ENGLISH HANDBOOK FOR

OPERATING DIRECTIONS

RING LAB
code 3108A
3108 A RING LAB TABLE OF CONTENTS

Table of contents
Chapter 1 General information ............................................................................................. 1-1
1.1 Provided documents ................................................................................................... 1-1
1.1.1 Present manual................................................................................................. 1-1
1.2 Ownership of information ............................................................................................ 1-1
1.3 Conventions ................................................................................................................ 1-2
1.3.1 Terminological conventions .............................................................................. 1-2
1.3.2 Typographical conventions .............................................................................. 1-2
1.4 Identifications data of Manufacturer............................................................................ 1-2
1.5 Identifications data of the machine ............................................................................. 1-2
1.6 Assistance................................................................................................................... 1-2
1.7 Description of the machine ......................................................................................... 1-3
1.7.1 Standard references ......................................................................................... 1-3
1.7.2 Functioning ....................................................................................................... 1-3
1.8 Foreseen uses ............................................................................................................ 1-4
1.9 Non-foreseen uses...................................................................................................... 1-4

Chapter 2 Information about safety ..................................................................................... 2-1

2.1 Safety standards ......................................................................................................... 2-1
2.2 Protections .................................................................................................................. 2-2
2.3 Precautions ................................................................................................................. 2-2
2.4 Noise ........................................................................................................................... 2-3
2.5 Signalling..................................................................................................................... 2-3

Chapter 3 Characteristics of the machine........................................................................... 3-1

3.1 Dimensions and weight of the machine ...................................................................... 3-1
3.2 Alimentation data ........................................................................................................ 3-1
3.3 Machine characteristics .............................................................................................. 3-2

Chapter 4 Worker interface................................................................................................... 4-1

4.1 Control panel............................................................................................................... 4-1
4.2 Software/PC System ................................................................................................... 4-2

Chapter 5 Installation ............................................................................................................ 5-1

5.1 Transport..................................................................................................................... 5-1
5.2 Preparatory operations................................................................................................ 5-1
5.2.1 Checking of damages caused during transportation ........................................ 5-1
5.2.2 Cleaning of the machine ................................................................................... 5-1
5.3 Storing up.................................................................................................................... 5-2
5.3.1 Surroundings characteristics ............................................................................ 5-2
5.4 Arrangement ............................................................................................................... 5-2
5.4.1 Physical characteristics of arrangement zone .................................................. 5-2
5.4.2 Surroundings characteristics of arrangement zone .......................................... 5-2
5.4.3 Positioning and levelling ................................................................................... 5-2
5.5 Starting of the machine ............................................................................................... 5-3
5.5.1 Connections...................................................................................................... 5-3
5.5.2 Creel mounting ................................................................................................. 5-3
5.5.3 Replacing oil plugs with air vents ....................................................................... 5-3
5.5.4 Setting SKF arms............................................................................................... 5-3
5.6 Starting of the machine as test ................................................................................... 5-4
5.6.1 Trial................................................................................................................... 5-4

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3108 A RING LAB TABLE OF CONTENTS

Chapter 6 Use......................................................................................................................... 6-1

6.1 Switch on the machine................................................................................................ 6-1
6.2 Preparation of the machine......................................................................................... 6-1
6.2.1 How to operate to avoid flickering of the data on the display ........................... 5-2
6.2.2 How to settle draft and twist.............................................................................. 5-2
6.2.3 Ring rail up and down control ........................................................................... 5-3
6.2.4 Cops diameter .................................................................................................. 5-4
6.2.5 Spindles driving belt.......................................................................................... 5-4
6.2.6 Disassembling cotton cylinder group and assembling wool cylinder group...... 5-5
6.2.7 Disassembling wool cylinder group and assembling cotton cylinder group...... 5-10
6.3 Use.............................................................................................................................. 6-15
6.4 Normal stop................................................................................................................. 6-15
6.5 Emergency stop .......................................................................................................... 6-15
6.6 Switch off the machine................................................................................................ 6-15
6.7 Isolation from energy alimentation sources ................................................................ 6-16

Chapter 7 Maintenance ......................................................................................................... 7-1

7.1 Cleaning ...................................................................................................................... 7-1
7.1.1 Filter box cleaning............................................................................................. 7-1
7.2 Maintenance................................................................................................................ 7-1
7.3 Periodical inspections ................................................................................................. 7-2
7.3.1 Control of the spindles driving belt tensioning .................................................. 7-2
7.3.2 Control of the chains tensioning ....................................................................... 7-3
7.3.3 Replacement of the oil into the variators .......................................................... 7-3

Chapter 8 Demolition............................................................................................................. 8-1

8.1 Deactivation of the machine........................................................................................ 8-1
8.2 Deactivation procedure ............................................................................................... 8-1
8.3 Residual risks after deactivation ................................................................................. 8-1
8.4 Information for users ................................................................................................... 8-2

Enclosures A list.................................................................................................................... A-1

Electronic probes schemes......................................................................................... A-2

Cotton driving arrangement ........................................................................................ A-4
Electric schemes......................................................................................................... A-5

II
3108 A RING LAB GENERAL INFORMATION

General
information
Chapter 1
1.1 Provided documents
• Handbook for operating directions (present manual).

