You are on page 1of 2

Harness And Wire Electrical Schematic Symbols KENR2628-01

Electrical Schematic Symbols And Definitions June 1998

A AA 1 1
1 2 2

Typical representation of a Typical representation of a


Deutsch connector. The Sure-Seal connector. The
T Plug Receptacle plug contains all sockets plugand receptacle contain
Pressure Temperature Level Flow and the receptacle contains both pins and sockets.
Symbol Symbol Symbol Symbol 2 all pins.

Pin or Socket
Number

Wire, Cable, or Harness Component


Normally open switch that will close with an increase of a specific condition (temp-press-etc.). Assembly Identification Part Number
Single Wire
Connector
Normally open switch that is closed due to an applied condition, and will open again with a
C A A AA 9X-1123
specific decrease in that condition.
325-PK-14 1 325-PK-14

Pin Socket Wire


Normally closed switch that will open with an increase of a specific condition. Color

Normally closed switch that is open due to an applied condition, and will close again
2 200-BK-14 CS-431C, CP-433C, & CS-433C
with a specific decrease in that condition.
Circuit Number
Identification
Wire
Gauge
Vibratory Compactors
The circle indicates that the component has screw terminals and a wire can be disconnected Electrical System
from it. Electrical Schematic Symbols And Definitions
CS-431C: CP-433C: CS-433C:
FUSE - A component in an electrical circuit that will open the circuit if too much current flows 9XL1-UP 2JM1-UP 3TM1-UP
No circle indicates that the wire cannot be disconnected from the component. through it. 6EN1-UP 1ZN1-UP 2TN1-UP
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
3WZ1-UP 4JZ1-UP 5BZ1-UP
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

This indicates that the component has a wire connected to it that is connected to ground.
SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
T gauge of the temperature or pressure.

This indicates that the component does not have a wire connected to ground. It is grounded
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
by being fastened to the machine.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.

CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.

SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil


that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is


1998 Caterpillar Printed in U.S.A.
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places All Rights Reserved
the latch coil circuit open at the time the coil latches.
OPTIONAL
123-WH
ROTARY
NEUTRAL/ BEACON
PROPEL IGN ENG OIL
OPTIONAL VIB CONT LOW CHRG ST SW PR
INTLK BRAKE SHIFT COOL.
DIAGNOSTIC LIGHT
REC MOD
1 2 SOL
3 PRESS. SW 77-3217 SIG
4 TEMP

ELECTRICAL SCHEMATIC
SOL SOL SOL OPTIONAL CLUSTER AS.

+
ATTACHMENT
VIB TACH GND
86-8835
6

450-YL
1069476 200-BK
2 1 2 1
78-0594 HYD
FLTR HYD OIL
+

450-YL

+
TEMP

60
10 8 6 6 1

200-BK
449-BU

RD
BU

BEACON HARNESS
BK
B921-WH

B920-GN
5 5 6

200-BK

200-BK

200-BK
603-PK
308-YL

330-YL
A B C D E F

C A B

1
2

1
2

1
2
DIODE AS. 1

R13

P13
105-3542

2
1

40
46
12

42
40
C93
751-GN
777-PU

777-PU
200-BK

200-BK

200-BK

276-BK
200-BK
6

4
2

3
1
465-OR 21 465-OR
450-YL 11 450-YL 7
788-YL 14 788-YL N/A 465-OR 568-GN 5
7 4

200-BK
603-PK
B921WH

B920GN
200-BK

200-BK
447-PK 13 447-PK 405-GY 405-GY 4

R15

P15
377-OR 9 377-OR 377-OR 568-GN 8
BKUP
121-YL 326-PU 8 326-PU 326-PU 406-PU 1
ALM
321-BR B920-GN 18 B920-GN 400-GN 4 400-GN 400-GN 2
3T-1815
B921-WH 17 B921-WH 309-GY 3 309-GY 3
200-BK
608-GN 121-YL
751-GN
121-YL
20
2
751-GN
121-YL
406-PU
123-WH
5
16
406-PU
123-WH
9 7 12
321-BR 321-BR 13 321-BR 428-OR 6 428-OR DIODE AS. 3
REAR 608-GN 608-PK 608-GN 12 608-GN 405-GY 12 405-GY 105-3542
FLOODS 200-BK 607-PK 10 607-PK 568-GN 19 568-GN 6
9X-1439 603-PK 24 603-PK C931-OR 2 C931-OR 7
221-BK 5 221-BK 200-BK 20 200-BK ALT IND LAMP FUEL SOL RES 568-GN 5
608-GN 226-BK 6 226-BK 22 7N-5876 LAMP 5L-2854 465-OR 4
200-BK 330-YL 7 330-YL 308-YL 1 308-YL 309-GY 326-PU 308-YL 8 19
304-WH-6 308-YL 8 308-YL 24 308-YL 1
GND ST
220-BK 15 220-BK C938-BR 18 C938-BR 376-GN 377-OR 2
777-PU 777-PU 19 777-PU 449-BU 23 449-BU
DIODE
ST AID RES 3 11
8 MOT BAT. 101-RD-6
FUEL LEVEL
123-WH 21 123-WH 307-OR 7 307-OR
7X-8831 ST AID SW
9D-3721
7W-1251 7
449-BU 22 449-BU 607-PK 10 607-PK 6
SENDER 6T-3670
ST 276-BK 23 276-BK 105-BR 15 105-BR 7
2 1
MOTOR 200-BK 447-PK 447-PK 16 447-PK 148-WH 17 148-WH 148-WH 376-GN 377-OR N/A 568-GN 5
309-GY 3 309-GY 428-OR 4
788-YL 11 788-YL 148-WH N/A 400-GN 8
RD-00 FRAME 326-PU 326-PU 14 326-PU C938-BR C938-BR 1
BK-00 GND 377-OR 377-OR 1 377-OR 607-PK 2
400-GN 4 400-GN 200-BK 3
BK-00 BK-00 309-GY 450-YL 9 450-YL WARN HORN 308-YL 13 2 3 5 17 20 16 18
+ - + - 109-OR-6 123-WH DIODE AS. 2
7T-0969
304-WH-6 447-PK 200-BK 105-3542

