Outboard Motors Johnson

1999 25 - J25WREEN parts catalog Table of Contents

1. Manual Notes
2. Carburetor - J25WREEN
3. Crankshaft Piston - J25WREEN
4. Cylinder Crankcase - J25WREEN
5. Engine Cover - J25WREEN
6. Fuel Hose Primer Bulb 5/16 In. I.D. - J25WREEN
7. Fuel Pump - J25WREEN
8. Fuel Tank 6 Gallon - J25WREEN
9. Gearcase - J25WREEN
10. Ignition - J25WREEN
11. Intake Manifold - J25WREEN
12. Literature - J25WREEN
13. Lower Engine Cover - J25WREEN
14. Midsection - J25WREEN
15. Paint - J25WREEN
16. Primer Pump - J25WREEN
17. Rewind Starter - J25WREEN
18. Steering Shift Handle - J25WREEN
Carburetor - J25WREEN

## Part # Description Qty Notes

0439380 0439380 Carburetor assembly. not shown . "S" suffix models 1
0439377 0439377 Carburetor assembly. not shown . "N" suffix models 1
1 0303701 Lock washer, lever 1
2 0436951 Cover, carburetor 1
3 0327706 Fitting, primer 1
4 0334746 O-ring. also available in carburetor repair kit 1
5 0337808 Gasket, cover. also available in carburetor repair kit 1
6 0314513 Nipple, fuel 1
7 0343512 Gasket, nozzle. also available in carburetor repair kit 1
8 0340768 Spring, needle valve 1
9 0320921 Orifice, intermediate no. 55D. "S" suffix models 1
9 0322907 Orifice, intermediate no. 57D. "N" suffix models 1
10 0314575 Roll pin 2
11 0338880 Gasket, float bowl. also available in carburetor repair kit 1
12 0344275 Nipple, float bowl. "S" suffix models 1
12 0344126 Plug, float bowl. "N" suffix models 1
13 0333430 Screw, float bowl 4
14 0396522 Float valve seat assembly. also available in carburetor repair kit 1
15 0301996 Washer, float valve. also available in carburetor repair kit 1
16 0336842 Spring clip. also available in carburetor repair kit 1
17 0908045 Screw, cover 4
18 0339170 Needle valve, slow speed 1
19 0319831 Orifice plug, no. 59D. "S" suffix models 1
19 0319534 Orifice, high speed, no. 67D. "N" suffix models 1
20 0302661 Pin, float hinge. also available in carburetor repair kit 1
21 0382363 Float assembly. also available in carburetor repair kit 1
22 0439368 Float chamber assembly 1
23 0307542 Core plug. also available in carburetor repair kit 1
24 0313973 Push nut. also available in carburetor repair kit 1
25 0324064 Screw, throttle adjustment 1
26 0328735 Washer, screw 1
27 0316355 Nut, carburetor mounting 2
28 0325092 Gasket, carburetor mounting. also available in carburetor repair kit 1
29 0313329 Retainer, link to carburetor 1
30 0396701 Carburetor repair kit 1

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Crankshaft Piston - J25WREEN

## Part # Description Qty Notes

1 0392621 Piston, standard 2
1 0396576 Piston ring assembly, 0.030 in. o. s 2
2 0396377 Ring set, standard 2
2 0396379 Ring set, 0.030 in. o. s. included with 0.030 piston assembly 2
3 0320954 Wrist pin 2
4 0317831 Retaining ring. included with 0.030 piston assembly 4
5 0395627 Bearing, wrist pin 2
6 0433509 Connecting rod assembly 2
7 0308186 Screw, rod cap 2
8 0437088 Bearing assembly 2
9 0328694 Screw 3
11 0435520 Crankcase head & seal 1
12 0333096 Seal. included in powerhead gasket set 1
13 0319662 O-ring, crankcase head. included in powerhead gasket set 1
14 0554545 O-ring, crankcase head. included in powerhead gasket set 1
15 0328603 Seal. included in powerhead gasket set 1
16 0393896 Bearing assembly, needle 1
17 0307480 Key, crank shaft 1
18 0331451 Sleeve, split 1
19 0389613 Retainer & needle, center bearing 1
20 0435492 Crank shaft assembly 1
21 0305160 Retaining ring 1
22 0330854 Roller bearing assembly 1
23 0338512 Sleeve 1
24 0338513 O-ring, sleeve to drive shaft 1

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Cylinder Crankcase - J25WREEN