1.1.1 Present manual

Handbook for operating directions for 3108 A RING LAB.

1.2 Ownership of information

Present manual contains information of private ownership. All rights are reserved.

Present manual cannot be reproduced or photocopied, in all or in part, without the previous
and written consent of Manufacturer. The use of this documental material is allowed only to the
Client, to whom the manual has been supplied as outfit of the machine, and only for purposes
of installation, use and maintenance of the machine, to which the manual makes reference.

Manufacturer declares that information contained in present manual are congruent with
technical and safety specifications of the machine, to which the manual makes reference.
Manufacturer declines any responsibility for direct or indirect damages to persons, things or
domestic animals, in consequence of the use of the present documental material or of the
machine in different conditions from the ones foreseen.

Manufacturer reserves the right to introduce changes or improvements without notice to this
documental material and to the machines, in case also to the machines commercialised of the
same model of the one to which present manual makes reference, but with a different
matriculation number. Information contained in present manual make reference in particular to
the machine as specified in 1.5 Identification data of the machine.

………….. NOTE
Present manual must be kept for the whole technical life of the machine, so as to be
easily available, in case of need. In case of sale of the used machine, the machine will
…………...
have to be sold supplied with present manual.

1.3 Conventions

1.3.1 Terminological conventions

• On the left, on the right: makes reference to the position of worker in front of control panel.

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3108 A RING LAB GENERAL INFORMATION

• Skilled staff: those persons that, for their training, experience and technical education, as
well as their consciousness of the pertinent rules, instructions, precautions concerning
prevention of accidents and service conditions, were authorised by the safety person in
charge of the plant, to carry out whatever kind of needed activity and be able to recognise
and avoid every possible danger.

1.3.2 Typographical conventions

Text in cursive: it points out the title of a chapter, a section, a subsection, a paragraph, a table
or a figure of present manual, or of another reference publication.

Number (p.e.
): symbolic representation of a control or signal gear. (push buttons,
selectors, warning lights).

………….. NOTE
contains important INFORMATION, which are pointed out outside the text, their are
…………... referring to.

ATTENTION
Indications of ATTENTION show those procedures whose partial observance or non-
observance can cause damages to the machine or to the equipments connected
....

………….. DANGER
Indications of DANGER show those procedures whose partial observance or non-
observance can cause damages or lesions to the health of worker.
…………...

1.4 Identifications data of Manufacturer

MESDAN spa
Via Nazionale,5
25080 Puegnago del Garda (BS) ITALY
Tel +39-0365-653142 fax +39-0365-651011
e-mail: sales@mesdan.it www.mesdan.it

1.5 Identifications data of the machine

Denomination RING LAB

Model 3108A
Matriculation nr. ______
Year of manufacture 20__

1.6 Assistance
As concerns the best exploitation of performance of the machine and the operations of
extraordinary maintenance, present manual does not replace the experience of qualified and

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3108 A RING LAB GENERAL INFORMATION

trained persons for installing, use and maintenance. The Technical Assistance Service for
Clients gives information by phone, mail (fax/post) and interventions of training and
maintenance.

TECHNICAL ASSISTANCE SERVICE

To contact the Technical Assistance Service please apply to Manufacturer/Reseller.

When asking for intervention of Assistance, please specify model and matriculation number of
the machine: these data can be found on identification plate on the machine itself.

To obtain repair under warranty, the instrument should be packed and returned in it’s original
packing or an equivalent either to MESDAN spa’s local agent, or to the MESDAN spa
Technical Service Department.

Please include the following information:

1. Instrument Type(s),
2. Serial Number(s) and Firmware Version Number(s),
3. Customer name and address,
4. Contact name, phone number, email address,
5. Details of any PC and Software involved, including Version Number(s),
6. Reason for returning the equipment with a
7. Detailed description of the fault and a
8. List of any error messages that may have been displayed.

