EMK

FM 427 Rev. 0

INSPECTION AND TEST PLAN

PRODUCT : Erection of Site Tanks Doc. No: QP-S-007
PT. Epiterma Mas Konstruksi
Date : 08/05/2018 Page 1 of 5
Jln. Inti II Lippo Cikarang - Bekasi - Indonesia Tel: 62 21 89900 131 Fax : 62 21 89900 133

PROJECT: Toka Tindung 3MTPA Expansion – SMP Package PREPARED DATE APPROVED DATE APPROVED DATE REV

CUSTOMER : PT. TTN PO.No.: 1981/1500 EGA 08/05/18 MDN 08/05/18 1

OP DESCRIPTION OF PROCESS AND RESP. CONTROL ACCEPTANCE CERTIFY – VERIFY DOCUMENT EPITERMA PT.TTN INSPECTOR Nom/Drawing
No. INSPECTION ACTIVITY DOCUMENT CRITERIA Referensi
MDR ACT SIGN ACT SIGN

1.0 PROJECT DOCUMENTATION AND

DRAWING
Client’s Approved Drawing List/Check
1.1 Check design drawing last revision E Transmittal drawing document sheet ( Where - R R
Applycable )
Client’s Approved Drawing List/Check
1.2 Check erection drawing last revision E Transmittal drawing document sheet ( Where - R R
Applycable )

2.0 RECEIVING OF MATERIALS

Design Drawing
1981-000-MELST-0001 JIS G3192
2.1 Verify all incoming material for tank MC Packing List - M R
1981-000-MELST-0005 JIS G3193
ASTM A6
1981-000-MELST-0001
2.2 Checking for completed material MC Transmittal Assembly List - M R
1981-000-MELST-0005

Visual
Check of the material quality (free Material check list/1981- Receiving material
2.3 MC Inspection/1981- Yes M R
damage or broken) MESPC-0042 checklist
000-MESPC-0042

3.0 CHECK OF FOUNDATION

ACTIONS H= HOLD I = INSPECT M = MONITOR W = WITNESS R = REVIEW A = APPROVE SM = SUBMIT

RESPONSBILITY QA/QC = QUALITY ASSURANCE/CONTROL E = ENGINEERING SP = SUPERVISOR MC = MATERIAL CONTROL PM = PROJECT MANAGER
EMK
FM 427 Rev. 0

INSPECTION AND TEST PLAN

PRODUCT : Erection of Site Tanks Doc. No: QP-S-007
PT. Epiterma Mas Konstruksi
Date : 08/05/2018 Page 2 of 5
Jln. Inti II Lippo Cikarang - Bekasi - Indonesia Tel: 62 21 89900 131 Fax : 62 21 89900 133

PROJECT: Toka Tindung 3MTPA Expansion – SMP Package PREPARED DATE APPROVED DATE APPROVED DATE REV

CUSTOMER : PT. TTN PO.No.: 1981/1500 EGA 08/05/18 MDN 08/05/18 1

OP DESCRIPTION OF PROCESS AND RESP. CONTROL ACCEPTANCE CERTIFY – VERIFY DOCUMENT EPITERMA PT.TTN INSPECTOR Nom/Drawing
No. INSPECTION ACTIVITY DOCUMENT CRITERIA Referensi
MDR ACT SIGN ACT SIGN

1981-000-SCSPC-
0002 Foundation
Foundation check and level as
3.1 SP Civil Design Drawing Checklist + Survey Yes M R
drawing 1981-000-SSSPC- Report
0002

1981-000-SCSPC-
0002 Foundation
Check of radius foundation as
3.2 SP Civil Design Drawing Checklist + Survey Yes M R
drawings 1981-000-SSSPC- Report
0002

4.0 SETTING OF BOTTOM PLATE

4.1 Setting and install 19 mm Flexcell liner SP Approved Drawings Approved Drawings
sheet as per Client drawing and Daily Progress - M M
specification
4.2 Setting out of the bottom shell strake SP 1981-000-MESPC-0042 Approved Drawings
and anchor chairs shall match the as Daily Progress - M M
built hold down bolt locations
4.4 Check the elevation of bottom plate QA/QC Approved Drawings Approved Drawings
base on drawing Daily Progress - M M

