Beruflich Dokumente
Kultur Dokumente
COURSE INFORMATION
PREREQUISITE : -
CORE REQUISITE : -
COURSE OUTCOMES:
COURSE DESCRIPTION:
This unit identifies the competence required to provide students with a comprehensive technical understanding of the purpose
identifying types of materials and selecting parent metal for welding by referring to mill certificate and client specification. It also required
student to identify and select welding consumables by referring to welding specification and handling welding consumables by storing and
preserving so that the consumables is kept and maintained without losing its chemical and physical properties and according to manufacturer
recommendation.
1.2 Determine type and 1.2.1 Identify material grade in accordance to material
grade of material. specification chart.
1.2.2 Practice safety consciousness, cautious and proper
working etiquette according to Occupational Safety
and Health Act (OSHA).
RELATED SKILLS
1.3 Confirm carbon steel / 1.3.1 Translate material specification, charts, tables and
stainless steel material manuals according to material specification chart.
to relevant WPS. 1.3.2 Describe basic material testing methods for ferrous
and non ferrous materials.
1.3.3 Carry out basic material identification and testing
according to material specification chart.
1.3.4 Identify material grade in accordance to material
specification chart.
ATTITUDE / SAFETY /
ENVIRONMENTAL
1. Meticulous in verifying
based metal material in
accordance to material
mill certificate.
2.3 Check material as required 2.3.1 Distinguish various types of common materials
by specification. physically.
2.3.2 Identify material against specification.
2.3.3 Carry out simple workshop test on material in
accordance to material specification chart.
2.3.4 Practice safety consciousness, cautious and proper
working etiquette according to Occupational Safety
and Health Act (OSHA).
RELATED SKILLS
2.4 Affirm content of material mill 2.4.1 Interpret material codes in accordance to material
certificate such as: specification chart.
Material standard 2.4.2 Distinguish various types of common materials
Heat number physically.
Chemical composition 2.4.3 Identify material against specification.
Mechanical Properties 2.4.4 Carry out simple workshop test on material in
Material form - plate accordance to material specification chart such as
Material size Thermal conductivity test, appearance test, spark
Physical condition test, file test and fracture toughness test.
2.4.5 Identify size of material required to meet welding
process requirements.
2.4.6 Confirm material physical condition (eg. Dent, rust,
ovality, etc).
ATTITUDE / SAFETY /
ENVIRONMENTAL
1. Meticulous in verifying
based metal material in
accordance to material
mill certificate.
RELATED SKILLS
ATTITUDE / SAFETY /
ENVIRONMENTAL
PERFORMANCE CRITERIA
APPLIED SKILLS
4.4.1 Follow manufacturer recommendation for handling of
4.4 Carry out electrode electrode.
handling/baking 4.4.2 Identify classification of consumables in welding field.
procedure if required. 4.4.3 Apply method of storage and preservation of
electrode according to manufacturer
recommendation.
ATTITUDE / SAFETY /
ENVIRONMENTAL
1. Cautious practice
when handling hot
electrode from baking
oven.
CORE ABILITY
CORE ABILITY
REFERENCES
1. Sacks & Bohnart,2007,Welding Principles & Practices,3rd edition, 1221, Avenue of the Americas, New York, NY 10020 USA, Mc Graw Hill, ISBN:
978-0077238773
2. James F. Lincoln, Arc Welding Foundation, 2002, The Procedure Handbook of Arc Welding, 14th Edition, 22801 St. Clair Avenue, Cleveland, Ohio,
44117 USA, Lincoln Electric Company, ISBN: 978- 9993897302
3. Robert L. O'Brien, 1997, Jefferson's Welding Encyclopaedia, 18th Edition, 550 N.W. Lejeune Road, Miami, Florida, 33126 USA, American Welding
Society, ISBN: 978-0871715067
4. Joseph W. Giachino, William, Weeks, 1985, Welding Skills & Practices, 6th edition, Western Michigan University, Kalmazoo, Michigan, Chicago,
60637, USA, American Technical Society, ISBN:978-0826930019
5. Griffin, Roden, Briggs, 1985, Pipe Welding Techniques, 4th edition, Albany, New York, 12205 USA, Delmar Publishers, ISBN: 978-0827322486
6. Ivan H. Griffin, Edward M. Roden and Charles W. Briggs, 1984, Basic Arc Welding 4th edition, Albany, New York, 12205 USA, Delmar
Publishers, ISBN: 978-0827321311
7. ASM International, 1983, Metal Reference Book, 2nd edition, Material Park, Ohio, 44073 USA, American Society For Metals, ISBN:978-
0871701565
8. Gower A. Kennedy, 1982, Welding Technology - Student's Manual, 2nd edition, Indianapolis, USA, A Howard W. Sams Book, Bobbs- Merill
Educational Publishing, ISBN:978-0672971099
9. Gower A. Kennedy, 1982, Welding Technology, 2nd edition, Lethbridge Community College, Alberta, New York, USA, Howard W. Sams & Son Inc.,
ISBN: 978-0672979903
REFERENCES
10. Frank R. Schell, 1977, Welding Procedures: Electric Arc, 1st edition, Albany, New York, 12205 USA, Delmar Publishers, ISBN: 978-0827316034
11. Giachino, Weeks, Johnson, 1974, Welding Technology, 2nd edition, Chicago, 60637 USA, American Technical Society, ISBN: 978-0826930637