Beruflich Dokumente
Kultur Dokumente
IN ORDER TO PRESERVE THE APPEARANCE AND ENHANCE THE RESIDUAL VALUE OF YOUR
TRIUMPH MOTORCYCLE, MANY COMPONENTS INCORPORATED IN ITS CONSTRUCTION REQUIRE
CLEANING AND PROTECTION EACH TIME THE MOTORCYCLE IS USED. SUCH ITEMS INCLUDE:--
• UNTREATED ALUMINIUM ITEMS • WHEELS
• CHROME PLATED ITEMS • BOLTS, SCREWS ETC.
• EXHAUST SYSTEM • ALL BODYWORK
IT IS ESSENTIAL THAT THE MOTORCYCLE IS CLEANED AND DRIED EACH TIME IT IS USED AS THE
APPEARANCE OF THE MOTORCYCLE WILL RAPIDLY DETERIORATE IF CLEANING IS NEGLECTED.
THIS IS PARTICULARLY IMPORTANT IF THE MOTORCYCLE IS USED IN INCLEMENT WEATHER
CONDITIONS.
WARRANTY CLAIMS FOR COSMETIC DETERIORATION OF PARTS WILL NOT BE ALLOWED IF IT IS
APPARENT THAT THIS IMPORTANT ADVICE HAS BEEN NEGLECTED.
FOR FURTHER INFORMATION ON CLEANING THE MOTORCYCLE, PLEASE REFER TO THE
MAINTENANCE AND ADJUSTMENT SECTION OF THIS OWNER’S HANDBOOK.
REMARQUE IMPORTANTE!
POUR CONSERVER LA BELLE APPARENCE DE VOTRE MOTO TRIUMPH ET AMELIORER SA VALEUR
A SA REVENTE, PLUSIEURS DE SES COMPOSANTS DOIVENT ETRE NETTOYES ET PROTEGES
APRES CHAQUE UTILISATION DE LA MOTO. PARMI CES COMPOSANTS, CITONS:--
• PIECES EN ALUMINIUM NON TRAITE • ROUES
• COMPOSANTS CHROMES • BOULONS, VIS, ETC.
• SYSTEME D’ECHAPPEMENT • TOUTE LA CARROSSERIE
IL EST INDISPENSABLE DE NETTOYER LA MOTO ET DE LA SECHER APRES CHAQUE UTILISATION
CAR SON APPARENCE SERA AFFECTEE SI ON NEGLIGE SON NETTOYAGE. CELA EST
PARTICULIEREMENT IMPORTANT LORSQUE LA MOTO EST UTILISEE DANS DES CONDITIONS
ATMOSPHERIQUES DEFAVORABLES.
LES REVENDICATIONS SOUS GARANTIE CONCERNANT UNE DETERIORATION D’APPARENCE
ESTHETIQUE DES PIECES SERONT REFUSEES S’IL EST EVIDENT QUE CES CONSEILS
IMPORTANTS ONT ETE NEGLIGES.
PRIERE DE CONSULTER LA SECTION D’ENTRETIEN ET DE REGLAGE DE CE MANUEL DU
CONDUCTEUR POUR TOUT COMPLEMENT D’INFORMATION CONCERNANT L’ENTRETIEN DE LA
MOTO.
ACHTUNG!
ZUR BEWAHRUNG DER OPTIK IHRES TRIUMPH--MOTORRADES SOWIE SEINES
RÜCKKAUFWERTES IST BEI ZAHLREICHEN TEILEN NACH JEDER FAHRT REINIGUNGS-- UND
KONSERVIERUNGSMASSNAHMEN DURCHZUFÜHREN:
• UNBEHANDELTE ALUMINIUMTEILE • RÄDER
• CHROMTEILE • SCHRAUBEN USW.
• AUSPUFFANLAGE • ALLE KAROSSERIETEILE
ES IST WICHTIG, DAS MOTORRAD NACH JEDER FAHRT ZU REINIGEN UND ZU TROCKNEN. WIRD
DIE REINIGUNG VERNACHLÄSSIGT, VERLIERT DAS FAHRZEUG SCHNELL AN OPTISCHEM WERT.
DAS GILT BESONDERS FÜR FAHRTEN BEI SCHLECHTEM WETTER.
GEWÄHRLEISTUNGSANSPRÜCHE WEGEN MINDERUNG DES OPTISCHEN ERSCHEINUNGSBILDS
VON TEILEN WERDEN NICHT ANERKANNT, SOFERN DIE ERFORDERLICHEN
REINIGUNGSARBEITEN OFFENSICHTLICH NICHT REGELMÄSSIG DURCHGEFÜHRT WURDEN.
WEITERE HINWEISE ZUR REINIGUNG DES MOTORRADES SIND DEM ABSCHNITT WARTUNG UND
EINSTELLUNGEN DER BEDIENUNGSANLEITUNG ZU ENTNEHMEN.
Foreword
This handbook contains information on the Triumph Bonneville, Bonneville T100, America,
Speedmaster and Thruxton motorcycles. Always store this owner’s handbook with the
motorcycle.
S This note symbol indicates points of particular interest for more efficient and
! !
convenient operation.
Warning Labels
At certain areas of the motorcycle, the symbol (right) can be seen. The
symbol means ‘CAUTION: REFER TO THE HANDBOOK’ and will be
followed by a pictorial representation of the subject concerned. Never
attempt to ride the motorcycle or make any adjustments without reference
to the relevant instructions contained in this handbook. See pages 8 to 11
for the location of all labels bearing this symbol. Where necessary, this
symbol will also appear on the pages containing the relevant information.
Maintenance
To ensure a long, safe and trouble free life for your motorcycle, maintenance should always be
carried out by an authorised Triumph dealer. Only an authorised Triumph dealer will have the
necessary knowledge, equipment and skills to maintain your Triumph motorcycle correctly.
Information
The information contained in this publication is based on the latest information available at
the time of printing. Triumph reserves the right to make changes at any time without prior
notice, or obligation.
Not to be reproduced wholly or in part without the written permission of Triumph Motorcycles
Limited. © 2004 Triumph Motorcycles Limited, Hinckley, Leicestershire, England.
