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System Overview
DELTAV DIGITAL AUTOMATION SYSTEM
With continued focus on human centered design, the DeltaV system delivers
significant enhancements that help eliminate unnecessary work processes,
removes the complexity of using the latest technologies and embeds specialized
knowledge–improving your operations, easy.
What you want, when you want it, where you want it.
Costs and concerns around single wireless–you can add and begin
points of failure, marshalled cross- using the information all natively
wiring, power and grounding of and with far less engineering,
FOUNDATIONTM fieldbus segments, design, and field work.
and late project I/O and process You choose the I/O you need, we
design change orders can make it easy. I/O on Demand–your
completely disappear. I/O, any type, anytime, anywhere.
With the introduction of I/O on
Demand, an unprecedented Regardless of I/O type–
amount of field I/O adaptability, traditionally wired I/O, FOUNDATION
ease-of-integration and plant fieldbus, Profibus DP, DeviceNet,
availability becomes possible. AS-i bus, or even redundant
operations.
Digital
Communications
n FOUNDATION fieldbus
n HART
n WirelessHART
n Profibus DP
n DeviceNet
n AS-i bus
n Modbus RTU/ASCII/TCP
n Ethernet/IP
n OPC classic
n OPC .NET 3.0
Flexibility to give you the I/O you want, when you want it, where you want it.
The DeltaV system’s unique disconnect eliminates the worry
flexible field architecture delivers over accidentally induced faults
I/O on demand–providing the I/O during hot cutovers and
you want, when you want it, where maintenance.
you want it. It is flexible because
you can now decouple the process Increased robustness
design from the I/O infrastructure Troubleshooting of installation
design, to easily incorporate late issues can be done on a channel-
process changes into the by-channel basis, because
automation system. problems are isolated to a single
channel–providing increased
Electronic Marshalling robustness.
made easy
Electronic Marshalling makes Because each analog CHARM
design easier and more forgiving, comes fully equipped with the
because any input value can be ability to read HART v7 data,
read by any DeltaV controller intelligent field devices can be
With Electronic Marshalling, each
regardless of where the wiring monitored and quickly diagnosed
terminal block has a channel
is landed. around the clock. In addition HART
characterization module, or
data access is quicker with CHARMs
CHARM, which includes signal
DeltaV Electronic Marshalling than with traditional I/O cards.
characterization for different types
eliminates the complexity
of I/O. Field wiring of any signal
associated with marshalling field Redundancy ensures reliability:
type can be terminated anywhere
wiring in a control system. n Redundant CHARM I/O card
and characterized by the various
n Redundant communications
CHARMs. A digital communication
Electricians can terminate the field between CHARMS and the
bus runs along the terminal strip to
wires on terminal strips in the CHARM I/O card
send device signal information to
same way they have in the past, n Redundant power between
the top, the redundant CHARM I/O
but the cross-wiring from the CHARM I/O card to each CHARM
card, a redundant 96 channel
marshalling panel to I/O cards has n Redundant network com-
based multipurpose I/O card,
been eliminated. This greatly munications between CHARM
where I/O conditioning is
simplifies control cabinet design, I/O cards and controllers.
completed.
installation, and maintenance.
Electronic Marshalling
Installation of Electronic Tight project schedules with CHARM Terminal Block
Marshalling is intuitive and easy, changing requirements during CHARM
because it is similar to existing design and implementation are a
methods for terminating field way of life. DeltaV Electronic
wiring. No special training or Marshalling lets you land field
expertise is needed to terminate cabling wherever you want,
wiring on the terminal blocks. An regardless of signal type or
integrated “knife-edge” control strategy.
Channel Identififier
(separation wall)
CHARMS
(CHARacterization Module)
Marshalling Cabinet
Integrated CHARMS hazardous areas. The I/O With the addition of Intrinsically
n CHARM base plate snaps on rail subsystem connects intrinsically Safe CHARMs to the S-series
n CHARM terminal block snaps safe field circuits and field devices Electronic Marshalling concept,
into baseplate into FM Class I, Division 1, Zone 1, field wiring to hazardous areas is
n Auto keying sets terminal block and Zone 0 hazardous areas for even easier. Field devices located in
when first CHARM is inserted most standard analog input, FM Class I, Division 1, ATEX or
n CHARM secured with locking discrete input and discrete IECEx Zone 1 or Zone 0 hazardous
mechanism in both operating output applications. areas can now directly be
and “knife-edge” disconnect connected to the flexible IS AI and
positions IS AO CHARMs, IS DI NAMUR and IS
n Insertable/removable under DO as well to IS RTD and IS
power in a Zone 2 environment TC CHARMs.
n Signal fault protection and
circuit protection built in
n Single channel fault isolation
built in Late project changes?
n Can be mixed with IS CHARMs No problem.
using a separate baseplate. Every project has late changes that can have
significant impact on cost and schedule. Making
Intrinsically Safe in
hazardous areas these late changes is now easier, because new
The DeltaV Intrinsically Safe I/O field wiring can be added to cabinets at any time
M-series subsystem provides the with no impact on the system architecture.
perfect solution for locating I/O in
Proven, plug and play–a smart choice for your control system.