## Part # Description Qty Notes

1 0435942 Cylinder crankcase assembly 1
2 0331450 Dowel, bearing 1
3 0318622 Screw, cylinder to crankcase 6
4 0305070 Taper pin 1
5 0308353 Stud 2
6 0328932 Nipple, recirculation hose 2
7 0308354 Stud, starter bracket 1
8 0385111 Check valve 1
9 0305344 Screen 1
10 0335603 Deflector, water passage 2
11 0335602 Deflector, water passage 1
13 0314416 Bumper, spark adjustment screw 1
14 0319661 Gasket, bypass cover. included in powerhead gasket set 1
15 0300646 Screw, bypass cover, small 6
16 0335635 Cylinder head assembly 1
18 0307841 Sleeve, control lever 1
19 0335762 Screw, spark adjustment 1
20 0329241 Washer, bracket 2
21 0434841 Thermostat assembly 1
22 0329319 Gasket, thermostat. included in powerhead gasket set 1
23 0329419 Gasket, cylinder head. included in powerhead gasket set 1
24 0305027 Screw, cylinder head 10
25 0391465 Exhaust cover, outer 1
26 0326712 Nipple 1
27 0324323 Gasket, exhaust cover, outer to inner. included in powerhead gasket set 1
28 0306418 Screw, exhaust cover 11
29 0 Hose, upper to lower crankcase, 12 in. 305MM. cut to length from p/n 1
327229 -- 0.0575 in. I. d, 25 ft. 7, 6M roll
30 0584472 Ground lead assembly 1
31 0304454 Washer, bracket 2
32 0302290 Lock washer, starter brackets 2
33 0432424 Spark plug, Champion QL16V. optional . "N" suffix models 2
33 0433627 Spark plug, Champion L16V. optional . "S" suffix models 2
33 0387633 Spark plug, Champion QL77JC4. radio noise suppressor plug . "N" suffix 2
models
33 0432424 Spark plug, Champion L77JC4. optional . "N" suffix models 2
34 0308742 Screw, cover, thermostat boss 3
35 0325340 Bracket, starboard 1
37 0314979 Screw, cylinder to crankcase 8
38 0303049 Cotter pin 4
39 0438076 Control lever & pin 1
40 0328741 Nut, spark adjustment 1
41 0305831 Shim, control lever 2
42 0331036 Screw, bearing clamp 4
43 0331448 Bracket, control lever 1
44 0331919 Bearing clamp, lever, lower 1
45 0331918 Bearing, lever, lower 1
46 0335326 Link, actuator cam 1
47 0303398 Screw, starter bracket, starboard 1
48 0325584 Spring, neutral start plunger 2
49 0325586 Retainer, spring 1
50 0396163 Lever & roller assembly 1
51 0 Hose, overboard. pump ind, 16 in. 406MM. cut to length from p/n 203909 -- 1
1/8 in. I. d, 20 in. 508MM long hose
52 0120590 Washer, lever & roller assembly 1
53 0320107 Tie strap, hose 2
54 0320374 Bracket, port 1
55 0327673 Cover, cylinder head 1
56 0303398 Screw, starter bracket & ground lead 1
58 0320524 Bearing, control lever 1
59 0327674 Gasket, cylinder head cover. included in powerhead gasket set 1
60 0303398 Screw, starter bracket, port 1
61 0121731 Nut, starter bracket mtg, starboard 2
62 0304221 Screw, collar to throttle control rod 1
64 0300646 Screw, cylinder head cover 11
65 0320786 Pivot pin 2
66 0320156 Rod, throttle control 1
67 0316368 Spring 1
68 0332203 Screw, bypass cover, large 3
70 0320523 Clamp, bearing 2
71 0330151 Clamp, cable & temperature. sw. lead 1
72 0303715 Washer 2
73 0304222 Collar 1
74 0307565 Pin, rod, pivot pin 2
75 0121731 Nut, starter bracket mtg, port 1
76 0328051 Spring, pressure relief 1
77 0329241 Washer, starter mtg. bracket 1
78 0439912 Bypass cover assembly 1
79 0327443 Screw, starter lock out 1
80 0326263 Exhaust cover, inner 1
82 0330151 Clamp, lock out cable to cover 1
83 0303398 Screw, bracket to exhaust cover 2
84 0325332 Plunger 1
85 0332610 Rubber mount, starter housing 3
86 0333071 Cup, starter housing to mounts 3
87 0551953 Washer, pivot pin 1
88 0325326 Bracket, safety switch & cable 1
89 0122147 Screw, bracket 1
90 0328703 Washer, screw, bracket. to engine 1
91 0325589 Lever, starter lock out 1
95 0326264 Gasket, exhaust cover inner to crankcase. included in powerhead gasket 1
set
96 0203688 Nut, idle stop 1
97 0303398 Screw, bracket 2
98 0331446 Bracket, idle stop 1
99 0308038 Screw, idle stop 1
100 0433941 Powerhead gasket set 1

