of earth busbar
of tinned copper flat shall be as per EN standards and shall be fixed inside the RMU.
Provision shall be made on end of RMU for connecting the earth bus to the earth grid by
erecting suitable 2 earth pipes of 40mm diameter MS rod of 3 meters in pits. Both the
earth pipes are also to be connected in a grid formation. Necessary terminal clamps and
connectors shall be included in the scope of supply.
The RMU should be provided with necessary take off terminal units for future
automations. Remote operation of the RMU’s line switches must be possible using
motors fitted to the operating mechanism.
The fitting of the motors to the mechanism must not in any way impede or
interfere with the manual operation of the switches or circuit breaker.
The tenderer may wish to advice of options and cost for remote supervisory
control units of the RMU and MV network supervisory control system.
Complete Ring Main Unit shall be capable of withstanding this current without
any damage being caused, in accordance with the recommendations
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
These shall facilitate quick detection of faulty section of line. The fault indication
may be on the basis of monitoring fault current flow through the device. The unit should
be self-contained requiring no auxiliary power supply. The FPI shall be integral part of
RMU.
1.22 Tropicalisation
Due regard should be given to the climatic conditions under which the equipment
is to work. Ambient temperature normally varies between 20 °C and 32 °C, although
direct sun temperature may reach 45 °C. The climate is very humid and rapid variations
occur, relative humidity between 90% and 100% being frequently recorded, but these
values generally correspond to the lower ambient temperatures. The equipment should
also be designed to prevent ingress of vermin, accidental contact with live parts and to
minimize the ingress of dust and dirt. The use of materials, which may be liable to attack
by termites and other insects, should be avoided.
Any accidental overpressure inside the sealed chamber will be limited by the
opening of a pressure limiting device in the enclosure. Gas will be released to the rear of
the unit away from the operator. Manufacturer shall provide type test report to prove
compliance with EN 298 appendix AA 'Internal fault'.
An anti-reflex mechanism on the operating lever shall prevent any attempts to re-
open immediately after closing of the switch or earthing switch.
All manual operations will be carried out on the front of the switchboard.
The effort exerted on the lever by the operator should not be more than 250 N for
the switch and circuit breaker.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The overall dimensions of the RMU shall not be increased due to the use of the
operating handle. The operating handle should have two workable positions 180° apart.
The front shall include a clear mimic diagram which indicates different functions.
The position indicators shall give a true reflection of the position of the main
contacts. They shall be clearly visible to the operator.
The lever operating direction shall be clearly indicated in the mimic diagram.
The danger Board plate as per relevant IS shall be riveted on the front plate of the
RMU.
The equipment offered in the tender should have been successfully type tested at
NABL laboratories in India or equivalent international laboratories in line with the
relevant standard and technical specification, within the last 5 (five) years from the date
of offer. The bidder shall be required to submit complete set of the type test reports
along with the offer.
In case these type tests are conducted earlier than five years, all the type tests as
per the relevant standard shall be carried out by the successful bidder at NABL in
presence of purchaser's representative free of cost before commencement of supply. The
undertaking to this effect should be furnished along with the offer without which the
offer shall be liable for rejection.
Pag. 12
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The details of type test certificate according to the composition of the Switchboard
shall be submitted with the offer.
In addition, for switches, test reports on rated breaking and making capacity shall
be supplied.
All major type tests shall have been certified at an independent authority.
Pag. 13
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
1.29 Inspection:
The inspection may be carried out by the purchaser at any stage of manufacture.
Not Applicable
The bidder shall invariably furnish following information along with his offer.
The supplier shall submit the routine test certificates of bought out items and raw
material, at the time of routine testing of the fully assembled breaker.
1.33 Drawings:
The Tenderer shall submit along with his tender dimensional general arrangement
drawings of the equipments, illustrative and descriptive literature in triplicate for various
items in the RMUs, which are all essentially required for future automation.
i. Schematic diagram of the RMU panel
ii. Instruction manuals
iii. Catalogues of spares recommended with drawing to indicate each items
of spares
iv. List of spares and special tools recommended by the supplier.
v. Copies of Type Test Certificates as per latest IS/EN.
vi. Drawings of equipments, relays, control wiring circuit, etc.
vii. Foundation drawings of RMU.
viii. Dimensional drawings of each material used for item Vii.
ix. Actual single line diagram of RMU/RMUs with or without extra
combinations shall be made displayed on the front portion of the RMU
so as to carry out the operations easily.
Pag. 14
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Each RMU and its associated equipments shall be provided with a nameplate
legible and indelibly marked with at least the following information.
a) Name of manufacturer
b) Type,
c) Serial number
d) Voltage
e) Current
f) Frequency
g) Symmetrical breaking capacity
h) Making capacity
i) Short time current and its duration
j) Purchase Order number and date
k) Month and Year of supply
l) Rated lighting impulse withstand voltage
Pag. 15
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.1 Scope:
This scope shall cover design, manufacture, check test, and supply of low voltage
motor/power control Panel boards, MLDB boards etc. as described in this specification
as per drawings and schedule of quantities.
Pag. 16
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Pag. 17
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
6 The panel should withstand Short circuit fault level of 50 kA / 1 Sec. Vendor
should submit valid certificate, not older than 10 years, from CPRI / Competent
Authority.
2.6 Construction
CUBICLE TYPE PANELS:
a) STRUCTURE:
The Panels shall be metal clad enclosed and be fabricated out of high quality
CRCA sheet, suitable for indoor installation having dead front operated and floor
mounting type.
The design construction shall be such as to allow extension at either end.
All CRCA sheet steel used in the construction of Panels shall be 2 mm. thick and
shall be folded and braced as necessary to provide a rigid support for all components.
Joints of any kind in sheet steel shall be seam welded, all welding slag grounded off and
welding pits wiped smooth with plumber metal.
The PCC & MCC shall be of single front construction and Non-draw-out type.
The Panels shall be totally enclosed, completely dust and vermin proof,
conforming to degree of protection IP-52. Gaskets between all adjacent units and
beneath all covers shall be provided to render the joints dust proof. All doors and covers
shall have neoprene rubber gaskets and shall be lockable.
All panels and covers shall be properly fitted and secured with the frame and holds
in the panel correctly positioned. Fixing screws shall enter into holes, taped into an
adequate thickness of metal or provided with bolts and nuts. Self-threading screws shall
not be used in the construction of Panels.
A base channel of 75 mm x 45 x 5 mm. shall be provided at the bottom. A
clearance of 300 mm. between the floor of the Panels and the bottom of the lower most
units shall be provided.
Panels shall be preferably arranged in multi-tier formation. The Panels shall be of
adequate size with a provision of 20% spare feeders and also 20% space to
accommodate possible future additional switchgear. The size of the Panels shall be
designed in such a way that the internal space is sufficient for hot air movement and the
electrical component does not attain temperature more than 45°c.
All the electrical component shall be de-rated for 50°c.
Knock out holes of appropriate size and number shall be provided in the Panels in
conformity with the number, and the size of incoming and outgoing cables.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Alternately, the Panels shall be provided with removable sheet steel plates at top
and bottom to drill holes for cable entry at site.
The Panels shall be designed to facilitate easy inspection, maintenance and repair.
The panels shall be sufficiently rigid to support the equipment without distortion under
normal and under short circuit condition. They shall be suitably braced for short circuit
duty.
b) PROTECTION CLASS :
All the indoor Panels shall have protection class of IP 52 for indoor installation
and IP 55 for outdoor installation.
c) PAINTING
Panels shall be powder coated after proper cleaning. The thickness of painting
shall be between 70- 80 microns. Paint shade will be as per data sheet.
d) CIRCUIT COMPARTMENTS:
Each switch fuse unit shall be housed in separate compartments and shall be
enclosed on all sides. Sheet steel hinged lockable door shall be duly interlocked with the
switch fuse unit in `ON’ and `OFF’ position. Safety interlocks shall be provided for SFU
to prevent the SFU from being open when the SFU is in `ON’ position.
In case of ACB, it should be as per data sheet.
The door shall not form an integral part of draw out position of the circuit breaker.
All instruments and indicating lamp shall be mounted on the compartment door. Sheet
steel barriers shall be provided between the tiers in a vertical section.
e) INSTRUMENT COMPARTMENTS:
The busbar shall be air insulated and made of high quality, high conductivity, high
strength Aluminium. The busbar shall be of 3 phases and neutral system with separate
neutral and earth bar. The bus bar and interconnection between bus bars and various
components shall be of high conductivity Aluminium. The busbar shall be of rectangular
cross-section designed to withstand full load current for phase bus bars and half rated
current for neutral bus bars and shall be extensible on either side. The busbar size shall
be as per drawing. The busbar shall have uniform cross-section throughout the length.
Pag. 19
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Bus bar design should be suitable for current density minimum 0.8 amp / mm2
The bus bars and interconnections shall be insulated with heat shrinkable PVC
sleeve and be colour coded in red, yellow, blue and black to identify the 3 phases and
neutral of the system if specified in datasheet. The busbar shall be supported on
unbreakable, non-hygroscopic SMC insulated supports at sufficiently close intervals to
prevent bus bars sag and shall effectively withstand electromagnetic stresses in the event
of fault level of 50KA.
The bus bar shall be housed in a separate compartment. The bus bar shall be
isolated with 3 mm. thick Bakelite sheet to avoid any accidental contact. The bus bar
shall be arranged such that minimum clearance between the bus bars to be maintained as
below:
Between phases : 25 mm. minimum
Between phases and neutral : 25 mm.
Between phases and earth : 25 mm.
Between neutral and earth : 20 mm. Minimum
Minimum current rating for vertical busbars shall not be less than 200A.
All bus bar connections shall be done by drilling holes in bus bars and connecting
by chromium plated or tinned plated brass bolts and nuts. Additional cross-section of
bus bar shall be provided in all Panels to cover up the holes drilled in the bus bar. Spring
and flat washers shall be used for tightening the bolts.
All connections between bus bars and circuit breakers / switches and cable
terminals shall be through aluminium strips of proper size to carry full rated current.
These strips shall be insulated with insulating tapes.
g) ELECTRICAL POWER AND CONTROL WIRING CONNECTION:
i. Terminal for both incoming and outgoing cable connections shall be suitable
for 1100 V grade, aluminium / copper conductor PVC insulated and sheathed,
armoured cable and shall be suitable for connections of solder-less sockets for
the cable size as indicated on the relevant drawings of the Panels.
ii. Power connections for incoming feeders of the main Panels shall be suitable
for 1100 V grade aluminium conductor (LT XLPE/PVC) cables.
iii. Both control and power wiring shall be brought out in cable alley for ease of
external connections, operation and maintenance.
iv. Both control and power terminals shall be properly shrouded.
v. 10% spare terminals shall be provided on each terminal block. Sufficient
terminals shall be provided on each terminal block, so that not more than one
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
outgoing wire is connected per terminal. Terminal strips for power and control
shall preferably be separated from each other by suitable barriers of enclosures.
vi. Wiring inside the modules for power, control, protection and instruments etc.
shall be done with use of 1100 V grade, PVC insulated copper conductor
cables conforming to BS. Power wiring inside the starter module shall be rated
for full current raring of respective contactor, but not less than 4.0 sq.mm.
cross section area. For current transformer circuits, 2.5 sq.mm. copper
conductor wire shall be used. Other control wiring shall be done with 1.5
sq.mm. copper conductor wires. Wires for connections to the door shall be
flexible. All conductors shall be crimped with solder-less sockets at the ends
before connections are made to the terminals.
vii. Control power for the Motor starter module shall be taken from the respective
module switchgear outgoing. Control power wiring shall have control fuses,
(HRC fuse type) for circuit protection. All indicating lamps shall be protected
by HRC fuses.
viii. Particular care shall be taken to ensure that the layout of wiring is neat and
orderly. Identification ferrules shall be fitted to all the wire termination for ease
of identification and to facilitate checking and testing.
ix. Spring type washers shall be used for all copper and aluminium connections.
x. Final wiring diagram of the Panels power and control circuit with ferrules
numbers shall be submitted along with the Panels as one of the documents
against the contract.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
3.1 Scope
The specification covers design, manufacture, shop testing, packing and delivery
of 1100 Volts grade , Aluminium conductor , PVC insulated multi core power cables.
3.3 Standards
Unless otherwise specified elsewhere in this specification, the rating as well as
performance and testing of the LT PVC cables shall conform to the latest relevant
standards as listed in, but not limited to Annexure-I.
Pag. 22
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
1100 Volts Grade L.T. cable with stranded H2/H4 grade aluminium conductor ,
PVC / XLPE insulated ( Type-A ), colour coded , laid up , with fillers and/or binder tape
where necessary provided with extruded PVC inner sheath , single galvanised round
steel wire armoured and provided with PVC outer sheath. Cable shall be conforming to
BS 7870..
B. UNARMOURED ALUMINIUM POWER AND CONTROL CABLES
1100 Volts Grade L.T. cable with stranded H2/H4 grade aluminium conductor ,
PVC / XLPE insulated ( Type-A ), colour coded , laid up , with fillers and/or binder tape
where necessary, provided with extruded PVC inner sheath and provided with PVC
outer sheath . Cable shall be conforming to BS 7870 & BS 7835
C. UNARMOURED COPPER CONTROL CABLES
1100 Volts Grade L.T. control cable with stranded untinned copper conductor ,
PVC insulated ( Type-A ), colour coded upto 5 cores and number coded above 5 cores,
laid up , with fillers and/or binder tape where necessary, provided with extruded PVC
inner sheath and provided with PVC outer sheath . Cable shall be conforming to BS
7870.
D. ARMOURED COPPER CONTROL CABLES
1100 Volts Grade L.T. cable with stranded untinned copper conductor , PVC
insulated ( Type-A ), colour coded upto 5 cores and by number coded above 5 cores,
laid up , with fillers and/or binder tape where necessary, provided with extruded PVC
inner sheath , single galvanised round steel wire armoured and provided with PVC outer
sheath . Cable shall be conforming to BS 7870.
Pag. 23
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
1 4 sq.mm 0.303
1 6 sq.mm. 0.455
1 10 sq.mm 0.758
1 16 sq.mm. 1.212
1 25 sq.mm. 1.894
1 35 sq.mm. 2.651
1 50 sq.mm. 3.788
Pag. 24
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Cables shall be supplied in standard length of 500 meters with plus minus 5%
(five percent ) tolerance wound on non returnable wooden drums of good quality.
Non standard length 5% ( five percent ) of the ordered quantity of respective size
shall be acceptable in non-standard length which shall not be less than 100 ( One
Hundred ) meters.
3.7.3 Particulars
The following particulars shall be properly legible embossed on the cable sheath at
the intervals of not exceeding one meter through out the length of the cable. The cables
with poor and illegible embossing shall be liable for rejection.
a) Manufactures name .
b) Voltage grade.
c) Year of manufacture.
d) Successive Length.
e) Size of cable
f) ISI mark
Pag. 25
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Pag. 26
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
4 POWER TRANSFORMER
Lifting lugs and eyebolts shall be so located that a safe clearance is obtained
without the use of a spreader, between the sling and transformer bushings.
Transformers shall be provided with fixed type radiators. Fins of the radiators
shall not have sharp edges and shall be rounded in shape.
The sequence and orientation of HV/LV side phase and neutral bushings shall be
as specified in the latest edition of relevant BS.
Transformer shall operate without injurious heating at the rated KVA and at any
voltage up to + 10 % of the rated voltage of any tap. Transformer shall be designed for
110 % continuous over-fluxing withstands capability.
HV & LV side cable boxes shall have sufficient space for segregating the cable
cores and for adequate clearance in air between bare conductors at the terminals.
Cable boxes shall be complete with necessary glands, lugs and armor grips.
Pag. 27
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The marshalling box shall be complete with necessary cable glands and cable lugs.
The marshalling box and components shall comply with the requirements specified for
control cabinets elsewhere in this specification.
The transformer and its accessories shall conform to the latest editions, including
all amendments and revisions, of the following standards:
Bushing BS EN 60137
Gas detector relays, with separate alarm and trip contacts, complete with shut-off
valves.
Separate drain valve, oil-sampling valve with plug and a top filter valve on the
tank.
Explosion vent with diaphragm. The device shall be rainproof. An equalizer pipe
connecting the pressure relief device to the conservator shall be provided.
Separately mounted, waterproof and dustproof marshalling box (IP55) housing
the oil temperature indicator with alarm and trip contacts and marshalling
Pag. 28
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The specific technical details of the main transformer shall be as per the draft
given below:
5 Rated Frequency 50 Hz
Pag. 29
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
15 Tap range + 5 % to -5 %
17 Terminal connection
18 Insulation of windings HV LV
Pag. 30
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
(*) values to be worked out by the contractor based on approved calculations submitted by
contractor
4.7 Tests
The tests shall be carried out in the presence of the Project Manager /
representative. The following tests shall be carried out on the assembled transformer
during inspection at the manufacturer’s works.
• Measurement of resistance of windings at principal and extreme taps
• Ratio at each tap, polarity and phase relationships
• Measurement of impedance voltage at principal and extreme taps
• Measurement of no load current and no load losses at rated frequency
and at both the rated voltage and 110 % rated voltage
• Measurement of efficiency at ½, ¾ and full load
• Measurement of insulation resistance
• Induced over voltage withstand test
• Separate source voltage withstand test
• Magnetic unbalance test
• Pressure Test for the tank
In addition to the above tests, a withstand test with lightning impulse, chopped on
the tail, shall be carried out on one limb of HV winding of the transformer if impulse
test has not been already carried out on transformer of similar capacity in the last three
years. Similarly heat run test shall also be carried out if the same has not been already
Pag. 31
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
carried out on transformer of similar capacity in the last three years. Type test certificate
shall be submitted before supply.
If the type test has to be carried out, it shall be at the contractor’s expense.
Pag. 32
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The earthing shall be carried out as per BS 7430. The material of earthing
conductor will be GI. The values of fault level for designing the electrical system shall
be based on transformer capacity, its impedance and system fault level. Fault clearing
time for sizing of earth conductor will be taken as one second. While sizing the buried
earth conductor, a corrosion allowance of at least 20 % shall be taken. Plant earthing
system shall be designed such that the overall earthing grid resistance is maximum one
ohm.
Main earthing conductors outside and inside the building shall be planned in such
a manner that various equipment are connected to earthing system by two connections in
a reliable manner.
5.2 Scope
The scope includes supply of earthing conductors, earth electrode pits and their
installation including associated civil work as per the specifications and approved
drawings.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Earthing protection system (wherever required) shall conform to the latest edition
including all official amendments and revisions of BS 7430 & BS 7454. All materials
and fittings used in the earthing installation shall conform to the relevant BS. Installation
work shall be in accordance with approved earthing layout drawings and any change in
routing, size of conductors etc. shall be subject to the prior approval of the Project
Manager.
Metallic frames of all electrical equipment shall be earthed by two separate and
distinct leads and then connected with earthing system. Cable sheaths and armour shall
be bonded to the earthing system. Metal pipes and cable conduits shall be effectively
bonded and earthed. Neutral connection shall never be used for equipment earthing.
The scope of installation of earthing leads to the equipment and risers on steel
structures/walls shall include laying the conductors, welding / cleating at specified
intervals, welding to the main earth grids, risers, bolting at equipment terminals and
coating welded joints by bituminous paint.
Pag. 34
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Galvanised conductors shall be touched up with zinc-rich paint, when holes have
to be drilled in them at site for bolting to equipment/structure.
The lightning protection system for the structures shall be installed by forming a
grid of exposed continuous earth conductors and taking down-comers along the walls /
supports of the structure and terminating the same at earth pits. The lightning protection
system earth pits shall be inter-connected to form the safety earthing grid provided for
the building / structure. The safety earthing grid shall be connected to the mains grid of
the switch yard.
5.4 Connections
All connections between the earth conductors buried in earth / concrete and
between earth conductor and earth leads shall be of welded type. Connection between
MS conductor buried in ground and GS conductor above ground shall be welded type
made by bringing the MS conductor above ground.
Pag. 35
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Treated earth pits shall be treated with salt and charcoal, if average electrical
resistively of soil is more than 20 ohm meter. Soil, salt and charcoal placed around the
electrode shall be finely graded, free from stones and other harmful mixtures. Backfill
shall be placed in layers of 250 mm thick uniformly spread and compacted. If excavated
soil is found unsuitable for backfilling, the Contractor shall arrange for a suitable soil
from outside.
7 Motors
10 Isolator 65 X 10 mm GS flat 2
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
40 mm dia., 3 M long,
11 Earth Electrode heavy duty GI pipe -
electrode
All standards and codes of practice referred to below shall be the latest edition
Each switchboard, control panel, etc. shall be provided with an earth busbar
running along its entire length. The earth busbar shall be located at the bottom of the
board/panel. Earth busbars shall be of copper and shall be rated to carry the rated
symmetrical short circuit current of the associated board/panel for one second, unless
otherwise specified. Earth busbars shall be properly supported to withstand stresses
induced by the momentary short circuit current of value equal to the momentary short
circuit rating of the associated switchboard/panel.
Positive connection of the frames of all the equipment mounted in the switchboard
to the earth busbar shall be maintained through insulated conductors of size equal to the
earth busbar or the load current carrying conductor, whichever is smaller. All instrument
and relay cases shall be connected to earth busbar by means of 650 V grade, green
Pag. 37
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
coloured, PVC insulated, stranded, tinned copper, 2.5 sq. mm conductor looped through
the case earth terminals.
All panels shall be equipped with an earth bus securely fixed along the inside base
of panels. Copper bus bar of size 25 x6 mm shall be used. When several panels are
mounted adjoining each other, the earth bus shall be made continuous and necessary
connectors and clamps for this purpose shall be included in the scope of supply of the
Vendor. Provision shall be made for extending the earth bus bars to future adjoining
panels on either side.
All metallic cases of relays, instruments and other panel mounted equipment shall
be connected to the earth bus by independent copper wires of size not less than 2.5
sq.mm. The color code of earthing wires shall be as per applicable standard. Earthing
wires shall be connected on terminals with suitable clamp connectors and soldering shall
not be permitted.
CT secondary neutral or common lead shall be earthed at one place only at the
terminal blocks where they enter the panel. Such earthing shall be made through links so
that earthing may be removed from one group without disturbing continuity of earthing
system for other groups.
The lightning protection for structure and its connected services would be to
enclose the structure within an earthed and preferably conducting metallic shield [box],
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
and in addition provide adequate bonding of any connected services at the entrance
point onto the shield.
Pag. 39
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
6 LT MOTOR
6.1 Scope
6.2 General
The motor and its components parts and auxiliaries shall be designed and
manufactured to provide inter-changeability in the product of any vendor between the
same class, size and type. The vendor shall use only highest standard material and the
workmanship employed shall be of best quality accepted internationally.
Motors up to 250 kW and below : 415 Volt /3 phase / 50 Hz., as per the power
source made available.
The offered motor and its components shall be in accordance with latest editions
of following standards. Vendor shall clearly bring out in the offer the applicable
Pag. 40
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
standard for every features of the offered motor, if different from the following
standards.
6.6 Duty
Motor offered shall be suitable for continuous duty for driving the pump having
details given in the pump data sheet, at the required loads.
The motor shall be designed suitable for Star-Delta Starting. The starting current
shall be limited to 6 times the full load current at rated voltage. Motor shall be designed
Pag. 41
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
for restarting under full load, after a momentary loss of voltage with the possibility of
application of 100% of the rated voltage when the residual voltage has dropped down to
50% and is in phase opposition to the applied voltage. The offered motor shall also be
suitable for DOL starting at 80% of rated voltage.
The motor shall be designed to allow the minimum of consecutive starts indicated
below:
a) No. of consecutive start ups with initial temperature of motor at ambient level
(cold): 3
b) No. of consecutive start-ups with initial temperature of the motor at full load
temperature (hot): 2
c) No. of hourly start-up uniformly distributed starting from final steady working
temperature: 3
The locked rotor withstand time of the motor at 110% of the rated voltage shall be
at least 25 seconds more than the motor starting time at 80% of the rated voltage
The direction of rotation shall suit the requirement of pump. It shall be clearly
marked on the body of motor together with phase sequence of the motor terminals
associated with this rotation.
6.9 Enclosure
The motor shall be totally enclosed fan cooled, with IP-55 protection as per BS
standard.
Pag. 42
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
6.10 Windings
Motor shall be provided with class F insulation with temperature rise (above the
specified ambient temperature) limited to class B as specified in the relevant Standard.
Winding shall be adequately braced to prevent any relative movement during operating
conditions.
The motor shall be provided with platinum resistance temperature detector (RTD)
of 100 Ω resistance and temperature coefficient of 3.85 x 10-3. RTDs shall be located in
suitable positions to measure the winding temperature. A minimum of duplex type three
(One per phase) or Simplex type Six (Two per phase) detectors shall be provided
between the coil sides to measure the winding temperature and Duplex type three (one
per phase) or Simplex type Six (Two per phase) at the base of the slots to measure core
temperature, each placed 1200C apart. A separate terminal box shall be provided for the
temperature detectors for connection with the remotely located controller unit of the
Owner. Details of this terminal box are given elsewhere in the tender.
The ends of the winding shall be brought out into the terminal box by means of
non-tracking fire proof and non hygroscopic bushing with adequately sized bolted anti
vibration terminals. The terminals shall be adequately designed to prevent slackening of
connections & reduction of clearances due to vibration. Line terminal shall be
thoroughly insulated from the frame. The terminal box shall be located on the right side
of motor, viewed from the driving end. The terminal box shall be suitable to rotate by 90
deg in all positions.
Necessary clearances and creep age distances between live parts and between live
parts & earth shall be kept. Motor terminal box shall be suitable for withstanding a 3-
phase short circuit at the terminals of the motor for 0.25 sec.
Pag. 43
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Terminals shall be distinctly marked inside the terminal box as per relevant BS.
The marking shall be non-removable, indelible, non-cracking, insulating and chemical
resistant.
Nickel or cadmium plated brass double compression cable glands and copper lugs
shall be provided for the number and size of the cables specified. Cable sizes specified
in the data sheet are tentative and same shall be confirmed after placement of the
purchase order. All cable entries shall be NPT sized.
6.13 Bearings
Motor bearing shall be of suitable type and size to accommodate any axial thrust
from pump and its own axial/radial thrust. Motor bearing shall be chosen such that in all
case bearing shall have a minimum life of 40,000 hours. Detailed specifications of
bearings and lubrication shall be furnished along with the offer. Motors shall have
preferably Grease lubricated bearings (Ball or Roller) or of manufacturers standard type.
The motor winding shall be specially treated to resist the action of corrosive
agents, liquid or gaseous substances deteriorate the insulation. The winding shall be
tropicalized and shall be suitably varnished, baked and treated with epoxy gel for
operating satisfactorily in humid and corrosive atmospheres. Adequate insulation shall
be provided between coils of different phases, which lie together.
The supplier shall clearly indicate the level of inter turn insulation provided.
Pag. 44
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The NDE bearing shall be insulated from the motor frame to avoid circulating
shaft current. A detailed drawing showing the insulation arrangement shall be furnished.
In any case, the induced voltage at the shaft end with motor running on no-load shall not
exceed 250 mV rms for ball/roller bearings and 400 mV rms for sleeve bearings.
6.16 Joints
All joints in the motor insulation such as coil connection etc shall be insulated to
the same level as that of complete motor. Additionally, joints should have minimum
resistance and mechanically strong. Joints shall be braced to withstand various stresses
likely to encounter during their service.
Resistance type temperature detectors for both DE & NDE shall be provided.
Details of the temperature sensing device and their termination are given in the
Instrumentation section of the tender.
6.18 Cooling
Motor shall be fan-cooled. Cooling fan should be arranged to direct the airflow
towards the motor pump coupling. The fans shall be of corrosion resistant material, non-
sparking type and appropriately protected with a fan guard.
The motor shall have space heater, suitable for 240 V single phase, to avoid
condensation during shut down period. Heater shall conform to the provisions of
applicable IEC codes. The heater leads shall be brought out into separate weather proof
terminal box fitted with gland of NPT size suitable for specified cable.
Suitable eye bolts or lifting lugs of adequate design shall be provided on the body
of the motor for facilitating easy lifting/ rigging during erection/ maintenance.
Pag. 45
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Provision shall be made on the body of the motor to earth effectively at two
distinct locations (Diametrically Opposite). Requisite nuts and spring washers shall be
provided for earth connection. These earthing terminals shall be in addition to the earth
terminal provided in the terminal box for earthing of the armour. Minimum size of the
stud shall be 12mm.
The vendor shall also supply necessary double compression cable glands and
copper lugs.
Requisite number of holding down bolts/foundation bolts with locking nuts shall
be supplied to mount the motor on the combined base plate/foundation.
A corrosion resistant stainless steel nameplate shall be affixed on the body of the
motor at an accessible and easily visible place and shall have the following data.
Manufacturer’s name
6.25 Duty
Number of phases
Winding connection
Insulation class
Pag. 46
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Type of cooling
Tag. No. (shall be furnished by the Owner at the time of drawing approval)
The permissible Noise level shall not exceed the stipulations laid down in BS
4999.
6.27 Vibrations
6.28 Painting
All internal and external metal parts likely to come in contact with the surrounding
air shall be protected with anti-acid paint suitable to resist the highly corrosive
environment and given site conditions. All external surfaces shall be epoxy painted for
the mentioned environment conditions. The color shade shall be NO. 631 as per
BS:381C.
Pag. 47
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Owner and/or representative of Owner shall have free entry in the factory of the
manufacturer for inspection of the motor during the process of manufacture and after the
motor is ready for final inspection and testing.
All routine and type testing shall be done in presence of the Owner and/or
Owner’s representative. The testing and inspection facilities shall be as per
internationally acceptable norms.
The motor shall be subjected to routine test and type tests as per latest editions of
IEC standards.
Type test shall be conducted on One Motor of each rating and frame size and
routine test shall be conducted on all motors. All tests shall be duly witnessed by the
owner’s Inspector. Internal tests certificate for all motors from the motor manufacturer
along with approval certificate from the competent authority of explosives from the
country of origin in support of having got the approval of subject motor for its use in
hazardous area as specified, are to be submitted to the Inspector for verification &
endorsement.
Type tests to be carried out & witnessed in one sample of each type/rating
a. Full load test to determine efficiency, power factor and slip.
b. Temperature rise test.
c. Measurement of surface temperature of frame and space heater.
d. Momentary over load test.
e. Over-speed test.
f. Measurement of starting torque, starting current, full load torque, pull out
torque.
g. Measurement of efficiency & power factor on the motor by giving ½, ¾
and full load.
h. NDE Bearing insulation checking.
Pag. 48
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Routine tests to be carried out & Witnessed 100 %. Following checks and tests to
be carried out under routine tests.
General visual checks & dimensional checks, name plate details and mounting.
Terminal box type and location checking. Checking of size of cable glands.
Winding resistance measurement.
Reduced voltage running up test at no load – to check the ability of motor to run
up to the full speed on no load with 1/√3 of the rated line voltage applied to the
motor for squirrel cage motors.
Insulation resistance test (both before and after the high voltage tests).
High voltage test.
No load test of motor to measure power, current & speed to determine no load
loss, etc.
Locked-rotor test and measurement of Voltage, current and power input at a
suitable reduced voltage.
Shaft voltage checking
Resistance measurement of space heater, RTD’s & BTD’s.
Measurement of Vibration level.
Measurement of Noise level.
Measurement of shaft centre height dimensions and clearance in terminal box.
Verification of direction of rotation, cooling system & lubrication system.
The details of the above tests ( both Type & Routine ) procedure along with
desired acceptance values wherever relevant are to be furnished along with the
drawing for Owner’s approval.
Pag. 49
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
3. List of spares being supplied for erection, site Along with the Two
testing, commissioning and two years offer
continuous operation
5. Past supply (last three years) list of motors of Along with the Two
similar category and rating with PO copies and offer
performance certificates from end users for the
supplies only in India.
Pag. 50
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
16. All final plotted curves indicated in Sr. No. 12, Along with One
13 & 14 inspection test
reports.
Pag. 51
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
To the extent stipulated in the tender, vendor shall ensure that prior approval of the
purchaser is obtained for design, drawings or other documentation before proceeding
with manufacturing of the equipment.
Vendor shall enclose list of special tools & tackles required for maintenance of
Motor. List of spares recommended other than as per Annexure VI shall also be
submitted along with the offer.
Pag. 52
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
3. Duty CONTINUOUS
4. Manufacturer
Bidders to choose/ select and freeze the make
of motor while submitting their offer.
5. Country of origin *
9. Frame size *
Pag. 53
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Trip( °C) *
30. Efficiency
a At Full load *
b At 3/4thload *
c At ½ load *
a At Full load *
Pag. 54
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
b At 3/4thload *
c At ½ load *
35. Break down or pull out torque % ( not less than >=175% of FLT
175 % of full load torque)
At 100%V *
a Net KW consumption *
b Efficiency in % *
c Power factor *
d Current in Amps. *
a For Power cable entry in main Terminal box. To be supplied as per cable
Pag. 55
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
a Type DE *
NDE *
b Bearing No. DE *
NDE *
e Type of lubrication *
a Number of RTDs at DE
c Type of RTD
d Resistance at 0°C
e Temperature coefficient
- Alarm( 0C) *
Pag. 56
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
- Trip( 0C) *
48. Fault level of the main terminal box 25KA FOR 0.25
SECONDS
Note:
2. Motor shall meet all specific requirements for the application as per the tender
specifications.
Pag. 57
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
7 D.G. SET
7.1 Scope
This specification covers the requirements of design assembly, testing, supply and
commissioning of LT Diesel Generator Set with associated Switchgears and Control
Panels.
Climate : Tropical
D. G. Set shall be water/ coolant cooled with radiator and shall be continuous
duty.
7.4 Standards
The Diesel Generator sets, accessories and control panel shall comply with
relevant BS/IS or other internationally accepted standards including the following:
Pag. 58
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Diesel Generator set shall comprise of main equipment’s specified in this para.
Vendor shall also include any other accessories; equipment’s required for the
satisfactory operation of the DG set.
The water cooled diesel engine shall suitably rated such that Alternator shall give
defined KVA output after applicable de-rating considering site conditions.
It shall be possible to draw rated output continuously 24 hours each day. The
engine shall be suitable for starting from cold at min. ambient temperature and necessary
accessories like preheated etc. shall be supplied, if required.
7.5.2 Governor
7.5.3 Flywheel
Shall be solid disc type accurately balanced. Suitable guard shall be provided for
flywheel.
7.5.4 Starting
The engine shall be suitable for 24V DC motor starting Necessary batteries and
battery charger shall be provided and charger shall have constant potential
Pag. 59
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
characteristics which maintains the battery in peak condition at all times without causing
excessive gassing.
The input voltage for the battery charge shall be 240v, 50 HZ. One set of the
batteries with necessary cables and jumpers shall be located near the engine or housed in
the panel as specified. Battery shall be either sealed maintenance free & dry type or
tubular lead acid long life (Low maintenance).
Engine shall be suitable for HSD fuel operation. The fuel system shall be equipped
with fuel filters. The fuel oil day tank shall be sized to house fuel for eight hours. But
the size of tank shall not exceed 990 litters.
The day tank shall be equipped with fuel return connection, vent sight glass, fuel
level indicator switch for transfer pump control, overflow line, and drain valve.
All necessary fuel line pipes valves and other misc,, piping materials from day
tank to engine is in vendors scope. Alarm shall be provided for fuel low level and fuel
high level in Day Tank.
7.5.6 Lubrication
Pressure feed lubrication system by means of engine driven gear type lubricating
oil pump shall be included for lubrication of main and piston bearings, camshaft
bushing, valves trains, etc.
7.5.7 Cooling
Engine shall be water / coolent / cooled with radiator unless otherwise specifically
asked for water shall be circulated by engine driven centrifugal pump around cylinder
liners, Cylinders heads and injector sleeves.
Pag. 60
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Engine coolant shall be cooled by engine mounted fan assisted radiator of tropical
capacity, driven directly from the engine. Fresh water quantity required for topping up
shall be indicated. Incase of heat exchanger cooled option, the heat exchanger shall be
mounted on Engine. The other accessories like FRP cooling Tower with fan, RW pump
and associated piping shall be in DG vendor's scope. Also Ancillary panel shall be
provided. Pump in cooling circuit shall be electric driven and heaters shall be provided,
if required.
7.5.8 Ventilation
Vendor shall plan well ventilated layout such that clean cool and dry air flows
over the engine and generator and that temperature rise of the room / canopy with DG in
operation is within permissible limits of 7°C above ambient temperature. Radiator
Exhaust ducting is being planned separately
7.5.9 Exhaust
Over speed device for automatic shut down of engine independent of governor at
Speed of 10% above rated speed. The shutdown shall be enunciated in control panel.
a) Tachometer shall be provided on engine panel for engine speed indication.
Pag. 61
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
7.5.11 Coupling
The engine and the alternator shall be close coupled with appropriate Adapter and
discs as per SAE standards.
7.5.13 Alternator
a) a) The alternator design shall meet the Rated out put KVA, at 415v rated
voltage, 0.8 P.F. 3 Phase, 4 wire, 50HZ AC.
b) The alternator shall be mounted on a common base frame together with the
engine.
c) The insulation shall be class-F, The windings and overhangs shall be suitably
braced to withstand the short circuit forces.
d) Alternators should be preferably permanent magnet generators with 2/3-pitch
winding (PMG for better starting & 2/3 pitch winding to eliminate third
Harmonics.)
e) The line and neutral ends of the windings shall be connected to six terminals
mounted on insulated base of non-hygroscopic and fire proof materials. Suitable
clamping and terminating arrangements for cables shall be provided.
Alternator shall be star connected and star point (Neutral) shall be brought out into
a terminal box on alternator for connection to earth. All parts and accessories shall be
Pag. 62
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
suitable to withstand stresses due to over speed /over load/short circuit conditions
specified.
f) The alternator shall be complete with following:
Suitable terminal boxes for connecting cable with necessary extenuation of
box & busbar arrangement.
Space heaters if required only due to atmospheric conditions- These shall
be wired up to separate terminal box.
Lifting hooks.
Earthing terminals - 2 Nos.
Rating plate.
g) g) Necessary terminal box suitable for cable connection shall be provided with
Alternator.
The alternator shall have brush less self exciter-mounted on the same shaft.
7.6.1 Construction
The panels shall be free standing, floor mounting compartmentalized cubicle type
panels with framed structure and bottom channel frame of suitable section. The frame
structure shall be rolled/folded sheet section of 2.0 mm thick sheet. Partitions shall be
1.6mm thick. Doors and gland plates shall be 2.0 mm thick. The panel shall be dust and
vermin proof with neoprene gasketing. All doors shall be provided with concealed
hinges, necessary Earthing arrangement and shall be provided with bracings wherever
required to avoid deformation. Easily openable door locks with common key shall be
provided for all doors including alleys. Bolts should not be provided for fixing doors
except for busbar chambers.
Pag. 63
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The paint / powder coating shade shall be RAL 7032 unless otherwise specified.
The LCP / AMF shall be with power module Panel. LCP/AMP shall provide
a) Start/ stop provisions
b) D.G.Set indications
c) KWH metering
d) Protection / fault indication
Necessary CT’S shall be provided in adapter box with proper mountings control
cabling for this is to be considered in scope.
All meters on panels unless other wise specified shall be digital meters either
individual or combined with minimum class 1 accuracy and will be calibrated. These
will be flush mounting type.
Pag. 64
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The current transformers shall be single pole wire wound resin cast accuracy class
1.0 for metering and 5p for protection. Separate CT's shall be provided for metering and
protection. The polarities shall be prominently marked CT circuits shall be wired with
2.5 sq.mm. Multistrand copper wires. CT's shall not be kept open and terminal-shorting
arrangement shall be provided.
PT’s wherever specified shall be of appropriate voltage class and 100 VA Burden.
All Main & DG incomers shall be provided with Digital LOAD MANAGERS
unless otherwise specified instead of regular meters. LOAD MANAGERS shall provide
minimum voltages, currents, KW, KVA, KWH, KVA Rh, frequency, Cos Ø %
harmonics, Maximum demand KVA reading with scrolling. These will be with RS 485
port for down loading data. LOAD MANAGER should be able to store last 8 days data,
which can be downloaded. Necessary software for Load Manager shall be provided.
The control switches shall be rotary type with suitable isolation transformer
provided for control supply. Control supply bus shall be provided wherever necessary.
Indicating lamps shall be LED Type only with translucent lamp covers. Push buttons
shall be momentary contact type with suitable colour code and shall be fitted with
integral marker plate. The control wiring shall be with 1.5 sq.mm. multistrand 1100V
grade copper wire except CT Circuit which shall be with 2.5 sq.mm. wires.
Identification ferules and colour coding shall be used for all wire. MCB’s for protection
shall be provided wherever required. The control wires shall be bunched and dressed
properly and shall not be left hanging. Control MCB’s shall be provided in all potential
circuits.