Traditional I/O is a modular
S-series I/O interfaces snap to 8-wide I/O carrier with
subsystem that offers flexibility
integrated 24 VDC bussed field power distribution.
during installation. It’s designed to
be installed in the field near your
devices. Modularity, protection
keys, and plug-and-play
capabilities make DeltaV
traditional I/O a smart choice for
your process control system.
Screw fastening
eliminated.
No broken cards due With snap-clamps the
to over-tightening. correct tightness is
assured. Cards remain
securely in place.
Venting system
prevents debris/objects Rugged S-series
from entering. hardware addresses
your toughest
applications.
Flexibility provides the safety you want, when you want, where you want it.
Safety instrumented systems (SIS) conventional marshalling.
perform a critical role in providing That simplifies both your Integrated operations, engineering and maintenance.
safer, more reliable process installation and
operations at your facility. They commissioning processes.
also add complexity to your The system can be
automation system design, implemented as a standalone
engineering and maintenance. SIS solution, natively
And because a safety system is integrated as part of a DeltaV
designed to perform only when an installation, or connected to
abnormal situation occurs, it’s any DCS. This flexibility can
hard to know during day-to-day simplify the design,
operations whether it will perform implementation, and
reliably when you need it to. operation of any safety
With its proven, IEC 61511- system.
compliant, separate-but-
integrated architecture, the Optimized reliability
DeltaV SIS System increases Based on industry research,
visibility for better reliability. And over 85% of all faults in SIS Separate control and safety.
with the addition of electronic applications occur in field
marshalling and characterization instruments and control
modules (CHARMs), Emerson elements. That’s why it’s critical to keeps you running when other
dramatically reduces SIS consider the entire safety systems might shut you down.
complexity. instrumented function (SIF)–from
sensor, to logic solver, to final The use of digital intelligence and
Electronic marshalling, element–as a complete entity. predictive diagnostics increases
SIS CHARMs system availability while reducing
Electronic marshalling simplifies The DeltaV SIS system helps you to life cycle costs by providing:
the design, installation, wiring and improve your process safety by n Health diagnostics to detect
commissioning of any SIS project continuously monitoring and device failures
while at the same time increasing diagnosing the ability of the n Device alerts for quick action
capacity and reducing footprint. sensors, logic solvers, and final n Automatic partial stroke testing
Based on human centered design elements to perform on demand as n Automated proof testing
(HCD) principles, the DeltaV SIS required. To increase your process n Integrated, comprehensive
CHARMs logic solver architecture availability, the DeltaV SIS system documentation tools.
eliminates the need for detects component failures and
Increased visibility into
your process
The DeltaV SIS system’s integrated
architecture meets IEC 61511
requirements for separation of
safety and control—with dedicated
safety hardware, software and
networks; and integrated
configuration, operations, and
maintenance with the DeltaV
system. Yet it provides unmatched advanced safety function blocks. complex SIS applications. A full
visibility into your process by Additionally, the power supply and pallet of IEC 61508 certified
enabling direct access to all SIS communication networks are function blocks is built to the IEC
information across the entire dedicated and independent for the 61131-3 function block standard,
safety loop. DeltaV SIS hardware. For added making safety logic development
protection, the DeltaV Controller intuitive and easy. Simple drag-
Flexibility to meet your acts as a firewall between the SIS and-drop configuration process
process needs logic solvers and the control requires no custom programming.
The DeltaV SIS system provides a network. Simplified configuration with less
unique modular, distributed complexity reduces your lifecycle
architecture that is based on a Integrated engineering, costs and process risks.
safety instrumented function operations and maintenance
approach to logic solving. The The DeltaV SIS platform seamlessly Simplified regulatory
modular architecture eliminates a integrates with the DeltaV system compliance
single point of failure, while the to provide a comprehensive The DeltaV SIS system is built from
distributed architecture enables process safety solution that the ground up to simplify
implementation of complex logic leverages your automation regulatory compliance, eliminating
across multiple logic solvers. This investment. your concerns related to proper
optimum architecture simplifies n Integrated engineering provides implementation. The engineering
change management and enables all of the capabilities that make tools enforce good practices, so
the system to be custom fit for SIS the DeltaV system easy. It special restrictions need not be
applications. eliminates the time wasted to considered when configuring the
maintain data mapping and system. Simplified IEC 61511
The DeltaV SIS system is
handshaking between the compliance is provided by:
IEC 61508 certified for use in
control and safety systems. n Change management of safety
SIL 3 applications.