5.0 SETTING OF SHELL TANKS

5.1 Preparing of equipment and Set SP HSE Report 0000-HSE-OP-01 Daily Progress - M R
Scaffolding

5.2 Checked of Radius ( R ) rolled plate QA/QC 1981-000-MESPC- Approved Radius Inspection Yes M I
as drawings 0042/Approved Dwgs Drawings/API650 Report

5.3 Set of shell tank as drawings and SP 1981-000-MESPC- Approved Daily Progress - M M
procedure 0042/Appoved Dwgs Drawings/API650

ACTIONS H= HOLD I = INSPECT M = MONITOR W = WITNESS R = REVIEW A = APPROVE SM = SUBMIT

RESPONSBILITY QA/QC = QUALITY ASSURANCE/CONTROL E = ENGINEERING SP = SUPERVISOR MC = MATERIAL CONTROL PM = PROJECT MANAGER
EMK
FM 427 Rev. 0

INSPECTION AND TEST PLAN

PRODUCT : Erection of Site Tanks Doc. No: QP-S-007
PT. Epiterma Mas Konstruksi
Date : 08/05/2018 Page 3 of 5
Jln. Inti II Lippo Cikarang - Bekasi - Indonesia Tel: 62 21 89900 131 Fax : 62 21 89900 133

PROJECT: Toka Tindung 3MTPA Expansion – SMP Package PREPARED DATE APPROVED DATE APPROVED DATE REV

CUSTOMER : PT. TTN PO.No.: 1981/1500 EGA 08/05/18 MDN 08/05/18 1

OP DESCRIPTION OF PROCESS AND RESP. CONTROL ACCEPTANCE CERTIFY – VERIFY DOCUMENT EPITERMA PT.TTN INSPECTOR Nom/Drawing
No. INSPECTION ACTIVITY DOCUMENT CRITERIA Referensi
MDR ACT SIGN ACT SIGN

5.4 Check of circumference shell tanks QA/QC 1981-000-MESPC- Approved Circumference Yes M I
not exceed more than ± 0.3 % 0042/Approved Dwgs Drawings/API650 report
5.5 Check of roundness and plumbness QA/QC 1981-000-MESPC- Approved Roundness and Yes M I
as per requirement of 0042/Approved Dwgs Drawings/API650 plumbness report
4.6 standard
Check of the client
rim level shall not deviate
by more than 10 mm from 1981-000-MESPC- Approved
QA/QC Daily Progress Yes M I
the design level 0042/Approved Dwgs Drawings/API650

5.0 SET OF ACCESSORIES TANKS

5.1 Set of tanks accessories (rim tanks, 1981-000-MESPC- Approved

baffles, nozzles, and SP Daily Progress - M M
0042/Approved Dwgs Drawings/API650
launders) as drawings
5.2 Check of accessories installation 1981-000-MESPC- Approved
(degree, distance) SP Inspection Report Yes M I
0042/Approved Dwgs Drawings/API650
6.0 WELDING

Select the suitable WPS , PQR and

6.1 QA/QC API 650 API 650 WPS / PQR / WQR Yes M R
Welder Qualification Records

6.2 Verify welding tools acceptability 1981-000-MESPC- 1981-000-MESPC-

SP 0042/1981-000-MESPC- 0042/1981-000- Daily Progress - M M
0019 MESPC-0019

6.3 Weld of Tank floor joint with continues Welding Procedure/QP-S- Approved
SP Daily Progress Yes M M
backing strip as drawing 003 drawings/API 650

ACTIONS H= HOLD I = INSPECT M = MONITOR W = WITNESS R = REVIEW A = APPROVE SM = SUBMIT

RESPONSBILITY QA/QC = QUALITY ASSURANCE/CONTROL E = ENGINEERING SP = SUPERVISOR MC = MATERIAL CONTROL PM = PROJECT MANAGER
EMK
FM 427 Rev. 0

INSPECTION AND TEST PLAN

PRODUCT : Erection of Site Tanks Doc. No: QP-S-007
PT. Epiterma Mas Konstruksi
Date : 08/05/2018 Page 4 of 5
Jln. Inti II Lippo Cikarang - Bekasi - Indonesia Tel: 62 21 89900 131 Fax : 62 21 89900 133

