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Abstract
Industrial ecology (IE) has been characterized by a fragmented approach encompassing a number of different perspectives and
analytical techniques. A uniform framework has yet to be established or proposed. This paper partially addresses this shortcoming
by tracing some of the historical and intellectual antecedents of the field, providing a clear and concise lexicon of the biological
analogue, and contrasting the two most promising analytical methods by which IE research may be carried out: life cycle assessment
(LCA) and systems analysis. Although a number of comparative environmental metrics may be employed in cost-minimization or
thermodynamic efficiency studies, no single measure is sufficiently developed to prioritize among qualitatively disparate types of
environmental impacts. It is argued herein that the concept of chemical exergy of mixing may be the most promising basis for the
development of a uniform, broad-based measure of chemical pollution, and that such a measure could significantly advance a
scientific approach to IE. Some theoretical background is presented, although the reasoning herein is intended to be accessible to
an interdisciplinary audience. 2002 Elsevier Science Ltd. All rights reserved.
1. Intellectual and historical antecedents be established that reflects the evolution of scientific
thought [5].
As an emerging science, industrial ecology (IE) has A comprehensive literature review shows that there
been accessible to researchers from a number of different has been considerable uncertainty as to what IE is or
disciplines [1], however, it has yet to establish a consist- should be. In the seminal paper which popularized the
ent definition or a uniform analytical framework — in neologism, Frosch and Gallapoulos [6] proposed that
part explaining why the concept of a natural analogue industrial systems would function more efficiently and
for study of industrial systems is far from universally with fewer environmental impacts if they were modeled
embraced among environmental engineers, scientists or after natural ecosystems wherein “the consumption of
managers. IE has been variously described as a “para- energy and materials is optimized, waste generation min-
digm shift” [2], a “broad umbrella of concepts, rather imized, and the effluents of one process… serve as the
than a unified theoretical construct” [3] and an “aggre- raw materials for another process”.1 This supposition is
gation of trends (that) is still being defined by its pro- an extension of what Ayres [7] called industrial metab-
ponents” [4]. A broad review of the historical origins of olism and characterized as “the energy-and-value-yield-
the term shows that a myriad of definitions, descriptions
and new terms have appeared, disappeared or reappeared 1
The paper mentions two additional terms that become important
in the literature — only to confuse experts and neophytes to future discussions. ‘Dematerialization’ is defined as “the use of plas-
alike. A new terminology or vocabulary must eventually tics, composites, and high-strength alloys to reduce the mass of pro-
ducts”, and cited as an important trend in the auto industry wherein
cars are becoming lighter, more fuel efficient, but also increasingly
difficult to recycle as the materials from which they are manufactured
* Corresponding author. Tel.: +1-315-268-3856; fax: +1-315-268- become more diverse and complicated. Additionally, the paper refers
4291. to the “life cycle” of various industrial materials (e.g. metals and
E-mail addresses: seagertp@clarkson.edu (T.P. Seager), theist@- plastics), in which the origin, use and eventual fate of the materials
clarkson.edu (T.L. Theis). are studied together to identify opportunities for resource savings.
0959-6526/02/$ - see front matter 2002 Elsevier Science Ltd. All rights reserved.
PII: S 0 9 5 9 - 6 5 2 6 ( 0 1 ) 0 0 0 4 0 - 3
226 T.P. Seager, T.L. Theis / Journal of Cleaner Production 10 (2002) 225–235
ing process essential to economic development” — anal- is based upon a natural analogue.3 Alternative descrip-
ogous to the metabolic processes that are essential to tions need not be entirely supplanted by these, as they
life.2 Industrial ‘ecology’ may be considered a natural may offer explanatory power for a specialized agenda,
broadening of the metabolic analogy [10]. For a brief but the definitions offered herein are broad enough for
period, the two terms industrial metabolism and IE a wide range of applications and consistent with the bio-
coexisted and may have even been used interchangeably logical and etymological roots that inspired invention of
[11]. However, the first textbooks in the field appeared the terms. If it is not too late to define the nomenclature
to almost completely discard ‘metabolism’ in favor of of such a young and emergent field, these definitions
‘ecology’ [9,12,13]. Socolow [13] wrote that IE is would serve to facilitate clarity, understanding and
“intended to mean both the interaction of global indus- further research if they become more widely adopted.
trial civilization with the natural environment and the
aggregate of opportunities for individual industries to
transform their relationships with the natural environ- 2. Contrasting analytical perspectives
ment”, thereby subsuming the research that had been
conducted under a metabolism banner and expanding the There are principally two perspectives which provide
meaning of IE to make a separate term superfluous. In an analytical basis for IE: life cycle assessment (LCA)
retrospect this seems unnecessary — the two metaphors and systems analysis.4 Each embodies the notion that
create different perspectives that need not be competi- environmental problems should be examined with an
tive, but complementary. increasingly holistic, rather than reductionist, approach.