Publication part number 3853301, issue 1.
Page 1
Foreword
Owner’s Handbook
Thank you for choosing a Triumph motorcycle. This motorcycle is the product of Triumph’s
use of proven engineering, exhaustive testing, and continuous striving for superior reliability,
safety and performance. Please read this owner’s handbook before riding in order to become
thoroughly familiar with the correct operation of your motorcycle’s controls, its features,
capabilities and limitations.
This owner’s handbook includes safe riding tips, but does not contain all the techniques and
skills necessary to ride a motorcycle safely. Triumph strongly recommends that all riders
undertake the necessary training to ensure safe operation of this motorcycle.
WARNING: This owner’s handbook and all other instructions which are
supplied with your motorcycle should be considered a permanent part of
your motorcycle and should remain with it even if your motorcycle is subsequently
sold.
All riders must read this owner’s handbook and all other instructions which are
supplied with your motorcycle before riding in order to become thoroughly familiar
with the correct operation of your motorcycle’s controls, its features, capabilities
and limitations. Do not lend your motorcycle to others, as riding when not familiar
!!
with your motorcycle’s controls, features, capabilities and limitations can lead to
!
an accident.
Table of Contents
This handbook contains a number of different sections. The table of contents below will help
you find the beginning of each section where, in the case of the major sections, a further table
of contents will help you find the specific subject required.
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Warning Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
How to Ride the Motorcycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Accessories, Loading and Passengers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Maintenance and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Alphabetical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Page 2
Foreword -- Safety First
! !
WARNING: This motorcycle Take care not to spill any petrol on the
is not designed to tow a trailer engine, exhaust pipes or silencers
or be fitted with a sidecar. Fitting a when refuelling.
sidecar and/or a trailer may result in If petrol is swallowed, inhaled or
loss of control and an accident. allowed to get into the eyes, seek
immediate medical attention.
WARNING: This motorcycle
!!
Spillage on the skin should be
is designed for use as a
!
immediately washed off with soap
two-- wheeled vehicle capable of
and water and clothing contaminated
carrying a rider on his own, or a rider
with petrol should immediately be
and one passenger (subject to a
removed.
passenger seat being fitted).
Burns and other serious skin
The total weight of the rider, and any
!!
conditions may result from contact
passenger, accessories and luggage
!
with petrol.
must not exceed the maximum load
limit of 200 kg (440 lbs).
WARNING: Never start your
engine or let it run for any
length of time in a closed area. The
exhaust fumes are poisonous and
may cause loss of consciousness and
death within a short time. Always
operate your motorcycle in the
open-- air or in an area with adequate
!!
ventilation.
!
Page 3
Foreword -- Safety First
Page 4
Foreword -- Safety First
S
WARNING: Always ride
S Bad weather.
defensively and wear the
protective equipment mentioned S Rider error.
elsewhere in this foreword.
Remember, in an accident, a Always operate the motorcycle at
motorcycle does not give the same moderate speed and away from heavy
impact protection as a car. traffic until you have become
!!
thoroughly familiar with its handling
!
and operating characteristics. Never
exceed the legal speed limit.
Page 5
Foreword -- Safety First
Page 6
Foreword -- Safety First
!!
!
inspection and repair. Any accident
pedal adjustment pushrod as this
can cause damage to the motorcycle
may adversely affect the bank angle at
which, if not correctly repaired, may
which the bank angle indicators
cause a second accident which may
contact the ground.
!!
Page 7
Warning Labels
(page 38)
T908002
Page 8
Warning Labels
Crash Helmet
(page 4)
T908003
5
4
3
2
N
1
Gear Position
(page 44)
Page 9
Warning Labels
(page 38)
T908002USA
Page 10
Warning Labels
Crash Helmet
(page 4)
T908003USA
5
4
3
2
N
1
Gear Position
(page 44)
Page 11
Parts Identification
1 11 10 12 3
2
4
5
T908004 8 9 15 7 16 6 14 13
Page 12
Parts Identification
24 22
T908005
25 23 17 18 19 21 20
Page 13
Parts Identification
1 2 3 4 5 6 7 12 8 10 9
T908006 11
13
Page 14
Parts Identification
Page 15
Parts Identification
Page 16
Parts Identification
Page 17
Parts Identification
2 1 11 10
5
4
3
13
14
T908003USA 8 9 7 6 15 16 12
Page 18
Parts Identification
25
24 17
23
18
T908002USA 26 22 21 20 19
Page 19
Parts Identification
1 2 3 4 5 6 7 8 10 9
11
T9080006USA
12
Page 20
Serial Numbers
Page 21
Serial Numbers
Page 22
General Information
Contents
Speedometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Warning Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Ignition Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Steering Lock Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Steering Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Right Handlebar Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Left Handlebar Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Brake and Clutch Lever Adjusters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Heat Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Fuel Requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Fuel Tank Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Side Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Handbook Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Running--in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Safe Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Page 23
General Information
INSTRUMENTS - BONNEVILLE
2
1
4 8
7
T908009 3 6
INSTRUMENTS - BONNEVILLE T100 & THRUXTON
9
1
2
3 7
4
8 6
5
4 2
1
3 9
5 7
6 8
N
T908009USA
Page 24
General Information
Page 25
General Information
1
2
1
T908010
T908011
Page 26
General Information
T908012
WARNING: For reasons of
security and safety, always 1. Steering Lock Key Tag
turn the ignition to the ‘OFF’ or
’PARK’ position and remove the key STEERING LOCK KEY
when leaving the motorcycle
unattended. The steering lock key operates the steering
lock only. A different key operates the
Any unauthorised use of the
!!
ignition switch.
motorcycle may cause injury to the
!
When the motorcycle is delivered from the
user, other road users and
factory, two steering lock keys are supplied
pedestrians and may also cause
together with a small tag bearing the key
damage to the motorcycle.
number. Make a note of the key number and
NOTE: store the spare key and key number tag in a
safe place away from the motorcycle.
S Do not leave the ignition switch in
the ‘P’ position for long periods as Your authorised Triumph dealer can supply
this will cause the battery to a replacement key cut from details of the key
discharge. number or can cut a new key using the
original as a master.
