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Studies on humidity sensing behavior of ………

M.Sc. Project -2009-10

Abstract

Hematite (-Fe2O3) nanorods were successfully synthesized without any

templates by calcining the goethite (-FeOOH) precursor in air at 300 oC for 2 h.

The -FeOOH precursor was prepared through a simple and low cost wet chemical

route by using iron sulphate (FeSO4,7H2O) and sodium acetate (CH3COONa) at 40

o
C. The -FeOOH precursor and -Fe2O3 nanorods were characterized by using X-

ray diffraction (XRD) measurements, thermogravimetric analysis (TGA), Fourier

transform infrared (FTIR) spectroscopy, X-ray photoelectron spectroscopy (XPS)

and field emission scanning electron microscopy (FE-SEM). To demonstrate the

practical applications of the synthesized -Fe2O3 nanorods, we investigated their

humidity sensing properties. The -Fe2O3 nanorods exhibits humidity sensing

properties such as higher humidity response (~663% at 95% RH), response time (~

199 s), recovery time (~190 s), hysteresis within 1% and excellent repeatability. Due

to the fact that it has an excellent humidity sensing characteristics and can be

synthesized easily, the -Fe2O3 nanorods would be an ideal candidate for application

in humidity sensors.

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1. Introduction

Humidity sensors are useful for the detection of the relative humidity (RH) in various

environments. The measurement and control of humidity are important in a wide variety of

commercial and industrial applications, including those associated with building ventilation

control, clean rooms in the semiconductor and automotive industries, environmental

chambers for the testing of electronics, industrial drying, and process monitoring in the

chemicals, electronics, food/beverage, pharmaceutical, cosmetics and biomedical analysis

industries.

The term moisture generally refers to the water content of any material, but for

practical reasons, it is applied only to liquids and solids, whereas the term humidity is

reserved for the water vapor content in gases. There are many ways to express moisture and

humidity, often depending on the industry or the particular application. The moisture of

gases is expressed sometimes in pounds of water vapor per million cubic feet of gas. The

moisture in liquids and solids is generally given as a percentage of water per total mass (wet-

weight basis), but may be given on a dry-weight basis. The moisture in liquids with low

water miscibility is usually expressed as parts per million by weight (PPMw).

Two common parameters associated with humidity measurement are absolute

humidity and relative humidity. The absolute humidity is the density of the water vapor

component. It can be measured, for example, by passing a measured quantity of air through

a moisture-absorbing substance (such as silica gel) which is weighted before and after the

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absorption. Absolute humidity is expressed in grams per cubic meter or in grains per cubic

foot. The absolute humidity is not generally useful in engineering practice because it is a

function of atmospheric pressure.

The RH is defined as the ratio of the water-vapor pressure present to the water-vapor

pressure required for saturation at a given temperature. The relative humidity is related to

ambient temperature. Water vapor is a natural component of air, and the RH of the water

vapor and air mixture is defined as the ratio of the mass of water vapor in a unit volume

compared to the mass of water vapor which that volume could hold if the vapour were

saturated at the mixture temperature. The RH is typically expressed as :

Pw
RH = x 100 % … … … …(1)
Ps

where Pw and Ps are the vapor and saturation pressures, respectively.

Humidity can be measured by instruments called hygrometers. The first hygrometer

was invented by Sir John Leslie (1766–1832). The detection of humidity is mainly based on

the response of electric devices or a change of spectral response. Electric devices are usually

composed of capacitors, resistors, or semiconductors that are sensitive to moisture, in which

their electrical resistance and/or capacitance vary depending on the degree of adsorption of

moisture. The change in color of a sensing material exposed to a humid atmosphere results

in the spectral variation. Various types of humidity sensors have been marketed, however,

they are far from satisfactory since a linear response to humidity is valid only in a limited

range and hysteresis is often involved in the measurement of the response and humidity

curves. Thus, it is very much necessary to develop a humidity sensor with complete set of

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characteristics like, good linearity, high sensitivity, low hysteresis, rapid response time and

obviously with low cost.

