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***VIDEOCON CONFIDENTIAL***
MT5301B SERVICE MANUAL
***VIDEOCON CONFIDENTIAL***
1 SAFETY PRECAUTIONS.
CAUTION :
Use of controls, adjustments or procedures other than those specified herein may result in
hazardous radiation exposure.
CAUTION
RISK OF ELECTRI
ELECTRIC
SHOCK DO NOT OPEN.
The lighting flash with arrowhead symbol, with an equilateral triangle is intended to
alert the user to the presence of uninsulated dangerous voltage within the products
enclosure that may be of sufficient magnitude to constitute a risk of electric shock to
the person.
The exclamation point within an equilateral triangle is intended to alert the user to the
presence of important operating and maintenance (servicing) instructions in the
literature accompanying the appliance.
***VIDEOCON CONFIDENTIAL***
SERVICING PRECAUTIONS
unit under test.
2. After removing an electrical assembly equipped with ES
devices, place the assembly on a conductive surface such as
aluminum foil, to prevent electrostatic charge buildup or
exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES
devices.
4. Use only an anti-static type solder removal device. Some solder
General Servicing Precautions
removal devices not classified as "anti-static" can generate
1. Always unplug the receiver AC power cord from the AC power electrical charges sufficient to damage ES devices.
source before; 5. Do not use freon-propelled chemicals. These can generate
a. Removing or reinstalling any component, circuit board electrical charges sufficient to damage ES devices.
module or any other receiver assembly. 6. Do not remove a replacement ES device from its protective
b. Disconnecting or reconnecting any receiver electrical plug or package until immediately before you are ready to install it.
other electrical connection. (Most replacement ES devices are packaged with leads
c. Connecting a test substitute in parallel with an electrolytic electrically shorted together by conductive foam, aluminum foil
capacitor in the receiver. or comparable conductive material).
CAUTION: A wrong part substitution or incorrect polarity 7. Immediately before removing the protective material from the
installation of electrolytic capacitors may result in an leads of a replacement ES device, touch the protective material
explosion hazard. to the chassis or circuit assembly into which the device will be
installed.
2. Test high voltage only by measuring it with an appropriate high CAUTION: Be sure no power is applied to the chassis or circuit,
voltage meter or other voltage measuring device (DVM, and observe all other safety precautions.
FETVOM, etc) equipped with a suitable high voltage probe. 8. Minimize bodily motions when handling unpackaged
Do not test high voltage by "drawing an arc". replacement ES devices. (Otherwise harmless motion such as
3. Do not spray chemicals on or near this receiver or any of its the brushing together of your clothes fabric or the lifting of your
assemblies. foot from a carpeted floor can generate static electricity
4. Unless specified otherwise in this service manual, clean sufficient to damage an ES device.)
electrical contacts only by applying the following mixture to the
contacts with a pipe cleaner, cotton-tipped stick or comparable General Soldering Guidelines
non-abrasive applicator; 10% (by volume) Acetone and 90% (by 1. Use a grounded-tip, low-wattage soldering iron and appropriate
volume) isopropyl alcohol (90%-99% strength) tip size and shape that will maintain tip temperature within the
CAUTION: This is a flammable mixture. range or 500°F to 600°F.
Unless specified otherwise in this service manual, lubrication of 2. Use an appropriate gauge of RMA resin-core solder composed
contacts in not required. of 60 parts tin/40 parts lead.
5. Do not defeat any plug/socket voltage interlocks with which 3. Keep the soldering iron tip clean and well tinned.
receivers covered by this service manual might be equipped. 4. Thoroughly clean the surfaces to be soldered. Use a mall wire-
6. Do not apply AC power to this instrument and/or any of its bristle (0.5 inch, or 1.25cm) brush with a metal handle.
electrical assemblies unless all solid-state device heat sinks are Do not use freon-propelled spray-on cleaners.
correctly installed. 5. Use the following unsoldering technique
7. Always connect the test receiver ground lead to the receiver a. Allow the soldering iron tip to reach normal temperature.
chassis ground before connecting the test receiver positive (500°F to 600°F)
lead. b. Heat the component lead until the solder melts.
