ESTOPs on Machine

Keyswitch ESTOP on front panel

CAT Engine Connector:
C6.6 Engine: 40 Way EMR
C9/C13 Engine: 70 Way EMR

White 24V

White
C6.6: Pin48
CAT 16 Way C6.6: Pin40
15 R 33 36 EM C6.6 Engine: C9/C13: Pin44
Circular Connector C9/C13: Pin70
Pin13
C9/C13:
ESTOP Pin12 ESTOP
White/Black White/Black

White
Remote Stop
Red/Black
C6.6 Engine:
Pin2
Remote Stop C9/C13:
Red/Black Pin2

10A
Fuse

CANBridge / RPM Unit CCB

8888

THIS DRAWING REMAINS THE PROPERTY OF TEDD ENGINEERING LTD

AND MAY NOT BE REPRODUCED, ALTERED OR DISTRIBUTED WITHOUT
PRIOR CONSENT.
Remote Stop,
Red/Black,
TITLE:
Output from
CANBridge, Simplified ESTOP / Remote Stop connection diagram for all CAT engines
shutsdown engine
in event of engine
fault Remote Stop DRAWING No:
Slate,
Output from CCB ESTOP to Crusher
used to stop engine Electronics
when radio handset REV: DATE:
stop button is pressed
1.01 16/10/2008

DIMENSIONS: SCALE: SHEET:

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EL1054 QJ340 Electrical Kit Contents

A A
Part No. Description

Engine Control Panel

Crusher Control Panel

EL4431 QJ240/QJ340 Crusher Control Box (Spare Part)

EL2158 32 Way Solenoid Driver / Radio Receiver

EL9649 QJ340 Clamp Loom 36 Way

EL9565 QJ340 Track Loom 18 Way

B B
Power Lead for EL2158

EL2159 Siren

EL2063 ESTOPs

EL2143 Battery Isolator (not shown)

EL3023,
EL3024, QJ340 Battery Cables (not shown)
EL3025
100 Bar Safety Switch Loom (not shown)
C C
Toggle Plate Switch & Loom (not shown)

EL2021 Feeder Pressure Switch Loom (not shown)

Aerial (not shown)

EL2131 Jaw Adjust Handset (not shown)

EL2069 Manual Handset (not shown)

EL4421 Track Handset (not shown)

EL4420 Feeder Handset (not shown)

D D

EL2070 Umbilical Cord for Manual Handset (not shown)

EL1061 CAT C9 Engine Loom (not shown)

Cooling Fan Connection Lead (not shown)

EL2156 Rev Counter / CAN Bridge (Spare Part)

EL6029 EPU LED Unit (Spare Part)

EL4423 Track LED Unit (Spare Part)

E EN7712 Ignition Switch (Spare Part)

EL2030 Front Panel ESTOP (Spare Part)

EL2021 Two Speed Switch (Spare Part)

DO NOT SCALE DRAWING REVISION 1.0

EL2012 24 Volt Relay for Fans (Spare Part)

Tedd Engineering Ltd
EL2152 Black Pushbutton (Spare Part)
TITLE:

EL2153 Red Pushbutton (Spare Part)

EL1054 Electical Kit Contents
EL2138 Green LED (Spare Part)
F
EL2139 Red LED (Spare Part)
Filename:
Crusher Kit A3
EL9585 Control Panel Switch Matrix Loom (Spare Part)
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A A
LED Display
Unit either displays:
Elapsed Engine Hours,
Engine RPM
Engine Faults (shown as E1234-22)
Crusher Faults (shown as C1234)
Consult Error codes sheet for further information

B B

C C

Red Wire Black Wire Pink Wire White Wire Yellow Wire
+ve Supply GND Unused Crusher CAN Hi Crusher CAN Lo
24Vdc ~2.7V ~2.3V

D D

E Purple Wire: Blue Wire

Orange Wire Engine CAN Hi Engine CAN LO
Engine Shutdown Green Wire:
Upon detecting engine Display Switch Input
fault this wireis pulled to +24V=Display Engine Hours DO NOT SCALE DRAWING REVISION 1.0