The materials that have been studied for the development of humidity sensors

include polymers, ceramics and composites, which have their own merits and specific

conditions of application. The importance of humidity sensing has been well understood in

most recent times and considerable attention has been focused on the development of

humidity sensitive materials.

Currently, one-dimensional (1-D) nanostructures, such as nanorods, nanowires,

nanobelts, and nanotubes, have become the focus of intensive research not only for their

peculiar properties but also for many potential applications in catalysis, electronics,

photonics, drug delivery, medical diagnostics, sensors, and magnetic materials. Hematite (-

Fe2O3) is the most stable iron oxide with n-type semiconducting properties (Eg = 2.2 eV)

under ambient conditions. It has been intensively investigated because of its wide

applications in catalysts, pigments, magnetic materials, gas sensors, and lithium ion

batteries. For its excellent properties, much attention has been directed to the controlled

synthesis of one-dimensional (1-D) -Fe2O3, such as nanofibers, nanorods, nanowires,

nanobelts and nanotubes by a variety of techniques and methods. Wang et al. prepared

-Fe2O3 nanobelts and nanowires via a gas-solid reaction process under 700 and 800 °C.

Mann et al. synthesized -Fe2O3 nanotubes by using biomacromolecules as templates.

Yi-Xie et al. prepared -Fe2O3 nanorods through a hydrothermal process at 120 °C. The

preparation of -Fe2O3nanotubes with alumina membranes as the substrates was also

employed by many researchers. However, the gas-solid reaction usually requires special

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equipment and high temperatures, the methods employing templates or substrates often

suffer from disadvantages related to the high cost and the removal of impurities and the

hydrothermal process usually needs tedious reaction times. It is still a challenge to develop

simple, low-cost, and environmentally friendly approaches for the synthesis of 1-D

structural -Fe2O3.

The objectives of the present study are –(a) to synthesize -Fe2O3 nanorods by using

a simple wet chemical route, (b) to characterize the resulting -Fe2O3 nanorods by using the

XRD, FTIR, TGA, XPS and FE-SEM and (c) to explore the possibility of using the

synthesized -Fe2O3 nanorods as sensing material for humidity. In the present project work,

the -Fe2O3 nanorods were synthesized without any templates via a low-temperature (40 °C)

solution approach. In this work, the precursor of -FeOOH nanorods was first prepared by

using FeSO4 ·7H2O as the iron source material in the presence of CH 3COONa in an aqueous

solution. The CH3COONa was used as a source of hydroxide ions during the hydrolysis of

iron salts to form iron oxyhydroxide (FeOOH). Then -Fe2O3 nanorods were obtained by the

calcination of as-prepared -FeOOH at 300 °C for 2 h. Humidity sensing characteristics

such as relative humidity (RH)-resistance property, humidity hysteresis, response time and

repeatability of the -Fe2O3 nanorods were investigated.

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2. Experimental

2.1. Materials

All chemicals were of analytical grade. The iron sulphate (FeSO4, 7H2O) and

sodium acetate (CH3COONa) were purchased from E-Merck (India) and were used without

further purification.

2.2. Synthesis of the -Fe2O3 nanorods

In this work, the -Fe2O3 nanorods were synthesized without any templates by

calcining the -FeOOH precursor in air at 300 oC for 2 h. Fig. 2.1 is a schematic

representation of the synthesis procedure. The -FeOOH precursor was prepared through a

simple and low cost wet chemical route. The FeSO4,7H2O was used as the source of Fe2+ and

the CH3COONa was used as the precipitating agent to release hydroxyl ions slowly during

the reaction. In a typical experiment, the aqueous solution containing 0.1 M FeSO4, 7H2O

and 0.1 M CH3COONa was prepared in double distilled water and stirred continuously using

a magnetic stirrer for 2 h at 40 oC to obtain a yellow colored precipitate. The resulting

precipitate was filtered and washed with double distilled water and alcohol several times to

remove impurities and by products present in the product. The precipitate, thus formed was

dried at 40 oC under vacuum for 2 h and grinded into a powder, which is the -FeOOH

precursor. The -FeOOH precursor was calcined in air at 300 oC for 2 h to obtain the -

Fe2O3 nanorods. The color of the -FeOOH precursor was changed from yellow to red

during calcination.