CAUTION: Do not store the
spare key with the motorcycle
as this will reduce all aspects of
security.
!!
Page 27
General Information
T908013
an accident. !!
Page 28
General Information
Starter Button
The starter button operates the
electric starter.
The starter will always operate if the
transmission is in neutral.
However, the starter will also operate if the
transmission is not in neutral provided the
sidestand is retracted and the clutch lever is
pulled to the handlebar.
NOTE:
S Light switches are no longer
fitted to any Triumph model.
1. Headlight Dip Switch
Instead, the head and tail lights
automatically come on when the 2. Direction Indicator Switch
ignition is in the ON position. 3. Horn Button
4. Passing Button (Thruxton only)
LEFT HANDLEBAR SWITCHES
Headlight Dip Switch
High or low beam can be selected
with the headlight dip switch. To select high
beam, push the switch forward. To select
low beam, push the switch rearwards.
When the high beam is turned on, the high
beam warning light will illuminate.
Direction Indicator Switch
When the indicator switch is pushed
to (left) or (right) and released, the
corresponding indicator flashes. To turn off
the indicators, push and release the button
in the centre of the switch.
Horn Button
When the horn button is pushed,
with the ignition switch turned to the ‘ON’
position, the horn will sound.
PASS
Pass Button
When the pass button is pressed,
the headlight main beam will be switched on.
It will remain on as long as the button is held
in and will turn off as soon as the button is
released.
Page 29
General Information
Page 30
General Information
FUEL REFUELLING
P
Page 31
General Information
1 1
T908016USA
Page 32
General Information
3
1
T908018
T908017
Page 33
General Information
1 2
T908019
1. Seat 1. Seat
2. Fasteners 2. Fastener
3. Lock release
SEAT - BONNEVILLE, BONNEVILLE
T100 & THRUXTON SEAT - SPEEDMASTER
The seat can be removed to gain access to The seat can be removed to gain access to
the battery, owner’s handbook etc. An Allen the owner’s handbook. An Allen key,
key, located beneath the right hand side located inside the fuse-box cover, is
panel, is provided to allow removal of the provided to allow removal of the seat
seat fasteners. fasteners.
To locate the Allen key, remove the right To remove the fuse cover and locate the
hand side cover as described earlier in this Allen key, gently pull on the lower edge of the
section. The Allen key is located in a fuse cover to release it from its locating
retainer, beneath the fuse box. grommet. Once free of the grommet,
continue to raise the lower edge until the
Remove the fixings from the rear of the seat upper edge can be detached from its
and lift the seat clear of the frame. locating slot.
To refit, locate the seat to the frame ensuring Remove the fixing from the rear of the seat.
the locating tongue is correctly positioned
beneath the fuel tank bridge. Pull the lock release outwards to release the
centre of the seat then raise the seat from
Finally, tighten the seat retaining screws, the rear and detach the front edge from the
store the Allen key in the space provided and fuel tank.
refit the right hand side cover.
To refit, locate the seat to the frame ensuring
SEAT - AMERICA the locating tongue is correctly positioned
beneath the fuel tank bridge. Press firmly
NOTE: down to engage the centre of the seat in the
seat lock
S On America models, under normal
circumstances, it is not necessary Finally, tighten the seat retaining screws,
to remove the seat to gain access store the Allen key in the space provided and
refit the right hand side cover.
to rider-- serviceable items.
Page 34
General Information
T908020USA T908021USA
Page 35
General Information
Page 36
General Information
Page 37
General Information
SAFE OPERATION
DAILY SAFETY CHECKS
Daily Safety Checks TÄGLICHE SICHERHEITSKONTROLLEN
CONTROLES DE SECURITE QUOTIDIENS
Check the following items each day before CHEQUEOS DE SEGURIDAD DIARIOS
VERIFICAÇÕES DIÁRIAS DE SEGURANÇA
you ride. The time required is minimal, and VERIFICHE GIORNALIERE DI SICUREZZA
these checks will help ensure a safe, reliable DAGELIJSKE VEILIGHEIDSINSPECTIES
ride.
If any irregularities are found during these checks, refer to the Maintenance and Adjustment
section or see your authorised Triumph dealer for the action required to return the motorcycle
to a safe operating condition.
WARNING: Failure to perform these checks every day before you ride, or
operation of the motorcycle with faults noted in any of the areas below, may
result in serious motorcycle damage, loss of motorcycle control and an accident.
Check:--
S !
Page 38
General Information
S Electrical
equipment . . . . . . All lights and horn function correctly (Page 79).
S Engine stop . . . . . Stop switch turns the engine off (Page 28 & 42).
S Stand . . . . . . . . . . Return to the fully up position by spring tension. Return
springs not weak or damaged (Page 35).
Page 39
General Information
Page 40
How to Ride the Motorcycle
Contents
To Stop the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
To Start The Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Moving Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Changing Gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Considerations For High Speed Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Accessories, Loading and Passengers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Page 41
How to Ride the Motorcycle
3 5
1 4
Page 42
How to Ride the Motorcycle
S If the engine is hot, ensure that the CAUTION: The low oil
choke is pushed fully in.
pressure warning light
should go out as soon as the engine
WARNING: Never start the
starts.
engine or run the engine in a
confined area. Exhaust fumes are If the low oil pressure warning light
poisonous and can rapidly cause loss stays on after starting the engine,
of consciousness and death within a stop the engine immediately and
short time.
!!
Page 43
How to Ride the Motorcycle
each gear. !
Page 44
How to Ride the Motorcycle
BRAKING
T908024USA
Page 45
How to Ride the Motorcycle
control of the motorcycle and causing pedal or your hands on the brake lever
an accident. may actuate the brake light, giving a
false indication to other drivers. It
When possible, reduce speed or may also overheat the brake,
brake before entering a turn as reducing braking effectiveness.
closing the throttle or braking in
mid-- turn may cause wheel slip Do not coast with the engine switched
leading to loss of control and an off, and do not tow the motorcycle.
accident. The transmission is pressure--
lubricated only when the engine is
When riding in wet or rainy running. Inadequate lubrication may
conditions, or on loose surfaces, the cause damage or seizure of the
ability to manoeuvre and stop will be transmission which can lead to
reduced. All of your actions should sudden loss of motorcycle control
be smooth under these conditions. and an accident.