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Engine Cover - J25WREEN

## Part # Description Qty Notes

1 0285074 Engine cover assembly, EV 1
1 5000562 Engine cover assembly, JO 1
2 0208399 Tilt handle 1
3 0330838 Screw, tilt handle 2
4 0210965 Frame, front, EV 1
4 0335032 Frame, front, JO 1
5 0210973 Frame, rear, EV 1
5 0335041 Frame, rear, JO 1
6 0213219 Plate, frame, front, 25, EV 1
6 0343289 Plate, frame, front, 25, JO 1
7 0329635 Hook, engine cover, rear 1
8 0317223 Nut, push-on 4
10 0316225 Seal, engine cover 1
11 0207482 Hook, engine cover, front 1
12 0554355 Rivet 5
13 0213235 Plate, frame, rear, 25, EV 1
13 0343290 Plate, frame, rear, 25, JO 1
14 0202150 Washer, tilt handle 2
15 0334528 Screw, frame mounting, rear 4
16 0285089 Decal set, EV 1
16 0438443 Decal set, JO 1

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Fuel Hose Primer Bulb 5/16 In. I.D. - J25WREEN

## Part # Description Qty Notes

0176748 0176748 Fuel hose primer bulb. not shown. quick disconnect at motor & tank 1
1 0176745 Fuel hose connector kit 2
2 0322652 Clamp, snap 1
3 0334913 O-ring 1
4 0 Hose, short, 19 1/2 in. 495MM. cut to length from p/n 333341 -- 5/16 1
in. I. d, 25 ft. 7, 6M roll
5 0174511 Primer bulb kit 1
6 0322652 Clamp, snap 2
7 0397525 Nipple & valve assembly 1
8 0553166 Clamp, band, large 2
9 0396462 Nipple & valve assembly 1
10 0 Hose, long, 99 in. 2515MM. cut to length from p/n 333341 -- 5/16 in. 1
I. d, 25 ft. 7, 6M roll

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Fuel Pump - J25WREEN

## Part # Description Qty Notes

1 0438555 Fuel pump assembly 1
2 0319528 O-ring, cap 1
3 0312675 Screen, filter 1
4 0335335 Cap, filter 1
5 0330061 Screw, cap 1
6 0332678 Diaphragm 1
7 0344040 Nipple, outlet 1
8 0324660 O-ring 1
9 0305739 O-ring, fitting 1
10 0 Hose, pump to carburetor, 18 in. 457MM. cut to length from p/n 327228 -- 1
5/32 in. I. d, 25 ft. 7, 6M roll
11 0313537 Tee, fuel hose. "N" suffix models 1
12 0398541 Fuel filter assembly. "S" suffix models 1
12 5000612 Fuel filter assembly. "N" suffix models 1
13 0327270 Gasket, filter 1
14 0124369 Seal, filter 1
15 0328717 Screw, pump mounting 2
16 0320107 Tie strap, hose 8
17 0335502 Hose, pulse 1
18 0303615 Gasket, pump mounting 1
19 0 Hose, conn. to fuel filter, 10 3/4 in. 273MM. cut to length from p/n 1
333341 -- 5/16 in. I. d, 25 ft. 7, 6M roll . "S" suffix models
19 0333632 Hose, tee to pump. "N" suffix models 1
20 0 Hose, filter to fuel pump, 5 1/2 in. 140MM. cut to length from p/n 333341 1
-- 5/16 in. I. d, 25 ft. 7, 6M roll . "S" suffix models
20 0912553 Hose, filter to pump. "N" suffix models 1
21 0438616 Fuel pump repair kit 1
22 0 Hose, tee to carburetor, 6 1/4 in. 159MM. cut to length from p/n 327228 -- 1
5/32 in. I. d, 25 ft. 7, 6M roll . "N" suffix models
 5/32 in. I. d, 25 ft. 7, 6M roll . "N" suffix models

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Fuel Tank 6 Gallon - J25WREEN

## Part # Description Qty Notes

1 0175981 Fuel tank 1
2 0176469 Manifold assembly 1
3 0175989 Fuel conduit 1
4 0127145 Lens 1
5 0127146 Seal, lens 1
6 0125515 O-ring 1
7 0124549 Screw, retainer 3
8 0127091 Retainer, lens 1
9 0176235 Indicator 1
10 0127103 Screw, manifold to tank 4
11 0127093 Seal, manifold to tank 1
12 0175978 Cap, gas 1
13 0127090 Gasket 1