For calibration, service or technical support enquires please contact:

MESDAN spa
Via Nazionale, 5
25080 Puegnago del Garda (BS) ITALY
Export Department Tel +39-0365-653142 e-mail: sales@mesdan.it
Commerciale Italia Tel. +39 0365 653141 e-mail vendite@mesdan.it
Telefax +39-0365-651011 www.mesdan.it

1.7 Description of the machine

1.7.1 Standard References

Instrument allows to measure the thickness of various materials realized in different forms as
sheets, films, etc and many materials as paper, paperboard, fabrics, etc.

1.7.2 Functioning
RING LAB is addressed to: spinning tests on cotton, wool, artificial and sintetic fibres and their
blends.

It’s mainly employed:

• To determine the best spinning conditions to test the materials.
• To study the ring – traveller behaviour.
• To test and choice the best coats, top and bottom aprons in order to achieve the best
spinning conditions on the ring spinning frames.

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3108 A RING LAB GENERAL INFORMATION

1.8 Foreseen uses

Foreseen works: the machine was projected and realized for spinning tests with staple fibers.

Foreseen using formalities: the machine was projected and realized to be used in an industrial
laboratory, however in closed surroundings or covered from atmospherical agents.

Foreseen operating formalities: the machine is feeded with electrical energy which turns into
mechanical energy for foreseen uses.

1.9 Non-foreseen uses

Non-foreseen uses are all uses which are not expressly pointed out in 1.8 Foreseen uses, in
particular:
• Use of the machine for the treatment of different products from the ones pointed out.
• Use of the machine in explosive atmosphere.
• Use of the machine in inflammable atmosphere.

………….. NOTE
Please contact Manufacturer/Reseller for information concerning accessories.
…………...

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3108 A RING LAB SAFETY INFORMATION

Information about
safety
Chapter 2
2.1 Safety standards
To project and realize this machine, has been adopted standards and shrewdness suitable to
fulfill the essential safety requirements foreseen by EC - Machine Directives 2006/42/CE and
next changes and by applicable Directives.

This unit complies with EN 61010-1 Safety Requirements For Electrical Equipment for
Measurement, Control and Laboratory Use.

The Instrument 3108A RING LAB is according to the international Directive:

2006/42/CE Machine Directives.

2006/95/CE Low Tension Directives.
2004/108/CE Electromagnetic Compatibility Directives.

The careful risks analysis made by Manufacturer, allowed to eliminate mostly of risks which
were connected with use conditions of the machine, both foreseen and reasonably
foreseeable.

Documents completed with adopted standards for safety purposes, are contained in the
technical booklet of the machine, which is by Manufacturer.

Manufacturer recommends to follows with the greatest care all instructions, procedures and
recommendations contained in present manual and the laws in force concerning safety in work
circle, also for use of foreseen protection devices, both integrated in the machine and
individual.

This machine is foreseen for industrial surroundings. Installation, ordinary maintenance,

extraordinary maintenance, operations must be performed only by skilled technicians.

………….. NOTE
Manufacturer declines any responsibility for possible damages to persons, things or
domestic animals, in consequence of the non-observance of safety rules and of
…………...
recommendations contained in supplied documents.

………….. NOTE
Manufacturer declines any responsibility for possible damages to persons, things or
…………... domestic animals, in consequence of the employment of non-skilled workers.

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 3108 A RING LAB SAFETY INFORMATION

2.2 Protections
The following safety measures have been undertaken by the manufacturer:
• Fixed protections: protection panels fixed with screws to the machine frame.
• Mobile protections: cover with end stoke for motor stoppage.

………….. DANGER
Tampering with protections causes risks both for user of the machine and for other
exposed persons.
…………...

………….. NOTE
Manufacturer declines any responsibility for possible damages to persons, things or
…………... domestic animals, in consequence of the tampering with protections.

2.3 Precautions

Definition:
“Dangerous zone” is any zone inside or near the machine, in which a person is exposed to the
risk of lesions or damages to his health.

During some procedures of intervention on the machine, from time to time pointed out in
present manual, some residual risks for the worker do exist. Such residual risks can be
eliminated, following with the greatest care the procedures showed in present manual.

Dangerous
Operation Dangers Precautions
zone
Connection with line of electrical
Electric shock or
alimentation, must be carried out by skilled
fulguration during
Installation Electrical Room persons according to indications contained
installing
in electric scheme and in 5.5 Starting of the
operations
machine
• Use only skilled persons
• Take away fixed protections only when the
Preparation and Entanglement,
Mobile transmission machine is not in function and not connected
adjustment of crushing of hand
components with alimentation
the machine fingers
• Remount fixed protections before starting
the machine
Do not wear large clothes, ties, chains,
Mobile components
Use Entanglement risk watches which may entangle in mobile
on the machine
components of the machine
Entanglement, • Carry out cleaning, lubrication, greasing
Mobile components crushing of hand operations only when the machine is not
on the machine fingers, in function
Maintenance burns • Use protection gloves
Mobile components Carry out maintenance operations with all
Mechanical and
on the machine, energy sources disconnected. Lock general
electrical risks
electrical circuits switch of electric alimentation

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3108 A RING LAB SAFETY INFORMATION

2.4 Noise
Data concerning aerial rumour produced by a machine identical to the one which is object of
present manual, measured according to the indications of “EC - Machines Directive”
(2006/42/CE and next changes).

