INSPECTION AND TEST PLAN FM 427 Rev.

1
PRODUCT : Piping Installation

EMK PT. Epiterma Mas Konstruksi

Jln. Cempaka Delta Silicon 2 - Bekasi – Indonesia
Doc. No: QP-S-010 ( P – N0 8 )

Date : 08/05/18 Page 1 of 5

Telp: 62 21 89900 131 Fax : 62 21 89900 133
PROJECT: Toka Tindung 3MTPA Expansion – SMP Package PREPARED DATE APPROVED DATE APPROVED DATE REV

CUSTOMER : PT. TTN PO.No.: 1981/1500 EGA 08/05/18 MDN 08/05/18 0

OP DESCRIPTION OF PROCESS AND RESP. CONTROL ACCEPTANCE CRITERIA CERTIFY – VERIFY PT.TTN INSPECTOR ITEM /
EPITERMA DRAWING
No. INSPECTION ACTIVITY DOCUMENT DOCUMENT
REFEREN
MDR ACT SIGN ACT SIGN CE

1.0 PROJECT DOCUMENTATION AND

DRAWING

1.1 E Transmittal Drawing Approved Drawing / Last Rev. Drawing List/Nominate check - M R
Check design drawing
sheet ( Where Apllycable )

1.2 Check Piping GA Drawing E Transmittal Drawing Approved Drawing / Last Rev Drawing List/Nominate check - M R
sheet ( Where Apllycable )

1.3 Check Isometric drawing E Transmittal Drawing Approved Drawing / Last Rev Drawing List/Nominate check - M R
sheet ( Where Apllycable )

1.4 Pressure test (Hydro test) SF, Hydro test Procedure 1981-000-PISPC-0002 Hydro test report Yes SM R
QA/QC

SF, Method Statement Erection & Installation check

1.5 Erection & Installation 1981-000-PISPC-0002 Yes SM R
QA/QC QP-S-006 list

1.6 Surface Treatment, check DFT of painting QA/QC Painting Procedure 1981-000-MESPC-0001 Painting report Yes SM R

2.0 TOOLS AND MATERIALS PREPARATION

Method Statement 1981-000-PISPC-0001/1981-

Check all piping material which will be
2.1 MC 000-PISPC-0002/ASTM A53- Packing List/Delivery docs - I R
installed. QP-S-006 B/ASME B36.10/ ASME B16.5

Check of the material quality (free Method Statement Visual Inspection/1981-000-

2.2 MC Packing List Yes M R
damage or broken) QP-S-006 PISPC-0002/0001

3.0 SAFETY EQUIPMENT PREPARATION

4.0 CRANE PREPARATIONS

ACTIONS H= HOLD I = INSPECT M = MONITOR W = WITNESS R = REVIEW R/A = REVIEW AND APPROVE SM = SUBMIT

RESPONSBILITY QC = QUALITY CONTROL E = ENGINEERING SP = SUPERVISOR MC = MATERIAL CONTROL SPT = SUPERINTENDENT F = FOREMAN SF= SAFETY
 INSPECTION AND TEST PLAN FM 427 Rev. 1
PRODUCT : Piping Installation

EMK PT. Epiterma Mas Konstruksi

Jln. Cempaka Delta Silicon 2 - Bekasi – Indonesia
Doc. No: QP-S-010 ( P – N0 8 )

Date : 08/05/18 Page 2 of 5

Telp: 62 21 89900 131 Fax : 62 21 89900 133
PROJECT: Toka Tindung 3MTPA Expansion – SMP Package PREPARED DATE APPROVED DATE APPROVED DATE REV

CUSTOMER : PT. TTN PO.No.: 1981/1500 EGA 08/05/18 MDN 08/05/18 0

OP DESCRIPTION OF PROCESS AND RESP. CONTROL ACCEPTANCE CRITERIA CERTIFY – VERIFY PT.TTN INSPECTOR ITEM /
EPITERMA DRAWING
No. INSPECTION ACTIVITY DOCUMENT DOCUMENT
REFEREN
MDR ACT SIGN ACT SIGN CE

4.1 Check the place for crane SF Epiterma’s HSE PTTTN Job Safety Analysis Preparation Check List - I R
Management Project Plan

4.2 Prepare for all crane support equipment F Epiterma’s HSE PTTTN Job Safety Analysis Preparation Check List - I R
Management Project Plan

5.0 PIPE LINE PREPARATION

AWS D1.1/ASME
Check the pipe line with the actual
5.1 E Piping Design Drawing B31.Series/1981-0000-PISPC- Piping Installation Check List. - M M
situations
0002

5.2 AWS D1.1/ASME

Make sure marking of pipe is correctly E Piping Design Drawing B31.Series/1981-0000-PISPC- Piping Installation Check List. - M M
0002

