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Boeing 737-600/700/800/900/900ER (CFM 56)

DCAM Part-66 Category B1 and B2

BOEING 737-600/700/800/900/900ER
B1 & B2

ATA 25: EQUIPMENT AND FURNISHINGS


TRAINING NOTES

THIS MANUAL IS FOR TRAINING PURPOSES ONLY AND SHOULD

NOT BE USED FOR ANY OTHER PURPOSE

THESE NOTES ARE NOT UPDATED

Issue 1/Rev.0/Jul17 Malindo Air


Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2

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Issue 1/Rev.0/Jul17 Malindo Air


Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2

737-600/700/800/900 TRAINING MANUAL

TABLE OF CONTENTS Chapter


Section
Subject Subject Page
EQUIPMENT/FURNISHINGS -- INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-00-00 . 486

EQUIPMENT/FURNISHINGS -- FLIGHT COMPARTMENT - CAPTAIN/FIRST OFFICER SEATS . . . . . . . . . . . 25-10-00 . 489


FLIGHT COMPARTMENT - OBSERVER SEATS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 492

EQUIPMENT/FURNISHINGS -- PASSENGER COMPARTMENT - INTRODUCTION . . . . . . . . . . . . . . . . . 25-20-00 . 494


PASSENGER COMPARTMENT - LINING AND INSULATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 497
PASSENGER COMPARTMENT - INNER WINDOWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500
PASSENGER COMPARTMENT - AIR RETURN GRILLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 502
PASSENGER COMPARTMENT - PASSENGER SERVICE UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . 504
PASSENGER COMPARTMENT - ATTENDANT/LAVATORY SERVICE UNITS . . . . . . . . . . . . . . . . . . . . . . . 506
PASSENGER COMPARTMENT - WINDSCREENS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 508
PASSENGER COMPARTMENT - OVERHEAD STOWAGE BINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 510

EQUIPMENT/FURNISHINGS -- CARGO COMPARTMENTS - INTRODUCTION . . . . . . . . . . . . . . . . . . 25-50-00 . 512


CARGO COMPARTMENTS - LINING AND INSULATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 515

EQUIPMENT/FURNISHINGS -- EMERGENCY EQUIPMENT - INTRODUCTION . . . . . . . . . . . . . . . . . . 25-60-00 . 518


EMERGENCY EQUIPMENT - OVERWING ESCAPE STRAPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 520
EMERGENCY EQUIPMENT - ESCAPE LANYARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 522
EMERGENCY EQUIPMENT - ESCAPE SLIDES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 525
EMERGENCY EQUIPMENT - ESCAPE SLIDE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 528
EMERGENCY EQUIPMENT - ESCAPE SLIDE COMPARTMENT/PACK . . . . . . . . . . . . . . . . . . . . . . . . . 530
EMERGENCY EQUIPMENT - ESCAPE SLIDE INFLATION CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . 532
EMERGENCY EQUIPMENT - ESCAPE SLIDE BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 534

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Issue 1/Rev.0/Jul17 Malindo Air


Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2
737-600/700/800/900 TRAINING MANUAL

EQUIPMENT/FURNISHINGS -- INTRODUCTION
PSU - passenger service unit
RTV - room temperature vulcanizing rubber
The equipment and furnishings supply these things to typ - typical
the passengers and crew of an airplane:
VHF - very high frequency
- Comfort
- Convenience
- Safety
- Cargo storage.

General Description

ATA chapter 25, Equipment and Furnishings, includes


these sections:

- Flight Compartment
- Passenger Compartment
- Buffet/Galley
- Lavatories
- Cargo Compartments
- Emergency Equipment.

Abbreviations and Acronyms

ac - alternating current
APU - auxiliary power unit
ASU - attendant service unit
ATA - air transport association
dc - direct current
fwd - forward
LSU - lavatory service unit
PSIG - pounds per square inch gage

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Issue 1/Rev.0/Jul17 Malindo Air


Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2

EQUIPMENT/FURNISHINGS

FLIGHT COMPARTMENT PASSENGER COMPARTMENT BUFFET/GALLEY

LAVATORIES CARGO COMPARTMENTS EMERGENCY EQUIPMENT

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Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2
737-600/700/800/900 TRAINING MANUAL

EQUIPMENT/FURNISHINGS -- FLIGHT COMPARTMENT - CAPTAIN/FIRST OFFICER SEATS

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Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2
737-600/700/800/900 TRAINING MANUAL

EQUIPMENT/FURNISHINGS -- FLIGHT COMPARTMENT - CAPTAIN/FIRST OFFICER SEATS


Purpose Seat Height

The captain and first officer seats provide adjustable The seat height lock mechanism controls seat height.
seats for the flight crew.
To raise the seat, pull the height lock lever to unlock
Physical Description the seat height lock mechanism. Then lift your body
weight to raise the seat. Release the height lock lever
The seats are left or right hand (captain or first to lock the seat in position.
officer) and operate the same.
To lower the seat, pull the height lock lever to unlock
The seat base has controls and mechanisms for seat the seat height lock mechanism. Then lower your body
fore/aft position. The controls are on the inboard side weight into the seat. When the seat is at the desired
of each seat. level, release the height lock lever.