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Fig. 2.1 : A schematic diagram of the synthesis procedure for -Fe2O3

Aqueous solution of FeSO4, 7H2O (0.1 M)

Add 0.1 M aqueous solution of CH3COONa

Keep solution with continuous stirring at 40 oC for 2 hours

and wash the resulting yellow colored precipitate and dry it at 40° C in air

-FeOOH precursor

Grind the resulting powder

Calcinate at 300 ° C for 2 h


-Fe2O3 nanorods
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2.3. Characterization
X-ray diffraction (XRD) analysis was performed with a Bruker diffractometer (D8,

Advance, Bruker AXS model) with CuK radiation (λ=1.5406 nm) operating at 40 kV and

40 mA. The field emission scanning electron (FE-SEM) microscopy analysis was carried out

with a Hitachi (S-4800, Hitachi, Japan) microscope. The FTIR spectroscopy analysis was

performed with a Nicolet FTIR spectrometer (IMPACT 420 DSP) by the conventional KBr

method in the spectral range 4000-400 cm-1. Thermogravimetry-differential thermal analysis

(TG-DTA) of the -FeOOH precursor was carried out with a TA instrument ( TGA 2950)

in air atmosphere at the rate of 10 oC/min from room temperature to 800 oC.

2.4. Humidity sensing study


The -Fe2O3 nanorods powder was pressed into pellets (diameter ~1 cm and thickness

~0.1 cm) under a pressure of 15 MPa for the humidity sensing study. The electrical contact

leads were fixed 0.7 cm apart with the help of silver paste on the surface of the pellet. The

electrical resistance of the pellet was measured as a function of relative humidity (RH) by using

a simple two probe configuration with a sensitive digital multimeter (2000 Digital multimeter,

Keithley) controlled by a personal computer.

The continuous variation in humidity was achieved in a simple experimental set-up

fabricated in our laboratory in order to investigate the humidity sensing properties. The two

temperature method is used to measure the relative humidity. The experimental set-up mainly

consisted of a closed flask (1000 ml) with two necks for inserting thermometers and the

sensing element (i.e. the pellet of the composite). The flask was partially filled with water and

kept in a glass container. The sensing element along with the thermometer was mounted on the

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sensor holder. The sensor holder was kept inside the flask at a height of 6 cm from the surface

of the water. The water from the cryostat was circulated continuously through the external

glass container to vary the temperature of the water inside the flask. The variation in the

temperature of the water, Tw (inside the flask) and the sensing element, Ts were recorded

continuously. The relative humidity (RH) in percentage inside the flask was calculated by

using the relation -

Pw (T w )
%RH= … … … …(2)
P w (T s)

where Pw(Tw) and Pw(Ts) denote the saturated water vapour pressures at the temperatures of the

water and the sensing element, respectively.

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3. Results and Discussion

3.1. XRD results

Fig.3.1shows The XRD pattern of the as-prepared precursor is shown in Fig.1(a). It

exhibits the diffraction peaks at 2 values of 19.08o, 31.36o, 36.97o, 45.02o, 59.42o and

65.37o, which are attributed to the formation of orthorhombic -FeOOH phase (JCPDS #

29-0713). This -FeOOH precursor was calcinied at 300 oC in air for 2 h. The XRD pattern

of the calcinied -FeOOH precursor is shown in Fig.3.2. It indicates the diffractions peaks at

2 values of 23.98o, 33.14o, 35.57o, 40.85o, 49.58o, 53.99o and 63.93o corresponding to the

rhombohedral corundum phase of iron(III) oxide (hematite) (JCPDS # 33-0664). No other

peak corresponding to hydroxide or impurities were observed. This confirmed that the -

FeOOH precursor has transformed completely into hematite on calcination at 300 oC for 2 h.