Level of acoustic pressure continuous equivalent careful A, on working site.

MACHINE RPM Measured dBA

9.000 78
18.000 82
25.000 87

For speeds which overpass 18000 rpm it’s suggested the use of anti-noise plugs or caps.

………….. NOTE
It is advisable to use the individual safety devices.
…………...

ATTENTION
For speeds which overpass 18000 rpm it’s suggested the use of anti-noise plugs or caps.
....

2.5 Signalling
Are used advisable signs to remember residual risk and right works procedures

Pictograph Significance

1 Do not remove protections and safety devices.

Do not clean, repair, set up, while part are

2
running.

Do not use water to extinguish fire on electric

3
devices.

4 apparatus under voltage.

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3108 A RING LAB SAFETY INFORMATION

ATTENTION
It is forbidden to remove or modify signboards.

NOTE
It is advisable to check periodically the right functioning of safe buttons and safe devices.

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3108 A RING LAB CARACTERISTICS OF THE MACHINE

Characteristics of
the machine
Chapter 3
3.1 Dimensions and weight of the machine

Length 650 mm.

Depth 600 mm.
Height 2100 mm.
Weight 280 Kg.

3.2 Alimentation data

Electric system
Tension 220 V. single-phase.
Frequency 50/60 Hz.
Electric power installed 2,60 kW
Power absorption of main motor 2200 W
Power absorption of suction fan 600 W

Tolerance of electrical alimentation

Tension speed: ± 10% of nominal tension.

Minimum installing category: II

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3108 A RING LAB CARACTERISTICS OF THE MACHINE

3.3 Machine characteristics

FEATURES WOOL COTTON

SPINDLES N° 6
TUBE LENGHT mm 240 200/ 240
RING DIAMETER mm 45 - 60 38 - 55
SPINDLE SPEED Rpm 3.500-18.000 3.500 - 25.000
PK 1601-01 for wool, artificial PK 2025 for cotton, synthetic and
and synthetic long fibers, their artificial fibers till 80 mm fibers length
DRAFTING SYSTEM SKF
blends till 220 mm staple (short bridge) till 130 mm fibers
length length (long bridge).
DRIVING MOTOR WITH
Step less speed
INVERTER
Displays the following data.
DISPLAY spindle speed (rpm), break draft, total draft, twist, front roller delivery
speed (m/min).
SUCTION DEVICE Inside the machine with filter box
TUBE LENGTH till 200 mm Maximal spindle speed 25.000 RPM
TUBE LENGTH till 240 mm Maximal spindle speed 18.000 RPM

Responsibility

………….. NOTE
Manufacturer declines any responsibility for possible disadvantages, damages or bad
functioning, in consequence of the non-observance of above mentioned alimentation
…………...
values.

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3108 A RING LAB WORKER INTERFACE

Worker interface
Chapter 4
4.1 Control panel
The machine is equipped with electrical and mechanical control boards, in order to achieve the
best settlement for every type of yarn

A = electrical control and emergency board.

B = display.
C = draft and twist variator control.
D = ring rail up and down control.
E = cops diameter settlement.

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3108 A RING LAB WORKER INTERFACE

Fitted in the position A allows the start up and the stop of the machine either in emergency or
normal conditions.
They are showed in the following sketch

1. MAIN SWITCH:
START CLOCKWISE direction of rotation
STOP COUTERCLOCKWISE direction of rotation

2. EMERGENCY STOP
PUSH to STOP the machine
TO START AGAIN clockwise direction of rotation

3. SUCTION MOTOR SWITCH

PUSH to START

4. DRIVING MOTOR START SWITCH

PUSH to START

5. DRIVING MOTOR STOP SWITCH

PUSH to STOP

6. DRIVING MOTOR SPEED POTENTIOMETER.

To increase speed CLOCKWISE ROTATION
To reduce speed COUNTERCLOCKWISE ROTATION.

4.2 Software/PC System

It’s fitted in the position B and it allows the operator to read on the screen the working
parameters.

It has a PLC where are initially stored the working parameters.