Always remove the test receiver ground lead last. c. Quickly draw the melted solder with an anti-static, suction-
8. Use with this receiver only the test fixtures specified in this type solder removal device or with solder braid.
service manual. CAUTION: Work quickly to avoid overheating the circuit
CAUTION: Do not connect the test fixture ground strap to any board printed foil.
heat sink in this receiver. 6. Use the following soldering technique.
a. Allow the soldering iron tip to reach a normal temperature
Electrostatically Sensitive (ES) Devices (500°F to 600°F)
Some semiconductor (solid-state) devices can be damaged easily b. First, hold the soldering iron tip and solder the strand against
by static electricity. Such components commonly are called the component lead until the solder melts.
Electrostatically Sensitive (ES) Devices. Examples of typical ES c. Quickly move the soldering iron tip to the junction of the
devices are integrated circuits and some field-effect transistors and component lead and the printed circuit foil, and hold it there
semiconductor "chip" components. The following techniques only until the solder flows onto and around both the
should be used to help reduce the incidence of component component lead and the foil.
damage caused by static by static electricity. CAUTION: Work quickly to avoid overheating the circuit
1. Immediately before handling any semiconductor component or board printed foil.
semiconductor-equipped assembly, drain off any electrostatic d. Closely inspect the solder area and remove any excess or
charge on your body by touching a known earth ground. splashed solder with a small wire-bristle brush.
Alternatively, obtain and wear a commercially available
discharging wrist strap device, which should be removed to
prevent potential shock reasons prior to applying power to the
***VIDEOCON CONFIDENTIAL***
IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through Circuit Board Foil Repair
which the IC leads are inserted and then bent flat against the Excessive heat applied to the copper foil of any printed circuit
circuit foil. When holes are the slotted type, the following technique board will weaken the adhesive that bonds the foil to the circuit
should be used to remove and replace the IC. When working with board causing the foil to separate from or "lift-off" the board. The
boards using the familiar round hole, use the standard technique following guidelines and procedures should be followed whenever
as outlined in paragraphs 5 and 6 above. this condition is encountered.
Removal At IC Connections
1. Desolder and straighten each IC lead in one operation by gently To repair a defective copper pattern at IC connections use the
prying up on the lead with the soldering iron tip as the solder following procedure to install a jumper wire on the copper pattern
melts. side of the circuit board. (Use this technique only on IC
2. Draw away the melted solder with an anti-static suction-type connections).
solder removal device (or with solder braid) before removing the
IC. 1. Carefully remove the damaged copper pattern with a sharp
Replacement knife. (Remove only as much copper as absolutely necessary).
1. Carefully insert the replacement IC in the circuit board. 2. carefully scratch away the solder resist and acrylic coating (if
2. Carefully bend each IC lead against the circuit foil pad and used) from the end of the remaining copper pattern.
solder it. 3. Bend a small "U" in one end of a small gauge jumper wire and
3. Clean the soldered areas with a small wire-bristle brush. carefully crimp it around the IC pin. Solder the IC connection.
(It is not necessary to reapply acrylic coating to the areas). 4. Route the jumper wire along the path of the out-away copper
pattern and let it overlap the previously scraped end of the good
"Small-Signal" Discrete Transistor copper pattern. Solder the overlapped area and clip off any
Removal/Replacement excess jumper wire.
1. Remove the defective transistor by clipping its leads as close as
possible to the component body. At Other Connections
2. Bend into a "U" shape the end of each of three leads remaining Use the following technique to repair the defective copper pattern
on the circuit board. at connections other than IC Pins. This technique involves the
3. Bend into a "U" shape the replacement transistor leads. installation of a jumper wire on the component side of the circuit
4. Connect the replacement transistor leads to the corresponding board.
leads extending from the circuit board and crimp the "U" with
long nose pliers to insure metal to metal contact then solder 1. Remove the defective copper pattern with a sharp knife.
each connection. Remove at least 1/4 inch of copper, to ensure that a hazardous
condition will not exist if the jumper wire opens.
Power Output, Transistor Device 2. Trace along the copper pattern from both sides of the pattern
Removal/Replacement break and locate the nearest component that is directly
1. Heat and remove all solder from around the transistor leads. connected to the affected copper pattern.
2. Remove the heat sink mounting screw (if so equipped). 3. Connect insulated 20-gauge jumper wire from the lead of the
3. Carefully remove the transistor from the heat sink of the circuit nearest component on one side of the pattern break to the lead
board. of the nearest component on the other side.
4. Insert new transistor in the circuit board. Carefully crimp and solder the connections.
5. Solder each transistor lead, and clip off excess lead. CAUTION: Be sure the insulated jumper wire is dressed so the
6. Replace heat sink. it does not touch components or sharp edges.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as
possible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit
board.