The Diesel Generator set shall be either suitable for manual start or auto start. In
manual mode started manually by an operator & in auto start the Diesel Generator shall
start on receiving an impulse from certain relay, mostly it shall be under voltage relay.
In either case the DG set may be required to work in isolation.
Pag. 65
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
In this mode of operator shall manually start the engine from local panel of engine
after carrying out necessary initial steps, The operator shall close the outgoing circuit
breaker after the voltage builds up to rated value.
In case of unhealthy condition both hooter and announciator will get energized,
Accept PB will silence the hooter and reset PB will reset the announciator.
Vendor shall furnish complete list of spare for two years of satisfactory operation
along with unit price and suggested quantity.
Vendor shall quote for complete set of tools and tackles required for maintenance
of engine and alternator.
Pag. 66
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Pag. 67
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
8.1 Scope
This Item includes the design, supply of material, and erection of all necessary pole
structures, conductors and accessories for extending the existing 11 kV line located near
the WTP site up to the intake raw water pump house. The distance between the WTP
and the intake raw water pump house is approximately 1000 meters.
The item also includes connection of UMEME power i.e. UMEME shall energize all the
installed transformers.
Pag. 68
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Pag. 69
RU.C.RP.04
SPECIFICATION OF
TRANSMISSION
PIPELINES &
RESERVOIRS
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
TABLE OF CONTENTS
1 EARTHWORKS ..................................................................................................................... 1
1.1 APPLICABLE CODES AND SPECIFICATIONS .......................................................... 1
1.1.1 Reference British Codes ..................................................................................... 1
1.2 INTRODUCTION ................................................................................................................. 3
1.3 SITE CLEARANCE AND DEMOLITION .................................................................................. 3
1.4 EXCAVATION OF TRENCHES ............................................................................................. 4
1.5 TIMBERING AND DEWATERING OF EXCAVATIONS .............................................................. 4
1.6 .EXCAVATION AND BACKFILLING OF PIPE TRENCHES ........................................................ 5
1.7 REINSTATEMENT OF SURFACES ......................................................................................... 7
1 EARTHWORKS
10 BS 4515 : 2009 Specification for welding of steel pipelines on land and offshore
Unplasticized polyvinyl chloride ( PVC-U ) rainwater goods and
11 BS 4576-Part 1 : 1989 accessories – Half-round gutters and pipes of circular cross-section
Specification for unplasticized polyvinyl chloride ( PVC-U ) pipes
12 BS 4660 : 1989 and plastic fittings of nominal sizes 110 and 160 for below ground
gravity drainage and sewerage
Specification for arc welding of austenitic stainless steel pipework
13 BS 4677 : 1984 for carrying fluids
Valves for waterworks purposes. Predominantly key-operated cast
14 BS 5163-1 : 2004 iron gate valves
Pag. 1
REPUBLIC OF UGANDA
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Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
16 BS 5911-Part 3 : 1982 Specification for pipes and fittings with ogee joints
Non-alloy steel tubes and fittings for the conveyance of water and
17 BS EN 10224 : 2002 other aqueous liquids. Technical delivery conditions
23 BS EN 12201-1 : 2003 Plastics piping systems for water supply - Polyethylene (PE)
24 BS EN 12201-2 : 2003 Plastics piping systems for water supply - Polyethylene (PE)
25 BS EN 12201-3 : 2003 Plastic piping systems for water supply - polyethylene fittings
Plastic piping systems for non-pressure underground drainage and
26 BS EN 1401-1 : 2009 sewerage. Unplasticized poly(vinyl chloride) (PVC-U).
Specifications for pipes, fittings and the system
Ductile iron wide tolerance couplings and flange adaptors for use
27 BS EN 14525 : 2004 with pipes of different materials: ductile iron, grey iron, steel, PVC-
U, PE, fibre-cement
Ductile iron pipes, fittings, accessories and their joints for water
28 BS EN 545 : 2010 pipelines
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
1.2 Introduction
The Contractor shall have due regard to the recommendations contained in the BS
6031. All testing of soils shall be carried out in accordance with BS 1377 "Method of
Testing Soils for Civil Engineering Purposes".
The Contractor shall clear the ground, on or below which the Works are to be
erected by removing all vegetation and superficial obstructions. Combustible material
may be disposed of by strictly controlled burning approved by the Engineer. The
Contractor shall remove all other cleared material from the Site of the Works to a tip
provided by the Contractor and approved by the Engineer.
Scrub, hedges, debris and other obstacles such as huts, trees etc. along the routes
of the pipelines shall be cleared to the satisfaction of the Engineer. Where adequate
space is available, a working width of up to 7.0 m will be allowed for pipelines laid
manually and up to 15.0 m if mechanical plant is extensively used. There will be some
locations where this working area will not be available. The Contractor will be deemed
to have visited the pipeline and sewer routes to check for himself such locations, and
allowed in his rates for working in such conditions.
All trees within 2.0 m of the pipeline centre lines shall be felled and the roots
grubbed up. Trees with a girth of less than 0.5 m shall be deemed to be included in the
clearance of scrub etc. and shall not be paid for separately.
Where directed by the Engineer or as shown on the Drawings the Contractor shall
demolish, break up and remove buildings, structures and superficial obstructions on the
Site in the way of or otherwise affected by the Works. He shall clear each part of the
Site at the times and to the extent required or approved by the Engineer.
Pag. 3
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Excavation of trench for the construction of pipes and ancillary related works , in
ordinary soil of any nature and consistency, executable by mechanical means, excluding
the rock, including the extraction of boulders and the removal or demolition of artifacts
of any kind of volume up to 0.50 m³, for cutting and uprooting of trees and stumps, the
charges for any pumping out, the demolition of pavements and road foundations of any
non-reusable type, including the leveling of the plans of the excavation, the deposit
alongside of the excavation of the material, the backfilling with material from the
excavations; they are also including the burden of protection of areas of work and safety
signage for day and night , as well as the expenses relating to preventive detection and
reporting of underground utilities (electrical or telephone cables, pipes, pipelines,
sewers, irrigation canals, drains roads, etc..). And claim also covers the cost of the
demolition and perfect restoration of the ditches covered by the works with pounded
earth , the burden of sorting the material up and free of stones for the First backfill of the
pipe, and the topsoil that may be present on surface, the perfect restoration of the
campaign plan by mechanical means, the compaction of the material, any refills.
Including the cost of transporting the waste material or if it is not deemed acceptable by
supervisor engineer and its cost to the landfill. The volume of excavation will be
computed on the basis of the width determined by the conventional type sections
attached and of the project depth of the bottom pipe plus the thickness of the substrate. It
must include in the price all charges resulting from any increase in section, over the kind
of sections attached, resulting from the nature of the soil, the presence of water, rock,
artifacts, etc.. or arising from weather events of any kind, all executed in a workmanlike
manner and in accordance with the directions of the supervisor engineer.
All open excavation shall be securely timbered with suitable timber (or alternative
form of sheeting other than timber) whenever necessary. Timber may be left in
excavations as such excavations are being backfilled, with the Engineer's approval. Only
such timber or sheeting, which the Engineer shall instruct to be left in position, shall be
Pag. 4
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
paid for by the Employer and payment for such timber or sheeting shall be at the rates
stated in the Bills of Quantities. No support work shall be removed until the authority of
the Engineer is given.
Every precaution shall be taken by the Contractor against slips, falls or subsidence
in the excavations, but if any slips, falls, or subsidences should occur, the Contractor
must at once make good the same, including all surface restoration and reinstatement, at
his own cost. if any such fall, slip or subsidence disturbs or weakens any foundation or
supports to the Works or adjacent buildings, pipes etc., or causes a space to exist outside
the new work itself, the Contractor shall execute such additional works as the Engineer
may required, in consequence thereof, and fill up the space so caused with concrete, or
other suitable material, as the Engineer may direct, all at the Contractor's expense.
All excavations shall be kept free from water until construction work is completed
and for such time as the Engineer considers necessary to safeguard the permanent work,
all at the Contractor's expense.
The Contractor shall be entirely responsible for supporting the sides and
dewatering of trenches or pits and shall not be relieved of his responsibilities under the
Contract because no objection has been raised by the Engineer to the conditions of the
work
The Contractor shall excavate, fill and reinstate, in advance of his trench
excavation, all such holes as may be required for the location of underground utilities
along any pipeline route. The cost of these trial holes shall be deemed to be included in
the rates for excavation.
Trenches for pipes shall be excavated to the lines, widths and depths shown on the
Drawings, or as directed by the Engineer, and shall be of sufficient width to give an
equal clearance on both sides of the barrel of the pipe or pipes. Excavation for fire
Pag. 5
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
hydrants, valve chambers or any other water works structure shall be carried out to the
levels and outlines of such structures, and the rates shall include for any additional
excavation or other temporary works required.
The trench shall be dug to within 15 cm of its formation and proper grade pegs
shall then be set in bottom of the trench, by the Contractor, for the accurate taking out of
the rest of the excavation.
If, in the opinion of the Engineer, due to the fault of the Contractor, the ground
becomes weathered prior to the laying of the pipes, the Contractor shall remove the
weathered soil and replace it with suitable compacted material to the original formation
level at his own expense.
No pipes shall be laid and no excavation filled in or covered with concrete until
the formation has been inspected and permission to proceed with the work obtained
from the Engineer.
Where pipes are to be laid under a road formation or in cutting, the trenches shall
generally be excavated after the earthwork is completed. The Engineer may permit these
pipe trenches to be excavated before the earthwork is completed, but payment for the
excavation of the trench will only be made upon the volume excavated below the road
formation.
Where trench excavation is carried out close to existing structures, and carried to a
level below that of existing foundations, these buildings must be protected from possible
failure resulting from the trenching operations, to the satisfaction of the Engineer. The
Contractor must allow for these temporary protection works in his rates.
Pag. 6
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
All surfaces of roads, paths, fields, gardens, verges, etc., whether public or private,
which are disturbed during the execution of the Contract, shall be initially restored on a
temporary basis by the Contractor. Permanent reinstatement shall commence only when
the backfilled material has properly consolidated.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.1 SCOPE
This Contract covers the general requirements for concrete using on-site
production facilities including requirements in regard to the quality, handling, storage of
ingredients, proportioning, batching, mixing, transporting, placing, curing, protecting,
repairing, finishing and testing of concrete; formwork; requirements in regard to the
quality, storage, bending and fixing of reinforcement; grouting.
It shall be very clearly understood that the specification given herein are brief and
do not cover minute details. However, all works shall have to be carried out in
accordance with the relevant standards and codes of practices or in their absence in
accordance with the best accepted current engineering practices or as directed by
ENGINEER from time to time. The decision of ENGINEER as regards the specification
to be adopted and their interpretation and the mode of execution of work shall be final
and binding on CONTRACTOR and no claim whatsoever will be entertained on this
account.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
imposed loads.
3) BS:6399 (Part-2) Loading for Buildings - Code of practice for wind loads.
4) BS:6399 (Part-3) Loading for Buildings - Code of practice for imposed
roof loads.
5) BS:8110 (Part-1) Structural use of concrete - Code of practice for design
and construction.
6) BS:8110 (Part-2) Structural use of concrete - Code of practice for special
circumstances.
7) BS:8110 (Part-3) Structural use of concrete – Design charts.
8) BS:5328 (Part-1) Concrete – Guide to specifying concrete.
9) BS:5328 (Part-2) Concrete – Methods for specifying concrete mixes.
10) BS:5328 (Part-3) Concrete – Specifications for procedures to be used in
producing and transporting concrete.
11) BS:5328 (Part-4) Concrete – Specifications for procedures to be used in
sampling, testing & accessing compliance of concrete.
12) CP:3 Basic data for the design of buildings- chapter V-
Loading Part-2- wind loads.
13) Reynolds Handbook Reinforced concrete designer’s handbook.
2.3 GENERAL
ENGINEER shall have the right at all times to inspect all operations including the
sources of materials, procurement, layout and storage of materials, the concrete batching
and mixing equipment, and the quality control system. Such an inspection shall be
arranged and ENGINEER’s approval obtained, prior to starting of concrete work. This
shall, however, not relieve CONTRACTOR of any of his responsibilities. All materials
which do not conform to this specification shall be rejected.
Materials should be selected so that they can satisfy the design requirements of
strength, serviceability, safety, durability and finish with due regards to the functional
requirements and the environmental conditions to which the structure will be subjected.
Materials complying with codes/standards shall generally be used. Other materials may
be used after approval of the ENGINEER and after establishing their performance
suitability based on previous data, experience or tests.
Pag. 9
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.4.1 Aggregates
Aggregates shall comply with the requirements of relevant British Codes. They
shall be hard, strong, dense, durable, clean and free from veins and adherent coating,
vegetable matter and other deleterious substances; and shall be obtained from approved
sources. Aggregates shall not contain any harmful material such as pyrites, coal, lignite,
shale or similar laminated material, clay, alkali, soft fragments, seashells and organic
impurities in such quantity as to affect the strength or durability of concrete. Aggregates,
which are chemically reactive with alkalis of cement, shall not be used.
Aggregates, which are not sufficiently clean, shall be washed in clean fresh water
to the satisfaction of the Engineer.
2.4.1.1 Testing
2.4.1.2 Grading
The CONTRACTOR shall ensure that the full range of aggregate used for making
concrete is graded in such a way as to ensure a dense workable mix. The delivery of
aggregates will commence only when the Engineer has approved the samples and the
quality and grade shall be maintained consistent and equal to the approved sample.
Before construction commences, the CONTRACTOR shall carry out a series of tests on
the aggregates and on the concrete made there from to determine the most suitable
grading of the available aggregates. Once the most suitable grading has been found, the
grading shall be adopted for the construction of the works and periodic tests shall be
carried out to ensure that it is maintained.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The grading shall conform to relevant British Codes and shall be within the limits
of Grading Zone. The maximum size of particle shall be 4.75mm and shall be graded
down. Sand containing more than 10% of fine grains passing through 150 micron sieve
or having the fineness modulus less than 2 shall not be used for concrete work.
The nominal maximum size of the aggregates for each mark of concrete or for
each type of work shall be according to relevant British Codes. The aggregates shall be
well graded and the grading shall conform to relevant requirements of British Codes
depending upon the maximum nominal size as specified or as required. The maximum
size of coarse aggregate shall be as stated on the drawings, but in no case greater than
1/4 of the minimum thickness of the member. Plums 160 mm and above of a reasonable
size may be used where directed. Plums shall not constitute more than 20% by volume
of the concrete.
The grading of fine aggregate for mortar and grout shall be within the limits of
grading zone and as defined in relevant British Codes.
Care shall be taken in the storage to avoid intrusion of any foreign materials into
the aggregates and where two types of aggregates are stored close to each other, they
shall be separated by a wall or plate. In case of stockpiling, care shall be taken to avoid
forming pyramids resulting in segregation of different sized materials. The height of the
stacks shall be generally limited to 150 cm.
2.4.2.1 Types
The type of coarse aggregate viz., stone chips, gravel or broken brick shall be as
specified. Unless otherwise specified, stone chips shall be used as coarse aggregate.
Pag. 11
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
It shall be crushed or broken from hard stone obtained from approved quarries of
igneous or metamorphic origin. The stone chips shall be hard, strong, dense, durable and
angular in shape. It shall be free from soft, friable, thin, flat, elongated or laminated and
flaky pieces and free from dirt, clay lumps, and other deleterious materials like coal,
lignite, silt, soft fragments, and other foreign materials which may affect adversely the
strength & durability Of concrete. The total amount of deleterious /foreign materials
shall not exceed 5% by weight according to relevant British Codes. If found necessary
the stone chips shall be screened and washed before use.
Unless specified otherwise it shall either be natural river sand or pit sand. Sand
shall be clean, sharp, strong, angular and composed of hard siliceous material. It shall
not contain harmful organic impurities in such form or quantities as to affect adversely
the strength and durability of concrete. Sand for reinforced concrete shall not contain
any acidic or other impurities, which is likely to attack steel reinforcement. The
percentage of all deleterious materials including silt, clay etc., shall not exceed 5% by
weight. If directed sand shall be screened or washed before use to the satisfaction of
Engineer. The fineness modulus of sand shall neither be less than 2.0 nor more than 3.2.
2.4.4 Cement
Other types of cement may be used depending upon the requirements of certain
jobs with the approval of the Engineer.
Only one type of cement shall be used in any one mix. The source of supply, type
or brand of cement within the same structure or portion thereof shall not be changed
without approval from ENGINEER.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The sampling of cement for testing shall be according relevant British Codes. All
tests shall be in accordance with the relevant clauses of British Codes.
From the time a consignment of cement is delivered at site and tested and
approved by the Engineer until such time as the cement is used on the works, the
CONTRACTOR shall be responsible for keeping the same in sound and acceptable
condition and at his expense and risk. Any cement which deteriorates while in the
CONTRACTOR's charge and is rejected as unsuitable by the Engineer, shall be
removed from the site to outside the limits of work at the cost of CONTRACTOR
within two days of ordering such removal by the Engineer.
In order to ensure due progress, the CONTRACTOR shall at all times maintain on
the site at least such stock of cement as the Engineer may from time to time consider
necessary. No cement shall be used upon the works until it has been accepted as
satisfactory by the Engineer.
The cement shall be stored in such manner as to permit easy access for proper
inspection and in a suitable weather-tight, well-ventilated building to protect it from
dampness caused by ingress of moisture from any source. Different types of cement
shall be stored separately. Cement bags shall be stacked at least 15 to 20 cm clear of the
floor leaving a space of 60 cm around the exterior walls. The cement shall not be
stacked more than 10 bags high. Each consignment of cement shall be stacked
separately to permit easy access for inspection. Cement stored for more than 90 days
shall be tested prior to use on work.
2.4.4.5 Water
Water used for both mixing and curing shall conform to relevant British Codes.
Potable waters are generally satisfactory.
Pag. 13
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Water used for mixing concrete and mortar and for curing shall be clean and free
from injurious amounts of oil, acid, alkali, salts, sugar, organic materials or other
substances that may be deleterious to concrete or steel. The pH value of water shall
generally be not less than ‘6’. Water has to meet the requirements as per relevant
British Codes. Water shall be obtained from an approved source. Where it is obtained
from a source other than a supply main, it shall be tested to establish its suitability.
Water for construction purpose shall be stored in proper storage tanks to prevent any
organic impurities getting mixed up with it. CONTRACTOR shall make his own
arrangements for storing water at site in tanks to prevent contamination
2.4.5.1 Approval
Admixtures to concrete shall not be used without the written consent of the
Engineer. When permitted, the CONTRACTOR shall furnish full details from the
manufacturer and shall carry out such test as the Engineer may require before any
admixture is used in the work. Accelerating, retarding, water-reducing and air entraining
admixtures shall conform to relevant British Codes and integral water proofing
admixture to relevant British Codes. Admixtures may be used in concrete as per
manufacturer’s instructions only with the approval of ENGINEER based upon evidence
that with the passage of time neither the compressive strength nor its durability is
reduced. An admixture’s suitability and effectiveness shall be verified by trial mixes
with the other materials used in the works. If two or more admixtures are to be used
simultaneously in the same concrete mix, their interaction shall be checked and trial
mixes done to ensure their compatibility. There should also be no increase in risk of
corrosion of the reinforcement or other embedments. Calcium chloride shall not be used
for accelerating set of the cement for any concrete containing reinforcement or
embedded steel parts. When calcium chloride is permitted such as in mass concrete
works, it shall be dissolved in water and added to the mixing water by an amount not
exceeding 1.5 percent of the weight of the cement in each batch of concrete. The
designed concrete mix shall be corrected accordingly.
Pag. 14
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.4.5.2 Usage
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
While modifying any particular property, care shall be taken to ensure that other
properties are not affected adversely.
2.4.5.4 Types
Admixtures used as integral water proofer shall be free of chlorides and sulphates
and shall conform to relevant British Codes. The application and doses shall be as per
manufacturer's specification.
Pag. 16
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
These being extremely fine powders, their mineral admixtures will influence the
fresh paste in a manner similar to cement. They can be used to augment the cement in
mixtures deficient in fines. Many concretes contain large amount of Portland cement
than necessary for strength requirements to provide workability or pumpability. A
portion or all of this excess cement may be replaced with a suitable mineral admixture.
They are usually used in the proportion of 15-35% by weight of the cement and in
proportioning, the concrete should be considered as part of the cementing medium,
provided they are uniformly blended with cement.
The placeability of concrete containing blast furnace slag is generally greater than
indicated by static slump test or water/cement ratio. In medium or rich concretes, the
increase in water requirements caused by their use may reduce strength. Pozzolanic
admixture s usually increases the strength of concrete especially at later ages. The
addition of fly-ash, natural pozzolana and granulated slag in sufficient quantities will
increase the sulphate resistance of concrete.
a) may increase drying, shrinkage and creep. The longer the concrete is
allowed to cure, the less will be the effect on shrinkage and creep.
b) may lower the resistance of concrete to freezing and thawing and to attack
by sulphates and other injurious solutions.
c) may increase the rate of temperature residue to the heat of hydration and in
large sections may therefore increase the stresses caused by thermal
contraction.
Pag. 17
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
a) The water reduction is possible due to entrained air. The volume of this
water reduction is less than the volume of entrained air, therefore to
compensate for the volume of entrained air, the fine aggregate volume
must also be reduced.
Admixtures of the hydroxylated carboxylic acid type may tend to increase the
bleeding rate and segregation in concrete deficient in fines (aggregate fines of cement).
Pag. 18
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
When prolonged retardation is employed care must be taken to prevent the drying of the
concrete.
The water reducing admixture should be added at the same time in the mixing
cycle, in order to obtain a uniform setting time among the batches.
2.4.5.8 General
While using the admixtures the maximum amount chloride expressed either in
percentage of cement concrete shall not exceed the limit as specified relevant British
Codes.
All materials used for the works shall be tested before use. Manufacturer’s test
certificate shall be furnished for each batch of cement/steel and when directed by
ENGINEER samples shall also be got tested by the CONTRACTOR in a laboratory
approved by ENGINEER at no extra cost to OWNER. CONTRACTOR shall furnish
manufacturer’s test certificates and technical literature for the admixture proposed to
used. If directed, the admixture shall be got tested at an approved laboratory at no extra
cost.
The routine tests of materials, delivered at site shall be at the following intervals :
Pag. 19
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Water - Once in two months for each source supply and in other respects
generally as per relevant British Codes.
2.5 STEEL
Pag. 20
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Kebisoni GSR, Buyanja SR & Buyanja HLR (RU_R4, RU_R5 & RU_R6) -
not to be constructed under this Contract
Reinforcing bars for concrete shall be round steel bars of the following types as
may be shown on drawing:
ii. Deformed high tensile yield steel bars in grade 460 and ductility class B
(460B) as per relevant British Codes.
Pag. 21
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
All reinforcement bars shall be of uniform cross sectional area and be free from
loose mill scales, dust, loose rust, coats of paint, oil or other coatings which may destroy
or reduce bond.
2.7 WORKMANSHIP
2.7.1 Concrete
This chapter covers the workmanship, special requirements & regulations with
which the CONTRACTOR must comply to achieve the following two objectives:
The mixing, placing, compacting, curing and finishing of concrete shall be done
according to relevant British Codes.
Pag. 22
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.7.2.1 General
No departure from the approved proportions will be permitted during the works
unless and until the Engineer gives written permission for any change in proportion. The
Engineer shall have authority at any time to check whether the mixing of concrete is
carried out according to the approved proportions. For the all major and important R.C.
works and for all special works, the design of mixes shall be made by the
CONTRACTOR at his own cost, for each grade of concrete as well as for various
workability. The design of mixes shall be made according to relevant British Codes or
any other approved standard methods. The concrete made by designing the mix is
termed hereinafter as "Design Mix Concrete" .The cement content for various grades of
concrete shall be based on design mix. However, irrespective of requirement of cement
found out from design mix, cement content of concrete shall not be reduced below the
quantities specified as under except for the cases specifically approved by the Engineer.
The minimum cement content as specified in relevant British Codes above shall be
adopted irrespective of whether the CONTRACTOR achieves the desired strength with
less quantity of cement. The CONTRACTOR’s quoted rates for concrete shall provide
for the above eventuality and nothing extra shall become payable to the
CONTRACTOR in this account. Even in the case where the quantity of cement
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
required is higher than that specified above to achieve desired strength based on an
approved mix design, nothing extra shall become payable to the CONTRACTOR.
Where a particular water cement ratio is stipulated in the design or drawing along
with the characteristic grade of concrete the design of mix shall be carried out by
adjusting the other variable factors to obtain the characteristic strength of concrete with
stipulated water cement ratio. In the structures where the impermeability and shrinkage
of concrete have an important bearing on the durability and serviceability of the
structures, such as water retaining structures, basements,, underground premises,
tunnels, pumphouses, exposed structures near sea side or deserts, prestressed structure,
thin precast members etc., the water cement ratio shall be kept low and preferably not
exceeding 0.45. The water cement ratio, as achieved in the Mix Design or as specified in
the drawings shall be adhered to strictly and shall not be varied without the permission
of the Engineer.
2.7.2.3 Workability
The workability of fresh concrete shall be such that the concrete is just suitable for
the conditions of handling & placing so that after compaction it becomes completely
consistent and homogeneously surrounds all the reinforcement and completely fills the
formwork.
Pag. 24
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Normally, in the condition of low water cement ratio as well as for medium/high
workability, the workability shall be achieved by increasing the cement content, in
consistent with added water.
In cases where the cement content is to be limited to reduce the heat of hydration,
and the water cement ratio is also to be kept low to reduce the permeability or due to
other requirements the desired workability may be achieved with use of limited doses of
plasticizer or air entraining agent. In such cases the method of mixing and dosage of the
plasticizer/air entraining agent shall be according to the manufacturer's specification and
with the approval of the Engineer.
The usual limits of consistency for various types of structures are given below :
Minimum Maximum
Pag. 25
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Note :
Not with standing anything mentioned above, the slump to be obtained for work in
progress shall be as per direction of the Engineer.
With the permission of the Engineer, for any grade of concrete, if the water has to
be increased in special cases, cement shall also be increased proportionately to keep the
ratio of water to cement same as adopted in trial mix design for each grade of concrete.
No extra payment will be made for this additional cement.
2.7.2.5 Durability
After approval of the Mix Design by the Engineer, the CONTRACTOR shall
make in presence of Engineer the Trial Mixes for each grade of concrete as well as for
required workability.
Before starting the trial mixes, necessary preparatory works like sieve analysis of
the aggregates, determination of densities of different ingredients and moisture contents,
in the aggregates, shall be completed according to the relevant British Codes. Each trial
mix shall be handled and compacted by method which the CONTRACTOR proposes to
use for that mix in the works and the mixes shall not show tendency of inadequate
compaction by the method proposed.
The compacting factor and the slump of each trial mix shall be determined
immediately after mixing and the values shall not exceed the maximum value obtained
the mix design.
Six numbers of 150 mm test cubes shall be made from each trial mix. These shall
be cured and tested in accordance with relevant British Codes. In order to have the
specified characteristic strength in the field, the concrete mix as designed in the Design
Pag. 26
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Mix shall have higher average compressive strength depending on the degree of quality
control at site. If the size and special requirement of the work so warrants, the trial may
be extended to cover larger ranges of mix proportions as well as other variables such as
alternative source of aggregates, maximum size and grading of aggregates and different
type and brands of cement.
Nominal mix concrete may be used for all concrete of Grade C-10 and above. If
design mix concrete cannot be used for any reason for Grade C-15 & C-20, nominal mix
concrete may be used with the permission of Engineer. Nominal mix concrete shall not
be used, in any case for Grade of concrete above C-25. Mix Design and preliminary
tests are not necessary for Nominal Mix Concrete. However works tests shall be carried
out as per relevant British Codes. Proportions for Nominal Mix Concrete and w/c ratio
may be adopted as per relevant British Codes. However, it will be CONTRACTOR’s
sole responsibility to adopt appropriate nominal mix proportions to yield the specified
strength.
2.7.5.1 Cement
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.7.5.2 Aggregates
For both Design Mix concrete and Nominal Mix concrete the aggregates (coarse
and fine) shall be batched by weight.
Where aggregates are moist and volume batching is adopted, allowance shall be
made for bulking in accordance with relevant British Codes.
Suitable adjustments shall be made for the variation in the weight of aggregates
due to variation in moisture contents.
2.7.5.3 Water
Adjustment of water due to moisture contents in coarse & and fine aggregates
It is very important to maintain the water cement ratio constant at its correct value.
For the correct determination of amount of water to be added in the concrete mix, to
maintain the water cement ratio constant, the amount of moisture content in both coarse
and fine aggregates shall be taken into consideration, be as frequently as possible, the
frequency for a given job being determined by the Engineer according to weather
conditions.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.7.5.5 Admixtures
Any solid admixture, to be added, shall be measured by weight, but liquid or semi
liquid admixture may be measured by weight or volume.
2.7.5.5.1Accuracy of batching
2.7.6.1.1Machine mixing
Concrete shall always be mixed in mechanical mixer. Water shall not, normally,
be charged into the drum of the mixer until all other ingredients are already in the drum
and mixed for at least one minute. Mixing shall be continued until there is uniform
distribution of materials and the mass is uniform in color and consistency. The mixing
time from the time of adding water shall be in accordance with relevant British Codes
but in no case less than 2 minutes or at least 40 revolutions.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.7.6.1.2Hand mixing
When hand mixing is permitted by the Engineer it shall be carried out on a water
tight platform and care shall be taken to ensure that mixing is continued until the mass is
uniform in color and consistency. In case of hand mixing 10% extra cement shall be
added to each batch at no extra cost to the OWNER.
Concrete shall be transported from the place of mixing to the place of placing
concrete as rapidly as practicable by such means which will prevent the segregation or
loss of any of the ingredients and maintain the required workability. No water shall be
mixed with the concrete after it has left the mixer. Where concrete is transported over
long distances, the CONTRACTOR shall provide suitable means by which different
grades of concrete are readily identifiable at the place of final deposit.
At the beginning of every fortnight, the CONTRACTOR shall give his detailed
concreting programme for that fortnight to the Engineer. Such programmes, shall
specify all information such as the locations where concrete is to be poured., type/grade
of concrete, volume of concrete to be poured, number and type of Vibrators proposed to
be used as well as proposed to keep as standby, number of skilled technicians and
supervisors proposed to be engaged, the proposed time and period of pouring etc.
Before placement of concrete, the CONTRACTOR shall get all the form works,
reinforcements, inserts, conduits, openings, surface preparation etc., checked and
approved by the Engineer. To facilitate such checking, the CONTRACTOR shall
complete all his works according to the drawings and specifications well in advance
before placement of concrete at least 36 hours for all major/important/complicated
works and 24 hours for all minor/ordinary/simple works. The checks are purely in the
interest of the work and to draw the CONTRACTOR's attention to his contractual
Pag. 30
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The earth foundation, over which concrete is to be placed direct, shall not be kept
abandoned at the specified level and concrete shall be placed immediately following the
final preparation of the formation otherwise suitable measures shall be taken, as directed
by the Engineer without any extra cost to the OWNER.
All such joints shall have continuous square bond grooves to produce a substantial
and watertight key. Where the placement of concrete has to be resumed on a surface
which has hardened, it shall be roughened, cleaned by wire or bristle brushing,
compressed air, water jet etc., and thoroughly wetted.
For vertical construction joints neat cement slurry shall be applied on the surface
immediate before the placement of concrete. For horizontal joints the surface shall be
covered with a layer of freshly mixed mortar about 10 to 15 mm thick composed of
cement and sand in the same proportion as the cement and sand in the concrete mix and
Pag. 31
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
applied immediately before placing of the concrete. On this surface (i.e. on the surface
of joints) a layer of concrete not exceeding 150 mm in thickness shall first be placed
and shall be well rammed against old work, particular attention being paid to corners
and close spots. To ensure water tightness, care shall be taken to punn concrete properly
against the old surface.
When the concrete is placed on the vertical surface of masonry (as in the case of
thin concrete fins projected from the vertical masonry surface), a groove of dimension as
directed by the Engineer shall be cut in the masonry to ensure a proper bond and the
surface shall be cleaned thoroughly. Before the placement of concrete, the surface shall
be kept moist by spraying water at least for the period of 2 hours and a thick coat of
cement slurry shall be applied immediately before the placement of concrete.
b) Over walls
Building paper over average 12mm thick cement sand bearing plaster of 1:4 mix
with neat cement finish shall be provided at the bearings of slabs over walls as directed
by the Engineer.
The interior of the form works, where the concrete is to be placed, shall be
thoroughly washed by high pressure water jet or air jet to completely clean the entire
volume from all sort of dirt, grease/oil, foreign and deleterious materials etc. The
reinforcement shall be completely clean and free from all sorts of dirt, grease/oil, rust,
foreign/deleterious materials etc., Before placement of concrete, the form works coming
in contact with concrete, shall be coated with form oil or raw linseed oil material or
provided with any approved material to prevent adhesion of concrete to the form work,
but utmost care shall be taken so that such oily material do not come in contact with the
reinforcement.
Pag. 32
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The concrete shall be placed and compacted before setting commences & should
not be subsequently disturbed. No water shall be mixed with the concrete after it has left
the mixer. Method of placing should be such as to preclude segregation. Approved
mechanical vibrator shall be used for compacting concrete, and concrete shall not be
over vibrated or under vibrated. No concrete shall be placed until the place of deposit
has been thoroughly inspected and approved by the Engineer. All inserts and
embedments properly secured in position and checked and forms properly oiled. No
concrete shall be placed in the absence of the Engineer.Concrete shall be placed on
clean bed having the designed level. The bed shall be cleaned of all debris and other
objectionable materials. Seepage water, if any, shall be controlled or diverted.
Concreting shall not be carried on during rains unless all precautions have been
taken by the CONTRACTOR and necessary permission has been given by the Engineer.
Suitable measures shall be taken to control the temperature of concrete.
Where plums are permitted in massive concrete, they shall be washed and
carefully placed. No stone shall be closer than 30 cm to an exposed face, nor nearer than
15 cm to an adjacent stone.
Concrete shall not be dropped from a height of more than 2m except through a
chute, the design and type of which shall be subject to approval of the Engineer. The
concrete shall be placed, spread and compacted by approved mechanical vibrator.
Vibrators shall not be used for pushing concrete to adjoining areas. For members
involving vertical placing of concrete (e.g. columns, walls etc.,) each lift shall be
deposited in horizontal layer extending the full width between shuttering and of such
depth that each layer can be easily and effectively vibrated and incorporated with the
layer below by means of compaction. For member involving horizontal placing of
concrete (e.g. slabs, beams etc.,) the concrete shall be placed along the line of starting
point in such quantities as will allow members to be cast to their full depth along the full
width between side shuttering and then gradually brought towards the finishing point
along its entire front parallel to the starting line. Vibration and surface finish shall
Pag. 33
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
follow behind the placement as closely as possible. Utmost care shall be taken to avoid
the displacement of reinforcements/embedded parts or movement of formwork or
damage to faces of the formwork or transmission of any harmful vibration/shocks to the
concrete, which has not yet hardened sufficiently.
All members shall be concreted at such a rate that no cold joint is formed and
fresh concrete is placed always against green concrete, which is still plastic and
workable. Should any unforeseen occurrence results in a stoppage of concreting for one
hour or such other time as might allow the concrete, already placed, to begin to set
before the next batches can be placed, the CONTRACTOR shall make at his own cost,
suitable tongue and groove construction joint, as approved by the Engineer. Any
additional reinforcement required as directed by the Engineer shall also be provided by
the CONTRACTOR at his own cost. Before placement of new batches of concrete over
that construction joint, the surface preparation according to this specification, stipulated
earlier, shall be done by the CONTRACTOR .The concrete shall be worked well up
against whatever surface it adjoins and compacted to such a degree that it reaches its
maximum density as a homogeneous mass, free from air and water holes and penetrates
to all corners of moulds and shuttering and completely surround the reinforcement. All
measures shall be taken to make the shape, size, and location of the finished concrete
including its embedments, holes, openings etc., well within the accepted tolerance limit.
(a) In Columns
In case of Projection from basement slab 300 mm from the top of base slab
or 75 mm from the top of the haunches whichever is higher.
Pag. 34
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
For columns under flat slabs, 75 mm below the lowest soffit of the slab.
Walls projecting from base slab 300 mm from top of base slab.
Walls supporting the suspended slab 75 mm from the lowest soffit of the
slab.
Note: In the case of water retaining structures and structures under the
influence of ground water, approved water bars of suitable size shall be provided
to make the joint completely water tight.
(c) In beams
Pag. 35
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
approved water bars of suitable size shall be provided to make the joints completely
water tight.
For nominally reinforced slab: The area of pour shall not exceed 40 sq.m
and the maximum panel dimension shall not exceed 8m.
For the basement slabs which act as structural member: There shall be no
construction joint.
In ribbed beam
The beams shall be cast monolithically with the slab in one continuous operation.
In all construction joints the reinforcements shall pass through as per drawings and
the same shall not be disturbed in any way. The vertical construction joints shall be
provided by insertion of board keeping provision for passage of reinforcement/
fixtures/embedments. All construction joints shall be made to form a tongue and groove
joint.
An advancing face of a concrete pour, which could not be covered before expiry
of initial setting time for unexpected reasons, is called a cold joint. The CONTRACTOR
shall remain always vigilant to avoid cold joints. If however, a cold joint is formed due
to unavoidable reasons, the following procedures shall be adopted for treating it:
b) In case the concrete has hardened a bit more than (a), but can still be easily
removed by a light hand pick, the surface shall be raked thoroughly and the
Pag. 36
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
c) In case the concrete at the joint has become so stiff that it cannot be
remoulded and mortar or slurry does not rise inspite of extensive vibration, a
tongue and groove joint shall be made by removing some of the older
concrete and the joint shall be left to harden at least for 12-24 hours. It will
then be treated as regular construction joint and the surface preparation of
the same, before placement of concrete, shall be as described in the
appropriate clauses of these specifications.
Pag. 37
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
When conditions are such that the ambient temperature may be expected to be 4.5
degree C or below during the placing and curing period, the work shall conform to
relevant British Codes.
When concreting in very hot weather the CONTRACTOR shall take all
precautions as stipulated in relevant British Codes and stagger the work to cooler parts
of the day to ensure that the temperature of wet concrete used, specially in massive
structure, does not exceed 38 degree ‘C'. Positive temperature control by methods like
pre-cooling, post cooling or cooling of concrete by circulating cold water through small
embedded pipe lines inside concrete, if required, shall be specified and shall be
undertaken.
The aim of controlling the concreting in large pours is to reduce cracking caused
by shrinkage due to heat of hydration. The CONTRACTOR shall submit detailed
proposal to the Engineer for approval about the method of pouring and the measures to
reduce heat of hydration, which he proposes to adopt. The maximum height of lifts will
depend on the type of cement used. The use of cement having low heat of hydration,
could allow greater lifts.
The CONTRACTOR shall provide all the necessary arrangements like pre-cooling
of aggregates, cooling of fresh concreting by passing cold water through pipes placed
inside the concrete or such other measure least 48 hours before the placement of
concrete and also provide the facility for recording of temperature at least 24 hours
prior to placement of concrete.
Pag. 38
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
This shall include, the provision of normal finishes in both formed & unformed
surfaces as and where directed by the Engineer. Some common finishes are indicated
below:
Surface in contact with casings shall be brought to a fair and even surface by
working the concrete smooth against casings with a steel trowel while it is being
deposited and also by working over the surface with a trowel immediately after the
removal of the casings or centrings, removing any irregularities and stopping air holes,
etc. Use of mortar plaster is not permissible for correcting levels, removing unevenness
etc. However, if, in the opinion of the Engineer, such plastering is unavoidable then the
thickness of plaster shall in no case exceeds 5 mm and the plastering shall be in cement
and sand mortar.(1:3).
Surfaces of beams/columns flushing with the block work or other structures where
intended to plaster, shall be hacked adequately as soon as the shuttering is stripped off
so that proper bond with the plaster can develop.
Pag. 39
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.7.14.1 General
The purpose of curing is to prevent loss of moisture from the concrete itself so that
the cement inside the concrete is sufficiently hydrated which of course is slow and
prolonged process. As soon as the concrete has hardened sufficiently the curing shall be
started. To cure the concrete properly and sufficiently is also the sole responsibility of
the CONTRACTOR.
Any one of the following methods may be used for curing as approved by the
Engineer:
b) Curing by covering the concrete with absorbent material and kept damp.
Ponding
Ponding is widely used for curing slab and pavements. Earth bunds are formed
over the slabs and water is pumped or poured into them and the same is replenished at
interval to make up for the loss of evaporation. As this type of curing is one of the best
methods, 10 days of curing after final setting is sufficient.
By spraying water
Pag. 40
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
the form work, while the concrete is still warm. Alternate wetting and over drying shall
be avoided. Curing by spraying water shall be continued at least for 18 days after final
setting.