The following shows the relevant screen Data Input

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3108 A RING LAB WORKER INTERFACE

LEGEND
1 rpm Spindle speed
2 m/min Front roller delivery speed
3 twist Twist per meter
4 prel draft Break draft
5 total draft Total draft
6 PLC Numerical key pad for data input

HOW TO PROCEDE

KEY DIGITING FUNCTION

A Insert the programming and vice versa
Software resetting;
after C digit in swquebce:
C <
Ø
-
Insert of the data and time;
- day
- month
D - year
- hour
- minute
The digit 2 times <
+ Allow to control the various version of the programs FIRMWARE

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3108 A RING LAB INSTALLATION

Installation

Chapter 5

5.1 Transport

………….. NOTE
Follow normal precautions to avoid impacts and upsettings..
…………...

ATTENTION
The machine and its outfit must be protected from external atmospheric agents. In
particular, water and humidity can oxidise some components of the machine, causing
.... irreversible damages.

5.2 Preparatory operations

Remove the packaging

5.2.1 Checking of damages caused during transportation

Check the status of the machine through a visual inspection outside and inside the machine.
Possible deformations of visible parts, point out impacts caused to the machine during
transportation: such impacts could compromise its normal functioning.

In particular check the good status of following parts:

• Electrical cables.

Check the fastening of screws and connections.

In case of damages
The damages caused during transportation, must be ascribed to the transporter and they must
be immediately pointed out to Manufacturer or his Reseller.

5.2.2 Cleaning of the machine

Clean up from external dust and dirt, which can be accumulate during transportation.

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3108 A RING LAB INSTALLATION

5.3 Storing up
Indications contained in this section must be observed during temporary storing up periods of
the machine, which can happen in the following situations:
• Non-immediate installation of the machine, after its supply.
• Disinstallation of the machine and its storing up, waiting for another replacing.

5.3.1 Surroundings characteristics

• Allowed temperature interval: + 5° C. / + 40° C.
• Allowed humidity interval: 30-80%
• Suitable natural and/or artificial lighting.
• Suitable protection from atmospherical agents.
• Enough required space to carry out lifting and transportation in a safe and easy way.
• Horizontal supporting floor with greater capacity then weight of the machine.

………….. DANGER
Do not lean any object on the machine.
…………...

5.4 Arrangement
5.4.1 Physical characteristics of arrangement zone
Besides the overall dimensions of the machine, it is necessary to respect following conditions:
• In proximity to arrangement zone, all energy alimentation sources must be prepared,
according to 3.2 Alimentation data.
• Foresee an enough space for normal use as well as the maintenance of the machine, also
including space for other peripheral equipments.
• The operator must be able to move on without impediments in front of control panel of the
machine. The distance from the nearest wall or object, must however be over 0,5 metres.
• If machine need to be overlie a support, take care that the surface is strong enough to
guaranty safety, prevent oscillatory movement during operations, allows machine fixing, if
necessary, to avoid sliding and dropping.

5.4.2 Surroundings characteristics of arrangement zone

• Internal use.
• Maximum altitude 2000 m.
• Allowed temperature: from + 5° C. to + 40° C.
• Allowed relative humidity: from 30% to 80% (with 31°C).
• Suggested lighting: approximately 400-800 lux.

5.4.3 Positioning and levelling

Put the unit in required position, carry out levelling through adjustable feet.

ATTENTION
Take care that during the levelling, weight of the unit is distributed equally on same
feet, in order to avoid noise and vibrations.

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3108 A RING LAB INSTALLATION

5.5 Starting of the machine

No problem on the machine if:

• It has been connected with the prescribed electrical tension, it must be the same of the
one indicated on the machine plate.
• Used according to the operating instruction of the present manual.

5.5.1 Connections
Electrical connections
• The machine has only one external electric supply point.
• The machine has only one terminal (PE) for external ground connection, also connected to
the external electric supply.
• Pay attention: only a skilled electrician is allows to joint electric cable and plug, according to
the local safety laws and directions.

ATTENTION
Verify that the suction fan rotates counterclockwise.
....

ATTENTION
Check that electrical distributing line is suitable according the power of the machine.
....

………….. DANGER
Electrical risks. Carry out connection with ground system before any other connection
to the line of electrical distribution.
…………...

5.5.2 Creel mounting

The creel can be fitted inserting the pillars in the relevant seats.
Fix with the screws “A”

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3108 A RING LAB INSTALLATION

5.5.3 Replacing oil plugs with air vents

Replace the 3 clamping plugs with the 3 breather plugs which have been sent with the
machine (the position is indicated in the drawing).