3. Observing diode polarity, wrap each lead of the new diode
around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of
the two "original" leads. If they are not shiny, reheat them and if
necessary, apply additional solder.
Fuse and Conventional Resistor
Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow
stake.
2. Securely crimp the leads of replacement component around
notch at stake top.
3. Solder the connections.
CAUTION: Maintain original spacing between the replaced
component and adjacent components and the circuit board to
prevent excessive component temperatures.
***VIDEOCON CONFIDENTIAL***
3. Chassis Specifications
PARAMETERS SPECIFICATIONS
NUMBER OF PROGRAMS(ATV) 200
TUNING SYSTEM FS
COLOUR SYSTEM PAL/SECAM/AUTO
SOUND SYSTEM BG/DK/I
CHANNEL NAME YES
MANUAL SEARCH YES
TUNING
UPDATE SEARCH NO
FINE TUNE YES
SKIP YES
EXCHANGE CHANNEL YES
INSERT CHANNEL YES
COPY CHANNEL YES
DELETE CHANNEL YES
AUTO DETECTION COLOR AND SOUND YES
SELECTABLE PICTURE MODES ViVid/Hi-Bright/Cinema/Sports/User
Adaptive Luma Control YES
BLACK STRETCH YES,Not in OSD
FLESH TONE YES
ZOOM MODE Normal/16:9/Full/4:3
PIP NO
POP NO
PICTURE IMPROVEMENT YES(Not in OSD)
DNR YES
MADI MODE(MOTION CONTROL) YES
CCS MODE YES
PICTURE&FEATURE
***VIDEOCON CONFIDENTIAL***
SELECTABLE SOUND MODES USER/SPEECH/STANDERED/MUSIC
AUTO VOLUME LEVELLER YES
STEREO PLAYBACK YES
BALANCE YES
BASS / TREBLE YES(CANNOT EXIST WITH EQUALIZER at the same time)
EQUALIZER YES
SURROUND YES
AUDIO&FEATURE
LOUDNESS NO
VOICE NO
DYNAMIC BASS NO
OMNI SURROUND NO
WOOFER OPTION_Internal
External Speaker NO
NICAM A2 NO
CLOSED CAPTION (CC) NO
V CHIP NO
Reverb NO
Audio Output Power 2x10w,8ohm without woofer
SRS YES
AV OUT VOLUME YES
CLOCK YES
ON TIME CHANNEL YES
OFF TIME YES
ON TIME YES
TIMER
***VIDEOCON CONFIDENTIAL***
Boot Logo YES
IDTV OPTION
SUBWOOFER OPTION- Internal
ECO YES
VGA UPDATE S/W(service) YES
EUROPE SCART SUPPORTED NO
Start on predefined Source YES
Start on predefined Channel NO. YES
START MUSIC YES
OSD TRANSPARENCY NO
RS232 SUPPORT NO
INPUT POWER(MAX) 26"130W/ 32"180W/42"310W
OPERATING VOLTAGE 90--300VAC
BLUE TOOTH Yes(Optional)
RF/DTV Common IN YES,ONLY ATV RF
AV IN YES
AV IN 2 YES
S-VIDEO IN NO
PC(VGA IN) YES
YPBPR/YCBCR IN YES
YPBPR/YCBCR IN 2 YES
SOURCE
HDMI 1 IN YES
HDMI 2 IN YES
HDMI 3 IN YES
HDMI 3 IN YES
IDTV IN Yes(Optional)
PC AUDIO IN YES
HEADPHONE OUT NO
SPDIF OUTPUT(COAXAL) NO
USB1 (2.0 SUPPORT) YES
USB2(2.0 SUPPORT) YES
AV OUTPUT YES
USB 2.0 SUPPORT YES
STILL PICTURE SUPPORT YES
Flash Lite Yes(Need licence)
USB SUPPORT
RF CABLE NO
HDMI CABLE NO
VGA CABLE NO
RCA CABLE NO
SCART TO AV ADAPTOR NO
FM ANTENNA NO
USER'S GUIDE BOOK YES
***VIDEOCON CONFIDENTIAL***
4. Operating Specifications
4.1 Chassis/Panel Specifications
SCREEN SIZE 26" HD READY 32" HD READY 32” Full HD 40" FHD 42"FHD
LCD display 66 cm TFT LCD 81 cm TFT LCD 81 cm TFT LCD 101cm TFT LCD 107cm TFT LCD
Viewing Angle 176(H) x 176(v) Deg 178(H) x 178(v) Deg 178(H) x 178(V) Deg.
