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TECHNICAL SPECIFICATION

PIPING MATERIALS
N° CMCC - GP - 401

COMPAÑIA MINERA CERRO COLORADO LTDA.

CERRO COLORADO PROJECT

CHILE

2 22 / 9 / 97 Issued for 1996 CMCC Expansion


Rev. Nº Date Revisions Orig. Supv. Eng. Mgr. Proj. Mgr.

This specification is an updated, revised version of Bechtel / ARA specification Nº 21638-GP-


001, Rev. 0, issued by CMCC for 1996 Expansion.
Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

TABLE OF CONTENTS

1.0 Scope

2.0 Codes and Standards

3.0 Line and Valve Designations

4.0 Piping Materials Class Sheets

5.0 Attachments:

5.1. List of Abbreviations

5.2. Piping Material Class Index

5.3 Piping Class Sheets

5.4 Branch Tables

5.5 Valves List

5.6 Special Flanges and Stub-Ends Details

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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

1.0 SCOPE

1.1 Application

This specification covers the minimum requirements for the proper selection of
piping, valves, and fittings for the above and below ground process and utility piping
systems. This specification is complemented by the following attachments:

• Attachment 1 - List of Abbreviations

• Attachment 2 - Piping Material Class Index

• Attachment 3 - Piping Class Sheets

• Attachment 4 - Branch Tables

• Attachment 5 - Valves List

• Attachment 6 - Special Flanges and Stub-Ends Details

1.2 Requirements

Process and utility piping systems shall be designed and furnished in strict accordance
with this specification, drawings, and the Contract/ Purchase Order requirements. In
the event of conflict between the afore mentioned documents, this specification shall
govern. The requirements herein shall not take precedence over code requirements
except where more stringent than the code.

2.0 CODES AND STANDARDS

2.1 Codes

Design, materials, fabrication, and inspection shall conform to the latest editions of
the following codes, as identified on the class sheets.

• ANSI B 31.3 Code for Chemical Plant and Petroleum Refinery Piping

• ANSI B 31.4 Code for Liquid Petroleum Transportation Piping Systems

2.2 Standards

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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

In addition to the Codes and their respective referenced codes and standards,
applicable standards from the following organizations shall apply:

• ANSI American National Standards Institute

• ASME American Society of Mechanical Engineers

• ASTM American Society for Testing and Materials

• AWWA American Water Works Association

• AWS American Welding Society

• MSHA Mine Safety and Health Administration, Mine Safety and


Health Standards.

• MSS Manufacturers Standardization Society of the Valve and


Fittings Industry.

• NFPA National Fire Protection Association

• UL Underwriter's Laboratories Inc.

• ULC Underwriter’s Laboratories Canada

• FM Factory Mutual Guidelines

• DIN Deutsche Industrie Normen

3.0 LINE AND VALVE DESIGNATIONS

3.1 Line Designations

Lines on P & ID's and piping drawings shall be designated as follows:

240 - LK - 710 - S2 - 001


Line serial N° starting
with 001 for each
commodity
Piping class specifies material to be used
Nominal size (millimeters)
Commodity symbol indicates fluid conveyed
Facility N° from line origination

Nominal sizes shall be shown in millimeters according to the following table:

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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

NOMINAL CARBON STAINLES HDPE PVC CPVC


DIAMETER STEEL S
INCHES mm STEEL mm (1) mm mm
mm
1/2 15 15 20 15 15

3/4 20 20 25 20 20
1 25 25 32 25 25
1 1/4 32 32 40 32 32
1 1/2 40 40 50 40 40
2 50 50 63 50 50
3 80 80 90 80 80
4 100 100 110 100 100
6 150 150 2 180 150 150
8 200 200 225 200 200
10 250 250 280 250 2 250
12 300 300 315 300 2 300
14 350 350 355 350 2 350
16 400 400 400 400 2 400
18 450 450 450 450 2 450
20 500 500 500
24 600 600 630
28 700 700 710
2 30 750 750
32 800 800 800

36 900 900 900

(1) Based on DIN Standards for HDPE.

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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

3.2 Valve Designation

First Digit Valve Type Last Two Digits

1 Gate 1 1
2 Globe
3 Check
4 Butterfly Description/Serial N°
5 Ball
6 Diaphragm End Connection
7 Plug (1 - screwed)
8 Knife Gate (2 - flanged)
9 Relief (3 - Vic coupling)

Example: Valve N 421 is butterfly valve, flanged connection, first on the list of
butterfly valves.

3.3 Hose Designation

First Letter Second Letter Pressure Rating N°

A (Air) H (Hose) 2 (Class 150, ANSI B 16.5)


W (Water) H 2 (Class 150, ANSI B 16.5)
P (Process) H 1 (Gravity)
L (Leaching) H 1 (Gravity)
H (Hydraulic) H 7 (High Pressure as specified on
class sheet)

Example: Hose AH-2 is a air hose for 150 psi class.

4.0 PIPING MATERIAL CLASS SHEETS

4.1 The pressures and temperatures referred to are design conditions for the Piping Class.
The service working pressure and temperature for each system shall be below the
design pressure and temperature specified in the Class Sheets as indicated in
Attachment 5.3.

4.2 Materials with higher pressure, temperature, or better corrosion resistant properties
may be substituted for those specified, provided that none of the other properties are
reduced below the material specified. All substitutions are subject to the Piping
Engineers's approval.

4.3 All manufacturer's names and catalog numbers for valves and piping accessories are
given for descriptive purposes only. Equal or better items from other manufacturer
may be substituted with the Engineer's approval.

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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

5.0 ATTACHMENTS

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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

5.1 ATTACHMENT - LIST OF ABBREVIATIONS

AG Aboveground
Amb Ambient
ANSI American National Standard Institute
ASME American Society of Mechanical Engineers
ASTM American Society for Testing and Materials
Atm Atmosphere
BB Bolted Bonnet
BC Bolted Cap
BE Beveled End
BF Butt Fusion
Brz Bronze
BW Butt Weld
C Degree Centigrade
CB Clamp Bonnet
CI Cast Iron
CO Chain-Operated
Conn Connection
Corr Corrugated
Cplg Coupling
CPVC Chlorinated Polyvinyl Chloride
CS Carbon Steel
Cu Copper
CWP Cold Working Pressure
DI Ductile Iron
DSAW Double Submerged Arc Welded
DWV Drain, Waste & Vent
Ecc Eccentric
EFW Electrical Fusion Welded
Ell Elbow
ENC Electroless Nickel Coated
ERW Electric Resistance Welded
F Degree Fahrenheit
F&D Faced and Drilled
Fed Std Federal Standard
FF Flat Face
Flg Flange
FM Factory Mutual
FPT Female Pipe Thread
FRP Fiberglass Reinforced Pipe Plastic
FS Forged Steel
Ga Gauge
Galv Galvanized
GE Grooved End

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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

5.1 ATTACHMENT - LIST OF ABBREVIATIONS ... (Cont...)

GO Gear Operated
Gr Grade
H&S Hub and Spigot
HDPE High Density Polyethylene
Hex Hexagonal
HP High Pressure
IBBM Iron Body Bronze Mounted
IBBTIron Body Bronze Trim
ID Inside Diameter
In Inches
Insul Insulation
ISRS Inside Screw Rising Stem
LF Linear Foot
LO Lever Operated
LP Low pressure
LR Long Radius
Lt Light
Lub Lubricated
Max Maximum
Mfr Manufacturer
MI Malleable Iron
Min Minimum
Mj Mechanical Joint
MP Medium Pressure
NPS Nominal Pipe Size
NPT National Pipe Taper (Pipe Thread)
NRS Non-Rising Stem
OP Operated
OS & Y Outside Screw and Yoke
PBE Plain Both Ends
PE Plain End
PIV Post Indicator Valve
PSI Pounds per Square Inch
PSIG Pounds per Square Inch Gauge
PVC Polyvinyl Chloride
RF Raised Face
RL Rubber Lined
SB Screwed Bonnet
SC Screwed Cap
Sch Schedule
Scrd Screwed
SDR Standard Dimensional Ratio
SE Screwed End
SJ Solder Joint

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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

5.1 ATTACHMENT - LIST OF ABBREVIATIONS ... (Cont...)

Smls Seamless
SO Slip-on
Sq Square
SS Stainless Steel
Std Standard
SW Socket Weld
TBE Threaded Both Ends
T&C Threaded and Coupled
Temp Temperature
Tfe Teflon
Thd Threaded
Thk Thick
Tr Trim
UB Union Bonnet
UG Underground
UL Underwriter's Laboratories
VG Victaulic Grooved
VC Victaulic Coupling
W/ With
WB Welded Bonnet
WFR Wafer
WN Welding Neck
WO Wrench-Operated
W/O Without
WOG Water, Oil and Gas
Wt Weight
Wtr Water
WWP Working Water Pressure