5.5.4 Setting SKF arms

Control the SKF P.W.A. setting

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3108 A RING LAB INSTALLATION

5.6 Starting of the machine as test

5.6.1 Trial

Before proceeding to regular and continuative use of the machine, check the perfect
functioning of the same, by carrying out a complete cycle to no purpose, according the
procedures indicated in chapter 6 Use.

Should arise problems, in case present manual does not supply solutions, contact Technical
Assistance Service (see 1.6 Assistance).

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3108 A RING LAB USE

Use
Chapter 6
6.1 Switch on the machine

• Turn in position “ I “ the switch which sections upstream of external alimentation

cable.
• Turn in position “ I “ the general switch “ IG “ .

Machine main switch.

6.2 Preparation of the machine

STORAGE OF THE DATA INTO THE COMPUTER

How to proceed:

1 - Digit A
2 – Spindle speed (RPM)
- digit 1
- digit 6,7894

The number is the ratio between the diameters of:

Ø motor pulley mm = 146 = 6,7894

Ø spindle warve mm 21

- digit <

Which stores the data into the memory

3 – front roller
- digit 2
- digit 84,823

The number is the ratio between the diameter of:

Ø bottom roller mm = 27 x π = 84,823

pulse 1

- digit <

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3108 A RING LAB USE

4 – intermediary roller

- digit 3
- digit 9,1106

The number is the ratio between the diameter of:

Ø intermediate roller mm + belt tickness = (27 +2) x π = 9,1106

pulse 10

- digit <

5 – back roller

- digit 4
- digit 8,4823

The number is the ratio between the diameter of:

Ø roller circle mm = 27 x π = 84,823

pulse 1

- digit <

6.2.1 How to operate to avoid flickering of the data on the display

6 – Digit

A 5 10 <
A 6 1 <
A 7 1 <
A 8 6 <

7 – At the end of the programming, in order to store all the data into the memory,
process as follow:

- digit E
- digit 2
- digit <

6.2.2 How to settle draft and twist

Through a crack which acts on settlement’s pins, located on the top part of the machine

The relevant description is on the sketch follows:

A break draft
B total draft
C twist

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3108 A RING LAB USE

Moving the pins, various values change and the spinning parameters are displayed on
the screen

6.2.3 Ring rail up and down control

The controls are located on the front of the machine

For the ring settlement please operate as follows on the controls a and B

Rise:
Crank in the pin B. rotate counterclockwise till the end of the stroke.
Crank in the pin A. rotate counterclockwise and lift the ring rail to the position you wish.

Descent:

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3108 A RING LAB USE

Crank in the pin A. rotate clockwise lift the ring rail to the position you wish.

6.2.4 Cops diameter

Crank in the pin B. rotate:

Counterclockwise to INCREASE the diameter

Clockwise to REDUCE the diameter

The graduated scale (1 – 24) of the windows C shows the cop’s diameter values.

6.2.5 Spindles driving belt

In order to settle the spindles rotation direction and in consequence the yarn twist (Z or
S) arrange the belt as follows:

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3108 A RING LAB USE

6.2.6 Disassembling cotton cylinder group and assembling wool

cylinder group

The additional wool cylinder group is composed by:

supports, cylinders, profiles, SKF PK 1601/1 arms and related accessories.

Gear for chain Z25 (F), 1 pc
Chains (various length), 5 pcs
Protection for gearings, 1 pc
Twist graduated disc, 1 pc
Total draft graduated disc, 1 pc
Ring rail with wool type rings 1 pc

For the replacement of the cylinder group, see instruction below:

Open both lateral protections A and B and remove protection C.

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3108 A RING LAB USE

Disassemble chains A, B, C, D; E and the gear F as represented in the next scheme.

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3108 A RING LAB USE

Remove the two screws (2) from supports (1) of the main bench.

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3108 A RING LAB USE

Mount the wool cylinder group and place in order next mechanical parts.

- Chain A (length 560 mm), between gears Z60 and Z15.

- Chain B (length 400 mm), between gears Z26 and Z18.
- Chain C (length 970 mm), between gears Z18 and Z25.
- Chain D (length 440 mm), between gears Z16 and Z16.
- Chain F (length 790 mm), between gears Z25 and Z16.
- Mount the gear F with Z25.

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3108 A RING LAB USE

Check chains, they must be aligned and tensioned

Replace twist graduated disc and total draft disc positioned on the upper part of the
machine.
Proceed as showed in picture.

Replace the ring rail and check the right matching of the anti-ballon and the fingers.

Match spindles with each ring mounted on ring rail.

Set new parameters on the PLC as explained on previous pages.