Subsequently, the terms ‘industrial’ and ‘ecology’ Although there are significant differences between the
have also been subject to debate — Socolow [13] two (see Table 1), they are both extremely sensitive to
claimed that ‘industrial’ held different meanings how the boundaries of study are defined. In fact, one of
depending upon whether a metabolism or ecology per- the principle motivating hypothesis of IE is the intuitive
spective was adopted, while Commoner [14] has ques- sense that as the boundaries expand, supraoptimal sol-
tioned application of the term ecology. Together they utions may emerge. That is, the most favorable outcome
have subsequently come to be interpreted broadly to may be found by coordinating the activities of all system
mean practically any anthropogenic function, including components, rather than by combining the individual
agriculture, information technology, etc. — not just best option of each subsystem. Still, LCA and systems
manufacturing [15]. Extending the argument for a broad analysis approach this synthesis of separate subsystems
definition of industrial might lead to the logical con- in different ways. Whereas the LCA approach relies
clusion that the natural and industrial are not separate upon the metaphor of a product or process ‘lifetime’ —
systems, but inexorably linked and therefore must be although this is difficult to define unambiguously — sys-
considered together. A merging of natural and IE may
be the inevitable consequence of a holistic application Table 1
of the natural analogue, however, a theoretical basis for Summary comparison of LCA and system analysis
modeling the linkages has not yet been established.
While it is clear that an analogy has led to a new field Characteristic Life cycle assessment Systems analysis
of study and a new perspective from which to model
Purpose Descriptive Prescriptive
industrial processes, the separate but overlapping defi- Boundaries Cradle to cradle/grave Scalable
nitions offered to date are not adequately resolved by Data requirements Broad Focused on
any author, although articulation of a vocabulary has decision
been identified as a prerequisite step [16]. Therefore, for Emphasis Materials cycling Any uniform metric
the purposes of this paper, IE shall be defined as a field (e.g. dollars)
Applicability Industrial metabolism Industrial ecology
of study (or branch of science) concerned with the inter-
relationships of human industrial systems and their
environments. Similarly, industrial metabolism shall be
3
defined as the process by which mass and energy These definitions are not entirely original. One could obtain nearly
(exergy) flows are handled or transformed by the econ- the same by looking up the words ecology, metabolism, and ecosystem
in the dictionary — just substitute the word industry for organism in
omy. Lastly, an industrial ecosystem shall be understood the definitions provided therein. We happened to use Webster’s ninth
to mean a model of a community or system of firms that new collegiate dictionary, Merriam-Webster Inc., Springfield, MA
1988.
4
O’Rourke et al. [3] have presented a critical review of IE litera-
ture, research strategies and tools which remains relevant. However,
they do not include a detailed discussion of LCA or systems analysis,
instead focusing on other methodological and theoretical aspects or
2
See Thomas [8] for comments regarding Ayres [7] and Ayres and weaknesses (e.g. design for environment, ecofeedback, Pigouvian
Ayres [9]. taxes).
T.P. Seager, T.L. Theis / Journal of Cleaner Production 10 (2002) 225–235 227
tems analysis is more flexible. The systems approach is LCA. The methodology proposed is greatly simplified.
amenable to any scale: from single product or process A subjective score (1–4) is assigned to each component
to an entire industry or geographic region. The objective of a matrix describing the type of impact (e.g. energy
of LCA is principally comparative, whereas in systems consumption, solid waste generation) versus portion of
analysis the emphasis is explicitly placed upon optimiz- the life cycle. The advantage of this method is the
ation and decision-making. That is, LCA lends itself to reduced time frame for completion — a few days rather
descriptive models, while systems analysis lends itself than several months — and the ease in communicating
to prescriptive models. For this reason, the data require- the results of the analysis to administrators and the pub-
ments of LCA may be more extensive than systems lic. However, no matter which methodology is
analysis — at least wherein systems analysis may neg- employed, widely disparate, albeit defensible, con-
lect information that is beyond the boundaries of a clusions can be drawn depending upon what information
focused study or irrelevant to the decision at hand. LCA is excluded from the study, or which underlying assump-
is therefore more applicable to industrial metabolism, tions are applied [26].