The entire concrete surface is covered either with hessian, burlap, sawdust, sand,
canvas or similar material and kept wet continuously for at least 12 days after final
setting.
This is achieved by covering the entire concrete surface with water proof paper or
plastic sheets specially manufactured for this purpose. The waterproof papers are stuck
together by adhesive compound and the plastic sheets can be welded at site. Such type
of covering shall be kept at least for 24 days after the final setting. It is preferable to
have sheet as white in appearance since the white colour will reflect hot sunrays and
keep the concrete temperature at reasonable level.
Pag. 41
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
to improve visibility for ensuring uniform application. Black color shall never be used
for curing in very hot weather. In order to, prevent glare, a coloring pigment may be
added to white compounds.
For chemical curing sodium silicate or calcium chloride is used. The use of
calcium chloride shall not be done without the approval of the Engineer. Normally the
sodium silicate mixed with water is applied over concrete surface and when it dries up it
forms a thin varnish like film, which fills up the pores and surface voids and prevents
evaporation of water. This also acts like curing compound but only difference is that
curing compounds are available in ready mixed emulsion forms while sodium silicate is
to be mixed with water at site.
i. Curing by the processes as indicated in Cl 7.15.3 & 7.15.4 give very good results
normal warm climate for maturity of concrete.
ii. In cold weather, the process as indicated in Cl 7.15.4 gives very good result for
maturity of concrete.
iii. Where water cement ratio is less than 0.5 the methods indicated in Cl 7.15.3 &
7.15.4 shall not be used.
Pag. 42
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
iv. In warm climate also, where the methods of curing as indicated cannot be
properly ensured, any suitable method of curing as indicated in 7.15.5 or as
approved/directed by the Engineer shall be adopted.
2.7.15.1 General
The CONTRACTOR shall carry out, entirely at his own cost, all sampling and
testing in accordance with the relevant British Codes and as supplemented herein. The
CONTRACTOR shall get all tests done in approved Laboratory and submit to the
Engineer, the test result in triplicate within 3 days after completion of the test.
The results of the slump tests/compacting factor tests shall tally, within accepted
variation of plus or minus 12% with the results in the respective design mix, in case of
mix design concrete and with the values indicated in IS: 456 in case of nominal mix
concrete.
For any particular batch of concrete, if the results do not conform to the
requirements as specified or do not conform to any requirement of this specification, the
Engineer has the right to reject that batch and the CONTRACTOR shall remove the
same immediately from the site, at no cost to the OWNER.
Pag. 43
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
While placing concrete, the CONTRACTOR shall make 6 nos. of 15 cm test cubes
from particular batches of concrete as desired by the Engineer. The frequency of taking
test cubes shall be according to relevant British Codes or as directed by the Engineer.
The cubes shall be prepared, cured and tested according to relevant British Codes.
Out of 6 nos. Of test cubes 3 shall be tested for compressive strength at 7 days after
casting and the remaining 3 at 28 days after casting.
If there is doubt about the strength or quality of a particular work or the test results
do not comply with the acceptance criteria as stipulated under relevant British Codes,
non-destructive tests on hardened concrete like core test and/or load tests or other type
of non destructive tests like ultrasonic impulse test etc. shall be carried out, as may be
directed by the Engineer, by the CONTRACTOR at entirely his cost. The core tests and
load tests shall comply with the requirements of relevant British Codes. In case of other
Pag. 44
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
types of special tests like ultrasonic impulse test etc., the relevant stipulation of clauses
of relevant British Codes shall be applicable.
In case of failure of test cubes to meet the specified requirements the Engineer
may take one of the following actions:-
2) Reject the work and instruct that section of the works to which the failed
cubes relate shall be cut out and replaced at CONTRACTOR's expense and the
resultant structures affected due to such rejection shall be made good at
CONTRACTOR's expense.
4) Accept the work with reduction in the rate in appropriate item subject to
the provisions of IS 456 provided it is technically acceptable. The reduction in
the rate shall be as given below :-
ii. When test strength of the sample is between 80-90% of the characteristic
strength, payment shall be made 25% below than the contract rate.
In case the test results of the core tests or load tests in a particular work do not
comply with the requirements of clauses for load tests of relevant British Codes the
whole or part of the work concerned shall be dismantled and replaced by the
CONTRACTOR as may be directed by the Engineer at no extra cost to the OWNER and
to the satisfaction of the Engineer. No payment for the dismantled concrete including
relevant formwork, reinforcement, embedded fixtures etc. shall be made. In the course
Pag. 45
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
of dismantling if any damage occurs to the adjacent structure or embedded item, the
same shall be made good, free of charge by the CONTRACTOR, to the satisfaction of
the Engineer.
2.7.16.1 Material
2.7.16.2 Storage
Steel reinforcement shall be stored in such a manner that they are not in direct
contact with ground. Bars of different classifications and sizes shall be stored separately.
In cases of long storage or in coastal areas, reinforcement shall be stacked above ground
level by at least 15 cm, and a coat of cement wash shall be given to prevent scaling and
rusting at no extra cost of the OWNER.
Bending and placing of bars shall be in conformity with relevant British Codes.
Pag. 46
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Butt welding of bars upto 32 mm diameter for vertical splices shall be done either
by single bevel groove weld or double bevel groove weld, with bevel angle 45 degree.
But welding of bars upto 32 mm diameter for horizontal splices shall be done either by
single Vee-groove weld or double Vee-groove weld with chamfered angle of 45 degree
to 60 degree. The diameter of welded joint shall be 1.2 times the diameter of bar. Edge
preparation for butt welding shall be done by shearing, machining and grinding. Oxy-
acetylene flame shall not be used for cutting. Chamfered faces shall be smooth finished
by hand file if required.
Lap welding of bars upto 20 mm diameter shall have a minimum bead length of 12
times the diameter of bar or 200 mm whichever is more arranged on one or both sides.
The throat thickness of weld beads shall be 5 mm or 0.75 times the nominal size of weld
(which is the radius of bar) whichever is more.In case of unsymmetrical lap weld with
weld bead on one side only, the maximum length of each weld bead shall be 6 times the
diameter of bar or 100 mm (whichever is more), separated by an equal length in between
weld beads. Splice bars used in symmetrical weld joint shall have same diameter as the
parent bars. Lap joint with single splice bars shall have weld beads on both sides. Lap
welding of bars above 20 mm shall be done using splice plate or splice angle. Thickness
of splice plate shall not be less than 0.65 times the diameter of bar and width shall not be
less than twice the diameter of bar. The size of splice angle shall be such that its area of
cross section is at least 1.62 times the area of bar being spliced.
More than one third of the bars shall not be welded at any one section and welded
joints shall be staggered at a distance of 50 times the diameter of bars. Welding shall not
be done at bends or curved parts of bars and it shall be located at least at a distance of 50
times the diameter of bar from bends.
2.7.16.5Tests
Test pieces of welded bars shall be selected and tested in accordance with the
provisions of relevant British Codes. The number of tests will be as laid down in
relevant British Codes or such larger number as the Engineer may decide having regard
to the circumstances.
Pag. 47
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.7.16.6Cleaning
All steel for reinforcement shall be free from loose scales, rust coatings, oil,
grease, paint or other harmful matters immediately before placing the concrete. To
ensure this, reinforcements with coatings shall be cleaned thoroughly before
bending/placement of the same.
Fabrication of all structural steel work shall be done in accordance with relevant
British Codes. Workmanship shall match to the best practice in modern structural shops.
Greatest accuracy shall be observed in the manufacture of every part and all identical
parts shall be strictly interchangeable. Steel work shall be shop fitted and shop
assembled as far as practicable to minimize site work and to meet transport restrictions.
Pag. 48
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
All materials shall be straight and if necessary before being worked shall be straightened
of flattened by pressure and shall be free from twists. Shearing or flame cutting may be
used and the resulting edges shall be clean and straight. Flame cut edges shall be
planed/cleaned by chipping or grinding. Sheared members shall be free from distortion
at sheared edges. Welding and welded work shall conform to relevant British Codes.
Mild steel electrodes conforming to relevant British Codes shall be-used.
All pieces shall be properly identified and bundled for transportation to work site.
Care shall be exercised in the delivery, handling and storage of material to ensure that
material is not damaged in any manner. Materials shall be kept free of dirt, grease and
foreign matter and shall be stored properly on skids or any other suitable supports to
avoid contact with ground, damage due to twisting, bending etc.
Erection of light structural work shall be carried out in accordance with the
provisions of relevant British Codes. No component which is bend or twisted shall be
put in place until the defects are corrected. Components seriously damaged during
handling shall be replaced. No riveting, permanent bolting or welding shall be done until
proper alignment has been completed. Whenever field welding is to be done it shall be
in accordance with the requirements of shop fabrication. Shop paints shall be removed
before field welding for a distance of at least 50 mm on either side of the joints.
Bolts and inserts shall be securely fixed imposition as shown in the drawings,
before commencement of concreting. Bolts shall be checked for accuracy in alignment
on both the axes. Limits of tolerance in alignment and level shall be as shown in the
drawing or described elsewhere in these specifications. Where bolts are housed in
sleeves, special care shall be taken after concreting is over and has partly set to ensure
that the bolts move within the sleeves. The annular space of the sleeve shall be plugged
Pag. 49
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
suitable stoppers to prevent the ingress of grout, dust, rubbish or other foreign material
into it, both during and after concreting. Opened conduits shall be plugged similarly.
Where channels, irregular profiles or other similar inserts are required to be placed in
concrete, special care shall be taken to keep the grooves of such profiles free from the
ingress of concrete, slurry etc., by suitable packing material, if necessary.
All threads for bolts and inserts shall be greased at intervals and kept covered to
prevent damage.
The CONTRACTOR shall ensure proper protection of all bolts ,Inserts Etc from
weather by greasing or other approved means such as applying white lead putty and
wrapping them with gunny bags or canvas or by other means as directed by Engineer to
avoid damage due to movement of labourers, materials equipment etc. Exposed surfaces
of embedded materials shall be painted with one coat of anticorrosive paint or
bituminous paint. If welding is to be done subsequently on the exposed surfaces of the
embedded parts, the painting for a length of 50mm beyond each side of the weld line
shall be cleaned off.
2.7.17 Shuttering
2.7.17.1 General
Pag. 50
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
CONTRACTOR shall be responsible for the correctness and strength of the formwork
including its supports and centering and approval by the Engineer will not relieve him of
responsibilities.
2.7.17.2 Material
The staging and supports may be of round or sawn timber or tubular or other
shapes in steel. Round timber shall preferably extend over the full height in one piece.
These shall be securely jointed or otherwise fastened and spaced at suitable intervals as
the design may warrant and shall be suitably braced at regular intervals horizontally and
diagonally.
The form work shall be of steel plate on steel frame, wooden boards with steel
sheet lining, or plywood or seasoned timber board. Where ornamental and curved
surfaces are required the material shall be very good seasoned timber or plywood, which
can be shaped correctly.
2.7.17.3 Fixing
The shuttering shall conform to the shapes, lines, levels and dimensions shown in
the drawing. It shall be fixed in perfect alignment and securely braced so as to be able to
withstand, without appreciable displacement, deflection or movement of any kind, the
weight of all construction, movement of persons and plant. It shall be so constructed as
to remain rigid during the placing and compacting of concrete without shifting or
yielding and shall be sufficiently water tight to prevent loss of slurry from the concrete.
All props shall be supported on sole plates and double wedges. At the time of
removing props these wedges shall be gently eased and not knocked out. The formwork
shall be so designed that the sides are independent of the soffits and the side forms can
be removed easily without any damage or shock to the concrete.
2.7.17.4Wrought shuttering
Wrought shuttering shall be such as to produce a first class fair face on the
concrete free from board marks or any other disfigurements. This shall be used for
Pag. 51
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
exposed surfaces where specified or directed by the Engineer. It may be made of heavy
quality plywood or steel sheets having smooth, plain surface.
Rough shuttering shall be used for all surface of concrete walls, footings etc.,
which are not exposed in the finished work or which are to receive plaster and as
directed by the Engineer. It may be made of timber, ordinary plywood or steel sheets.
Slip forms, where used, shall provide a smooth, even surface true to dimensions
and alignment. The concrete surface produced by such shuttering shall be free from
lines, bulges and unseemly offsets. Slip forms shall have prior approval of the Engineer
and the CONTRACTOR shall submit complete information required in this regard.
In liquid retaining structures and structures below ground water level, through
bolts for the purpose of securing and aligning the form work shall not be used. Forms
shall be given an upward camber, if so desired by the Engineer, to ensure that long
beams do not have any sag. The camber may be 1 in 250 or as the Engineer may direct.
The joints in form work shall be sealed by adhesive tapes or by other means, to prevent
any leakage of slurry or mortar if so directed by the engineer.
Pag. 52
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
concrete shall be thoroughly cleaned out to remove rubbish, debris, shavings and saw
dust. The surface in contact with concrete shall be coated with an approved substance
such as mould oil or other non-staining mineral oil to prevent adhesion. Where
necessary the surface shall be wetted to prevent absorption of moisture from concrete.
Care shall be taken to avoid the reinforcements coming in contact with shutter oil.
2.7.17.9 Removing
Removal of forms shall never be started until the concrete has thoroughly set and
aged to attain sufficient strength to carry twice its own weight plus the live load that is
likely to come over it during construction. Removal of forms shall not entail chipping or
disfiguring of the concrete surface. Shuttering shall be removed without shock or
vibration and shall be eased off carefully in order to allow the structure to take up its
load gradually.
iii. Bottom of slab above 4.5 m span and bottom of beam and arch, rise up to 6 m
span: 14 days
These periods may be increased at the discretion of the Engineer. Special care
shall be taken while striking the shuttering of cantilevered slabs and beams, portal
frames etc. Before removing the form work, the CONTRACTOR must notify the
Engineer to enable him to inspect the condition of the finished concrete immediately
after the removal of the form works.
Pag. 53
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
In cases where the shuttering cannot be removed without damaging the structure
itself or where removal of shuttering is rendered impossible due to the nature of
construction or where the Engineer may so instruct, such shuttering shall be classified as
irrecoverable shuttering. However, such abandoning of shuttering will be permitted
only in situations where it will not remain exposed or otherwise cause damage of any
kind.
2.7.18.1 Mix
The grade of mix shall be as specified in the drawing. If nothing is specified, the
mix shall be as per relevant British Codes.
Pag. 54
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The base surface shall be well roughened by chipping and brushing with steel
brush and shall be cleaned of all dirt, dust, grease, oil and all other foreign & deleterious
materials. Then the surface shall be well moistened with water.
Just prior to placement of D.P.C. Concrete, a thick coat of cement slurry shall be
applied on the base surface. The placement shall be as specified for the concrete in
beams. The concrete shall be well compacted to make it dense.
2.7.18.4 Finishing
When the concrete has set enough but remains still green, the top surface shall be
marked in regular pattern by steel trowel so as to have proper bond with the future work.
2.7.18.5 Curing
2.7.19 Grout
2.7.19.1 Scope
The scope covers the grouting under base plates, grouting between the joints of
precast concrete, grouting the pockets/holes/opening etc.
2.7.19.2 Materials
2.7.19.3 Workmanship
Pag. 55
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
position. Before grouting the surface shall be thoroughly cleaned with compressed air/
water jet.
Before placement of grout, the surfaces (except in the case of bolt holes) shall be
wetted with cement slurry. In case of bolt holes/pockets water from such pockets shall
be thoroughly removed by some suitable means and no cement slurry shall be applied.
Hand mixing is not permitted and the grout shall always be machine mixed. If
however in some special cases where the quantity of grout is so small that it cannot be
machine mixed, hand mixing may be allowed but the same shall be done under the strict
supervision of an experienced supervisor of the CONTRACTOR.
The grout shall be placed within 30 minutes of being mixed. The grout shall be
poured And then worked into position by suitable means until the space is completely
filled. The CONTRACTOR shall take all possible measures during grouting so that the
grout fills the space completely and thoroughly. Where the gap is very small or
unapproachable for the placement of concrete, the CONTRACTOR shall grout by
pressure grouting and in that case the mix may be of cement sand mortar of the
appropriate grade but in any case the water cement ratio shall be as low as possible.
Neither "Dry" grout (having slump 6mm or less) nor expanding wet grout shall be
grouted with any type of vibrating machine.
2.7.19.4 Curing
After 5-6 hours of grouting, the same shall be covered with wet gunny bags and
the surface shall be kept continuously moist at least for 10 days.
Pag. 56
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
appear on test or may develop during the Defects Liability Period through whatever cause
arising, shall be made good by the Contractor at his own expense and to the satisfaction of the
Engineer.
The basic specifications as regards 'mix' design, placing, compacting, curing etc.
shall conform to the requirements as specified hereinbefore in this chapter. Over and
above the materials and workmanship shall conform to the stipulations of relevant
British Codes to make dense and impervious concrete. As specified herein before all the
construction joints shall be provided with approved water bars. The expansion and
construction joints, if any, shall be provided with the requirements as specified in the
drawing or as directed by the Engineer.
As far as possible all pipework, whether supplied by the Employer or the Contractor,
which passes through any part of a concrete water retaining structure, shall be built-in as
concreting proceeds, the shuttering being trimmed around the pipe. Where however, through
non-availability of the pipework or because of the need to set or assemble the pipework
accurately relative to other pipes or equipment, and subject to the consent of the Engineer, the
Contractor may box out for the pipework.
The cost of this work shall be included in the rates for fixing such pipes and also for the
provision and fixing of waterbars around the whole of the boxed-out area as directed by the
Engineer. No reinforcement bars passing through the area of the boxing out shall be cut
unless specifically provided for on the Drawings. Pipes shall not be welded to reinforcement.
The Contractor shall provide, operate and maintain such fans or other devices necessary
to force a steady flow of air through covered tanks and reservoirs after the roofs have been
completed so that the joints may be thoroughly dried before priming and all fumes, arising
from the making of the joints, are removed from the tanks to the satisfaction of the Engineer.
Pag. 57
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.7.20.4 Lighting
The Contractor shall provide and maintain at the Site a supply of electricity to provide
adequate lighting to enable work to be carried out and inspection made in tanks, reservoirs
and sumps which have been roofed over.
2.7.20.5 Cleaning
On completion of the construction of all reservoirs, tanks, sumps and channels, but
before testing, the Contractor shall clear away from them all internal rubbish and shall brush
down first dry and then with water, all concrete surfaces. Sufficient water shall be used so
that all matter collected in the washout and drainage channels is carried to the outfalls without
silting the drains. The Contractor shall provide all necessary apparatus for cleaning purposes
and shall ensure that the joint seals are not damaged during cleaning operations.
2.7.20.6 Testing
All concrete structures designed to retain water or other liquids shall be tested by the
Contractor after completion for watertightness. Such testing shall not begin until the structure
has been fully completed and all concrete has reached its specified strength. The Contractor
shall make preparations to begin testing as soon as possible after each main structure has been
completed.
After cleaning to the satisfaction of the Engineer, the structure shall be filled, at an
approximately uniform rate of increase of water level of not more than 2m in 24 hours, to the
intended top water level. The water shall be allowed to stand in the structure for a period of 7
days after which time the level shall be recorded and further measurements made at intervals
of 24 hours for 7 days. The structure may be deemed to be watertight if the total drop in
surface level does not exceed 10 mm in 7 days, taking into account the losses due to
evaporation. As an aid to assessing the water losses by evaporation and recharge through
rainfall, the Contractor shall install an evaporation pan and a rain gauge of specification
acceptable to the local meteorologic authorities at the site of the structure to be tested. The
cost of these shall be included in the Contractor's rates. If the total loss is greater than 10 mm,
the Contractor shall at once investigate the cause, and shall determine the point or points of
Pag. 58
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
leakage, the water level being lowered in stages as required. The level measurements shall be
carried out using a hook gauge. The Contractor shall carry out any further remedial work
necessary to stop such leakage in a manner directed by the Engineer. The structure shall
subsequently be recleaned and testing repeated. All investigation, remedial, recleaning and
retesting work shall be at the Contractor's expense.
If the structure does not satisfy the conditions of the test, and the daily drop in water
level is decreasing, the period of test may be extended for a further 7 days and, if the specified
limit is then not exceeded, the structure may be considered as satisfactory. Where internal
division walls occur in the structure, each compartment shall be, individually, similarly tested.
The structures will not be accepted by the Employer until they have been ascertained to
be in a perfectly usable and watertight condition.
No claim for extra payment to the Contractor shall be allowed if for any reason the
Engineer is unable to allow filling or emptying to be carried out at the time requested by the
Contractor.
2.7.20.7 Disinfection
On completion of the test for watertightness, the Contractor shall thoroughly clean the
interior of the reservoir or tank by hosing down the roof, walls, columns, baffle walls and
floor, as applicable, with clean, potable water from an approved source, and remove all debris,
soil, silt or other material.
After the reservoir or tank has been cleaned as described, the Contractor shall, when
instructed by the Engineer and under his direction, disinfect the reservoir or tank by
chlorination as described below.
The Contractor shall introduce at least 30 parts per million of free chlorine whilst filling
the reservoir or tank to a minimum depth of 100mm. The Contractor shall then spray all
Pag. 59
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
surface areas to the underside of the roof, walls, columns and pipework with the heavily
chlorinated water by means of a stirrup pump or similar appliance. No pump which requires
petrol or fuel oil for its prime mover shall be used inside the reservoir or tank, but at the
Engineer's discretion an electrically driven pump may be used.
Samples shall be taken as directed by the Engineer after the reservoir or tank has been
full for a period of at least two hours and shall be sent to a qualified bacteriologist for
analysis. If the results of the tests show that the water contains any presumptive or typical
coliform organisms in a 100 ml water sample then disinfection shall be repeated until the tests
show that all pollution has been eliminated. If it proves necessary to repeat the disinfection
procedure, the cost of water and bacteriological examination of water shall be at the
Contractor's expense.
On completion of disinfection the Contractor shall close off access to the reservoir or
tank to all personnel, and no further work shall be permitted in areas allowing direct access to
the interior of the reservoir. Should any unauthorised access occur, and if the Engineer rules
that contamination may have resulted, the Contractor shall carry out at his own expense such
tests, as the Engineer may require, to determine the extent of the contamination, and shall also
carry out and bear the cost of any additional disinfection measures required by the Engineer.
The safe disposal of the heavily chlorinated water shall be included in the rates for
disinfection.
Prior to the addition of any roof screed the roof shall be tested for watertightness by
covering it with clean potable water to a minimum depth of 25mm for a period of 3 days.
Where this, in the opinion of the Engineer, is impractical because of roof falls or otherwise,
Pag. 60
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
the roof shall be thoroughly wetted by continuous hosing for a period of six hours. On
completion of the wetting the roof shall be inspected and regarded as satisfactory if no leaks
or damp patches show in the soffit.
The designated live load shall be allowed on any structure only after 28 days, after
proper curing is carried out, on the last concrete poured in structure.
2.8.1.1 General
The following clauses shall be read in conjunction with the section relating to
concrete and reinforced concrete.
The precast units shall be cast on, or their shutters supported from a suitably
prepared casting yard or level, unyielding area/large enough to accommodate the largest
item of work intended to be cast at a time. The yard shall be prepared at a convenient
place sufficient material can be stored. Mixers can be installed and other facilities can be
made available.
2.8.1.3 Shutters
Forms must ensure correct geometric outline, dimensions and surface finish of the
members to be cast. They shall be designed such that they are strong and easy to
assemble and dismantle and convenient for cleaning and oiling. They shall be strongly
constructed, jointed and smooth to ensure true sharp arise and a perfect surface. The
form may be of wood, steel lined on wood or steel. Ordinary steel form may be of
welded channel frame with hinge mounted sides covered by 4 to 6 mm steel plate
lugs may be provided for lifting the forms by crane or trolley, or wheels may be
provided. The joints of the form should be such that it shall not permit any leakage of
cement slurry.
Pag. 61
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.8.1.4 Workmanship
2.8.1.5 Vibrating
Extra care must be taken in vibrating the concrete. Only low or medium frequency
vibrator of small needle, which can pass through the gap between reinforcement, shall
be used. Where this cannot be used with ease, surface vibrators shall be used.
2.8.1.7 Size
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
3m to 6m -----do---- 9mm
2.8.1.8 Squareness
When considering the squareness of a corner, the longer of the two adjacent sides
being checked should be taken as the base line. The shorter side should not vary in its
distance from a perpendicular so that the difference between the greatest and shortest
dimensions exceeds Length of shorter sides:
For the purpose of this requirement any error due to lack of straightness should be
ignored, squareness should be measured with respect to the straight lines which are
most nearly parallel with the features being checked. When the nominal angle is other
than 90 degree, the included angle between check lines should be varied accordingly.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.8.1.10 Twist
Any corner should not be more than the deviation stated from the plane containing
the other three corners:
2.8.1.11 Flatness:
The maximum deviation from a 1.5m straight edge place in any position on a
nominally plane surface should not exceed 6mm.
The method and interval after casting of units, of striking the side shutters shall be
subject to approval of the Engineer. The use of crowbars and sledgehammers is not
permitted. In the event of any damage resulting from premature removal of shutters or
from any other cause the unit or units concerned will be liable to rejection and
replacement by the CONTRACTOR at his own cost.
2.8.1.13 Curing
The top and sides of all precast units shall be kept covered in a damp condition for
at least 10 days after casting or for such periods as the Engineer may decide. Steam
curing, which reduces considerably the production time, may be used subject to
approval of the Engineer and must be carried out with strict observance of all pertinent
variables e.g temperature, relative humidity (from 60 to 90%) preheating time, treatment
at constant temperature, cooling off period and the time during which the concrete is left
to harden under normal conditions before being sent to the curing chamber.
Precast units shall not be lifted, transported or used in the work until they are
properly hardened and sufficiently matured. The crushing tests on the test cubes will be
used to assess the maturity of the units. The CONTRACTOR shall satisfy the Engineer
that the methods proposed for lifting transporting and setting precast units will not
Pag. 64
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
overstrain or damage the precast unit due to any cause whatsoever. Lifting and stacking
of precast units shall be undertaken without causing shock, vibration, or undue stress to
or in the units. Units damaged will be liable to rejection and if rejected shall be
immediately broken up and removed from site. The CONTRACTOR shall replace such
rejected units at his own cost.
The lifting and storage area must be equipped with adequate lifting machinery.
Rows of stacked pieces must be separated by aisles, allowing through traffic, and
convenient manoeuvring of vehicles and cranes. Identification tags must always face the
aisles and lifting hooks on top. Spacing blocks are to be placed in between two elements
and beneath the lowest member and all supports from top to bottom must be arranged
strictly vertical. Stacking shall be done on a hard surfaced floor, preferably of concrete,
with slope fox drainage of rainwater.
2.8.1.15 Marking
The CONTRACTOR shall ensure that all precast units are properly marked in
clean and legible manner with the reference number and the date of casting and it shall
be clearly visible where the units are stacked. Reinforced precast members shall be
clearly marked to indicate the top face.
Full and accurate records shall be maintained of all precast work. Every unit shall
have a reference number, date of casting, date of removal from bed and the date and
position of placing recorded together with test results.
2.8.1.17 Erection
The CONTRACTOR shall prepare and submit to the Engineer for approval the
sequence and scheme he proposes to adopt for erection of precast structural elements.
The precast units shall be handled and erected with utmost care to prevent damage to
them as well as to other adjoining constructions. All measures necessary for the safety
of personnel shall be taken.
Pag. 65
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Erection of large and heavy pieces such as portable frames, columns, trusses,
rafters and purlins shall be done using crane or derrick. The CONTRACTOR shall
employ skilled workers having adequate experience who will under the supervision of a
competent foreman. The CONTRACTOR shall provide all tools, tackles, false work,
staging, supports and equipment required for erection of precast concrete structure.
2.8.1.18 Finishing
All exposed faces of precast articles shall be brought to a fair, even and smooth
surface by suitable rendering. Precast units, which are intended to be plastered, shall be
sufficiently rough to provide a good key to the plaster.
The foam concrete laid shall be sufficiently strong to take the usual workloads and
standard loads expected on the roof. Any damaged portion shall be, removed and
replaced forthwith. Approval of the Engineer shall be taken before laying the water-
proofing over the insulation. While laying the foam concrete, sample batches of mix
shall be kept for test if so desired by the Engineer.
This type of concrete is used as inter layer concrete over the main structural
concrete, in industrial buildings, to cater to space for concealed conduits and other types
of service pipings. As such this also acts as subgrade for the floor finish.
Pag. 66
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.8.3.2 Materials
The coarse aggregates shall be porous like broken brick bats or any other approved
materials. The grading shall be as specified in the Concrete Chapter. The fine aggregates
and cement shall be as specified in concrete in this series.
2.8.3.3 Density
All the works shall conform to the specification concrete in this series.
2.9.1.1 General
As far as possible all pipework, whether supplied by the Employer or the Contractor,
which passes through any part of a concrete water retaining structure, shall be built-in as
concreting proceeds, the shuttering being trimmed around the pipe. Where however, through
non-availability of the pipework or because of the need to set or assemble the pipework
accurately relative to other pipes or equipment, and subject to the consent of the Engineer, the
Contractor may box out for the pipework.
The cost of this work shall be included in the rates for fixing such pipes and also for the
provision and fixing of waterbars around the whole of the boxed-out area as directed by the
Pag. 67
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Engineer. No reinforcement bars passing through the area of the boxing out shall be cut
unless specifically provided for on the Drawings. Pipes shall not be welded to reinforcement.
The Contractor shall provide, operate and maintain such fans or other devices necessary
to force a steady flow of air through covered tanks and reservoirs after the roofs have been
completed so that the joints may be thoroughly dried before priming and all fumes, arising
from the making of the joints, are removed from the tanks to the satisfaction of the Engineer.
2.9.1.4 Lighting
The Contractor shall provide and maintain at the Site a supply of electricity to provide
adequate lighting to enable work to be carried out and inspection made in tanks, reservoirs
and sumps which have been roofed over.
2.9.1.5 Cleaning
On completion of the construction of all reservoirs, tanks, sumps and channels, but
before testing, the Contractor shall clear away from them all internal rubbish and shall brush
down first dry and then with water, all concrete surfaces. Sufficient water shall be used so
that all matter collected in the washout and drainage channels is carried to the outfalls without
silting the drains. The Contractor shall provide all necessary apparatus for cleaning purposes
and shall ensure that the joint seals are not damaged during cleaning operations.
2.9.1.6 Testing
All concrete structures designed to retain water or other liquids shall be tested by the
Contractor after completion for watertightness. Such testing shall not begin until the structure
has been fully completed and all concrete has reached its specified strength. The Contractor
shall make preparations to begin testing as soon as possible after each main structure has been
completed.
After cleaning to the satisfaction of the Engineer, the structure shall be filled, at an
approximately uniform rate of increase of water level of not more than 2m in 24 hours, to the
intended top water level. The water shall be allowed to stand in the structure for a period of 7
days after which time the level shall be recorded and further measurements made at intervals
Pag. 68
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
of 24 hours for 7 days. The structure may be deemed to be watertight if the total drop in
surface level does not exceed 10 mm in 7 days, taking into account the losses due to
evaporation. As an aid to assessing the water losses by evaporation and recharge through
rainfall, the Contractor shall install an evaporation pan and a rain gauge of specification
acceptable to the local meteorologic authorities at the site of the structure to be tested. The
cost of these shall be included in the Contractor's rates. If the total loss is greater than 10 mm,
the Contractor shall at once investigate the cause, and shall determine the point or points of
leakage, the water level being lowered in stages as required. The level measurements shall be
carried out using a hook gauge. The Contractor shall carry out any further remedial work
necessary to stop such leakage in a manner directed by the Engineer. The structure shall
subsequently be recleaned and testing repeated. All investigation, remedial, recleaning and
retesting work shall be at the Contractor's expense.
If the structure does not satisfy the conditions of the test, and the daily drop in water
level is decreasing, the period of test may be extended for a further 7 days and, if the specified
limit is then not exceeded, the structure may be considered as satisfactory. Where internal
division walls occur in the structure, each compartment shall be, individually, similarly tested.
The structures will not be accepted by the Employer until they have been ascertained to
be in a perfectly usable and watertight condition.
No claim for extra payment to the Contractor shall be allowed if for any reason the
Engineer is unable to allow filling or emptying to be carried out at the time requested by the
Contractor.
2.9.1.7 Disinfection
On completion of the test for watertightness, the Contractor shall thoroughly clean the
interior of the reservoir or tank by hosing down the roof, walls, columns, baffle walls and
floor, as applicable, with clean, potable water from an approved source, and remove all debris,
soil, silt or other material.
Pag. 69
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
After the reservoir or tank has been cleaned as described, the Contractor shall, when
instructed by the Engineer and under his direction, disinfect the reservoir or tank by
chlorination as described below.
The Contractor shall provide a suitable chlorinator (including the provision of the
chlorine), which shall be capable of injecting the required concentration of chlorine solution at
a steady rate into the reservoir or tank.
The Contractor shall introduce at least 30 parts per million of free chlorine whilst filling
the reservoir or tank to a minimum depth of 100mm. The Contractor shall then spray all
surface areas to the underside of the roof, walls, columns and pipework with the heavily
chlorinated water by means of a stirrup pump or similar appliance. No pump which requires
petrol or fuel oil for its prime mover shall be used inside the reservoir or tank, but at the
Engineer's discretion an electrically driven pump may be used.
Samples shall be taken as directed by the Engineer after the reservoir or tank has been
full for a period of at least two hours and shall be sent to a qualified bacteriologist for
analysis. If the results of the tests show that the water contains any presumptive or typical
coliform organisms in a 100 ml water sample then disinfection shall be repeated until the tests
show that all pollution has been eliminated. If it proves necessary to repeat the disinfection
procedure, the cost of water and bacteriological examination of water shall be at the
Contractor's expense.
On completion of disinfection the Contractor shall close off access to the reservoir or
tank to all personnel, and no further work shall be permitted in areas allowing direct access to
the interior of the reservoir. Should any unauthorised access occur, and if the Engineer rules
that contamination may have resulted, the Contractor shall carry out at his own expense such
tests, as the Engineer may require, to determine the extent of the contamination, and shall also
carry out and bear the cost of any additional disinfection measures required by the Engineer.
Pag. 70
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The safe disposal of the heavily chlorinated water shall be included in the rates for
disinfection.
Prior to the addition of any roof screed the roof shall be tested for watertightness by
covering it with clean potable water to a minimum depth of 25mm for a period of 3 days.
Where this, in the opinion of the Engineer, is impractical because of roof falls or otherwise,
the roof shall be thoroughly wetted by continuous hosing for a period of six hours. On
completion of the wetting the roof shall be inspected and regarded as satisfactory if no leaks
or damp patches show in the soffit.
Construction of external walls and internal partitions with bricks of any thickness,
with the exclusion of the surfaces of doors and windows, shall be carried out to the
Engineer’s satisfaction.
Pag. 71
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.10.2 Rendering
2.10.3 Painting
Pag. 72
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
In this tender document the bidders shall quote for the pipelines indicated in the
following Table.
3.1.1 Pipes
The ductile iron pipes are socket and spigot pipes, manufactured by a
centrifugal process in accordance with EN 545-2010.
Pag. 73
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
In order that the Client get evidence that the pipes, joints and
fittings comply with the high constraints of surge pressure, a specific type
test of cyclic positive – negative internal pressure will have to be carried
out by the pipe manufacturer, with roughly 1000 cycles.
Pag. 74
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Pipes are internally lined with a blast furnace cement, suitable for potable
water, resisting to sulphates, applied by centrifugation, in accordance
with ISO 4179:2005 and EN 545-2010.
Thickness of mortar
Nominal Mini
Nominal Diameter mm mm
200 to 300 4 2,5
350 to 600 5 3,0
700 to 1200 6 3,5
1200 to 2000 9 6
Pipes will be externally coated with a Zinc 85% / Aluminium 15% Alloy
400g/m2, plus a finishing layer, in compliance with EN 545:2010.
In order to prove the compliance of the 400g/m2 Zinc 85% / aluminium 15% ,
the manufacturer shall provide
in-factory control results of the Zinc grammage sprayed on the pipe, in
compliance with paragraph 6.2 of the ISO 8179:2004 or EN 545-2010.
a certificate of compliance for the wire of alloy of ZnAl 85-15 according to
EN 14919 code 2.3 table 4, issued by an independent third party.
The Ductile Iron manufacturer will have a complete range of external coatings,
for all its diameters, adapted to different types of soil resistivity.
Pag. 75
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
3.1.2 Fittings
The ductile iron fittings will be sand cast in accordance with the European
Standard EN 545:2010.
The fittings will be externally coated with a fusion bonded epoxy with a 250
microns thickness, in compliance with EN 14901:2006.
Pag. 76
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
DI pipes manufacturer must give evidences that it supplied, over at least the past
10 years, equivalent projects, including the specificities of the project.
The manufacturer must show its expertise and Evidences of research and
development of Ductile Iron Pipelines, as well as innovation, by patents from the
manufacturer.
Pag. 77
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Certificates insuring that the products in contact with the transported water are
suitable for potable water will be provided by the manufacturer: internal cement mortar,
rubber gasket, internal linings, external coatings, and lubricant paste.
3.1.7 Language
PVC pipes shall be un-plasticised PVC and manufactured in accordance with ISO
1452 : 2009 "Plastics piping systems for water supply and for buried and above-ground
drainage and sewerage under pressure. Unplasticized poly(vinyl chloride) (PVC U)" or
BS EN 1401-1 : 2009 "Plastic piping systems for non-pressure underground drainage
and sewerage. Unplasticized poly(vinyl chloride) (PVC-U). Specifications for pipes,
fittings and the system", whichever is applicable. All joints and fittings shall be
approved and shall comply with ISO 1452-3 : 2010.
3.3 PE pipes
Fittings - BS EN 12201-Part 3
Pag. 78
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
3.4 Valves
The sluice valves for pipeline installation shall comply with the BSEN 1074:1-
2000 and BSEN 1074 : 2 – 2000 or BS 5163-1:2004 for diameters up to and including
600 mm and BSEN 1171:2002 for diameters above 600 mm and shall be of PN 16
pressure rating, for potable water applications.
The valves shall be suitable for the maximum pressure (including water hammer
pressure, where applicable) at the maximum liquid temperature encountered by the
valve during operation
3.4.1.1 Construction
Sluice valves shall be standard Non-rising spindle (inside screw), wedge gate
valves.
The valve shall be provided with solid taper wedge seat, with precision machined
seat rings and body rings of materials as per project specifications. For sizes up to 300
mm resilient seated (EPDM lined seat) valves will be provided. For sizes above 300
mm, metallic seats shall be provided.
As a basic requirement the valves shall be provided with hand wheels made of cast
iron and shall have arrows and words ‘open’ and ‘close’ cast on to indicate direction of
rotation for opening and closing the valve Directions of closure of the valves shall be
‘clockwise”.
Valves above 300 mm size, or when the operating torque more than 130 Nm, shall
be provided with gear drive The gear drive shall be provided with suitably designed
thrust bearing for ease of operation. The gear mechanism shall be spur/bevel/worm
gearing as per recommendations of the valve manufacturer to suit the site conditions
Pag. 79
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
All Tee-Key operated valves shall be provided with valve cap as per BS 5163:
2004. By pass arrangement shall be provided for valves of DN 300 and above
The valves shall be provided with optional operating mechanism like extended
shaft with head stock if asked for in tender specifications.
The valve body shall be ductile iron. Cast iron body will be acceptable up to and
including DN 150 complying with BS 5163-1:2004 and BSEN 1563:2004 if specified in
tender data sheets. For diameters above 150 mm, the valve body shall be ductile iron
complying with BSEN 1563:2004.
3.4.1.5 Spindle
Valves shall have stainless steel spindle, machined bronze mating faces securely
fixed to the valve body The Spindle shall have precision threading for ease of operation,
and to prevent slip. Standard rotation shall be clock-wise to close.
3.4.1.6 Flanges
The valves shall be double flanged, with flange-to-flange distance strictly as per
BS EN 558:2008. The flange thickness and drilling table shall be based on the
maximum pressure (including water hammer pressure, where applicable) specified in
the project specifications
3.4.2.1 Construction
Except where otherwise specified, all butterfly valves shall be equipped with
manual operators with hand wheels and shall give tight closure against unbalanced water
pressure in either direction. The unbalanced water pressure shall be the design pressure
rating of the valve.
The valve body shall be ductile iron complying with BS EN 1563:2004 and shall
be designed to withstand the maximum working pressure specified.
Pag. 80
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The manufacturer's preferred direction of flow for the valve shall be clearly
marked on the valve.