GND to halt engine 0V = Display CAN data Tedd Engineering Ltd

TITLE:

EL2156 CAN Bridge Display Unit

F
Filename:
CAN Bridge A3

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A A

Pin Function Wire No. / Tape

Colour
1 Feeder Green/Yellow
2
3 Aux Pump
4 Reverse Jaw Gray
5 Forward Jaw Green
6 Side Conveyor Brown
7 RH Track Forward
B 3A Panel Fuse 8 LH Track Forward B

RF Disable Switch Aerial 9 Conveyor Lift Yellow

Used to make system Connection 10 Conveyor Lower Blue
ignore radio handsets
11 Main Conveyor Red
EL2158 12 Magnet White
32 Way Solenoid Driver 13 LH Track Reverse
Radio Receiver
14 RH Track Reverse
15
16 GND
C 17 GND C

18 GND

AMP 18 Way Header

1 6
D D

Pin Function Wire Colour Pin Function Wire Colour

7 12
Tape Colour
Purple Wire
13 18
1 Jaw Dump 19
Grey Tape
Blue Wire
2 Jaw Adjust Red Tape 20
White Wire
3 Accumulator Brown/White Tape 21 Rear View
4 22

5 23

6 Jaw Low Pressure Switch Brown/Purple Wire 24

Blue Tape
7 Jaw High Pressure Switch Green Wire 25 CAN H White Wire
E
Green Tape Packard Connector
Yellow Wire
8 26 CAN L
Packard Connector AMP 36 Way Header
Red Wire
9 Pump Destroke No Tape 27 GND
Pink Wire
10 Jaw Out Blue/White Tape 28 GND
DO NOT SCALE DRAWING REVISION 1.0
Yellow Wire
11 Jaw In 29 GND
Brown Tape
Slate Wire
1 12 Tedd Engineering Ltd
12 Jaw Clamp 30 GND
Yellow Tape
13 31 GND Black Wire
13 24 TITLE:

25 36
14 32 GND Black / White Wire EL2158 32 Way Solenoid Driver / Receiver
15 33 GND Black Wire
F Brown Wire,
16 34 Clamp Block Enable(Fused) White Tape Rear View
Filename:
17 35 EL2158 32 Way Receiver A3
White/Orange Wire
18 36 Fused +ve for jaw Blue Tape
1 2 pressure
3 switches 4
Green Tape WEIGHT: SCALE:1:5 SHEET 1 OF 1
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A A

Forward Left Track Active LED

Forward Right Track Active LED

Reverse Left Track Active LED

B B

Reverse Right Track Active LED

Decal Symbols Radio Signal LED

Off: No signal
On Steady: Receiveing signal
but incorrect code for this machine
C
Flashing: Receiving signal with C

correct code for this machine

Red Wire Black Wire

+ve Supply GND Yellow Wire
24Vdc Crusher CAN Lo "Forward" is direction of yellow dot on machine tracks
~2.3V "Reverse" is direction of blue dot on machine tracks

D D

Front View
E

White Wire
Crusher CAN Hi Green Wire
~2.7V Engine Speed Input DO NOT SCALE DRAWING REVISION 1.0
Used to prevent crusher tracking at engine speed2
24Vdc = Engine Speed1 Tedd Engineering Ltd
0V = Engine Speed2
TITLE:

EL4423 CANLED Track

F
Filename:
CANLED-Track A3

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A A

Coolant Temperature
LED
Power LED
Water in Fuel
/ Blocked Air Filter
B
LED B

Coolant Level
LED Charge Warning LED

C C

Oil Pressure LED

ESTOP active
LED

Radio Requested
Red Wire Engine Stop LED
D +ve Supply Black Wire D

24Vdc GND Yellow Wire

Crusher CAN Lo
~2.3V

This unit shows warning LEDs based on information received

from the engine by the EL2156 CAN Bridge.
E

Front View
DO NOT SCALE DRAWING REVISION 1.0

White Wire Tedd Engineering Ltd

Crusher CAN Hi
~2.7V TITLE:

EL6029 CANLED-EPU

F
Filename:
CANLED-EPU A3

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Switch Common Connection to front

panel switches

A A
Track Right Rev
Track Right Forward See QJ340 CCB
Drawing for connector
Track Left Rev pinout

Track Left Forward

White Wire
Connector for
Tracking Handset
Crusher CAN Hi
~2.7V EL4431
(located outside both
cabinets)
QJ240 / QJ340
B Yellow Wire
Crusher CAN Low Crusher B

~2.3V
Control
Grease Warning
Front Panel Lamp Box

Black Wire
GND
EM LT GW Y W + + - -
Thick White Wire
+ve feed from keyswitch
C C
DIN Terminal 1
Connected to Red +ve

Red Wire
+24V DC
Engine Control Panel

Connection for
Connections to

Track Alarm 100 Bar Safety Switch

Disables Jaw and Feeder
D When switch is open D

Bent Toggle Plate Switch

Disables Jaw and Feeder
when switch is open

GND

Low

High

Autofeeder
Blue Wire Red Wire Slate Wire
Rear View Pressure Switches
Feeder Stops when high switch closes
ESTOP Input +24V Engine Stop Signal Restarts when low switch opens

E +24V = OK Green Wire

0V = Estop Blue Wire Track Alarm O/P
Slate Wire ESTOP Input
Green Wire
LT Engine Stop Alarm O/P DEBUR AND
Pulls to GND when control Pulls to GND Autofeeder
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS
FINISH:
BREAK SHARP
DO NOT SCALE DRAWING REVISION 1.0
unit requests engine stop when active High Pressure SURFACE FINISH: EDGES
Front View Switch GND TOLERANCES:
LINEAR: Tedd Engineering Ltd
ANGULAR:
Autofeeder SIGNATURE DATE
NAME TITLE:
Low Pressure
Connections to EL2158 Switch DRAWN R.Hooper
QJ240/QJ340 Backplate Switch Box
Solenoid Driver / CHK'D

APPV'D
Radio Receiver MFG
F
Q.A MATERIAL:
Filename:
QJ340 Backplate Switch Box A3

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Brown/White Wire
A A
+ve fused supply for
15: Unfused +ve return engine lamps
from keyswitch
Thick White Wire
15A Fuse
for engine

3A Fuse U: Front Panel

DL:Front Panel for engine Engine CAN Lo
Engine Diagnostic Lamp 15A Fuse lamps Blue Wire
Main fuse for 15A Fuse Y: Front Panel
all crusher electronics N: Front Panel for diesel pump Crusher CAN Lo
WL:Front Panel Engine CAN Hi ~2.3V
B Engine Warning Lamp 1:Fused +ve Brown Wire Yellow Wire B
feed to all
crusher W: Front Panel
SP: Front Panel electronics Crusher CAN Hi
Engine Speed Switch ~2.7V
+24V = Speed1 White Wire
GND = Speed2
GW: Grease Warning
Vogel Unit