Sudden acceleration, braking or
turning may cause loss of control and
an accident.
Page 46
How to Ride the Motorcycle
NOTE:
S When parking near traffic at night,
or when parking in a location
where parking lights are required
by law, leave the tail, licence plate
and position lights on by turning
the ignition switch to P (Park).
S Do not leave the switch in the ‘P’
position for long periods as this
will discharge the battery.
WARNING: Do not park on a
soft or on a steeply inclined
surface as parking under these
PARKING conditions may cause the motorcycle
to fall over. Ensure that the stand is
Select neutral and turn the ignition switch to fully retracted before riding off.
the ‘OFF’ position.
Petrol (fuel) is extremely flammable
Lock the steering to help prevent theft. !!
Turn the fuel tap to the off position. conditions. If parking inside a garage
or other structure, be sure it is well
Always park on a firm, level surface to ventilated and the motorcycle is not
prevent the motorcycle from falling. close to any source of flame or
When parking on a hill, always park facing sparks. This includes any appliance
uphill to prevent the motorcycle from rolling with a pilot light.
off the stand. The engine and exhaust system will
On a lateral (sideways) incline, always park be hot after riding. DO NOT park
such that the incline naturally pushes the where pedestrians and children are
motorcycle towards the sidestand. likely to touch the motorcycle as
touching any of the hot parts may
Do not park on a lateral (sideways) incline of cause unprotected skin to become
greater than 6_ and never park facing burnt.
downhill.
Page 47
How to Ride the Motorcycle
Page 48
How to Ride the Motorcycle
General Fuel
Ensure the motorcycle has been maintained Have sufficient fuel for the higher
according to the scheduled maintenance consumption experienced during high
chart. speed operation.
Engine Oil
Steering
Make certain that the oil level is correct.
Check that the handlebar turns smoothly
Ensure that the correct grade and type of oil
without excessive free play or tight spots.
is used when topping--up.
Ensure that the control cables do not restrict
the steering in any way. Electrical Equipment
Make certain that the headlight, rear/brake
Luggage: light, indicators, horn etc., all work properly.
Make certain that any luggage containers
are closed, locked and securely fitted to the Miscellaneous
motorcycle. Make certain that all fixings are tight and that
all safety related parts are in good condition.
Brakes
Check that the front and rear brakes are
functioning properly.
Tyres
High speed operation is hard on tyres, and
good tyres are crucial for riding safely.
Examine their overall condition, inflate to the
correct pressure (when the tyres are cold),
and check the wheel balance. Securely fit
the valve caps after checking tyre
pressures. Observe the information given in
maintenance and specification sections on
tyre checking and tyre safety.
Page 49
Accessories, Loading and Passengers
Always ensure any loads carried are Remember that the 80mph (130km/h)
evenly distributed on both sides of limit will be reduced by the fitting
the motorcycle. Ensure that the load of non-- approved accessories,
is correctly secured such that it will incorrect loading, worn tyres, overall
!!
not move around while the motorcycle condition and poor road
or weather conditions.
!
motorcycle is in motion.
Always check the load security WARNING: This motorcycle
regularly (though not while the must not be operated above
motorcycle is in motion) and ensure the legal road speed limit except in
that the load does not extend beyond authorised closed course conditions.
the rear of the motorcycle.
Never exceed the maximum vehicle WARNING: Only operate this
loading weight of 200 Kg (440 lbs). Triumph motorcycle at high
!!
from the combined weight of the rider, competition or on closed course race
passenger and any load carried. tracks. High speed operation should
only then be attempted by riders who
have been instructed in the
WARNING: Do not install
techniques necessary for high speed
accessories or carry luggage
!!
Page 50
Accessories, Loading and Passengers
Page 51
Accessories, Loading and Passengers
Page 52
Maintenance and Adjustment
Contents
Scheduled Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Throttle Grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Drive Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Steering/Wheel Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Front Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Suspension Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Rear Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Indicator Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Page 53
Maintenance and Adjustment
SCHEDULED MAINTENANCE
To maintain the motorcycle in a safe and reliable condition, the maintenance and adjustments
outlined in this section must be carried out as specified in the schedule of daily checks, and
also in line with the scheduled maintenance chart. The information which follows describes
the procedures to follow when carrying out the daily checks and some simple maintenance
and adjustment items.
WARNING: In order to correctly carry out the maintenance items listed in
the scheduled maintenance chart, special tools and specialist knowledge
will be required. Only an authorised Triumph dealer will have this knowledge and
equipment.
Since incorrect or neglected maintenance can lead to a dangerous riding condition,
always have an authorised Triumph dealer carry out the scheduled maintenance of
this motorcycle.
!!
Carburettors -- balance -- F F F F
Page 54
Maintenance and Adjustment
Page 55
Maintenance and Adjustment
Page 56
Maintenance and Adjustment
1 4
2
3
T908027
Page 57
Maintenance and Adjustment
T908028 1 T908029 1
Page 58
Maintenance and Adjustment
• Start the engine and allow to idle. Disposal of Used Engine Oil
CAUTION: Racing the engine To protect the environment, do not pour oil
before the oil reaches every on the ground, down sewers or drains, or
part can cause engine damage or into water courses. Dispose of used oil
seizure. sensibly. If in doubt contact your local
authority.
Only raise engine speed after running
the engine for a few seconds to allow OIL SPECIFICATION & GRADE
the oil to circulate fully.
!! CAUTION: Triumph high
• Ensure that the oil pressure warning
!
performance engines are
light extinguishes shortly after designed to use semi or fully
starting. synthetic 10W/40 or 15W/50
motorcycle engine oil which meets
CAUTION: If the engine oil specification API-SH or higher (i.e.
pressure is too low, the low oil SJ, SK or SL) AND JASO MA.
pressure warning light will illuminate. !!
If this warning light stays on when the Do not add any chemical additives to
!
engine is running, stop the engine the engine oil. The engine oil also
immediately and investigate the lubricates the clutch and any
cause. Running the engine with low additives could cause the clutch to
oil pressure will cause engine
!!
slip.
damage. !
