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Chemical Engineer's Guide (https://cheguide.com/)
(https://cheguide.com/2015/12/double-pipe-heat-exchanger-design/)
This article shows how to do design for Double Pipe Heat Exchanger and estimate length of double
pipe required.
where,
mH , mC : Mass flow rate of Hot and Cold Stream
CpH , CpC: Specific Heat of Hot and Cold Stream
THot In , THot Out: Inlet and outlet temperature of Hot Stream
tCold In , tCold Out: Inlet and outlet temperature of Cold Stream
1 of 6 7/18/17, 8:07 AM
Double Pipe Heat Exchanger Design – ChE Guide https://cheguide.com/2015/12/double-pipe-heat-exchanger-design/
Inner Tube
De = Di
Af = π Di²/4
Annular Space
De = D1 - Do
Af = π (D1² - Do²)/4
where,
Di : Inside Pipe Inner Diameter
Do : Inside Pipe Outer Diameter
D1 : Outside Pipe Inner Diameter
Calculate velocity (V), Reynolds No. (Re) and Prandtl No. (Pr) number for each stream.
V = W / ( ρ Af )
Re = De V ρ / μ
Pr = Cp μ / k
For first iteration a Length of double pipe exchanger is assumed and heat transfer coe icient is
calculated. Viscosity correction factor (μ / μw)0.14 due to wall temperature is considered 1.
For Laminar Flow (Re <= 2300), Seider Tate equation is used.
2 of 6 7/18/17, 8:07 AM
Double Pipe Heat Exchanger Design – ChE Guide https://cheguide.com/2015/12/double-pipe-heat-exchanger-design/
For Transient & Turbulent Flow (Re > 2300), Petukhov and Kirillov equation modified by Gnielinski can
be used.
where,
L : Length of Double Pipe Exchanger
μw : Viscosity of fluid at wall temperature
Nu : Nusselts Number (h.De / k)
where,
hi : Film coe icient Inner pipe
ho : Film coe icient for Annular pipe
tAve : Mean temperature for Inner pipe fluid stream
TAve : Mean temperature for Annular fluid stream
Viscosity is calculated for both streams at wall temperature and heat transfer coe icient is multiplied
by viscosity correction factor.
where,
Ri : Fouling factor Inner pipe
Ro : Fouling factor for Annular pipe
kt : Thermal conductivity of tube material
Area = Q / (U * LMTD )
L = Area / π * Do
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Double Pipe Heat Exchanger Design – ChE Guide https://cheguide.com/2015/12/double-pipe-heat-exchanger-design/
Compare this length with the assumed length, if considerable di erence is there use this length and
repeat above steps, till there is no change in length calculated.
where,
ΔP : Pressure Drop in PSI
SG : Specific Gravity of fluid
G : Mass Flux ( W / Af ) in lb/h. ²
For Laminar flow in inner pipe, friction factor can be computed as following.
f = 64/Re
f = 0.3673 * Re -0.2314
4 of 6 7/18/17, 8:07 AM
Double Pipe Heat Exchanger Design – ChE Guide https://cheguide.com/2015/12/double-pipe-heat-exchanger-design/
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5 of 6 7/18/17, 8:07 AM
Double Pipe Heat Exchanger Design – ChE Guide https://cheguide.com/2015/12/double-pipe-heat-exchanger-design/
6 of 6 7/18/17, 8:07 AM