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Gearcase - J25WREEN

## Part # Description Qty Notes

0434763 0434763 Gear case assembly, complete. not shown. does not include drive shaft 1
1 0433428 Bearing housing seal 1
2 0321453 Seal, propeller shaft. contents of gear case seal kit 2
3 0437288 Bearing assembly, propeller shaft 2
4 0328311 Cradle, clutch dog 1
5 0319743 Screw, propeller shaft bearing. housing 2
6 0332584 Washer, seal ring. contents of gear case seal kit 1
7 0327655 Gear, reverse 1
8 0439143 Propeller shaft 1
9 0327070 Spring, detent, propeller shaft 1
10 0316506 Ball, detent, propeller shaft 2
11 0337020 Shifter, clutch dog 1
12 0390023 Yoke and connector assembly 1
13 0308376 Pivot pin, shifter lever 1
14 0332584 Washer, seal ring, pivot pin. contents of gear case seal kit 1
15 0386186 Roller bearing, forward gear 1
16 0328313 Gear, pinion, drive shaft 1
17 0307551 Screw, fill & vent. contents of gear case seal kit 2
18 0311598 Washer 1
19 0303049 Cotter pin, shifter lever 1
20 0330441 Thrust washer, lower 1
21 0327716 Thrust washer, upper 1
22 0388027 Thrust bearing, pinion 1
23 0434030 Gear case. does not include drive shaft 1
24 0332261 Seal, oil, drive shaft, upper. contents of gear case seal kit 1
25 0320173 Stud 1
26 0326361 Bushing, shift rod, lower 1
27 0325539 Screw, screen to gear case 2
28 0321738 Washer, shift rod bushing. contents of gear case seal kit 1
29 0437288 Bearing assembly, drive shaft pinion 2
30 0336206 Screen, intake 2
30 0336202 Screen, hd weedless. optional 2
31 0303347 O-ring, scraper. contents of gear case seal kit 1
32 0322018 Housing, bearing 1
33 0386473 Bearing assembly 1
34 0301877 O-ring, shift rod. contents of gear case seal kit 1
35 0321928 Seal, oil, drive shaft, lower. contents of gear case seal kit 1
36 0329217 Screw, trim tab 1
37 0336203 Trim tab 1
38 0434029 Anode kit assembly 1
39 0333677 Screw, anode mounting 1
40 0304454 Lock washer 1
41 0319684 Thrust washer 1
42 0337019 Lever, shifter 1
43 0392475 Gear & bushing assembly, forward 1
44 0302504 Pin, yoke & conn. to shifter lever 1
45 0319635 Bushing, reverse gear 1
46 0319747 Retaining ring 1
47 0319746 Retainer plate, housing 1
48 0338518 O-ring, bearing housing. contents of gear case seal kit 1
49 0331465 Nut, shift rod connector 1
50 0341636 Drive shaft. 25WR 1
51 0395289 Impeller assembly & key. contents of water pump repair kit, stainless 1
steel
52 0344470 Key, impeller. contents of water pump repair kit, stainless steel 1
53 0301250 Lock washer, exhaust housing. to stud 1
54 0306422 Nut, stud. optional 1
55 0328725 Screw, impeller housing. contents of water pump repair kit, stainless 6
steel
56 0393632 Impeller housing & bushing. contents of water pump repair kit, 1
stainless steel
57 0328754 Bushing, impeller housing 1
58 0319785 Bushing, stud. optional 1
59 0325537 Gasket, plate to gear case. contents of gear case seal kit. contents 1
of water pump repair kit, stainless steel
60 0328753 Seal, impeller housing. to plate. contents of gear case seal kit. 1
contents of water pump repair kit, stainless steel
61 0328773 Cup, impeller housing, chrome. original equipment -- see OMC genuine 1
parts propeller chart for optional sizes
61 0328751 Cup, impeller housing. contents of water pump repair kit, stainless 1
steel
62 0319891 Nut, propeller 1
63 0320785 Cotter pin 1
64 0326692 Spacer, impeller housing. 25WR 1
65 0335420 Thrust bushing, propeller 1
66 0325624 Connector, shift rod 1
67 0175191 Propeller 10 X 13 al. original equipment -- see OMC genuine parts 1
propeller chart for optional sizes
68 0332542 Converging ring 1
69 0392881 Bushing assembly, propeller. sst 1
69 0386638 Bushing assembly, propeller. alum 1
70 0302497 Grommet, water tube, lower. contents of water pump repair kit, 1
stainless steel
71 0395339 Water tube & washer, standard 1
72 0330658 Washer. optional 1
73 0325625 Keeper, shift rod, upper to lower 2
74 0323943 Spacer, propeller nut 1
76 0328333 Screw, gear case to housing 4
79 0311338 O-ring. contents of gear case seal kit. contents of water pump repair 2
kit, stainless steel. 25WR. 25WRL
80 0301877 O-ring, impeller housing. contents of water pump repair kit, 1
stainless steel
81 0554545 O-ring, cup to impeller housing. contents of gear case seal kit. 1
contents of water pump repair kit, stainless steel
82 0328772 Plate, impeller housing, chrome. original equipment -- see OMC 1
genuine parts propeller chart for optional sizes
82 0328755 Plate, impeller housing. contents of water pump repair kit, stainless 1
steel
83 0331479 Shift rod, lower 1
0 20-inch 508MM long transom parts 1
0396707 0396707 Extension kit assembly. not shown. optional 1
0325541 0325541 Shift rod, upper. not shown. 25WRL 1
50 0341638 Drive shaft. 25WRL 1
53 0306470 Lock washer. optional 1
54 0306422 Nut. optional 1
58 0319785 Bushing. optional 1
64 0326693 Spacer, imp. housing. 25WRL 1
71 0395340 Water tube & washer. 25WRL 1
72 0330658 Washer. optional 1
72 0330658 Washer. optional 1
75 0392967 Extension, stud & screw assembly. optional 1
76 0327973 Screw, gear case to housing. optional 4
77 0320173 Stud, gear case extension. optional 1
79 0311338 O-ring. contents of gear case seal kit. contents of water pump repair 2
kit, stainless steel. 25WR. 25WRL
0325975 0325975 Mount, rubber, lower. not shown. 25WRL 2
0325974 0325974 Mount, rubber, upper. not shown. 25WRL 2
0330621 0330621 Gasket, powerhead base. not shown. optional 1
84 0393630 Water pump repair kit, includes impeller housing 1
85 0394415 Chrome cup & plate kit, includes impeller housing 1
86 0396351 Gear case seal kit 1