Page 59
Maintenance and Adjustment
Page 60
Maintenance and Adjustment
• Set the ‘opening’ cable adjuster at the incorrect routing, or continued use of
carburettor end of the cable to give a sticking or damaged throttle, always
2--3 mm of play at the twist grip. have the throttle checked and
Tighten the locknut. adjusted by your authorised Triumph
dealer.
Page 61
Maintenance and Adjustment
1 2 1
3
T908032 T908033
Page 62
Maintenance and Adjustment
T908034
Adjustment
• Loosen the knurled locknut at the
lever end of the clutch cable and turn
the adjuster sleeve until the correct
amount of clutch lever free--play is
achieved.
• Tighten the knurled locknut against
the clutch lever assembly.
• If the correct adjustment setting
cannot be achieved using the lever
adjuster, use the adjuster at the
engine end of the cable.
Page 63
Maintenance and Adjustment
For safety and to prevent excessive wear, Lubrication is necessary every 500 miles
the drive chain must be checked, adjusted, (800 kms) and also after riding in wet
and lubricated in accordance with weather, on wet roads, or any time that the
scheduled maintenance requirements. chain appears dry.
Checking, adjustment and lubrication must Use the special chain lubricant as
be carried out more frequently for extreme recommended in the specification section.
conditions such as dusty, wet, salty or
heavily gritted roads. • Apply lubricant to the sides of the
rollers. This will allow the oil to
If the chain is badly worn or incorrectly penetrate to the chain rollers and
adjusted (either too loose or too tight) the bushes. Also apply oil to the chain ‘X’
chain could jump off the sprockets or break. rings. Wipe off any excess oil.
WARNING: A loose or worn • If the chain is especially dirty, clean
chain, or a chain that breaks first using paraffin and then apply
or jumps off the sprockets could lubricant as mentioned above.
catch on the engine sprocket or lock
the rear wheel CAUTION: Do not use a
power ‘jet’ wash to clean the
A chain that catches on the engine chain as this may cause damage to
sprocket will injure the rider and lead
!!
the chain components.
to loss of motorcycle control and an
!
accident
Similarly, locking the rear wheel will !!
an accident.
Page 64
Maintenance and Adjustment
1
3
T908035 T908036 2
1. Maximum Movement Position 1. Rear Wheel Spindle Nut
2. Adjusters
Chain Free-movement Inspection 3. Wheel Alignment Markings
• Support the motorcycle on a firm,
level surface with the side stand. • When the correct amount of chain
• Rotate the rear wheel to find the free-movement has been set, tighten
position where the chain is tightest, the rear wheel spindle nut to 85 Nm.
and measure the vertical movement
of the chain midway between the • Ensure that the wheel alignment
sprockets. markings fall in the same position on
both sides of the motorcycle. Adjust
• The vertical movement of the drive
as necessary if incorrect.
chain must be:
-- 25--35 mm on Bonneville, • Rotate the rear wheel and repeat the
Bonneville T100 & Thruxton chain adjustment check. Re-adjust
-- 20--30 mm on America & if necessary.
Speedmaster.
Chain Free-- movement Adjustment WARNING: Operation of the
• If the chain free--movement motorcycle with a loose wheel
measurement is incorrect, adjustments spindle may result in impaired
must be made as follows: stability and handling of the
• Loosen the wheel spindle nut. motorcycle. This impaired stability
and handling may lead to loss of
• Moving both adjusters by an equal
amount, turn the adjuster bolts control or an accident.
clockwise to increase chain !!
Page 65
Maintenance and Adjustment
10-- 20
KG
2 T509--33
T908037
Sprocket wear is shown exaggerated
Page 66
Maintenance and Adjustment
Replacing individual pads will reduce An accident causing injury to the rider
!!
braking efficiency and may cause and other road users may result from
use of a motorcycle with defective
!
Page 67
Maintenance and Adjustment
Bonneville T100 & Thruxton models only. fluid in accordance with scheduled
On Speedmaster & America models, only maintenance requirements.
DOT4 fluid may be used.
Always use new brake fluid from a
The brake fluid must be changed if it sealed container and never use fluid
becomes, or is suspected of having become from an unsealed container or from
contaminated with moisture or any other one which has been previously
contaminants. opened.
WARNING: If the brake fluid Do not mix different brands or grades
in either reservoir has of brake fluid.
become, or is suspected of having Check for fluid leakage around brake
become contaminated, consult your fittings, seals and joints and also
authorised Triumph dealer for advice, check the brake hoses for splits,
before riding. Contaminated brake deterioration and damage.
fluid may cause the brakes to become Always rectify any faults before
defective.
!! Riding with defective riding.
brakes may lead to loss of motorcycle
!
Page 68
Maintenance and Adjustment
Front Brake Fluid Level Inspection and Brake Fluid Level Inspection and
Adjustment - All models except Adjustment - Thruxton
Thruxton
T908040
1. Upper Level Line, Front Brake 1. Upper Level Line, Front Brake
2. Lower Level Line, Front Brake 2. Lower Level Line, Front Brake
• To inspect the front fluid level, check 3. Safety Clip
the level of fluid visible in the window • The brake fluid level in the reservoirs
at the front of the reservoir body. must be kept between the upper and
• The brake fluid level must be kept lower level lines (reservoir held
between the upper and lower level horizontal).
lines (reservoir held horizontal). • Remove the safety clip.
• To adjust the fluid level, release the • Fill the reservoir to the upper level line
cap screws and detach the cover using new DOT 4 fluid from a sealed
noting the position of the sealing container.
diaphragm.
• Refit the reservoir cap ensuring that
• Fill the reservoir to the upper level line the diaphragm seal is correctly fitted.
using new DOT 4 fluid from a sealed
container. • Refit the safety clip.
• Refit the cover, ensuring that the
diaphragm seal is correctly
positioned between the cap and
reservoir body.
• Tighten the cap retaining screws.
Page 69
Maintenance and Adjustment
Page 70
Maintenance and Adjustment
STEERING/WHEEL BEARINGS
Steering Inspection
Lubricate and inspect the condition of the
headstock (steering) bearings in
accordance with scheduled maintenance
requirements.