The valve seat shall be replaceable and be formed of EPDM or other approved
resilient material. Seats shall be of a design that permits removal and replacements at the
site of installation. The valve seat shall be securely clamped into a machined groove in
the valve body or to the edge of the disc by seat retention members or other equivalent
retention device, in such a manner as to prevent leakage of water under the seats and to
hold the seat securely in position during opening and closing of the valve disc. The seat
retention members shall be of stainless steel and shall be securely fastened to the body
or disc with stainless steel fasteners.
The valve disc shall be made of ductile iron. Disc edges shall be machined with
rounded corners and shall be polished to a smooth finish. The valve disc shall rotate
through an angle of 90 degrees from the fully opened to the fully closed position and the
seat shall be of such design as to allow the valve disc to seat at an angle normal to the
axis of the pipe when the disc is in the fully closed position. Adjustable mechanical
stops shall be provided in the valve body to be capable of absorbing full operating
torque with necessary safety factor.
The disc seal ring shall be made from EPDM, hypalon or nitrile rubber, based on
the pressure-temperature rating given in the project specifications. The seal retaining
ring shall be made from DI or SS of suitable grade
The shaft seal shall be made from EPDM, hypalon or nitrile rubber, based on the
pressure-temperature rating given in the project specifications
The shaft and nuts and bolts shall be fabricated of stainless steel complying with
relevant provisions of BS 970:1996. The shaft and disc fixing shall be capable of
absorbing the full operating torque with necessary safety factor. Shaft seals, when used,
shall be EPDM rubber O-ring type. Packing shall be either rubber O-ring or self-
adjusting chevron type.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
When all the seat retention members are in place, the finished edges shall fit
closely and the surface shall be smooth with all fastenings set flush in the water passage
so as to offer the least resistance possible to the flow of water through the valve.
Valve seats which extend over the face of the flanges to secure the seat in place, or
which require surface grinding and/or hand fitting of the disc; or designs which require
the adjoining pipe flange to retain the seat in place and resist line pressure, shall not be
supplied.
Operating gear for butterfly valves shall be of the fully enclosed type. Valves shall
be suitable for operation by one man at all working pressure conditions that can apply.
All butterfly valves shall be tested at the manufacturer's works in accordance with
BS EN 593:2004 as specified and under 'open-end' conditions. The seat test shall be for
tight closure under maximum unbalanced water test pressure in either direction. The
maximum permissible leakage for each valve shall be 0.05 litre per hour per 100 mm
nominal diameter of the valve. The word “CLOSE” or its abbreviation and the arrow
mark indicating the direction of rotation to close the valve shall also be cast on the cover
of the body.
Pressure rating of the valve shall be based on the maximum pressure (including
the water hammer pressure where applicable), at the maximum liquid temperature
encountered by the valve.
Pag. 82
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
For Valves designed as per BS: EN: 593 the flanges shall conform to BS EN
1092-2
Fabricated butterfly valves instead of cast body valves are acceptable for larger
size (600 mm and above) provided testing features and face to face dimension of the
valve are as per the relevant design standard BS: EN:593 . In such a case the valve
supplier should submit the design calculations for selection of major dimensions such as
body, shaft diameter, disc thickness etc. for client/consultant’s approval.
Shaft bearing shall be sleeve type and shall be made from bearing bronze or PTFE
Valves of size 350 NB and above shall be provided with one or two thrust
bearings to hold the disc securely in the center of valve seat without hydraulic or
external axial shaft loads.
Sleeve and other bearings fitted into the valves body shall be of self lubricated
materials that do not have any effect on the fluid handled and other components of the
valves.
3.4.2.7 Operators
Wafer type valves shall be provided with hand-lever with graded position
indicator
All the valves shall be equipped with adjustable mechanical stop-limiting devices
to prevent over travel of the valve disc in the open and closed positions.
Pag. 83
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Flanged valves shall be provided with hand wheel and quarter-turn gear box.
When specified in the project specifications, the valves shall be provided with electric or
pneumatic actuators, selected considering the torque required, the closing/opening time.
The actuator shall be provided as per the specifications for the actuator given in the
project specifications. Manual hand wheel shall be provided for valves with actuator.
Automatic air release valves shall be provided at locations given in the project
specifications. These valves shall conform to BS EN 1074:2000 part 4
Air valves shall be constructed so that internal working parts, which may need
repairs, shall be readily accessible, removable and replaceable without use of special
tools and removing the valve from the line.
Standard air valves shall be designed so that the floats seat against orifices without
leakage at all pressures between 0.1 bar and the maximum field test pressure.
The design for the floats and seats shall be such that the risk of adhesion is a
minimum and shall be of a type proved by experience to be suitable for the duties
required.
All valves shall be suitable for operation under working pressures conforming to
clause 4.3 and Table 1 of BSEN 1074-1:2000, Valves shall be so designed that the floats
cannot be held or blown shut against the orifices by air pressure or turbulence due to
escaping air.
Standard air valves shall have a minimum pressure rating of 16 bar and in all cases
shall be supplied with PN 16 (i.e. 16 bar) flanges, complying with BS EN 1092-1: 2007.
Double air valves shall be constructed of cast iron and shall be fitted with a
flanged inlet to EN 1092. The cover shall be bolted to the body and be fitted with a cast
iron splash plate. In addition, the air valve shall be complete with isolation valve so that
the pressure chambers can be isolated from the main when examination and repairs have
to be carried out.
Pag. 84
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
3.4.3.1 Construction
Double orifice valves shall comprise one large orifice air valve and one small
orifice air valve integrated into a single unit assembly and having a single pipeline
connection. It shall have ductile iron body and double float actuated air valves with
flanged ends.
Double orifice air valves shall be provided with a separate isolating valve.
Isolating valves must be so arranged that they can be closed from the ground surface
above, with a tee key even when the air valve chamber is flooded. Where required, a
short length of double-flanged pipe could be supplied to increase the height above the
main to suit the operational requirements depending on the depth of installation of Air
valve. Air valves shall be insect proof at the outlet vents leading to the atmosphere.
Tests shall be carried out on all types of air valves, as specified in BSEN 1074-
4:2000 and BSEN 1074-1:2000 and the contractor shall submit the manufacturer’s
certificates certifying that such tests have been conducted satisfactorily.
3.4.4.1 Construction
Horizontally mounted Check valves shall be constructed so that disc, seat, seat
rings and other internal working parts, which may become necessary for repairs, shall be
readily accessible, removable and replaceable without use of special tools and removing
the valve from the line.
Vertically mounted check valves shall be only floating ball type or tilting disc type
The valve body and the disc shall be of ductile iron complying with BS EN
1563:1997 and having smooth operating stainless steel hinge pins with gun metal
bushes, EPDM encapsulated discs. They shall possess high speed closing characteristics
with minimum shock on closing.
Pag. 85
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The swing check valve shall be suitable for mounting on a horizontal pipeline
The door shall be integral with the hinge and shall have a flat seating face.
Pressure rating of the valve shall be based on the maximum pressure (including
the water hammer pressure where applicable), at the maximum liquid temperature
encountered by the valve.
For sizes up to 600 NB, single door pattern shall be used. For sizes above 600 NB,
multi-door pattern or tilting disc pattern valves shall be used. The hinge shall be made
from stainless steel. Precision machined seat rings and body rings of materials as per
project specifications shall be provided.
For sizes upto 300 NB Non-return valves with rubber coated floating ball with
Gun metal seat ring will be preferred.
Spring loaded wafer flap / lifting disc check valves shall be employed only where
there is space limitation. These valves shall be used in vertical lines only.
Pag. 86
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
By-pass arrangement with regulating globe valve shall be provided for 200 NB
and higher valves. Smaller valves shall be provided with by-pass connection if asked for
in project specifications
For valves fitted on pump discharge and rising main pipelines, suitable anti-slam
mechanism like counterweight or hydraulic dash-pot shall be provided if asked for in
the project specifications. The design of the anti-slam mechanism shall be submitted for
pre-approval to client or their consultant.
3.4.4.5 Flanges
The valves shall be double flanged, with flange-to-flange distance strictly as per
BSEN 558:2008. The flange thickness and drilling table shall be based on the maximum
pressure (including water hammer pressure, where applicable) specified in the project
specifications
Non-return valves shall be of best cast iron with gunmetal bearing faces
conforming to B.S. 5153 & BS EN 12334:2001.
The valves shall be suitable for the maximum pressure (including water hammer
pressure, where applicable) at the maximum liquid temperature encountered by the
valve during operation
Supply and laying of pressure reducing valve to Reduce and stabilise the
downstream pressure to the set point provided that the inlet pressure is itself greater and
regardless of the flow rate.
Pag. 87
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The valves shall be suitable for the maximum pressure (including water hammer
pressure, where applicable) at the maximum liquid temperature encountered by the
valve during operation
3.5 Joints
All bolts shall first be tightened by hand and bolts, on opposite sides of the joint
circumference, shall then be alternatively and progressively tightened with a standard
spanner so as to ensure even pressure all round the joint.
Where flanged joints are to remain exposed in ducts and buildings, all damaged
sheathing or coatings to the barrels of pipes, adjacent to joints shall be made good by
cleaning the affected areas which shall then be primed and re-sheathed or recoated to the
same thickness as the original protection. All other surfaces of joints shall be cleaned,
painted with an approved rust inhibitor and then shall receive one coat of an approved
bituminous paint.
Where pipes or joints have been supplies with their external surface bare, or
primed only with a rust inhibitor, for the purpose of later painting with non-bituminous
Pag. 88
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
gloss paints, then instead of the application of one coat of a bituminous paint they shall
receive one coat of a red lead primer, to B.S. 2523, before painting.
Where flanged joints are to be buried, the exterior of all joints and their parts and
the barrels of pipes, for a distance of a 150 mm from the backs of both the joint sides,
shall be cleaned of any rust, and any damaged or loose coating, then dried. The prepared
pipe surface, and the joint, shall then be protected by lap wrappings, with approved
water resistant tape, in accordance, with the manufacturer's instructions. The cost of this
protection shall be included in the rate for making the joint.
Where steel flanged pipes are being used with bitumen coating and fibre glass
protection, the joints shall be protected by first cutting the fibre glass protection, to
expose the bitumen coating, a distance of 75 mm from the back of each flange. The
flanges, bolts, and all exposed metal shall be cleaned, dried and given two coats of quick
drying bituminous paint. The flanges and bolts shall then be covered, to a minimum
thickness of 12 mm, with approved hot run bitumen using a special mould or where no
mould is available, the protection may be completed by hand, care being taken to join
the new bitumen to the existing external bitumen coating.
Approved flange adaptors shall be used to joint flanged pipes, specials and valves
to plain ended pipes. They shall be joined in accordance with the manufacturer's
instructions and protected as specified for flanged joints.
In jointing asbestos cement, cast (spun) iron, steel or other plain ended pipes with
mechanical couplings, the Contractor shall take account of the manufacturer's
recommendations as to the methods and equipment to be used in assembling the joint. In
particular the Contractor shall render the end of each pipe perfectly smooth so as to
allow the joint sleeve to slide freely, and where necessary shall recoat the pipe ends with
two coats of quickly drying bituminous paint. The joint shall be protected as for flanged
Pag. 89
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
joints except where the diameter is 600 mm or greater when the coupling shall also be
sealed internally in accordance with the manufacturer's recommendations.
3.5.4 Flexible joints for cast (spun) and ductile iron pipes
In jointing cast (spun) and ductile iron spigot and socket pipes and specials with
flexible joints the Contractor shall take account of the manufacturer's recommendations
as to the methods and equipment to be used in assembling the joints. The Contractor
shall ensure that the spigot end of the pipe to be joined is smooth and has been properly
chambered, that the rubber ring is correctly positioned in the socket and that the two
pipes are accurately in line before the joint is made. After the joints have been made the
Contractor shall ensure, by the use of suitable feeler gauge, that the rubber ring is evenly
seated in its correct final position. The rubber rings and any recommended lubricant
shall be obtained only through the pipe supplier.
Joints used in conjunction with uPVC pipes shall conform to ISO 1452-3:2010.
Pipe joining for pipes buried underground, below pavement or slab or concealed in
slab shall use electro-fusion or fully automatic butt fusion jointing unless instructed
otherwise by Engineer Incharge.
a) Spigot fittings
Scope:
Supply and Installation of Bulk type water meters above 50 mm to 500 mm sizes,
Woltman type with removable mechanism, magnetic drive, dry dial, hermetically sealed
Pag. 90
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
register of IP68 protection class, Class-B accuracy water meters in any installation
position, manufactured in accordance with ISO: 4064 standards & have EEC pattern
approvals & shall bear EEC marking on meter dial for each size.
Bulk Water Meters shall be Woltman type with removable mechanism, magnetic
drive, dry dial, hermetically sealed register of IP68 protection class, Class-B accuracy
water meters in any installation position, manufactured in accordance with ISO: 4064
standards & have EEC pattern approvals & shall bear EEC marking on meter dial for
each size.
Sizes of Water Meters shall be: (50 mm, 80 mm, 100 mm, 150 mm, 200 mm, 250
mm, 300 mm, 400 mm, 500 mm)
All meters offered under the terms of the tender and specification must be
Woltman type meter and be fitted with a low mass rotor which is parallel to the direction
of water flow and exhibits dynamic thrust relief.
The meter bodies will be flanged for connection and be drilled in accordance with
DIN2532/3 or BS4622, NP10/16
The meter shall be guaranteed against defects in material and workmanship for a
minimum period of one year from date of delivery. Parts to replace those in
which a defect may develop within such period shall be supplied without charge,
Pag. 91
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
piece, upon the return of such defective parts to the supplier thereof or upon proof of
such defects.
The meter body shall be manufactured of cast iron and shall be coated with
a high quality fusion bonded powder coating inside and outside the meter body.
3.6.1.2.2.2 Register
The meter will have a magnetic coupling between the meter mechanism
and the register. This must be fully tamper-proof and prevent the meter reading
being affected by any external methods.
The register mechanism will be mounted within a copper housing and should be
fitted with a mineral glass window. The thickness of the mineral glass should be 5 mm.
The register will be submersible to 2m depth of water and will remain
condensation free. The Register should belong to IP68 protection class.
The register shall consist of both a direct straight reading numeric display
and two dial displays with sweep hands. The main dial display will show the lowest unit
of registration and the second dial display will show the tens of units Registers
will be available in both cubic meters and gallons.
The register mechanism will be pre equipped to receive a pulse output unit
in the future which can be added to the meter onsite without breaking the meter
seal and without removing the meter mechanism.
Pag. 92
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The meter must offer the facility for both optical and reed switch outputs which
can be used at the same time. The meter shall offer the facility for electronic pulse
outputs with 1 Pulse per 10 liter for sizes 50 mm to 125 mm, 1 Pulse per 100 liter for
Sizes 150mm to 300mm and 1 Pulse per 1000 Liters for sizes 300mm and above.
Mechanism:
3.6.1.2.2.4 Strainers
3.6.1.2.2.6 Marking
Pag. 93
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
3.6.1.2.2.8 Headloss
The meters working pressure shall be 16 Bar with test pressure of 25 Bar.
3.6.1.2.2.11 Seals
All meters shall be sealed with approved type of seals and seal wires. The
seals and seal wires shall be provided by the Supplier.
Sizes of Strainer shall be: (50 mm, 80 mm, 100 mm, 150 mm, 200 mm, 250 mm,
300 mm, 400 mm, 500 mm)
The Dirt box shall be made of materials , which are not susceptible to
electrolysis , corrosion and non toxic . The body shall be of stream flow design
with closed grain cast iron material to suit a working pressure of 6 Kg/cm Subject to a
test pressure of 9 Kg /cm during shop test inspection
The cover shall be fixed with the help of hinged bolts, nuts with
rubber gaskets/packing for easy removal of the strainer basket and quick cleaning
of dirt . The dirt box shall be of sufficient size and design to trap the silt and foreign
Pag. 94
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
materials so that the frequency of cleaning the strainer and dirt box is minimum/
optimal.
The strainer basket shall be of rigid special web design made of stainless
steel with perforated punched opening which provided largest possible area of filter
element with minimum head loss and the pressure rating test pressure shall be
same as mentioned in above.
The head loss to the strainer basket shall be minimum and shall confirm to
the relevant standard depending on the diameter of the strainer .As the strainer shall be
placed up – stream of the meter the profile of the same shall be such that the
turbulence caused by it shall be arrested within Day of the strainer.
The strainer with dirt box shall be of doubled flanged flat machined faced
type and details of the flanged shall be similar to that of water meter type
WOLTMAN. The internal diameter of the strainer shall be same that of the
corresponding meter.
The Engineer will set out the salient points of the pipeline alignments, hereinafter
referred to as "principal points", and will provide levels at these points which shall be
treated as bench marks. The Contractor shall be responsible for securing and
maintaining the principal points and restoring to their original position and level and
which are displaced or removed. The Contractor shall check the levels of the principal
Pag. 95
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
points with reference to the specified datum and immediately inform the Engineer
should any discrepancies arise.
The Contractor shall be completely responsible for all setting out from information
provided by the Engineer based on the principal points.
Reference pegs and bench marks of basic points established by the Contractor
shall be made of steel pins 450 mm long and 12 mm diameter in C 20/20 concrete, cast
at least 0.25 m into the ground, set 25 mm out of the concrete. The chainage, level and
other markings required by the Engineer shall be engraved or clearly marked with paint
on the surface of the concrete. The Contractor shall establish temporary bench marks at
intervals along the pipeline route not exceeding 200 m and shall provide the Engineer
with a schedule of their levels.
Prior to any excavation being carried out, the levels of the existing ground shall be
agreed between the Contractor and the Engineer. In the event the Contractor fails to take
the requisite levels, then the ground levels shown on the Drawings or determined by the
Engineer shall be taken as correct.
The Contractor shall allow in his rates for any costs arising from errors in line or
level of the Contractor's basic setting out.
The Contractor shall submit, prior to undertaking any work, his proposals for
handling pipes and all fittings to the Engineer for approval. Such proposals shall ensure
that all pipes are properly handled both by his staff and by any cartage contractor.
During transport, pipes shall not be allowed to rest on narrow cross-members of vehicles
or anything else that might give concentrated loads, due to the weight of the pipe or
bumping of the vehicle, but shall be properly supported on soft material. Sufficient
labour and equipment shall be on hand before loading or unloading is commenced and
under no circumstances shall any material be dropped from a vehicle. PVC pipes and
fittings shall be protected from bright sunlight at all times. Polyethylene pipes are
characterized by being tough and resilient and are relatively light. Though it is easy to
Pag. 96
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
handle, they are prone to damage by scoring by sharp objects. Therefore, careful
handling is always required and the dragging of straight pipes and coils should be
avoided whenever possible.
The Contractor, when formulating his proposals for handling pipes, shall take into
account the manufacturer's recommendations for such operations.
The Engineer shall have the right to reject consignments, or stocks of piping, from
which failed pipes have been drawn, or order them to be pressure tested outside the
pipelines, even though no defects are apparent.
Pipe laying shall only commence after the Engineer has inspected and approved of
the excavated trench. The pipe bed, as prepared, being shaped to ensure uniform bearing
over the whole of the length of the pipe and include a depression made in the bed to
accommodate each pipe joint. Just before pipe laying, the trench shall be cleaned of all
stones, soils and other debris that might have fallen therein.
Pipes and fittings shall then be laid upon the bed and jointed by experienced
personnel only. Pipe joints shall be made strictly following the pipe manufacturer's
instructions and specifications and to the Engineer's approval. Joint rings and ends of
pipes must be completely free of dirt and grit when the joints are being assembled.
Joints shall be made before any deflections are taken and, when set to curves, the
external surfaces of spigots in the joint shall not butt against the internal surface of the
socket. At least one quarter of the total available movement in the joint shall be left in
any direction.
Pag. 97
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
All mechanical plant and tools necessary for properly jointing the pipes shall be
provided by the Contractor and shall be utilized as recommended by the manufacturers.
Where pipes pass under roads and railways, they shall be adequately protected and
have beds, surrounds and covers as indicated on the Drawings and to the Engineers'
approval.
Payment for anchor blocks will be by number including the volume of concrete in
the block and all earthwork, formwork and other operations required for their
construction. No payment shall be made for any temporary or permanent anchor blocks
constructed by the Contractor specifically for the testing of the pipeline.
3.11 Cleaning
All debris shall be cleared from the inside of the pipe before a joint is completed.
Before testing is undertaken on a pipeline section, the pipeline shall be cleared internally
to ensure that no foreign matter remains inside the pipes. Pigs or polyurethane swabs
may be used for this purpose provided that the Contractor takes all necessary
precautions using this equipment.
Pag. 98
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The pipeline shall be pressurized for 8 hours, during which the pressure drop shall
be lower than 3% of the initial test pressure. If this condition is not met the pipeline shall
be repaired and re-tested until a satisfactory test is carried out. In case the test is
unsatisfactory, all the costs have to be covered by the Contractor, who shall then account
for such possible occurrences in his rates – only the satisfactory tests will be
acknowledged.
For the initial construction period the lengths of pipelines to be tested shall not
exceed 0.5 km. At the discretion of the Engineer this length may, as the Contract
proceeds, be extended to a maximum of 1.5 km. The Contractor shall give the Engineer
not less than 24 hours notice of any proposed testing.
Before testing commences, all anchorages shall be in position, all concrete thrust
blocks shall have attained their required strength and, where pipe joints are deflected to
produce large radius curves, the backfill between the pipe body and the trench side shall
be compacted to the final requirements. The Contractor shall provide for transmitting
the unsupported end thrusts to solid ground at the ends or into the sides of the trenches.
Testing will not be permitted against a closed valve.
All joints in the pipeline shall be fully exposed to allow for proper inspection
during the testing period. However the Contractor may, at the Engineer's discretion,
backfill between pipe joints.
Proper facilities for the evacuation of air from pipelines during filling shall be
provided by the Contractor. The Contractor shall also provide all pipe stops, pressure
gauges, pumping equipment and all apparatus necessary to conduct the hydrostatic test.
All gauges shall be tested to the satisfaction of the Engineer.
The Contractor shall allow in his rates for the provision of all potable/clear water
required for testing.
Pag. 99
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Pipelines that are to convey potable water and have successfully passed the
hydrostatic test and been connected to the existing systems, shall be scoured out until
the wash water runs clear. They shall then be recharged with potable water containing at
least 40 mg/l of free chlorine. The chlorine shall be derived from a 1% solution of
calcium hypochlorite in water. The solution shall be added in a manner and rate
approved by the Engineer.
The pipeline shall then be allowed to stand for a period of at least 24 hours during
which period all intermediate in-line valves shall be operated at least once after this
period, the residual free chlorine shall be measured at the end of the pipeline furthest
from the point of injection of the chlorine solution. if the free residual chlorine is less
than 10 mg/l, the disinfection process shall be repeated until this value is achieved or
bacteriological tests, in an approved laboratory, indicate that no contamination of
portable water occurs within the pipeline.
These bacteriological tests, in all cases, will be required before any pipeline,
conveying potable water, is taken into service.
Upon the issue of satisfactory bacteriological test reports, the chlorinated water
shall be run to waste, the pipeline recharged with potable water and taken into service.
The Contractor shall dispose of the waste chlorinated water in a manner avoiding
pollution of natural waters, reservoir and artificial water courses.
The location of all sluice valves, air valves, scour valves, Non return valves &
Pressure reducing valves along the pipelines shall be defined by the provision of marker
posts, as shown on the Drawings, placed on the surface adjacent to the fitting. Where the
pipeline traverses open country the position of any change in horizontal direction of the
pipe shall be indicated by marker posts located directly over the change in position.
Road crossings shall be similarly identified by a post in the verge.
Pag. 100
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Construction of valves chambers, made in-situ concrete with dosage and resistance
according to the indications of the design drawings. This includes the following charges:
a) excavation, in any type of soil and backfill with suitable material, in
excess of those required by sections type of pipe laying;
b) the provision and in-situ concrete of concrete and reinforcement/rods
steel B450C to withstand loads maps of first category, as specified in the
details of construction or, if not sufficient, according to the static
calculations;
c) joints watertight;
d) the inclusion of the pipes;
e) the lowering of groundwater;
Such concrete shall not be placed until the joints at each end of the pipe have been
completed. Each pipe shall be supported on at least two purposes made precast concrete
blocks which shall be left in place and the full width and depth of bedding concrete shall
be placed and carefully punned beneath the pipe followed at once by the addition of any
haunching or surround concrete.
Pag. 101
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Pag. 102
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
4 MISCELLANEOUS WORKS
Windows with crystals, performed with different profiles depending on the size
and location, comprising: frames made by steel with open joints, mm of section 45 (for
fixed frames) and 52 mm (for opening swinging doors ), complete with sills 45 mm with
lateral development of the flaps - 2 cm, internal thickness 12/10 of internal flaps, interior
and exterior trims - for covering the cables - safety crystals 3 +3, or ventilation grid -
fixed aluminum type - hinges and locking devices of movement with a hammer handle
or lever. including the formation of protective grates and network against the birds,
which comprises the production of the lintel and shoulders, to be carried in reinforced
concrete, including the respective reinforcing iron and the formworks, all anchored to
the walls of buildings with measures indicated on the drawings.
Internal steel doors with single or double doors up to 2 meters in width, for access
to the premises, consisting of chassis and counter frame at tubular steel galvanized
panels, simple galvanized sheet steel thickness 10 / 10 mm with lock and handle and
also horizontal chrome handle for antipanic.
Exterior doors with one or two steel doors, accompanied by at least three hinges,
with mortise lock strike plate with rim and chrome, including the supply and installation
of marble threshold with aeration slots.
External doors over 2.0 meters in width, with closure of the manual type (as book)
for passage of machinery in general and aeration slots, consist of: modular aluminum
elements, sliding on the upper and lower galvanized steel guides, with folding doors that
open to "four or more modules (panels) that is in function on the width of the door . the
modules will be divided into sections that can be of type: closed with infill panel
sandwich double sheet of aluminum with soundproof internal lining , grille of
ventilation with fixed type aluminum with unbreakable glass 3 +3. They must be
complete: internal and external trims, appropriately sized hinges, locks and handles.
Including the construction of lintel and shoulders , to be carried reinforced concrete,
Pag. 103
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
including the respective reinforcing iron and the formworks, all anchored to the walls of
buildings.
Doors single and double doors, built with wooden inner frame hive, boundaries in
wood edges on both sides made of poplar plywood - 4 mm thick - more the veneered ,
accompanied by at least three hinges, with mortise lock (chromated boundaries), coated
with paints with two components, which comprises the realization of the lintel and of
any shoulders, to be carried in reinforced concrete, including the respective reinforcing
iron and the formworks, all anchored to the walls of buildings. with measures indicated
on the drawings.
Supply and fix of fence with 100x100mm Concrete post of C25 concrete and wire
galvanised wire chain link fence of gauge 10 to BS 1722, with triple row of barbed wire
on top, anchored into blockwork dwarf wall as per drawings, height 2.5-3 m.
Supply and complete installation of metal field gate to BS 3470 in C25 concrete
pad foundations; according to the approved drawings
4.2.1 Sub-Bases
Shape road surface by medium grading to camber and crossfall with a motor
grader for depth not exceeding 150 mm
Provide, transport up to site, spread, shape, stabilise and compact to at least 95%
MDD AASHTO gravel material for flexible sub-base for depth 150-300 mm"
4.2.2 Surfacing
Wearing course, of slurry double surface bitumen seal, placed and rolled as
specified; to Engineer's approval"
4.2.3 Kerbs
Pag. 104
RU.D.RP.03
SPECIFICATION OF
SANITATION
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
TABLE OF CONTENTS
1 EARTHWORKS ..................................................................................................................... 1
1.1 INTRODUCTION ................................................................................................................. 1
1.2 SITE CLEARANCE AND DEMOLITION .................................................................................. 1
1.3 EXCAVATION OF ARTIFACTS AND BASINS .......................................................................... 2
1.4 EXCAVATION OF TRENCHES ............................................................................................. 3
1.5 TIMBERING AND DEWATERING OF EXCAVATIONS .............................................................. 3
1.6 EXCAVATION AND BACKFILLING OF PIPE TRENCHES ......................................................... 4
1.7 REINSTATEMENT OF SURFACES ......................................................................................... 6
1 EARTHWORKS
1.1 Introduction
The Contractor shall have due regard to the recommendations contained in the BS
6031. All testing of soils shall be carried out in accordance with BS 1377 "Method of
Testing Soils for Civil Engineering Purposes".
The Contractor shall clear the ground, on or below which the Works are to be
erected by removing all vegetation and superficial obstructions. Combustible material
may be disposed of by strictly controlled burning approved by the Engineer. The
Contractor shall remove all other cleared material from the Site of the Works to a tip
provided by the Contractor and approved by the Engineer.
Scrub, hedges, debris and other obstacles such as huts, trees etc. along the routes
of the pipelines shall be cleared to the satisfaction of the Engineer. Where adequate
space is available, a working width of up to 7.0 m will be allowed for pipelines laid
manually and up to 15.0 m if mechanical plant is extensively used. There will be some
locations where this working area will not be available. The Contractor will be deemed
to have visited the pipeline and sewer routes to check for himself such locations, and
allowed in his rates for working in such conditions.
All trees within 2.0 m of the pipeline centre lines shall be felled and the roots
grubbed up. Trees with a girth of less than 0.5 m shall be deemed to be included in the
clearance of scrub etc. and shall not be paid for separately.
Where directed by the Engineer or as shown on the Drawings the Contractor shall
demolish, break up and remove buildings, structures and superficial obstructions on the
Site in the way of or otherwise affected by the Works. He shall clear each part of the
Site at the times and to the extent required or approved by the Engineer.
Pag. 1
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Excavation of trench for the artifacts, basins and ancillary related works , in
ordinary soil of any nature and consistency, executable by mechanical means, including
the rock, including the extraction of boulders and the removal or demolition of artifacts
of any kind of volume up to 0.50 m³, for cutting and uprooting of trees and stumps, the
charges for any pumping out, the demolition of pavements and road foundations of any
non-reusable type, including the leveling of the plans of the excavation, the deposit
alongside of the excavation of the material, the backfilling with material from the
excavations; they are also including the burden of protection of areas of work and safety
signage for day and night , as well as the expenses relating to preventive detection and
reporting of underground utilities (electrical or telephone cables, pipes , pipelines,
sewers, irrigation canals, drains roads, etc..). And claim also covers the burden of
sorting the material up and free of stones for the First backfill of the artifacts or basins,
and the topsoil that may be present on surface, the perfect restoration of the campaign
plan by mechanical means, the compaction of the material, any refills. Including the cost
of transporting the waste material or if it is not deemed acceptable by supervisor
engineer and its cost to the landfill. Any excavated material not required or permitted for
backfilling of excavations shall be run to a tip provided by the Contractor. The disposal
tip and manner of disposal shall be subject to the approval of the Engineer. The rates for
excavation entered by the Contractor in the Bills of Quantities shall include for this
disposal. The volume of excavation will be computed on the basis of the width
determined by the conventional type sections attached and of the project depth plus the
thickness of the substrate. It must include in the price all charges resulting from any
increase in section, over the kind of sections attached, resulting from the nature of the
soil, the presence of water, rock, artifacts, etc.. or arising from weather events of any
kind, all executed in a workmanlike manner and in accordance with the directions of the
supervisor engineer.
Pag. 2
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Excavation of trench for the construction of pipes and ancillary related works , in
ordinary soil of any nature and consistency, executable by mechanical means, excluding
the rock, including the extraction of boulders and the removal or demolition of artifacts
of any kind of volume up to 0.50 m³, for cutting and uprooting of trees and stumps, the
charges for any pumping out, the demolition of pavements and road foundations of any
non-reusable type, including the leveling of the plans of the excavation, the deposit
alongside of the excavation of the material, the backfilling with material from the
excavations; they are also including the burden of protection of areas of work and safety
signage for day and night , as well as the expenses relating to preventive detection and
reporting of underground utilities (electrical or telephone cables, pipes, pipelines,
sewers, irrigation canals, drains roads, etc..). And claim also covers the cost of the
demolition and perfect restoration of the ditches covered by the works with pounded
earth , the burden of sorting the material up and free of stones for the First backfill of the
pipe, and the topsoil that may be present on surface, the perfect restoration of the
campaign plan by mechanical means, the compaction of the material, any refills.
Including the cost of transporting the waste material or if it is not deemed acceptable by
supervisor engineer and its cost to the landfill. The volume of excavation will be
computed on the basis of the width determined by the conventional type sections
attached and of the project depth of the bottom pipe plus the thickness of the substrate. It
must include in the price all charges resulting from any increase in section, over the kind
of sections attached, resulting from the nature of the soil, the presence of water, rock,
artifacts, etc.. or arising from weather events of any kind, all executed in a workmanlike
manner and in accordance with the directions of the supervisor engineer.
All open excavation shall be securely timbered with suitable timber (or alternative
form of sheeting other than timber) whenever necessary. Timber may be left in
excavations as such excavations are being backfilled, with the Engineer's approval. Only
such timber or sheeting, which the Engineer shall instruct to be left in position, shall be
Pag. 3
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
paid for by the Employer and payment for such timber or sheeting shall be at the rates
stated in the Bills of Quantities. No support work shall be removed until the authority of
the Engineer is given.
Every precaution shall be taken by the Contractor against slips, falls or subsidence
in the excavations, but if any slips, falls, or subsidences should occur, the Contractor
must at once make good the same, including all surface restoration and reinstatement, at
his own cost. if any such fall, slip or subsidence disturbs or weakens any foundation or
supports to the Works or adjacent buildings, pipes etc., or causes a space to exist outside
the new work itself, the Contractor shall execute such additional works as the Engineer
may required, in consequence thereof, and fill up the space so caused with concrete, or
other suitable material, as the Engineer may direct, all at the Contractor's expense.
All excavations shall be kept free from water until construction work is completed
and for such time as the Engineer considers necessary to safeguard the permanent work,
all at the Contractor's expense.
The Contractor shall be entirely responsible for supporting the sides and
dewatering of trenches or pits and shall not be relieved of his responsibilities under the
Contract because no objection has been raised by the Engineer to the conditions of the
work.
The Contractor shall excavate, fill and reinstate, in advance of his trench
excavation, all such holes as may be required for the location of underground utilities
along any pipeline route. The cost of these trial holes shall be deemed to be included in
the rates for excavation.
Trenches for pipes shall be excavated to the lines, widths and depths shown on the
Drawings, or as directed by the Engineer, and shall be of sufficient width to give an
Pag. 4
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
equal clearance on both sides of the barrel of the pipe or pipes. Excavation for fire
hydrants, valve chambers or any other water works structure shall be carried out to the
levels and outlines of such structures, and the rates shall include for any additional
excavation or other temporary works required.
The trench shall be dug to within 15 cm of its formation and proper grade pegs
shall then be set in bottom of the trench, by the Contractor, for the accurate taking out of
the rest of the excavation.
If, in the opinion of the Engineer, due to the fault of the Contractor, the ground
becomes weathered prior to the laying of the pipes, the Contractor shall remove the
weathered soil and replace it with suitable compacted material to the original formation
level at his own expense.
No pipes shall be laid and no excavation filled in or covered with concrete until
the formation has been inspected and permission to proceed with the work obtained
from the Engineer.
Where pipes are to be laid under a road formation or in cutting, the trenches shall
generally be excavated after the earthwork is completed. The Engineer may permit these
pipe trenches to be excavated before the earthwork is completed, but payment for the
excavation of the trench will only be made upon the volume excavated below the road
formation.
Where trench excavation is carried out close to existing structures, and carried to a
level below that of existing foundations, these buildings must be protected from possible
failure resulting from the trenching operations, to the satisfaction of the Engineer. The
Contractor must allow for these temporary protection works in his rates.
Pag. 5
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
All surfaces of roads, paths, fields, gardens, verges, etc., whether public or private,
which are disturbed during the execution of the Contract, shall be initially restored on a
temporary basis by the Contractor. Permanent reinstatement shall commence only when
the backfilled material has properly consolidated.
Pag. 6
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.1 SCOPE
This Contract covers the general requirements for concrete using on-site
production facilities including requirements in regard to the quality, handling, storage of
ingredients, proportioning, batching, mixing, transporting, placing, curing, protecting,
repairing, finishing and testing of concrete; formwork; requirements in regard to the
quality, storage, bending and fixing of reinforcement; grouting.
It shall be very clearly understood that the specification given herein are brief and
do not cover minute details. However, all works shall have to be carried out in
accordance with the relevant standards and codes of practices or in their absence in
accordance with the best accepted current engineering practices or as directed by
ENGINEER from time to time. The decision of ENGINEER as regards the specification
to be adopted and their interpretation and the mode of execution of work shall be final
and binding on CONTRACTOR and no claim whatsoever will be entertained on this
account.
Pag. 7
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.3 GENERAL
ENGINEER shall have the right at all times to inspect all operations including the
sources of materials, procurement, layout and storage of materials, the concrete batching
and mixing equipment, and the quality control system. Such an inspection shall be
arranged and ENGINEER’s approval obtained, prior to starting of concrete work. This
shall, however, not relieve CONTRACTOR of any of his responsibilities. All materials
which do not conform to this specification shall be rejected.
Materials should be selected so that they can satisfy the design requirements of
strength, serviceability, safety, durability and finish with due regards to the functional
requirements and the environmental conditions to which the structure will be subjected.
Materials complying with codes/standards shall generally be used. Other materials may
be used after approval of the ENGINEER and after establishing their performance
suitability based on previous data, experience or tests.
Pag. 8
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.4.1 Aggregates
Aggregates shall comply with the requirements of relevant British Codes. They
shall be hard, strong, dense, durable, clean and free from veins and adherent coating,
vegetable matter and other deleterious substances; and shall be obtained from approved
sources. Aggregates shall not contain any harmful material such as pyrites, coal, lignite,
shale or similar laminated material, clay, alkali, soft fragments, seashells and organic
impurities in such quantity as to affect the strength or durability of concrete. Aggregates,
which are chemically reactive with alkalis of cement, shall not be used.
Aggregates, which are not sufficiently clean, shall be washed in clean fresh water
to the satisfaction of the Engineer.
2.4.1.1 Testing
2.4.1.2 Grading
The CONTRACTOR shall ensure that the full range of aggregate used for making
concrete is graded in such a way as to ensure a dense workable mix. The delivery of
aggregates will commence only when the Engineer has approved the samples and the
quality and grade shall be maintained consistent and equal to the approved sample.
Before construction commences, the CONTRACTOR shall carry out a series of tests on
the aggregates and on the concrete made there from to determine the most suitable
grading of the available aggregates. Once the most suitable grading has been found, the
grading shall be adopted for the construction of the works and periodic tests shall be
carried out to ensure that it is maintained.
Pag. 9
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The grading shall conform to relevant British Codes and shall be within the limits
of Grading Zone. The maximum size of particle shall be 4.75mm and shall be graded
down. Sand containing more than 10% of fine grains passing through 150 micron sieve
or having the fineness modulus less than 2 shall not be used for concrete work.
The nominal maximum size of the aggregates for each mark of concrete or for
each type of work shall be according to relevant British Codes. The aggregates shall be
well graded and the grading shall conform to relevant requirements of British Codes
depending upon the maximum nominal size as specified or as required. The maximum
size of coarse aggregate shall be as stated on the drawings, but in no case greater than
1/4 of the minimum thickness of the member. Plums 160 mm and above of a reasonable
size may be used where directed. Plums shall not constitute more than 20% by volume
of the concrete.
The grading of fine aggregate for mortar and grout shall be within the limits of
grading zone and as defined in relevant British Codes.
Care shall be taken in the storage to avoid intrusion of any foreign materials into
the aggregates and where two types of aggregates are stored close to each other, they
shall be separated by a wall or plate. In case of stockpiling, care shall be taken to avoid
forming pyramids resulting in segregation of different sized materials. The height of the
stacks shall be generally limited to 150 cm.
2.4.2.1 Types
The type of coarse aggregate viz., stone chips, gravel or broken brick shall be as
specified. Unless otherwise specified, stone chips shall be used as coarse aggregate.
Pag. 10
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
It shall be crushed or broken from hard stone obtained from approved quarries of
igneous or metamorphic origin. The stone chips shall be hard, strong, dense, durable and
angular in shape. It shall be free from soft, friable, thin, flat, elongated or laminated and
flaky pieces and free from dirt, clay lumps, and other deleterious materials like coal,
lignite, silt, soft fragments, and other foreign materials which may affect adversely the
strength & durability Of concrete. The total amount of deleterious /foreign materials
shall not exceed 5% by weight according to relevant British Codes. If found necessary
the stone chips shall be screened and washed before use.
Unless specified otherwise it shall either be natural river sand or pit sand. Sand
shall be clean, sharp, strong, angular and composed of hard siliceous material. It shall
not contain harmful organic impurities in such form or quantities as to affect adversely
the strength and durability of concrete. Sand for reinforced concrete shall not contain
any acidic or other impurities, which is likely to attack steel reinforcement. The
percentage of all deleterious materials including silt, clay etc., shall not exceed 5% by
weight. If directed sand shall be screened or washed before use to the satisfaction of
Engineer. The fineness modulus of sand shall neither be less than 2.0 nor more than 3.2.