The crystallite size was calculated by using the Scherrer formula –


t= … … … … (3)
B cosθ

where t is the average size of the crystallite, assuming that the grains are spherical, k is 0.9,

is the wavelength of X-ray radiation, B is the peak full width at half maximum (FWHM) and

 is the angle of diffraction. The crystalline size of -Fe2O3 is found to be ~ 5-10 nm.

3.2. FTIR spectroscopy results


The FTIR spectrum of the as-prepared precursor is shown in Fig.3.3. This spectrum

exhibits the bands around 3131 and 1639 cm-1, corresponding to the stretching modes of

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120

100
Transmittance (%)

80
1639
1135

60
3131

40
632

891 800
20

4000 3600 3200 2800 2400 2000 1600 1200 800 400

Fig.3.3 : FTIR spectrum of the -FeOOH


Wavenumber
-1
(cm )precursor.

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OH. Two bands at ~891 and 800 cm -1 can be assigned to Fe-O-H bending vibrations in

the -FeOOH and these bands are usually used for identification of -FeOOH in a

qualitative phase analysis of iron oxide mixtures. The band at ~632 cm -1 corresponds to the

Fe-O stretching vibrations in -FeOOH. The FTIR spectrum of the -FeOOH precursor

calcinied at 300 oC for 2 h [Fig.3.4] exhibits the bands at ~539 and 452 cm -1 which

corresponds to the characteristic bands of ferric oxides.

3.3. TGA analysis


The TG curve of the as-prepared -FeOOH precursor is shown in Fig. 3.5. It

exhibits two major weight losses in the temperature range 30-188 oC and 188-265 oC. In the

first step, the weight loss initiates practically from room temperature to 188 oC, with a

weight loss of ~4% due to the desorption of physically adsorbed water. The second weight

loss step observed from 188 oC and is continued up to 265oC, with a weight loss of ~12%. It

is associated with the dehydroxylation of -FeOOH precursor to form -Fe2O3. This result

is in agreement with the XRD and FTIR data of the calcinied precursor which shows the

transformation of as-prepared -FeOOH precursor to -Fe2O3, on calcination at 300 oC for 2

h.

3.4. XPS results


To further ascertain the formation of -Fe2O3, the XPS analysis of the calcinied

-FeOOH precursor was performed. The XPS survey spectrum of the calcinied -FeOOH

precursor [Fig.3.6] shows the presence of Fe 2p (56%) and O 1s (31%). The deconvoluted

Fe 2p spectrum [Fig.3.7] is comprised of two peaks at 711.40 and 724.80 eV, which

corresponds to the Fe 2p3/2 and Fe 2p1/2, respectively. This is consistent with the previously

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100

80
943
1632 1129
1055
Transmittance (%)

60

40

3397
20

0 539 452

4000 3600 3200 2800 2400 2000 1600 1200 800 400
-1
Wavenumber (cm )

Fig.3.4 : FTIR spectrum of the -Fe2O3 nanorods.

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reported values 710.8 and 724.8 eV for the bulk -Fe2O3. The energy difference between

Fe 2p3/2 and Fe 2p1/2 peaks is 13.4 eV. This value is characteristic of Fe 3+ state indicating the

formation of the -Fe2O3 by the experimental methodology used. Furthermore, Fe3+ satellite

peak is observable in the spectrum at 718.5 eV, above the Fe 2p3/2 peak. The deconvoluted O

1s spectrum [Fig.3.8] is deconvoluted into two peaks at 530.41 and 532.11 eV, which are in

good agreement with the literature values of -Fe2O3. The dominant peak located at 530.41

eV corresponds to the oxygen bonded as -Fe2O3. The second peak at 532.11 eV is

probably due to a hydroxide. Thus, the Fe 2p and O 1s spectra indicate that the valence states

of elements Fe and O are +3 and -2, respectively. The XPS results in conjunction with XRD

and FTIR data confirm the formation of pure -Fe2O3 when the -FeOOH precursor was

calcinied at 300 oC in air for 2 h.