Lamp life time 30,000 hr/min 30,000 hr/min 30,000 hr/min 50,000 Hours Minimum
Power Consumption
110W 130W 130W 190W
(operational)
Power Consumption
<1W
Stand By
VHF2-12
Channel Coverage UHF 21-69
CATV-X-Z+2.S1-S41
Audio system BG/I/DK
Antenna Input
75 Ohms
Impedance
Audio output (RMS) Left:-10W/ Right:- 10W @ 8 Ohm Speaker
1.) Remote handset [V-MT22],
2.) User Guide book,
Accessories 3.) Power cord (Optional),
4.) Battery UM-4,"AAA"1.5V(2 no.)
5.) LCD Stand Assy.
USB Formats
MP3 AND JPEG
supported
***VIDEOCON CONFIDENTIAL***
SREEN SIZE 32 HD 60Hz 32 FHD 60Hz 32 FHD 120Hz 42 FHD 120Hz
LED Type 81 cm TFT LCD 107 cm TFT LCD
1366(Hor.) 1920(Hor.)
Display Resolution
x 768(Ver.) x 1080(Ver.)
Power consumption
100W 150W
operational
Power consumption
<1W
Stand by
***VIDEOCON CONFIDENTIAL***
4.2 Source Wise Resolutions Support :
YPbPr Resolutions:
YPbPr mode resolutions
***VIDEOCON CONFIDENTIAL***
HDMI Resolutions:-
***VIDEOCON CONFIDENTIAL***
5. MT5301B IC INTRODUCTION
5.1 IC FUNCTIONAL DESCRIPTION:-
The MediaTek MT5301B family is a backend decoder and a TV controller and offers high
integration for advanced applications. It combines a high definition video decoder , an audio
decoder , a dual-link LVDS/mini-LVD transmitter, and an NTSC/PAL/SECAM TV decoder with a
3D comb filter (NTSC/PAL).The MT5301B enables consumer electronics manufactures to build
high quality, low cost and feature rich DTV.
Rich Features for High Value Products: The MT5301B family enables true single-chip
experience. It integrates high quality HDMI1.3 (partial HDMI1.4), high speed VGA ADC, dual-
channel LVDS, USB2.0 RECEIVER, Ethernet, TCON and panel overdrive.
***VIDEOCON CONFIDENTIAL***
5.3 MT5301B System Architecture:-
SUPPLY 12V
5V_SW
UP4_3.3V
REGULATOR
3.3V
FLASH
MEMORY
UM4 3.3V
P3
3.3V
UM1
MT5301BRMU/ DRAM
(DDR2)
UD4
DRAM SUPPLY
BBUU 1.8V
3D Video Decoder
U943
3D De-interlacing Audio Amp
3D Comb Filter STA559BW
Audio Processor
Scaling
U2
HDMI Switch
***VIDEOCON CONFIDENTIAL***
5.3 MT5301B System Block diagram:-
4052
Block Diagram
LVDS Power
DV10
DV33 LVDS TX 4 CH
5V Power
5V
All Power LDO/Buck AV33 DDR2 16Mx16 x 2
AV12 MT8282
SFlash
I2C
UART conn
8-pin-2.00mm 2nd UART
connector socket XTAL
RESET#_GPIO
DMA_ACK
***VIDEOCON CONFIDENTIAL***
5.4 POWER DISTRIBUTION IN CHASSIS:-
***VIDEOCON CONFIDENTIAL***
MT5301B BLOCK DIA. AND WIRING DIAGRAM
***VIDEOCON CONFIDENTIAL***
6.3 SYSTEM WIRING DIAGRAM
LCD
PANEL
INVERTER
CN5 CN3
J21 TO PANEL
LVDS 51 PIN
LED 120HZ
PANEL
INVERTER
CON3 CON2
CN19 TO PANEL CN17 TO PANEL
LVDS 41 PIN LVDS 51 PIN
CN23 CN26
POWER SUPPLY CN19
To LED IR POWER CONN
CN17
UM1
MAINS
SUPPLY UD1
CN14
CON1A U60
UD3
UD5
***VIDEOCON CONFIDENTIAL***
WOOFER
PANEL
INVERTE
R
CON6 CON3
J21 TO PANEL
LVDS 51 PIN
CON7
J21
MAINS
SUPPLY UM1
CN12
CN1
CN13
IDTV
PANEL
INVERTER
7111 BOARD
POWER SUPPLY CN18 CN23 CN26
IDTV INPUT
***VIDEOCON CONFIDENTIAL***
6.4 MAIN CHASSIS (ACTUAL PHOTO)
7 8
6
3
9
5 4 2
1
YPbPr2