The upper seat has controls and mechanisms for these Seat Fore and Aft Position
adjustments:
The track lock mechanism controls seat fore and aft
- Seat height position. Pull the track lock lever towards the rear of
- Thigh pad position the seat to unlock the track lock pin from the track.
- Seat recline Then move the seat fore or aft as necessary. Release
- Armrest height and stowage the track lock lever to lock the seat in position.
- Back cushion (lumbar support) position
- Headrest position. Thigh Pad Position

Four bogie units hold the base to the aircraft seat Turn the thigh pad adjustment handwheel to raise or
tracks. Rollers in each bogie unit make adjustment of lower the thigh pads.
the seat position easy. A spring-loaded track lock
mechanism sets fore and aft movement on the seat NOTE: When you use the foot controls, pressure on the
tracks. thigh pad overrides the position of the thigh pad
and allows the thigh pads to move. When you
The aft end of each seat track curves outboard. This release pressure on the foot controls, the thigh
allows the seats to move outboard in the last five pads return to their pre-set position.
inches of travel.

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Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2
737-600/700/800/900 TRAINING MANUAL

Seat Recline Headrest Position

To increase the recline angle, pull up and hold the To adjust the headrest, move the headrest cushion to
seatback recline control lever then push aft on the the right and turn it to select one of eight possible
seat back. Release the control lever to lock the seat lock positions.
back in the new position.
Training Information Point
To decrease the recline angle, pull up and hold the
seatback recline control lever, then lean forward so Flexible hook and loop fastener tape secures the seat
that no pressure is on the seat back. Release the covers to the seat. You can remove the seat covers to
control lever to lock the seat back in the new clean them.
position.
Do operational checks with a person in the seat (170
Armrest Height and Stowage pounds minimum weight).

Armrest height adjustment knobs are under the forward To remove the flight crew seats, you must first remove
end of the armrests. Turn the knob to move the armrest stops on the inboard seat tracks. Then slide the seats
up or down. forward off the tracks.

To store the armrest, lift up on the front of the


armrest. When the armrest is up as far as it will go,
you can push it in toward the center of the seat.

Back Cushion (Lumbar Support) Position

Two handwheels, one on each side of the seat, control


the position of the back cushion. The handwheel on the
left side controls the up/down movement, the right
handwheel controls the in/out movement.

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Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2

ARMREST HEIGHT
ADJUSTMENT KNOB
(2)

LUMBAR ADJUSTMENT
(IN/OUT)

LUMBAR ADJUSTMENT
(UP/DOWN)
HEIGHT THIGH PAD
LOCK ADJUSTMENT
LEVER

TRACK
SEAT TRACKS BOGIE UNIT LOCK LEVER
(4) (4)
SEAT BACK
RECLINE LEVER

PILOT SEAT - OUTBOARD SIDE PILOT SEAT - INBOARD SIDE

EQUIPMENT/FURNISHINGS - FLIGHT COMPARTMENT - CAPTAIN/FIRST OFFICER SEATS

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Issue 1/Rev.0/Jul17 Malindo Air


Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2
737-600/700/800/900 TRAINING MANUAL

EQUIPMENT/FURNISHINGS -- FLIGHT COMPARTMENT - OBSERVER SEATS


Hinges attach the seat back to the seat bottom. When in
use, pins on the seat back attach to the sides of the
Airplanes can be equipped with a first observers seat doorway for support.
or a first officer seat and a second officers seat. The
observer seat(s) supply crew station(s) for extra crew Operation
member(s).
The seat folds to the flight compartment wall when not
First Observer Seat in use. To use the seat, push the release catch. Then
lower the seat into position. Raise the seat back to
The first observer seat has these parts: the detents in the doorway sidewall brackets. For seat
storage, push the release on the seat back and reverse
- Seat back the procedure.
- Safety harness
- Seat bottom cushion Second Observer Seat
- Retractable pins
- Metal frame The second observer seat attaches to a recess on the
- Hinge. flight compartment wall behind the captain seat.

The metal frame holds the seat bottom cushion. The Straps on the seat back join the upper and lower
hinge on the right side attaches the seat bottom to the sections of the seat. The seat back attaches to the
right wall of the flight compartment. back of the recess with hook-and-loop tape.

There are two retractable pins on the left side of the The seat has a shoulder harness and lap belt.
seat bottom. The pins secure the seat to the adjacent
wall when in use. Training Information Point

The seat bottom cushion is a buoyant material and is an The first observer seat folds into the wall with very
approved flotation device. close tolerances. Be careful not to pinch your fingers
when you stow the seat.
The seat has a shoulder harness, crotch strap, and lap
belt.

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Issue 1/Rev.0/Jul17 Malindo Air


Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2

RELEASE HANDLE
ON BACK OF SEAT
SAFETY
RETRACTABLE HARNESS
PIN
FLIGHT COMPARTMENT
(LOOKING AFT)
SAFETY
HARNESS

SEAT BOTTOM
CUSHION
SEAT BACK SEAT
SEAT BOTTOM
BACK CUSHION

RETRACTABLE
PIN

HINGE METAL
FRAME METAL
FRAME

FIRST OBSERVER SEAT SECOND OBSERVER SEAT


(TYPICAL INSTALLATION)

EQUIPMENT/FURNISHINGS - FLIGHT COMPARTMENT - OBSERVER SEATS

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Issue 1/Rev.0/Jul17 Malindo Air


Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2
737-600/700/800/900 TRAINING MANUAL

EQUIPMENT/FURNISHINGS -- PASSENGER COMPARTMENT - INTRODUCTION

Passenger compartment equipment/furnishings provide for


the comfort, convenience, and safety of the passengers
and cabin attendants.