3.5. Morphological analysis

The surface morphologies of the as-prepared -FeOOH and -Fe2O3 nanorods were

characterized by FESEM. The FESEM image of the as-prepared -FeOOH precursor

[Fig.3.9] shows uniform rods or somatoid structures, which is characteristic crystallizing

shape of the -FeOOH. The FESEM image of the -Fe2O3 nanorods [Fig.3.10] is similar to

that of the -FeOOH precursor. This marks the topotactic transformation of -FeOOH

precursor to -Fe2O3 nanorods preserving the shape of the starting material during the

thermal conversion. The nanorods have an aspect ratio (ratio between the diameter ~ 40 nm

and length 300 nm of the sample) of ~ 7 as evidenced from the FESEM.

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Fig.3.10 : FESEM image of the -Fe2O3 nanorods.

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3.6. Formation process

The schematic diagram of the process is described in Fig.3.11. In the first stage, the

-FeOOH crystal nucleus formed by the reaction of Fe2+ with O2 and OH- produced by the

hydrolysis of CH3COO-. Then these -FeOOH particles further assembled into rodlike

structures by combining together with OH groups. Finally, the -Fe2O3 nanorods formed

with the removal of H2O after being calcined at 300 °C in air. The equations of the reactions

in the synthetic process are as follows :


−¿ …… … … (1) ¿

C H 3 CO O−¿+ H O → C H 2 3 COOH +O H ¿

−¿+O 2 →4 FeOOH + 2 H 2 O …… … …(2 )¿

4 Fe2+¿+8 O H ¿

2 FeOOH → Fe 2 O3 + H 2 O … … … … (3)

3.7. Humidity sensing performance


3.7.1. Resistance - RH characteristics

The variation in resistance of -Fe2O3 nanorods as a function of RH are shown in

Fig. 3.12. The resistance is about 1.99 x 107 in 18% RH air, while it decreased to about

2.59 x 106  in 100% RH air. Therefore, the resistance changed approximately one order of

magnitude over the RH range of 18-100% RH, showing good sensitivity to humidity. The

dashed line shows the exponential fit (y = 2.46 x 106 + 3.52 x 107 x e(-x/25.63), R2 = 0.9987,

where x, y and R2 represent the %RH, resistance and correlation coefficient, respectively.) to

the experimental data, illustrating clearly good quality of the fit. Thus, whole range of

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humidity i.e. 18-100% RH used in the present experiment was observed to be the operational

range for the -Fe2O3 nanorods.

FeSO4 + O2 + CH3COONa
Nucleation Combining

α-FeOOH nanoparticles α-FeOOH nanorods

Calcination

α-Fe2O3 nanorods

Fig.3.11 : Schematic diagram of the formation process of -Fe2O3 nanorods.

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In order to reveal the characteristics of the -Fe2O3 nanorods towards moisture, the

humidity response for detecting the humidity was calculated using the expression-

Rd
Humidity response= x 100 … … … …(3)
Rh

where Rd and Rh are the values of the resistance recorded at 18 % RH and at a particular RH,

respectively. The variation of the humidity response with RH for the -Fe2O3 nanorods is

shown in Fig.3.13. It was observed that the humidity response increases with an increase in

the RH. It is found that the humidity response can be empirically represented as y = 73.57

+0.76 * x + 0.06 * x2, R2 = 0.9969, where x, y and R2 represents % RH, humidity response

and correlation coefficient, respectively. The dashed line shows the polynomial fit to the

experimental data, illustrating clearly good quality of the fit. Thus, the -Fe2O3 nanorods

can be reliably used to monitor the RH in the range 18-100 % RH.