wherein the emphasis is on examining specific materials In many instances, a life cycle inventory requires
flows and processes, whereas systems analysis is more compilation of chemical information for intermediary or
applicable to IE, wherein the emphasis is on examin- by-products for which manufacturers or suppliers main-
ing interrelationships. tain little quantitative account. Even when such data do
exist, it is often regarded as proprietary, and therefore
unavailable, unverifiable or unpublishable. Lave et al.
3. Life cycle assessment [24] have shown that the boundaries of LCA should be
even greater than suggested by current guidance docu-
LCA is the principal tool by which IE research is car- ments, especially when the alternatives compared
ried out. As Allenby [17] argues, “virtually all modern include significantly different raw materials. However, it
approaches to environmental issues begin with the is apparent that no logical beginning or end to a specific
assumption that the appropriate scale of the analysis is materials cycle may exist, and that establishing the
the life cycle of the material, product or service at issue”. boundaries of an inventory analysis may rely upon arbi-
Although a wide variety of approaches have been advo- trary judgments. This presents a significant obstacle to
cated, LCA researchers typically follow a four-step producing scientific research that is reproducible by dif-
methodology consisting of scoping, inventory analysis, ferent investigators.
impact assessment and improvement assessment (see The principal advantage of LCA is that it provides a
Graedel [18], SETAC [19], or USEPA [20], etc. for broad framework for asking questions — it guides the
further details). Scoping is a process of identifying the investigative process beyond local boundaries, forcing
goals that motivate the assessment and determining the consideration of factors that may have previously been
proper boundaries of study. The inventory analysis is an ignored — which is informative as a management tool
accounting of the resource requirements of a particular and as a vehicle for exploring an intuitive appreciation
product, process or industry from virgin materials of a more holistic approach. The photographic industry
extraction to final disposition. The impact assessment is provides an illustrative example. In Fig. 1, a manage-
conducted to relate the inventory data to specific ment perspective typical of current practices is rep-
environmental concerns. Finally, the improvement resented by the boxes drawn around manufacturing
assessment (or interpretation phase) identifies those activities. The emphasis is on reducing waste and pol-
aspects of the materials life cycle that might be most lution from the source of production. Raw material
amenable to mitigation, or evaluates the potential for requirements and pollutant emissions are benchmarked
application of new strategies (e.g. design for to production of ‘finished’ product: for example, photo-
environment) that offer the greatest leverage for environ- graphic film, paper or chemicals. Herein, the principles
mental benefits. However, current LCA techniques have of waste minimization and pollution prevention may be
been criticized as unreliable scientific tools subject to successfully applied (and are increasingly the focus of
quantitative and qualitative errors [21–24]. The limi- traditional environmental engineers), but primarily as a
tations identified with current practices include a lack method of meeting stringent emissions goals more
of adequate inventory data, difficulties in identifying the cost-effectively.
boundaries of the system, disparate underlying assump- The portions of Fig. 1 outside the boxed boundaries
tions, and impact assessments in terms that are not illustrate a more comprehensive view consistent with the
directly comparable. Nevertheless, LCA is perceived as product life cycle analogy. Typically, photographers
a useful management tool that is growing in acceptance capture extra exposures of critical scenes (i.e. the ‘just
among industrial practitioners [25]. in case’ shots), or take exposures that later prove to be
Graedel [18] suggests streamlining LCA to partially unsatisfactory (e.g. ‘I look fat in that’ photo), or take
overcome the difficulties of completing an extensive additional, unnecessary exposures ‘just to use up the
228 T.P. Seager, T.L. Theis / Journal of Cleaner Production 10 (2002) 225–235
4. Systems analysis
such as: contingent liabilities and legal expenses, reme- ⌬G change in Gibbs free energy, ⌬H change in enthalpy,
diation, employee moral, brand image, and treatment or T absolute temperature and ⌬S change in entropy
disposal costs that are charged to overhead instead of to between two thermodynamic states.