General Description

Sidewall panels line the sidewalls of the passenger


compartment. Ceiling panels line the ceiling. Service
units are at all seats, attendant panels, and in all
lavatories.

Closets store coats during flight. There are seats for


passengers and attendants. Full height stowage
partitions store miscellaneous equipment. Overhead
stowage bins store luggage and miscellaneous equipment.
Service outlets provide 115v ac and 28v dc power.

The passenger compartment equipment/furnishings


includes these items:

- Lining and insulation


- Shade/reveal
- Air return grilles
- Passenger seats
- Passenger service units
- Attendant/lavatory service units
- Windscreens
- Class dividers
- Overhead stowage bins
- Cabin attendant stations
- Floor covering.

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Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2

PASSENGER
SERVICE OVERHEAD CEILING
UNIT STOWAGE BIN PANEL

SIDEWALL
LINER
SEAT

SHADE/
REVEAL

AIR RETURN
GRILLE

EQUIPMENT/FURNISHINGS - PASSENGER COMPARTMENT - INTRODUCTION

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Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2
737-600/700/800/900 TRAINING MANUAL

EQUIPMENT/FURNISHINGS -- PASSENGER COMPARTMENT - LINING AND INSULATION

25-20-00
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Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2
737-600/700/800/900 TRAINING MANUAL

EQUIPMENT/FURNISHINGS -- PASSENGER COMPARTMENT - LINING AND INSULATION


Purpose Ceiling Panels

The lining provides for the aesthetics of the passenger Ceiling panels line the ceiling over the passenger
compartment. The insulation provides thermal and compartment aisle. The panels are crushed-core
acoustical insulation. composite with a decorative stain-resistant covering on
the inboard surface.
General Description
Two hinges support the panel on the outboard edge. The
Passenger cabin lining and insulation includes these inboard edge fits in a groove on the air outlet
items: extrusion. A lanyard on the inboard edge prevents the
panel from swinging fully open.
- Sidewall panels
- Ceilings Lowered Ceiling Panels
- Insulation.
There are lowered ceiling in these areas:
Sidewall Panels
- Entry areas
Sidewall panels extend from the air return grilles to - Galleys
the overhead stowage bins. The panels are crushed-core - Lavatories.
composite. The inboard surface has a decorative stain-
resistant covering. The lowered ceiling panels provide space for lights,
service units, and galley vents. Some panels have
Sidewall panels have one or two window cutouts. The hinges for access to these furnishings.
window mounts near the middle of each panel. The
shade/reveal is removable with the panel in place. Curved ceiling panels and transition panels in lowered
ceiling areas allow contours to blend with ceiling
Sidewall panels mount to the airplane structure by panels in the passenger seating area.
support brackets on the vertical edges. A trim strip
fits between each panel to cover the fasteners. The Insulation
upper edge slides into the air outlet extrusion.
Fiberglass insulation blankets are between the linings
and fuselage skin throughout the passenger compartment.
The insulation thermally and acoustically insulates the

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Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2
737-600/700/800/900 TRAINING MANUAL

passenger compartment. The blankets have a waterproof


covering and their installation in a shingled
configuration prevents condensation from leaking into
the compartment.

Snaps, tape, and stitching secure the blankets to the


fuselage and attach overlapping blankets.

Training Information Point

Be careful not to damage the insulation blanket


surfaces. Holes in the blanket will allow water into
the fiber center. The water will reduce the blanket
efficiency, increase weight, and can cause mold
problems.

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Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2

CEILING
AIR OUTLET PANEL
EXTRUSION

CEILING UP/DOWN
PANEL ADJUSTMENT
SCREW

RELEASE
AIR OUTLET EXTRUSION LEVER
ADJUSTMENT
SCREW

INBOARD/OUTBOARD
ADJUSTMENT SLOT
CEILING PANEL HINGE

TRIM
STRIP

SHADE/REVEAL

SIDEWALL OVERHEAD
PANEL STOWAGE
BIN
LANYARD
INSULATION
BLANKET
FULLY
EXTENDED
POSITION
SIDEWALL PANEL CEILING INSTALLATION

EQUIPMENT/FURNISHINGS - PASSENGER COMPARTMENT - LINING AND INSULATION

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Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2
737-600/700/800/900 TRAINING MANUAL

EQUIPMENT/FURNISHINGS -- PASSENGER COMPARTMENT - INNER WINDOWS


A rubber seal prevents dust from the window assembly.

The inner window protects the window from scratches and The window brackets and latch secure the window
prevents window fogging. assembly to the sidewall panel.

Physical Description Training Information Point

The inner window on the sidewall panels has these To remove the inner window on the sidewall panels, the
parts: inner window snaps out.

- Inner pane
- Trim ring
- Reveal
- Shade
- Rubber seal
- Bracket.

The inner window on the emergency exit door has these


parts:

- Inner pane
- Trim ring
- Reveal
- Shade
- Spacer ring
- Handle.

The inner pane is clear plastic. The inner pane is


between the reveal and trim ring.

A shade is over each passenger window. Roll shades are


over the windows in the emergency exit hatches. Slide
shades are over the other windows.