3.7.2. Hysteresis

Hysteresis is an important parameter for evaluating the performance of a humidity

sensor. The hysteresis curves for -Fe2O3 nanorods was obtained by measuring the

resistances as a function of RH for the high (100% RH) -low (18% RH)- high (100% RH)

cycle and the corresponding hysteresis curves are presented in Fig.3.14. It is seen that the

differences in resistance values of the -Fe2O3 nanorods for low (18% RH) – high (100%

RH) (i.e. humidification process, black circles) and high (100% RH) - low (18% RH) (i.e.

desiccation process, red circles) are within 1%, which indicates a good reliability of -Fe2O3

nanorods.

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7
2.1x10

7
1.8x10

7
1.5x10
Resistance ()

7
1.2x10

6
9.0x10

6
6.0x10

6
3.0x10

0.0
0 20 40 60 80 100 120
%RH

Fig.3.14 : Humidity hysteresis for -Fe2O3 nanorods.

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3.7.3. Response and recovery times

In order to utilize the -Fe2O3 nanorods as a humidity sensor, it is important to

know the rate of response to the variation of RH. The resistance of -Fe2O3 nanorods was

monitored at two extreme humid atmospheres (27% and 94% RH). The sensor was

transferred from a chamber (27% RH) to another chamber (94% RH) and then transferred

back. The resulting response and recovery characteristics are shown in Fig.3.15. Although,

the sensing element was exposed to the surrounding air (i.e. laboratory environment) during

the transfer process, the transfer time (~ 1-2 s) is much smaller than the response and

recovery times of the sensor and therefore, the correctness of this experiment is acceptable.

According to literature, the time taken by a sensor to achieve 90% of the total resistance

change is defined as response time in the case of adsorption or the recovery time in the case

of desorption. The -Fe2O3 nanorods exhibit the response and recovery times of ~ 199 and

190 s at the humidification and desiccation steps, respectively.

3.7.4. Reproducibility and reversibility

The reproducibility and reversibility are important parameters to consider when

evaluating the performance of a sensor. The resistance of -Fe2O3 nanorods was measured

by exposing them repeatedly to 27% RH and then to 94% RH atmospheres to examine the

reproducibility and reversibility. The measurements were repeated for three cycles and the

resulting response and recovery characteristics are shown in Fig.3.16. It was seen that the

resistance value of the -Fe2O3 nanorods reverts always to the original one when RH is

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restored to the former state, which indicates that the humidity sensing process is extremely

reversible. The response and recovery times does not change during the four cycles of

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measurements, indicating a good reproducibility of the response of the -Fe2O3 nanorods.

Thus, the -Fe2O3 nanorods exhibited good stability as well as an excellent reproducibility

of the response. This suggests that the -Fe2O3 nanorods can be used as a reusable sensing

material for humidity.

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4. Conclusions

In this project work, we have presented a simple and low cost route for synthesizing
-Fe2O3 nanorods via a template free solution approach at low temperature (40 oC). The
following main findings resulted from the present investigation –

 We have successfully synthesized the -Fe2O3 nanorods at low cost by using a


solution approach at 40 oC using FeSO4 ·7H2O as the iron source material in the
presence of CH3COONa in an aqueous solution. The resulting nanorods were
characterized by XRD, FTIR, TGA, XPS and FE-SEM.

 The formation of -FeOOH precursor and its topotactic transformation to -Fe2O3


upon calcinations was confirmed by XRD, FTIR, TGA, XPS and SEM analysis.

 This study thus offers a simple, low cost, short process, template free and
environmentally friendly solution approach to synthesize -Fe2O3 nanorods.

 The -Fe2O3 nanorods exhibits humidity sensing properties such as higher humidity
response (~663% at 95% RH), response time (~ 199 s), recovery time (~190 s),
hysteresis within 1% and excellent repeatability.

 Due to the fact that it has an excellent humidity sensing characteristics and can be
synthesized easily, the -Fe2O3 nanorods would be an ideal candidate for application
in humidity sensors.

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