NOTE
• Always inspect the wheel bearings
at the same time as the steering
bearings.
WARNING: To prevent risk of
T908042
injury from the motorcycle
falling during the inspection, ensure Inspecting the Steering for Free-- Play
that the motorcycle is stabilised and
Inspection
secured on the support.
• Position the motorcycle on level
Do not exert extreme force against ground, in an upright position.
each wheel or rock each wheel
!!
vigorously as this may cause the • Raise the front wheel off the ground.
!
motorcycle to become unstable or • Hold the lower end of the front forks
cause injury by falling from its and try to move them forward and
support. backward.
Ensure that the position of the • If any free--play can be detected, ask
support block will not cause damage your authorised Triumph dealer to
to the oil lines or oil filter beneath the inspect and rectify any faults before
sump. riding.
WARNING: Riding the
motorcycle with incorrectly
adjusted or defective steering
bearings may cause loss of
motorcycle control and an accident.
• Remove the support and place the
!!
motorcycle on the side stand.
!
Page 71
Maintenance and Adjustment
!!
Page 72
Maintenance and Adjustment
T908043
Page 73
Maintenance and Adjustment
Page 74
Maintenance and Adjustment
T908044 T509--37
TYRES
Bonneville,
Bonneville T100,
Thruxton and America models are fitted with
spoked wheels which require a tyre suitable
for use with an inner-tube.
WARNING: Failure to use an
inner tube in a spoked wheel
will cause deflation of the tyre
resulting in loss of motorcycle
control and an accident.
Speedmaster models are equipped with Wheel Marking - Speedmaster
tubeless tyres, valves and wheel rims. Use
only tyres marked ‘TUBELESS’ and
!!
Page 75
Maintenance and Adjustment
Page 76
Maintenance and Adjustment
Page 77
Maintenance and Adjustment
must also be carried out when 100 such as after tyre or inner tube
miles have been travelled after fitting. replacement, see your authorised
Triumph dealer.
Use of a motorcycle with incorrectly
seated tyres or inner tubes, Only use self-- adhesive weights. Clip
incorrectly adjusted tyre pressures, on weights may damage the wheel,
or when not accustomed to its tyre or inner tube resulting in tyre
handling characteristics may lead to deflation, loss of motorcycle control
loss of motorcycle control and an and an accident.
accident.
Page 78
Maintenance and Adjustment
Battery Disposal
BATTERY
Page 79
Maintenance and Adjustment
Page 80
Maintenance and Adjustment
Battery Removal - America & • Ease the cover outwards from the
Speedmaster motorcycle releasing a stud, located
at the rear of the cover, from its
1 grommet.
• Remove the fixing from the battery
3 cover strap.
5
• Detach the strap from its lower hinge
and remove the battery cover.
• Disconnect the battery leads,
negative (black) lead first.
4
WARNING: Ensure that the
2 battery terminals do not touch
T908045aUSA any part of the motorcycle as this may
1. Airbox Finisher cause a short circuit or spark which
2. Airbox Finisher Fixing would ignite battery gases causing a
3. Airbox Cover risk of personal injury and damage to
4. Airbox Cover Fixings the motorcycle.
5. Stud Location
!!
• Release the screws securing the • Assemble the airbox cover and
airbox cover to the airbox. finisher, tightening all fixings to 3 Nm.
Ensure the airbox cover stud is
correctly located.
Page 81
Maintenance and Adjustment
accident.
Fuse Identification
A blown fuse is indicated when all of the
systems protected by that fuse become
T908046
T908041 inoperative. When checking for a blown
fuse, use the table below to establish which
1. Fuse Box fuse has blown.
Location - America and Speedmaster
Fuse Circuits Fuse
To access America and Speedmaster fuses, No Protected Rating
ease the ignition switch finisher outwards (Amp.)
from the bottom. Once free of its retaining
1 Not used --
grommet, hinge the cover upwards and
detach from the slot in the bracket. 2 Ignition switch main feed 30
3 Accessory socket 10
3 1
4 Alarm --
Bonneville/Bonneville
T100 5
Alarm -- America &
Speedmaster 10
5 Instruments, ignition 15
ECU, starter relay
2 6 Not used --
T908046USA 7 Indicators, brake light, 10
horn
1. Ignition Switch Cover
8 Position light, instrument 5
2. Retaining Grommet illumination
3. Bracket Slot 9 Dip/main beam 10
Fuse replacement
10 Position lights 5
If a fuse fails during operation, inspect the
11 Main battery fuse 30
electrical system to determine the cause,
and then replace it with a new fuse of the
same (correct) current rating.
Page 82
Maintenance and Adjustment
NOTE:
• The fuse identification numbers
listed above correspond with
those printed on the fuse box
cover.
• Only 30 and 15 and 10 amp. spare
fuses are provided in the fuse box.
A spare 5 amp. fuse must also be
carried on the motorcycle.
HEADLIGHT 2
Bonneville, Bonneville T100 & Thruxton T908047 1
WARNING: Adjust road 1. Horizontal Adjustment Screw
speed to suit the visibility and 2. Vertical Adjustment Fixings
weather conditions in which the
motorcycle is being operated. Headlight Adjustment
Ensure that the beam is adjusted to • Horizontal adjustment of the
illuminate the road surface headlight beam is controlled by the
sufficiently far ahead, but without screw in the rim of the headlight. Turn
!!
the screw clockwise to move the
dazzling oncoming traffic. An
!
beam to the left and anti-clockwise to
incorrectly adjusted headlight may move the beam to the right.
impair visibility causing loss of
motorcycle control and an accident. • Vertical adjustment of the headlight
beam is controlled by slackening the
headlight assembly mounting bolts
WARNING: Never attempt to and altering the position of the
adjust the headlamp beam headlight assembly.
when the motorcycle is in motion.
• Re-tighten the fixings after
Any attempt to adjust the headlamp adjustment.
beam when the motorcycle is in
motion may result in loss of control NOTE:
and an accident.
!!
Changes made to the horizontal
! adjusters will marginally change the
vertical setting of the headlamp beam.
Always allow for additional adjustment
to compensate for this factor.