specific production activities. Total cost assessment has Computation of Gibbs free energies of formation has
been advocated as an alternative which is consistent with been the subject of extensive research. Standard tables
the basic underlying principal of IE: that a more inclus- are available as supplements or appendices to textbooks
ive, holistic treatment will lead to better decisions that describe the general principles in application to
[33,34]. However, TCA approaches have rarely been environmental problems [42]. The standard reference
employed within the context of LCA to determine state is most commonly taken to be a pure elemental,
environmental preferences. There may be circumstances zero valence form (e.g. O2 (g), Cl2 (g), Ag(metal)) and the
in which the most financially expedient strategy (even free energies of formation of all other compounds may
by holistic measures) is not the environmentally prefer- be computed by comparison to these. Unfortunately, the
able one [35], or the interests of future generations are highly reactive state of some standard forms (chlorine,
denigrated [36], or the most profitable strategy is to irre- hydrogen, etc.) makes them an inappropriate reference
versibly exploit natural resources to exhaustion (or in the state for exergetic analyses incorporating environmental
case of biological resources, extinction) [37]. considerations. Moreover, pure reference conditions are
not representative of the state in which chemical com-
pounds commonly occur in the environment.
7. Exergy as a measure of material and energetic The principal advantage of exergy compared to Gibbs
resource consumption free energy is a system of environmental reference states
first proposed by Ahrendts [43] which identifies the
Hocking [38] suggests that “net energy expenditure chemical characteristics of three different reference
may be the most useful measure for judging environ- environments for computation of standard chemical
mental performance”. However, Ayres et al. [39] pro- exergies: the atmosphere, the ocean, and the earth’s
pose a unified basis for LCA based upon the thermodyn- crust. In many cases the most oxidized form of an
amic concept of exergy which is an improvement upon element serves as the appropriate reference state in each
energetic measures to create a more complete ‘resource environment, however consideration must also be given
and waste accounting’. A term invented by Rant [40], to the molar concentration of a compound in the speci-
exergy combines the first and second laws of thermodyn- fied environmental sink. This is of utmost importance,
amics in a manner analogous to Gibbs free energy, as it is well recognized that natural systems are not at
Helmholtz energy or availability. It is a thermodynamic thermodynamic equilibrium, but rather must be approxi-
property that expresses the capacity of a system to per- mated as ongoing, quasi-steady-state reactions limited by
form work under ideal conditions. Because all industrial both kinetic and energetic considerations, and that pure
processes and all material and energetic flows may be substances released into the environment will eventually
modeled in terms of embodied exergy, thermodynamics become dissipated to background concentration levels.
could theoretically provide a common scientific frame- The principles for computation of the standard chemi-
work for both LCA and systems analysis, merging the cal exergy of any compound are described by Szargut et
two perspectives into complementary tools. A general al. [44]. Assuming standard pressures and temperatures,
relationship can be drawn between exergy and the a simplified general formula may be employed
冘冉 冊
material life cycle wherein high exergy (low entropy)
ni 0
resources are extracted from the environment, refined by B0p⫽G0⫹ B (2)
the economy, and returned to the environment as low i
np i
exergy (high entropy) wastes.5 Although exergy may be
where G0 is the free energy of formation (kJ/mole) of
found in four basic forms, kinetic, potential, chemical
the compound from the elements, ni the number of moles
and physical (i.e. pressure–volume and heat exchange
and B0i the standard chemical exergy (kJ/mole) of the ith
type work), for the present purposes the most important
reactant required to form np moles of the product com-
aspect of exergy analysis is chemical, which is anal-
pound; ni and np are determined by the stoichiometric
ogous to Gibbs free energy
balancing numbers of the appropriate chemical reaction.
⌬Bchemical⫽⌬G⫽⌬H⫺T ⌬S (1) The formation of ammonia gas from nitrogen and hydro-
gen provides a simple example. The chemical reaction
where ⌬Bchemical represents change in chemical exergy,
is represented by
1
2 N2(g)⫹112H2(g)→NH3(g) (3)
5
See Ayres [41] for a critical review of the role of thermodynamics ⫺16.48⫹12(0.72)⫹112(236.1)⫽338 kJ/mole. (4)
in economic theory and further treatment of exergy as a factor of pro-
duction.