5
Tuner
AV2
USB
VGA YPbPr1 AV1
Where:
1 Main Micon (UM1)
2 DDR (UD1)
3 LVDS Socket 60Hz (J21)
4 FRC IC 120Hz (U60)
5 DDR for FRC IC 120Hz (UD3,UD5)
6 LVDS Socket 120Hz (CN19-Only for 41pin panel pins
CN17-Only for 51pin panel pins )
7 Power Socket (CN26)
8 HD/FHD Selection (CN7)
9 Audio Amplifier (U943)
***VIDEOCON CONFIDENTIAL***
7. Connectors and Electrical Parameters
7.1 Inverter Connector at Panel
Sr. no. Pin connection Voltages (stand by) Voltages (on condition)
1 24V 0V 24.3V
2 24V 0V 24.3V
3 24V 0V 24.3V
4 24V 0V 24.3V
5 NC
6 GND 0V 0V
7 GND 0V 0V
8 GND 0V 0V
9 GND 0V 0V
10 NC
11 NC
12 BKLT ON/OFF 0V 5V
13 DIMMING CONTROL 0V 3.21V
14 NC
***VIDEOCON CONFIDENTIAL***
7.3 Key Board Connector CN18
KEY CONN (CN18)
Voltages at Standby Voltages at ON
NO. Symbol Function
(V) condition (V)
1 GND GND 0 0
2 KPAD1 KEY VOLTAGE 3.27 3.27
3 KPAD2 KEY VOLTAGE 3.27 3.27
4 TOUCHKEY_SCL TOUCHKEY_SCL 3.27 3.27
5 TOUCHKEY_SDA TOUCHKEY_SDA 3.27 3.27
***VIDEOCON CONFIDENTIAL*** 19
7.6 Audio Connector Configuration
AUDIO OUTPUT CONN (CN14)
NO. Symbol Function
1 L_OUT+ L_OUT+
2 GND GND
3 GND GND
4 R_OUT+ R_OUT+
***VIDEOCON CONFIDENTIAL*** 20
7.8 LVDS Connector J21
***VIDEOCON CONFIDENTIAL*** 21
8. MT5301B CRITICAL COMPONENTS
8.1 CRITICAL COMPONENT LIST
CRYSTAL,HC49,27MHZ,+/- Crystal
9 2 YM1,Y6 JingFeng
20PPM,20PF main & FRC
***VIDEOCON CONFIDENTIAL*** 15
8.2 CRITICAL IC VOLTAGES
Pin Standby
UM5 Pin Label On Condition (V) IC Function
No. (V)
1 NC 0 0
2 NC 0 0
3 NC 0 0
4 GND 0 0 System
5 SDA 0 3.3 EEPROM
6 SCL 3.3 3.3
7 WP 0 3.3
8 VCC 0 3.3
Pin On Condition
U63 Pin Label Standby (V) IC Function
No. (V)
1 CS# 0 3.3
2 DOUT 0 1.08
3 WP#VPP 0 3.3
4 VSS 0 0
Flash IC
5 DIN 0 0
6 SCLK 0 0
7 HOLD# 0 3.3
8 VCC 0 3.3
Pin Standby
U46 Pin Label On Condition (V) IC Function
No. (V)
1 Source 0 12
2 Source 0 12
3 Source 0 12
4 Gate 0 1.17 MOSFET for
5 Drain 0 12 LVDS
6 Drain 0 12
7 Drain 0 12
8 Drain 0 12
Standby
UA8 Pin No. Pin Label On Condition (V) IC Function
(V)
1 OUT 0 6.04
2 IN1(-) 0 6.04
3 IN1(+) 0 6.04
4 GND 0 0
5 IN2(+) 0 6.04
6 IN2(-) 0 6.04
7 OUT2 0 6.04
8 VCC 0 12
***VIDEOCON CONFIDENTIAL*** 23
Pin Voltage (Volts) Remark
U2 Pin Label
No. WITH SIGNAL
1 AGC 2V
2 BT_30 32.48
Voltage
3 AS 0 changes
4 SDA 5 according
5 SCL 5 to freq
6 5VA 5 and Signal
Strength
7 BT_TEST 6.9
8 DIF OUT2 0
9 DIF OUT1 0
Standby
UP4 Pin No. Pin Label On Condition (V) IC Function
(V)
1 VEN 0.45 5.06
2 VIN 0.45 5
3 GND 0 0
4 VOUT 0 3.3
5 ADJ 0 3.3
6 therm 0 0
Pin Standby
U3 Pin Label On Condition (V) IC Function
No. (V)
1 FB 0 0.8
2 EN 0 4.47
3 OCSET 0 4.81
4 VCC 0 5
(SOP8) 5 Output 0 1.13
6 Output 0 1.13
VSS
7 0 0
8 VSS 0 0
***VIDEOCON CONFIDENTIAL***
24
Pin Standby
U9 Pin Label On Condition (V) IC Function
No. (V)
1 IN 0 12
Tuner Power
2 OUT 0 5
+5V
3 ADJ/GND 0 0
Standby
UP5 Pin No. Pin Label On Condition (V) IC Function
(V)
1 ADJ/GND 0 0
LDO for 3.3v
2 OUT 0 1.8
to 1.8v
3 IN 0.47 3.3
On Condition