Page 83
Maintenance and Adjustment
HEADLIGHT
America and Speedmaster
Page 84
Maintenance and Adjustment
2 1
2
T908048
1 3
T908049
• WARNING: !
The bulb
disconnect the multi--pin electrical becomes hot during use.
connector from the headlight bulb and Always allow sufficient time for the
the two spade connectors from the bulb to cool before handling.
position light.
Avoid touching the glass part of the
• Remove the rubber dust cover. bulb. If the glass is touched or gets
• Unhook the headlight bulb’s wire dirty, clean with alcohol before
!!
Page 85
Maintenance and Adjustment
2
2
1
T908050 1 T908051
2
T908050USA 1
T908051USA
1. Rear Light Lens Screws
2. Bulb 1. Indicator Lens Screws
2. Bulb
REAR LIGHT/NUMBER PLATE LIGHT
Bulb Replacement INDICATOR LIGHTS
• Release the screws securing the rear Bulb Replacement
light lens. • The lens on each indicator light is held
• Remove the lens. in place by screws.
• The bulb is a bayonet type. To • Release the screws and remove the
remove the bulb, gently press lens to gain access to the bulb for
inwards and twist anti-clockwise. replacement.
• Installation is the reversal of removal.
Page 86
Maintenance and Adjustment
Page 87
Maintenance and Adjustment
Page 88
Storage
• Lubricate the drive chain and all the • Check brakes and operation.
control cables.
• Remove the battery, and store it
where it will not be exposed to direct
sunlight, moisture, or freezing
temperatures. During storage it
should be given a slow charge (one
ampere or less) about once a month.
Page 89
Storage
Page 90
Specifications
Contents
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92--94
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92--94
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92--94
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92--94
Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Emissions Control Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96--98
Tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96--98
Electrical equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99--100
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99--100
Tightening Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99--100
Fluid and Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99--100
Alphabetical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Page 91
Specifications
LUBRICATION
Lubrication System . . . . . . . . . . . . . . . . . . . . Wet-sump . . . . . . . . . . . . . . Wet-sump
Engine Oil Capacity Guidelines
(dry fill) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 litres . . . . . . . . . . . . . . . . 4.5 litres
(oil and filter change) . . . . . . . . . . . . . . . . . . . 3.8 litres . . . . . . . . . . . . . . . . 3.8 litres
(oil change only) . . . . . . . . . . . . . . . . . . . . . . . 3.3 litres . . . . . . . . . . . . . . . . 3.3 litres
Page 92
Specifications
Thruxton America
PERFORMANCE
Maximum Power . . . . . . . . . . . . . . . . . . . . . . . . 70 PS . . . . . . . . . . . . . . . . . . 62 PS
@ 7,250 rpm @ 7,400 rpm
Maximum Torque . . . . . . . . . . . . . . . . . . . . . . 72 Nm . . . . . . . . . . . . . . . . . . 60 Nm
@ 5,750 rpm @ 3,500 rpm
DIMENSIONS
Overall Length . . . . . . . . . . . . . . . . . . . . . . . . 2150 mm . . . . . . . . . . . . . . . 2420 mm
Overall Width . . . . . . . . . . . . . . . . . . . . . . . . . . 695 mm . . . . . . . . . . . . . . . . 960 mm
Overall Height . . . . . . . . . . . . . . . . . . . . . . . . 1095 mm . . . . . . . . . . . . . . . 1170 mm
Wheelbase . . . . . . . . . . . . . . . . . . . . . . . . . . 1490 mm . . . . . . . . . . . . . . . 1655 mm
Seat Height . . . . . . . . . . . . . . . . . . . . . . . . . . . 790 mm . . . . . . . . . . . . . . . . 720 mm
Dry Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205 kg . . . . . . . . . . . . . . . . . 226 kg
Maximum Payload . . . . . . . . . . . . . . . . . . . . . 200 kg . . . . . . . . . . . . . . . . . 200 kg
(rider, passenger & accessories)
ENGINE
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air cooled parallel . . . . . . . Air cooled parallel
twin cylinder twin cylinder
360o firing angle 270o firing angle
Displacement . . . . . . . . . . . . . . . . . . . . . . . . . 865 cc . . . . . . . . . . . . . . . . . . 790 cc
Bore x Stroke . . . . . . . . . . . . . . . . . . . . . . . 90 x 68 mm . . . . . . . . . . . . . 86 x 68 mm
Compression Ratio . . . . . . . . . . . . . . . . . . . . . . 9.2:1 . . . . . . . . . . . . . . . . . . 9.2:1
Cylinder Numbering . . . . . . . . . . . . . . . . . . Left to Right . . . . . . . . . . . . Left to Right
Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--2 . . . . . . . . . . . . . . . . . . . . 1--2
Firing Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--2 . . . . . . . . . . . . . . . . . . . . 1--2
Starting System . . . . . . . . . . . . . . . . . . . . Electric Starter . . . . . . . . . . Electric Starter
LUBRICATION
Lubrication System . . . . . . . . . . . . . . . . . . . . Wet-sump . . . . . . . . . . . . . . Wet-sump
Engine Oil Capacity Guidelines
(dry fill) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 litres . . . . . . . . . . . . . . . . 4.5 litres
(oil and filter change) . . . . . . . . . . . . . . . . . . . 3.8 litres . . . . . . . . . . . . . . . . 3.8 litres
(oil change only) . . . . . . . . . . . . . . . . . . . . . . . 3.3 litres . . . . . . . . . . . . . . . . 3.3 litres
Page 93
Specifications
Speedmaster
PERFORMANCE
Maximum Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 PS
@ 6,500 rpm
Maximum Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Nm
@ 3,500 rpm
DIMENSIONS
Overall Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2420 mm
Overall Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 830 mm
Overall Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1160 mm
Wheelbase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1655 mm
Seat Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 720 mm
Dry Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229 kg
Maximum Payload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 kg
(rider, passenger & accessories)
ENGINE
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air cooled parallel
twin cylinder
270o firing angle
Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 865 cc
Bore x Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 x 68 mm
Compression Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.2:1
Cylinder Numbering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Left to Right
Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--2
Firing Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--2
Starting System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electric Starter
LUBRICATION
Lubrication System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wet-sump
Engine Oil Capacity Guidelines
(dry fill) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 litres
(oil and filter change) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.8 litres
(oil change only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3 litres
Page 94
Specifications
All Models
FUEL SYSTEM
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrically heated
twin Keihin
carburettors
with throttle position
sensor (TPS) and air
control valves (ACV)
FUEL
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unleaded
(95 RON minimum)
Tank Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.6 Litres
Reserve fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5 litres
Page 95
Specifications
Page 96
!!