T.P. Seager, T.L. Theis / Journal of Cleaner Production 10 (2002) 225–235 231
The Gibbs free energy of formation of ammonia gas ive environmental effects. Therefore, a waste exergy (or
is given as ⫺16.48 kJ/mol [42]. However, the standard exergy emissions) approach could provide only a first
chemical exergy is found to be 338 kJ/mol by substitut- approximation of environmental impact (see Dincer [52]
ing thermodynamic data from Table 2 into Eq. (2). or Gunnewick and Rosen [53] for a summary of the sali-
Whereas the Gibbs free energy is representative of the ent hypotheses).
ideal thermodynamic work required to sythesize pure To remedy this theoretical deficiency, many manufac-
ammonia from pure elements, the standard chemical turing companies have developed empirical metrics to
exergy is representative of the maximum work that could gauge improvements in environmental performance [54–
be obtained under ideal conditions from pure ammonia 57]. Typically, these apply subjective value judgments
gas. An extensive tabulation of standard chemical exerg- regarding the importance of various characteristic
ies has been compiled by Ayres et al. [39], making impacts allowing cross-comparison of different techno-
exergy the thermodynamic variable of choice for studies logies, materials alternatives or material and energetic
related to the environment. Exergy analysis has sub- trade-offs. However, of the wide variety of approaches
sequently been employed in LCA [45] and to advance a currently employed, none are appropriate for develop-
scientific basis for sustainability [46]. ment of a broad-based quantitative framework for IE.
They may be too narrowly focused (e.g. on human
toxicity), rely on economic rather than environmental
8. The problem of quantifying environmental measures (e.g. externalities), fail to capture the disparate
impact qualitative characteristics of various materials (e.g.
materials intensity indices), or be applicable only to a
As a common basis for resource accounting, exergy narrow set of products, industries or single company.
is an improvement upon mass or energy-based measures, Consequently, the need for a universal, broad-based
but it is far from a panacea for the difficulties of con- environmental metric has increasingly been recognized
ducting an environmental impact assessment or con- as a high priority for research. A better approach may
structing an environmental objective function. Although be to focus on the portion of the chemical exergy which
it has been argued that the concept of exergetic optimiz- is due solely to material transfers or changes in compo-
ation of industrial processes can be justified on environ- sition. This is referred to as the exergy of mixing, and it
mental [47,48] or moral [49] grounds, current appli- is a measure of the potential chemical change attribu-
cations are for the most part limited to those industries table to introduction of any pollutant into the environ-
wherein thermodynamic and economic criteria are ment.
closely aligned. Bejan [50] and Brodyansky et al. [51]
exemplify current approaches in industries such as elec-
tric power generation, refrigeration, distillation, etc. Cur- 9. Calculation of exergy of mixing
rently, no methodology exists whereby exergy may be
reliably related to environmental impact or ecosystem
There are two mechanisms by which chemical exergy
function. This is primarily because waste exergy — that
may be converted into work or entropy: heat transfer
which is released to the environment in the form of
and mass transfer. The first of these is manifested in the
chemical pollutants and waste heat — comes in different
chemical bond and released during reaction (e.g. com-
forms that may have different quantitative and qualitat-
bustion of fossil fuels to form carbon dioxide and water),
and the second in dilution or dissipation of reaction end-
Table 2
Thermodynamic data (R=8.314 J/mol/K, T=298.15 K, P=101.325 kPa) products throughout the environment (e.g. the
atmosphere). Whereas matter and energy are conserved
G0 (kJ/mol)a B0 (kJ/mol)b yi0 ⫺RT ln(yi0) throughout the process, exergy is not. Assuming iso-
(mol/mol)b (kJ/mol) thermal and isobaric conditions, the net chemical exergy
of heat transfer for a reaction is approximated by the
N2 0 0.72 0.7479 0.720
H2 0 236.1 – – change in Gibbs free energy in accordance with Eq. (1),
NH3 ⫺16.48 337.9 – – whereas the exergy of mixing (or ‘composition-depen-
CH4 ⫺50.79 831.65 1.7 ppm 32.9 dent component’ of chemical exergy [44]) is computed
O2 0 3.97 0.201 3.97 for the ith chemical species of any system as
⫺394.37
再冎
CO2 19.87 0.000331 19.87
H2O ⫺228.57 9.49 0.0217 9.49 yi
NO2 51.3 55.6 1 ppb (est.) 51.4 i ⫽niRT0 ln
Bm (5)
SO2 ⫺330.2 313.4 35 ppb (est.) 42.6 y0i
C(graphite) 0 410.26 – –
where Bmi is exergy of mixing in joules, ni the total num-
a
From [42]. ber of moles of the species, yi the acitivity in the thermo-
b
From [44]. dynamic system under consideration, and y0i the refer-
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