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Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2

SPACER
SHADE RING
INNER PANE

TRIM RING

REVEAL
REVEAL

INNER
PANE
RUBBER
SEAL
TRIM
RING
SHADE
HANDLE

WINDOW WITH SLIDE SHADE WINDOW WITH ROLL SHADE

EQUIPMENT/FURNISHINGS - PASSENGER COMPARTMENT - INNER WINDOWS

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Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2
737-600/700/800/900 TRAINING MANUAL

EQUIPMENT/FURNISHINGS -- PASSENGER COMPARTMENT - AIR RETURN GRILLES


Training Information Point

The air return grilles are part of the passenger cabin NOTE: Exposure to direct sunlight may cause the air
ventilation. The air return grilles let air move from return grilles to have a color shift.
the upper lobe to the lower lobe for these reasons:

- Normal conditioned air circulation


- Air circulation during rapid decompression.

Physical Description

Air return grilles have these main parts:

- Grille
- Latches
- Spring return clip
- Baffle.

The grille is a one-piece plastic panel.

Two latches secure the bottom edge of the grille to the


inner chord. Sidewall panel clips secure the top edge
of the grille to the sidewall panels.

The spring return clip secures adjacent air return


grilles to each other and prevents vibration of the
grilles. Three small projections contact the clip to
secure the grilles.

A flexible baffle on the outboard side of the grille


controls reverse air flow from the lower lobe if there
is a lower lobe fire.

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Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2

SIDEWALL
PANEL

TRIM
STRIP
BAFFLE
SIDEWALL
PANEL

SIDEWALL
PANEL

INNER CHORD
AIR RETURN GRILLE
(INBOARD SIDE)
SIDEWALL
PANEL
CLIP
SPRING
RETURN
CLIP AIR
RETURN
INNER GRILLE
CHORD
CLOSE
AIR LATCH
RETURN AIR RETURN GRILLE
GRILLE (OUTBOARD SIDE)
OPEN LATCH

FLOOR PANEL LATCH TO CLEAR


SHEAR WEB
SHEAR WEB
AIR RETURN GRILLE
REMOVAL/INSTALLATION

EQUIPMENT/FURNISHINGS - PASSENGER COMPARTMENT - AIR RETURN GRILLES

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Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2
737-600/700/800/900 TRAINING MANUAL

EQUIPMENT/FURNISHINGS -- PASSENGER COMPARTMENT - PASSENGER SERVICE UNITS


Training Information Point

Passenger service units (PSUs) provide these functions NOTE: To open passenger service units, insert a small
for passengers: allen wrench or other applicable tool into the
latch release hole. Then lower the service unit.
- Emergency oxygen
- Advisory information
- Call switches.

Physical Description

The PSUs include these components:

- FASTEN SEAT BELT and NO SMOKING signs


- FASTEN SEAT BELT
- Individual air outlets (gasper)
- Passenger address loudspeakers
- Attendant call switches and lights
- Oxygen masks
- Oxygen generator
- Reading lights.

PSUs mount to inboard and outboard support rails. They


have hinges on the outboard side and latches on the
inboard side. Small holes in the PSU face panel give
access to the release latches. A lanyard limits
movement as the unit swings open.

Location

PSUs are above each row of seats.

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Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2

READING
LIGHT
SWITCH (REF)
LATCH RELEASE
HOLE (2)

READING
LIGHT SPEAKER (REF)
(REF)

GASPER
(REF)
SPACER
PANEL
OXYGEN
DOOR HINGE

PASSENGER COMPARTMENT
PASSENGER SERVICE UNIT
FWD (CLOSED)

OXYGEN
GENERATOR
FWD (REF)

OXYGEN MASKS
(REF)

SPEAKER (REF)
LANYARD
LATCH
PASSENGER SERVICE UNIT
(OPEN)

EQUIPMENT/FURNISHINGS - PASSENGER COMPARTMENT - PASSENGER SERVICE UNITS

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Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2
737-600/700/800/900 TRAINING MANUAL

EQUIPMENT/FURNISHINGS -- PASSENGER COMPARTMENT - ATTENDANT/LAVATORY SERVICE UNITS

Attendant service units (ASUs) and lavatory service


units (LSUs) provide emergency oxygen for attendants or
passengers.

Physical Description

The ASU or LSU includes these components:

- Oxygen mask (2)


- Oxygen generator
- Door latch actuator
- Test stop button.

Location

There is an ASU at each attendant station and a LSU in


each lavatory.

Training Information Point

See the oxygen chapter for more information on the


oxygen components.(AMM PART I 35-20)

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Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2

FORWARD ATTENDANT FORWARD LAVATORY


SERVICE UNIT SERVICE UNIT

OXYGEN MASK DOOR


(REF)

FWD FWD OXYGEN


GENERATOR (REF)
FORWARD LAVATORY AND ATTENDANT STATION FORWARD ATTENDANT SERVICE UNIT
(TYPICAL)

EQUIPMENT/FURNISHINGS - PASSENGER COMPARTMENT - ATTENDANT/LAVATORY SERVICE UNITS

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Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2
737-600/700/800/900 TRAINING MANUAL

EQUIPMENT/FURNISHINGS -- PASSENGER COMPARTMENT - WINDSCREENS

Windscreens provide protection from the weather when


the entry or service doors are open.

Physical Description

Windscreens are crushed-core composite panels with


decorative stain-resistant covering. The outboard edge
of the windscreen matches the contour of the fuselage.
The inner edge is vertical.

Some windscreens have stowage units and/or closets.

Floor mounts attach the bottom of the windscreen to the


seat tracks. A tie rod and quick-disconnect fitting
attaches the top of the windscreen to the airplane
structure. On the tie rod is a moisture absorbing
sponge to catch condensation.