2.4.4 Cement
Other types of cement may be used depending upon the requirements of certain
jobs with the approval of the Engineer.
Only one type of cement shall be used in any one mix. The source of supply, type
or brand of cement within the same structure or portion thereof shall not be changed
without approval from ENGINEER.
Pag. 11
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The sampling of cement for testing shall be according relevant British Codes. All
tests shall be in accordance with the relevant clauses of British Codes.
From the time a consignment of cement is delivered at site and tested and
approved by the Engineer until such time as the cement is used on the works, the
CONTRACTOR shall be responsible for keeping the same in sound and acceptable
condition and at his expense and risk. Any cement which deteriorates while in the
CONTRACTOR's charge and is rejected as unsuitable by the Engineer, shall be
removed from the site to outside the limits of work at the cost of CONTRACTOR
within two days of ordering such removal by the Engineer.
In order to ensure due progress, the CONTRACTOR shall at all times maintain on
the site at least such stock of cement as the Engineer may from time to time consider
necessary. No cement shall be used upon the works until it has been accepted as
satisfactory by the Engineer.
The cement shall be stored in such manner as to permit easy access for proper
inspection and in a suitable weather-tight, well-ventilated building to protect it from
dampness caused by ingress of moisture from any source. Different types of cement
shall be stored separately. Cement bags shall be stacked at least 15 to 20 cm clear of the
floor leaving a space of 60 cm around the exterior walls. The cement shall not be
stacked more than 10 bags high. Each consignment of cement shall be stacked
separately to permit easy access for inspection. Cement stored for more than 90 days
shall be tested prior to use on work.
Pag. 12
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.4.4.5 Water
Water used for both mixing and curing shall conform to relevant British Codes.
Potable waters are generally satisfactory.
Water used for mixing concrete and mortar and for curing shall be clean and free
from injurious amounts of oil, acid, alkali, salts, sugar, organic materials or other
substances that may be deleterious to concrete or steel. The pH value of water shall
generally be not less than ‘6’. Water has to meet the requirements as per relevant
British Codes. Water shall be obtained from an approved source. Where it is obtained
from a source other than a supply main, it shall be tested to establish its suitability.
Water for construction purpose shall be stored in proper storage tanks to prevent any
organic impurities getting mixed up with it. CONTRACTOR shall make his own
arrangements for storing water at site in tanks to prevent contamination
2.4.5.1 Approval
Admixtures to concrete shall not be used without the written consent of the
Engineer. When permitted, the CONTRACTOR shall furnish full details from the
manufacturer and shall carry out such test as the Engineer may require before any
admixture is used in the work. Accelerating, retarding, water-reducing and air entraining
admixtures shall conform to relevant British Codes and integral water proofing
admixture to relevant British Codes. Admixtures may be used in concrete as per
manufacturer’s instructions only with the approval of ENGINEER based upon evidence
that with the passage of time neither the compressive strength nor its durability is
reduced. An admixture’s suitability and effectiveness shall be verified by trial mixes
with the other materials used in the works. If two or more admixtures are to be used
simultaneously in the same concrete mix, their interaction shall be checked and trial
mixes done to ensure their compatibility. There should also be no increase in risk of
corrosion of the reinforcement or other embedments. Calcium chloride shall not be used
for accelerating set of the cement for any concrete containing reinforcement or
Pag. 13
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
embedded steel parts. When calcium chloride is permitted such as in mass concrete
works, it shall be dissolved in water and added to the mixing water by an amount not
exceeding 1.5 percent of the weight of the cement in each batch of concrete. The
designed concrete mix shall be corrected accordingly.
2.4.5.2 Usage
Pag. 14
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
While modifying any particular property, care shall be taken to ensure that other
properties are not affected adversely.
2.4.5.4 Types
Admixtures used as integral water proofer shall be free of chlorides and sulphates
and shall conform to relevant British Codes. The application and doses shall be as per
manufacturer's specification.
Pag. 15
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
These being extremely fine powders, their mineral admixtures will influence the
fresh paste in a manner similar to cement. They can be used to augment the cement in
mixtures deficient in fines. Many concretes contain large amount of Portland cement
than necessary for strength requirements to provide workability or pumpability. A
portion or all of this excess cement may be replaced with a suitable mineral admixture.
They are usually used in the proportion of 15-35% by weight of the cement and in
proportioning, the concrete should be considered as part of the cementing medium,
provided they are uniformly blended with cement.
The placeability of concrete containing blast furnace slag is generally greater than
indicated by static slump test or water/cement ratio. In medium or rich concretes, the
increase in water requirements caused by their use may reduce strength. Pozzolanic
admixture s usually increases the strength of concrete especially at later ages. The
addition of fly-ash, natural pozzolana and granulated slag in sufficient quantities will
increase the sulphate resistance of concrete.
a) may increase drying, shrinkage and creep. The longer the concrete is
allowed to cure, the less will be the effect on shrinkage and creep.
b) may lower the resistance of concrete to freezing and thawing and to attack
by sulphates and other injurious solutions.
Pag. 16
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
c) may increase the rate of temperature residue to the heat of hydration and in
large sections may therefore increase the stresses caused by thermal
contraction.
a) The water reduction is possible due to entrained air. The volume of this
water reduction is less than the volume of entrained air, therefore to
compensate for the volume of entrained air, the fine aggregate volume
must also be reduced.
Pag. 17
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Admixtures of the hydroxylated carboxylic acid type may tend to increase the
bleeding rate and segregation in concrete deficient in fines (aggregate fines of cement).
When prolonged retardation is employed care must be taken to prevent the drying of the
concrete.
The water reducing admixture should be added at the same time in the mixing
cycle, in order to obtain a uniform setting time among the batches.
2.4.5.8 General
While using the admixtures the maximum amount chloride expressed either in
percentage of cement concrete shall not exceed the limit as specified relevant British
Codes.
All materials used for the works shall be tested before use. Manufacturer’s test
certificate shall be furnished for each batch of cement/steel and when directed by
ENGINEER samples shall also be got tested by the CONTRACTOR in a laboratory
approved by ENGINEER at no extra cost to OWNER. CONTRACTOR shall furnish
manufacturer’s test certificates and technical literature for the admixture proposed to
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
used. If directed, the admixture shall be got tested at an approved laboratory at no extra
cost.
The routine tests of materials, delivered at site shall be at the following intervals :
Water - Once in two months for each source supply and in other respects
generally as per relevant British Codes.
2.5 STEEL
Reinforcing bars for concrete shall be round steel bars of the following types as
may be shown on drawing:
ii. Deformed high tensile yield steel bars in grade 460 and ductility class B
(460B) as per relevant British Codes.
All reinforcement bars shall be of uniform cross sectional area and be free from
loose mill scales, dust, loose rust, coats of paint, oil or other coatings which may destroy
or reduce bond.
Pag. 19
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.7 WORKMANSHIP
2.7.1 Concrete
This chapter covers the workmanship, special requirements & regulations with
which the CONTRACTOR must comply to achieve the following two objectives:
The mixing, placing, compacting, curing and finishing of concrete shall be done
according to relevant British Codes.
2.7.2.1 General
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
for the conditions of handling and placing and when concrete hardens, it shall have the
required strength, durability and surface finish. The CONTRACTOR shall get approval
of Engineer to proportions before he starts concreting. However such approval shall not
relieve the CONTRACTOR of his responsibility to produce concrete having
compressive strengths as laid down in the foregoing Table.
No departure from the approved proportions will be permitted during the works
unless and until the Engineer gives written permission for any change in proportion. The
Engineer shall have authority at any time to check whether the mixing of concrete is
carried out according to the approved proportions. For the all major and important R.C.
works and for all special works, the design of mixes shall be made by the
CONTRACTOR at his own cost, for each grade of concrete as well as for various
workability. The design of mixes shall be made according to relevant British Codes or
any other approved standard methods. The concrete made by designing the mix is
termed hereinafter as "Design Mix Concrete" .The cement content for various grades of
concrete shall be based on design mix. However, irrespective of requirement of cement
found out from design mix, cement content of concrete shall not be reduced below the
quantities specified as under except for the cases specifically approved by the Engineer.
The minimum cement content as specified in relevant British Codes above shall be
adopted irrespective of whether the CONTRACTOR achieves the desired strength with
less quantity of cement. The CONTRACTOR’s quoted rates for concrete shall provide
for the above eventuality and nothing extra shall become payable to the
CONTRACTOR in this account. Even in the case where the quantity of cement
required is higher than that specified above to achieve desired strength based on an
approved mix design, nothing extra shall become payable to the CONTRACTOR.
Pag. 21
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Where a particular water cement ratio is stipulated in the design or drawing along
with the characteristic grade of concrete the design of mix shall be carried out by
adjusting the other variable factors to obtain the characteristic strength of concrete with
stipulated water cement ratio. In the structures where the impermeability and shrinkage
of concrete have an important bearing on the durability and serviceability of the
structures, such as water retaining structures, basements,, underground premises,
tunnels, pumphouses, exposed structures near sea side or deserts, prestressed structure,
thin precast members etc., the water cement ratio shall be kept low and preferably not
exceeding 0.45. The water cement ratio, as achieved in the Mix Design or as specified in
the drawings shall be adhered to strictly and shall not be varied without the permission
of the Engineer.
2.7.2.3 Workability
The workability of fresh concrete shall be such that the concrete is just suitable for
the conditions of handling & placing so that after compaction it becomes completely
consistent and homogeneously surrounds all the reinforcement and completely fills the
formwork.
Normally, in the condition of low water cement ratio as well as for medium/high
workability, the workability shall be achieved by increasing the cement content, in
consistent with added water.
In cases where the cement content is to be limited to reduce the heat of hydration,
and the water cement ratio is also to be kept low to reduce the permeability or due to
Pag. 22
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
other requirements the desired workability may be achieved with use of limited doses of
plasticizer or air entraining agent. In such cases the method of mixing and dosage of the
plasticizer/air entraining agent shall be according to the manufacturer's specification and
with the approval of the Engineer.
The usual limits of consistency for various types of structures are given below :
Minimum Maximum
Note :
Not with standing anything mentioned above, the slump to be obtained for work in
progress shall be as per direction of the Engineer.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
With the permission of the Engineer, for any grade of concrete, if the water has to
be increased in special cases, cement shall also be increased proportionately to keep the
ratio of water to cement same as adopted in trial mix design for each grade of concrete.
No extra payment will be made for this additional cement.
2.7.2.5 Durability
After approval of the Mix Design by the Engineer, the CONTRACTOR shall
make in presence of Engineer the Trial Mixes for each grade of concrete as well as for
required workability.
Before starting the trial mixes, necessary preparatory works like sieve analysis of
the aggregates, determination of densities of different ingredients and moisture contents,
in the aggregates, shall be completed according to the relevant British Codes. Each trial
mix shall be handled and compacted by method which the CONTRACTOR proposes to
use for that mix in the works and the mixes shall not show tendency of inadequate
compaction by the method proposed.
The compacting factor and the slump of each trial mix shall be determined
immediately after mixing and the values shall not exceed the maximum value obtained
the mix design.
Six numbers of 150 mm test cubes shall be made from each trial mix. These shall
be cured and tested in accordance with relevant British Codes. In order to have the
specified characteristic strength in the field, the concrete mix as designed in the Design
Mix shall have higher average compressive strength depending on the degree of quality
control at site. If the size and special requirement of the work so warrants, the trial may
be extended to cover larger ranges of mix proportions as well as other variables such as
Pag. 24
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
alternative source of aggregates, maximum size and grading of aggregates and different
type and brands of cement.
Nominal mix concrete may be used for all concrete of Grade C-10 and above. If
design mix concrete cannot be used for any reason for Grade C-15 & C-20, nominal mix
concrete may be used with the permission of Engineer. Nominal mix concrete shall not
be used, in any case for Grade of concrete above C-25. Mix Design and preliminary
tests are not necessary for Nominal Mix Concrete. However works tests shall be carried
out as per relevant British Codes. Proportions for Nominal Mix Concrete and w/c ratio
may be adopted as per relevant British Codes. However, it will be CONTRACTOR’s
sole responsibility to adopt appropriate nominal mix proportions to yield the specified
strength.
2.7.5.1 Cement
2.7.5.2 Aggregates
For both Design Mix concrete and Nominal Mix concrete the aggregates (coarse
and fine) shall be batched by weight.
Pag. 25
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Where aggregates are moist and volume batching is adopted, allowance shall be
made for bulking in accordance with relevant British Codes.
Suitable adjustments shall be made for the variation in the weight of aggregates
due to variation in moisture contents.
2.7.5.3 Water
Adjustment of water due to moisture contents in coarse & and fine aggregates
It is very important to maintain the water cement ratio constant at its correct value.
For the correct determination of amount of water to be added in the concrete mix, to
maintain the water cement ratio constant, the amount of moisture content in both coarse
and fine aggregates shall be taken into consideration, be as frequently as possible, the
frequency for a given job being determined by the Engineer according to weather
conditions.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.7.5.5 Admixtures
Any solid admixture, to be added, shall be measured by weight, but liquid or semi
liquid admixture may be measured by weight or volume.
2.7.5.5.1Accuracy of batching
2.7.6.1.1Machine mixing
Concrete shall always be mixed in mechanical mixer. Water shall not, normally,
be charged into the drum of the mixer until all other ingredients are already in the drum
and mixed for at least one minute. Mixing shall be continued until there is uniform
distribution of materials and the mass is uniform in color and consistency. The mixing
time from the time of adding water shall be in accordance with relevant British Codes
but in no case less than 2 minutes or at least 40 revolutions.
2.7.6.1.2Hand mixing
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
When hand mixing is permitted by the Engineer it shall be carried out on a water
tight platform and care shall be taken to ensure that mixing is continued until the mass is
uniform in color and consistency. In case of hand mixing 10% extra cement shall be
added to each batch at no extra cost to the OWNER.
Concrete shall be transported from the place of mixing to the place of placing
concrete as rapidly as practicable by such means which will prevent the segregation or
loss of any of the ingredients and maintain the required workability. No water shall be
mixed with the concrete after it has left the mixer. Where concrete is transported over
long distances, the CONTRACTOR shall provide suitable means by which different
grades of concrete are readily identifiable at the place of final deposit.
At the beginning of every fortnight, the CONTRACTOR shall give his detailed
concreting programme for that fortnight to the Engineer. Such programmes, shall
specify all information such as the locations where concrete is to be poured., type/grade
of concrete, volume of concrete to be poured, number and type of Vibrators proposed to
be used as well as proposed to keep as standby, number of skilled technicians and
supervisors proposed to be engaged, the proposed time and period of pouring etc.
Before placement of concrete, the CONTRACTOR shall get all the form works,
reinforcements, inserts, conduits, openings, surface preparation etc., checked and
approved by the Engineer. To facilitate such checking, the CONTRACTOR shall
complete all his works according to the drawings and specifications well in advance
before placement of concrete at least 36 hours for all major/important/complicated
works and 24 hours for all minor/ordinary/simple works. The checks are purely in the
interest of the work and to draw the CONTRACTOR's attention to his contractual
Pag. 28
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The earth foundation, over which concrete is to be placed direct, shall not be kept
abandoned at the specified level and concrete shall be placed immediately following the
final preparation of the formation otherwise suitable measures shall be taken, as directed
by the Engineer without any extra cost to the OWNER.
All such joints shall have continuous square bond grooves to produce a substantial
and watertight key. Where the placement of concrete has to be resumed on a surface
which has hardened, it shall be roughened, cleaned by wire or bristle brushing,
compressed air, water jet etc., and thoroughly wetted.
For vertical construction joints neat cement slurry shall be applied on the surface
immediate before the placement of concrete. For horizontal joints the surface shall be
covered with a layer of freshly mixed mortar about 10 to 15 mm thick composed of
cement and sand in the same proportion as the cement and sand in the concrete mix and
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
applied immediately before placing of the concrete. On this surface (i.e. on the surface
of joints) a layer of concrete not exceeding 150 mm in thickness shall first be placed
and shall be well rammed against old work, particular attention being paid to corners
and close spots. To ensure water tightness, care shall be taken to punn concrete properly
against the old surface.
When the concrete is placed on the vertical surface of masonry (as in the case of
thin concrete fins projected from the vertical masonry surface), a groove of dimension as
directed by the Engineer shall be cut in the masonry to ensure a proper bond and the
surface shall be cleaned thoroughly. Before the placement of concrete, the surface shall
be kept moist by spraying water at least for the period of 2 hours and a thick coat of
cement slurry shall be applied immediately before the placement of concrete.
b) Over walls
Building paper over average 12mm thick cement sand bearing plaster of 1:4 mix
with neat cement finish shall be provided at the bearings of slabs over walls as directed
by the Engineer.
The interior of the form works, where the concrete is to be placed, shall be
thoroughly washed by high pressure water jet or air jet to completely clean the entire
volume from all sort of dirt, grease/oil, foreign and deleterious materials etc. The
reinforcement shall be completely clean and free from all sorts of dirt, grease/oil, rust,
foreign/deleterious materials etc., Before placement of concrete, the form works coming
in contact with concrete, shall be coated with form oil or raw linseed oil material or
provided with any approved material to prevent adhesion of concrete to the form work,
but utmost care shall be taken so that such oily material do not come in contact with the
reinforcement.
Pag. 30
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The concrete shall be placed and compacted before setting commences & should
not be subsequently disturbed. No water shall be mixed with the concrete after it has left
the mixer. Method of placing should be such as to preclude segregation. Approved
mechanical vibrator shall be used for compacting concrete, and concrete shall not be
over vibrated or under vibrated. No concrete shall be placed until the place of deposit
has been thoroughly inspected and approved by the Engineer. All inserts and
embedments properly secured in position and checked and forms properly oiled. No
concrete shall be placed in the absence of the Engineer.Concrete shall be placed on
clean bed having the designed level. The bed shall be cleaned of all debris and other
objectionable materials. Seepage water, if any, shall be controlled or diverted.
Concreting shall not be carried on during rains unless all precautions have been
taken by the CONTRACTOR and necessary permission has been given by the Engineer.
Suitable measures shall be taken to control the temperature of concrete.
Where plums are permitted in massive concrete, they shall be washed and
carefully placed. No stone shall be closer than 30 cm to an exposed face, nor nearer than
15 cm to an adjacent stone.
Concrete shall not be dropped from a height of more than 2m except through a
chute, the design and type of which shall be subject to approval of the Engineer. The
concrete shall be placed, spread and compacted by approved mechanical vibrator.
Vibrators shall not be used for pushing concrete to adjoining areas. For members
involving vertical placing of concrete (e.g. columns, walls etc.,) each lift shall be
deposited in horizontal layer extending the full width between shuttering and of such
depth that each layer can be easily and effectively vibrated and incorporated with the
layer below by means of compaction. For member involving horizontal placing of
concrete (e.g. slabs, beams etc.,) the concrete shall be placed along the line of starting
point in such quantities as will allow members to be cast to their full depth along the full
width between side shuttering and then gradually brought towards the finishing point
along its entire front parallel to the starting line. Vibration and surface finish shall
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
follow behind the placement as closely as possible. Utmost care shall be taken to avoid
the displacement of reinforcements/embedded parts or movement of formwork or
damage to faces of the formwork or transmission of any harmful vibration/shocks to the
concrete, which has not yet hardened sufficiently.
All members shall be concreted at such a rate that no cold joint is formed and
fresh concrete is placed always against green concrete, which is still plastic and
workable. Should any unforeseen occurrence results in a stoppage of concreting for one
hour or such other time as might allow the concrete, already placed, to begin to set
before the next batches can be placed, the CONTRACTOR shall make at his own cost,
suitable tongue and groove construction joint, as approved by the Engineer. Any
additional reinforcement required as directed by the Engineer shall also be provided by
the CONTRACTOR at his own cost. Before placement of new batches of concrete over
that construction joint, the surface preparation according to this specification, stipulated
earlier, shall be done by the CONTRACTOR .The concrete shall be worked well up
against whatever surface it adjoins and compacted to such a degree that it reaches its
maximum density as a homogeneous mass, free from air and water holes and penetrates
to all corners of moulds and shuttering and completely surround the reinforcement. All
measures shall be taken to make the shape, size, and location of the finished concrete
including its embedments, holes, openings etc., well within the accepted tolerance limit.
(a) In Columns
In case of Projection from basement slab 300 mm from the top of base slab
or 75 mm from the top of the haunches whichever is higher.
Pag. 32
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
For columns under flat slabs, 75 mm below the lowest soffit of the slab.
Walls projecting from base slab 300 mm from top of base slab.
Walls supporting the suspended slab 75 mm from the lowest soffit of the
slab.
Note: In the case of water retaining structures and structures under the
influence of ground water, approved water bars of suitable size shall be provided
to make the joint completely water tight.
(c) In beams
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
approved water bars of suitable size shall be provided to make the joints completely
water tight.
For nominally reinforced slab: The area of pour shall not exceed 40 sq.m
and the maximum panel dimension shall not exceed 8m.
For the basement slabs which act as structural member: There shall be no
construction joint.
In ribbed beam
The beams shall be cast monolithically with the slab in one continuous operation.
In all construction joints the reinforcements shall pass through as per drawings and
the same shall not be disturbed in any way. The vertical construction joints shall be
provided by insertion of board keeping provision for passage of reinforcement/
fixtures/embedments. All construction joints shall be made to form a tongue and groove
joint.
An advancing face of a concrete pour, which could not be covered before expiry
of initial setting time for unexpected reasons, is called a cold joint. The CONTRACTOR
shall remain always vigilant to avoid cold joints. If however, a cold joint is formed due
to unavoidable reasons, the following procedures shall be adopted for treating it:
b) In case the concrete has hardened a bit more than (a), but can still be easily
removed by a light hand pick, the surface shall be raked thoroughly and the
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
c) In case the concrete at the joint has become so stiff that it cannot be
remoulded and mortar or slurry does not rise inspite of extensive vibration, a
tongue and groove joint shall be made by removing some of the older
concrete and the joint shall be left to harden at least for 12-24 hours. It will
then be treated as regular construction joint and the surface preparation of
the same, before placement of concrete, shall be as described in the
appropriate clauses of these specifications.
Pag. 35
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
When conditions are such that the ambient temperature may be expected to be 4.5
degree C or below during the placing and curing period, the work shall conform to
relevant British Codes.
When concreting in very hot weather the CONTRACTOR shall take all
precautions as stipulated in relevant British Codes and stagger the work to cooler parts
of the day to ensure that the temperature of wet concrete used, specially in massive
structure, does not exceed 38 degree ‘C'. Positive temperature control by methods like
pre-cooling, post cooling or cooling of concrete by circulating cold water through small
embedded pipe lines inside concrete, if required, shall be specified and shall be
undertaken.
The aim of controlling the concreting in large pours is to reduce cracking caused
by shrinkage due to heat of hydration. The CONTRACTOR shall submit detailed
proposal to the Engineer for approval about the method of pouring and the measures to
reduce heat of hydration, which he proposes to adopt. The maximum height of lifts will
depend on the type of cement used. The use of cement having low heat of hydration,
could allow greater lifts.
The CONTRACTOR shall provide all the necessary arrangements like pre-cooling
of aggregates, cooling of fresh concreting by passing cold water through pipes placed
inside the concrete or such other measure least 48 hours before the placement of
concrete and also provide the facility for recording of temperature at least 24 hours
prior to placement of concrete.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
This shall include, the provision of normal finishes in both formed & unformed
surfaces as and where directed by the Engineer. Some common finishes are indicated
below:
Surface in contact with casings shall be brought to a fair and even surface by
working the concrete smooth against casings with a steel trowel while it is being
deposited and also by working over the surface with a trowel immediately after the
removal of the casings or centrings, removing any irregularities and stopping air holes,
etc. Use of mortar plaster is not permissible for correcting levels, removing unevenness
etc. However, if, in the opinion of the Engineer, such plastering is unavoidable then the
thickness of plaster shall in no case exceeds 5 mm and the plastering shall be in cement
and sand mortar.(1:3).
Surfaces of beams/columns flushing with the block work or other structures where
intended to plaster, shall be hacked adequately as soon as the shuttering is stripped off
so that proper bond with the plaster can develop.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.7.14.1 General
The purpose of curing is to prevent loss of moisture from the concrete itself so that
the cement inside the concrete is sufficiently hydrated which of course is slow and
prolonged process. As soon as the concrete has hardened sufficiently the curing shall be
started. To cure the concrete properly and sufficiently is also the sole responsibility of
the CONTRACTOR.
Any one of the following methods may be used for curing as approved by the
Engineer:
b) Curing by covering the concrete with absorbent material and kept damp.
Ponding
Ponding is widely used for curing slab and pavements. Earth bunds are formed
over the slabs and water is pumped or poured into them and the same is replenished at
interval to make up for the loss of evaporation. As this type of curing is one of the best
methods, 10 days of curing after final setting is sufficient.
By spraying water
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
the form work, while the concrete is still warm. Alternate wetting and over drying shall
be avoided. Curing by spraying water shall be continued at least for 18 days after final
setting.
The entire concrete surface is covered either with hessian, burlap, sawdust, sand,
canvas or similar material and kept wet continuously for at least 12 days after final
setting.
This is achieved by covering the entire concrete surface with water proof paper or
plastic sheets specially manufactured for this purpose. The waterproof papers are stuck
together by adhesive compound and the plastic sheets can be welded at site. Such type
of covering shall be kept at least for 24 days after the final setting. It is preferable to
have sheet as white in appearance since the white colour will reflect hot sunrays and
keep the concrete temperature at reasonable level.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
to improve visibility for ensuring uniform application. Black color shall never be used
for curing in very hot weather. In order to, prevent glare, a coloring pigment may be
added to white compounds.
For chemical curing sodium silicate or calcium chloride is used. The use of
calcium chloride shall not be done without the approval of the Engineer. Normally the
sodium silicate mixed with water is applied over concrete surface and when it dries up it
forms a thin varnish like film, which fills up the pores and surface voids and prevents
evaporation of water. This also acts like curing compound but only difference is that
curing compounds are available in ready mixed emulsion forms while sodium silicate is
to be mixed with water at site.
i. Curing by the processes as indicated in Cl 7.15.3 & 7.15.4 give very good results
normal warm climate for maturity of concrete.
ii. In cold weather, the process as indicated in Cl 7.15.4 gives very good result for
maturity of concrete.
iii. Where water cement ratio is less than 0.5 the methods indicated in Cl 7.15.3 &
7.15.4 shall not be used.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
iv. In warm climate also, where the methods of curing as indicated cannot be
properly ensured, any suitable method of curing as indicated in 7.15.5 or as
approved/directed by the Engineer shall be adopted.
2.7.15.1 General
The CONTRACTOR shall carry out, entirely at his own cost, all sampling and
testing in accordance with the relevant British Codes and as supplemented herein. The
CONTRACTOR shall get all tests done in approved Laboratory and submit to the
Engineer, the test result in triplicate within 3 days after completion of the test.
The results of the slump tests/compacting factor tests shall tally, within accepted
variation of plus or minus 12% with the results in the respective design mix, in case of
mix design concrete and with the values indicated in IS: 456 in case of nominal mix
concrete.
For any particular batch of concrete, if the results do not conform to the
requirements as specified or do not conform to any requirement of this specification, the
Engineer has the right to reject that batch and the CONTRACTOR shall remove the
same immediately from the site, at no cost to the OWNER.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
While placing concrete, the CONTRACTOR shall make 6 nos. of 15 cm test cubes
from particular batches of concrete as desired by the Engineer. The frequency of taking
test cubes shall be according to relevant British Codes or as directed by the Engineer.
The cubes shall be prepared, cured and tested according to relevant British Codes.
Out of 6 nos. Of test cubes 3 shall be tested for compressive strength at 7 days after
casting and the remaining 3 at 28 days after casting.
If there is doubt about the strength or quality of a particular work or the test results
do not comply with the acceptance criteria as stipulated under relevant British Codes,
non-destructive tests on hardened concrete like core test and/or load tests or other type
of non destructive tests like ultrasonic impulse test etc. shall be carried out, as may be
directed by the Engineer, by the CONTRACTOR at entirely his cost. The core tests and
load tests shall comply with the requirements of relevant British Codes. In case of other
Pag. 42
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
types of special tests like ultrasonic impulse test etc., the relevant stipulation of clauses
of relevant British Codes shall be applicable.
In case of failure of test cubes to meet the specified requirements the Engineer
may take one of the following actions:-
2) Reject the work and instruct that section of the works to which the failed
cubes relate shall be cut out and replaced at CONTRACTOR's expense and the
resultant structures affected due to such rejection shall be made good at
CONTRACTOR's expense.
4) Accept the work with reduction in the rate in appropriate item subject to
the provisions of IS 456 provided it is technically acceptable. The reduction in
the rate shall be as given below :-
ii. When test strength of the sample is between 80-90% of the characteristic
strength, payment shall be made 25% below than the contract rate.
In case the test results of the core tests or load tests in a particular work do not
comply with the requirements of clauses for load tests of relevant British Codes the
whole or part of the work concerned shall be dismantled and replaced by the
CONTRACTOR as may be directed by the Engineer at no extra cost to the OWNER and
to the satisfaction of the Engineer. No payment for the dismantled concrete including
relevant formwork, reinforcement, embedded fixtures etc. shall be made. In the course
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
of dismantling if any damage occurs to the adjacent structure or embedded item, the
same shall be made good, free of charge by the CONTRACTOR, to the satisfaction of
the Engineer.
2.7.16.1 Material
2.7.16.2 Storage
Steel reinforcement shall be stored in such a manner that they are not in direct
contact with ground. Bars of different classifications and sizes shall be stored separately.
In cases of long storage or in coastal areas, reinforcement shall be stacked above ground
level by at least 15 cm, and a coat of cement wash shall be given to prevent scaling and
rusting at no extra cost of the OWNER.
Bending and placing of bars shall be in conformity with relevant British Codes.
Pag. 44
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Butt welding of bars upto 32 mm diameter for vertical splices shall be done either
by single bevel groove weld or double bevel groove weld, with bevel angle 45 degree.
But welding of bars upto 32 mm diameter for horizontal splices shall be done either by
single Vee-groove weld or double Vee-groove weld with chamfered angle of 45 degree
to 60 degree. The diameter of welded joint shall be 1.2 times the diameter of bar. Edge
preparation for butt welding shall be done by shearing, machining and grinding. Oxy-
acetylene flame shall not be used for cutting. Chamfered faces shall be smooth finished
by hand file if required.
Lap welding of bars upto 20 mm diameter shall have a minimum bead length of 12
times the diameter of bar or 200 mm whichever is more arranged on one or both sides.
The throat thickness of weld beads shall be 5 mm or 0.75 times the nominal size of weld
(which is the radius of bar) whichever is more.In case of unsymmetrical lap weld with
weld bead on one side only, the maximum length of each weld bead shall be 6 times the
diameter of bar or 100 mm (whichever is more), separated by an equal length in between
weld beads. Splice bars used in symmetrical weld joint shall have same diameter as the
parent bars. Lap joint with single splice bars shall have weld beads on both sides. Lap
welding of bars above 20 mm shall be done using splice plate or splice angle. Thickness
of splice plate shall not be less than 0.65 times the diameter of bar and width shall not be
less than twice the diameter of bar. The size of splice angle shall be such that its area of
cross section is at least 1.62 times the area of bar being spliced.
More than one third of the bars shall not be welded at any one section and welded
joints shall be staggered at a distance of 50 times the diameter of bars. Welding shall not
be done at bends or curved parts of bars and it shall be located at least at a distance of 50
times the diameter of bar from bends.
2.7.16.5Tests
Test pieces of welded bars shall be selected and tested in accordance with the
provisions of relevant British Codes. The number of tests will be as laid down in
relevant British Codes or such larger number as the Engineer may decide having regard
to the circumstances.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.7.16.6Cleaning
All steel for reinforcement shall be free from loose scales, rust coatings, oil,
grease, paint or other harmful matters immediately before placing the concrete. To
ensure this, reinforcements with coatings shall be cleaned thoroughly before
bending/placement of the same.
Fabrication of all structural steel work shall be done in accordance with relevant
British Codes. Workmanship shall match to the best practice in modern structural shops.
Greatest accuracy shall be observed in the manufacture of every part and all identical
parts shall be strictly interchangeable. Steel work shall be shop fitted and shop
assembled as far as practicable to minimize site work and to meet transport restrictions.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
All materials shall be straight and if necessary before being worked shall be straightened
of flattened by pressure and shall be free from twists. Shearing or flame cutting may be
used and the resulting edges shall be clean and straight. Flame cut edges shall be
planed/cleaned by chipping or grinding. Sheared members shall be free from distortion
at sheared edges. Welding and welded work shall conform to relevant British Codes.
Mild steel electrodes conforming to relevant British Codes shall be-used.
All pieces shall be properly identified and bundled for transportation to work site.
Care shall be exercised in the delivery, handling and storage of material to ensure that
material is not damaged in any manner. Materials shall be kept free of dirt, grease and
foreign matter and shall be stored properly on skids or any other suitable supports to
avoid contact with ground, damage due to twisting, bending etc.
Erection of light structural work shall be carried out in accordance with the
provisions of relevant British Codes. No component which is bend or twisted shall be
put in place until the defects are corrected. Components seriously damaged during
handling shall be replaced. No riveting, permanent bolting or welding shall be done until
proper alignment has been completed. Whenever field welding is to be done it shall be
in accordance with the requirements of shop fabrication. Shop paints shall be removed
before field welding for a distance of at least 50 mm on either side of the joints.
Bolts and inserts shall be securely fixed imposition as shown in the drawings,
before commencement of concreting. Bolts shall be checked for accuracy in alignment
on both the axes. Limits of tolerance in alignment and level shall be as shown in the
drawing or described elsewhere in these specifications. Where bolts are housed in
sleeves, special care shall be taken after concreting is over and has partly set to ensure
that the bolts move within the sleeves. The annular space of the sleeve shall be plugged
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
suitable stoppers to prevent the ingress of grout, dust, rubbish or other foreign material
into it, both during and after concreting. Opened conduits shall be plugged similarly.
Where channels, irregular profiles or other similar inserts are required to be placed in
concrete, special care shall be taken to keep the grooves of such profiles free from the
ingress of concrete, slurry etc., by suitable packing material, if necessary.
All threads for bolts and inserts shall be greased at intervals and kept covered to
prevent damage.
The CONTRACTOR shall ensure proper protection of all bolts ,Inserts Etc from
weather by greasing or other approved means such as applying white lead putty and
wrapping them with gunny bags or canvas or by other means as directed by Engineer to
avoid damage due to movement of labourers, materials equipment etc. Exposed surfaces
of embedded materials shall be painted with one coat of anticorrosive paint or
bituminous paint. If welding is to be done subsequently on the exposed surfaces of the
embedded parts, the painting for a length of 50mm beyond each side of the weld line
shall be cleaned off.
2.7.17 Shuttering
2.7.17.1 General
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
CONTRACTOR shall be responsible for the correctness and strength of the formwork
including its supports and centering and approval by the Engineer will not relieve him of
responsibilities.
2.7.17.2 Material
The staging and supports may be of round or sawn timber or tubular or other
shapes in steel. Round timber shall preferably extend over the full height in one piece.
These shall be securely jointed or otherwise fastened and spaced at suitable intervals as
the design may warrant and shall be suitably braced at regular intervals horizontally and
diagonally.
The form work shall be of steel plate on steel frame, wooden boards with steel
sheet lining, or plywood or seasoned timber board. Where ornamental and curved
surfaces are required the material shall be very good seasoned timber or plywood, which
can be shaped correctly.
2.7.17.3 Fixing
The shuttering shall conform to the shapes, lines, levels and dimensions shown in
the drawing. It shall be fixed in perfect alignment and securely braced so as to be able to
withstand, without appreciable displacement, deflection or movement of any kind, the
weight of all construction, movement of persons and plant. It shall be so constructed as
to remain rigid during the placing and compacting of concrete without shifting or
yielding and shall be sufficiently water tight to prevent loss of slurry from the concrete.
All props shall be supported on sole plates and double wedges. At the time of
removing props these wedges shall be gently eased and not knocked out. The formwork
shall be so designed that the sides are independent of the soffits and the side forms can
be removed easily without any damage or shock to the concrete.
2.7.17.4Wrought shuttering
Wrought shuttering shall be such as to produce a first class fair face on the
concrete free from board marks or any other disfigurements. This shall be used for
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
exposed surfaces where specified or directed by the Engineer. It may be made of heavy
quality plywood or steel sheets having smooth, plain surface.
Rough shuttering shall be used for all surface of concrete walls, footings etc.,
which are not exposed in the finished work or which are to receive plaster and as
directed by the Engineer. It may be made of timber, ordinary plywood or steel sheets.
Slip forms, where used, shall provide a smooth, even surface true to dimensions
and alignment. The concrete surface produced by such shuttering shall be free from
lines, bulges and unseemly offsets. Slip forms shall have prior approval of the Engineer
and the CONTRACTOR shall submit complete information required in this regard.
In liquid retaining structures and structures below ground water level, through
bolts for the purpose of securing and aligning the form work shall not be used. Forms
shall be given an upward camber, if so desired by the Engineer, to ensure that long
beams do not have any sag. The camber may be 1 in 250 or as the Engineer may direct.
The joints in form work shall be sealed by adhesive tapes or by other means, to prevent
any leakage of slurry or mortar if so directed by the engineer.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
concrete shall be thoroughly cleaned out to remove rubbish, debris, shavings and saw
dust. The surface in contact with concrete shall be coated with an approved substance
such as mould oil or other non-staining mineral oil to prevent adhesion. Where
necessary the surface shall be wetted to prevent absorption of moisture from concrete.
Care shall be taken to avoid the reinforcements coming in contact with shutter oil.
2.7.17.9 Removing
Removal of forms shall never be started until the concrete has thoroughly set and
aged to attain sufficient strength to carry twice its own weight plus the live load that is
likely to come over it during construction. Removal of forms shall not entail chipping or
disfiguring of the concrete surface. Shuttering shall be removed without shock or
vibration and shall be eased off carefully in order to allow the structure to take up its
load gradually.
iii. Bottom of slab above 4.5 m span and bottom of beam and arch, rise up to 6 m
span: 14 days
These periods may be increased at the discretion of the Engineer. Special care
shall be taken while striking the shuttering of cantilevered slabs and beams, portal
frames etc. Before removing the form work, the CONTRACTOR must notify the
Engineer to enable him to inspect the condition of the finished concrete immediately
after the removal of the form works.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
In cases where the shuttering cannot be removed without damaging the structure
itself or where removal of shuttering is rendered impossible due to the nature of
construction or where the Engineer may so instruct, such shuttering shall be classified as
irrecoverable shuttering. However, such abandoning of shuttering will be permitted
only in situations where it will not remain exposed or otherwise cause damage of any
kind.
2.7.18.1 Mix
The grade of mix shall be as specified in the drawing. If nothing is specified, the
mix shall be as per relevant British Codes.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The base surface shall be well roughened by chipping and brushing with steel
brush and shall be cleaned of all dirt, dust, grease, oil and all other foreign & deleterious
materials. Then the surface shall be well moistened with water.
Just prior to placement of D.P.C. Concrete, a thick coat of cement slurry shall be
applied on the base surface. The placement shall be as specified for the concrete in
beams. The concrete shall be well compacted to make it dense.
2.7.18.4 Finishing
When the concrete has set enough but remains still green, the top surface shall be
marked in regular pattern by steel trowel so as to have proper bond with the future work.
2.7.18.5 Curing
2.7.19 Grout
2.7.19.1 Scope
The scope covers the grouting under base plates, grouting between the joints of
precast concrete, grouting the pockets/holes/opening etc.
2.7.19.2 Materials
2.7.19.3 Workmanship
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
position. Before grouting the surface shall be thoroughly cleaned with compressed air/
water jet.
Before placement of grout, the surfaces (except in the case of bolt holes) shall be
wetted with cement slurry. In case of bolt holes/pockets water from such pockets shall
be thoroughly removed by some suitable means and no cement slurry shall be applied.
Hand mixing is not permitted and the grout shall always be machine mixed. If
however in some special cases where the quantity of grout is so small that it cannot be
machine mixed, hand mixing may be allowed but the same shall be done under the strict
supervision of an experienced supervisor of the CONTRACTOR.
The grout shall be placed within 30 minutes of being mixed. The grout shall be
poured And then worked into position by suitable means until the space is completely
filled. The CONTRACTOR shall take all possible measures during grouting so that the
grout fills the space completely and thoroughly. Where the gap is very small or
unapproachable for the placement of concrete, the CONTRACTOR shall grout by
pressure grouting and in that case the mix may be of cement sand mortar of the
appropriate grade but in any case the water cement ratio shall be as low as possible.