47:Diesel Pump
C C

Connections to
Crusher Control Panel
Crusher CAN Hi
~2.7V
D White Wire D

Crusher CAN Low

~2.3V
Yellow Wire

ESTOP input to Crusher Electro

Blue Wire
11: Battery +ve +24V = OK
->Engine Connector Pin1 EM: Return from front panel ESTOP 0V = ESTOP activated
Brown Wire 33: Return from machine ESTOPs +24V = ALL ESTOPS OK
10:GND ->ESTOPs 0V = EStop activated 36: Engine Stop Signal
E Black Wire 2: Crank O/P ->Front Panel ESTOP ->Front Panel ESTOP (Red Wire) Pulls to GND when control unit
->Engine Connector Pin14 Red Wire ->Engine Connector Pin12 (White/Black Wire) requests engine stop
SP:Engine Speed Switch White Wire Slate Wire
->Engine Connector Pin3 N: Engine CAN H
Purple/Black Wire R: Fused +ve to ESTOPS ->Engine Connector Pin6
->ESTOPS White twincore UNLESS OTHERWISE SPECIFIED: FINISH: DEBUR AND
DO NOT SCALE DRAWING REVISION 1.0
DIMENSIONS ARE IN MILLIMETERS BREAK SHARP
WL: Engine Warning Lamp White Wire SURFACE FINISH: EDGES
->Engine Connector Pin8
Red/White Wire U: Engine CAN L TOLERANCES:
LINEAR: Tedd Engineering Ltd
15:Unfused +ve from keyswitch ->Engine Connector Pin11 ANGULAR:
DL: Engine Diagnostic Lamp Thick White Wire Black twincore
NAME SIGNATURE DATE TITLE:
->Engine Connector Pin9
Blue/White Wire 1: Fused +ve from keyswitch DRAWN R.Hooper
->Heater Relay Coil CHK'D QJ240/340 Engine Backplate DIN Rail
->All Crusher Electronics power
APPV'D
White Wire
F MFG
11A: Fused +ve for Engine
MATERIAL:
->Engine Connector Pins13,14,16 Q.A Filename:
Brown Wires QJ340 Engine Backplate DIN Rail Detail
A3

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 1 2 3 4 3A 5Fuse for 6 7 8

15A Main Fuse Engine Lamps

for all Crusher Electronics Fuse for Engine
QJ240: 25A 15A Fuse for Diesel Pump
A
QJ340: 15A A
QI340: 15A

Connections to Front Panel

Lamps / Displays

100A Relay for Electric Oil Coolers

Relay coil controlled by fused keyswitch
B B

Brown Wire
->Terminal 11
Battery +ve unfused Connections to Crusher Control Panel
and EL2158 Solenoid Driver / Radio Recevier

C C
15A Circuit Breaker White Wire -> Terminal 1
for Electric Oil Coolers Fused +ve keyswitch return
10A Fuse
Connections to Engine for ESTOPs
Black Wire: GND

6 x Connectors
for machine ESTOps
(connected in series Front Panel ESTOP
see below)

D D

Terminal EM
Terminal R

Terminal 33
10A Fuse EM Terminal
provides ESTOP signal to
Crusher Electronics
E Engine Engine Connector Pin Function as well as Engine Electronics
Diagnostic Rear View 1 Battery +ve, Terminal 11, Brown Wire 24V= OK
Plug 0V = EStop
A: Fused +ve 2 Engine Shutdown, Terminal 36, Red/Black Wire
Rear View
Brown Wire 3 Engine Speed Switch, Terminal SP, Purple/Black Wire
->Terminal 11A 1 4 Engine Data Link, Diag Plug PinD, Orange Wire DO NOT SCALE DRAWING REVISION 1.0
3 2 5 Engine Data Link,Diag Plug PinC, Pink Wire
B: GND
10
6 4
7 6 Engine CAN Hi, Terminal N, White Twincore Tedd Engineering Ltd
Black Wire 9 8 7 Engine Crank,Terminal 2,White/Red Wire
->Terminal 10 13 11 8 Engine Warning Lamp, Terminal DL,Red/White Wire TITLE:
16 14 9 Engine Diag Lamp, Terminal DL,Blue/White Wire
D: Engine Data Link
15
10 GND, Terminal 10, Black Wire QJ340 Engine Panel Backplate
Pink Wire 11 Engine CAN Lo,Terminal U, Black Twincore
F
->Engine Connector Pin5 12 Emergency Stop, Terminal EM, White/Black Wire
E: Engine Data Link 13 Fused +ve, Terminal 11A,Brown Wire Filename:
Orange Wire 14 Fused +ve, Terminal 11A,Brown Wire QJ340 Engine Backplate A3
->Engine Connector Pin4 15
1 2 3 4 16 Fused +ve, Terminal 11A,Brown Wire WEIGHT: SCALE:1:5 SHEET 1 OF 1
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A A
AMP 18 Way Header White Tape
Magnet Valve