Location

Windscreens are aft of the forward service or entry


door or forward of the aft entry or service door.

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Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2

TIE ROD

MOISTURE
ABSORBING
SPONGE

DOOR

WINDSCREEN WINDSCREEN
FWD
CEILING SUPPORT ATTACHMENT

FLOOR MOUNT
(2)

FWD
AFT PASSENGER ENTRY DOOR
SEAT TRACK
FWD
FLOOR TRACK ATTACHMENT

EQUIPMENT/FURNISHINGS - PASSENGER COMPARTMENT - WINDSCREENS

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Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2
737-600/700/800/900 TRAINING MANUAL

EQUIPMENT/FURNISHINGS -- PASSENGER COMPARTMENT - OVERHEAD STOWAGE BINS

Overhead stowage bins provide stowage for coats and


carry-on items.

Physical Description

Overhead stowage bins are a honeycomb composite with a


decorative stain-resistant covering. They are different
in length and width for different locations.

Turnbuckles secure the bins to the airplane structure.

Each overhead stowage bin opens downward. To open the


bin, pull the latch handle. A mechanical actuator on
aft side of the bin assists in bin closing when the
weight of the contents exceeds 70 pounds.

Location

Overhead stowage bins extend the length of the


passenger compartment above the seats.

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Issue 1/Rev.0/Jul17 Malindo Air


Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2

CEILING PANEL
LATCH (REF)

PASSENGER COMPARTMENT

PASSENGER
STOWAGE BIN SERVICE UNIT (REF)

EQUIPMENT/FURNISHINGS - PASSENGER COMPARTMENT - OVERHEAD STOWAGE BINS

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Issue 1/Rev.0/Jul17 Malindo Air


Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2
737-600/700/800/900 TRAINING MANUAL

EQUIPMENT/FURNISHINGS -- CARGO COMPARTMENTS - INTRODUCTION

The cargo compartments provide space to carry luggage


and freight.

Abbreviations and Acronyms

fwd - forward
mid - middle
typ - typical
ref - reference

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Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2

EQUIPMENT/FURNISHINGS - CARGO COMPARTMENTS - INTRODUCTION

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Issue 1/Rev.0/Jul17 Malindo Air


Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2
737-600/700/800/900 TRAINING MANUAL

EQUIPMENT/FURNISHINGS -- CARGO COMPARTMENTS - LINING AND INSULATION

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Issue 1/Rev.0/Jul17 Malindo Air


Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2
737-600/700/800/900 TRAINING MANUAL

EQUIPMENT/FURNISHINGS -- CARGO COMPARTMENTS - LINING AND INSULATION


Purpose honeycomb-core panels with aluminum frames. Fasteners
attach the panel assemblies to the airplane structure.
Lining provides an attractive, impermeable, fire- Silicone rubber tape is between the frames and the
barrier for the cargo compartments. airplane structure.

Insulation keeps the contents of the cargo compartments Floor panels are glass reinforced phenolic or aluminum.
warmer when the airplane is in flight. Bolts and capstrips attach the floor panels to the
airplane structure. Sealant is between all panel seams
Location and between panels and the airplane structure.

Lining covers the ceilings, walls, and floors of the The silicon rubber tape seals the space between the
forward and aft cargo compartments. panels and the supporting structure. Fire resistant
tape seals panel seams, fastener holes, and joints.
Insulation is outboard of the cargo liners and below Sealing the panels makes the cargo compartments air
the passenger compartment floor. tight and is a requirement for Class D (smother type)
fire suppression.
Lining
Insulation
Fire resistant panels line the ceiling. Screws and
capstrips attach the panels to the airplane structure. Insulation blankets are outboard of the sidewall lining
Silicone rubber tape is between the panels and the and below the passenger compartment floor. Most
airplane structure. Fire resistant tape covers all blankets fasten to the structure with plastic studs and
fasteners, seams, and panel joints. clips. Nylon lacing holds the larger sidewall blankets
in place. This lacing runs across the inboard surfaces
Fire resistant panels line the sidewalls. Screws attach of the blankets and between adjacent body frames. Hook-
the panels to the airplane structure. Hook-and-loop and-loop tape also fastens some parts of certain
tape secures the middle of the panels to the airplane blankets.
structure. Silicone rubber tape is between the ends of
the panels and the airplane structure. Fire resistant A typical blanket has a layer of fiberglass wool, an
tape covers all screws, seams, and panel joints. inboard cover, and an outboard cover. The two covers
are stitched or cemented together at the blanket edges.
Fiberglass/aluminum panel assemblies line the There may be a trim strip and fastener tabs along the
bulkheads. The panel assemblies are fiberglass/aluminum edges. The blankets vary widely in size and shape, each

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Issue 1/Rev.0/Jul17 Malindo Air


Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2
737-600/700/800/900 TRAINING MANUAL

is tailored to fit its surroundings. Blankets that


cover body frame intercostal webs have holes that match
the holes in the intercostal webs. The holes allow air
to circulate between the inboard side of the blanket
and the sidewall lining.

Plastic waffle mats are between the insulation blankets


and the lower lobe. The mats allow moisture to drain
into the bilge drain valves.

Training Information Point

Install insulation blankets with the open edge towards


the floor to allow for drainage.

Be careful not to damage the insulation blanket


surfaces. Holes in the blanket will allow water into
the fiber center. The water will reduce the blanket
efficiency, increase weight, and can cause mold
problems.

