INSPECTION TEST PLAN (CHECK/HOLD POINTS ) FOR PIPING WORKS

Inspection By
SR.NO Activity Characteristics Category Type or Method of Extent of Reference of Document Acceptance Norms Format of Remarks
check check Record RIPPL TCE TSL
A.Fabrication of Piping
1 MATERIAL

Physical condition,Dimension &

Approved drawings / Approved drawings /
Pipes,Pipies fittings i.e. End condition, Chemical & Customer Customer R/
1.1 bends,Tees,Reducer,Flange Physical Major V,M,R 100% SR / MTC P R
specification / Relevant specification / Relevant RW
s,Gaskets & Fastners etc. properties,Identification,Stackin
g strandards/MTC strandards/MTC

Relevant IS codes i.e. IS Relevant IS codes i.e. IS

Classification.Size,Btch
1.2 welding consumables no.,Storage,Chemical & Physical Major V,Ve,R 100% 814,AWS and ASME 814,AWS and ASME SR / BTC P R/ R
Sec.II Part-C or as Sec.II Part-C or as RW
properties
applicable applicable

Approved Painting Approved Painting

Painting specification, Brand R/
1.3 Paints Major V,Ve,R 100% Specification/Relevant Specification/Relevant SR / BTC P R
name/Make,Batch no., Storage RW
Standards Standards
Grade,Brand
1.4 Botls & Nuts name/Make,storage,Chemical & Major V,Ve,R 100% Tech. Specification / Tech.Specification/Rele SR / BTC P R/ R
Physical Relevant Standars vant Standars RW
properties,Identification
2 WELDING & WELDER QUALIFICATION
Relevant IS codes (i.e. IS Relevant IS codes (i.e. IS
Welding Parameters, Chemical Major
2.1 WPS/PQR R,Ve,T 100% 7307,AWS and ASME 7307,AWS and ASME WPS,PQR P W/HR
& Mechanical test,NDE Sec.IX) Sec.IX)
Relevant IS codes (i.e. IS Relevant IS codes (i.e. IS
Welder Qualification Test Setup,
technique,Surface
Defects & Soundness of Major Vi,M & T 100% 7307,AWS and ASME 7307,AWS and ASME WQTR P W/HR
2.2 Sec.IX) Sec.IX)
Calibration certificate, CALIBERATIO
3 register for testing and Date of testing, validity Major R,Ve 100% Applicable N P R R
measuring equipment's CERTIFICATE
4 FABRICATION WORKS

Fit up of Pipe/Supporting Physical condition,Dimension,

structure/Fittings/Valves/ edge preparation, straigtness, Tech. Specification / Tech. Specification /
4.1 Major Vi & M 100% site Log Book P W,H R
Pipes Spools incluging Approved drawings Approved drawings
orientation, ovality etc.
bends,reducer etc.

WELDING
Electrode, backing (as
4.2 Before welding applicable), position of job for Major Vi,M 100% Approved WPS WPS AND relevant WPS P W R
welding, pre heat, inter pass standards
temperature(as applicable)
 Welding Parameters, Sequence Technical specification / Technical specification /
4.3 During welding of Welding Major Vi,Ve 100% Approved Approved --- P RW R
drawings/WPS drawings/WPS

Technical specification /
Technical specification /
After completion of Weld size, Finish, soundness of Approved
4.4 Critical Vi,G,T 100% Approved drawings / P W,H R
welding weld, Overall dimensions drawings/Relevant Relevant Standards
Standards site Log Book
& SR
5 SURFACE PREPARATION & PAINTING FOR U/G AND A/G PIPING

A/G Piping:- Mechanical Profile of surface preparation, Profile, visual

Cleaning & application of coverage, color shade, inspection, DFT by Stage
Technical specification / Technical specification / Inspection
5.1 Major 100% P w R
primer, intermidiate and uniformity and Measurment of Elkometer & Approved drawings Approved drawings
Report
Final Painting DFT Document Review

