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Rockwell Automation® Batch Management

What's New and What's next: Introducing FactoryTalk® Batch V13

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Agenda: Batch

Where is Batch Needed?

Modern Batch Differentiation

What's New in Batch

What’s Next?

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Where is Batch Needed?
Opportunities for Batch Applications

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Where is Batch Needed?
Distributed and Scalable Batch Solutions

 Batch manufacturing refers a discontinuous process


• Start with raw material, do something with it, send the resulting intermediate or
product on its way, and start over again
 Prevalent industries using batch manufacturing include:
• Food and beverage
• Household and Personal Care
• Life Sciences
• Chemical

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Where is Batch Needed?
Business Drivers

 Batch Management is a specific solution that is used to optimize batch processes


 Key challenges that Batch Management address include:
• Production Performance • Improved Yields

• Quality • Safety

• Regulatory Compliance • Traceability

• Fast Product Changes and Turnovers • Efficiency


 Industry standards exist to help:
• ISA-88: Addresses design of batch control systems
• ISA-95: Addresses integration of control systems with MES systems

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Agenda: Batch

Where is Batch Needed?

Modern Batch Differentiation

What's New in Batch

What’s Next?

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Modern Batch Differentiation

Batch solutions that deliver the core capabilities that are expected from S88 based
sequential control while providing:

• Faster and more reliable control


• Intuitive experiences for deployment and operations
• A system that is scalable
• Information enabled for connectivity throughout the enterprise
• Secured data

The Rockwell Automation® portfolio is uniquely positioned to leverage multiple


technologies and partnerships to deliver upon this vision for a Modern Batch
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Modern Batch Differentiation
Most Scalable and Comprehensive Offerings in the Market

Batch Management Comprehensive


Batch & Sequencing
• Scalable offerings and tools ranging from  Provide capability for systems through
controller level to enterprise wide systems. modular software components
 Solves complex needs around
• Based on ISA88. traceability and compliance
 Optimizes product changes and
turnovers
• Automating sequences to reduce of time-to- S i z e
market of product mixes.
Basic Batch
• Create repeatable and controlled operations Management
leveraging equipment capabilities.  Provide capability for systems through
core system functions
• Focus on yield, throughput, and quality by  Ideal for small systems with simple
managing recipes and procedures. requirements
 Localized visualization and control
• Improve traceability, reporting, and approval
controls by leveraging procedural models. Packaged Skids & Pilot Facilities

C o m p l e x i t y
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Agenda: Batch

Where is Batch Needed?

Modern Batch Differentiation

What's New in Batch

What’s Next?

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SequenceManager™
Logix Designer OVERVIEW
 Provides basic batch management
 Directs PhaseManager™ programs inside a
FactoryTalk® View SE Logix-based controller in an ordered sequence
to carry out process-oriented task
 Includes integrated visualization and reporting
 Future releases of FactoryTalk® Batch will
provide integration with SequenceManager™

BENEFITS
 Implement task-oriented sequences easily with
native controller functionality
 Intuitive operation with integrated control and
HMI solution
 Reduce infrastructure cost and software
complexity

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SequenceManager™
Editor, Viewer, and Reporting
Editor & Viewer – Logix Designer Operator Viewer - FTViewSE
Define a procedural sequence that coordinates Monitor and interact with a running
the execution of equipment phases procedural sequence in the HMI

Reporting & Analytics


Generate events used to produce batch
Sequence Execution reports and procedural analysis
Execute a procedural sequence through
native functions in the controller

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FactoryTalk® Batch View™ HTML5
READ and ACKNOWLEDGE | SCALABLE GRAPHICS | ALARM DISPLAYS | TRENDING

Device independent SCALABLE


and INTUITIVE graphics

Improved EFFICIENCIES for


operator and supervisory tasks

Single install for EASY validation


and lifecycle maintenance

DESKTOP MOBILE
BROWSER SUPPORT DEVICE SUPPORT iOS 8 Android Windows
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Batch Visualization/Mobile

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Batch List

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Batch SFC View

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Batch Prompting
Thin client
Secure

Responsive UX

Any OS,
any browser

Touch enabled
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Diagnostics

Integrated in a
single app

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Localization

Runtime language
selection
Localized text

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Modern – Application Help

Contextualized Help Based on Launch Point

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FactoryTalk® Batch v13
SCALABLE | DISTRIBUTED | INTUITIVE | FAST & RELIABLE