UP2 Pin No. Pin Label Standby (V) IC Function
(V)
1 ADJ/GND 0 0
Stand By
2 OUT 3.3 3.3
Power
3 IN 5 5
On Condition
UP6 Pin No. Pin Label Standby (V) IC Function
(V)
1 ADJ/GND 0 0
LDO for 3.3v
2 OUT 0 1.2
to 1.2 V
3 IN 0 3.3
***VIDEOCON CONFIDENTIAL*** 25
MAIN MICON MT5301B PIN DIAGRAM
***VIDEOCON CONFIDENTIAL*** 26
***VIDEOCON CONFIDENTIAL*** 15
***VIDEOCON CONFIDENTIAL*** 15
***VIDEOCON CONFIDENTIAL*** 15
***VIDEOCON CONFIDENTIAL*** 15
***VIDEOCON CONFIDENTIAL*** 15
AUDIO AMPLIFIER STA559BW
CONNECTION DIAGRAM
***VIDEOCON CONFIDENTIAL*** 33
***VIDEOCON CONFIDENTIAL*** 34
9. SW INSTALLATION PROCEDURE
There are two types of SW installation, w can use any one.
a.) SW Installation through USB i.e. Multimedia Source.
b.) SW Installation through MTK Tool Kit.
Step2:- Turn on the TV set and then Plug in the USB device in USB port of TV.
Step3:-If bin file is properly loaded in USB device, it will automatically detect the bin file and will ask to
Press OK key to Upgrade the SW.
Step 4:-Once you start loading the SW, it will show SW Upgrade progress. Do not switch Off the set until
the SW loading is finished.
***VIDEOCON CONFIDENTIAL*** 35
STEP5:-When SW is completely loaded, restart TV set to activate new firmware
***VIDEOCON CONFIDENTIAL*** 15
9.2 SW installation through MTK tool kit
STEP 3 Double click on MtkTool Icon to select and install software.Mtk Tool
window will appear on screen as shown.
STEP 4 To Check and Select correct COM port where Jig is connected right
click on My Computer & select Manage option.
STEP 5 Click Device Manager ,from Right pane click Ports, you will find Com
Port where(Silicon Labs) Jig is connected.
***VIDEOCON CONFIDENTIAL*** 36
STEP 6 Select respective COM port in COM port option as shown in image.
Select Baud rate (ex.115200)or any supported Baud Rate in “Baud Rate”
STEP 7
option.
Now in browse option select the software file (.bin extension) you want
STEP 8
to install
STEP 10 Flash Upgrade will start and new software loading will be processed
Note: if there is error while loading software , reset TV/Chassis by mains
Off>>On
***VIDEOCON CONFIDENTIAL*** 37
9.3 Steps to follow after SW Installation
Below are the steps to followed after SW Installation in LCD
***VIDEOCON CONFIDENTIAL*** 38
9.4 DESIGN DATA FOR MT5301B CHASSIS
9.4.1 VIDEO ADJUSTMENT PARAMETERS
Source
Contrast 0
To adjust Picture Contrast level at
Contrast 50
different levels 0-50-100
Contrast 100
Brightness 0
To adjust Picture Brightness level at
Picture Curve Brightness 50
different levels 0-50-100
Brightness 100
Video Saturation 0
To adjust Picture Colour Saturation
Saturation 50
level at different levels 0-50-100
Saturation 100
Source
Color Temp Mode: Normal/Cool/Warm
RGain
Parameters to adjust white balance of
GGain
White Balance LCD.These parameters are different for
BGain
different sources and vary panel to
ROffset
panel.Also these settings are different
GOffset
for Colour temperature modes.
