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Conference Paper in American Society of Mechanical Engineers, Pressure Vessels and Piping Division (Publication)
PVP · January 2010
DOI: 10.1115/PVP2010-25055
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PVP2010-25055
STRESS PREDICTIONS AT ELBOW ENDS UNDER INTERNAL PRESSURE AND SYSTEM MOMENTS
3. STRESS COMPARISON
λ1 = R / r r / t (1) ASME III NB-3685 [10] provides a method of calculating
stresses for curved pipe or welding elbows.
Hoop stress: At the central section (45° position) of the
All models comprised hexahedral, 20-node, second order elbow, stress results from the FE analysis and ASME III NB-
continuum elements (type C3D20R) having reduced 3685 [10] calculation are compared and the agreement is found
integration. Each model has four layers of elements through to be reasonably good. The comparison for Elbow 2 is shown in
the thickness, 36 elements around the circumference and 16 Figures 3 and 4 for internal pressure and in-plane moment
elements along the pipe bend. An example of the models used (closing), respectively.
for elbow 7 is shown in Figure 1. Extended pipes are attached Axial stress: At the central section of the elbow, results
at both ends of the bend to such a length that the restraint from the FE analysis and ASME calculation are compared and
provided by the boundary conditions does not influence the end the agreement is also found to be reasonably good. The
of the elbow. The length of extended pipes is 3.5 times the comparison for Elbow 2 is shown in Figures 3 and 4 for
bend radius and is at least 6.5 times the pipe mean radius. The internal pressure and in-plane moment (closing), respectively.
extended pipe has 10 elements along its length. The element Note that in this paper the maximum stresses obtained
edge length is graded such that the element edge length at the between in-plane moment (closing) results and in-plane
elbow weld is similar to that used within the elbow. Grading moment (opening) results are used in deriving stress prediction
the mesh towards the loading/ fixed ends reduces the element equations below for conservatism.
numbers and saves computing time.
Individual load cases were considered: internal pressure of
1MPa, in-plane moment and out-of-plane moment of 1kN-mm. 4. STRESS PREDICTIONS
Whole geometries were modelled even though individual
loading cases such as pressure and in-plane moment could take 4.1 Internal Pressure
advantage of planes of symmetry. By using the whole model, Based on the FE analysis results for the models with the
the same model can be used for all loading cases described parameter 1 ranging from 0.196 to 0.501, both hoop and axial
above. stress components at both ends of the elbows are linearised to
Appropriate boundary conditions were applied to nodes obtain membrane and bending stresses. The maximum
located on one of the extended pipe ends. For pressure loading linearised membrane and bending stress components at both
cases, the nodes are constrained in such a way that rigid body ends of the elbows are identified respectively. For
motion is prevented and at the same time radial expansion is conservatism, the bounding membrane and bending stress