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Issue 1/Rev.0/Jul17 Malindo Air


Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2

SILICONE PANEL
SILICONE RUBBER FRAME
RUBBER TAPE
TAPE

LINER CAPSTRIP FASTENER


CEILING LINER BULKHEAD LINER

SILICONE FIRE
RUBBER RESISTANT LINER
TAPE TAPE

HOOK AND
LOOP TAPE

LINER

SIDEWALL LINER
SIDEWALL LINER (MID-PANEL)

EQUIPMENT/FURNISHINGS - CARGO COMPARTMENTS - LINING AND INSULATION

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Issue 1/Rev.0/Jul17 Malindo Air


Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2
737-600/700/800/900 TRAINING MANUAL

EQUIPMENT/FURNISHINGS -- EMERGENCY EQUIPMENT - INTRODUCTION

Emergency equipment typically includes these items:

- Overwing escape straps


- Escape lanyards
- Overwater survival equipment
- Detachable emergency equipment
- Escape slides.

Emergency equipment requirements depend on the airplane


mission profile. The equipment put on the airplane
matches the specific requirements of the mission. See
your operations manual and applicable regulations to
determine the minimum emergency equipment.

Refer to the component operation instructions and


placards for method of use.

Location

See your operations manual to determine the types,


quantity, and locations of the emergency equipment.

Placards on the airplane identify the locations of


emergency equipment.

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Issue 1/Rev.0/Jul17 Malindo Air


Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2

EMERGENCY
EQUIPMENT

OVERWING OVERWATER
ESCAPE ESCAPE LANYARDS SURVIVAL
STRAPS EQUIPMENT

DETACHABLE
EMERGENCY ESCAPE SLIDES
EQUIPMENT

EQUIPMENT/FURNISHINGS - EMERGENCY EQUIPMENT - INTRODUCTION

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Issue 1/Rev.0/Jul17 Malindo Air


Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2
737-600/700/800/900 TRAINING MANUAL

EQUIPMENT/FURNISHINGS -- EMERGENCY EQUIPMENT - OVERWING ESCAPE STRAPS

Overwing escape straps permit passengers to move safely


over the wing and to the ground.

Physical Description

The escape strap has these items:

- Strap
- Hook
- Anchor fitting
- Stowage tube.

The escape strap is in a stowage tube in the ceiling of


the passenger compartment. One end of the strap
attaches to the doorway structure of the emergency exit
door.

You remove the emergency exit door to gain access to


the strap.

In an emergency, attach the hook end of the strap to a


fitting on the wing.

Location

Overwing escape straps are in stowage tubes above each


emergency exit door.

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Issue 1/Rev.0/Jul17 Malindo Air


Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2

ESCAPE STRAP IN
STOWED POSITION
ALUMINUM
TAPE

STOWAGE TUBE

ESCAPE STRAPS

ESCAPE STRAP
ASSEMBLY
DOORWAY
ANCHOR STRUCTURE
FITTING

ESCAPE STRAP ASSEMBLY

OVERWING
EMERGENCY 220 INCHES
EXIT DOOR HOOK
ANCHOR FITTING

ESCAPE STRAP INSTALLATION ESCAPE STRAP

EQUIPMENT/FURNISHINGS - EMERGENCY EQUIPMENT - OVERWING ESCAPE STRAPS

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Issue 1/Rev.0/Jul17 Malindo Air


Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2
737-600/700/800/900 TRAINING MANUAL

EQUIPMENT/FURNISHINGS -- EMERGENCY EQUIPMENT - ESCAPE LANYARDS

Escape lanyards let the flight crew move safely to the


ground through the number 2 windows.

Location

The rope and stowage bag are behind doors in the flight
compartment lining above the number 2 windows.

Physical Description

The escape lanyards have these components:

- Fitting
- Core
- Links
- Hand holds
- Jacket.

The core is a kevlar cord rated at 1500 pounds. Foam


links space hand holds at regular intervals. A jacket
of weaved kevlar covers the entire length of the
lanyard.

One end of the escape lanyard attaches to the airplane


structure. The other end is coiled and stored in a
stowage bag.

To get access to the escape lanyards, unlatch the


compartment cover.

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Issue 1/Rev.0/Jul17 Malindo Air


Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2

ESCAPE
LANYARD
PANELS

ESCAPE LANYARD

ESCAPE LANYARD IN USE

230 INCHES

CORE LINK HANDHOLD JACKET


FITTING ESCAPE LANYARD DETAIL

EQUIPMENT/FURNISHINGS - EMERGENCY EQUIPMENT - ESCAPE LANYARDS

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Issue 1/Rev.0/Jul17 Malindo Air


Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2
737-600/700/800/900 TRAINING MANUAL

EQUIPMENT/FURNISHINGS -- EMERGENCY EQUIPMENT - ESCAPE SLIDES

25-60-00
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Issue 1/Rev.0/Jul17 Malindo Air


Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2
737-600/700/800/900 TRAINING MANUAL

EQUIPMENT/FURNISHINGS -- EMERGENCY EQUIPMENT - ESCAPE SLIDES


Purpose The escape slide compartment holds the slide pack in
the stowed position and opens when you use the slide.
Escape slides help passengers and crew evacuate the
airplane in an emergency. If the airplane lands in The escape slide pack is inside the escape slide
water, you may disconnect the escape slides from the compartment.
airplane and use them as flotation devices.
The entire assembly attaches to the lower inboard face
Physical Description of each entry and service door.

