Annexure - III

Quality assurance plan for the fabrication of Process tanks

Purchaser: BARC Vendor:

Sr. no. Operation Characteristics Mode of Reference Acceptance Format of Performed Reviewed by Witness by Remarks
Inspection document standard recording by

1 Submission of All the dimensions Checking by Tender sketch Tender sketch Calculation Vendor Authorised
design calculation of the equipment authorised and Tender and tender sheets in inspector of
inspector specification specification printed & BARC
bounded form
2 Submission of Bill of material, Checking by Tender sketch Tender sketch Drawing sheet Vendor Authorised
fabrication drawing Tolerance, Weld authorised and Tender and tender inspector of
joint, Dimension inspector specification specification BARC

3 Material testing Chemical, Stamping and Corresponding Corresponding Lab test report Vendor Authorised
Mechanical & IGC sample testing in ASTM and ASTM and inspector of
practice'A' and ‘E’ approved lab ASME codes ASME codes BARC

4 Welding procedure Fixing the Checking by ASME Sec IX ASME Sec IX WPS sheet Vendor Authorised
specification parameter to get Indenting Officer inspector of
correct properties of BARC
the weldment
5 Welder Performance of the Test pieces ASME Sec IX ASME Sec IX Test report Vendor Authorised Authorised
qualification test welder welded by from lab inspector of inspector of
welder shall be BARC BARC
tested in
authorised lab
6 Welding procedure Welding procedure Approved WPS ASME Sec IX ASME Sec IX Test report Vendor Authorised Authorised
qualification test of important joints shall be followed from lab inspector of inspector of
for a test piece BARC BARC
welding and
same shall be
tested in
approved lab

7 Shell rolling & end OD, ID, Out of Measurement, Fabrication ASME Sec VIII Inspection Vendor Authorised Authorised
cover shell rolling roundness template drawing Div1 report inspector of inspector of
matching BARC BARC
8 End covers set up Out of roundness Measurement Fabrication ASME Sec VIII Inspection Vendor Authorised
and Weld joint drawing Div1 report inspector of
preparation BARC
9 Nozzle orientation Orientation, length Measurement Fabrication ASME Sec VIII Inspection Vendor Authorised
and set up and Weld joint drawing Div1 report inspector of
preparation BARC

10 Final welding D.P. test, Welding Visual ASME Sec V ASME Sec VIII Inspection Vendor Authorised Authorised
parameter & Sec VIII Div Div1 report / PQR inspector of inspector of
1 BARC BARC
11 Weld quality Radiography Radiographic ASME Sec V ASME Sec VIII Lab test report Vendor Authorised Authorised
evaluation film Div1 inspector of inspector of
BARC BARC

12 Inspection & Visual & hydro Checking by ASME Sec VIII ASME Sec VIII Inspection Vendor Authorised Authorised
testing Indenting Officer Div 1 Div1 report inspector of inspector of
BARC BARC
13 Pickling Safe and suitable Composition of Instruction ASME Sec VIII Inspection Vendor Authorised
solution from Div1 report inspector of
purchaser BARC
14 Packing Safe and suitable Visual Tender Tender Inspection Vendor Authorised
specification specification report inspector of
BARC