ConocoPhillips 2012 FEL-0 Projects Project #2 (PWR ~ 810/089-11) - Improve Reliability of DU-19 & DU-20 Estimate Basis Project Narative Summary This project seeks to improve the reliability of Secondary Column Resid Pumps DU- 19/20 from recurring seal leaks and eliminate the requirement to throtle the purnp discharge valves to minimize downstream operating pressure and protect exchangers DU- 9 through 14 from exceeding shellside design pressure. This situation oceurs when both ‘pumps are required to be in operation in order to get the warm resid tothe Vacuum, Flasher at crude rates exceeding 110 MBPD. ‘Solutions under consideration to improve the operation include: 1. Relocation of Warm Resid Control Valve 16FC3S8 to upstream of the exchanger 2. Add a pump spllback line 3. Relocate the crossover line to the Hot Resid Conttol Valve FC-810 4. Replace one of the existing pumps with a pump sized to handle the higher rate ‘operation while not exceeding the maximum operating pressures for the exchangers Mise. tems 5. Add a PT on the suction of both Pumps DU-19 and DU-20 downstream of the strainers to be readable on the DCS to allow monitoring of the pump suction pressure 6, Replace the 6” gate valve on the crossover line to Hot Residue Control Valve FC- 810 with a 6” globe valve to improve the operability of FV-810 Project Requirements Items 1,2, 4, 5 & 6 above are to be estimated for FEL-0 and should be itemized separately. Item 1 ‘Sce P&IDs C-Y-410-1060 & 1066 for details of moving FV358 to upstream of Exchanger DU-S052. Some demo and new piping required. Item 2: Piping Requirements ‘= 50° (est) of 4” piping (Class 261N2) to spillback a portion of te pump discharge to the bottom of the Secondary Tower or alternatively to the cammon suction line of the pumps. Spillback to the tower bottoms is preferred if thee i an available nozzle. Instrumentation ‘+ 4° contol valve on spill back line to open at high pump discharge pressure with associated instrumentation (see PSID C-410-Y-1060 for details) Ksudoian masItem 4: Equipment: [New pump to replace DU-19 or DU-20meet the following nominal requirements: Capacity 2400 gpm AP,psi- 350 Fluid Conditions- ‘Temp, "F- 675 SpG- 079 Calculated BHP @ 85% efficiency ~ 600 (rounded up from $77) Item 5: Instrumentation: ‘Two new pressure monitors on the suction of each pump with readout on the DCS. (@PTPYPD. (See P&ID C-410-8-1060) Item 6: Piping Equipment: New 6” globe valve (full port) to replace existing 6” gate valve (See P&ID C-410-Y- 1060) Attachments + P&ID C-410-¥-1060 Crude Distillation Unit, DU-S Secondary Column Pumps DU-S Resic/Crude Exchangers DU-S Primary Bottoms Exchangers DU-S Secondary Column — Lower + P&ID C-410-Y-1063 Crude Distillation Uni Sadoin asiTLE Link ce Fe Flaw ar Huts. PUP Dicemmene Pea cru en doenw Poa "iat? FAITE Uncen on Ex crip e80\ Du BCR, Dame SUPERSEDES ORAWING OW-11037 meatier [e-sio-v-ioso ZN[Siraggameggen~ oe oo“SER cormors = 3 = SUPERSEDES DRAWING DW~11036 ee ip mo neta OLA