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3108 A RING LAB USE

6.2.7 Disassembling wool cylinder group and assembling cotton

cylinder group
The additional cotton cylinder group is composed by:

Supports, cylinders, profiles, SKF PK 2025 arms and related accessories.

Gear for chain Z16 (F), 1 pc
Chains (various length), 5 pcs
Protection for gearings, 1 pc
Twist graduated disc, 1 pc
Total draft graduated disc, 1 pc
Ring rail with cotton type rings, 1 pc

For the replacement of the cylinder group, see instruction below:

Open both lateral protections A and B and remove protection C.

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3108 A RING LAB USE

Disassemble chains A, B, C, D; E and the gear F as represented in the next scheme.

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3108 A RING LAB USE

Remove the two screws (2) from supports (1) of the main bench.

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3108 A RING LAB USE

Mount the cotton cylinder group and place in order next mechanical parts.

- Chain A (length 585 mm), between gears Z60 and Z15.

- Chain B (length 365 mm), between gears Z18 and Z18.
- Chain C (length 1015 mm), between gears Z18 and Z36.
- Chain D (length 425 mm), between gears Z16 and Z16.
- Chain F (length 725 mm), between gears Z16 and Z16.
- Mount the gear F with Z16.

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3108 A RING LAB USE

Check chains, they must be aligned and tensioned

Replace twist graduated disc and total draft disc positioned on the upper part of the
machine. Proceed as showed in picture.

Replace the ring rail and check the right matching of the anti-ballon and the fingers.

Match spindles with each ring mounted on ring rail.

Set new parameters on the PLC as explained on previous pages.

………….. NOTE
Manufacturer declines any responsibility for possible damages to persons, things or
domestic animals, in consequence of the non observance of safety rules and above
…………...
mentioned recommendations.

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3108 A RING LAB USE

6.3 Use
Mount the slivers on the creel.

Take an end of a sliver and insert it in back part of

SKF arms for the draft operations.

From the front part of draft area take the thinner

slivers and guide it through grommets till the ring
mounted on the ring rail.

Wrap on spool the end of the thin sliver, now

machine is ready to start working.

6.4 Normal stop

• Press the STOP button
• Turn the main switch (on the left side of the machine) into position “ O “.

………….. NOTE
To break off electric alimentation of the machine in case of need, turn in “ O “ position
…………... the general switch “ IG “

6.5 Emergency stop

The pressing of the emergency red button, positioned closed to the Start button, causes
the immediate stop of the cycle.
Every device in functioning is stopped.
To restart the machine, the Emergency red button must be manually reactivated.

Act as follows:
During the machine’s running, the operator must push the button 2 on the electrical
control panel
Fully automatic if a repair is open (microswitch B)
Fully automatic (microswitch A) when the ring rail reaches the up position.
See the following sketch:

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3108 A RING LAB USE

After an emergency stop, the operator should manually reactive the button and restart
the cycle only after fixing the problem(s) and if he is sure that the machine will restart in
safe conditions.
The machine will stop immediately in case of:

• Electric mains fault.

• Fault safety devices or no protective actions.

The operator must be sure about the machine safe conditions before every start or
restart.

6.6 Switch off the machine

Turn the general switch “ IG “into position “ O “.

………….. NOTE
Always clean the machine and the working zone at the end of working cycle.
…………...

6.7 Isolation from energy alimentation sources

• Turn the switch positioned upstream of power supply cable into position “ O “.

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3108 A RING LAB MAINTENANCE

Maintenance
Chapter 7
7.1 Cleaning
At the end of each working day carry out a careful general cleaning of the machine and of the
floor where it is positioned. Use suitable products and a wet cloth, remove dust and oil and
lubricant residuals.

7.1.1 Filter box cleaning

Open the door a and take the frayed.

………….. DANGER
Carry out cleaning operations only when the machine is switched off and sectioned
from energy alimentation sources..
…………...

7.2 Maintenance
To assure a right functioning and a long life of the instrument it is important a regular
lubrication of the mechanical parts.

The following table shows the main maintenance’s operations.

MACHINE’S PART OPERATION FREQUENCY

Filter box Cleaning Daily
Spindle drive Belt tensioning weekly
Drafting system drive Chain tensioning weekly

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3108 A RING LAB MAINTENANCE

1^ oil replacement After 300 working hours

Variator
Followings Every 1000 working hours
Spindles Oil replacement Every 12000 working hours
Top pressure rollers
bottom roller lubrication Every 12000 working hours
bearings

DANGER
Perform cleaning operations with machine switch off and disconnected from main electrical
net.

ATTENTION
Machine will be put immediately out of order if defect or malfunctioning will appear.