Improved EFFICIENCIES for


operators and supervisors

FAST navigations with INTUITIVE


device-independent graphics

SCALABLE architecture integrates


into existing strategies

COMPLETE coordination of S88


phases in the controller

PUBLIC
Distributed
Control
Rockwell Automation TechED 2017 @ROKTechED
+
#ROKTechED
Intuitive
Interfaces
+ Secured
Information
Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 20
FactoryTalk® Batch V13
SequenceManager™ Integration

 Ability to connect to and command SequenceManager™ Sequences


 Scale up from small systems
 Distribution of batch control

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FactoryTalk® Batch V13
Database Management Tool

 Allows for archiving of batch SQL database


 Ability to restore database backups
 Allows for better control of size of database

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FactoryTalk® Batch v13.0
Batch & PharmaSuite® Integration
Encompassing the Recipe Lifecycle while heling
Process
to ensure the Electronic Batch Record Design
Business Workflow
Intelligence Design
Realize the benefits of fully integrated MES and Batch system:
 Feature-rich procedural control of the process areas
 Accelerate exception based reporting with data extracted directly
from the process control layer Review Recipe
Approval Dispatching
 Vendor-supported integration eases validation efforts
Batch
 Streamlined workflows of the overall enterprise operation Execution
PharmaSuite® MES
 Equipment tracking & Inventory management
 Workforce Policies to ensure compliance and training
 Prebuilt modules for automated and manual procedures such
FactoryTalk® Batch Software API
as: Weigh & Dispense, Formulation…and more
 Integration to Business systems such as ERP, LIMS,
Procedural GMP GMP Process
Warehouse…. Recipes
Execution Alarms Reports Historian

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FactoryTalk® Batch V13
Improved Installation Experience

 Reduce manual install and uninstall procedures


 Combined Installation for Batch, eProcedure®, Material Manager

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Installation and Release Notes Improvement
 Individual installation guides combined into one to support the new install
user interface.
 New install guide leads the user
 Need-to-know component information remains in install manual
 Single set of release notes in delivered in HTML format.

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System Requirements
 Windows Server 2008 R2, Server 2012, Server 2012 R2
 Windows 7 Service Pack 1
 Windows 8.1
 Windows 10 (Clients Only)
 SQL Server 2008 R2, 2008 SP4, 2012 SP2, 2014 SP1
 IE 11
 Logix Designer 29 or later (for SequenceManager™ integration)

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FactoryTalk® Batch V13
New FactoryTalk® Batch View™ Version Released Concurrently

 First release of batch to fully take advantage of new FactoryTalk® Batch


View™
 New Features
 Active Step Change
 eProcedure® Manual Instructions Integrated

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eProcedure® Manual Instruction Entry

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Batch Application Toolkit
Summary Overview

OVERVIEW
Documentation, code, and HMI components
to assist development of a Batch application

• Serves as a starting point for a batch


project
• Free download on external web page

BENEFITS
 Reduced design efforts
 Efficiencies in code and graphic
configuration
 Reduced component testing efforts
 Realize fewer errors on commissioning

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Batch Application Toolkit
Contents of the toolkit

45 detailed videos
 Posted online
 English

Sample Project files which


adhere to one prescribed
design philosophy
 Studio 5000® *.ACD file
 ViewSE client files

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Batch Application Toolkit
Value Summary

Reduced Design Efforts


 Reduced code and graphics building, and reduced component testing;

Reliable and Repeatable Solution


 Repeatable and prescribed manner to implement an ISA-88 batch solution;
 Contains library of code and HMI graphical objects that help drive consistency;
Built on Experience
 Provides guidance by leveraging proven design philosophies and best
practices;
 Including the required interactions and control provided the operators and the
batch management executive, or sequencer;

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Where Do I Find It?

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Agenda: Batch

Where is Batch Needed?

Modern Batch Differentiation

What's New in Batch

What’s Next?

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FactoryTalk® Batch What’s Next

 Server robustness (online changes)


 Recipe management improvements
 Improved communications through RSLE
 Microsoft Server 2016 Support
 FactoryTalk® Batch View™ will full legacy capabilities
 Continuous improvement of Install
 Continuous improvement of database management

** Subject to Change **
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