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Ignition - J25WREEN

## Part # Description Qty Notes

1 0321341 Nut, flywheel 1
2 0584374 Flywheel assembly 1
3 0582508 Ignition coil assembly 2
4 0329176 Washer, fiber, coil mtg. screw 4
5 0329241 Washer, coil mounting screw 4
6 0582365 Lead assembly, spark plug 2
7 0581027 Cover terminal assembly 1
8 0510231 Terminal, spring 1
9 0580339 Cover & terminal assembly 1
10 0510231 Terminal, spring 1
11 0328701 Lock washer, coil to ground 3
12 0331025 Screw, coil 4
13 0330151 Clamp, leads to coil 1
14 0303212 Screw, clamp & cover 3
15 0511458 Clamp, leads to ignition plate assembly 1
16 0511459 Cover, leads to ignition plate assembly 1
17 0337522 Screw, stator & charge coil mtg 5
19 0584507 Stator assembly 1
20 0512876 Terminal, pin 3
21 0513654 Sleeve 3
22 0329241 Washer, power pack 2
23 0329176 Washer, fiber, power pack 4
24 0335220 Screw, power pack 2
25 0584508 Power pack assembly 1
26 0512754 Connector 1
27 0511469 Terminal, pin 5
28 0512478 Cover 2
29 0512256 Terminal 2
30 0512131 Terminal, ring 1
31 0316594 Tubing 1
32 0319682 Screw, sensor to plate 2
33 0328735 Washer, screw, sensor 2
34 0583387 Sensor assembly 1
35 0581656 Terminal, socket 2
36 0512765 Sleeve 1
37 0512753 Connector 1
38 0512743 Retainer, connectors 1
39 0584504 Charge coil & lam. assembly 1
40 0581656 Socket 2
41 0582417 Plate & sleeve assembly 1
42 0511460 Screw, ignition plate to ret. assembly 5
43 0396031 Retainer & link assembly 1
44 0334750 Cam, throttle control. "S" suffix models 1
44 0326876 Cam, throttle control. "N" suffix models 1
45 0331036 Screw, throttle cam 2
46 0315287 Screw, support plate to crankcase 4
47 0322102 Plate, support 1
48 0322435 Bearing, ignition plate to support 1
49 0328074 Cap 3

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Intake Manifold - J25WREEN

## Part # Description Qty Notes

1 0396788 Manifold, intake. "S" suffix models 1
1 0396790 Manifold, intake. "N" suffix models 1
2 0326260 Gasket, manifold. included in powerhead gasket set 1
0437712 0437712 Leaf plate assembly. not shown 1
3 0324318 Plate, leaf 1
4 0342054 Leaf valve 2
5 0336752 Stop, leaf 2
6 0301858 Screw, leaf to plate 2
7 0306546 Lock washer, leaf screw 2
8 0306556 Nut, leaf screw 2
9 0309466 Valve, drain 1
10 0332612 Screw, valve 1
11 0307609 Screw, plate to crankcase 1
12 0321479 Gasket, plate to crankcase. included in powerhead gasket set 1
13 0331449 Pin, cam follower 1
14 0315101 Bushing, follower pin 2
15 0313329 Retainer, link throttle lever 2
16 0396154 Cam follower 1
17 0305232 Roller, cam follower 1
18 0307529 O-ring, roller to cam follower 1
19 0320157 Spring, cam follower 1
20 0330151 Clamp, fuel filter leads 1
21 0304294 Screw, manifold to crankcase 1
23 0303459 Screw, manifold to crankcase 7
24 0330227 Link, carburetor to cam follower 1