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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

5.2 ATTACHMENT - PIPING MATERIAL CLASS INDEX


SERVICE FLUID PIPE CLASS DESIGN RATING SHEET N º

IA Instrument Air C2S 1030 kPa @ 65 C 36

CG2 1030 kPa @ 65 C 13

PA Plant Air C2S 1030 kPa @ 65 C 36

C2 1030 kPa @ 65 C 15

BA Blower Air C2 1030 kPa @ 65 C 15

2 S2 825 kPa @ 80 C 32

PW Process Water C2S 1030 kPa @ 65 C 36

2 H5 590 kPa @ 20 C 43

C2 1030 kPa @ 65 C 15

FW Fire Water A/G C3 1205 kPa @ 65 C 19

FW Fire Water U/G C3 1205 kPa @ 65 C 19

2 H5 590 kPa @ 20 C 43

2 C2S 1030 kPa @ 65 C 36

AF Aqueous Film Foam C3 1205 kPa @ 65 C 19

DW Potable Water A/G C2S 1030 kPa @ 65 C 36

CK2 1030 kPa @ 37 C 23

DW Potable Water U/G C2 1030 kPa @ 65 C 15

2 H5 590 kPa @ 20 C 43

2 C2S 1030 kPa @ 65 C 36

HW Hot Water C6 1030 kPa @ 150 C 26

2 C2S 1030 kPa @ 65 C 36

WW Wash Water C2S 1030 kPa @ 65 C 36

H5 590 kPa @ 20 C 43

TW Treated Water S2 825 kPa @ 80 C 32

BK Barren Organic 2 S2 825 kPa @ 80 C 32

LK Loaded Organic 2 S2 825 kPa @ 80 C 32

PS Pregnant Solution S2 825 kPa @ 80 C 32

H5 590 kPa @ 20 C 43

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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

5.2 ATTACHMENT - PIPING MATERIAL CLASS INDEX ... (Cont...)

SERVICE FLUID PIPE CLASS DESIGN RATING SHEET N º

R Raffinate S2 825 kPa @ 80 C 32

H5 590 kPa @ 20 C 43

ILS Intermediate S2 825 kPa @ 80 C 32


Leach Solution
H5 590 kPa @ 20 C 43

RE Cell Feed P5 540 kPa @ 50 C 41

RE Strong Electrolyte S2 825 kPa @ 80 C 32

P5 540 kPa @ 50 C 41

H5 590 kPa @ 20 C 43

LE Electrolyte S2 825 kPa @ 80 C 32


Spent
P5 540 kPa @ 50 C 41

H5 590 kPa @ 20 C 43

PD Process Drain S2 825 kPa @ 80 C 32

H5 590 kPa @ 20 C 43

P5 540 kPa @ 50 C 41

PSG Crud System SV2 825 kPa @ 80 C 39

SA Sulfuric Acid (93%) C2S 1030 kPa @ 65 C 36

CS2 1030 kPa @ 50 C 46

2 S2 825 kPa @ 80 C 32

TR Tankhouse Reagents S2 825 kPa @ 80 C 32

H5 590 kPa @ 40 C 43

DK Kerosene, Diluent C2 1030 kPa @ 40 C 15

FO Fuel Oil Diesel F 1030 kPa @ 40 C 48

2 C2S 1030 kPa @ 65 C 36

ST Steam (saturated, 25 psig) C6 1030 kPa @ 150 C 26

RO Reverse Osmosis Water S2 825 kPa @ 80 C 32

DS Dust Slurry H5 590 kPa @ 20 C 43

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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

5.3 ATTACHMENT - PIPING CLASS SHEETS

PIPING MATERIAL - CLASS CG2 (*)

SERVICES : Instrument Air (IA)

PRIMARY RATING : Class 150


MAX. PRESSURE : 1030 kPa (10.5 kg/cm2) at 65°C
CORROSION ALLOWANCE : 0 mm
HYDROSTATIC TEST PRESSURE : 1545 kPa (15.75 kg/cm2)
BRANCH CONNECTIONS : Table BE01

(*) See class sheet C2S for corrosive areas.

Nom.
Notes Size Description
(m.m.)

PIPE

15 - 80 - Pipe, seamless, coupled and threaded, NPT, Sch. 40 ASTM A-53 2


Gr. B, galvanized

THREADED FITTINGS

Class 150, threaded and banded, NPT, malleable iron, ASTM A-197, galvanized 2

(1,2) 15 - 80 - Cap.
- Coupling
- 45º elbow
- 90º elbow
- Tee
- Union
- Reduction coupling
- Reduction tee
- Plug, threaded, square head, carbon steel, ASTM A-105 2

FLANGES

15 - 80 - Threaded flange, Class 150, flat face, ANSI B16.5, ASTM A-105, 2
galvanized.

NIPPLES

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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

15 - 80 - Pipe nipple, TBE, Sch.. 40, carbon steel, ASTM A-53 Gr. B,
galvanized.
- Swage nipple, concentric, TBE, Sch.. 40, carbon steel, ASTM A-234
WPB, galvanized.

BOLTS & GASKETS

15 - 80 - Carbon steel machine bolt, ASTM A-307 Gr. B, with 1 nut.


- Gasket, full face, class 125, 1/16", red rubber (Garlock SBR 22 or
similar).

VALVES

BALL GATE GLOBE CHECK

15 - 80 513 111 211 311


80 121 221 321

MISCELLANEOUS

15 - 25 - Automatic liquid drainer, cast iron, threaded.

15 - 50 - Y-strainer, 150 psi standard working pressure, threaded, bronze,


ASTM B-62, 40 mesh stainless steel screen.

80 - Y-strainer, class 125, flat face flanged, cast iron, 1/16" perforated
stainless steel screens.

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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

PIPING MATERIAL - CLASS C2

SERVICES : - Process water (PW) (*) (**)


- Plant Air (PA) (*)
- Blower Air (BA)
- Kerosene, Diluent (DK)
- Fuel Oil (FO)
- Potable water (U/G) (DW) (**)

PRIMARY RATING : Class 150


MAX. PRESSURE : 1030 kPa (10.5 Kg/cm2) at 65°C
CORROSION ALLOWANCE : 1.6 mm (0.063")
TEST PRESSURE : 1545 kPa (15.75 kg/cm2)
BRANCH CONNECTIONS : Table BE02

(*) See class sheet C2S for corrosive areas.

(**) For the CMCC 1996 Plant Expansion, socket weld 2


fittings shall be used as first option, while threaded
fittings can be used as second option.

Nom.
Notes Size Description
(m.m.)

PIPE

(4) 15 - 50 - Pipe seamless, coupled and threaded, NPT, Sch.. 40, carbon steel,
2
ASTM A-53 Gr. B.

(4) 15 - 50 - Pipe seamless, plain ends, Sch.. 40, carbon steel, ASTM A-53 2
Gr. B.

(4) 80 - Up - Pipe ERW, beveled end, std. wt. carbon steel, ASTM A-53 Gr. B.

(**) - Pipe Polyethylene High Density, PE 3408, type III Category 5, Class
C, grade P34, cell classification of PE 355434C, under ASTM
D3350, per ASTM D 1248 or approved equivalent DIN Standard.
PN 6 (Water pond to Elev. 2575 m. a.s.l.)
PN 10 (Elev. 2575 m. to 2535 m. a.s.l.)
PN 16 (Elev. 2535 m. a.s.l. and lower)

THREADED FITTINGS

2
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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

Class 150, threaded and banded, malleable iron, ASTM A-197.

15 - 50 - Cap
- Coupling
- 90º elbow
- 45º elbow
- Tee
- Reduction coupling
- Union
- Reduction tee
- Plug, threaded, carbon steel, ASTM A-105

SOCKET FITTINGS 2

(§) Socket weld, forged steel, ASTM A-105, class 3000.

15 - 50 - Cap
- Coupling
- 90º elbow
- 45º elbow
- Half coupling, SW
- Half coupling, female, threaded, NPT
- Reduction coupling
- Reduction tee
- Square head plug, threaded, NPT, carbon steel, ASTM A-105
- Tee
- Union

BUTT WELD FITTINGS

Butt weld, std. wt., carbon steel, ASTM A-234 Gr. WPB.