40
DISCONNECT SW IGN
101-RD-6 568-GN
7N-0718 B+
BATTERY BATTERY 109-OR-6 C938-BR 308-YL KEY ST SW SEND

R16

P16
ALT
3T-5760 3T-5760 D+ R 308-YL
R
9G-7641 - +
9 9 10 B-
9W-3043
304-WH-6 304-WH-6 11 308-YL
C
4 GND 4
OFF
ALT CKT BKR 308-YL
S ON 200-BK
200-BK 9S-0174 307-OR 200-BK

P17
ENG ST SERVICE METER
B
105-BR 450-YL
BLOCK FUEL LVL GA (HR GA)
101-RD-6 101-RD-6 101-RD-6 105-BR
4W-2141 6T-7337
200-BK 200-BK 308-YL
326-PU 109-OR-6 449-BU

R18
109-OR-6 INSTRUMENT HARNESS 117-0839
BK C 200-BK
12 FUEL PUMP RD A
109-OR-6 109-OR-6
C938-BR
SOL (ENGINE) WH B 226-BK C931-OR
ST AID
(ENGINE) 377-OR
T
428-OR
406-PU
9 14 15 1 17 20 4 7 12
HYD OIL 13 MAIN RLY
221-BK
TEMP SW 226-BK
101-7740
112-1793 330-YL

109-OR-6
FUNCTIONAL
1 308-YL 220-BK

C93
LIGHT RLY
BK C 221-BK 221-BK 2 200-BK 777-PU
3E-5239
RD A 220-BK ENG OIL PR COOL. TEMP WARN LIGHT HYD TEMP
WH B 200-BK 123-WH RLY 3E-5239 RLY 5E-5239 RLY 3E-5239 RLY 3E-5239 C938-BR
400-GN 112-PU-10 123-WH 220-BK 123-WH 221-BK 200-BK C930-BR 123-WH 226-BK 200-BK
T
PLATF GND 85 86 85 86 85 86 85 86 85 86

COOL. TEMP 1 123-WH 87 30 87 30 87 30 87 30 87 30

14 SW 108-3190
15 2 400-GN
16 200-BK
405-GY
200-BK
406-PU 200-BK C931-OR
200-BK
428-OR
17
ST RLY P1 P2 P3 P4 P5 19

200-BK
607-PK

200-BK

200-BK

109-OR-8
450-YL

788-YL
87a 87a 87a 87a 87a
3E-0075
ENG OIL
PR SW 1 306-GN 200-BK 200-BK

C93
103-4977 2 200-BK

2
1

2
1

2
1
1 200-BK 123-WH 123-WH
2 220-BK 200-BK
304-WH-6 405-GY 123-WH
307-OR

109-9849
200-BK
607-PK

OPTIONAL ENG
HARNESS
ENG OIL 143-BR

RD
BK
ROPS LI

200-BK
450-YL

SP SENSOR
PR SW
15 18 306-GN

VI
107-0611

6V-2455
B765-BR
776-YL 776-YL
MAIN HARNESS 117-0843

200-BK 200-BK
200-BK
607-PK

607-PK
200-BK

322-GY
276-BK 123-WH 330-YL 200-BK 200-BK 330-YL 776-YL 200-BK
VIB SFT FWD HORN 85 86 85 86 85 86 85 86 85 86
SP SENSOR 7T-0969 87 30 30
87 30 87 30 87 30 87
7R-3145 200-BK 143-BR 306-GN 307-OR 776-YL B765-BR
465-OR 777-PU
FRONT 87a P10 87a P9 87a P8 87a P7 87a P6