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Literature - J25WREEN

## Part # Description Qty Notes

787028 0787028 Service manual 1
787026 0787026 Service manual 1
213484 0213484 Operator's manual 1
213485 0213485 Operator's manual 1
213486 0213486 Operator's manual 1

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Lower Engine Cover - J25WREEN

## Part # Description Qty Notes

1 0433392 Engine cover, lower 1
2 0395910 Handle shaft assembly, latch 1
3 0321863 Washer, latch handle 1
4 0313607 Fitting, lube 1
5 0553766 Wave washer 1
6 0321319 Lever, latch, lower engine cover 1
7 0328703 Washer, screw, handle & shaft assembly 1
8 0912127 Screw, handle & shaft assembly 1
9 0334983 Plug, remote control anchor 2
10 0331370 Plug 1
10 0331584 Grommet, ac lighting wires 1
11 0336255 Grommet, shift rod 1
12 0335343 Grommet, throttle cable 1
13 0335527 Plug, battery cable vacant hole 1
14 0304019 Grommet, control shaft 1
15 0325327 Grommet, actuator cam 1
16 0316354 Grommet 4
17 0203622 Washer, large 8
18 0338483 Decal, panel 1
19 0438793 Fuel connector assembly 1
20 0343736 Seal, fuel connector 1
21 0336165 Screw, fuel connector & grd. lead 1
22 0302406 Spacer 4
23 0325868 Bracket, cover to exhaust housing, front 1
24 0908158 Screw, bracket 2
26 0329241 Washer, small 4
27 0320158 Seal, housing to cover 1
28 0334761 Grommet 1
29 0316487 Retainer, fuel hoses 1
30 0329240 Screw 4
31 0585024 Stop switch assembly 1
32 0510818 Terminal, ring, .250 in 1
33 0581656 Terminal, socket 1
34 0328169 Nut, stop switch 1