80 - Up - Cap
- 45º elbow
- 90º long radius elbow
- concentric reducer
- eccentric reducer
- Tee

O'LETS

(1,2) 15 - 50 - Threadolet, class 3000, carbon steel, ASTM A-105

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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

FLANGES

Class 150, flat face, carbon steel, ASTM A-105, ANSI B16.5 2

15 - 50 - Threaded flange

15 - 50 - Socket weld flange


2
65 - Up - Slip-on flange
- Weld neck flange

NIPPLES

15 - 50 - Pipe nipple, TBE, Sch.. 40, carbon steel, ASTM A-53 Gr. B.
- Swage nipple, concentric, TBE, Sch.. 40, carbon steel, ASTM A-234
WPB.

BOLTS AND GASKETS

15 - Up - Machine bolt, ASTM A-307 Gr. B, with 1 nut.


15 - Up - Gasket, full face, class 150, 1/16", red rubber (Garlock SBR 22 or
similar).

VALVES

BALL GATE GLOBE CHECK BUTTERFLY

15 - 50 513 111 211 311 ------


80 - 150 121 221 (+) 321 421 a/b
200 - Up 121 221 (+) 321 422 a/b

(+) do not use for process water

MISCELLANEOUS

15 - 25 - Automatic liquid drainer, cast iron, threaded.

15 - 50 - Y-strainer, 150 psi std. working pressure, threaded, bronze body


ASTM B62, 40 mesh stainless steel screen.

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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

80 -300 - Y-strainer, class 125, flat face, cast iron, 1/16" perforated stainless
steel screens.

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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

PIPING MATERIAL - CLASS C3

SERVICES : - Fire water (aboveground) (FW)


- Fire water (underground) (FW) (**)
- Aqueous film foam (AF)

PRIMARY RATING : Class 175


MAX. PRESSURE : 1205 kPa (12.3 Kg/cm2)
MAX. TEMPERATURE : 65°C
CORROSION ALLOWANCE : 1.6 mm (0.063")
HYDROSTATIC TEST PRESSURE : 1810 kPa (18.5 kg/cm2)
BRANCH CONNECTIONS : Table BE02

(**) For the CMCC 1996 Plant Expansion, socket weld 2


fittings shall be used as first option, while threaded
fittings can be used as second option.

Nom.
Notes Size Description
(m.m.)

PIPE

15 - 50 - Pipe seamless, threaded and banded Sch.. 40. Carbon steel, ASTM
A-53 Gr. B.

15 - 50 - Pipe seamless plain ends, Sch.. 40. Carbon steel, ASTM A-53 Gr. B. 2

(4) 80 - Up - Pipe ERW, beveled ends, std. wt. carbon steel, ASTM A-53 Gr. B.

(**) - Pipe Polyethylene High Density, PE 3408, type III Category 5, Class
C, grade P34, cell classification of PE 355434C, under ASTM
D3350, per ASTM D 1248 or approved equivalent DIN Standard.
PN 6 (Water pond to Elev. 2575 m. a.s.l.)
PN 10 (Elev. 2575 m. to 2535 m. a.s.l.)
PN 16 (Elev. 2535 m. a.s.l. and lower)

THREADED FITTINGS

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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

Class 150, threaded and banded, malleable iron, ASTM A-197.

15 - 50 - Cap
- Coupling
- 45º elbow
- 90º elbow
- Reduction coupling
- Tee
- Union
- Reduction tee
- Plug threaded, carbon steel, ASTM A-105

SOCKET WELD FITTINGS 2

(§) Socket weld fitting, forged steel,, ASTM A-105, class 3000

15 - 50 - Cap
- Coupling
- 45º elbow
- 90º elbow
- Reduction coupling
- Reduction tee
- Square head plug, threaded, NPT, carbon steel, ASTM A-105
- Tee
- Union

BUTT WELD FITTINGS

Butt weld, std. wt., carbon steel, ASTM A-234, Gr. WPB

80 - Up - Cap
- 45º elbow
- 90º long radius elbow
- Concentric reducer
- Eccentric reducer
- Reducing tee
- Tee 2

O'LETS

(1,2) 15 - 50 - Threadolet, class 3000, carbon steel, ASTM A-105

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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

FLANGES

Class 150, flat face, carbon steel, ASTM A-105, ANSI B16.5 2

15 - 50 - Socket weld flanges 2


15 - 65 - Threaded flanges
2
(3) 80 - Up - Slip-on flanges
- Weld neck flanges

NIPPLES

15 - 50 - Pipe nipple, TBE, Sch.. 40, carbon steel, ASTM A-53, Gr. B.
- Swage nipple, concentric, TBE, Sch.. 40, carbon steel, ASTM A-234
WPB.

BOLTS AND GASKETS

15 - Up - Machine bolt, ASTM A-307 Gr. B, with 1 nut.


15 - Up - Gasket, full face, class 150, 1/16", red rubber (Garlock SBR 22 or
similar).

VALVES

BALL GATE CHECK GLOBE 2

15 - 50 513 112 214


65 - Up 122 214

FIRE HYDRANT

100 Fire hydrant, class 150, 4" inlet, UL/FM approved with two 2 1/2" outlets.

INDICATOR POST

Indicator post to operate with non rising stem valves. UL/FM approved.
Nibco NIP1A or similar.

MISCELLANEOUS

15 - 50 - Y- strainer, 150 psi std. working pressure, threaded, bronze body,


ASTM B-62, 40 mesh stainless steel screen.

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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

80 - Up - Y-strainer, class 125, flat face, cast iron, ASTM A-126 Gr. B 1/16"
perforated stainless steel screen.

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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

PIPING MATERIAL - CLASS CK2 (*)

SERVICES : - Potable water (aboveground) (DW) (**)

PRIMARY RATING : Class 150


MAX. PRESSURE : 1030 kPa (10.5 Kg/cm2)
MAX. TEMPERATURE : 37°C
CORROSION ALLOWANCE : 0.0 mm
HYDROSTATIC TEST PRESSURE : 1550 kPa (15.95 kg/cm2)

(*) See class sheet C2S for corrosive areas.

Nom.
Notes Size Description
(m.m.)

PIPE

15 - 80 - Pipe ERW, coupled and threaded, NPT, Sch. 40, carbon steel, ASTM 2
A-53 Gr. B, galvanized.

100 - 150 - Pipe ERW, beveled end, std. wt. carbon steel, ASTM A-53 Gr. B.

(**) - Pipe Polyethylene High Density, PE 3408, type III Category 5, Class
C, grade P34, cell classification of PE 355434C, under ASTM
D3350, per ASTM D 1248 or approved equivalent DIN Standard.
PN 6 (Water pond to Elev. 2575 m. a.s.l.)
PN 10 (Elev. 2575 m. to 2535 m. a.s.l.)
PN 16 (Elev. 2535 m. a.s.l. and lower)

TUBING

(7), (18) 10 - 50 - Tubing, seamless, copper hard drawn, ASTM B-88, type L.

COMPRESSION TUBE FITTINGS

Wrought copper, solder joint.

(7) (18) 10 - 50 - Male adapter


- Female adapter
- Coupling W/stops
- Female tee
- Female 45º elbow
- Female 90º elbow
- Union

THREADED FITTINGS

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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

Class 150, threaded and banded, malleable iron, ASTM A-197, galvanized.

15 - 80 - Cap
- Coupling
- 45º elbow
- 90º elbow
- Tee
- Union
- Plug threaded, carbon steel, ASTM A-105, galvanized.

BUTT WELD FITTINGS

Butt weld, std. wt., carbon steel, ASTM A-234, Gr. WPB

100 - 150 - Cap


- 45º elbow
- 90º long radius elbow
- eccentric reduction
- Tee

O'LETS

(1,2) 15 - 50 - Threadolet, class 3000, carbon steel, ASTM A-105

FLANGES

Class 150, flat face, carbon steel, ASTM A-105, ANSI B16.5 2

15 - 80 - Threaded flanges galvanized

100 - 150 - S.O. flanges


- Welding neck flanges

NIPPLES

15 - 50 - Pipe nipple, TBE, Sch.. 40, carbon steel, ASTM A-53, Gr. B.,
Galvanized.
- Swage nipple, concentric, TBE, Sch.. 40, galvanized carbon steel,
ASTM A-234 WPB.

BOLTS AND GASKETS

15 - 150 - Machine bolt, ASTM A-307 Gr. B, with 1 nut.

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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

- Gasket, full face, class 125, 1/16", red rubber (Garlock SBR 22 or
similar).

VALVES

BALL GATE GLOBE CHECK

15 - 50 513 111 211 311

80 - 150 121 221 321

MISCELLANEOUS

15 - 50 - Y- strainer, 150 psi std. working pressure, threaded, bronze body,


ASTM B-62, 40 mesh stainless steel screen.