Technical specification / Technical specification /

Approved Approved Approved
5.2 Flushing of Pipe lines Cleanliness Major Visual inspection 100% drawings/Approved drawings/Approved P W,HP R
Format
Procedure / Relevant Procedure / Relevant
Standards Standards

Technical specification / Technical specification /

Approved Approved Approved
5.3 Pickling & Passivation Cleanliness Major Visual inspection 100% P W,HP R
Procedure/Relevant Procedure/Relevant Format
Standards Standards

6 INSPECTION & NDE

Technical Technical
6.1 Radiography Testing Soundness of Weld Major Review/Interpreta
tion As per Specification/Relevant Specification/Relevant RT Report P H R
tech spec Standards codes & Standards

Technical specification / Technical

6.2 Root DPT and Final DPT Surface defects Major Visual & Testing Random Approved drawings / Specification/Relevant RT Report P W R
Root=100 Relevant Standards codes & Standards
%
Visual,
Valves,Strainer,Flanges, Visual Inspection, Inspection Measurement, Technical specification / Technical specification / Site Log book, R/
6.3 Blinds,gaskets,pressure Major Approved drawings / Approved drawings/ P R
status & MTC etc Leak Test, body Test Report RW
gauges,RF Pads etc. MTC/IC Relevant Standard
and Seat test
100%

Technical specification / Technical specification /

6.4 Hydro Test and Flushing Leak Tightness, Pressure Drop Major Visual and Testing Approved Approved drawings/ Test Report P W/ R
drawings/Approved HP
Procedure Relevant Standard
100%

Pneumatic Test for RF Pad, Measurement of Pressure, leak Visual and Technical specification / Technical specification / R/
6.5 (as Applicable) tightness Major Measurement Approved drawings Approved drawings/ Test Report P RW R
Relevant Standard
100%
7 ERECTION OF A/G PIPING

7.1 Pipe Support Elevation, type of support Major Visual and 100% Approved drawings & Approved drawings & SR P RW R
(anchor, guide, saddle etc) Measurement Project specification Project specification

7.2 Arrangement, location and Erecting of pipes over rack and Major Visual and Random Approved Drawings Technical Specification/ SR P W R
orientation of branches support as applicable Verification Approved Drawings

Technical specification / Technical specification / LHS &

7.3 Lifting and Placing LHS & Supporting Documents Major Visual and Review 100% Supporting P W R
Approved drawings Approved drawings
Documents
Provision of Instrument
Tapping point location for Visual and Technical specification / Technical specification / Site Log book
7.4 Tapping including vents Major 100% P RW R
instrumentation Measurement Approved drawings Approved drawings
and drains

Pipes,Valves,Strainer,Flang
Physical Condition, correctness
es, Visual, Technical specification / Technical specification / Site Log
7.5 Blinds,gaskets,pressure of types of fittings, Dimensions, Major Measurements, 100% Approved drawings/ book/ test P W R
Identifications, orientations, Approved drawings
gauges,RF Pads,Fittings Leak Test Test Reports report
allignment, Level, Slope etc
etc.

8 BOX-UP
Preparation of loop file,
Mechanical clearance
including physical Verification, Technical specification / Technical specification /
8.1 Documentation(Test Pack) Major 100% Formats P R/HP R
verification and Measurement Approved drawings Approved drawings
compilation of relevant
documentation
Completeness of stagewise
8.2 Final Documentation and inspection reports, Test reports Major Review/Verification 100% Technical specification / Technical specification / Formats P R/HP R
Commissioning Approved drawings Approved drawings
& closing of NCR etc
LEGENDS

P-PERFORMER MTC-Manufacturer's Test H-Hold Point

Certificates
W-WITNESS SC-Sub Contractor MRR-Material Receiving Report
RW- RANDOM WITNESS R-Review SIR-Site Inspection Report
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