Escape slides are made of neoprene-coated nylon fabric. The floor brackets are at the forward and aft ends of
An aluminum coating provides protection from the the doorways, inboard of the door sill.
effects of radiant heat. The sliding surface is a high
strength, urethane-coated, nylon fabric. Each slide has these additional features:

Each escape slide packs in a valise and stows inside a - Lifelines


compartment on the aircraft exit door. - Mooring line with a frangible link
- Red handgrips.
A lighting system provides illumination of the ground
during a night evacuation. Batteries operate the Location
lighting system. The lighting system is a series of
incandescent lamps on the end of the escape slide body. An escape slide is on the lower inboard face of each
entry and service door.
Escape slides have quick-release detachable girts. This
feature allows the escape slides to separate easily Training Information Point
from the aircraft so you may use them as flotation
devices in the event of a ditching. It also provides NOTE: On some airplanes the escape slide assemblies for
for simple girt replacement. the forward and aft doors are not the same. The
escape slide assembly for the forward door could
Each escape slide installation has these parts: have red letters FOR USE ON MODEL 737 FWD DOORS
ONLY stenciled on the girt. The escape slide
- Escape slide compartment assembly for the aft door could have red letters
- Escape slide pack FOR USE ON MODEL 737 AFT DOORS ONLY stenciled on
- Two floor brackets. the girt.

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Issue 1/Rev.0/Jul17 Malindo Air


Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2
737-600/700/800/900 TRAINING MANUAL

You arm and disarm the escape slide manually. When the
escape slide is armed, the grit bar is secure in the
escape slide floor brackets. When the escape slide is
stowed (not armed), the girt bar is in the girt bar
retainer hooks.

Make sure the slide is not armed before you open the
door. If you open the door when the slide is armed, the
slide will deploy.

Put the slide warning pennant across the door window


when the slide is armed. The slide warning pennant will
warn people outside the airplane that the door is
armed.

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Issue 1/Rev.0/Jul17 Malindo Air


Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2

COVER
BACKING
WARNING PAN
PENNANT
DOOR
LINING
COVER

INTERIOR HANDLE

PRESSURE GAGE
WINDOW
ESCAPE SLIDE LOWER
PACK AND COVER FITTING
DOOR
STRUCTURE

GIRT BAR GIRT BAR


(STOWED POSITION) RETAINER
FWD BOTTOM
SUPPORT GIRT
BRACKET BAR
GIRT BAR LATCH GIRT ESCAPE SLIDE LATCH
RETAINER BRACKET CHAIN
(2) (2)

FORWARD PASSENGER ENTRY DOOR ESCAPE SLIDE COMPARTMENT

EQUIPMENT/FURNISHINGS - EMERGENCY EQUIPMENT - ESCAPE SLIDES

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Issue 1/Rev.0/Jul17 Malindo Air


Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2
737-600/700/800/900 TRAINING MANUAL

EQUIPMENT/FURNISHINGS -- EMERGENCY EQUIPMENT - ESCAPE SLIDE OPERATION


Operation

To arm the escape slide, remove the girt bar from the
stowage hooks on the door and install it in the floor
brackets.

Open the door as usual but do not hesitate until it is


fully open.

The girt strap will extend while you open the door.

As you open the door, the girt latch assembly will let
the slide pack fall out of the slide cover.

As the slide pack falls, it will start the slide


inflation.

The escape slide will fully inflate in approximately


six seconds.

If the escape slide does not inflate automatically,


pull the inflation handle sharply to inflate the escape
slide manually.

To remove the escape slide from the airplane, lift the


cover flap and pull the girt release handle.

The escape slide will remain connected to the airplane


737_25-60-00-009.STD.fm

by the mooring line until the line is released, cut, or


the frangible link breaks under load.

Activation of the incandescent lighting system is


automatic during inflation of the slide.

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BOEING PROPRIETARY

Issue 1/Rev.0/Jul17 Malindo Air


Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2

DOOR

ESCAPE SLIDE
COMPARTMENT
GIRT BAR

GIRT ESCAPE
SLIDE
ASPIRATOR

ESCAPE
SLIDE GIRT BAR

ESCAPE SLIDE
BRACKET
(2)

ESCAPE SLIDE FLOOR BRACKETS

ESCAPE SLIDE

EQUIPMENT/FURNISHINGS - EMERGENCY EQUIPMENT - ESCAPE SLIDE OPERATION

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Issue 1/Rev.0/Jul17 Malindo Air


Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2
737-600/700/800/900 TRAINING MANUAL

EQUIPMENT/FURNISHINGS -- EMERGENCY EQUIPMENT - ESCAPE SLIDE COMPARTMENT/PACK


Purpose The latch holds the escape slide compartment closed
when not in use.
The escape slide compartment holds the escape slide
pack. The escape slide pack contains the escape slide Escape Slide Pack
and its components.
The escape slide pack has these parts:
Escape Slide Compartment
- Escape slide
The escape slide compartment is a crushed-core - Escape slide valise
composite with a decorative stain-resistant covering. - Girt
The escape slide compartment has these parts: - Girt bar
- Inflation cylinder with pressure gage
- Cover with pressure gage inspection window - Inflation cable
- Backing pan - Battery.
- Rubstrip
- Girt bar retainers The valise is a protective cover which holds the slide
- Latch in the packed position. The valise opens to deploy the
- Latch chain. slide.

The cover contains the escape slide pack, protects the Tension on the girt and girt bar opens the cover latch
escape slide, and provides a window for inspection of and valise, and deploys the slide. An inflation cable
the inflation cylinder pressure gage. attaches the girt to the inflation valve.