AWS D1.1/ASME
Make sure pipe not cross steel structure and
5.3 E Piping Design Drawing B31.Series/1981-0000-PISPC- Piping Installation Check List. - M M
mechanical or electrical.
0002

AWS D1.1/ASME
Make sure pipe support already installed
5.4 F Piping Design Drawing B31.Series/1981-0000-PISPC- Piping Installation Check List. - I M
properly.
0002

ASME B31.Series /ASME

Make sure if installed flange free demage at
5.4 F Piping Design Drawing B16/SSP-1/ 1981-000-PISPC- Piping Installation Check List. - I M /W/I
area face flange ( Surration )
0002/001

6.0 PIPE INSTALLATIONS

Piping Design Drawing AWS D1.1, /ASME B31.Series

6.1 Install pipe same as pipe lines directions F Piping Installation Check List. - I M
Isometric & drawing P&ID / 1981-000-PISPC-0002/001

ACTIONS H= HOLD I = INSPECT M = MONITOR W = WITNESS R = REVIEW R/A = REVIEW AND APPROVE SM = SUBMIT

RESPONSBILITY QC = QUALITY CONTROL E = ENGINEERING SP = SUPERVISOR MC = MATERIAL CONTROL SPT = SUPERINTENDENT F = FOREMAN SF= SAFETY
 INSPECTION AND TEST PLAN FM 427 Rev. 1
PRODUCT : Piping Installation

EMK PT. Epiterma Mas Konstruksi

Jln. Cempaka Delta Silicon 2 - Bekasi – Indonesia
Doc. No: QP-S-010 ( P – N0 8 )

Date : 08/05/18 Page 3 of 5

Telp: 62 21 89900 131 Fax : 62 21 89900 133
PROJECT: Toka Tindung 3MTPA Expansion – SMP Package PREPARED DATE APPROVED DATE APPROVED DATE REV

CUSTOMER : PT. TTN PO.No.: 1981/1500 EGA 08/05/18 MDN 08/05/18 0

OP DESCRIPTION OF PROCESS AND RESP. CONTROL ACCEPTANCE CRITERIA CERTIFY – VERIFY PT.TTN INSPECTOR ITEM /
EPITERMA DRAWING
No. INSPECTION ACTIVITY DOCUMENT DOCUMENT
REFEREN
MDR ACT SIGN ACT SIGN CE

Make sure all pipe free from contaminant Piping Design Drawing AWS D1.1, /ASME B31.Series
6.2 F Piping Installation Check List.
carbon material Isometric & drawing P&ID / 1981-000-PISPC-0002/001

For the weld connection make sure to have Piping Design Drawing AWS D1.1, /ASME B31.Series
6.3 F Piping Installation Check List. - I M
the place for weld or tie up. Isometric & drawing P&ID / 1981-000-PISPC-0002/001

Make sure all connected pipe already tie up Piping Design Drawing AWS D1.1, /ASME B31.Series
6.4 F Piping Installation Check List. - I M
or full weld Isometric & drawing P&ID / 1981-000-PISPC-0002/001

Check internal cleaness for pipie Piping Design Drawing AWS D1.1, /ASME B31.Series
6.5 F Piping Installation Check List. - I I
Debris,letfover tool material Isometric & drawing P&ID / 1981-000-PISPC-0002/001

Piping Design Drawing AWS D1.1, /ASME B31.Series

6.6 Make sure U Bolt has installed F Piping Installation Check List. - I I
Isometric & drawing P&ID / 1981-000-PISPC-0002/001

7.0 WELDING

Approved WPS/PQR AWS D.1.1/ASME

Select the suitable WPS , PQR and Welder B31.SERIES
7.1 QA/QC Approved WPQR WPS/PQR/WQR List Yes M R
Qualification Records
QP-S-003
Select Welder as per Performance AWS D.1.1/ASME AWS D.1.1/ASME
7.2 Qualification Test QA/QC B31.SERIES B31.SERIES Welder Certificate Yes I R
For 2G/3G or 6G

-Check welding electrode and dry condition

-Pipe top level check
Electrode certificate, fit-up and
-Fit-up and edge preparation correct gap AWS D1.1 - 1981-000- AWS D1.1/ASME B31 Series -
7.3 QA/QC welding report, welder list and Yes I R
- Make sure backing Purge as per WPS PISPC-0002 1981-000-PISPC-0002
certificate
- Purge all stainless steel Butt & Socket
weld with Argon

ACTIONS H= HOLD I = INSPECT M = MONITOR W = WITNESS R = REVIEW R/A = REVIEW AND APPROVE SM = SUBMIT

RESPONSBILITY QC = QUALITY CONTROL E = ENGINEERING SP = SUPERVISOR MC = MATERIAL CONTROL SPT = SUPERINTENDENT F = FOREMAN SF= SAFETY
 INSPECTION AND TEST PLAN FM 427 Rev. 1
PRODUCT : Piping Installation