80 - 150 - Y-strainer, class 125, flat face, cast iron, 1/16" perforated stainless
steel screen.

p:\c370\pip\docs\tecspec\gp401\gp401.doc Page 25 of 61
Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

PIPING MATERIAL - CLASS C6

SERVICES : - Hot water (HW)


- Saturated steam (ST)

PRIMARY RATING : Class 150


MAX. PRESSURE : 1300 kPa (13.25 Kg/cm2)
MAX. TEMPERATURE : 150°C
CORROSION ALLOWANCE : 1.6 mm (0,063")
HYDROSTATIC TEST PRESSURE : 1950 kPa (19.88 kg/cm2)
BRANCH CONNECTIONS : Table BE02

(*) See class sheet C2S for corrosive areas. 2

Nom.
Notes Size Description
(m.m.)

PIPE

15 - 50 - Pipe seamless, plain ends, Sch. 40, carbon steel, ASTM A-53 Gr. B. 2

65 - 300 - Pipe ERW, beveled end, std. wt. carbon steel, ASTM A-53 Gr. B.

SOCKET WELD FITTING

Socket weld forged steel, ASTM A-105, class 3000

15 - 50 - Cap
- Coupling
- 45º elbow
- 90º elbow
- Half coupling, SW
2
- Half coupling, threaded, female, NPT
- Plug, threaded, carbon steel.
- Reducing tee
- Union

BUTT WELD FITTING

p:\c370\pip\docs\tecspec\gp401\gp401.doc Page 26 of 61
Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

Butt weld, std. wt., carbon steel, ASTM A-234 Gr. WPB

80 - 300 - Cap
- 45º elbow
- 90º long radius elbow
- Concentric reducer
- Eccentric reducer
- Tee

O'LETS

(1,2) 15 - 50 - Sockolet, class 3000, carbon steel, ASTM A-105

FLANGES

Class 150, flat face, carbon steel, ASTM A-105, ANSI B16.5 2

(3) 15 - 50 - Socket weld

65 - 300 - Slip on flange


- Weld neck

BOLTS AND GASKETS

15 - 300 - Machine bolts, ASTM A-307 Gr. B, with 1 nut.


- Gasket, Full Face, Class 150, 1/16" red rubber (Garlock SBR 22 or
similar).

NIPPLES

15 - 50 - Pipe nipple, TBE, Sch.. 40, carbon steel, ASTM A-53, Gr. B.
- Swage nipple, concentric, PBE, Sch.. 40, carbon steel, ASTM A-234
WPB.

VALVES

BALL GATE GLOBE CHECK

p:\c370\pip\docs\tecspec\gp401\gp401.doc Page 27 of 61
Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

15 - 50 513 113 213 313

80 - Up 125 326

MISCELLANEOUS

15 - 50 - Y-strainer, 150 Lb working pressure, threaded, bronze body, ASTM


B-62, 40 mesh screen.

80 - 300 - Y-strainer, class 150, flat face, cast steel, 1/16" perforated stainless
steel screens.

15 - 300 - Insulation with fiber glass or mineral wool with 304 SS jacket.

PIPING MATERIAL - CLASS S5

SERVICES : - Cell Feed (CE)


- Lean electrolyte (LE)
- Rich electrolyte (RE)

p:\c370\pip\docs\tecspec\gp401\gp401.doc Page 28 of 61
Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

- Loaded organic (LK)


- Unloaded organic (BK)
- Raffinate (R) (Low pressure)
- Pregnant Solution (PS) (Low pressure)
- Tank house reagents (TR)

PRIMARY RATING : Class 125


MAX. PRESSURE : 862 kPa (8.8 Kg/cm2)
MAX. TEMPERATURE : 50°C
CORROSION ALLOWANCE : 0.0 mm
HYDROSTATIC TEST PRESSURE : 1290 kPa (13.50 kg/cm2)
BRANCH CONNECTIONS : Table BE03

Nom.
Notes Size Description
(m.m.)

PIPE

(9) 15 - 50 - Pipe, seamless, plain ends, Sch. 40S. Stainless Steel ASTM A-312
type 316 L.

(9) 65 - Up - Pipe, ERW, beveled ends, Sch. 5S. Stainless steel, ASTM A-778
Type 316 L.

SOCKET WELD FITTINGS

Class 3000, socket weld, forged stainless steel, ASTM A-182, type 316 L.

(9, 10) 15 - 50 - Cap


- Coupling
- 45º elbow
- 90º elbow
- Tee
- Union
- Reducing tee
- Concentric reducer
- Quick coupling

BUTT WELD FITTINGS

Butt weld, Sch 5S, ASTM A-774, type 316 L.

65 - Up - Cap
- 45º elbow
- 90º long radius elbow
- Concentric reducer

p:\c370\pip\docs\tecspec\gp401\gp401.doc Page 29 of 61
Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

- Eccentric reducer
- Tee
- Reducing tee
- Stub end

O'LETS

15 - 50 - Sockolet, class 3000, ASTM A-182, forged, type 316 L.

FLANGES AND STUB ENDS

15 - 50 - Socket weld flanges, class 150, flat face, ASTM A-182, forged, type
316L, ANSI B16.5.

65 - 300 - Rolled stub ends, slip-on type, 316 L stainless steel (Alaskan SK-36-
PSO or equivalent)

350 - Up - Rolled stub ends, slip-on type, 316 L stainless steel (Alaskan SK-36-
SO or equivalent)

65 - 300 - Cast 304 SS backing flanges, drilled to ANSI B16.5, 150#. (Alaskan
SK-39-PSO or equivalent)

350 - 600 - Cast 304 SS backing flanges, drilled to ANSI B16.5, 150#. (Alaskan
SK-39-SO or equivalent)

700 - Up - Cast 304 SS backing flanges, drilled similar to ANSI B16.5, 150#.
(Alaskan SK-39-SO or equivalent)

65 - UP - Blind flange, ASTM A-105, forged, with 316 cover sheet, 0.5 mm of
thickness.

NIPPLES

15 - 50 - Swage nipple, concentric, beveled large end-threaded short end,


Sch.. 40s, ASTM A-403, type 316 L.

BOLTS AND GASKETS


2

(11) 15 - Up - Machine bolt, ASTM A-193 Gr. B8 with 1 ASTM A-194 Gr. 8 nut.
- Stud bolt. ASTM A-193 Gr. B8M with 2 ASTM A-194 Gr. 8M nuts.
- Gaskets, class 150, ring type, 1/8" teflon (Garlock 3500 or similar).

VALVES

p:\c370\pip\docs\tecspec\gp401\gp401.doc Page 30 of 61
Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

BALL BUTTERFLY CHECK

15 - 50 514
80 - 150 425 a/b 324
200 - Up 426 a/b 323

MISCELLANEOUS

15 - 50 - Y-strainer, class 600, socket weld, 20 mesh 316 stainless steel body,
316 L stainless steel screen.

80 - 300 - Y-strainer, class 150, flat face, 40 mesh stainless steel body and
screen.

PIPING MATERIAL - CLASS S2

SERVICES : - Cell Feed (CE)


- Spent electrolyte (LE)
- Strong electrolyte (RE)
- Loaded organic (LK)
- Barren organic (BK) 2
- Raffinate (R)
- Pregnant solution (PS)
- Intermediate leach solution (ILS)
- Tank house reagents (TR)

p:\c370\pip\docs\tecspec\gp401\gp401.doc Page 31 of 61
Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

- Reverse osmosis water (RO) - Hold


- Treated Water (TW)
- Process drain (PD)
- Sulfuric acid (93 %) (SA) 2

PRIMARY RATING : Class 150


MAX. PRESSURE : 1030 kPa (10.5 Kg/cm2)
MAX. TEMPERATURE : 80°C
CORROSION ALLOWANCE : 0.0 mm
HYDROSTATIC TEST PRESSURE : 1550 kPa (15.75 kg/cm2)
BRANCH CONNECTIONS : Table BE03

Nom.
Notes Size Description
(m.m.)

PIPE

15 - 50 - Pipe, seamless, Sch. 40S, plain end, Stainless Steel ASTM A-312
2
type 316 L, ANSI B36.19.

65 - 300 - Pipe, ERW, Sch. 10S beveled ends, stainless steel, ASTM A-778
Type 316 L, ANSI B36.19. 2

350 - 550 - Pipe, ERW, e= 0.218" beveled end, stainless steel, ASTM A-778
Type 316 L, external diameter according to ANSI B36.19. 2

600 - Up - Pipe, ERW, e= 0.25" beveled end, stainless steel, ASTM A-778
Type 316 L, external diameter according to ANSI B36.19. 2

p:\c370\pip\docs\tecspec\gp401\gp401.doc Page 32 of 61
Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

SOCKET WELD FITTINGS

Class 3000, ASTM A-182, forged, type 316 L, ANSI B16.11. 2

(9, 10) 15 - 50 - Cap


- Coupling
- 45º elbow
- 90º elbow
- Reducing tee
- Tee
- Union

BUTT WELD FITTINGS

Butt weld, ASTM A-774, type 316 L, Sch. 10s, ANSI B16.9 and ANSI B16.28 (short 2
radius elbow).