The backing pan attaches the escape slide compartment Tension on the inflation cable opens the inflation
to the door structure. valve. When the inflation valve is open, high pressure
air in the inflation cylinder and the aspirator
The rubstrip protects the escape slide compartment from inflates the escape slide.
galley carts.
The battery provides power for the lighting system.
The girt bar retainers hold the girt bar in a safe
configuration when the escape slide is not armed.

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Issue 1/Rev.0/Jul17 Malindo Air


Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2

GIRT BAR
RETAINERS
LATCH

COVER

COMPARTMENT
COVER

INSPECTION
WINDOW INFLATION
CYLINDER
BATTERY

ESCAPE
SLIDE
RUBSTRIP VALISE
GIRT BAR
RETAINERS
PRESSURE
GAGE

GIRT BACKING PAN

GIRT BAR

ESCAPE SLIDE COMPARTMENT ESCAPE SLIDE PACK

EQUIPMENT/FURNISHINGS - EMERGENCY EQUIPMENT - ESCAPE SLIDE COMPARTMENT/PACK

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Issue 1/Rev.0/Jul17 Malindo Air


Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2
737-600/700/800/900 TRAINING MANUAL

EQUIPMENT/FURNISHINGS -- EMERGENCY EQUIPMENT - ESCAPE SLIDE INFLATION CYLINDER


Training Information Point

The inflation cylinder provides high pressure air to To make sure that the slide is ready for use, monitor
inflate the escape slide. The volume and pressure of the pressure indicator at regular intervals as
the air is sufficient to inflate the escape slide necessary by airline procedures.
within six seconds.
The pressure indicator makes allowance for temperature
Functional Description changes. The pointer and green band move with pressure
changes. If the pointer is within the green band, the
The inflation cylinder holds a mixture of carbon cylinder pressure is correct for the cylinder
dioxide and nitrogen at 3000 psig. An indicator shows temperature.
the pressure in the cylinder. A pressure relief valve
protects the cylinder from too much pressure. The You must install the safety pin to lock the inflation
relief valve opens at 4500 psig. A fusible plug valve during removal or installation of the escape
protects the inflation cylinder from high temperatures. slide pack. When you return the airplane to its usual
The plug opens at a temperature of 174F. condition, be sure to remove the pin from the valve.
The slide valise has a pocket for the safety pin.
Tension on the inflation cable turns the inflation
valve to the open position. An internal pressure WARNING: TO PREVENT ACCIDENTAL INFLATION OF ESCAPE
regulator decreases the pressure to 550 psig. Gas flows SLIDE AND POSSIBLE INJURY TO PERSONNEL, SAFETY
through the hose, check valve, and aspirator nozzle. It PIN MUST BE INSTALLED WHENEVER SLIDE IS NOT
then goes into the slide air chambers. INSTALLED IN THE AIRPLANE.

The gas flow through the aspirator nozzle creates a CAUTION: PIN MUST BE REMOVED WHEN ESCAPE SLIDE IS
venturi effect in the aspirator. The flapper valve INSTALLED, SO SLIDE WILL BE OPERATIVE IN
opens and ambient air flows through the aspirator to EMERGENCY.
help inflate the slide.
To deflate the slide after an inflation test, hold the
When the pressure inside the slide is a specified aspirator flapper valve open.
value, the flapper valve closes. Gas continues to flow
from the cylinder into the slide raft. When the slide
is at the correct operating pressure (2.75 psig), a
relief valve opens to prevent overpressurization.

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Issue 1/Rev.0/Jul17 Malindo Air


Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2

GREEN BAND

GAGE NEEDLE

PRESSURE INDICATOR
WINDOW

ESCAPE SLIDE
PACK AND COVER

INFLATION CYLINDER
PRESSURE INDICATOR

FWD
DOOR
(EXAMPLE)

EQUIPMENT/FURNISHINGS - EMERGENCY EQUIPMENT - ESCAPE SLIDE INFLATION CYLINDER

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Issue 1/Rev.0/Jul17 Malindo Air


Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2
737-600/700/800/900 TRAINING MANUAL

EQUIPMENT/FURNISHINGS -- EMERGENCY EQUIPMENT - ESCAPE SLIDE BATTERY

The battery provides power for the escape slide light


system. The light system provides illumination of the
ground.

Physical Description

The escape slide battery is in a battery pocket which


attaches to the inflation cylinder bag.

The escape slide battery has these parts:

- Battery
- Lanyard
- Lanyard pin
- Battery leads
- Test connector.

Training Information Point

The escape slide battery requires periodic inspection


and test. The inspection and test make sure the battery
and lighting system are in proper order.

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Issue 1/Rev.0/Jul17 Malindo Air


Technical Training
Boeing 737-600/700/800/900/900ER (CFM 56)
DCAM Part-66 Category B1 and B2

INFLATION
CYLINDER

BATTERY
INFLATION
BATTERY CYLINDER

BOTTLE BAG
TEST
ELASTIC CONNECTOR
BAND
BATTERY LANYARD
POCKET

LANYARD
PIN

ESCAPE SLIDE PACK


CONNECTORS
TAPE

ESCAPE SLIDE BATTERY

EQUIPMENT/FURNISHINGS - EMERGENCY EQUIPMENT - ESCAPE SLIDE BATTERY

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Issue 1/Rev.0/Jul17 Malindo Air


Technical Training

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