EMK PT. Epiterma Mas Konstruksi

Jln. Cempaka Delta Silicon 2 - Bekasi – Indonesia
Doc. No: QP-S-010 ( P – N0 8 )

Date : 08/05/18 Page 4 of 5

Telp: 62 21 89900 131 Fax : 62 21 89900 133
PROJECT: Toka Tindung 3MTPA Expansion – SMP Package PREPARED DATE APPROVED DATE APPROVED DATE REV

CUSTOMER : PT. TTN PO.No.: 1981/1500 EGA 08/05/18 MDN 08/05/18 0

OP DESCRIPTION OF PROCESS AND RESP. CONTROL ACCEPTANCE CRITERIA CERTIFY – VERIFY PT.TTN INSPECTOR ITEM /
EPITERMA DRAWING
No. INSPECTION ACTIVITY DOCUMENT DOCUMENT
REFEREN
MDR ACT SIGN ACT SIGN CE

-Marking of welder ID number and joint

Number
- Clean Stainless with Nitric acid for
passivation

Verify Weld acceptability

100% Visual Inspection. AWS D.1.1/ASME AWS D.1.1/ASME
Verify doc. NDE report, Yes I
7.4 10% RT for butt weld as per test package QA/QC B31.SERIES B31.SERIES R
Daily report welding
5% Penetrant Test fillet weld as per test
package

8.0 SPOOL FABRICATION

AWS D1.1/ASME
-Spool traceability check QA/QC,
8.1 Piping Design Drawing B31.Series/1981-0000-PISPC- Piping Installation Check List. Yes I I
-Dimension check F
0002

9.0 PAINTING & LINNINGS

Manufacture Data Sheet,
1981-000-MESPC- Daily report painting,
9.1 Verify Painting acceptability SP Engineering specifications - M R
0001,Approved Dwgs

Manufacture Data Sheet, 1981-000-MESPC-0001, Paint Certificate & Painting

Check All surface shall be cleaned from Approved Dwgs Insp. Report,
9.2 QA/QC Engineering specifications Yes M R
dust, rust prior painting
Painting System

10.0 HYDRO TEST (if Any)

10.1 Make sure all pipes already finish SP Design Dwg 1981-000-PISPC-0002/0001 Pre-commissioning and Yes M W/R
connected. Inspection Check List

ACTIONS H= HOLD I = INSPECT M = MONITOR W = WITNESS R = REVIEW R/A = REVIEW AND APPROVE SM = SUBMIT

RESPONSBILITY QC = QUALITY CONTROL E = ENGINEERING SP = SUPERVISOR MC = MATERIAL CONTROL SPT = SUPERINTENDENT F = FOREMAN SF= SAFETY
 INSPECTION AND TEST PLAN FM 427 Rev. 1
PRODUCT : Piping Installation

EMK PT. Epiterma Mas Konstruksi

Jln. Cempaka Delta Silicon 2 - Bekasi – Indonesia
Doc. No: QP-S-010 ( P – N0 8 )

Date : 08/05/18 Page 5 of 5

Telp: 62 21 89900 131 Fax : 62 21 89900 133
PROJECT: Toka Tindung 3MTPA Expansion – SMP Package PREPARED DATE APPROVED DATE APPROVED DATE REV

CUSTOMER : PT. TTN PO.No.: 1981/1500 EGA 08/05/18 MDN 08/05/18 0

OP DESCRIPTION OF PROCESS AND RESP. CONTROL ACCEPTANCE CRITERIA CERTIFY – VERIFY PT.TTN INSPECTOR ITEM /
EPITERMA DRAWING
No. INSPECTION ACTIVITY DOCUMENT DOCUMENT
REFEREN
MDR ACT SIGN ACT SIGN CE

10.2 Installed blinds and blanks to isolated F Design Dwg 1981-000-PISPC-0002/0001 Pre-commissioning and - M W/R
facilities from pressure test. Inspection Check List

10.3 Increased pressure slowly and allowed to SP Design Dw 1981-000-PISPC-0002/0001 Pre-commissioning and - M W/R
stabilize to monitor for leakage. Inspection Check List

10.4 1 hours pressure recorders as required. SP Design Dwg 1981-000-PISPC-0002/0001 Pre-commissioning and Yes M W/R
Pressure drop >5% Inspection Check List

10.5 Flushing and blowing SP Design Dwg 1981-000-PISPC-0002/0001 Pre-commissioning and - M W/R
Inspection Check List

ACTIONS H= HOLD I = INSPECT M = MONITOR W = WITNESS R = REVIEW R/A = REVIEW AND APPROVE SM = SUBMIT

RESPONSBILITY QC = QUALITY CONTROL E = ENGINEERING SP = SUPERVISOR MC = MATERIAL CONTROL SPT = SUPERINTENDENT F = FOREMAN SF= SAFETY