65 - 300 - Cap 2
- 45º elbow
- 90º elbow
- Concentric reducer
- Eccentric reducer
- Reducing tee
- Tee

Butt weld, ASTM A-774, type 316 L, Sch. 10s, ANSI B16.9 and ANSI B16.28 (short 2
radius elbow).

350-550 - Concentric reducer


- Eccentric reducer
- Reducing tee

Butt weld, ASTM A-774, type 316 L, e= 0.218", ANSI B16.9 and ANSI B16.28 2
(short radius elbow).

350-550 - 45º elbow 2


- 90º elbow
- Tee 2

Butt weld, ASTM A-774, type 316 L, e= 0.250", ANSI B16.9 and ANSI B16.28
2
(short radius elbow).

600 - Up - 45º elbow


- 90º elbow
- Tee
- Concentric reducer
- Eccentric reducer 2

O'LETS

p:\c370\pip\docs\tecspec\gp401\gp401.doc Page 33 of 61
Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

15 - 50 - Sockolet, class 3000, ASTM A-182, forged, type 316 L.

FLANGES AND STUB ENDS

15 - 50 - Socket weld flanges, class 150, flat face, ASTM A-182, forged, type
316L, ANSI B16.5. 2

65 - 300 - Rolled stub ends, slip-on type, 316 L stainless steel (Alaskan SK-36-
PSO or equivalent)

350 - Up - Rolled stub ends, slip-on type, 316 L stainless steel (Alaskan SK-36-
SO or equivalent)

65 - 300 - Cast 304 SS backing flanges, drilled to ANSI B16.5, 150#. (Alaskan
SK-39-PSO or equivalent)

350 - Up - Cast 304 SS backing flanges, drilled to ANSI B16.5, 150#. (Alaskan
SK-39-SO or equivalent)

NIPPLES

15 - 50 - Swage nipple, concentric, plain both ends, Sch.. 40s, ASTM A-403,
type 316 L.

BOLTS AND GASKETS

(11) 15 - Up - Machine bolt, ASTM A-193 Gr. B8 with 1 ASTM A-194 Gr. 8 nut.
(12) - Stud bolt. ASTM A-193 Gr. B8M with 2 ASTM A-194 Gr. 8M nuts.
- Gaskets, class 150, flat ring, 1/8" teflon (Garlock 3500 or similar)

VALVES

BALL BUTTERFLY CHECK

15 - 50 514, 515
80 - 150 425 a/b 324
200 - Up 426 a/b 323

MISCELLANEOUS

15 - 50 - Y-strainer, class 600, socket weld, 20 mesh 316 stainless steel


screen, stainless steel body.

p:\c370\pip\docs\tecspec\gp401\gp401.doc Page 34 of 61
Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

80 - 300 - Y-strainer, class 150, flat face, 40 mesh 316 stainless steel screen and
body.

PIPING MATERIAL - CLASS C2S


(For corrosive areas)

SERVICES : - Potable water (DW)


- Instrument Air (IA)

p:\c370\pip\docs\tecspec\gp401\gp401.doc Page 35 of 61
Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

- Process water (PW)


- Plant air (PA)
- Fire water (FW)
- Wash water (WW)
- Fuel oil (FO)

PRIMARY RATING : Class 150


MAX. PRESSURE : 1030 kPa (10.5 Kg/cm2)
MAX. TEMPERATURE : 80º C
CORROSION ALLOWANCE : 0.0 mm
HYDROSTATIC TEST PRESSURE : 1545 kPa (15.75 kg/cm2)
BRANCH CONNECTIONS : Table BE03

Nom.
Notes Size Description
(m.m.)

PIPE

15 - 50 - Pipe, seamless, Sch. 40S, plain end, stainless steel ASTM A-312 type
2
304 L, ANSI B36.19

80 - 200 - Pipe, ERW, Sch. 10S beveled ends, stainless steel, ASTM A-312
Type 304 L, ANSI B36.19. 2

FITTINGS

Socket weld, class 3000, ASTM A-182, forged, type 304 L, ANSI B16.11. 2

15 - 50 - Cap
- Coupling
- 45º elbow
- 90º elbow
- Tee
- Union
- Reducing tee
- Concentric reducer
- Hose connection

p:\c370\pip\docs\tecspec\gp401\gp401.doc Page 36 of 61
Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

BUTT WELD FITTINGS

Butt weld, ASTM A-774, type 304 L. Sch. 10s, ANSI B16.9 and ANSI B16.28 (short 2
radius elbow).

65 - 200 - Cap
- 45º elbow
- 90º long radius elbow
- Concentric reducer
- Eccentric reducer
- Tee
- Reducing tee
- Stub end

O'LETS

15 - 50 - Class 3000, ASTM A-182, forged, type 304 L.

FLANGES AND STUB ENDS

15 - 50 - Socket weld flanges, class 150, flat face, ASTM A-182, forged, type
304 L, ANSI B16.5 2

65 - 200 - Rolled stub ends, slip-on type, 304 L stainless steel (Alaskan SK-36-
PSO or equivalent)

65 - 200 - Cast 304 SS backing flanges, drilled to ANSI B16.5, 150 # (Alaskan
SK-39-PSO or equivalent)

NIPPLES

15 - 50 - Swage nipple, concentric, plain both ends, Sch.. 40s, ASTM A-403,
type 304 L.

BOLTS AND GASKETS

(11) 15 - Up - Machine bolt, ASTM A-193 Gr. B8 with 1 ASTM A-194 Gr. 8 nut.
(12) - Stud bolt. ASTM A-193 Gr. B8 with 2 ASTM A-194 Gr. 8 nuts.
- Gaskets, class 150, flat ring, 1/8" teflon (Garlock 3500 or similar)

p:\c370\pip\docs\tecspec\gp401\gp401.doc Page 37 of 61
Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

VALVES

BALL BUTTERFLY GATE CHECK

15 - 50 514, 515 111


80 - 150 425 a/b 121 324
200 - Up 426 a/b

MISCELLANEOUS

15 - 50 - Y-strainer, class 600, socket weld body, 20 mesh stainless steel


screen, 316 L stainless steel body.

80 - 200 - Y-strainer, class 150, flat face, 40 mesh 316 stainless steel screen and
body.

p:\c370\pip\docs\tecspec\gp401\gp401.doc Page 38 of 61
Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

PIPING MATERIAL - CLASS SV2

SERVICES : - Crud system (PSG)

PRIMARY RATING : Class 150


MAX. PRESSURE : 1030 kPa (10.5 Kg/cm2)
MAX. TEMPERATURE : 50°C
CORROSION ALLOWANCE : 0.0 mm
HYDROSTATIC TEST PRESSURE : 1550 kPa (15.75 kg/cm2)
BRANCH CONNECTIONS : Table BE03

Nom.
Notes Size Description
(m.m.)

PIPE

15 - 50 - Pipe, seamless, Sch. 40S, plain ends, stainless steel ASTM A-312
type 316 L.

80 - 300 - Pipe, ERW, Sch. 10S beveled ends, stainless steel, ASTM A-778
Type 316 L.

SOCKET WELD FITTINGS

Socket weld, class 3000, ASTM A-182, forged, type 316 L.

(9, 10) 15 - 50 - Cap


- Coupling
- 45º elbow
- 90º elbow
- Tee
- Union
- Reducing tee

BUTT WELD FITTINGS

Butt weld, ASTM A-774, type 316 L. Sch. 10s.

65 - 300 - Cap
- 45º elbow
- 90º long radius elbow
- Concentric reducer
- Eccentric reducer
- Reducing tee
- Tee
O'LETS

p:\c370\pip\docs\tecspec\gp401\gp401.doc Page 39 of 61
Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

15 - 50 - Sockolet, class 3000, ASTM A-182, forged, type 316 L.

FLANGES 2

15 - 50 - Socket weld flange, flat face, class 150, ASTM A-182, forged, type
316 L, ANSI B16.5

UNION VICTAULIC

25 - 200 - Victaulic Style 70 Snap Joint Quick disconnect coupling, with type o
seal.

NIPPLES

15 - 50 - Swage nipple, concentric, plain both ends, Sch.. 40s, ASTM A-403,
type 316 L.