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Midsection - J25WREEN

## Part # Description Qty Notes

1 0436192 Exhaust housing assembly. 25WR 1
1 0436193 Exhaust housing assembly. 25WRL 1
2 0341427 Gasket, cover to exhaust housing 1
3 0341426 Cover, exhaust relief 1
4 0305863 Washer, screw, cover 3
5 0334522 Screw, cover 2
6 0324815 Stud 2
7 0334521 Screw, cover, lower 1
8 0330621 Gasket, powerhead to lower unit 1
9 0342422 Screw, inner exhaust tube 6
10 0336258 Exhaust tube, inner 1
11 0303879 Mount, rubber, upper side. 25WR 2
11 0325974 Mount, rubber, upper side. 25WRL 2
12 0329217 Screw, upper side mount 4
13 0335430 Bracket, steering 1
14 0321470 Mount, rubber, lower side. 25WR 2
14 0325975 Mount, rubber, lower side. 25WRL 2
15 0316355 Nut, stud 2
16 0324816 Screw, housing to cylinder crankcase 4
17 0323109 Housing, lower mount, starboard 1
18 0309942 Screw, lower front mount 2
19 0303886 Washer 4
20 0321469 Mount, rubber, lower front 1
21 0302497 Grommet, water tube 1
22 0309942 Screw, mount to housing 2
23 0304144 Lock washer 2
24 0323108 Housing, lower mount, port 1
25 0342540 Screw, mount housing 2
26 0303884 Washer 4
27 0303889 Nut, mounts to exhaust housing & steering bracket 6
28 0331812 Mount, rubber, upper front 1
29 0302504 Pin, shift rod to lever 1
30 0305650 Cotter pin, shift lever to pin 1
31 0308017 Screw, shift rod lever 1
32 0304380 Spring washer 1
33 0319537 Clip, shift rod lever 1
34 0322092 Lever, shift rod 1
35 0303775 Washer, shaft to housing 2
36 0325540 Shift rod, upper. 25WR 1
36 0325541 Shift rod, upper. 25WRL 1
37 0203688 Nut, adjustment screw 2
38 0394574 Adj. lever & shaft assembly 1
39 0324660 O-ring, lever shaft 2
40 0328703 Washer, screw, cam to lever 2
41 0335342 Actuator cam, shift 1
42 0313607 Fitting, lube, shift shaft 1
43 0317581 Screw, actuator cam to adjustment lever 2
44 0315786 Retainer, shift shaft 1
45 0342908 Shield, tilt tube 1
47 0326071 Bumper, mount housing 1
48 0342536 Stern bracket, starboard 1
49 0433674 Clamp screw assembly, aluminum 2
49 0391421 Clamp screw assembly, stainless st. optional 2
50 0337017 Plate, swivel 1
51 0321922 Screw, shoulder 1
52 0398001 Replacement handle assembly 1
53 0342535 Stern bracket, port 1
54 0319108 Screw, bell crank, reverse lock 1
55 0319695 Bell crank 1
56 0322945 Pin, shallow water drive 1
57 0333774 Clip, shallow water drive 1
58 0309967 Bushing, pilot shaft, lower 1
59 0301917 O-ring, pilot shaft, lower 1
60 0309966 Washer, thrust 1
61 0319696 Rod, reverse lock release 1
62 0388661 Cam & shaft assembly, tilt lock 1
63 0397736 Friction block assembly 1
64 0332662 Friction block 1
65 0321531 Screw, friction adjustment 1
66 0332663 Upper liner 1
67 0319787 Bushing, tilt tube 2
68 0319227 Screw, knob to tilt lock lever 1
69 0324579 Screw, tie bar 2
70 0322947 Pin, reverse lock link to bracket 2
71 0328048 Knob, tilt lock 1
72 0551113 Spring, steering friction adjustment 1
73 0313838 Nut, pin bracket 2
74 0322949 Link, reverse lock 1
75 0303887 Washer, link pins 2
76 0322950 Lever, reverse lock 1
77 0315078 Spring, reverse lock 2
78 0338657 Link, shallow water drive 1
79 0329648 Pilot shaft, steering bracket 1
80 0323158 Bracket, swivel 1
81 0317624 Screw, bracket, to pilot shaft 4
82 0307068 Spring, tilt pin. "N" suffix models 1
83 0313607 Fitting, lube, tilt tube & lock 4
84 0334427 Screw, stern bracket to transom 1
85 0310702 Nut 1
86 0315776 Washer 2
87 0321511 Tilt tube, stern bracket 1
88 0335554 Lock nut, tilt tube, port & starboard 2
89 0319709 Tie bar, stern brackets 1
90 0317894 Cap, tilt tube 2
91 0319699 Washer, tilt tube 2
92 0319694 Spring, tilt lock 1
93 0319693 Bushing, tilt lock 2
94 0319692 Pin, tilt lock 2
95 0388662 Lever & shaft assembly, tilt lock 1
96 0436387 Tilt pin. "S" suffix models 1
96 0436212 Tilt pin. "N" suffix models 1
97 0437875 Lock assembly, tilt, starboard 1
98 0326943 Pin, link to locking lever 1
99 0333774 Clip, pin, reverse lock link to locking lever 1
100 0333774 Clip, pin, reverse lock link to bracket 2
101 0313607 Fitting, lube, swivel bracket 1
102 0437876 Lock assembly, tilt, port 1
103 0319697 Spring, reverse lock 1
104 0322946 Spring, shallow water drive 1

SelfFixer.com Parts Manuals

Paint - J25WREEN

## Part # Description Qty Notes

771227 0771227 Color primer 1
771234 0771234 Color black 1
771230 0771230 Color blue 1
772633 0772633 Color platinum 1
772414 0772414 Color clearcoat 1

SelfFixer.com Parts Manuals

Primer Pump - J25WREEN

## Part # Description Qty Notes

1 0317893 Tie strap, hoses 6
2 0 Hose, manifold to tee, 2 1/4 in. 57MM. cut to length from p/n 327229 1
-- 0.0575 in. I. d, 25 ft. 7, 6M roll
3 0320107 Tie strap, hose, carburetor to primer 2
4 0325569 Tee, primer hose 1
0432142 0432142 Primer pump assembly. not shown 1
5 0331365 O-ring 1
6 0331364 Ring, quad 1
7 0331366 O-ring 1
8 0326334 Washer, o-ring 1
9 0432143 Plunger valve assembly 1
10 0333540 Spring 1
11 0432145 End cap & o-ring assembly 1
12 0333639 O-ring 1
13 0326338 Retainer 1
14 0394337 Housing & nipple assembly 1
15 0 Hose, primer to tee, 4 in. 102MM. cut to length from p/n 327229 -- 1
0.0575 in. I. d, 25 ft. 7, 6M roll
16 0 Hose, tee to primer, 8 1/2 in. 216MM. . cut to length from p/n 327228 1
-- 5/32 in. I. d, 25 ft. 7, 6M roll
17 0329054 Screw, primer knob 1
18 0334365 Knob, primer pump assembly 1
19 0330992 O-ring 1
20 0 Hose, tee to carburetor, 8 1/4 in. 210MM. cut to length from p/n 1
327229 -- 0.0575 in. I. d, 25 ft. 7, 6M roll
21 0335573 Nut, primer pump 1