PROJECT: Toka Tindung 3MTPA Expansion – SMP Package PREPARED DATE APPROVED DATE APPROVED DATE REV

CUSTOMER : PT. TTN PO.No.: 1981/1500 EGA 08/05/18 MDN 08/05/18 1

OP DESCRIPTION OF PROCESS AND RESP. CONTROL ACCEPTANCE CERTIFY – VERIFY DOCUMENT EPITERMA PT.TTN INSPECTOR Nom/Drawing
No. INSPECTION ACTIVITY DOCUMENT CRITERIA Referensi
MDR ACT SIGN ACT SIGN

6.4 Weld of Base shell to floor joint as Welding Procedure/QP-S- Approved

SP Daily Progress Yes M M
drawing 003 drawings/API 650
6.5 Weld of shell butt joint (vertical and SP Welding Procedure/QP-S- Approved Daily Progress Yes M M
horizontal joint) as drawing and WPS 003 drawings/API 650.
6.6 Verify Weld acceptability
100% Visual Inspection.
100% Vacum Test or PT of number of
joint (Floor to Floor of Bottom Plate)
Yes
10% Penetran Horisontal seam & Verify doc. NDE
Shell to Floor QA/QC API 650. API 650. report & Welding I W/R
10% Penetran Vertical seam Inspector Report
Spot RT at shell as per API 650
All accesorist part PT

7.0 DIMENSIONAL TOLERANCE QA/QC API 650. API 650. Verify doc & Report Yes I W/R
7.1 Plumbness
Vertical internal component shall not
exceed 1/200 of the total height W/R
Yes
Roundness tolerance ± 13 QA/QC API 650. API 650. Verify doc & Report I
Local Deviations
Peaking tolerance ± 13
Banding tolerance ± 13
8.0 Hydrotest QA/QC API 650. API 650. Verify doc & Report Yes I W/R

ACTIONS H= HOLD I = INSPECT M = MONITOR W = WITNESS R = REVIEW A = APPROVE SM = SUBMIT

RESPONSBILITY QA/QC = QUALITY ASSURANCE/CONTROL E = ENGINEERING SP = SUPERVISOR MC = MATERIAL CONTROL PM = PROJECT MANAGER
 EMK
FM 427 Rev. 0

INSPECTION AND TEST PLAN

PRODUCT : Erection of Site Tanks Doc. No: QP-S-007
PT. Epiterma Mas Konstruksi
Date : 08/05/2018 Page 5 of 5
Jln. Inti II Lippo Cikarang - Bekasi - Indonesia Tel: 62 21 89900 131 Fax : 62 21 89900 133

PROJECT: Toka Tindung 3MTPA Expansion – SMP Package PREPARED DATE APPROVED DATE APPROVED DATE REV

CUSTOMER : PT. TTN PO.No.: 1981/1500 EGA 08/05/18 MDN 08/05/18 1

OP DESCRIPTION OF PROCESS AND RESP. CONTROL ACCEPTANCE CERTIFY – VERIFY DOCUMENT EPITERMA PT.TTN INSPECTOR Nom/Drawing
No. INSPECTION ACTIVITY DOCUMENT CRITERIA Referensi
MDR ACT SIGN ACT SIGN

9.0 PAINTING & LININGS

9.1 Verify Painting acceptability 1981-000-MESPC-
SP 1981-000-MESPC-0001 Daily report - M M
0001
9.2 Check All surface shall be cleaned
from dust, rust prior painting 1981-000-MESPC- Paint Certificate &
1981-000-MESPC-
QA/QC 0001/Painting Painting Insp. Yes M R
0001/Painting Procedure
Procedure Report

10.0 FINISH

10.1 Installation data report ( Punch list & Approved Installation data Approved Installation Final Inspection
Closed out ) must be approved and QA/QC Yes SM R
Report data Report Report
submit to client

Note : The drawing reference reviewed for each step in the ITP

ACTIONS H= HOLD I = INSPECT M = MONITOR W = WITNESS R = REVIEW A = APPROVE SM = SUBMIT

RESPONSBILITY QA/QC = QUALITY ASSURANCE/CONTROL E = ENGINEERING SP = SUPERVISOR MC = MATERIAL CONTROL PM = PROJECT MANAGER