101-RD-10

112-PU-10
B921-WH
FLOODS

B920-GN
B765-BR

123-WH

148-WH
C720-BU

751-GN

608-GN
322-GY
143-BR

105-BR

321-BR
200-BK

607-PK

607-PK

603-PK
776-YL

121-YL
9X-1439 BK #1 RLY

REC
HYD OIL CHR N/ST #2 RLY N/ST #1 RLY 3E-5239
R12 P33 R11 PR RLY 3E-5239 3E-5239 3E-5239 BK #2 RLY
3E-5239

9
4
2
3

6
8
5
22
23
24
15
12
14
13

16

17
18
19
20
21
11

10
P12 R33 P11 PLATFORM HARNESS 117-0842

123-WH

148-WH

751-GN

608-GN
B921-WH

321-BR
322-GY

607-PK

603-PK
143-BR

105-BR

B920-GN
200-BK

607-PK

121-YL
776-YL
B765-BR

101-RD-10

112-PU-10
VIB ON/OFF SW
(PROPEL LEVER)
1014 13 3 2 6 5 16 18 11
BKUP ALM SW
B919-GN 1 (PROPEL LEVER)
103-YL 2
d31776
COMPONENT ARE SHOWN INSTALLED
FWD HORN SW
ON A FULLY OPERABLE MACHINE 321-BR 1
3T-2357
WITH THE KEY AND ENGINE OFF. 200-BK 2
B919-GN

N/A CKT OR PARTIAL CKT IS NOT 322-GY 112-PU-10


APPLICABLE TO THIS MODEL
128-PK
BLADE, SPADE, RING 123-WH GAGE/RLY 10A
OR SCREW TERMINAL B920-GN 3 2
2 1 B920-GN 603-PK 115-PK 115-PK FR FLOOD 10A
CIRCUIT CONNECTED B920-GN
B919-YL B919-GN B921-WH 121-YL BKUP ALM 10A
CIRCUIT NOT CONNECTED 3 B921-WH BEACON SW OPTION
B921-WH 8D-2676 148-WH ST AID 10A
ELECTRICAL CONNECTION VIB SEL SW 112-PU-10
TO VEHICLE STRUCTURE 1V-6652 103-YL VIB ON/OFF 10A

INTERNAL ELECTRICAL 116-BR REAR FLOOD 10A 19 20


CONNECTION TO SURFACE B765-BR
OF COMPONENT 143-BR BRAKE 10A

CONNECTOR 200 BK 105-BR KEY ST 10A


2 1
ATCH WIRE, CABLE, 143-BR 101-RD-10
4 3
COMPONENT 143-BR 128-PK FWD HORN 10A
X1
776-YL
X2
200-BK
200-BK 1
ABBREV COLOR 1
776-YL 2 2 1
3 115-PK 143-BR 3 2
RECORDER 607-PK
751-GN 143-BR 3
RD RED 814433 BK SW 607-PK
4 103-PK 751-GN
WH WHITE 116-5275 4
116-BR 103-PK 103-PK
6R1374

& 116-5277 6 5 5 5 4
OR ORANGE 608-GN 103-PK
YL YELLOW 6
Item
PK PINK D C
RD
B
A
FLOOD
6
No. Component
BK BLACK YL
BK XMSN SP VIB LOCKOUT OPTION
GY GRAY
1 5 1 5 1 5 1 5
LIGHT SW
SEL SW XMSN SP SEL SW (3T-4405) 1 Propel Brake Interlock Solenoid
B922-GN
D800-WH

PU PURPLE 7T-3946
3T-4405
105-BR
449-BU

200-BK
450-YL
308-YL

BR
GN
BROWN
GREEN
2 6 2 6 2 6 2 6
CONTROL HARNESS 117-0841 2 Vibration Pump Control Solenoids
3 7 3 7 3 7 3 7
BU BLUE
4 8 4 8 4 8 4 8
3 Propel Low Charge Pressure Switch
B924-OR REC MOD REC MOD

1G-6251
4 Operator's Guage Panel
5 Propel Brake and Two-Speed Solenoids
D801-PU

1V6652
7R0635
7R0636

VIB SELECT SW
200-BK 6 Neutral Start Switch
7 Diode Assemblies (Under Panel)
450-YL
B923-YL B916-OR 8 Starter and Solenoid
Batteries
63

1G-6252 814135 9
+

200-BK 4 5 1 2 3
D28370 10 Main Disconnect Switch
6T4469
11 Alt. Circuit Breaker
12 Fuel Solenoid
13 Hydraulic Oil Temperature Switch
14 Engine Coolant Temperature Switch
15 Engine Oil Pressure Switches
200-BK
200-BK
16 Main Relay
VIB VARIABLE FREQUENCY RECORDING MODULE
OPTION ATTACHMENT 17 Relay Bank (10)
18 Start Relay
19 Fuse Block
20 Operator's Controls

d31777