BOffset
Flip OFF
Mirror OFF
Parameter to adjust the AGC for tuner
Tuner Agc value 128
used.
***VIDEOCON CONFIDENTIAL*** 15
9.4.2 AUDIO ADJUSTMENT DESIGN PARAMETERS
Sound Source
Volume 25
Parameters used to adjust the
Audio Curve Volume 50
audio curve of model.This audio
Volume 75
curve may vary from model to
Volume 100
model.
Woofer
Audio Mode: Music/Standard/Speech/User
100Hz
Parameters used to adjust the
300Hz
Sound Mode audio curve of model.This audio
1KHz
curve may vary from model to
3KHz
model.
10KHz
Audio
100Hz Parameters used to adjust the
300Hz audio curve of model.This audio
Band Max 1KHz curve may vary from model to
3KHz model.Bandmax parameters are
10KHz different for different audio
SRS TSXT Switch OFF modes.
Selection for audio as per
model.Automatically selects all
Speaker selection 10W above audio parameters i.e.all
audio parameters are assigned
to this parameter.
Power On Music Vol 30
***VIDEOCON CONFIDENTIAL*** 15
9.4.3 SETUP DESIGN PARAMETERS
Parameter to ON/OFF
Fast Mode On On
Manufacturing(M) mode
Panel selection
parameter.After
selection of proper
panel type,it
automatically selects all
Panel Type
Video parameters.And
no need to adjust Video
Panel Control
design parameters as
this is linked with Video
design parameters
***VIDEOCON CONFIDENTIAL*** 15
To adjust Backlight Depend on
Back Light Curve
curve 0-10 Panel
Parameter used for
Backlight Reverse positive or negative
backlight variation
Backlight type selection Depend on
BackLight Way
for DC/PWM Panel
PWM Frequency For PWM panels. 180Hz
Composite
Composite 2
Component
Component 2 Parameters to select AV Depend on
Input Source Switch VGA sources i.e.ON/OFF the Model
HDMI different AV sources specifications
HDMI 2
HDMI 3
IDTV
To select OSD
Language Switch On On
language option.
To make ON/OFF
Ecovision Switch On ECOVISION feature in On
SET
user menu
UP
To make ON/OFF
Energy Meter Switch On On
Energy meter display
To make ON/OFF
Favourite switch On Favourite feature in On
user menu
If selected
Shipping,then all
changes made in user
Shipping menu and all design
parameters,get change
to Factory settings for
that model .
By doing clear
EEPROM,all design
data and user menu
Clean Storage data resets and the SW
default parameters set
in user and design
menu
Note:- The Design data Can be different depending on Model/Panel Used/Speakers Used
So, kindly refer the Design data provided by factory for particular Model depending on SW Version.
***VIDEOCON CONFIDENTIAL*** 15
Variations in chassis:
HD/FHD Selection
Location Part code Description STATE HD/FHD
On CN7 1100047919 SOCKET,JUMPER,LVDS,5V,MTK5361 PRESENT HD
On CN7 1100047919 SOCKET,JUMPER,LVDS,5V,MTK5361 DEL FHD
DC/PWM Selection
Location Part code Description STATE DC/PWM
R462 1100028360 R,CHIP,0603,1/10W,0E,J PRESENT PWM
R465 1100028360 R,CHIP,0603,1/10W,0E,J PRESENT PWM
***VIDEOCON CONFIDENTIAL*** 15
Woofer matrix
FROM:MT5301B without woofer BOM V3 FROM:MT5301B without woofer BOM V3
SR MOD/ADD Part/Reference
Object Description Part/Reference/SAP code Object Description
NO /DEL /SAP code
1 ADD CN21(1100003416) HEADER,2.5MM,5P,GACV5001-C,HP
CE86,CE87,CE88,
2 ADD C,ELCT,25V,330MFD,M,8X12,P5MM,TP
CE89(1100047949)
L75,L78 L77,L80
5 MOD FB,CHIP,1206,120 OHM@100MHZ,2A FB,CHIP,1206,120 OHM@100MHZ,2A
(1100040077) (1100040077)
C,ELCT,25V,470MFD,M,8X9,P2.5MM,
6 MOD CE83(1100061883) CE70(1100061883) C,ELCT,25V,470MFD,M,8X9,P2.5MM,CD110,TP
CD110,TP
IDTV matrix
FROM:MT5301B with non FRC/non IDTV BOM FROM:MT5301B with non FRC/with IDTV BOM
SR MOD/ADD Part/Reference
Object Description Part/Reference/SAP code Object Description
NO /DEL /SAP code
1 ADD D79,D80,D81,D82 DIODE,CHIP,0402ESDA-LP
***VIDEOCON CONFIDENTIAL*** 15
10. TROUBLESHOOTING
10.1 DEAD or STAND BY
Y
Check if +5V Supply from PSU is
N
normal. Then check LDO UP2=3.3V,
UP3=1.12V, UP4=3.3V, UP6=1.25V
Y
Check all working Voltages are
coming at Micon MT8223H, Flash IC N
U3, EEPROM IC U4. Check the I2C
data waveform is normal. Check the
Flash SW loading is normal.