ATTENTION
Instruction and signboard of danger, as plates, adhesives, marks must not removed or
covered.

7.3 Periodical inspections

7.3.1 Control of the spindles driving belt tensioning
Verify that the spindles driving belt is very well stretched. In case you must replace the belt
tensioning spring, see A.

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7.3.2 Control of the chains tensioning

If not well stretched please act on the tensioning devices, see A.

7.3.3 Replacement of the oil into the variators

After first 300 working hours, it must be done the following:

a. let the variators run at the minimum speed.

b. unscrew the variator plugs and let the oil drain in a tank.
c. screw again the variators plugs
d. stop the variators running

e. open the upper plug and fill oil till the level which is marked on the oil level gauge fitted on
the back of the Ring Lab.

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For the lubrication should be used:

Mineral oil with anti wearing and antifoaming additive, with the following specifications

VISCOSITY “ENGLER” at +50°C 2,8 - 3

FREEZING POINT -20°C
FLASH POINT AT LEAST +220 °C

Suggestions:

ESSO NUTO H 32
AGIP OSO 32
SHELL TELLUS S 32
BP ENERGOL HLP 32
CASTROL HYSPIN AWS 32
MOBIL DTE OIL 24
FIAT HTF 32
ACIOM AROS 32

ATTENTION
Before start the machine maintenance, display a signboard “MACHINE UNDER
MAINTENANCE” and confine the around area.

ATTENTION
Maintenances as inspections, settings, fixing, etc, must be done only from skilled operators.

Make sure that:

• The machine is completely switched off.

• The power supply to the machine is disconnected.
• Moveable parts are stopped.
• Moveable parts are secured and locked, so that they cannot move during maintenance
operations.

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• The machine is not connected to the power supply as long as under maintenance or repair.

ATTENTION
To avoid injuries during maintenance operations must be used specifics and fits tools.

NOTE
For maintenance operations please refer to Assistance Service from Builder/Seller..

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3108 A RING LAB DEMOLITION

Demolition
Chapter 8

8.1 Deactivation of the machine

When the machine has reached the end of its technical and operative life, it must be
deactivate. After having left the machine out of order and in conditions not to be used anymore
for the purposes once it was projected and realized for, the reuse of row materials which
compose the machine, must be make possible.

………….. NOTE
Manufacturer declines any responsibility for possible damages to persons, things or
domestic animals, in consequence of the reuse of single components of the machine,
…………...
for different functions or assembling situations than the original ones..

8.2 Deactivation procedure

ATTENTION
Only suitably skilled and equipped persons, must be entrusted with deactivation and
demolition operations of the machine.

• Switch off the unit, according to procedures pointed out in 6.5 Switch off the unit.
• Disconnect energy alimentation sources. Alimentation points and intervention indications
are the same as described in chapter 5 Installation.
− Electric alimentation: disconnect alimentation cable from the terminal.
• In case of moving of the machine, make reference to 5.1 Transport.

8.3 Residual risks after deactivation

If indications pointed out in section 8.1 Deactivation of the machine are carefully carried out,
there are no residual risks after deactivation.

ATTENTION
The machine is realized with non-biodegradable materials. Bring the machine in an
authorised depot.
....

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8.4 Information for users

1. Member States shall ensure that users of electrical and electronic equipment in private
households are given the necessary information about:
(a) the requirement not to dispose of WEEE as unsorted municipal waste and to collect such
WEEE separately;
(b) the return and collection systems available to them;
(c) their role in contributing to reuse, recycling and other forms of recovery of WEEE;
(d) the potential effects on the environment and human health as a result of the presence of
hazardous substances in electrical and electronic equipment;
(e) the meaning of the symbol shown in Annex IV.
2. Member States shall adopt appropriate measures so that consumers participate in the
collection of WEEE and to encourage them to facilitate the process of reuse, treatment and
recovery.
3. With a view to minimising the disposal of WEEE as unsorted municipal waste and to
facilitating its separate collection, Member States shall ensure that producers appropriately
mark electrical and electronic equipment put on the market after 13 August 2005 with the
symbol shown in Annex IV. In exceptional cases, where this is necessary because of the size
or the function of the product, the symbol shall be printed on the packaging, on the instructions
for use and on the warranty of the electrical and electronic equipment.
4. Member States may require that some or all of the information referred to in paragraphs 1 to
3 shall be provided by producers and/or distributors, e.g. in the instructions for use or at the
point of sale.

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Enclosures A
List

• Electronic probes schemes A2

• Cotton driving arrangement A4

• Electric schemes A5

A-1
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A-2
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A-3
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A-4
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A-5
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A-6
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A-7