Neither "Dry" grout (having slump 6mm or less) nor expanding wet grout shall be
grouted with any type of vibrating machine.
2.7.19.4 Curing
After 5-6 hours of grouting, the same shall be covered with wet gunny bags and
the surface shall be kept continuously moist at least for 10 days.
The basic specifications as regards 'mix' design, placing, compacting, curing etc.
shall conform to the requirements as specified hereinbefore in this chapter. Over and
above the materials and workmanship shall conform to the stipulations of relevant
British Codes to make dense and impervious concrete. As specified herein before all the
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
construction joints shall be provided with approved water bars. The expansion and
construction joints, if any, shall be provided with the requirements as specified in the
drawing or as directed by the Engineer.
The designated live load shall be allowed on any structure only after 28 days, after
proper curing is carried out, on the last concrete poured in structure.
2.8.1.1 General
The following clauses shall be read in conjunction with the section relating to
concrete and reinforced concrete.
The precast units shall be cast on, or their shutters supported from a suitably
prepared casting yard or level, unyielding area/large enough to accommodate the largest
item of work intended to be cast at a time. The yard shall be prepared at a convenient
place sufficient material can be stored. Mixers can be installed and other facilities can be
made available.
2.8.1.3 Shutters
Forms must ensure correct geometric outline, dimensions and surface finish of the
members to be cast. They shall be designed such that they are strong and easy to
assemble and dismantle and convenient for cleaning and oiling. They shall be strongly
constructed, jointed and smooth to ensure true sharp arise and a perfect surface. The
form may be of wood, steel lined on wood or steel. Ordinary steel form may be of
welded channel frame with hinge mounted sides covered by 4 to 6 mm steel plate
lugs may be provided for lifting the forms by crane or trolley, or wheels may be
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
provided. The joints of the form should be such that it shall not permit any leakage of
cement slurry.
2.8.1.4 Workmanship
2.8.1.5 Vibrating
Extra care must be taken in vibrating the concrete. Only low or medium frequency
vibrator of small needle, which can pass through the gap between reinforcement, shall
be used. Where this cannot be used with ease, surface vibrators shall be used.
2.8.1.7 Size
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
3m to 6m -----do---- 9mm
2.8.1.8 Squareness
When considering the squareness of a corner, the longer of the two adjacent sides
being checked should be taken as the base line. The shorter side should not vary in its
distance from a perpendicular so that the difference between the greatest and shortest
dimensions exceeds Length of shorter sides:
For the purpose of this requirement any error due to lack of straightness should be
ignored, squareness should be measured with respect to the straight lines which are
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
most nearly parallel with the features being checked. When the nominal angle is other
than 90 degree, the included angle between check lines should be varied accordingly.
2.8.1.10 Twist
Any corner should not be more than the deviation stated from the plane containing
the other three corners:
2.8.1.11 Flatness:
The maximum deviation from a 1.5m straight edge place in any position on a
nominally plane surface should not exceed 6mm.
The method and interval after casting of units, of striking the side shutters shall be
subject to approval of the Engineer. The use of crowbars and sledgehammers is not
permitted. In the event of any damage resulting from premature removal of shutters or
from any other cause the unit or units concerned will be liable to rejection and
replacement by the CONTRACTOR at his own cost.
2.8.1.13 Curing
The top and sides of all precast units shall be kept covered in a damp condition for
at least 10 days after casting or for such periods as the Engineer may decide. Steam
curing, which reduces considerably the production time, may be used subject to
approval of the Engineer and must be carried out with strict observance of all pertinent
variables e.g temperature, relative humidity (from 60 to 90%) preheating time, treatment
at constant temperature, cooling off period and the time during which the concrete is left
to harden under normal conditions before being sent to the curing chamber.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
Precast units shall not be lifted, transported or used in the work until they are
properly hardened and sufficiently matured. The crushing tests on the test cubes will be
used to assess the maturity of the units. The CONTRACTOR shall satisfy the Engineer
that the methods proposed for lifting transporting and setting precast units will not
overstrain or damage the precast unit due to any cause whatsoever. Lifting and stacking
of precast units shall be undertaken without causing shock, vibration, or undue stress to
or in the units. Units damaged will be liable to rejection and if rejected shall be
immediately broken up and removed from site. The CONTRACTOR shall replace such
rejected units at his own cost.
The lifting and storage area must be equipped with adequate lifting machinery.
Rows of stacked pieces must be separated by aisles, allowing through traffic, and
convenient manoeuvring of vehicles and cranes. Identification tags must always face the
aisles and lifting hooks on top. Spacing blocks are to be placed in between two elements
and beneath the lowest member and all supports from top to bottom must be arranged
strictly vertical. Stacking shall be done on a hard surfaced floor, preferably of concrete,
with slope fox drainage of rainwater.
2.8.1.15 Marking
The CONTRACTOR shall ensure that all precast units are properly marked in
clean and legible manner with the reference number and the date of casting and it shall
be clearly visible where the units are stacked. Reinforced precast members shall be
clearly marked to indicate the top face.
Full and accurate records shall be maintained of all precast work. Every unit shall
have a reference number, date of casting, date of removal from bed and the date and
position of placing recorded together with test results.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.8.1.17Erection
The CONTRACTOR shall prepare and submit to the Engineer for approval the
sequence and scheme he proposes to adopt for erection of precast structural elements.
The precast units shall be handled and erected with utmost care to prevent damage to
them as well as to other adjoining constructions. All measures necessary for the safety
of personnel shall be taken.
Erection of large and heavy pieces such as portable frames, columns, trusses,
rafters and purlins shall be done using crane or derrick. The CONTRACTOR shall
employ skilled workers having adequate experience who will under the supervision of a
competent foreman. The CONTRACTOR shall provide all tools, tackles, false work,
staging, supports and equipment required for erection of precast concrete structure.
2.8.1.18 Finishing
All exposed faces of precast articles shall be brought to a fair, even and smooth
surface by suitable rendering. Precast units, which are intended to be plastered, shall be
sufficiently rough to provide a good key to the plaster.
The foam concrete laid shall be sufficiently strong to take the usual workloads and
standard loads expected on the roof. Any damaged portion shall be, removed and
replaced forthwith. Approval of the Engineer shall be taken before laying the water-
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
proofing over the insulation. While laying the foam concrete, sample batches of mix
shall be kept for test if so desired by the Engineer.
This type of concrete is used as inter layer concrete over the main structural
concrete, in industrial buildings, to cater to space for concealed conduits and other types
of service pipings. As such this also acts as subgrade for the floor finish.
2.8.3.2 Materials
The coarse aggregates shall be porous like broken brick bats or any other approved
materials. The grading shall be as specified in the Concrete Chapter. The fine aggregates
and cement shall be as specified in concrete in this series.
2.8.3.3 Density
All the works shall conform to the specification concrete in this series.
Construction of external walls and internal partitions with bricks of any thickness,
with the exclusion of the surfaces of doors and windows, shall be carried out to the
Engineer’s satisfaction.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
2.9.2 Rendering
2.9.3 Painting
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
PVC pipes shall be un-plasticised PVC and manufactured in accordance with ISO
1452 : 2009 "Plastics piping systems for water supply and for buried and above-ground
drainage and sewerage under pressure. Unplasticized poly(vinyl chloride) (PVC U)" or
BS EN 1401-1 : 2009 "Plastic piping systems for non-pressure underground drainage
and sewerage. Unplasticized poly(vinyl chloride) (PVC-U). Specifications for pipes,
fittings and the system", whichever is applicable. All joints and fittings shall be
approved and shall comply with ISO 1452-3 : 2010.
3.2 Joints
Joints used in conjunction with uPVC pipes shall conform to ISO 1452-3:2010.
The Engineer will set out the salient points of the pipeline alignments, hereinafter
referred to as "principal points", and will provide levels at these points which shall be
treated as bench marks. The Contractor shall be responsible for securing and
maintaining the principal points and restoring to their original position and level and
which are displaced or removed. The Contractor shall check the levels of the principal
points with reference to the specified datum and immediately inform the Engineer
should any discrepancies arise.
The Contractor shall be completely responsible for all setting out from information
provided by the Engineer based on the principal points.
Reference pegs and bench marks of basic points established by the Contractor
shall be made of steel pins 450 mm long and 12 mm diameter in C 20/20 concrete, cast
at least 0.25 m into the ground, set 25 mm out of the concrete. The chainage, level and
other markings required by the Engineer shall be engraved or clearly marked with paint
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REPUBLIC OF UGANDA
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Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
on the surface of the concrete. The Contractor shall establish temporary bench marks at
intervals along the pipeline route not exceeding 200 m and shall provide the Engineer
with a schedule of their levels.
Prior to any excavation being carried out, the levels of the existing ground shall be
agreed between the Contractor and the Engineer. In the event the Contractor fails to take
the requisite levels, then the ground levels shown on the Drawings or determined by the
Engineer shall be taken as correct.
The Contractor shall allow in his rates for any costs arising from errors in line or
level of the Contractor's basic setting out.
The Contractor shall submit, prior to undertaking any work, his proposals for
handling pipes and all fittings to the Engineer for approval. Such proposals shall ensure
that all pipes are properly handled both by his staff and by any cartage contractor.
During transport, pipes shall not be allowed to rest on narrow cross-members of vehicles
or anything else that might give concentrated loads, due to the weight of the pipe or
bumping of the vehicle, but shall be properly supported on soft material. Sufficient
labour and equipment shall be on hand before loading or unloading is commenced and
under no circumstances shall any material be dropped from a vehicle. PVC pipes and
fittings shall be protected from bright sunlight at all times. Polyethylene pipes are
characterized by being tough and resilient and are relatively light. Though it is easy to
handle, they are prone to damage by scoring by sharp objects. Therefore, careful
handling is always required and the dragging of straight pipes and coils should be
avoided whenever possible.
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REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
The Contractor, when formulating his proposals for handling pipes, shall take into
account the manufacturer's recommendations for such operations.
The Engineer shall have the right to reject consignments, or stocks of piping, from
which failed pipes have been drawn, or order them to be pressure tested outside the
pipelines, even though no defects are apparent.
Pipe laying shall only commence after the Engineer has inspected and approved of
the excavated trench. The pipe bed, as prepared, being shaped to ensure uniform bearing
over the whole of the length of the pipe and include a depression made in the bed to
accommodate each pipe joint. Just before pipe laying, the trench shall be cleaned of all
stones, soils and other debris that might have fallen therein.
Pipes and fittings shall then be laid upon the bed and jointed by experienced
personnel only. Pipe joints shall be made strictly following the pipe manufacturer's
instructions and specifications and to the Engineer's approval. Joint rings and ends of
pipes must be completely free of dirt and grit when the joints are being assembled.
Joints shall be made before any deflections are taken and, when set to curves, the
external surfaces of spigots in the joint shall not butt against the internal surface of the
socket. At least one quarter of the total available movement in the joint shall be left in
any direction.
All mechanical plant and tools necessary for properly jointing the pipes shall be
provided by the Contractor and shall be utilized as recommended by the manufacturers.
Where pipes pass under roads and railways, they shall be adequately protected and
have beds, surrounds and covers as indicated on the Drawings and to the Engineers'
approval.
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REPUBLIC OF UGANDA
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Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
contact nor encase the pipe beyond the fitting joints nor encase the joints. The blocks
shall have been completed and hardened and cured for at least 7 days before testing of
the pipeline. Straps and ties for anchorage shall be as shown on the Drawings.
Payment for anchor blocks will be by number including the volume of concrete in
the block and all earthwork, formwork and other operations required for their
construction. No payment shall be made for any temporary or permanent anchor blocks
constructed by the Contractor specifically for the testing of the pipeline.
3.7 Cleaning
All debris shall be cleared from the inside of the pipe before a joint is completed.
Before testing is undertaken on a pipeline section, the pipeline shall be cleared internally
to ensure that no foreign matter remains inside the pipes. Pigs or polyurethane swabs
may be used for this purpose provided that the Contractor takes all necessary
precautions using this equipment.
For the initial construction period the lengths of pipelines to be tested shall not
exceed 0.5 km. At the discretion of the Engineer this length may, as the Contract
proceeds, be extended to a maximum of 1.5 km. The Contractor shall give the Engineer
not less than 24 hours notice of any proposed testing.
Before testing commences, all anchorages shall be in position, all concrete thrust
blocks shall have attained their required strength and, where pipe joints are deflected to
produce large radius curves, the backfill between the pipe body and the trench side shall
be compacted to the final requirements. The Contractor shall provide for transmitting
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REPUBLIC OF UGANDA
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Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
the unsupported end thrusts to solid ground at the ends or into the sides of the trenches.
Testing will not be permitted against a closed valve.
All joints in the pipeline shall be fully exposed to allow for proper inspection
during the testing period. However the Contractor may, at the Engineer's discretion,
backfill between pipe joints.
Proper facilities for the evacuation of air from pipelines during filling shall be
provided by the Contractor. The Contractor shall also provide all pipe stops, pressure
gauges, pumping equipment and all apparatus necessary to conduct the hydrostatic test.
All gauges shall be tested to the satisfaction of the Engineer.
The Contractor shall allow in his rates for the provision of all potable/clear water
required for testing.
Pipelines that are to convey potable water and have successfully passed the
hydrostatic test and been connected to the existing systems, shall be scoured out until
the wash water runs clear. They shall then be recharged with potable water containing at
least 40 mg/l of free chlorine. The chlorine shall be derived from a 1% solution of
calcium hypochlorite in water. The solution shall be added in a manner and rate
approved by the Engineer.
The pipeline shall then be allowed to stand for a period of at least 24 hours during
which period all intermediate in-line valves shall be operated at least once after this
period, the residual free chlorine shall be measured at the end of the pipeline furthest
from the point of injection of the chlorine solution. if the free residual chlorine is less
than 10 mg/l, the disinfection process shall be repeated until this value is achieved or
Pag. 67
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
These bacteriological tests, in all cases, will be required before any pipeline,
conveying potable water, is taken into service.
Upon the issue of satisfactory bacteriological test reports, the chlorinated water
shall be run to waste, the pipeline recharged with potable water and taken into service.
The Contractor shall dispose of the waste chlorinated water in a manner avoiding
pollution of natural waters, reservoir and artificial water courses.
Construction of inspection pit with manhole for water networks and sewage, made
in-situ concrete with dosage and resistance according to the indications of the design
drawings. This includes the following charges:
a) excavation, in any type of soil and backfill with suitable material, in excess
of those required by sections type of pipe laying;
c) joints watertight;
Pag. 68
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
4 SANITARY SYSTEM
The public latrine with six stances is divided in a male and a female section with
separate entrance. Near the entrance there will be a reception area. In the male section
two flush toilets will be present, one of them provided with devices for disabled. There
will be a urinal, too and a shower box. In the female section there will be four flush
toilets, one of them provided with devices for disabled. There will be also a shower box.
Both sections will have a hand wash basin.
a) Vitreous China WC bowl eastern type with outlet 4 litre cistern with valve
fittings, complete with valve cistern fittings, including outlet and inlet valves,
internal overflow, connecting fitments from cistern to bowl and all accessories to
make functional;
b) Vitreous China WC bowl western type with outlet 4 litre cistern with valve
fittings and seat and cover, complete with valve cistern fittings, including outlet
and inlet valves, internal overflow, connecting fitments from cistern to bowl and
all accessories to make functional, hand wash basin in Vitreous China with
approved drawing dimension with one tap hole and chain-stay hole, complete
with chromium plated pillar tap, chrome plated chain waste, plastic bottle trap,
handrails for disabled, and all accessories to make functional;
c) Shower box with plate made directly in concrete floor of latrine with slope to the
centre trap door connected to PVC outlet pipe, the shower will have valves from
½ " and 2 m height wall covered by tiles 30 x 30 cm and thickness of 2,5 cm
Pag. 69
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
single-fired glazed surface and all the accessories to make the work fully
functional;
d) Urinal discharge made directly in concrete floor of latrine with 2 m height wall
covered by tiles 30 x 30 cm and thickness of 2,5 cm single-fired glazed surface
in according to approved drawings;
e) Hand wash basin in Vitreous China with approved drawing dimensions with tap
holes and chain-stay hole, complete with chromium plated pillars taps, chrome
plated chain waste, plastic bottle trap and all accessories to make functional
From all discharge points (flush toilets, showers, urinal and washing basins)
wastewater is collected through PVC pipes with nominal diameter 110 mm arriving in
manholes from which PVC pipes with nominal diameter 160 mm carry water towards
the septic tank. Septic tank with 24.5 m3 is design to receive all wastewater produced in
the public latrine. Effluent from septic tanks is discharged in a gravel bed with a square
shape with sides of 10.00 m and depth of 2.00 m through a slotted PVC pipe with
nominal diameter 200 mm that helps effluent dispersion. Gravel bed is unlined and
back-filled with coarse gravel.
In the existing latrines will be built new showers according to approved drawings.
The new shower box will have plate made directly in concrete floor of latrine with slope
to the centre trap door connected to PVC outlet pipe, the shower will have valves from
½ " and 2 m height wall covered by tiles 30 x 30 cm and thickness of 2,5 cm single-fired
glazed surface and all the accessories to make the work fully functional.
Pag. 70
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
5 MISCELLANEOUS WORKS
Windows with crystals, performed with different profiles depending on the size
and location, comprising: frames made by steel with open joints, mm of section 45 (for
fixed frames) and 52 mm (for opening swinging doors ), complete with sills 45 mm with
lateral development of the flaps - 2 cm, internal thickness 12/10 of internal flaps, interior
and exterior trims - for covering the cables - safety crystals 3 +3, or ventilation grid -
fixed aluminum type - hinges and locking devices of movement with a hammer handle
or lever. including the formation of protective grates and network against the birds,
which comprises the production of the lintel and shoulders, to be carried in reinforced
concrete, including the respective reinforcing iron and the formworks, all anchored to
the walls of buildings with measures indicated on the drawings.
Internal steel doors with single or double doors up to 2 meters in width, for access
to the premises, consisting of chassis and counter frame at tubular steel galvanized
panels, simple galvanized sheet steel thickness 10 / 10 mm with lock and handle.
Exterior doors with one or two steel doors, accompanied by at least three hinges,
with mortise lock strike plate with rim and chrome, including the supply and installation
of marble threshold.
Supply and fix of fence with 100x100mm Concrete post of C25 concrete and wire
galvanised wire chain link fence of gauge 10 to BS 1722, with triple row of barbed wire
on top, anchored into blockwork dwarf wall as per drawings, height 2.5-3 m.
Supply and complete installation of metal field gate to BS 3470 in C25 concrete
pad foundations; according to the approved drawings
Pag. 71
REPUBLIC OF UGANDA
Ministry of water and environment
Feasibility study, detailed design of the small towns in Rukungiri, Katwe-Kabatoro and Koboko
5.2.1 Sub-Bases
Shape road surface by medium grading to camber and crossfall with a motor
grader for depth not exceeding 150 mm
Provide, transport up to site, spread, shape, stabilise and compact to at least 95%
MDD AASHTO gravel material for flexible sub-base for depth 150-300 mm"
5.2.2 Surfacing
Wearing course, of slurry double surface bitumen seal, placed and rolled as
specified; to Engineer's approval"
5.2.3 Kerbs
Pag. 72
REPUBLIC OF UGANDA
Proc.Ref.: MWE/SVRCS/12-13/01473
Consultant:
Annex
BY Scale
A. GENERAL F.F.
CHECKED
GENERAL A.G. Contractual Date
APPROVED
February 2015
M.I.
Project
FILE NAME
RU.A.RP.01 rev3.pdf 1404501
General Report Rev. Date DESCRIPTION
0 First emission
1 Second emission
2 Third emission - Tender Documents
3 Fourth emission - Tender Documents
GENERAL REPORT
FOREWORD
This General Report is attached to the bidding documents as ‘Additional Information’, in order to provide
better understanding of the overall project.
The Contract is meant to represent the First Stage of works of the overall project, therefore whatever is
detailed in BOQ, Specification and Book of Drawings shall always take precedence over the General Report
for the purpose of Contract’s interpretation.
Design Review (where applicable), Feasibility Study, Detailed Engineering Designs, and Construction Supervision of the Small Towns in Lot 2:
Rukungiri, Katwe-Kabatoro and Koboko
TABLE OF CONTENTS
1 INTRODUCTION .................................................................................................................... 32
1.1 BACKGROUND ..................................................................................................................... 32
1.2 PROJECT OBJECTIVE & OUTPUTS ......................................................................................... 32
1.2.1 Overall Objective...................................................................................................... 32
1.2.2 Project Outputs ........................................................................................................ 33
1.3 THE CONSULTANCY CONTRACT AND SCOPE OF SERVICES................................................... 33
1.3.1 Mobilization and Staff Assignment .......................................................................... 33
1.3.2 Reporting Obligations .............................................................................................. 33
1.4 DETAILED DESIGN REPORT CONTENTS ................................................................................ 34
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Design Review (where applicable), Feasibility Study, Detailed Engineering Designs, and Construction Supervision of the Small Towns in Lot 2:
Rukungiri, Katwe-Kabatoro and Koboko
2
Design Review (where applicable), Feasibility Study, Detailed Engineering Designs, and Construction Supervision of the Small Towns in Lot 2:
Rukungiri, Katwe-Kabatoro and Koboko
3
Design Review (where applicable), Feasibility Study, Detailed Engineering Designs, and Construction Supervision of the Small Towns in Lot 2:
Rukungiri, Katwe-Kabatoro and Koboko
4
Design Review (where applicable), Feasibility Study, Detailed Engineering Designs, and Construction Supervision of the Small Towns in Lot 2:
Rukungiri, Katwe-Kabatoro and Koboko
5
Design Review (where applicable), Feasibility Study, Detailed Engineering Designs, and Construction Supervision of the Small Towns in Lot 2:
Rukungiri, Katwe-Kabatoro and Koboko
AC Asbestos cement
BOQ Bills of quantities
CI Cast iron
DEM Digital Elevation Model
DI Ductile Iron
EIA Environmental Impact Assessment
ESIA Environmental and social impact assessment
ESR Elevated Storage Reservoir
FSL Full supply level
GI Galvanized iron
GIS Geographic Information System
GoU Government of Uganda
GSR Ground Storage Reservoir
HLR High-Level Reservoir
HRT Hydraulic retention time
IRR Internal Rate of Return
LC Local Council
LDL Lowest draw level
LLR Low-Level Reservoir
LPCD Litres Per Capita per Day
MBR Master Balancing Reservoir
MSW Municipal Solid Waste
MWE Ministry of Water and Environment
NEMA National Environment Management Authority
NPV Net Present Value
NRW Non Revenue Water
NWSC National Water and Sewerage Corporation
O&M Operation & Maintenance
PSU Primary Sampling Units
PVD Polyvinyl chloride
RCC Reinforced cement concrete
SEHS Socio-Economic Household Survey
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Design Review (where applicable), Feasibility Study, Detailed Engineering Designs, and Construction Supervision of the Small Towns in Lot 2:
Rukungiri, Katwe-Kabatoro and Koboko
SR Storage Reservoir
SRS Simple Random Sampling
TC Town Council
TDS Total Dissolved Solids
ToR Terms of Reference
TSS Total Suspended Solids
UFW Unaccounted-for Water
VHT Village Health Team
VIP Ventilated Improved Pit toilet
WMDP Water Management and Development Project
WSS Water Supply System
WTP Water Treatment Plant
wtp Willingness To Pay
7
Design Review (where applicable), Feasibility Study, Detailed Engineering Designs, and Construction Supervision of the Small Towns in Lot 2:
Rukungiri, Katwe-Kabatoro and Koboko
LIST OF TABLES
8
Design Review (where applicable), Feasibility Study, Detailed Engineering Designs, and Construction Supervision of the Small Towns in Lot 2:
Rukungiri, Katwe-Kabatoro and Koboko
9
Design Review (where applicable), Feasibility Study, Detailed Engineering Designs, and Construction Supervision of the Small Towns in Lot 2:
Rukungiri, Katwe-Kabatoro and Koboko
Table 5.6 - Summary of proposed Scour Valves on raw water transmission pipeline .....................................91
Table 5.7: Summary of proposed Non-Return Valves on raw water transmission pipeline ............................91
Table 5.8 – Salient Features of Pure Water Pumping System ..........................................................................93
Table 5.9 – Summary of proposed Air Valves on Pure Water Pumping Main..................................................94
Table 5.10 – Summary of proposed Scour Valves on Pure Water Pumping Main ...........................................94
Table 5.11 – Summary of proposed Non-Return Valves on Pure Water Pumping Main .................................94
Table 5.12 – Details of Proposed MBR .............................................................................................................95
Table 5.13 – Summary of proposed Service reservoirs considered for Transmission System .........................95
Table 5.14 – Salient Features of Pure Water Gravity System...........................................................................96
Table 5.15 – Summary of proposed Air Valves on Pure Water Gravity Main ..................................................96
Table 5.16 – Summary of proposed Scour Valves on Pure Water Gravity Main ..............................................97
Table 5.17 – Summary of proposed In-line Sluice/Butterfly Valves on Pure Water Gravity Main ..................97
Table 5.18 – Summary of proposed Butterfly Valves on Pure Water Gravity Main.........................................98
Table 5.19 – Summary of PRVs in Pure Water Transmission System ...............................................................98
Table 5.20 – Summary of Water Supply Zones & Reservoirs .........................................................................101
Table 5.21 – Summary of Proposed Distribution Pipes ..................................................................................101
Table 5.22 – Summary of proposed Air Valves in Distribution System ..........................................................101
Table 5.23 – Summary of proposed Scour Valves in Distribution System......................................................102
Table 5.24 – Summary of proposed Sluice Valves in Distribution System .....................................................102
Table 6.1 – Details regarding population density and population served by central co-composting plant. .107
Table 6.2 – Sludge characterizations depending on latrine type. ..................................................................107
Table 6.3 – Sludge to be treated in the co-composting plant. .......................................................................107
Table 6.4 – Preliminary cost estimates for PVC pipes network......................................................................114
Table 6.5 – Parameters used in the lagoon dimensioning. ............................................................................115
Table 6.6 – Required water net area per each treatment step. .....................................................................115
Table 6.7 – Ponds water net area, divided by plants. ....................................................................................116
Table 6.8 – Area increased due to land requirements for dams, banks and passage around ponds. ...........116
Table 6.9 – Preliminary cost estimates for WW treatment ponds plant .......................................................117
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Design Review (where applicable), Feasibility Study, Detailed Engineering Designs, and Construction Supervision of the Small Towns in Lot 2:
Rukungiri, Katwe-Kabatoro and Koboko
LIST OF FIGURES
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Design Review (where applicable), Feasibility Study, Detailed Engineering Designs, and Construction Supervision of the Small Towns in Lot 2:
Rukungiri, Katwe-Kabatoro and Koboko
Figure 5.3 – Key Plan of Rukungiri Pure Water Transmission System (Trunk number is shown in red
colour).............................................................................................................................................93
Figure 5.4 – Rukungiri Proposed Water Supply Zones .....................................................................................99
Figure 5.5 – Rukungiri Distribution Network Map .........................................................................................100
Figure 6.1 – Localization of interventions regarding public latrine improvements. ......................................104
Figure 6.2 – Plan of the new waterborne latrines with six stances................................................................105
Figure 6.3 – Plan of the showers to be added to existing latrines. ................................................................105
Figure 6.4 – Percentages of total population that have been considered for central plant design. .............106
Figure 6.5 – Scheme of co-composting process. ............................................................................................108
Figure 6.6 – General layout of the co-composting plant. ..............................................................................109
Figure 6.7 – Scheme of unplanted drying beds. .............................................................................................109
Figure 6.8 – Drying beds plant. .......................................................................................................................110
Figure 6.9 – Compost windrow section. .........................................................................................................111
Figure 6.10 – Example of covered drying beds in Kampala and covered compost windrows. ......................112
Figure 6.11 – Town Council subbasins, sewage network layout and localization of wastewater
treatment lagoons. .......................................................................................................................113
Figure 6.12 – Wastewater treatment lagoons scheme. .................................................................................115
Figure 6.13 – General layout of WW treatment ponds plant in Kinyasano valley. ........................................116
Figure 6.14 – General layout of WW treatment ponds plant in Kashangowa valley. ....................................116
Figure 6.15 – General layout of WW treatment ponds plant in Nyakibale valley..........................................117
Figure 7.1 – Project sites ................................................................................................................................119
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Design Review (where applicable), Feasibility Study, Detailed Engineering Designs, and Construction Supervision of the Small Towns in Lot 2:
Rukungiri, Katwe-Kabatoro and Koboko
0 EXECUTIVE SUMMARY
0.1 INTRODUCTION
The GOVERNMENT OF UGANDA through the Ministry Of Water and Environment (MWE) entrusted SGI –
Studio Galli Ingegneria SpA (hereinafter referred to as the Consultant) with the implementation of the
Water Management and Development Project (WMDP) for Rukungiri, Katwe–Kabatoro and Koboko town
for water supply infrastructures, sanitation sewerage services, storm water and solid waste management.
The overall project objective is to assist the Ministry of Water and Environment (MWE), through the
Directorate of Water Development (DWD), in improving water and sanitation services in Rukungiri, Koboko
and Katwe-Kabatoro towns.
The aim of this detailed design is to design a water supply scheme comprising the Municipality of Rukungiri
and the following additional towns, whose water supply systems are currently managed by NWSC:
Buyanja (sub-county of Buyanja)
Kebisoni (sub-county of Kebisoni)
Rwerere (sub-county of Nyakagyeme)
Figure 0.1 – Overall area considered
The feasibility of a possible future expansion of the proposed water supply system to Ntungamo district is
also considered.
As of the sanitation system, the Consultant carried out the detailed design of proposed sanitation facilities
for serving the Municipality of Rukungiri.
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Rukungiri, Katwe-Kabatoro and Koboko
Kebisoni, Buyanja, and Rwerere sub counties have typically farming communities with a significant
population of absentee households (owning rather large chunks of fenced up livestock farms and working
outside the project area). Introduction of water supply based on a billing system needs to be done with
caution in these subcounties considering that:
a) Water supply in all these subcounties has basically been a “free service” offered from gravity flow
schemes. The populations here have no experience consuming billed water.
b) wtp will be based on the benefits that the new system can be seen to offer in contrast to existing
water sources. Water is only a problem during the dry season. But even here, the majority of
households do not buy water. The experience shared regarding maintenance efforts for Gravity
Flow schemes and current efforts by NWSC give testimony to the fact that the concept of billed
water has not received a good reception.
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Rukungiri, Katwe-Kabatoro and Koboko
To reduce the initial investment, a subdivision of the works to be implemented immediately (referred to as
‘First phase’) and the less urgent ones which can be postponed is proposed -
WTP: all civil works will have to be implemented for the First stage, except for 4 clariflocculators, 2
group of drying beds, and the second compartment of the disinfection tank. Part of the mechanical and
electrical works is also postponed to later phases.
Reservoirs: in 2030 stage only the reservoir R1 (700 m3 Ground Service Reservoir) shall be constructed.
In the meanwhile the existing reservoirs at Rwanyakashesha and Bwoma can be used, whereas the
proposed reservoirs R2÷R7 will be constructed at later phases, next to the existing reservoirs.
Transmission Lines: the pumping transmission systems will be laid immediately, whereas the gravity
transmission system will initially comprise only the main pipeline going from Mukazi MBR to Rukungiri.
Distribution Network of Rukungiri: the entire distribution network – both Primary Network (around 12.5
km out of 39 km total) and Secondary Network - will be laid in later phases.
Sanitation system: only 2 waterborne public latrines are considered to be carried out immediately in the
first stage.
0.4.2 Water demand assessment
Population projections are made for the “Initial Year” 2015, the “Future Year” 2030, and the “Ultimate
Year” 2040.
Population growth rate applied for Rukungiri district is 1.5%, and for Ntungamo district is 1.9%, according
to the calculated trends.
Four services levels have been considered:
House Connection (HC) - individual house connection with internal plumbing, kitchen, toilet and
bathroom with shower;
Yard Tap (YT) connection - no internal plumbing, no water borne sanitation;
Public Standpipe (PSP) - offsite supply, from a public standpipe;
Non pipe supply / None of the above (NS) – part time users who consume water only for necessary
household use and take the rest of the water supply from traditional sources.
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Rukungiri, Katwe-Kabatoro and Koboko
A review of the rates in current use in the country was carried out. Both the rates advised by the 2013
MWE Water Supply Design Manual and rates adopted by other recent Water Supply Project in Uganda
were considered. The adopted unit consumption rates are as follows:
House Connection - 100 L/c/d
Yard Tap is - 40 L/c/d
Public Standpipe - 20 L/c/d
Non pipe supply / None of the above - 5 L/c/d
The average domestic consumption rate is a function of the consumer population figures, the levels of
service, the Ability to Pay of the households, and the proposed tariff level, and in the project area it equals
45.88 L/c/d.
The non-domestic consumption covers the institutional, commercial and industrial demand. For these,
rates have been adopted from the design manual, rates used in other similar schemes designed recently,
and in some cases modified to suit the site conditions.
The information collected during the socio-economic survey were used to precisely assess the non-
domestic demand.
Knowing the average number and size of non-domestic activities willing to become customers of the new
water supply scheme, the specific unit consumption rates were assigned to each type of institution or
commercial/industrial activity, and the total non-domestic demand calculated accordingly. The proposed
non-domestic consumption rates are given in the following table.
Table 0.3 - Proposed Consumption Rates for non-domestic activities
Average Day Demand
Demand Category Unit
Adopted Rates
Institutional
Schools L/c/d 10
Hospitals / Health Centres L/bed/d 100
Worship Places L/c/d 15
Police stations & Prisons L/c/d 20
Commercial / Industrial
Markets L/d 2,000
Hotels
Low / Medium class L/c/d 100
High class L/c/d 600
Restaurants L/d 200
The total non-domestic net demand is estimated as 312.71 m3/d for Rukungiri Municipality. This yields a
Non-Domestic Net LPCD of 7.41 L/c/d.
The sum of domestic net LPCD and the non-domestic net LPCD gives a total Net LPCD of 53.29 L/c/d for
Rukungiri Municipality.
The per capita consumptions indicated in the MWE Water supply design manual for calculating the total
water demand are:
20 L/c/d for small towns up to 5,000 .persons
35 L/c/d for medium towns up to 20,000 persons
50 L/c/d for the larger towns.
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These total Net LPCD have been used as reference for estimating the net demand in the sub-counties of
Buyanja, Kebisoni, Nyakagyeme, Bwongyera and Nyabihoko.
The net water demand has been calculated by multiplying the population by the Net LPCD.
The maximum gross water demand has been calculated by applying the following assumptions:
Daily peak factor = 1.2
UFW = 10%
WTP losses = 5%
The results for the initial, future, and ultimate year of the project are shown in the following table.
Table 0.4 – Gross water demand (m3/d) in the project area
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The pumping station will withdraw from the Kahengye River 200 m3/h in the first phase (up to year 2030)
and up to 400 m3/h in the final stage (year 2040).
The intake works will be constituted by a civil structure containing:
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The pipes feeding the pumps (ND 250 ductile iron) are provided with protective suction strainers. A
backwashing pump is also installed, to wash these strainers when they get clogged. The feeding pipe (ND
125 ductile iron) of this pump is also provided with a suction strainer. All valves controlling the opening of
connections are motorized. The pump (which will be 4 + 1 in the 2040 construction phase) feeds HDPE
pipes ND 225, which carry the water to the WTP inlet. In 2030 horizon only 2 of these pipes will be actually
used.
To avoid risk of erosion the River bank and bottom to the side of the intake structure will be protected by
posing boulders of adequate size. A part of the intake works section (inlet and screening) is shown in Figure
0.3.
0.4.5 Water Treatment Plant
The new water treatment plant will be built in an area of approximately 1.5 hectares located in the parish
of Kabingo, in Kebisoni sub-county. The available land for the constructions is hilly. The ground level in the
site considered for the WTP construction, adjacent to the North side to an existing road, varies from about
1480 m to 1457 m, which will allow a gravity flow among the treatment units of the facility.
The WTP consists of:
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2.8 m3/m2/h during the 2030 operation phase (with total loading of 200 m3/h)
3.2 m3/m2/h during the 2030 operation phase, with 1 filter under washing
5.5 m3/m2/h during the ultimate operation phase (with total loading of 400 m3/h).
6.3 m3/m2/h during the ultimate operation phase, with 1 filter under washing
The filtering material shall be clean silica sand, acid-washed, having a depth of not less than 70 cm.
Each filter shall be cleaned by an upward wash water flow, in conjunction with agitation by pressurized air.
Disinfection tank
The filtered water shall be disinfected by free available chlorine (FAC) and for this purpose chlorinators
shall be provided to dose the effluent of the filters with chlorine.
The filtered water is sent to the disinfection tank, dimensioned for a flow rate of 380 m3/h and a residence
time of at least 2 hours, with a volume of about 880 cubic meters.
The free available chlorine can be obtained by a disinfectant in powder, granules or salt tablets, which
reacts with water generating brine with high (500 mg/L or higher) free active chlorine concentration,
The dosage is dimensioned in order to obtain a free chlorine concentration of 0.5 mg/L in the filtered
water.
Chemical building (for chlorine preparation and storage)
The brine production system will be located in a building adjacent to the disinfection tank.
The chemicals will also be stored in this building, which will be conditioned to ensure sufficient ventilation
and adequate conditions for the storage (dry and cool atmosphere).
High Lift pump station
The pumps will be horizontal centrifugal split case type. The floor level under the pumps will be lower than
the ground level, and will be placed just below the bottom of the storage tank of the treated water. This
way, the pumps will always work under the head and if necessary it will be possible to empty the tank
completely.
The pump sizing for the main high pressure pumps (conveying water to Mukazi hill MBR) is given in the
following table.
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Rukungiri, Katwe-Kabatoro and Koboko
The lowest suction level (LSL) in the Intake is 1397 m and the inlet level of WTP is 1477.70 m which clearly
indicates the static head difference of 80.7 m.
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Raw water Pumping main has been designed to cater the design flow of year 2040 i.e. 400 m3/hr. Three
pipes of OD 225 mm, HDPE are proposed from intake to WTP.
Following types of valves and appurtenances are provided in the transmission system:
Air Valves
Scour Valves/ Washouts
Sluice Valves
Non Return Valves
0.5.2 Pure Water Pumping System
Pure Water will be pumped from WTP Pure Water Sump to the Proposed MBR which is situated at the
Mukazi hilltop around 4615 m from the WTP location. Detailed alignment of the proposed Pumping main is
shown in the key map below.
Figure 0.6 – Key Plan of Rukungiri Pure Water Transmission System
Lowest Drawl Level (LDL) of Pure Water Sump is 1459.80 m from which treated water will pumped to the
MBR whose Full Supply Level (FSL) is 1759.00 m which indicates the static head difference for the Pumping
main design is 299.20 m.
Pure water Pumping main has been designed to cater the design flow of year 2040 which is 305 m 3/hr. A
pipe of nominal diameter 350 mm Class 40bars is proposed from WTP pure water sump to MBR.
Following types of valves and appurtenances are provided in the transmission system:
Air Valves
Scour Valves/ Washouts
Non Return Valves
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Rukungiri, Katwe-Kabatoro and Koboko
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Pressure reducing valves are proposed to restrict the residual pressure to prevent excessive pressure at
reservoir inlet.
Salient features of the proposed pure water gravity system are given in Table 0.11.
Table 0.11 – Salient Features of Pure Water Gravity System
Proposed Service Reservoirs
Sr. Buyanja
Description Unit Kebisoni Buyanja Rwerere Rwanyaka_ Bwoma
No. Gravity
GSR HLR ESR shesha ESR ESR
GSR
1 LDL of MBR (m) m 1754.00 1754.00 1754.00 1754.00 1754.00 1754.00
2 FSL of Reservoir m 1645.00 1710.00 1684.50 1538.75 1720.50 1727.50
3 Daily Demand MLD 0.52 1.07 0.59 0.29 3.33 0.10
4 Static Head m 109.00 44.00 69.50 215.25 33.50 26.50
5 Proposed Pipe mm 160 200 140 140 280 250
Diameter
6 Pipe Material -- HDPE-PN16 HDPE-PN16 HDPE-PN16 HDPE-PN20 HDPE-PN16 HDPE-PN16
Following types of valves and appurtenances are provided in the transmission system:
Air Valves
Scour Valves/ Washouts
Sluice Valves
Butterfly Valves
Pressure Reducing Valves
0.5.4 Distribution System
As per the Terms of Reference, the distribution system is designed for Rukungiri Municipality. The
Municipal area is divided into two water supply zones i.e. Bwoma Zone & Rwanyakashesha Zone. The
formation of zones has been made based on the location, zonal demand, topographic survey data and
natural boundaries.
Key map showing proposed water supply zones is given below.