allowed. For moment loadings, all the nodes are fully components for both ends are used to compare with ASME III
constrained. calculation results for each elbow. After the comparison, a
A distributing coupling constraint was imposed between a series of stress factors of end/ cen were obtained, where end is
reference node located at the centre of the unconstrained pipe the maximum FE stress at ends of the weld and cen is the
TABLE 2: HOOP MEMBRANE STRESSES FOR UNIT TABLE 5: AXIAL BENDING STRESSES FOR UNIT
INTERNAL PRESSURE INTERNAL PRESSURE
FE ASME FE ASME
No 1 _end _cen _end/ _cen No 1 _end _cen _end/ _cen
1 0.196 0.89 18.56 0.048 1 0.196 0.028 0.047 0.596
2 0.226 0.85 16.09 0.053 2 0.226 0.074 0.127 0.583
3 0.268 0.93 11.2 0.083 3 0.268 0.344 0.57 0.604
4 0.336 0.84 8.92 0.095 4 0.336 0.219 0.363 0.603
5 0.401 0.59 9.23 0.064 5 0.401 0.073 0.129 0.566
6 0.473 0.58 7.78 0.075 6 0.473 0.053 0.092 0.576
7 0.501 0.63 7.3 0.086 7 0.501 0.155 0.271 0.572
TABLE 3: HOOP BENDING STRESSES FOR UNIT TABLE 6: HOOP STRESSES FOR 1KN-MM IN-PLANE
INTERNAL PRESSURE MOMENT
FE ASME FE ASME
No 1 _end _cen _end/ _cen No 1 _end _cen _end/ _cen
1 0.196 6.93 7 0.991 1 0.196 0.017 0.029 0.586
2 0.226 5.93 6.02 0.986 2 0.226 0.047 0.078 0.603
3 0.268 3.27 3.33 0.983 3 0.268 0.261 0.342 0.763
4 0.336 2.47 2.54 0.97 4 0.336 0.181 0.212 0.854
5 0.401 3.21 3.35 0.959 5 0.401 0.055 0.074 0.743
6 0.473 2.57 2.76 0.932 6 0.473 0.044 0.052 0.846
7 0.501 2.41 2.57 0.938 7 0.501 0.133 0.153 0.869
TABLE 4: AXIAL MEMBRANE STRESSES FOR UNIT TABLE 7: AXIAL STRESSES FOR 1KN-MM IN-PLANE
INTERNAL PRESSURE MOMENT
Stresses (MPa)
12
MOMENT 2
0
0 30 60 90 120 150 180 210 240 270 300 330 360
o
θ( )
0.2
FE Hoop FE Axial
ELM IDBENDIS (2)
IP Mom_H IP Mom_A
0.15
0.1
0.05
tresses(MPa)
0
0 30 60 90 120 150 180 210 240 270 300 330 360
S
-0.05
-0.1
-0.15
-0.2
o
θ ( )
0.9 0.5
0.8
0.7 0.4
Prediction
Stress Factor
Stress Factor
σ σ
0.3
0.5
_end/ _cen
σ σ
0.4
Prediction
0.2
0.3
0.2
0.1
0.1
0 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0 0.1 0.2 0.3 0.4 0.5 0.6
Lambda_1 Lambda_1
FIGURE 5: INTERNAL PRESSURE: HOOP MEMBRANE FIGURE 8: INTERNAL PRESSURE: AXIAL BENDING
STRESS COMPARISON STRESS COMPARISON
0.5 1.000
0.45 0.900
FE _end/ _cen
σ σ
0.4 0.800
Prediction
FE _end/ _cen 0.700
0.35
σ σ
Prediction
Stress Factor
Stress Factor
0.3 0.600
0.25 0.500
0.2 0.400
0.15 0.300
0.1 0.200
0.05 0.100
0 0.000
0 0.1 0.2 0.3 0.4 0.5 0.6 0 0.1 0.2 0.3 0.4 0.5 0.6
Lambda_1 Lambda_1
FIGURE 6: INTERNAL PRESSURE: HOOP BENDING FIGURE 9: IN-PLANE MOMENT: HOOP STRESS
STRESS COMPARISON COMPARISON
1
1.1
0.9
1
0.9 0.8
0.8 0.7
tressFactor
actor
0.7 0.6
Prediction
tressF
0.6 0.5
FE σ _end/ σ _cen
0.5
0.4
S
S
0.4 Prediction
0.3
0.3 FE σ _end/ σ _cen
0.2
0.2
0.1 0.1
0 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0 0.1 0.2 0.3 0.4 0.5 0.6
FIGURE 7: INTERNAL PRESSURE: AXIAL MEMBRANE FIGURE 10: IN-PLANE MOMENT: AXIAL STRESS
STRESS COMPARISON COMPARISON
0.8 Prediction
0.7
Stress Factor
0.6
0.5
0.4
0.3
0.2
0.1
0
0 0.1 0.2 0.3 0.4 0.5 0.6
Lambda_1
0.9
0.8
0.7
Stress Factor
0.6
0.5
Prediction
0.4
FE _end/ _cen
σ σ
0.3
0.2
0.1
0
0 0.1 0.2 0.3 0.4 0.5 0.6
Lambda_1