!
Specifications
Speedmaster America
TRANSMISSION
Transmission Type . . . . . . . . . . . . . . . . . . . . 5 Speed, . . . . . . . . . . . . . . . . 5 Speed,
Constant Mesh Constant Mesh
Clutch Type . . . . . . . . . . . . . . . . . . . . . . . Wet, Multi--Plate . . . . . . . . . Wet, Multi--Plate
Primary Drive . . . . . . . . . . . . . . . . . . . . . . . . . . Gear . . . . . . . . . . . . . . . . . . Gear
Final Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chain . . . . . . . . . . . . . . . . . . Chain
DID 525 VM2 DID 525 VM2
112 Link Endless 112 Link Endless
Primary Drive Ratio . . . . . . . . . . . . . . . . . 1.74:1 (62/108) . . . . . . . . . . 1.74:1 (62/108)
Final Drive Ratio . . . . . . . . . . . . . . . . . . . . 2.63:1 (16/42) . . . . . . . . . . . 2.47:1 (17/42)
Gear Ratio: 1st . . . . . . . . . . . . . . . . . . . . . 2.73:1 (41/15) . . . . . . . . . . . 2.73:1 (41/15)
2nd . . . . . . . . . . . . . . . . . . . . 1.95:1 (37/19) . . . . . . . . . . . 1.95:1 (37/19)
3rd . . . . . . . . . . . . . . . . . . . . . 1.55:1 (34/22) . . . . . . . . . . . 1.55:1 (34/22)
4th . . . . . . . . . . . . . . . . . . . . . 1.29:1 (31/24) . . . . . . . . . . . 1.29:1 (31/24)
5th . . . . . . . . . . . . . . . . . . . . . 1.07:1 (29/27) . . . . . . . . . . . 1.07:1 (29/27)
TYRES
Tyre Pressures (Cold)
Front . . . . . . . . . Solo . . . . . . . . . . . . . . . . 30 lb/in2 . . . . . . . . . . . . . . . . . . . 30 lb/in2
(2.06 Bar) (2.06 Bar)
Fully Laden 31 lb/in2 . . . . . . . . . . . . . . . . 31 lb/in2
(2.13 Bar) (2.13 Bar)
Rear . . . . . . . . . . Solo . . . . . . . . . . . . . . . . 31 lb/in2 . . . . . . . . . . . . . . . . . . . 31 lb/in2
(2.13 Bar) (2.13 Bar)
Fully Laden . . . . . . . . . . 36 lb/in2 . . . . . . . . . . . . . . . . 36 lb/in2
(2.50 Bar) (2.50 Bar)
!!
Page 97
!
Specifications
Thruxton
TRANSMISSION
Transmission Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Speed,
Constant Mesh
Clutch Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wet, Multi--Plate
Primary Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear
Final Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chain
DID 525 VM2
112 Link Endless
Primary Drive Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.74:1 (62/108)
Final Drive Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.39:1 (18/43)
Gear Ratio: 1st . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.73:1 (41/15)
. . . . . . . . . . 2nd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.95:1 (37/19)
. . . . . . . . . . 3rd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.55:1 (34/22)
. . . . . . . . . . 4th . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.29:1 (31/24)
. . . . . . . . . . 5th . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.07:1 (29/27)
TYRES
Tyre Pressures (Cold)
Front . . . . . . . . . Solo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 lb/in2
(2.27 Bar)
Fully Laden . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 lb/in2
(2.62 Bar)
Rear . . . . . . . . . . Solo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 lb/in2
(2.27 Bar)
Fully Laden . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 lb/in2
(2.62 Bar)
!!
Page 98
Specifications
FRAME
Castor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29_ . . . . . . . . . . . . . . . . . . . 33.3_
Trail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 mm . . . . . . . . . . . . . . . . 153 mm
TIGHTENING TORQUES
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Nm . . . . . . . . . . . . . . . . . . 12 Nm
Sump Drain Plug . . . . . . . . . . . . . . . . . . . . . . . 25 Nm . . . . . . . . . . . . . . . . . . 25 Nm
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Nm . . . . . . . . . . . . . . . . . . 18 Nm
Page 99
Specifications
Thruxton
ELECTRICAL EQUIPMENT
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 10Ah
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14V 27A
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 60/55W
Halogen H4
Tail/Brake Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 5/21W
Directional Indicator Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 10W
FRAME
Castor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27_
Trail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 mm
TIGHTENING TORQUES
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Nm
Sump Drain Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Nm
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Nm
Page 100
Alphabetical Index
Page 101
Alphabetical Index
Page 102
Alphabetical Index
Lubrication, Page 92, Page 93, Page Warning label location -- Bonneville
94 America, Page 10
Torque wrench settings, Page 99,
Page 100
Transmission, Page 96, Page 97,
Page 98
Tyres, Page 96, Page 97, Page 98
STAND, Page 35
STEERING LOCK
Steering lock key, Page 27
Steering lock operation, Page 28
STEERING/WHEEL BEARINGS, Page
71
Steering inspection, Page 71
Wheel bearing inspection, Page 72
STORAGE
After storage, Page 89
Preparation for Storage, Page 89
SUSPENSION SETTINGS, Page 72
Suggested settings, Page 74
Suspension adjustment, Page 73
TABLE OF CONTENTS, Page 2
THROTTLE, Page 60
Adjustment, Page 61
Inspection, Page 60
TYRES, Page 75
Inflation pressures, Page 75
Tread depth, Page 76
Tyre replacement, Page 77
Wear, Page 76
WARNING LIGHTS, Page 25
High beam, Page 25
Indicators, Page 25
Low oil pressure, Page 25
Neutral, Page 25
WARNINGS
Warning label location -- Bonneville,
Page 8
Page 103