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Considering the small sizes of the existing pipelines, entire new distribution network has been designed for
Rukungiri Municipality. Total length of proposed distribution network is 39.12 km. Due to the limited
availability of funds, neither the so-called “Primary Network” (i.e. the main pipelines of the proposed
network - around 12.5 km - to which the existing secondary distribution network will be connected) nor the
new secondary network (which will replace the existing network) will be laid at First stage.
Following Figure 0.8 gives the overview of proposed distribution network.
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The details of the water supply zones, such as gross water demand, and service reservoirs are presented in
the following Table.
Table 0.12 – Summary of Water Supply Zones & Reservoirs
Water demand Details of service reservoirs
Water supply zone
(m3/day) Type/construction Capacity (m3) LDL (m) FSL (m)
Bwoma Zone 977.50 ESR / RCC 300 1722.00 1727.50
Rwanyakashesha Zone 3328.00 ESR / RCC 1000 1715.00 1720.50
The uPVC and HDPE pipes have been proposed in the distribution system. Minimum diameter used in the
network analysis is OD 75 mm. The lower diameters of OD 63 mm & OD 50 mm will be used for the smaller
lanes as service lines.
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Following types of valves and appurtenances are provided in the transmission system:
Air Valves
Scour Valves/ Washouts
Sluice Valves
Pressure Reducing Valves
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scattered population inside TC and 60% of population of municipality not included in TC for a total of
44,512 inhabitants. Remaining population is supposed to rely on on-site disposal systems.
Sludges coming from private latrines will be composted for a period of 90 days together with organic
fraction of municipal solid waste that need to be collected separately. Sludges and waste will be received
and mixed in the plant and windrows will be formed with mixed material. During composting period the
aerobic exothermic reactions will ensure high temperatures inside the core of the windrows that sterilize
the compost and make it safe to be handle and used in agriculture. In order to enhance aeration and to
ensure that all the compost will reach high temperatures, windrows must be turned periodically by
operators. Septage will be pre-treated in drying beds for at least 14 days to dewater it before being mixed
with other spadable sludges. Effluent from drying beds will be treated in a pond. A covered storage area for
finished compost will be present. Most of the co-composting plant area will be dedicated to compost
windrows.
To summarize, in the co-composting plant the main units are:
receiving and mixing area (about 800 m2);
drying beds (about 290 m2);
treatment pond (about 110 m2);
compost windrows (about 10,400 m2);
storage area (about 230 m2).
Land requirements for banks, passage zones and vegetation buffers must be taken into account, for a total
plant surface of about 1.32 ha.
Due to the limited availability of funds, only 2 waterborne public latrines shall be constructed in the first
stage, whereas the shower boxes and the co-composting plant will have to be constructed at a later stage.
Even if at present it is not viable to build a central sewerage system, this scenario could become likely in a
long term perspective. Thus, a general layout of a central sewerage system and of wastewater treatment
lagoons has been developed for the TC where population is expected to have a high density, taking 2060 as
reference year. The TC will be divided into three subbasins, that will function as independent systems, each
one with its sewerage network carrying wastewater to a ponds system for treatment. It will be important to
take advantage of gravity force as far as possible, in order to minimize the use of pumps.
The total extension of sewerage in the TC will be around 40 km and most of the pipes will have nominal
diameter 200 mm and will follow the natural ground slope. The plants for wastewater treatment through
ponds will be placed in Kinyasano, Kashangowa and Nyakibale valleys. The Kinyasano plant is supposed to
serve around 40% of population of TC and will have a total surface (including also land requirements for
banks and passage) of about 6.80 ha, while Kashangowa plant will serve about 35% of population of TC with
a total area of 5.93 ha and Nyakibale plant will serve about 25% of population of TC with a total area of
4.11 ha.
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1 INTRODUCTION
1.1 BACKGROUND
The GOVERNMENT OF UGANDA through the Ministry Of Water and Environment (MWE) entrusted SGI –
Studio Galli Ingegneria SpA (hereinafter referred to as the Consultant) with the implementation of the
Water Management and Development Project (WMDP) for Rukungiri, Katwe–Kabatoro and Koboko town
for water supply infrastructures, sanitation sewerage services, storm water and solid waste management.
The scope of work specifically for Rukungiri water supply and sanitation systems originally included:
the design review of Rukungiri Municipality water supply system (based on the existing detailed
design carried out by a separate consultant)
the detailed design of Rukungiri Municipality water supply and sanitation systems
tender preparation
Following a request made by the Client, a Pre-feasibility study had been undertaken, to evaluate the
possibility of connecting the en route villages into the Water Supply Schemes proposed for Rukungiri
Municipality by M&E consultant.
The technical feasibility of the proposed water supply schemes was checked by means of tailored hydraulic
models. The different options had then been compared in terms of capital and maintenance costs, by
applying parametric costs derived from the BOQs and cost estimates included in the existing studies
elaborated by the MWE:
the detailed design for Rukungiri WSS
the feasibility study for Katwe-Kabatoro WSS
After the presentation of the pre-feasibility study held in Kampala on July 2014, the Client accepted to
renegotiate the Terms of References of the original contract - which was meant for the Municipality of
Rukungiri only – and expand the study area to the surrounding towns of Buyanja, Kebisoni, Rwerere,
Nyamunuka and Rwashamaire, in these terms:
Intake works having enough capacity for covering the demands of all towns (Rukungiri, Buyanja,
Kebisioni, Rwerere, Rwashamaire, Nyamunuka) to facilitate possible future expansion of the system
Water Treatment Plant designed for its final capacity (Rukungiri, Buyanja, Kebisioni, Rwerere,
Rwashamaire, Nyamunuka) but to be constructed adopting a phased approach
Total Storage capacity covering the demand of 4 towns i.e. Rukungiri, Buyanja, Kebisioni, &
Rwerere
Gravity transmission main up to Rukungiri Municipality, with branches up to 3 discharge points
corresponding to the location of the existing tanks of Buyanja, Kebisoni, and Rwerere
Distribution network to be designed only for Rukungiri Municipality
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2.1 LOCATION
The Project area is located in Rukungiri district, in the Western region of Uganda. Rukungiri district is
bordered by Ntungamo district in the East, Kabale in the South, Mitooma in the north and Kanungu in the
West. The District has a total area of 1,524.28 km2, 11% of which comprises tropical high forests, 5.5%
woodland, 2.6% bush land, 21.3% grassland, 52% farmland and 7.6% open water. Rukungiri District
headquarters are situated in Rukungiri Municipal Council.
The Municipality lies on an area of approximately 64.9 km2. Rukungiri is located at Latitude 0° 47’ 21”S and
Longitude 29° 56’ 30” E, 362 km by road from Kampala and 99 km from Mbarara, the largest town in the
Western Region.
The aim of this detailed design is to design a water supply scheme comprising the Municipality of Rukungiri
and the following additional towns, whose water supply systems are currently managed by NWSC:
Buyanja (sub-county of Buyanja)
Kebisoni (sub-county of Kebisoni)
Rwerere (sub-county of Nyakagyeme)
Figure 2.1 – Overall area considered
The feasibility of a later further expansion of the proposed water supply system to Ntungamo district is also
assessed. More precisely, the study comprised the following towns in Ntungamo district:
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The mean annual rainfall is 1197 mm. The rainfall pattern is bi-modal with two seasons. Rains are received
in the months of March-May, the lowest and September-December, the highest peak, though recent
climatic observations indicate that the rainfall pattern, distribution and amount are becoming more
unpredictable. The dry season runs June-August and January-February. The difference between the
precipitation in the dryest month and in the wettest one is 115 mm.
Figure 2.3 – Rainfall graph of Rukungiri
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The project area is characterised by undulating hills, with steep slopes and V-shaped valleys. Rukungiri
Municipality instead, is characterized by undulating hills with flat planes.
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4. The parish
A parish is made up of a number of villages. Each parish has a local council II (LCII) committee, made up of
all the chairman from the village LCIs in the parish. Each LCII will elect, from among themselves, an
executive committee. Today, LCIIs are largely involved in settling land distributes and mobilising the
community for various activities. The parish is largely run by a parish chief – a government employee who
provides technical leadership to the LCII.
5. The village
A village is the lowest political administrative unit. A village usually consists of between 50 and 70
households and may be home to anywhere between 250 and 1,000 people. Each village will be run by a
local council – local council I (LCI) - and is governed by a chairman (LCI chairman) and nine other executive
committee members.
Rukungiri District is composed of two counties (Rujumbura and Rubabo), 1 Municipal Council (Rukungiri
municipality), 3 Municipal Division Councils, 4 Town Boards, 9 Subcounties, 80 Parishes and 827 Villages.
Rujumbura County covers most of the district area as it comprises of 5 subcounties, followed by Rubabo
County, which comprises of 4 subcounties and then Rukungiri Municipality with 3 divisions. The District has
4 town boards namely: Buyanja, Kebisoni, Rwerere and Bikurungu. Administrative units by County are
shown in the following tables. In the first table, the subcounties/divisions involved in the Project area are in
bold.
Table 2.1 - Administrative units by County in whole Rukungiri district
S/N County Subcounty/Division No. of Parishes /Wards No. of Villages /cells
1 Buyanja 9 79
2 Nyakishenyi 9 115
Rubabo
3 Nyarushanje 9 123
4 Kebisoni 8 66
Sub-total 35 383
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reaching Rukungiri Municipality. The power transmission line then continues beyond Rukungiri up to
Rwerere. The Municipality is linked by wireless telephone services provided by MTN, ORANGE, AIRTEL,
WARID and UTL-MANGO. The television reception from the NBC is extremely poor though various other
channels with the booster are quite clear. A number of FM radios are received. The most received network
being Rukungiri FM radio, and many others especially from western Uganda.
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grain and coffee. Other small scale industries are engaged in metal fabrication, wood works and carpentry,
milk cooling plants, tailoring, motor garages, bakery and soap industry. The most grown crops are potatoes,
bananas, beans, and coffee. Other activities include brick making, small scale trading in produce and
merchandise (wholesale and retail shops), cattle market, abattoir, and butcheries.
2.7.3 Institutions
There are a number of institutions in the Municipality and these are given in Table 2.4 below.
Table 2.4 - Institutions in the Municipality
Institution Remarks
Pre-primary Schools Total 10 no.
Primary Schools Total 20 no.
Secondary Schools Total 5 no.
Government-owned Health Units Total 6 no.
NGO-owned Health Units Total 1 no.
Health Centres Total 12 no.
Other institutions in the Municipality include the Post Office, 5 Police Stations, 1 Prison, the District Head
Quarters, the Municipal Council Head Quarters, and 30 worship places (Churches and Mosques).
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Variable n(%)
Main Sources of water (multiple response)
Piped water 13(9.2)
Protected spring 122(86.5)
Rain water harvesting 33(23.4)
Unprotected spring 7(5.0)
Water vendor 6(4.3)
Others 7(5.0)
Reason for preference of current water source
Short distance 41(29.1)
Free water 18(12.8)
Clean water 15(10.6)
No other choice 66(46.9)
Tastes better 1(0.7)
How serious is the problem of water supply
Very serious 111(78.7)
Somewhat serious 19(13.5)
Not serious 11(7.8)
How serious is the problem of unsafe water
Very serious 100(70.9)
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Variable n(%)
Somewhat serious 19(13.5)
Not serious 22(15.6)
Your opinion on the water supply services that you are receiving
Very satisfied 4(2.8)
Reasonably satisfied 42(29.8)
Not satisfied at all 93(66.0)
Don’t know 2(1.4)
Do you in the household collect water
Yes 127(90.1)
No 14(9.9)
Distance to water source where you collect water (if you collect water) n=127
< 0.2 km 33(26.0)
0.2km -0.5km 47(37.0)
>0.5km- 1km 40(31.5)
>1km-2km 7(5.5)
Who is mainly involved in collecting water(if you collect water) n=127
Adult Female 49(38.8)
Girl child 24(18.9)
Adult male 40(31.5)
Boy child 14(11.0)
Trips made to collect water (if you collect water) n=127
1 to 3 79(62.2)
>3 to 5 36(28.4)
>5 12(9.4)
Time taken to reach source of drinking water (if you collect water) n=127
< 1 hour 85(66.9)
≥1 hour 42(33.1)
How do you make your water safe for drinking
Boiling 139(98.6)
Water guard 1(0.7)
Filtering 1(0.7)
Priority attached to water amongst items a household must have
High 95(67.1)
Not high 46(32.6)
All households reported that they are both willing to be one of the new customers if a new water supply
system is built and that they are able to pay for the improved water services.
Data about water utilization and willingness to pay (wtp) of households are reported in the following table.
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Table 3.2 - Water Utilization and Willingness to Pay (wtp) for the new water system
Variable n(%)
How many 20 liter jerry cans of water do you use per day ,median(IQR) 4(3-6)
Do you buy water
Yes 61(43.3)
No 80(56.7)
What is the cost(in UGX) you are currently paying for a 20L jerry can ,mean(SD) 346(186)
If a new water system is built in your town, are you willing to be one of the customers
Yes 141(100.0)
No -
If a new water system is built in your town, are you able to pay for the improved water services
Yes 141(100.0)
No -
Which of the four service levels would you opt for
House connection 64(45.4)
Yard tap 62(44.0)
Public standpipe 13(9.2)
None of the above 2(1.4)
Maximum price(UGX) you are wtp for each jerry can obtained from a safe water supply 156(115)
system, mean(SD)
Using interval regression, the average price households are wtp for a connection to the new water supply
system was estimated by applying a model. The result of our model estimation showed that the average
monthly price households are wtp for a connection to the new water supply system irrespective of the type
of service level is UGX.35,583. Knowing that the average household size is 5, this corresponds to 168
UGX/c/d. Being the proposed average tariff 2022 UGX/m3 (for domestic users), this corresponds to a LPCD
of 83 L/c/d, which means the households will be able to afford the new tariffs.
Data about water utilization, demand, attitude and wtp at institutional communities and large water users
in Katwe-Kabatoro are reported in the following table.
Table 3.3 - Water utilization, demand, attitude and wtp amongst institutional communities and large water users in
Rukungiri
Prisons &
Health Centers, Hotels and
Schools Worship places Police
Restaurants
[only figures
n (%) n (%) [results are
given] n (%)
listed]
No. sampled 1 Prison & 3
50 8 21 19
police posts
Average daily
Mean(SD): Mean(SD): Mean(SD):
Population size per 42(53) 456 ; 1;2;106
348(479) 807(663) 257(319)
institution
Main Sources of water
Piped water
16(32.0) 1 6(28.6) 13(68.4) 3
supply
Bore hole 7(14.0) 1 1(4.8) - 1
Protected spring 19(38.0) 2 12(57.1) 3(15.8) -
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Prisons &
Health Centers, Hotels and
Schools Worship places Police
Restaurants
[only figures
n (%) n (%) [results are
given] n (%)
listed]
Rain water
1(2.0) 2 - 1(5.3) -
harvesting
Others 7(14.0) 2 2(9.5) 2(10.5) -
Reason for preference of current water source-
Short distance 6(12.0) 1(9.5) 2(10.5) -
Free water 2(4.0) - 2(10.5) -
Clean water 2(4.0) 2 5(23.8) 5(26.3) 1
No other option 36(72.0) 6 13(61.9) 8(42.1) 3
Others 4(8.0) 1(4.8) 2(10.5) -
Are you satisfied with the current water sources
Yes 6(12.0) 3 - 5(26.3) 1
No 44(88.0) 5 21(100.0) 14(73.7) 3
How many jerry cans do you use per day
1-4 3(6.0) 4 2(9.5) 1(5.3) 2
5-10 6(12.0) 1 11(52.4) 1(5.3) -
11-20 9(18.0) - 2(9.5) 4(21.1) -
21-30 5(10.0) - 2(9.5) 1(5.3) -
>30 25(50.0) 3 3(14.3) 12(63.2) 2
Non Response 2(4.0) - - - -
How much(UGX)
4 aren’t paying;
are you currently to Median(IQR): Median(IQR): Median(IQR): Non response;
other 4 paying:
paying per 20L jerry 217(238) 0(0-500) 500(500-600) 300;0;500
200;500;600
can
Do you make your water safe for drinking
Yes 48(96.0) Yes=6 ;non 18(85.7) 19(100.0) 3
No 2(4.0) response =2 3(14.3) - 1
If a new water system is built in your town, is your institution willing to be one of the customers
Yes 50(100.0) 7 21(100.0) 16(84.2) 4
No - 1 - 3(15.8) -
If a new water system is built in your town, are you able to pay for the improved water services
Yes 50(100.0) 7 21(100.0) 16(84.2) 4
No - - - - -
Don’t know
- 1 - 3(15.8) -
/non response
Which of the four service levels would you opt for
House
38(76.0) 7 12(57.1) 16(84.2) 2
connection
Yard tap 11(22.0) 9(42.9) - 2
Public standpipe 1(2.0) - -
Non pipe supply - - -
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Prisons &
Health Centers, Hotels and
Schools Worship places Police
Restaurants
[only figures
n (%) n (%) [results are
given] n (%)
listed]
None/ none
- 3(15.8) -
response
Highest price you
Median(IQR): Median(IQR): Median(IQR): Median(IQR): 30;45;50; Non
are willing to pay
100(50-100) 50(50-85) 50(50-100) 100(50-200) response
for a 20L jerry can
Type of sanitation facility do you use for fecal disposal
Ventilated pit
latrine/flush
24(48.0) 5 6(28.6) 17(89.5) 2
toilets/ Ecosan
toilet
Traditional Pit 26(52.0) 3 15(71.4) 3(10.5) 2
None -
*the population size of worship centers is not the daily population but the population size on their main respective day of worship
e.g. Christians it’s a Sunday, Muslims it’s a Friday.
53% of the households reported they don’t regularly practice hand washing.
16% households reported that they had had a member falling sick within the last two days from the date of
the interview.
Data about access to sanitation amongst households in Rukungiri are reported in the following table.
Table 3.4 - Access to sanitation amongst households in Rukungiri
Variable n(%)
What Type of sanitation facility do you use for fecal disposal
Flush toilets 3(2.1)
Ventilated Improved pit latrine 23(16.3)
Ecosan toilets 4(2.8)
Traditional pit latrine/logs 111(78.7)
Do you own the above sanitation facility
Yes 87(61.7)
No 54(38.3)
Do you plan to improve your sanitation facility in the next one year
Yes 108(76.7)
satisfied 33(23.4)
Does your household regularly practice hand washing
Yes 67(47.5)
no 74(52.5)
Have you had any member of your household who has fallen sick within the last 2 days
Yes 23(16.3)
no 118(83.7)
Have you had any member of your household who has had diarrhea within the last 2 days
Yes 2(1.4)
No 138(98.6)
The most common method of solid waste disposal is dumping at a designated point and collection by the
Municipal Council trucks. However, some households report collection and burning at household level.
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Most waste water finds its way into the Municipal drainage system. In many cases, this comprises of waste
water arising from washing of domestic utensils which finds its way into the valleys and wetlands around
Rukungiri Municipal Council.
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Kebisoni has a gravity-based scheme, Buyanja has 2 separate water supply schemes (1 having a borehole as
raw water source and 1 smaller gravity-based scheme receiving water from a spring), Rwerere has 1
borehole and 1 elevated tank. All the distribution networks in these areas are entirely made of HDPE pipes,
ranging from ¾” to 3” in size.
The characteristics of each system are summarized in the following Table.
Table 3.6 – Characteristics of Water Supply schemes in surrounding villages of Rukungiri district
In addition to the rates in the above table, a service fee is charged to the consumer connection depending
on the category and the size, as per the following table.
Table 3.8 – Service fees for water supply connections applied by NWSC in Rukungiri district
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There are 1358 total connections in the 4 towns, as of July 2014. NWSC is finding it difficult to increase this
number, as most of the new developing areas of the town cannot receive water from the piped network at
present.
The system capacity is outstripped and hence it requires a new reliable and adequate surface water source.
1 Uganda Bureau of Statistics (2002). The 2002 Uganda Population and Housing Census, Report, October 2006, Kampala, Uganda.
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The net water demand has been calculated by multiplying the population by the Net LPCD.
The maximum gross water demand has been calculated by applying the following assumptions:
Daily peak factor = 1.2
UFW = 10%
WTP losses = 5%
The results for the initial, future, and ultimate year of the project are shown in the following table.
Table 3.11 – Gross water demand (m3/d) in the project area
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The D7Q95 flow at the possible abstraction points on River Kahengye in Rubumba LC I at the bridge on
Rukungiri-Ntungamo districts’ boundary is 85,732 m3/d. By 2040, if the total gross water demand is
considered, the ratio between the D7Q95 flow and the total abstraction for the water supply scheme would
be 9.18, which is acceptable.
Even considering the 25 years return period low flow (20,301 m3/d), the ratio would still be positive and
equal to 2.17, which is also acceptable.
If MEF is taken as 12% of the D7Q95 (10,288 m3/d) or lower, the amount of water left in the river is always
expected to be sufficient to sustain the life of instream fauna throughout the project time.
Table 3.12 – Assessment of Kahengye river as raw water source
Horizon 2040
3
D7Q95 = 85,732 m /d Rukungiri district +
Rukungiri municipality Rukungiri district
T25Q = 20,301 m3/d Ntungamo district
Population 61,202 128,818 163,017
Max daily gross demand 4,520 7,680 9,339
D7Q95 / Demand 18.97 11.16 9.18
T25 low flow / Demand 4.49 2.64 2.17
Figure 3.1 –River Kahengye near the bridge on Rukungiri - Ntungamo districts’ border
3.5.2 Quality
Sampling of Kahengye river water was done at a time when the water is expected to be of bad quality
(rainy season) and analysed at the National Water and Sewerage Corporation Central Laboratory in
Bugolobi (Kampala). The results are reported in the following Table.
Table 3.13 – Water quality test results for Kahengye river
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WTP in the parish of Kabingo, in Kebisoni sub-county, having ultimate year capacity 7,680 m3/d
4.5 km-long 350 mm DI pure water pumping transmission main
700 m3 MBR at Mukazi hill top
Gravity transmission system from the MBR to each of the proposed Storage Reservoirs
New storage reservoirs at Rukungiri (2 no. of 1000 m3 and 300 m3 capacity, respectively), Kebisoni
(1 no. of 150 m3 capacity), Buyanja (2 no. of 300 m3 and 150 m3 capacity, respectively), and
Rwerere (1 no. of 100 m3 capacity)
New distribution system (39 km total) for Rukungiri municipality
3.6.2 Cost estimate comparison
Scenario 1 and 2 cover the same area (Rukungiri municipality) but with a different water supply scheme,
whereas scenario 3 covers a wider area and hence and larger population target. It is worth noticing that
scenario 2 (gravity transmission) is cheaper than scenario 1 (pumping transmission) in terms of total capital
cost.
The regional scheme (Scenario 3) has lower Per-Capita investment cost, lower Per-Capita re-investment
cost, therefore it shall be preferred.
Following a request of the Client, a slight change in the design was applied to Scenario 3 in order to include
the possible future expansion of the system to the towns of Nyamunuka and Rwashamaire in Ntungamo
district, in these terms:
Design intake works having enough capacity for covering the demands of all towns (Rukungiri,
Buyanja, Kebisioni, Rwerere, Rwashamaire, Nyamunuka) to facilitate possible future expansion of
the system
Design Water Treatment Plant for its final capacity (Rukungiri, Buyanja, Kebisioni, Rwerere,
Rwashamaire, Nyamunuka) but to be constructed adopting a phased approach
These amendments are not going to change the project cost substantially.
3.6.3 Financial Analysis
The financial analysis is developed for the selected scenario i.e. Scenario 3 – amended.
Table 3.14 –Financial indicators for selected Scenario
SCENARIO 3 - amended
FINANCIAL INDICATORS
NPV (million UGX) 12,386
IRR 1.58%
The financial analysis showed that the Project is economically viable as both the NPV and the IRR are
positive and equal to 12,386 million UGX and 1.58% respectively.
3.6.4 Water Supply System components
Intake works
The intake works is sized to supply sufficient raw water for the Ultimate Year of the project, which equals
9,339 m3/d. The selected raw water source is river Kahengye. The new intake facility will be located at
Rubumba LC1, near the bridge on the border between Rukungiri and Ntungamo districts, either in the
Eucalyptus plantation or in the agricultural land of mainly potatoes. In the latter case (0.829660° S;
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30.050655° E) there will be very little damage to trees or crops as only about 30 m by 30 m of land will be
needed. Then the untreated (raw) water will have to be pumped to the WTP.
Raw water pumping main
Either a single 350 mm pipeline or a number of parallel pipes with same equivalent diameter are required
to convey the raw water from the intake pump house to the Water Treatment Plant. The pumping main is
sized for a maximum flow of 389 m3/h.
Water treatment plant
The proposed area for the WTP is in the parish of Kabingo, in Kebisoni sub-county, about 700 m far from
the proposed intake works on river Kahengye.
Figure 3.2 – Proposed location for new WTP at Kabingo
An alternative location for the WTP was also studied i.e. locating the WTP next to the intake facility.
In both cases, the water is to be pumped to a master balancing reservoir to supply Rukungiri, Buyanja,
Kebisoni, Rwerere and en route villages.
The Water Treatment Plant is designed for its final capacity (i.e. to satisfy the total demand of Rukungiri,
Buyanja, Kebisioni, Rwerere, Rwashamaire, and Nyamunuka) but adopting a phased approach.
The WTP shall be initially constructed with the objective of satisfying the demand of the Future year 2030
in the project area included in Rukungiri district i.e. 71% of its final capacity. Therefore the WTP is designed
with 6 clariflocculation basins and 8 filters: 4 clariflocculation basins and 6 filters to be constructed
immediately, whereas the fifth and sixth clariflocculation basins and the seventh and eighth filters will be
completed at a later stage.
The analysis of the water demand for the different stages of the Project is shown in the following Table.
Table 3.15 – Analysis of the water demand for the different stages of the Project
RIVER KAHENGYE Unit 2015 2030 2040
Total population Rukungiri district 88,782 110,998 128,818
Daily peak demand m3/d 5,041 6,302 7,314
Demand/2040 total Demand % 57% 71% 82%
Population Ntungamo district 21,363 28,331 34,199
Daily peak demand m3/d 987 1,309 1,580
Demand/2040 total Demand % 11% 15% 18%
Total population 110,145 139,330 163,017
Total Daily peak demand m3/d 6,028 7,611 8,894
Demand/2040 total Demand % 68% 86% 100%
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As for raw water characteristics, to respect the water quality required by the Uganda Drinking Water
Standard, WTP will include the following components: intake works, aeration, fine screening, flocculation,
clarification, filtration, disinfection, contact and storage tank.
Figure 3.3 –WTP schematic layout
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The total length of the proposed transmission system is 37,371 m (4,505 m for Stage 1, and 32,866 m for
Stage 2). Proposed pipe sizes will range between 140 and 450 mm. Pipes of Stage 1 will be made of Ductile
Iron, whereas pipes of stage 2 will be made of plastic material.
Figure 3.4 – Layout of proposed transmission system
Storage reservoirs
The details of the proposed storage reservoirs in the project area are as below.
Table 3.16 – Summary of proposed storage reservoirs in the project area
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that only the primary network will be constructed at the 2030 stage, whereas the secondary network will
be laid at a later stage.
The total length of the proposed distribution system is 39,118 m. Proposed pipe sizes will range between
75 and 315 mm. All proposed pipes will be made of plastic material.
Figure 3.5 – Layout of proposed distribution system
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Figure 3.6 – Proposed new sanitation public facilities and upgrading of existing ones.
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3.8.2 Sanitation
At present, a central sewerage system is not feasible, thus on-site sanitation is the most viable solution. The
local communities shall be encouraged to construct Ecosan toilets rather than traditional pit latrines, which
have many disadvantages and are more difficult to empty. Besides an improvement of private facilities, it is
important to provide also public facilities for people that cannot afford to have a private sanitation facility.
The public facilities will be flush toilets with a urinal and showers. Two stances in both the male and female
sections will be reserved for the disabled.
A sludge treatment must be included in the sanitation system, in order to minimize impacts on health and
on environment. Due to the high organic fraction of solid waste that is supposed to be produced, the
possibility to treat faecal sludge with the organic waste in a co-composting plant seems to be the most
viable solution.
The proposed interventions in public sanitation are centred on the construction of:
2 showers beside existing latrines near the central car park
2 showers beside existing latrines near the market place
a 6-stance flush toilet with a urinal and showers at Ntungamo stage
a 6-stance flush toilet with a urinal and showers at Greenland (city centre)
a co-composting plant in Kinyasano valley, in which faecal sludges coming from latrine empting are
composted together with organic fraction of municipal solid waste.
3.8.3 Budget
The investments can be handled in 2 phases:
Investment 2030 (Future year)
Re-investment 2040 (Ultimate year).
The total available budget allocated for the water supply and sanitation project until 2040 is 6,526,200 USD
(17.62 billion UGX). This amount is by far not sufficient to cover the costs for implementing the project.
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2 Uganda Bureau of Statistics (2002). The 2002 Uganda Population and Housing Census, Report, October 2006, Kampala, Uganda.
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The Ability to Pay (ATP) of households is derived as 5% of the income, considering the information collected
during the socio-economic household survey carried out in September 2014. The households’ monthly
Ability to Pay are plotted in the following graph.
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ATP
120000
100000
80000
UGX
60000
40000
20000
0
0% 20% 40% 60% 80% 100%
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Knowing the average number and size of non-domestic activities willing to become customers of the new
water supply scheme, the specific unit consumption rates were assigned to each type of institution or
commercial/industrial activity, and the total non-domestic demand calculated accordingly. The proposed
non-domestic consumption rates are given in the following table.
Table 4.4 - Proposed Consumption Rates for non-domestic activities
Average Day Demand
Demand Category Unit
Adopted Rates
Institutional
Schools L/c/d 10
Hospitals / Health Centres L/bed/d 100
Worship Places L/c/d 15
Police stations & Prisons L/c/d 20
Commercial / Industrial
Markets L/d 2,000
Hotels
Low / Medium class L/c/d 100
High class L/c/d 600
Restaurants L/d 200
The total non-domestic net demand is estimated as 312.71 m3/d for Rukungiri Municipality. This yields a
Non-Domestic Net LPCD of 7.41 l/c/d.
4.2.2.3 Summary of Proposed Unit Consumption Rates
The proposed consumption rates are given in Table 4.5. For easy comparison, the rates proposed in the
MWE Water Supply Design Manual are also included.
Table 4.5 - Summary of Proposed Consumption Rates
Average Day Demand
Demand Category Unit
Design Manual Adopted Rates
Domestic
House connection L/c/d 50 ÷ 200 100
Yard tap L/c/d 40 40
Public Standpipe L/c/d 20 20
Non pipe supply L/c/d - 5
Institutional
Schools L/c/d 10 10
Hospitals / Health Centres L/bed/d 20 ÷ 200 100
Worship Places L/c/d - 15
Police stations & Prisons L/c/d - 20
Commercial / Industrial
Markets L/inst./d 20,000 l/ha/d 2,000
Hotels
Low / Medium class L/c/d 50 ÷ 300 100
High class L/c/d 600 600
Restaurants L/d 500 200
Source: Published studies and Project estimates
The sum of domestic net LPCD and the non-domestic net LPCD gives a total Net LPCD of 53.29 L/c/d for
Rukungiri Municipality. The water supply system is sized and designed according to this value.
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The Average net LPCD calculated for Rukungiri is higher than the one proposed in the MWE Water supply
design manual for towns above 20,000 population (50 L/c/d).
The per capita consumptions indicated in the MWE Water supply design manual for calculating the total
water demand are:
20 L/c/d for small towns up to 5,000 .persons
35 L/c/d for medium towns up to 20,000 persons
50 L/c/d for the larger towns.
These LPCD have been used as reference for estimating the net demand in the sub-counties of Buyanja,
Kebisoni, Nyakagyeme, Bwongyera and Nyabihoko, in accordance with the following table.
Table 4.6 – Total net LPCD (L/c/d) applied for calculating the water demand in the project area
Division / Ward / % Popn Population served Total population Net LPCD
Sub-County
Parish Served 2040 2040 L/c/d
Western Division 100% 22,255 22,255 50.02
Rukungiri Municipality Southern Division 100% 17,337 17,337 58.45
Eastern Division 100% 21,610 21,610 52.53
Kakinga 100% 8,674 8,674 35
Kigiro 100% 4,624 4,624 20
Kabingo 25% 1,327 5,309 35
Kebisoni
Karuhembe 75% 4,032 5,376 35
Garubunda 75% 4,024 5,365 35
Nyeibingo 25% 1,693 6,770 35
Nyakaina 100% 8,984 8,984 35
Bugyera 100% 5,654 5,654 35
Buyanja Nyabiteete 100% 5,511 5,511 35
Rwakirungura 75% 5,842 7,790 35
Kyamakanda 100% 9,841 9,841 35
Rwerere 100% 6,230 6,230 35
Nyakagyeme
Kigaaga 100% 1,181 1,181 20
Nyamunuka 100% 11,583 11,583 35
Bwongyera Katomi 100% 8,945 8,945 35
Kakiika 100% 7,324 7,324 35
Nyabihoko Rwashamaire 100% 6,347 6,347 35
4.2.3 Unaccounted For Water (UFW)
Allowance must be made in the design for losses, and other unaccounted for water use. UFW can be given
either as a percentage of the average daily water consumption or of production. For the design the latter
ratio has been selected. In this approach, the UFW is assumed to be constant and not subject to seasonal
variations. Water consumption recorded by NWSC in the months of March and April 2014 indicate that the
average water losses in the system are equal to 28%. With key sections of the distribution system due to be
replaced and overhauled, this average figure is expected to drop. The UFW has thus been taken as 10% of
the water demand.
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The results for the initial, future, and ultimate year of the project are shown in the following table.
Table 4.9 – Net water demand (m3/d) in the project area
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The peak water demand (i.e. the outflow of the WTP which has to be supplied to the system) has been
calculated by applying the following assumptions:
Daily peak factor = 1.2
UFW = 10%
The results for the initial, future, and ultimate year of the project are shown in the following table.
Table 4.10 – Peak water demand (m3/d) in the project area
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The maximum gross water demand (i.e. the maximum amount of raw water that shall be abstracted from
the source) has been calculated by applying the following assumption:
WTP losses = 5%
The results for the initial, future, and ultimate year of the project are shown in the following table.
Table 4.11 – Gross water demand (m3/d) in the project area
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Table 4.13 – Calculation of the raw water amount to be withdrawn from the Kahengye River to supply the WTP
Nominal production (m³/d) Nominal production (m³/h)
Water flows Future year Ultimate year Future year Ultimate year
2030 2040 2030 2040
Peak Water demand 3,710* 8,894** 155 371
Max water supplied to the users (100%) 4,560 9,120 190 380
WTP losses (5%) 240 480 10 20
Raw water to be treated (105%) 4,800 9,600 200 400
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The pipes feeding the pumps (ND 250 ductile iron) are provided with protective suction strainers. A
backwashing pump is also installed, to wash these strainers when they get clogged. The feeding pipe (ND
125 ductile iron) of this pump is also provided with a suction strainer. All valves controlling the opening of
connections are motorized. The pump (which will be 4 + 1 in the 2040 construction phase) feeds HDPE
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pipes ND 225, which carry the water to the WTP inlet. In the 2030 operation phase only 2 of these pipes will
actually be used.
To avoid risk of erosion the River bank and bottom to the side of the intake structure will be protected by
posing boulders of adequate size. A part of the intake works section (inlet and screening) is shown in Figure
4.5.
The filters’ backwashing water is sent to a clarification unit “Sewage Equalization Tank”; the settled sludge
is then pumped to the Thickening Tank, together with the sludge from the clarifloculation units. The
supernatant water from these two units is sent back to the river, downstream the intake works.
The sludge collected from the thickening tank is dried in Drying Beds.
Complementary buildings are:
Power house
Emergency electrical power
Administration and workshop building
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After aeration, water is sent to 4 (only 3 to be installed in the first stage) automatic fine screening (3 mm
spacing) sections, provided with a screw for the transport of the screened material to a 5 m 3 container. Out
of the 4 total screens, only 1 shall be installed in the first stage, due to lack of funds.
The screening station will be equipped of devices for the collection, compaction and removal of the
material extracted from the grids.
The design data of aeration and fine screening are summarized in the following table, followed by the
subsequent treatment stages:
Table 4.16 – WTP inlet work design data
INLET WORK TREATMENT STAGES
AERATION SYSTEM:
air suction and mixing with ejector
number of ejectors
INTERMEDIATE STAGE 2030 2
FINAL STAGE 2040 3
FINE SCRENING:
number of screens
INTERMEDIATE STAGE 2030 2+1
FINAL STAGE 2040 3+1
design capacity, each 135 m3/h
FLOW DIVIDER:
divider with triangular weirs
number of weirs/lines
INTERMEDIATE STAGE 2030 3
FINAL STAGE 2040 6
flow on each line 67 m3/h
After screening, water is distributed evenly to a flow divider, constituted by six wells, each one feeding a
unit of the subsequent treatment stage (the clariflocculation).
The number of used wells will be 3 in the 2030 horizon, and 6 in the ultimate horizon.
In each well, the dosage of flocculant takes place. The flocculant used is aluminium sulphate.
4.5.2.3 Chemical building (for flocculant)
The flocculant will be stored in bags and prepared as a solution in a building (the “chemical building for
flocculant”) of about 8.50 x 12 m.
The amount of flocculant to be stored is calculated assuming a concentration of 50 mg/L in the raw water,
which leads to a total flocculant consumption of 480 kg/day at the final operation phase (2040). The
concentration of the solution will be of about 50 g/L, and the average dosing pump flow of 67 L/h.
The following table provides the main units and characteristics of the chemical building.
Table 4.17 - Main design parameters of alumina storage and dosage
CHEMICAL BUILDING
STORAGE AND DOSAGE OF FLOCCULANT:
Chemical coagulant: alumina Al2(SO4)3
Concentration of the solution From 10 to 100 g/L
Density 1.14 kg/dm3
Dosage 50 mg/L
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CHEMICAL BUILDING
Dosage pump approximate power 1,5 kW
Consumption of flocculant
INTERMEDIATE STAGE 2030 240 kg/d
FINAL STAGE 2040 480 kg/d
flocculant supplied in bags – area of pallets 18 m2
storage tank dimension 10 m3
number of dosing pumps
INTERMEDIATE STAGE 2030 3+1
FINAL STAGE 2040 6+1
design capacity of each pump (variable up to) 100 l/h
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2.8 m3/m2/h during the 2030 operation phase (with total loading of 300 m3/h)
3.2 m3/m2/h during the 2030 operation phase, with 1 filter under washing
5.5 m3/m2/h during the ultimate operation phase (with total loading of 400 m3/h).
6.3 m3/m2/h during the ultimate operation phase, with 1 filter under washing
The filtering material shall be clean silica sand, acid-washed, having a depth of not less than 70 cm, and
actual size as in the figure below.
Figure 4.9 – Filter bed section
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Each filter shall be cleaned by an upward wash water flow, in conjunction with agitation by pressurized air.
The design parameters for backwashing are the following:
The water for the backwashing will be withdrawn from a chamber receiving the filtered water.
The daily water consumption is estimated as it follows:
This means an average hourly discharge of 15 m3/h. This water will be sent to the equalization tank.
The air scour production system will have the following capacity:
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The free available chlorine can be obtained by a disinfectant in powder, granules or salt tablets, which
reacts with water generating brine with high (500 mg/L or higher) hypochlorite concentration (the “free
active chlorine”). This brine is then sent to the inlet of the disinfection tank section.
The reference dosage considered for dimensioning the disinfection system is 0.5 mg/L of active chlorine in
the filtered water.
4.5.2.8 Chemical building (for chlorine preparation and storage)
The brine production system will be located in a building adjacent to the disinfection tank.
The chemicals will also be stored in this building, which will be conditioned to ensure sufficient ventilation
and adequate conditions for the storage (dry and cool atmosphere).
The brine formation systems for conventional chemicals are generally constituted by:
The suggested system is a more modern device, which allows using special NaCl salt tables, which can be
easily stored and transported. The resulting brine is also a good quality solution, which prevents the
formation of biofouling inside pipes. This system can generate the disinfecting brine also from pure calcium
or sodium chloride.
4.5.2.9 High Lift pump station
The high lift pump station is adjacent to the disinfection tank. All pumps inside are equipped with inverters
that will be used for adjusting the flow rate and pressure in the pipelines.
The pumps will be horizontal centrifugal split case type. The floor level under the pumps will be lower than
the ground level, and will be placed just below the bottom of the storage tank of the treated water. This
way, the pumps will always work under the head and if necessary it will be possible to empty the tank
completely.
The pump sizing is given in the following table.