n Integrated operations ensure logic and field device
The modular logic solver hardware that personnel are quickly configuration and calibration
scales in sizes of 96 configurable notified of alarms and can easily n Security management, including
I/O; therefore, memory and CPU access safety information in a authorization of online trip point
are added with each logic solver. familiar environment. or bypass changes
n Integrated AMS Device Manager n Secure write mechanism for
For further flexibility, the I/O mix is provides comprehensive asset repeat confirmation of online
configurable and can be located capabilities for SIS components changes
remotely. And the system can be that are critical to safe n Automatic logging of system
as large as your application operations. events and diagnostics faults
requires –30,000 I/O. n Integrated historian provides n Automated workflow for proof-
comprehensive event collection testing field devices.
Physical separation and and reporting with time
independence synchronization.
The DeltaV SIS system provides
key safety functionality that is Reduced engineering
independent of the DeltaV basic and complexity
process control system. Separate The DeltaV SIS advanced function
safety hardware features include a blocks deliver powerful
unique logic solver, independent functionality out of the box, and
operating system, and diverse simplify the implementation of
PID function
block capability
DeltaV Predict
Get greater throughput, reduced
variability, and increased
profitability by using DeltaV
Predict and DeltaV PredictPro to
implement multivariable model
predictive control strategies.
DeltaV Predict and PredictPro use
the power of model predictive
control to easily address process
interaction and difficult dynamics.
Since DeltaV Predict and
PredictPro are fully embedded in
the DeltaV system, you can use
pre-engineered components and DeltaV Predict
function blocks to quickly develop, implementation
validate, test and deploy your with Function
multivariable control strategies. Blocks.
High resolution, high fidelity historical data helps optimize your process.
Ready access to continuous and As an Emerson Process data mapping or non-value
event historical information from Management product, the DeltaV engineering is required.
your process is critical to Continuous Historian was
operating, analyzing, and designed to support the PlantWeb DeltaV regulatory and advanced
optimizing your process. This architecture and provide a data control applications including
collected information needs to repository for the information model predictive control and
extend beyond the control system available in intelligent field devices. neural networks use the historical
boundaries down to the intelligent The DeltaV Continuous Historian information and its associated
field devices, which are much captures the value, timestamp, status. For higher availability and
closer to the process and have a and status or validity of the robustness, these applications can
higher resolution view of information from these intelligent automatically detect when the
the process. field devices. You can make better item status is not good, alerting
decisions with this high the operator or application that
Continuous Historian fidelity data. data is suspect.
The Continuous Historian is a
database designed for historical Instead of being a layered Event Chronicle
storage, retrieval, and integration application afterthought, the The Event Chronicle captures all
into the DeltaV system, as well as DeltaV Continuous Historian is system events, such as operator
open access from the system. It embedded in the system and can changes, control module
captures analog, discrete, and text easily scale from 250 to 30,000 installations, alarms, sequence of
data and stores it for future historical items. Since it’s fully events and changes in device
analysis. integrated with the DeltaV status. For each event, information
system, it’s easy to start collecting such as who made a change and
information and maintain it. No when the change occurred
is recorded.
Built for you The DeltaV system built Built for busses
DeltaV engineering applications for process control The DeltaV digital automation
organize the functions in ribbon The DeltaV system enables you to system is the only system built
bars, which consolidate functions quickly deploy state-of-the-art from the ground up to unleash the
by logical task and are fully intelligent control to improve your advantages of digital fieldbus
customizable. Productivity process plant performance, communications. Not an add-on,
enhancing tooltips and fast keys without the aid of costly outside not an afterthought, it’s built to
streamline your configuration experts. DeltaV hardware deliver the project and operational
efforts. Because time is precious, components are plug-and-play. savings of a digital plant–easy!
this technology helps focus You plug them in and they are
process engineers on high-value auto-sensed and recognized by Built for batch
activities like control strategy the system. Software The DeltaV system provides an
improvements instead of keyboard configuration is drag-and-drop, architecture that is based on the
data entry. with automatic process control ISA 88 batch standard. Whether it
functionality delivered out of the is the physical model, procedural
The DeltaV system has led the way box. With the DeltaV system, you model, or easy-to-use class-based
in easy-to-use engineering install your system hardware, configuration, the DeltaV system is
applications to simplify project connect everything together, “built for batch” –easy!
execution and ongoing configure the logic and everything
maintenance. Whether your works–easy!
application is continuous, batch, or
process safety-related, this
common set of engineering
applications provides the
simplicity and flexibility for your
most demanding applications.
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