1 6 Red Tape
7 12 Main Conveyor Valve
13 18
No Tape
Auxillary / Recirc Conv Valve
Rear View
B B

Green/Yellow Tape
Feeder Valve
LH Track Reverse Valve
Brown Tape
Side Conveyor Valve LH Track Forward Valve

Yellow Tape
Conveyor Lift Valve
Green Tape
C Jaw Crush Forward C
Valve

Track Forward is denoted by Yellow Dot on machine tracks

Track Reverse is denoted by Blue Dot on machine tracks

Wire No. / Tape Grey Tape

D
Pin Function Colour Jaw Crush Reverse D

1 Feeder Green/Yellow Valve

2
3 Aux Pump
4 Reverse Jaw Gray
5 Forward Jaw Green Blue Tape
Conveyor Lower Valve
6 Side Conveyor Brown
7 RH Track Forward
8 LH Track Forward RH Track Reverse Valve
E
9 Conveyor Lift Yellow
10 Conveyor Lower Blue RH Track Forward
11 Main Conveyor Red Valve
12 Magnet White DO NOT SCALE DRAWING REVISION 1.0
13 LH Track Reverse
14 RH Track Reverse Tedd Engineering Ltd
15 TITLE:

16 GND
QJ340 Track Loom 18 Way
17 GND
F
18 GND
Filename:
QJ340 Loom 18 Way A3

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Grey Tape,
Dump Valve,
A Energised whenever A
Clamping or Adjusting jaw Brown/White Tape
AMP 36 Way Red Tape, Accumulator Valve
Header Jaw Adjust Valve, Kept at 24V to maintain pressure in accumualtors
See Table Below Energised to allow jaw De-energises 6 seconds after Estop to dump pressure
to move.

Blue/White Tape,
Jaw Out Valve,
Energised to move jaw
out (open gap)
Yellow Tape
B B
Jaw Clamp Valve,
Energised to hold jaw in place

Brown Tape,
Jaw In Valve,
Energised to move jaw in (close gap)

Packard Connector
C Crusher CAN link to C
Green Tape
control cabinets
High Switch

Jaw Pressure Switches

Normally open switches
Blue Tape wired to fused +ve (pin36)
QJ240 ONLY White Tape,
Pump Destroke Valve Low Switch
Permanent feed.
Energised during tracking Energised whenever When high switch closes, all
to allow control of track speed keyswitch is on jaw valves shut off.
via manual webtec NOTE FUSED via panel mount fuse in EL2158 unit
Once both low and high switches
Wire Colour are open, jaw valves close to reclamp
Pin Function Tape Colour Pin Function Wire Colour jaw.
D Purple Wire D
1 Jaw Dump Grey Tape 19

2 Jaw Adjust Blue Wire 20

Red Tape
3 Accumulator White Wire 21
Brown/White Tape
4 22

5 23
Brown/Purple Wire
6 Jaw Low Pressure Switch Blue Tape 24
Green Wire White Wire
7 Jaw High Pressure Switch Green Tape 25 CAN H Packard Connector
Yellow Wire
8 26 CAN L Packard Connector
E 9 Pump Destroke Red Wire 27 GND
No Tape
AMP 36 Way Header 10 Jaw Out Pink Wire 28 GND
Blue/White Tape
Yellow Wire
11 Jaw In Brown Tape 29 GND
Slate Wire DO NOT SCALE DRAWING REVISION 1.0
12 Jaw Clamp Yellow Tape 30 GND

1 12 13 31 GND Black Wire Tedd Engineering Ltd

13 25 14 32 GND Black / White Wire
TITLE:

24 36 15 33 GND Black Wire

16 34 Clamp Block Enable(Fused) Brown Wire, QJ340 Clamp Loom 36 Way

White Tape
17 35
F
Rear View Fused +ve for jaw White/Orange Wire
Filename:
18 36 pressure switches Blue Tape
Green Tape
QJ340 Loom 36 Way A3

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