BOLTS AND GASKETS

(11) 15 - 300 - Machine bolt, ASTM A-193 Gr. B8 with 2 ASTM A-194 Gr. 8 nut.
- Stud bolt. ASTM A-193 Gr. B8M with 2 ASTM A-194 Gr. 8M nuts.
- Gasket, class 150, flat ring, 1/8" teflon (Garlock 3500 or similar)

VALVES

BALL DIAPHRAGM CHECK

15 - 50 514, 515 622


80 - Up 622 324

p:\c370\pip\docs\tecspec\gp401\gp401.doc Page 40 of 61
Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

PIPING MATERIAL - CLASS P5

SERVICES : - Cell feed (RE)


- Spent Electrolyte (LE)
- Strong Electrolyte (RE)
- Process drains (Electrowinning) (PD)

PRIMARY RATING : Class 150


MAX. PRESSURE : 540 kPa (5.5 Kg/cm2)
MAX. TEMPERATURE : 50º C
CORROSION ALLOWANCE : 0.0 mm
HYDROSTATIC TEST PRESSURE : 590 kPa (6.0 kg/cm2)
BRANCH CONNECTIONS : Table BE04

(*) For the CMCC 1996 Plant Expansion, only will be


used CPVC for pipes & fittings.

Nom.
Notes Size Description
(m.m.)

PIPE

(*) 15 - 400 - Pipe, PVC per ASTM D1784 and 1785, type 1 Grade 1 (Cell
2
classification 12454-B) Sch 80, plain ends.

(*) 15 - 450 - Pipe CPVC per ASTM D 1784, type 4 grade 1 (cell classification
23447-B and ASTM F 441), Sch 80. 2

SOCKET CEMENT FITTINGS

(*) PVC, Sch.. 80, ASTM D-1784 (material)/ ASTM D-2467 (dimensions)/ ASTM D- 2
2855 (cementing)

15 - 400 - Cap, socket type


- 45º elbow, socket x socket
- 90º elbow, socket x socket
- Coupling, socket x socket
- Concentric reduction, socket x socket
- Tee, socket x socket
- Reduction tee, socket x socket x socket
- Union, socket x socket
- Female adapter, socket x female pipe threaded

(*) CPVC, Sch. 80, ASTM D-1784 and ASTM F 439 2

p:\c370\pip\docs\tecspec\gp401\gp401.doc Page 41 of 61
Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

15 - 450 - Cap,socket type 2


- 45º elbow, socket x socket
- 90º elbow, socket x socket
- Coupling, socket x socket
- Reducing coupling, socket x socket
- Reducing tee, socket x socket x socket
- Tee, socket x socket x socket
- Union, socket x socket

(*) FLANGES AND FLANGE ADAPTOR WITH FLANGE

15 - 400 - Socket flanges, class 150, flat face, PVC.


15 - 400 - Socket flange adaptor. PVC
15 - 400 - 316 L stainless steel backing flanges, drilled to ANSI B16.5, class
150.

15 - 450 - Socket flanges, class 150, flat face, CPVC.


2
15 - 450 - Socket flange adaptor, CPVC.

BOLTS AND GASKETS

(11) 15 - 400 - Machine bolts, ASTM A-193 Gr. B8 with 2 ASTM A-194 Gr. 8 nuts.
- Stud bolt, ASTM A-193, Gr. B8M, with 2 ASTM A-194 Gr. 8M
nuts.
- Gaskets, class 150, flat face, 1/8" teflon (Garlock 3500 or similar)

VALVES

BALL BUTTERFLY CHECK

15 - 50 516
80 - 200 423 324
250 - 400 423

p:\c370\pip\docs\tecspec\gp401\gp401.doc Page 42 of 61
Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

PIPING MATERIAL - CLASS H5

SERVICES : - Pregnant Solution (PS)


- Process drain (PD)
- Raffinate (R)
- Stripped organic (BK)
- Tankhouse reagents (TR)
- Strong electrolyte (RE)
- Spent electrolyte (LE)
- Intermediate Leach Solution (ILS)
- Wash Water (WW)
- Dust Slurry (DS)

PRIMARY RATING : Class 150


MAX. PRESSURE - H54: 393 kPa (4.0 kg/cm2) at 20º C
- H56: 590 kPa (6.0 kg/cm2) at 20º C
- H510: 980 kPa (10.0 kg/cm2) at 20º C
CORROSION ALLOWANCE : 0.0 mm
HYDROSTATIC TEST PRESSURE - H54: 510 kPa (5.2 kg/cm2)
- H56: 767 kPa (7.8 kg/cm2)
- H510: 1274 kPa (13.0 kg/cm2)
BRANCH CONNECTIONS : Table BE05

Nom.
Notes Size Description
(m.m.)

PIPING

- Polyethylene high density, PE 3408, type III category 5, class C,


grade P34, cell classification of PE 355434C. Under ASTM D-3350,
per ASTM D-1248 or approved equivalent DIN standard.

20 to 50 PN 10 plain end
63 to Up PN 6 plain end for Class H56
63 to Up PN 10 plain end for class H510
400 to Up PN 4 plain end for class H54

FITTING

20 to 50 - Molded fitting, PN number to match pipe.


20 to 63 - Threaded fitting, PN6 or PN 10
63 to Up - Fabricated fittings, polyethylene high density, PE3408, type III,
category 5, grade PE34, cell classification of PE 355434C under
ASTM D-3350, per ASTM D-1248 or approved DIN standard.

Mitered fittings shall be assemblies fused with angular cut pipe


2
segments.

p:\c370\pip\docs\tecspec\gp401\gp401.doc Page 43 of 61
Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

The number of angular segments (N.A.S.) in mitered elbows shall be

ELBOW’S DEGREES
30 ° 45 ° 60 ° 90 °
N.A.S. 2 3 3 5

STUB - END

All - Molded Butt-fusion flanged adapter (stub end) complete for class
150 drilled back-up flange.

FLANGES

50 - 300 - Cast 304 SS, backing flanges, drilled to ANSI B16.5, 150# (Alaskan
SK-39-PSO or equivalent)

350 - Up - Cast 304 SS, backing flanges, drilled to ANSI B16.5, 150# (Alaskan
SK-39-SO or equivalent)

BOLTS AND GASKETS

(11) All - Machine bolts, ASTM A-193 Gr. B8, hex head, with ASTM A-194
Gr. 8 nut or stud bolts, ASTM A-193 Gr. B8M, with 2 ASTM A-194
Gr. 8M nuts.

All - Gaskets, class 150, flat face, 1/8" teflon (Garlock 3500 or similar)

VALVES

BALL BUTTERFLY GLOBE CHECK ANGLE

15 - 65 517 212 324


80 230
80 - 180 425 a/b 222
200 - Up 426 a/b

MISCELLANEOUS

15 - 50 - Y-strainer, class 600, socket weld, All 316 L stainless steel 20 mesh
stainless steel screen.

p:\c370\pip\docs\tecspec\gp401\gp401.doc Page 44 of 61
Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

80 - Up - Y-strainer, class 150, flat face, All 316 L stainless steel 40 mesh
stainless steel screen.

15 - 110 - Plasson coupling with Vitton O'ring (Number 7010 coupling).

200 - Up - ULTRA FUSE COUPLING for repairs.

PIPING MATERIAL - CLASS CS2

SERVICES : Sulfuric acid (SA)

PRIMARY RATING : Class 150

p:\c370\pip\docs\tecspec\gp401\gp401.doc Page 45 of 61
Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

MAX. PRESSURE : 1030 kPa (10.0 Kg/cm2)


MAX. TEMPERATURE : 50°C
CORROSION ALLOWANCE : 3 mm (1/8")
HYDROSTATIC TEST PRESSURE : 1470 kPa (15.0 kg/cm2)
BRANCH CONNECTIONS : Table BE03

Nom.
Notes Size Description
(m.m.)

PIPE

(15) 15 - 50 - Pipe, seamless, plain end, Sch.. 80, carbon steel, ASTM A-53 Gr. B

80 - 200 - Pipe, seamless, beveled end, Sch..80, carbon steel, ASTM A-53
Gr. B

SOCKET WELD FITTINGS

Class 3000, socket weld, carbon steel, ASTM A-105.

15 - 50 - Cap
- Coupling
- 45º elbow
- 90º elbow
- Tee
- Reducing tee

BUTT WELD FITTINGS

Butt weld. Sch.. 80, carbon steel, ASTM A-234 WPB

15 - 200 - Cap 2
- 45º elbow
- 90º elbow
- Concentric reducer
- Eccentric reducer
- Reducing tee 2
- Tee

O'LETS

15 - 50 - Sockolets, class 3000, carbon steel ASTM A-105 Gr. 2, forged.