SelfFixer.com Parts Manuals

Rewind Starter - J25WREEN

## Part # Description Qty Notes

0398036 0398036 Rewind starter assembly. not shown 1
1 0397658 Starter housing assembly 1
2 0304500 Pin, guide 2
3 0 Rope. cut from 100 ft. 30, 5M roll, p/n 316705. cutting length 73 1/2 1
in. 1867MM
4 0204911 Grommet, handle support 1
5 0204913 Spring, handle support 1
6 0306284 Screw 1
7 0306283 Washer, starter spindle 1
8 0302103 Nut, spindle screw 1
0395451 0395451 Starter pulley pawl kit. not shown 1
9 0330524 Spindle, starter 1
10 0330527 Link, plate to pawl 4
11 0330525 Pawl, starter 2
12 0330830 Shim 1
13 0203470 Retaining ring, pawl 2
14 0397976 Starter pulley & pin assembly 1
15 0395460 Spring, starter 1
16 0332717 Bushing, spindle 1
17 0330528 Friction plate, starter 1
18 0309515 Washer, spring 1
19 0309516 Friction ring 1
20 0330831 Shield, starter spring 1
21 0320107 Tie strap, starter grommet to housing 1
22 0324814 Screw, port 1
23 0302290 Lock washer, housing 3
24 0304325 Anchor, rope handle 1
25 0208424 Plate, handle support 1
26 0334633 Handle, starter 1
27 0390455 Cable assembly, starter lock out 1
28 0325338 Spring, plunger 1
29 0325337 Plunger, starter lock out 1
30 0305652 Screw, starboard & rear 2
SelfFixer.com Parts Manuals
Steering Shift Handle - J25WREEN

## Part # Description Qty Notes

1 0434094 Steering handle assembly 1
2 0397001 Handle retainer 1
3 0332089 Retainer clip 1
4 0334960 Spiral pin 1
5 0333774 Clip, ball & shell. "N" suffix models 1
6 0309485 Nut, ball joint. "N" suffix models 1
7 0335683 Ball joint. "N" suffix models 1
8 0335605 Bushing 1
9 0303715 Washer, ball joint. "N" suffix models 1
10 0328064 Nut. "S" suffix models 1
11 0329063 Seal, steering handle 1
12 0339722 Helix, twist grip 2
13 0336460 Sleeve, throttle cable 1
14 0324602 Screw, bracket 1
15 0329881 Roller, helix to cable 2
16 0436544 Twist grip & sleeve 1
17 0398243 Throttle cable assembly. "S" suffix models 1
17 5000581 Throttle cable assembly. "N" suffix models 1
18 0329880 Pin, guide to rollers 1
19 0329879 Guide 2
20 0324685 Connector, throttle cable. "S" suffix models 1
20 0345851 Connector, throttle cable. "N" suffix models 1
21 0174741 Throttle friction kit 1
22 0320107 Tie strap, throttle cable 1
23 0584302 Idle adjustment assembly 1
24 0434366 Cover assembly, steering handle 1
25 0316132 Grommet, stop switch leads. "S" suffix models 1
26 0336347 Plug, idle adjustment 1
27 0315101 Bushing, shift rod to shift lever 2
28 0336481 Screw, cover to handle 3
29 0306439 Washer, screw, connector. "S" suffix models 2
30 0325715 Connector, throttle cable. "S" suffix models 1
30 0332947 Connector, throttle cable. "N" suffix models 1
31 0335329 Screw, connector. "S" suffix models 1
31 0329332 Screw, connector. "N" suffix models 1
32 0335328 Spacer, connector. "S" suffix models 1
33 0335380 Bracket, shift & steering. "S" suffix models 1
33 5000759 Bracket, shift & steering. "N" suffix models 1
34 0304376 Washer, handle to bracket. "N" suffix models 2
35 0338872 Sleeve, handle to bracket. "N" suffix models 1
35 0335426 Bushing, handle to bracket. "S" suffix models 2
36 0316109 Screw, lever to bracket 1
37 0341384 Shift lever 1
38 0318317 Bushing 2
39 0309543 Washer, lever to bracket 2
40 0335283 Shift rod 1
41 0329241 Washer, shift rod to handle 2
42 0313022 Lock nut, shift rod to lever 1
43 0313607 Fitting, lube 1
44 0339272 Pin 1
45 0124627 Washer 1
46 0309485 Nut 1
47 0333774 Clip, shift rod 1
48 0339271 Connector 1
49 0328333 Screw, bracket to steering bracket 2
50 0344597 Screw, connector. "S" suffix models 1

SelfFixer.com Parts Manuals

1999 25 - J25WREEN parts catalog Notes
Parts catalog covers:
J25WREEN