***VIDEOCON CONFIDENTIAL*** 43
10.2 NO DISPLAY OR BACKLIGHT
N
First check if the 12V power supply
Check the LCD PSU.
Y
o/p from PSU
Check the Panel and Panel Conn.
Y
Check the voltage at CN26 Pin no. 13
i.e. Backlight ON/OFF is high i.e. N Check the transistor Q53 and the
(Pin 13:- ON= 4.5 ~ 5V; OFF=0 ~ 0.8V) relevant circuit is working normal.
Check the pin 157 i.e. Backlight
ON/OFF of main Micon MTk8223H.
Y
Y
Check the voltage at pin11 i.e. SW pin
of CN26 as, 0.08~3.3V and 3.3V=Max. Check the transistor Q36 and the
Brightness. For PWM control panel N relevant circuit is working normal.
PWM frequency in 200Hz. Check the pin 156 i.e. Backlight
Dimming of main Micon MTk8223H.
Check the IO controls of MTK8223H main micon i.e. Backlight Dimming pin no.
156 and Backlight_ON/OFF pin no. 157 and LVDS_PWR_CNTRL pin no. 158
***VIDEOCON CONFIDENTIAL*** 44
10.3 BACKLIGHT ON AND NO VIDEO
(White Screen or no Picture)
Check the LVDS socket solder is ok or N Check the components of conn. J21.
not. Then check the LVDS signal SDA
Check the main Micon MT8223H is
line waveform is coming normal from
working normal.
micon Pins.
Y Y
If the I/p source picture is abnormal, If all the conditions of ckt. Are normal
the check the TV Tuner, VGA, YPbPr, but still picture is not visible, then try
HDMI socket to main Micon I/p pin to change the main Micon MT8223H.
ckt., as per I/p Source selected.
***VIDEOCON CONFIDENTIAL*** 45
10.4 NO SOUND
First check the audio source I/p is N Check which source has no audio.
proper. Also check audio in all Check the audio I/p circuit before
sources. Audio Amplifier STA559
All No Audio
Y
Check the Power Supply 12V at N Check for Power Supply Board and
CB217 i.e. VCC Pin of audio IC.
Supply Conn. For 12V. If problem on
Also, check if, the MUTE Pin of
PSU, then change the PSU
Audio IC is high.
Y
If all the working conditions are OK
but still no sound is coming then try
to change Audio Amplifier
STA559BW
***VIDEOCON CONFIDENTIAL*** 46
11. REMOTE CONTROL
11.1 REMOTE CONTROL PHOTO & KEY CODES
***VIDEOCON CONFIDENTIAL*** 47
11.2 REMOTE CONTROL KEY DESCRIPTION
***VIDEOCON CONFIDENTIAL*** 48
***VIDEOCON CONFIDENTIAL*** 49
***VIDEOCON CONFIDENTIAL*** 50
POWER SUPPLY UNIT
AC INPUT SOCKET
LINE FILTER
MAINS ELICO
TRANSFORMER
***VIDEOCON CONFIDENTIAL*** 51
52
***VIDEOCON CONFIDENTIAL***
14V Conn. on ON MLT688 PSU
Main chassis (5V CN3(9PIN)for
and 12V supply) 5V,5Vsb,SW,
POWER AND INVERTER CONN. 1100068080