FLANGES

p:\c370\pip\docs\tecspec\gp401\gp401.doc Page 46 of 61
Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

15 - 50 - Socket weld flange, class 150, ANSI B16.5, raised face carbon steel, 2
ASTM A-105.

25 - 200 - Slip-on flange, class 150, ANSI B16.5, raised face, carbon steel, 2
ASTM A-181.

NIPPLES

15 - 50 - Swage nipple, concentric, P.B.E., Sch. 80, ASTM A-234 Gr. WPB.

BOLTS AND GASKETS

15 - 200 - Machine bolt, ASTM A-193 Gr. B8, with ASTM A-194 Gr. 8 nut.
- Gaskets, class 150, flat ring, 1/8" teflon (Garlock 3500 or similar)

VALVES

BALL GLOBE CHECK GATE

15 - 50 518 223 325 123


80 - 200 522 222 325 123

SPRAY PROTECTION

All flanges connections, valve bodies and in line instruments shall be covered against
spray with protection shield, as manufactured by "RAMCO" or equivalent.

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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

PIPING MATERIAL - CLASS F

SERVICES : Fuel Oil (Diesel) (FO)

PRIMARY RATING : Class 150


MAX. PRESSURE : 1030 kPa (10.5 Kg/cm2)
MAX. TEMPERATURE : 40º C
CORROSION ALLOWANCE : 1.6 mm (0.063")
HYDROSTATIC TEST PRESSURE : 1550 kPa (15.75 kg/cm2)

Nom.
Notes Size Description
(m.m.)

PIPE

15 - 50 - Pipe, seamless, plain end, Sch.. 40, carbon steel ASTM A53 GR B

80 - 200 - Pipe ERW, beveled end, std. wt., carbon steel ASTM A53 GR B

SOCKET WELD FITTINGS

Class 3000, socket weld, forged carbon steel, ASTM A-105

15 - 50 - Cap
- Coupling
- 45º elbow
- 90º elbow
- Reducing tee
- Tee
- Union

BUTT WELD FITTINGS

Butt weld. std. wt, carbon steel, ASTM A-234 Gr. WPB

80 - 150 - Cap
- Concentric reducer
- Eccentric reducer
- 45º elbow
- 90º elbow
- Tee

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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

O'LETS

15 - 50 - Sockolets, class 3000, carbon steel ASTM A-105.

FLANGES

ANSI B16.5 class 150, flat face, carbon steel, ASTM A-105

15 - 50 - Socket weld flange

80 - 150 - Slip-on flange


- Welding neck flanges

NIPPLES

15 - 50 - Pipe nipple, P.B.E., Sch. 40, carbon steel ASTM A-53, Gr. B
- Swage nipple, concentric, PBE, Sch. 40, carbon steel ASTM A-53
Gr.B

BOLTS AND GASKETS

15 - 150 - Machine bolt, ASTM A-307 Gr. B, with 1 nut.


- Gaskets, class 150, flat face, 1/16", red rubber (Garlock SBR 22 or
similar)

VALVES

GATE GLOBE CHECK

15 - 50 113 213 313


80 - 150 224 326

NOTES

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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

(1) Use a 25 mm screwed connection for all temperature points.

(2) Use a 20 mm screwed branch connection with ball valve for all pressure points.

(3) Weld neck flanges shall only be used at fittings, butterfly valves, and dual door check
valves.

(4) For underground service, all carbon steel piping shall be coated and wrapped. See note 8.

(5) Section isolating valves shall be installed in valve boxes.

(6) Valves installed in pits shall have handwheels.

(7) Size of copper tubing as indicated is outside diameter.

(8) Fittings, joints and coating damage shall be single wrapped 15 mm (minimum overlap) in
the field with yellow polyethylene corrosion protection tape Polyken N 900 or equal.
Wrapped surface shall be primed with Polyken N 927 pipeline Primer.

(9) All steel embeds shall be stainless steel 316 L Sch. 40 pipe and fittings.

(10) Use threaded fittings for screwed valve connection.

(11) Use "KOPR-KOTE" on all stainless steel threaded fasteners.

(12) Only use for services strong and stripped electrolyte.

(13) Use hexagonal head machine bolt for lug type butterfly valve.

(14) Only for raffinate 'R' at leaching.

(15) Fluid velocity shall not exceed 0.8 m/s.

(17) For corrosive areas.

(18) Use inside building only.

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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

5.4 ATTACHMENTS - BRANCH TABLES

5.4.1 BRANCH TABLE BE 01

HEADER
SIZE
(mm)

15 TT
20 TV TT
25 TV TV TT
40 TV TV TV TT
50 TV TV TV TV TT
80 TV TV TV TV TV TT
100 LT LT LT LT LT LT WT
150 LT LT LT LT LT LT NR WT
200 LT LT LT LT LT LT NR NR WT
250 LT LT LT LT LT LT NR NR NR WT
300 LT LT LT LT LT LT NR NR NR NR WT

15 20 25 40 50 80 100 150 200 250 300


BRANCH SIZE (mm)

TT = THREADED TEE
TV = THREADED REDUCING TEE
LT = THREADOLET
WT = BUTT WELD TEE
NR = NONREINFORCED BRANCH CONNECTION WITH 10 mm FILLET WELD

APPLICABLE CLASSES CG2, CK2

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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

5.4.2 BRANCH TABLE BE 02

HEADER
SIZE
(mm)

15 TT
20 TV TT
25 TV TV TT
40 TV TV TV TT
50 TV TV TV TV TT
80 LT LT LT LT LT WT
100 LT LT LT LT LT NR WT
150 LT LT LT LT LT NR NR WT
200 LT LT LT LT LT NR NR NR WT
250 LT LT LT LT LT NR NR NR NR WT
300 LT LT LT LT LT NR NR NR NR NR WT
350 LT LT LT LT LT NR NR NR NR NR NR WT
400 LT LT LT LT LT NR NR NR NR NR NR NR WT
450 LT LT LT LT LT NR NR NR NR NR NR NR NR WT
500 LT LT LT LT LT NR NR NR NR NR NR NR NR NR WT
600 LT LT LT LT LT NR NR NR NR NR NR NR NR NR NR WT

15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 600
BRANCH SIZE (mm)

TT = THREADED TEE, SOCKET WELD TEE 2


TV = THREADED REDUCING TEE, SOCKET WELD REDUCING TEE 2
LT = THREADOLET, SOCKOLET 2
WT = BUTT WELD TEE
NR = NONREINFORCED BRANCH CONNECTION WITH 10 mm FILLET WELD

APPLICABLE CLASSES C2, C3, C6

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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

5.4.3 BRANCH TABLE BE 03

HEADER
SIZE
(mm)

15 ST
20 SV ST
25 SV SV ST
40 SV SV SV ST
50 SV SV SV SV ST
80 LS LS LS LS LS WT
100 LS LS LS LS LS WV WT
150 LS LS LS LS LS WV WV WT
200 LS LS LS LS LS WV WV WV WT
250 LS LS LS LS LS WV WV WV WV WT
300 LS LS LS LS LS WV WV WV WV WV WT

15 20 25 40 50 80 100 150 200 250 300


BRANCH SIZE (mm)

ST = SOCKET WELD TEE


SV = SOCKET WELD REDUCING TEE
LS = SOCKOLET
WT = BUTT WELD TEE
WV = BUTT WELD REDUCING TEE

APPLICABLE CLASSES, S2, CS2, C2S

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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

5.4.4 BRANCH TABLE BE 04

HEADER
SIZE
(mm)

15 ST
20 SV ST
25 SV SV ST
40 SV SV SV ST
50 SV SV SV SV ST
80 - - - SV SV ST
100 - - - SV SV SV ST
150 - - - TRC TRC TRC SV ST
200 - - - - - - TRC SV ST

15 20 25 40 50 80 100 150 200


BRANCH SIZE (mm)

ST = SOCKET WELD TEE


SV = SOCKET WELD REDUCING TEE
TRC = SOCKET WELD CONN.

APPLICABLE CLASS P5

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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

5.4.5 BRANCH TABLE BE 05

HEADER
SIZE
(mm)

16 PT
20 - PT
25 - PRT PT
32 - - PRT PT
50 - - PRT PRT FT
63 - - - PRT PRT FT
75 - - - PRT PRT PRT FT
90 - - - - - PRT FT FT
110 - - - - - - FT FT FT
180 - - - - - - FT FT FT FT
200 - - - - - - FT FT FT FT FT
250 - - - - - - - - FT FT FT FT
300 - - - - - - - - FT FT FT FT FT
350 - - - - - - - - - - FT FT FT FT

15 20 25 32 50 63 75 90 110 180 200 250 300 350


BRANCH SIZE (mm)

FT = BUTT WELD FABRICATED TEE


PT = PLASSON TEE
PRT = PLASSON REDUCTION TEE

Note: Use butt weld fabricated tee with concentric reduction for reduction branches

APPLICABLE CLASS H5

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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

5.5 ATTACHMENT - VALVES LIST

CODE NOM. SIZE DESCRIPTION


(m.m.)