Table 4.21 – Pump sizing summary
Main high pressure pumps Potable water
PUMP SIZING Unit
Year 2040 Year 2030 pumps
Individual pump discharge m3/hr 160.0 160.0 2.0
Pump head MWC 315.0 306.0 22.0
Pump RPM RPM 1465 1465 2900
Pump efficiency % % 77.5 77.5 73.0
Pump Bkw kw 176.6 176.6 0.51
Bkw with Parallel operation margin kw 203.0 203.0 0.51
Motor rating kw kw 200 200 0.55
Motor frame - 315L 315L
Motor RPM RPM 1490 1490 2900
Pressure control devices will be installed on the force mains, to command the pump inverters, maintain the
right pressure and adjusting the discharge according to the actual demand. The pipelines will be also
equipped with safety valves against overpressure. Lastly, one non-return valve with counterweight at the
beginning of the rising main (after the flowmeter assembly piping) is suggested as additional safety
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measure. An air valve is suggested to be fitted on the rising main outside the pump house at the first hump
as increased safety, in addition to the surge protection system for the rising main. The main data
concerning the pump stations are given in the following tables:
Table 4.22 – Main high pressure pumps
PUMPING PHILOSOPHY Units Year 2030 Year 2040
Pump type Hor. Multistage
Pumping hours Hrs. 24 24
No. of working pumps in parallel 1 2
No.s standby 1 1
Total discharge required m3/hr 154.58 302.86
Individual pump discharge m3/hr 154.58 151.43
Required actual discharge1 m3/hr 160 160
Pump head m 306 315
1Note: As the pumps are to be operated in parallel, the design discharge is taken 5% extra to account for system friction in parallel
operation.
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The sludge thickening is a process aimed at reducing the sludge water content; the water will be clarified
and sent back to the river.
The thickener receives the sludge from the clarifier and from the equalization tank, at a concentration of 34
kg/m3. In this unit, the sludge concentration increases up to 50 kg/m3, and its volume is reduced to about
1/3 of the initial. The sludge settles in fact to the bottom, where it is collected in a central hopper thanks to
the action of scraper blades, and from here it is sent to subsequent units to be dried.
Eventually, the sludge dewatering will be operated on drying beds. In the first stage only 1 out of 3 groups
of beds shall be constructed (total 5 beds). The dewatered sludge will have an average concentration of
around 400 kg/m3.
Safe disposal of dried sludge
The dried sludge shall be disposed in the nearest suitable landfill for hazardous waste. The following table
shows the quantities of sludge expected to be disposed in landfills.
Table 4.26 – Rukungiri WTP dried sludge production
Sludge production m3/d m3/y
Initial year 2015 0.811 296
2016 0.825 301
2017 0.839 306
2018 0.852 311
2019 0.866 316
2020 0.879 321
2021 0.893 326
2022 0.906 331
2023 0.920 336
2024 0.933 341
2025 0.947 346
2026 0.960 351
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It is inferred from the Table and the Graph above that a typical 20 m3-capacity truck will be needed to
empty the drying beds once every 25 days (i.e. 15 trips per year) at the time of project implementation. It is
expected that the time between two consecutive truck trips will reduce to 20 days in 2030 (19 trips per
year) and to about 8 days in 2040 (44 trips per year).
The amount of sludge produced is quite small therefore in the initial years the construction of a dedicate
landfill in the proximity of the WTP is not deemed necessary. It is however understood that such facility
catering for the needs of Rukungiri municipality will be constructed when budget permit it in the near
future.
4.5.2.12 Complementary structures
The project will include the construction of complementary service facilities, such as:
WTP fence
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n. 1 power house
n. 1 emergency electrical power
n. 1 administration and workshop building
Eventually (2040 stage) the plant shall be provided with water service networks supplied by high lift pumps
which shall reach every point to be fed. Also, sewer network discharging waste water of houses and
administration building into septic tank properly designed shall be constructed. Septic tank shall be
provided with draining bottom aimed at discharging the liquid fraction into subsoil.
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The economic life and percentage rates for annual maintenance & repair works of various system
components have been decided, as below.
Table 5.2 – Economic life and annual M&R cost
Annual M & R cost
Component Economic life in years
(As % of capital cost)
Mechanical and Electrical equipment 15 5%
Pumping Pipelines 30 1%
Gravity Pipelines 30 0.5%
Civil structures and allied works 50 1%
However, to reduce the initial investment, the option of using cheaper material for transmission pipelines
will be allowed:
Pumping pipelines having Pressure Rate lower than PN20 can be either uPVC or HDPE (the former
being generally more economical).
Pumping pipelines having Pressure Rate equal or greater than PN20 shall be either HDPE of DI (the
former being generally more economical), for technical reasons.
Gravity pipelines having Pressure Rate lower than PN20 can be either uPVC or HDPE (the former
being generally more economical).
Gravity pipelines having Pressure Rate equal or greater than PN20 shall be HDPE, for technical
reasons.
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Table 5.6 - Summary of proposed Scour Valves on raw water transmission pipeline
Scour Valve
Pipe Diameter
Trunk No Pipe Material Diameter ND
(mm) Qty
(mm)
Trunk - 1 OD 225 HDPE / uPVC 150 1
Trunk - 2 OD 225 HDPE / uPVC 150 1
Trunk - 3 OD 225 HDPE / uPVC 150 1
Total 3
Sluice Valves
Sluice valves are provided in the system in such a way that whenever required selected sections of the
system can be isolated for maintenance or any other purpose. Diameter of the valve are considered as
same as that of the diameter of pipe on which valve is proposed. Being butterfly valves cheaper than sluice
valves for the larger diameters, the butterfly type is selected for diameters above 300 mm (included).
No sluice valves are proposed in the raw water transmission system.
Butterfly Valves
All branch pipelines are provided with butterfly valves at their points of connection to the main pipelines in
such a way that whenever required selected sections of the system can be isolated for maintenance or any
other purpose. Diameter of the valve are considered as same as that of the diameter of pipe on which valve
is proposed. Here in raw water transmission system there is no any branches, hence no butterfly valves are
provided in this system.
Non Return Valves
To avoid backflow in the pumping system, non-return valves are provided on each pump outlet. Diameter
of the valve are considered as same as that of the diameter of pipe on which valve is proposed.
Summary of proposed Non Return Valves on raw water transmission pipeline are given in Table 5.7
Table 5.7: Summary of proposed Non-Return Valves on raw water transmission pipeline
Non-Return Valve
Pipe Diameter
Trunk No Pipe Material Diameter ND
(mm) Qty
(mm)
Trunk - 1 OD 225 HDPE / uPVC 200 1
Trunk - 2 OD 225 HDPE / uPVC 200 1
Trunk - 3 OD 225 HDPE / uPVC 200 1
Total 3
5.2.2 Pure Water Transmission System
A pure Water Transmission system comprises of two subsystems i.e. Pure Water Pumping System from
WTP to MBR and Pure Water Gravity System from MBR to all service reservoirs.
The transmission system is designed in order to cater for the possible future developments and expansions
of the water supply scheme.
The WTP pump house is designed keeping enough space for installing, besides the pumps considered in this
project to convey water to Mukazi MBR, 4 additional pumps. These pumps (2 pairs of 1 working + 1 standby
pump) will be ideally used to supply an ultimate peak demand of 1580 m3/d to Ntungamo district, and an
estimated 61 m3/d to Kabingo parish (the population living near the WTP, in Kebisoni subcounty).
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The population living along the proposed pure water gravity transmission main alignment has also been
taken into account by providing tee pieces at convenient places. These will be used either for laying new
pipelines to the nearby villages, or for direct installation of Public Stand Posts for the local users. The
location of the tees was selected in accordance with the MWE 2013 Water supply design manual i.e.
considering a maximum walking distance equal to 1 km, for sparsely populated rural areas. Totally a peak
water demand of 186 m3/d has been considered for supplying Karuhembe parish (the population living near
Mukazi MBR, in Kebisoni subcounty), 264 m3/d for supplying the parishes of Garubunda and Nyeibingo
(Kebisoni subcounty), 31 m3/d for supplying Nyakagyeme village (Nyakagyeme subcounty).
The peak water demand taken into account for sizing each branch of the pure water gravity transmission
system is shown in the following Figure.
Figure 5-2 – Design flows (m3/d) for Rukungiri Pure Water Transmission System
(* = pumping supply to Kabingo parish and Ntungamo district, ** = gravity supply to Karuhembe parish, *** = gravity supply to
Garubunda and Nyeibingo parish, **** = gravity supply to Nyakagyeme village)
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Figure 5.3 – Key Plan of Rukungiri Pure Water Transmission System (Trunk number is shown in red colour)
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Air Valves
Summary of proposed Air Valves on Pure Water Pumping Main are given in below.
Table 5.9 – Summary of proposed Air Valves on Pure Water Pumping Main
Pipe Diameter Air Valve
Trunk No Pipe Material
(mm) Diameter ND (mm) Qty
Trunk - 1 ND 350 DI 80 12
Total 12
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For each village considered in the planning, separate reservoirs have been considered for providing bulk
supply to each reservoir from the proposed transmission system. From the proposed transmission line,
there will be different branches to each proposed reservoirs and all are designed for the design flow of year
2040 from that particular branch.
Summary of proposed service reservoirs for each village with their details is given in Table 5.13.
Table 5.13 – Summary of proposed Service reservoirs considered for Transmission System
Water Details of service reservoirs
Water supply zone demand Capacity Status
Type/construction LDL (m) FSL (m)
(m3/d) (m )3
(E/P)
RU_R2 Rwanyakashesha Zone 3328.00 ESR / RCC 1000 P 1715.00 1720.50
RU_R3 Bwoma Zone 977.50 ESR / RCC 300 P 1722.00 1727.50
RU_R4 Kebisoni Zone 522.79 GSR / RCC 150 P 1641.50 1645.00
RU_R5 Buyanja Gravity Zone 589.62 GSR / RCC 150 P 1681.00 1684.50
RU_R6 Buyanja HLR Zone 1065.83 GSR / RCC 300 P 1705.00 1710.00
RU_R7 Rwerere Zone 287.81 ESR / RCC 100 P 1534.25 1538.75
Detailed geotechnical investigations shall be carried out in every site before the construction of reservoirs
takes place, to confirm the structural designs.
These investigations will include the following:
Drilled boreholes at continuous coring with rotation system to 20 m below ground level, with
sampling and storage of representative samples (number 3 for each borehole);
N° 2 soil samples in overburden and N° 1 sample in rock, to carry out the laboratory tests for
geotechnical characterization of soil;
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Butterfly Valves
Summary of proposed Butterfly Valves on Pure Water Gravity Pipeline are given below.
Table 5.18 – Summary of proposed Butterfly Valves on Pure Water Gravity Main
Pipe Diameter Butterfly Valve
Trunk No Pipe Material
(mm) Diameter ND (mm) Qty
Trunk - 2 OD 450 HDPE / uPVC 450 0
Trunk - 3 OD 160 HDPE / uPVC 150 1
Trunk - 4 OD 450 HDPE / uPVC 450 1
Trunk - 5 OD 225 HDPE / uPVC 200 1
Trunk - 6 OD 140 HDPE / uPVC 100 1
Trunk - 7 OD 200 HDPE / uPVC 200 0
Trunk - 8 OD 400 HDPE / uPVC 400 1
Trunk - 9 OD 355 HDPE / uPVC 350 1
Trunk - 10 OD 280 HDPE / uPVC 250 1
Trunk - 11 OD 250 HDPE / uPVC 250 1
Trunk - 12 OD 140 HDPE / uPVC 100 1
Total 9
Valve Pressure
Elevation
ID Label Trunk No. Diameter Setting Flow (m³/d)
(m)
(mm) (m H2O)
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The details of the water supply zones, such as gross water demand, and service reservoirs are presented in
the following Table 5.20.
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6.1 INTRODUCTION
Actions that need to be taken in order to implement the sanitation system are summarized in the following
Table.
Table 6.6 – Summary of actions for sanitation sector
Action Included in the present project Implementation timeframe
Population awareness and private latrines
no as soon as possible
improvement
New public latrines and showers detailed design as soon as possible
Co-composting plant detailed design before 2030
Central sewage system general layout after 2040
Wastewater treatment lagoons general layout after 2040
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two shower boxes beside existing latrine near the central car park (SH 1) and gravel bed for water
infiltration coming from septic tank connected to existing latrine;
two shower boxes beside existing latrine near the market place (SH 2) and gravel bed for water
infiltration coming from septic tank connected to existing latrine.
New waterborne latrines, having six stances, are supposed to be able to serve about 450 occasional user
per day each, corresponding to 90 equivalent inhabitants.
Due to the fact that LAT 1 is in the city centre, it has been decided to collect effluent from its septic tank
towards LAT 2 and to provide a unique gravel bed for effluent filtration and percolation into the soil. The
PVC pipe carrying effluent from LAT 1 to LAT 2 has a nominal diameter of 200 mm and follows the natural
ground slope (about 5.8%), since it is enough to ensure a proper velocity to the effluent. Pipe crown is 1.00
m depth, in order to protect pipe.
Figure 6.1 – Localization of interventions regarding public latrine improvements.
Water discharge from new shower boxes beside existing latrines is supposed to by-pass existing septic tank,
due to the fact that organic load of wastewater coming from showers is supposed to be low. Due to the
increase of the amount of discharged water, it is necessary to provide a proper infiltration area for effluent
of septic tank. Gravel beds have been placed westwards in the nearest areas not occupied by buildings. A
buffer native vegetation will prevent soil contamination and river pollution.
6.3.1 New Waterborne Latrines
The public latrine with six stances is divided in a male and a female section with separate entrance. Near
the entrance there will be a reception area. In the male section two flush toilets will be present, one of
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them provided with devices for disabled. There will be a urinal, too and a shower box. In the female section
there will be four flush toilets, one of them provided with devices for disabled. There will be also a shower
box. Both sections will have a hand wash basin.
Figure 6.2 – Plan of the new waterborne latrines with six stances.
Collected wastewater will pass through a septic tank (external dimensions H x W x L = 2.70m x 2.80m x
4.30m for an internal volume of 16.50 m3) before being discharged in a gravel bed for further treatment
through filtration. A unique square gravel bed with depth 2.00 m and side 10.00 m located near Ntungamo
place will receive effluent from both septic tanks. Moreover, two gravel beds with triangular surface (half
surface area compared to square bed) will receive effluents from existing septic tanks whose effluent will
be increased by showers addition and needs to be carried away from the residential central area.Shower
Boxes Beside Existing Latrines
Besides the new waterborne latrines, interventions include also the addition of shower boxes to two
existing latrines in the city centre, namely to the existing latrines near the central car park and near the
market place. In each existing latrine two showers will be added: one in the male section and one in the
female section.
Figure 6.3 – Plan of the showers to be added to existing latrines.
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Table 6.1 – Details regarding population density and population served by central co-composting plant.
Density in Served Served
Area Population (2040)
Zone 2040 population (2040) population (2040)
[ha] [inhab]
[inhab/ha] [%] [inhab]
Municipality TOT 6,521 9.4 61,202
Town Council TOT 1,436 15.7 22,477
Municipality – Town Council 5,085 7.6 38,725 60% 23,235
Town Council – city centre 1,278 9.4 11,996 90% 10,796
City centre 158 66.4 10,481 100% 10,481
TOTAL 44,512
Reference population to be considered for co-composting plant design is 44,512 inhabitants.
6.4.3 Sludge Characteristics and Amount
As resulting from site investigations, most of the people uses pit latrines (79% pit latrines + 16% VIP) and
only high income population and hotels have septic tank systems (2%). 3% of population uses EcoSan
toilets. If these percentages are applied to reference population, it results that in 2040 42,287 inhabitants
will be served by non-waterborne latrines, 890 by waterborne latrines and 1,335 by EcoSan. Moreover four
waterborne public latrines have been taken into account, each one of six stances and thus accounting for
90 equivalent inhabitants, for a total of 360 PE using public waterborne latrines. Total PE using waterborne
latrines results to be 1,250. In conclusion, co-composting plant is designed to receive faecal sludge from:
42,287 PE using non-waterborne latrines;
1,250 PE using waterborne latrines.
Sludge characteristics depends on the type of latrines that are used.
Table 6.2 – Sludge characterizations depending on latrine type.
Sludge type Solids content [%] Density [t/m3]
Sludges from non-waterborne latrines 40% 0.9
Sludges from waterborne latrines (septic tanks) 4% 1.0
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It is fundamental to ensure the occurrence of aerobic processes in the whole windrows in order to have a
final compost free of pathogens, safe to be handled and to be used in agriculture. A general rule of thumb
for pathogen suppression is to maintain the composting process at 55°C to 65°C for 3 consecutive days.
The regular turning of the compost windrows enhances aeration, ensuring exothermic aerobic processes
occurrence that heat up the core of the compost windrows.
After a period of about 90 days, compost is done and it can be stored in a covered area for final refinement
and to be sold/delivered to farmers or other purchasers/users.
In the co-composting plant the main units are:
receiving and mixing area (about 800 m2);
drying beds (about 290 m2);
treatment pond (about 110 m2);
compost windrows (about 10,400 m2);
storage area (about 230 m2).
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It is necessary to leave enough space around units to ensure the possibility of passage for trucks or other
means used during the plant operation . The total area of the plant results to be about 1.32 ha.
6.4.5.1 Drying beds
The septage will be dewatered by drying beds. The permeable bed, when loaded with sludge, collects
percolated leachate and allows the sludge to dry by evaporation. The bottom of the drying bed is lined with
perforated pipes that drain away the leachate. On top of the pipes are layers of sand and gravel that
support the sludge and allow the liquid to infiltrate and collect in the pipe.
Figure 6.7 – Scheme of unplanted drying beds.
The drying period has been assumed to be at least 14 days. When the sludge is dried, it must be separated
from the sand layer and mixed with other sludge coming from non-waterborne latrines and organic solid
waste to be composted. Since during dried sludge removal some sand can be lost, it must be replaced when
the layer gets thin. The effluent that is collected in the drainage pipes is subsequently treated in a pond.
Drying beds need to have a net area of 80 m2. The drying beds area has been divided in four beds.
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Two equal lines of drying beds have been designed, in order to face up the case of simultaneous emptying
of two public septic tanks or the empting of private septic tanks while one line of beds is occupied by drying
sludge from public latrines. Thus, the total net area of drying beds is 160 m2. Accounting also for passage
area for trucks and ancillary areas around the beds, the total area occupied by beds is about 290 m2.
The bed media is constituted by the following layers:
A layer of 10 cm of sand;
A layer of 10 cm of fine gravel with diameter 10-15 mm;
A layer of 20 cm of coarse gravel with diameter 25 -30 mm
6.4.5.2 Treatment pond
Leachate coming from drying beds enters a shallow treatment pond which has the function of:
reducing organic and nutrients load;
ensuring pathogens die-off.
Pond will have shallow water (0.40 m) in order to achieve pathogens removal through UV. In order to have
a good performance, treatment pond requires constant maintenance to remove algae that will grow easily
due to the nutrient presence in the leachate and to the fact that light can penetrate the shallow water.
Removed algae can be mixed with the sludge and the organic waste to be composted.
In the pond organic load will be reduced thanks to aerobic processes due to bacterial activity. In order to
achieve a good reduction of organic load, a hydraulic retention time of 30 days has been set and a peak
flow of about 1 m3/d has been considered (when a public latrine is emptied). A total of 110 m2 have been
considered.
6.4.5.3 Compost windrows
In order to assess the required area for compost windrows, proper values have been assigned to design
parameter. Namely the duration of composting cycle has been set at 90 days, including 30 days of
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decomposition and 60 days of maturation. During composting process, it has been considered a mass
reduction of composted material of 70% and it has been assumed that volume decrease during composting
cycle is linear. Moreover a final compost density has been assumed, namely 0.52 t/m3.
To ensure proper aeration in the compost windrows and an easy turning, the width of the windrows has
been set at 3.00 m and a resulting height of 1.50 m has been calculated assuming an angle of repose of 45°.
Consequently the required total length of compost windrows results to be 1,348 m. Every day about 22 m
of new compost windrow will be built up.
Figure 6.9 – Compost windrow section.
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add a weigh station to register sludge and waste amounts conferred to the plant;
use adequate instruments to control composting process (measure temperature, moisture content,
etc);
analyse samples and characterize materials during the entire process (received material - namely
sludges and organic waste -, compost during the process, final compost, water entering and exiting
treatment pond)
Figure 6.10 – Example of covered drying beds in Kampala and covered compost windrows.
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Per capita water provision in 2060 has been assumed to be higher than per capita water provision used in
the present project, thus wastewater production rate has been estimated to be around 100 l/p/d.
Therefore the total amount of wastewater to be treated is 3,027 m3/d.
6.5.2 Central Sewage System Layout
Due to the topographic characteristics of Rukungiri Town Council, it is advisable to collect wastewater
towards the bottom of the valleys surrounding the city centre and avoid as much as possible to pump
wastewater, in order to save energy. Moreover, Municipality already identified some possible areas to
place the wastewater treatment lagoons that are in the bottom of surrounding valleys, namely:
Kinyasano valley;
Kashangowa valley;
Nyakibale valley.
Thus, the layout of the central sewerage system has been defined in order to collect wastewater towards
the lagoons sites. Most of the network can work well following natural slope of the ground.
Figure 6.11 – Town Council subbasins, sewage network layout and localization of wastewater treatment lagoons.
The slope of the ground where pipes are placed is on average about 3%. With such a slope, a per capita
wastewater production rate of 100 l/p/d and considering the division of the Town Council in subbasins,
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pipes with ND 200-250 mm are considered suitable for the entire network, indeed they are able to carry
away wastewater produced by 12,000-25,000 inhabitants respectively. It is not advisable to use pipes with
diameter smaller than 200 mm because they become clogged easily.
The preliminary cost estimates for the sewerage system is reported in the following Tables.
Table 6.4 – Preliminary cost estimates for PVC pipes network
Depth (ground-
Diameter Length Rate Cost
crown)
[mm] [m] [UGX/m] [UGX]
[m]
200 1.00 - 2.00 40,386 380,000 15,347,000,000
200 2.00 - 4.00 0 407,000 0
250 1.00 - 2.00 0 415,000 0
250 2.00 - 4.00 0 448,000 0
315 1.00 - 2.00 0 462,000 0
315 2.00 - 4.00 0 504,000 0
400 1.00 - 2.00 0 515,000 0
400 2.00 - 4.00 0 567,000 0
500 1.00 - 2.00 0 574,000 0
500 2.00 - 4.00 0 637,000 0
Total 40,386 Total 15,347,000,000
For the network, the cost of a gravity sewerage with inspection in-line manholes has been considered,
without considering the cost of the private connections and assuming sewerage alignment along roads or
public land, backfilling of the trench and compaction without finishing layer.
6.5.3 Wastewater Treatment Lagoons Layout
Selected wastewater treatment method is a lagoons system. The ponds can be used individually, or linked
in a series for improved treatment. There are three types of ponds, (1) anaerobic, (2) facultative and (3)
aerobic (maturation), each with different treatment and design characteristics.
The anaerobic pond reduces solids and BOD as a pre-treatment stage. A facultative pond is shallower than
an anaerobic pond and both aerobic and anaerobic processes occur within the pond. Maturation ponds are
designed mainly for pathogen removal.
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In a preliminary pre-dimensioning of the ponds, the following parameters have been assumed.
Table 6.5 – Parameters used in the lagoon dimensioning.
Parameter Unit of measure Value
ANAEROBIC PONDS
Depth of the pond m 4.00
Hydraulic retention time days 10
Number of ponds n. 3
Desludging interval months 60
FACULTATIVE PONDS
Depth of the pond m 1.00
Hydraulic retention time days 33
Number of ponds n. 3
AEROBIC POND
Depth of the pond m 0.70
Hydraulic retention time days 1
Number of ponds n. 1
Treatment ponds have been design in order to achieve a good treatment performance and to ensure the
respect of the discharge limits imposed by the law, namely 50 mg/l of BOD5 and 100 mg/l for COD. Total net
water areas required to achieve the treatment objectives are shown in table below.
Table 6.6 – Required water net area per each treatment step.
Pond type Water net area [ha] Water net area [%]
Anaerobic ponds 0.86 7.8%
Facultative ponds 9.78 88.3%
Aerobic ponds 0.43 3.9%
TOTAL 11.07 100%
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Design Review (where applicable), Feasibility Study, Detailed Engineering Designs, and Construction Supervision of the Small Towns in Lot 2:
Rukungiri, Katwe-Kabatoro and Koboko
Since there will be three WW treatment ponds plants (in Kinyasano, Kashangowa and Nyakibale valleys),
population has been divided into three parts, depending on subbasins defined through the sewage layout.
In particular, the ponds of Kinyasano valley are expected to treat about 40% of produced wastewater, the
ponds of Kashangowa valley 35% and the ponds of Nyakibale valley about 25%.
Table 6.7 – Ponds water net area, divided by plants.
Anaerobic ponds Anaerobic ponds Anaerobic ponds
Name Afferent population
area [ha] area [ha] area [ha]
Kinyasano valley plant 40% 0.34 3.91 0.17
Kashangowa valley plant 35% 0.30 3.42 0.15
Nyakibale valley plant 25% 0.22 2.44 0.11
TOTAL water net area 0.86 9.78 0.43
The land required for dams, banks and passage around ponds has been added to the water net area,
obtaining a total area of ponds increased of about 48-54%, as reported in table below.
Table 6.8 – Area increased due to land requirements for dams, banks and passage around ponds.
Name Water net area [ha] Total ponds area [ha] Area increased [%]
Kinyasano valley plant 4.43 6.80 54%
Kashangowa valley plant 3.87 5.93 53%
Nyakibale valley plant 2.77 4.11 48%
Since ponds are localized in the bottom of the valleys, it is necessary to assess the flooding risk to which
they are subjected, being always present streams beside the ponds area. At this stage, a buffer zone around
the river has been identified for each lagoons plant and it has been considered as river preservation area.
Figure 6.13 – General layout of WW treatment ponds plant in Kinyasano valley.
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Design Review (where applicable), Feasibility Study, Detailed Engineering Designs, and Construction Supervision of the Small Towns in Lot 2:
Rukungiri, Katwe-Kabatoro and Koboko
The preliminary cost estimates for the lagoon system is reported in the following Table.
Table 6.9 – Preliminary cost estimates for WW treatment ponds plant
5.00 0 630,000 -
4.00 13,365 500,000 6,682,000,000
1.30 0 160,000 -
1.00 102,528 125,000 12,816,000,000
0.70 4,847 90,000 436,000,000
SubTotal Ponds 120,739 19,934,000,000
Costs have been roughly estimated without taking into account the topography of the area.
Unit costs for ponds have been calculated as one third of the parametric costs obtained for the total
excavation, including 5 cm of sand and the HDPE layer. This reduction is justified by the fact that it has been
hypothesized that ponds will be constructed partially excavating soil and partially containing water with
banks, exploiting natural topography, thus it will not be necessary to excavate the total depth of the pond,
but only a part.
During detailed design, it will be fundamental to find an optimal plano-altimetric configuration, allowing to
have a balance between excavation and filling. Costs are referred to a balanced solution.
Costs do not include expenses for land acquisition.
Page 117
Design Review (where applicable), Feasibility Study, Detailed Engineering Designs, and Construction Supervision of the Small Towns in Lot 2:
Rukungiri, Katwe-Kabatoro and Koboko
The consultant prepared a detailed Bill of Quantities for Rukungiri water supply and sanitation works. To
reduce the initial investment, a subdivision of the works to be implemented immediately (referred to as
‘2030 stage’) and the less urgent ones which can be postponed (‘2040 stage’) was proposed by the
Consultant at the time of the draft detailed design. However, due to the limited availability of funds, the
Client requested the Consultant to further reduce the initial investment, by means of postponing even
more works to the later construction phases, and a new subdivision of works was presented at the time of
the final detailed design.
The tender documents are drafted for the so-called ‘First stage’ (i.e. first lot of works) which represents the
initial setup of the 2030 stage described in the detailed design. Precisely, the First stage complies with the
following bullet list
WTP: all civil works will have to be implemented for the First stage, except for 4 clariflocculators, 2
group of drying beds, and the second compartment of the disinfection tank. All redundant
mechanical and electrical works (i.e. all standby pumps, standby screens, backup transformer) have
been shifted to later phases.
Reservoirs: in 2030 stage only the reservoir R1 (700 m3 Ground Service Reservoir) shall be
constructed, it will act as storage for all the existing system. This will work in the initial years
because the water demand is expected to grow linearly, while this GSR is already sized for the final
demand. In the meanwhile the existing reservoirs at Rwanyakashesha and Bwoma can be used (the
transmission pipelines shall be erected so that the water is discharged inside the tanks), whereas
the proposed reservoirs R2÷R7 will be constructed at later phases, next to the existing reservoirs.
Transmission Lines: the pumping transmission systems will be laid immediately, whereas the
gravity transmission system will initially comprise only the main pipeline going from Mukazi MBR to
Rukungiri (trunks 2-4-8-9-10-11, corresponding to red line and pink line in Figure 7.1). For the
remaining branches, tee junctions will be setup, in order to allow the future expansion of the
system also to the other towns encompassed in the project.
Distribution Network of Rukungiri: the entire distribution network – both Primary Network (around
12.5 km out of 39 km total) and Secondary Network - will be laid in later phases.
Sanitation system: only 2 waterborne public latrines are considered to be carried out immediately
in the first stage.
To further reduce the initial investment, the option of using cheaper material for transmission pipelines will
be allowed:
Pumping pipelines having Pressure Rate lower than PN20 can be either uPVC or HDPE (the former
being generally more economical).
Pumping pipelines having Pressure Rate equal or greater than PN20 shall be DI, for technical
reasons.
Gravity pipelines having Pressure Rate lower than PN20 can be either uPVC or HDPE (the former
being generally more economical).
Gravity pipelines having Pressure Rate equal or greater than PN20 shall be HDPE, for technical
reasons.
Page 118
Design Review (where applicable), Feasibility Study, Detailed Engineering Designs, and Construction Supervision of the Small Towns in Lot 2:
Rukungiri, Katwe-Kabatoro and Koboko
(Legend: raw water transmission from Intake to WTP (RU_W1) in black colour, pure water pumping main from WTP to
reservoir RU_R1 in orange colour, remaining lines are gravity transmission pipelines)
Page 119
Design Review (where applicable), Feasibility Study, Detailed Engineering Designs, and Construction Supervision of the Small Towns in Lot 2:
Rukungiri, Katwe-Kabatoro and Koboko
REFERENCES
2006 IPCC Guidelines for National Greenhouse Gas Inventories, Volume 5: Waste, Chapter 2, Waste
Generation, Composition and Management Data.
Aalbers, H., 1999. Resource Recovery from Faecal Sludge using Constructed Wetlands - A survey of the
literature. WASTE advisers on urban environment and development, Gouda, the Netherlands.
Conradin, K. et al, 2010. The SSWM Toolbox. Seecon International Gmbh, Basel. URL: , visited 15th
September 2014.
Directorate of Water Resources Management, Ministry of Water and Environment. National Water
Resources Assessment Report, 2013.
Government of Uganda, Ministry of Water and Environment. The Urban Water Supply and Sanitation
Gender Strategy – Popular Version, 2013.
Government of Uganda, Ministry of Water and Environment. Water Supply and Sanitation sub-Sector
Gender Strategy (2010-15)
Johannessen, B., 2008. Building Rural Roads, Chapter 7: Drainage. International Labour Organization (ILO),
Regional Office for Asia and Pacific, Bangkok, Thailand.
Koné, D. and Strauss, M., 2004. Low-cost Options for Treating Faecal Sludges (FS) in Developing Countries –
Challenges and Performance. In: Proceedings, 9th International IWA Specialist Group Conference on
Wetlands Systems for Water Pollution Control and 6th International IWA Specialist Group Conference on
Waste Stabilisation Ponds, Avignon, France, 27th September – 01st October 2004.
M&E Associates Ltd, Feasibility Study and Environmental Assessments and Economic Analysis of Budaka,
Kadama, Tirinyi-Kibuku, Pallisa, Lyantonde, Katwe-Kabatoro and Busia Town Water Supply and Sanitation
Systems. Katwe-Kabatoro Town Feasibility Study Report, 2012.
M&E Associates Ltd, Rukungiri municipality detailed design report, 2011.
Montangero, A. and Strauss, M., 2002. Faecal Sludge Treatment. International Institute for Hydraulic and
Environmental Engineering (IHE), Delft, the Netherlands and Swiss Federal Institute of Aquatic Science and
Technology (EAWAG), Dübendorf, Switzerland.
Morel A. and Diener S., 2006. Greywater Management in Low and Middle-Income Countries, Review of
different treatment systems for households or neighbourhoods. Swiss Federal Institute of Aquatic Science
and Technology (EAWAG), Dübendorf, Switzerland.
Ojok, J. et al, 2012. Rate and Quantities of Household Solid Waste Generated in Kampala City, Uganda.
Science Journal of Environmental Engineering Research.
Republic of Uganda, Directorate of Water Development, Ministry of Water & Environment. Water Supply
Atlas, 2010.
Republic of Uganda, Ministry of Water and Environment. Water supply design manual – Second edition.
Republic of Uganda. The Public Health Act, Cap. 281
Page 120
Design Review (where applicable), Feasibility Study, Detailed Engineering Designs, and Construction Supervision of the Small Towns in Lot 2:
Rukungiri, Katwe-Kabatoro and Koboko
Schneider, F. et al, 2010. Shadow Economies All over the World. The World Bank Development Research
Group Poverty and Inequality Team & Europe and Central Asia Region Human Development Economics
Unit.
SONES Societe Nationale des Eaux du Senegal, Programme eau potable et assainissement du millenaire –
Pepam 2015.
Strande, L. et al, 2014. Faecal Sludge Management - Systems Approach for Implementation and Operation.
IWA Publishing, London, UK.
Strauss, M. et al, 1997. Treatment of sludges from on-site sanitation – low-cost options. Elsevier Science
Ltd, Great Britain.
Strauss, M. et al, 1999. Treating Faecal Sludges in Ponds. Swiss Federal Institute of Aquatic Science and
Technology (EAWAG), Dübendorf, Switzerland and Water Research Institute (CSIR), Accra, Ghana.
Strauss, M. et al, 2003. Co-composting of Faecal Sludge and Municipal Organic Waste - A Literature and
State-of-Knowledge Review. Swiss Federal Institute of Aquatic Science and Technology (EAWAG),
Dübendorf, Switzerland and International Water Management Institute (IWMI), Accra, Ghana.
Tilley, E. et al, 2008. Compendium of Sanitation Systems and Technology. Swiss Federal Institute of Aquatic
Science and Technology (EAWAG), Dübendorf, Switzerland.
Uganda Bureau of Statistics (2002). The 2002 Uganda Population and Housing Census, Report. October
2006, Kampala, Uganda
UNEP DTIE IETC (United Nations Environment Programme, Division of Technology, Industry and Economics,
International Environmental Technology Centre), 2000. Environmentally Sound Technologies in wastewater
treatment for the implementation of the UNEP Global Programme of Action (GPA) "Guidance on Municipal
Wastewater", Chapter 5: Sludge treatment, reuse and disposal. UNEP, Nairobi, Kenya. URL: , visited 15th
September 2014.
WHO (World Health Organization), 2005. Pour Flush Latrines, Fact Sheet 3.6. URL: , visited 15th September
2014.
World Bank, 2005. Toolkit on Hygiene, Sanitation and Water in schools. URL: , visited 15th September 2014.
World Water Assessment Programme. National Water Development Report: Uganda, 2005.
Page 121
REPUBLIC OF UGANDA
Proc.Ref.: MWE/SVRCS/12-13/01473
Consultant:
Annex
BY Scale
A. GENERAL M.K.
CHECKED
GENERAL A.G. Contractual Date
APPROVED
February 2015
M.I.
Project
FILE NAME
1404501
Topographic Survey: RU.A.RP.05 rev0.pdf
Rev. Date DESCRIPTION
Benchmark's Monograph 0 First emission
DESCRIPTION CARD
CO-ORDINATES
DESCRIPTION
The control is along Buyanja road. From Rukungiri roundabout, take
Kampala road move about 180m, turn left and move 1.7Km along the
marrum road then stop. Turn right to the west road, measure 14.8m
from the center of the junction followed by 6.9m LHS or 14.1m from
the the center of the junction along the North road followed by 8.2m
RHS. They intersect at the point.
DESCRIPTION CARD
CO-ORDINATES
JOB:
LOCATION: RUKUNGIRI DISTRICT
CLIENT: MWE
POINT DESCRIPTION: Iron Pin In Concrete, LHS
DESCRIPTION
The control is along Buyanja road. From Rukungiri roundabout, take
Kampala road move about 180m, turn left and move 1.7Km to a cross
road. Turn right to the west road and move 2.36Km from the
junction. While at this point, measure off 6.8m Left.
RB2
DESCRIPTION CARD
CO-ORDINATES
JOB:
LOCATION: RUKUNGIRI DISTRICT
CLIENT: MWE
POINT DESCRIPTION: Iron Pin In Concrete, LHS
DESCRIPTION
The control is along Buyanja road. From Rukungiri roundabout, take
Kampala road move about 180m, turn left and move 1.7Km to a cross
road. Turn right to the west road and move 4.9Km from the junction.
While at this point, you sight y junction ahead. Measure of 9.0m from
this junction backwards followed by 8.0m LHS
RB3
DESCRIPTION CARD
CO-ORDINATES
DESCRIPTION
These two controls are located at a tanks site, about 300m from the
junction at KB3.
KR4 is behind the tank, about 4.3m from it.
There is a junction ahead of KB4 and from this junction, taking the
East into the left road,measure 32.8m along the centerline followed
by 6.2m to the left to locate KB5.
Tank
DESCRIPTION CARD
CO-ORDINATES
JOB:
LOCATION: RUKUNGIRI DISTRICT
CLIENT: MWE
POINT DESCRIPTION: Iron Pin In Concrete, RHS
DESCRIPTION
The control is located at a hill in Buyanja at the water tank. From the
tank at RB4, take the straight (keep Right) and move for 1.45km to
the main (paved) road and turn left, move for 600m along the road
and then turn to the right, move for 360m, keeping left. There is an
eucalyptus tree forest. On the right of it is a hill where the tank is.
RB7 is just besides the tank at a distance of 1.7m right.
While standing at the tank facing RB7,measure in that direction a
distance of 38.9m to locate RB6
Tank
DESCRIPTION CARD
CO-ORDINATES
DESCRIPTION
RK1
DESCRIPTION CARD
CO-ORDINATES
DESCRIPTION
CO-ORDINATES
DESCRIPTION
From the RK2, drive towards Kebisoni a distance of 294m. Turn left at
to the road going to the church and drive a distance of 416m from the
junction. The benchmark is located on the left hand side near a house
at a distance of 13m from the road centerline and a distance of 3m
from the house corner.
house
RK3
DESCRIPTION CARD
CO-ORDINATES
JOB:
LOCATION: RUKUNGIRI DISTRICT
DESCRIPTION
These two controls are located at a tank site in Kebisoni. While at the
tank, RK4 is just near the fence enclosing the tank,south of it at a
distance of 0.5m from the fence's lower/southern side. From the road
it is about 29.3m
Along the road, in line with the south side of the fence, move about
64.2m south and then measure of 5m west to locate RK5
DESCRIPTION CARD
CO-ORDINATES
DESCRIPTION
DESCRIPTION CARD
CO-ORDINATES
DESCRIPTION
RK10
DESCRIPTION CARD
CO-ORDINATES
DESCRIPTION
RR1
DESCRIPTION CARD
CO-ORDINATES
DESCRIPTION
RR2
DESCRIPTION CARD
CO-ORDINATES
DESCRIPTION
Set odometer reading to 0.0, move along Rwerere road till the
odometer reads 8.6Km from Rukungiri town roundabout. It is located
on the Right hand side measuring 38.1 from the road center. It lies
amidst an electric pole and a transformer, 29.9m and 47.2m
respectively.
DESCRIPTION CARD
CO-ORDINATES
DESCRIPTION
The two Controls RR4 and RR5 are located at a distance of 10km from
RR4 Rukungiri town measuring the distance from the roundabout. They are
on a hill at Rwerere water tank, RHS of the corner. Before this corner is
a borrow pit. While at the tank, RR4 is west of the tank fence, 31.1m
away from the upper East fence corner and 9.2m from the first tree,
East of the fence
RR5
RR5 is at the Lower East corner of the fence, 0.7m southwards.
DESCRIPTION CARD
CO-ORDINATES
CO-ORDINATES
LEA/COM CONSULT
SURVEYED BY: KATUSABE MITUSERA
HORIZONTAL DATUM: UTM (National Grid)
DATE: November 2014
VERTICAL DATUM: Above Mean Sea Level
DESCRIPTION
With the ordometer set O.0m at the roundabout, move North towards
the police for about 340m and turn right to the road going to the
water tank and mast at Rwanyakashesha hill, move upto the existing
tank. While at this point measure off from the south western corner
of the tank fence 16.8m southwards and from the 17.4m from the
western fence corner of the mast.
TBM1