A. (GATE VALVES)

111 15 50 Class 125, threaded, bronze body ASTM B-62, inside screw, rising
stem, screw bonnet, bronze trim.
CRANE Nº 428 or similar.

112 15 50 Class 175, threaded, bronze body, ASTM B62, screwed bonnet
UL/FM approved.
CRANE 459 or similar.

113 15 50 Gate valve, class 800, socket weld, forged or cast steel, O.S.&Y.,
full port, 12 CR trim, stellite faced seat, bolted bonnet.
SMITH 800 or equivalent.

121 80 300 Class 125, flat face flanged, cast iron body, outside screw and
yoke, bolted bonnet, bronze trim.
CRANE Nº 465½ or similar.

122 80 UP Class 175, flat face, cast iron body, O.S.&Y, bolted bonnet, solid
wedge disc, bronze trim. UL/FM approved.
STOCKHAM G-634 or similar.

123 15 200 Class 150, raised face flanged, all Alloy 20, solid wedge disc.
outside screw and yoke, bolted bonnet.
STOCKHAM 1S-ORF-20 or similar

124 80 UP Class 175 Flat Face, cast iron body O.S. & Y, bolted bonnet,
Indicator Post Pattern, non rising stem, solid wedge. UL/FM
approved. NIBCO F-609 or similar.

125 80 UP Gate Valve Class 150, Cast steel body, flanged ends, O.S.&Y.,
13% Cr trim, wedge type disc.
CRANE 47XU or similar.

B. (GLOBE VALVES)

211 15 50 Class 125, threaded, bronze body ASTM B-62, bronze disc, inside
screw rising stem, screwed bonnet.
CRANE 1 or similar.

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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

CODE NOM. SIZE DESCRIPTION


(m.m.)

212 15 20 Class 150, socket weld, teflon disc, 316 stainless steel, O.S.&Y.
construction.

213 15 50 Globe valve, class 800, socket weld, forged or cast carbon steel
O.S.&Y., bolted bonnet, plug type disc, stainless steel trim.
SMITH G80 or similar.

214 40 65 Globe-angle, class 300 threaded, bronze body ASTM B62, Rising
stem, renewable disc screw-in bonnet, UL/FM approved.
NIBCO T-331.

221 80 200 Class 125, flat face flanged, cast iron body, outside screw and
yoke, rising stem, bolted bonnet bronze trim.
CRANE N° 351 or similar.

222 80 UP Class 150, raised face, teflon disc, 316 SS construction, bolted
bonnet, outside screw and yoke handwheel operated.

223 15 50 Class 150, raised face flanged, all Alloy 20 construction, 0.S & Y.,
bolted bonnet.
POWELL Fig. 2475 or similar.

224 80 150 Globe valve, class 150, flanged, cast steel O.S.& Y., bolted bonnet,
12 Cr trim, plug type disc, nickel alloy seat. NIBCO M-609 or
similar.

230 50 Single angle seat valve 2" x 2", polyethylene body, Viton "0" Ring
and washers, inlet and outlet threaded.
PLASSON 7030 or similar.

C. (CHECK VALVES)

311 15 50 Class 150, threaded, bronze body ASTM B-62, swing check type,
screwed cap.
CRANE N° 37 or similar.

312 15 50 Class 200, socket weld, bolted cap, all 316 stainless steel.

313 15 50 Lift check valve, class 800, socket weld, cast or forged carbon
steel, bolted cap, stellite seat.
SMITH G80 or similar.

CODE NOM. SIZE DESCRIPTION


(m.m.)

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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

321 80 300 Class 125, wafer type, duo-check, cast iron body, Buna-N seat.
316 SS spring.
MISSION DUO CHECK II Fig G12 HMP.

322 100 300 Class 175, swing Type, Iron body ASTM A 126, Cast Iron Bonnet,
UL/FM approved.
NIBCO F-908-W or similar.

323 200 UP Class 150, Wafer type, duo check type, teflon seat, all 316 (CF-
8M) stainless steel body and disc.
MARLIN A-150-SS-KWK or similar.

324 80 200 Class 150, flanged end, bolted cap, swing check type, 316 (CF-
8M) stainless steel body and cap.
STOCKHAM 15-SBF-316-T or similar

325 25 100 Class 150, raised face, swing check type, body and disc Alloy 20,
bolted cap.
ALLOYCO 377 or similar.

326 80 150 Swing check valve, class 150, flanged, cast steel, bolted cap, 13%
Cr trim.
CRANE 147XU or similar.

D. (BUTTERFLY VALVES)

421a 80 150 Class 150, eccentric, wafer type, carbon steel body and disc, TFE
bearings, reinforced TFE seats and seals, lever operated.
McCANNA L150-CS-R-CS or similar.

421b 80 150 Class 150, eccentric lug type carbon steel body and disc, TFE
bearings, reinforced TFE seats and seals, lever operated.
McCANNA L151-CS-R-CS or similar.

422a 200 600 Class 150, eccentric wafer type, carbon steel body and disc, TFE
bearings, reinforced TFE seats and seals, gear operated.
McCANNA L150-CS-R-CS or similar.

CODE NOM. SIZE DESCRIPTION


(m.m.)

422b 200 600 Class 150, eccentric lug type, carbon steel body and disc, TFE

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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

bearings, reinforced TFE seats and seals, gear operated.


McCANNA L151-CS-R-CS or similar.

423 80 UP Class 150, wafer type, Polypropylene body disc and shaft, teflon
seat, lever operated (and gear operated for 200 and up). GEORGE
FISHER 367 or similar.

425a 80 150 Class 150, eccentric, wafer type, CF-8M stainless steel body and
disc, 317 SS Shaft, TFE bearings, reinforced TFE seats lever
operated.
McCANNA L150-S6-T-S6 or similar.

425b 80 150 Class 150, eccentric, lug type CF-8M stainless steel body and disc,
317 SS shaft, TFE bearings, reinforced TFE seats lever operated.
McCANNA L151-S6-T-S6 or similar.

426a 200 UP Class 150, eccentric wafer type CF-8M stainless steel body and
disc, 317 SS shaft, TFE bearings, reinforced TFE seats gear
operated.
McCANNA L150-S6-T-S6 or similar.

426b 200 UP Class 150, eccentric lug type 316 (CF-8M) stainless steel body and
disc, 317 SS shaft, TFE bearings, reinforced TFE seats, gear ope-
rated.
McCANNA L151-S6-T-S6 or similar.

E. (BALL VALVES)

513 15 50 Class 2000 WOG, one piece carbon steel bar stock body, threaded
ends, CS stem and ball, Teflon seat, lever operated.
VELAN Fig. S-B0202-SSG or similar.

514 15 50 Class 1500, double union, socket weld end, 316 stainless steel
body and ball, teflon seals, lever operated.
APOLLO 76-400 or similar.

515 15 50 Class 2000 WOG, one piece 316 stainless steel bar stock body,
stem and ball, threaded ends, Teflon seats lever operated.
VELAN Fig. S-B0213-SSG or similar.

CODE NOM. SIZE DESCRIPTION


(m.m.)

516 15 50 Class 150, union ends, one socket union end and one union end 2
threaded, CPVC body and ball, double union, viton o'rings, Teflon
seats.

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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

GEORGE FISHER 346 or similar.

517 25 50 Class 150, threaded, Polypropylene body and ball, lever operated.
GEORGE FISHER 346 or similar.

518 15 50 Class 2000, alloy 20 body and ball, teflon seals, double union, SW
ends, lever operated.

521 80 UP Class 1500, raised face, all 316 stainless steel, teflon seal, lever
operated.

522 80 200 Class 150, alloy 20 body and ball, teflon seals, double union end
flanged end lever operated.

F. (DIAPHRAGM VALVES)

621 15 100 Class 150, flat face, all polypropylene, teflon diaphragm,
handwheel operated.

622 20 200 Class 125, flanged cast iron body, PVDF lined, viton diaphragm,
handwheel operation.
SAUNDERS 56-04-11-KV or similar.

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Project Nº C-370
Technical Specification Nº CMCC - GP - 401
Piping Material

5.6 ATTACHMENTS - SPECIAL FLANGES AND STUB-ENDS DETAILS

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