Maligaon R.O.

B Design of PSC Superstructure Superstructure/1

Superstructure Design
10150

200 200

287.5 x 96
450 x 150
1715 275 2200

162.5x 150

285

600 600
2000 2800 2800 2550
Section near Middle Section at End

Section Properties

Width of flange of the T-beam (cl 305.15.2 of IRC:21-2000)

bw = 0.275 + 29.80 / 5 = 6.235 m or , 2.80 m

2800

200

450 x 150

2200
275

162.5 x 150

285

600

Portion Area (A) (cm2) Y (cm) A.Y I (cm4) A * Y2

Top slab 280.0 x 20.0 = 5600 10.0 56000.0 186667 23549639.0
Haunch 2 x 1/2 x 45.0
x 15.0 = 675 25.0 16875.0 0 1677270.9
Web 27.5 x 171.5 = 4716 105.8 498743.4 11559627.0 4503639.1
Bot Haunch 2 x 1/2 x 16.25 x 15.0 = 243.8 186.5 45459.4 0 3038616.3
Bot bulb 60.0 x 28.5 = 1710.0 205.8 351832.5 115745.6 29301318.4
Total = 12945 74.848 968910.3 11862039.3 62070483.8

Dist of N.A from bottom = 145.15 cm

Total M.I = 11862039.3 + 62070483.8 = 73932523.1 Cm4

Section Modulus

Z top = 73932523.1 / 74.848 = 987765.8 Cm3

Z bot = 73932523.1 / 145.15 = 509346.3 Cm3

Maligaon R.O.B Design of PSC Superstructure Superstructure/2

Dead Load Calculation

a) Central portion

Total area of the superstructre

= 10.15 x 0.20 + 4 x 1/2 x 0.45 x 0.15 +3x( 1.715 x 0.275 +0.1625 x 0.15 + 0.60 x 0.285 )

+ 1/2 x 1.4125 x 0.15 + 1/2 x 1.963 x 0.15

= 4.42 m2

Total weight = 4.42 x 2.5 = 11.05 T/m

Load on each girder = 11.05 /3= 3.68 T/m

b) End portion

Total area of the superstructre

= 10.15 x 0.20 +3x{ 0.2875 x 0.10 + 0.6 x 2.000 )
= 5.7953 m2

Total weight = 5.80 x 2.5 = 14.49 T/m

Load on each girder = 14.49 /3= 4.83 T/m

Extra over intermediate portion = 4.83 - 3.68 = 1.15 t/m

c) Intermediate Diphragm ( 275 th )

Net Area = 2 x { 2.53 x 1.72 - 2 x1/2 x ( 0.45 x 0.15 ) - 2 x1/2 x ( 0.163 x 0.150 ) }
= 8.477 m2

Weight = 8.477 x 0.275 x 2.5 = 5.83 T

Load on each girder = 5.83 /3= 1.94 T

S.F and B.M calculation

A) Due to S.W of girder + Diaphragm C.L

1.94 T
7450 7450 7450 1200 1400

1.15 T/m

350 29800 350

3.68 T/m

Reaction at each end = 3.68 x 15.25 + 1.15 x 1.40 + 1/2 x 1.15 x 1.2 + 1.5 x 1.94
= 56.16 + 1.61 + 0.69 + 2.91
= 61.37 T

1) At Section 2.25 m from support

S.F = 61.37 - 3.68 x 2.60 - 1.61 - 0.69

= 61.37 - 9.57 - 1.61 - 0.69
= 49.50 T

B.M = 61.37 x 2.25 - 9.57 x 2.6 / 2 - 1.61 x 1.9 - 0.69 x 0.80

= 122.03 T-m

2) At Section 6.30 m from support

S.F = 61.37 - 3.68 x 6.65 - 1.61 - 0.69

= 61.37 - 24.49 - 1.61 - 0.69 -
= 34.58 T
Maligaon R.O.B Design of PSC Superstructure Superstructure/3

B.M = 61.37 x 6.30 - 24.49 x 6.65 / 2 - 1.61 x 5.95 - 0.69 x 4.85

= 292.3 T-m

3) At Section 10.40 m from support

S.F = 61.37 - 3.68 x 10.75 - 1.61 - 0.69 - 1.94

= 61.37 - 39.59 - 1.61 - 0.69 - 1.94
= 17.54 T

B.M = 61.37 x 10.40 - 39.59 x 10.75 / 2 - 1.61 x 10.05 - 0.69 x 8.95 - 1.94 x 2.95
= 397.4 T-m
-
4) At Section 14.90 m from support

S.F = 61.37 - 3.68 x 15.25 - 1.61 - 0.69 - 1.94 - 1.94

= 61.37 - 56.16 - 1.61 - 0.69 - 1.94 - 1.94
= -0.97 T

B.M = 61.37 x 14.90 - 56.16 x 15.25 / 2 - 1.61 x 14.55 - 0.69 x 13.45 - 1.94 x ( 7.45 + 0 )

= 439.07 T-m

D) Due to weight Superimposed Dead load (SIDL)

Refer Design of Pier P4 / P7
Total weight of SIDL = 2.34 T / m
Load per girder = 2.34 / 3 = 0.78 T / m

350 29800 350

0.78 T/m

Reaction at each end = 0.78 x 15.25 = 11.895 T

1) At Section 2.25 m from support

S.F = 11.90 - 0.78 x 2.6

= 11.90 - 2.03 = 9.87 T

B.M = 11.90 x 2.25 - 2.03 x 2.6 / 2

= 24.127 T-m

2) At Section 6.30 m from support

S.F = 11.90 - 0.78 x 6.65

= 11.90 - 5.19 = 6.71 T

B.M = 11.90 x 6.30 - 5.19 x 6.65 / 2 -

= 57.692 T-m

3) At Section 10.40 m from support

S.F = 11.90 - 0.78 x 10.75

= 11.90 - 8.39 = 3.51 T

B.M = 11.90 x 10.40 - 8.39 x 10.75 / 2

= 78.6 T-m

4) At Section 14.90 m from support

S.F = 11.90 - 0.78 x 15.25

= 11.90 - 11.90 = 0.00 T
Maligaon R.O.B Design of PSC Superstructure Superstructure/4

B.M = 11.90 x 14.90 - 11.90 x 15.25 / 2

= 86.536 T-m

Live load B.M and S.F in Girder after distribution

A) For max B.M position of load

Refer Appendix for detailed calculation of B.M & S.F and distribution factors

1) For Class 70 R Tracked

Distribution factor
For end Girder = 0.64 For central Girder = 0.366

a) At 14.90 m
Total B.M = 529.7 T-m

B.M in end girder = 0.64 x 529.7 = 339.01 T-m

x =
B.M in central girder = 0.366 x 529.7 = 193.87 T-m

Total S.F = 0.0 T-m

S.F in end girder = 0.64 x 0.000 = 0 T

x =
S.F in central girder = 0.366 x 0.000 = 0 T

b) At 10.40 m
Total B.M = 481.95 T-m

=
B.M in end girder under wind case = 0.64 x 482.0 = 308.45 T-m
x =
B.M in central girder = 0.366 x 482.0 = 176.39 T-m

Total S.F = 21.5 T-m

S.F in end girder = 0.64 x 21.50 = 13.76 T

x =
S.F in central girder = 0.366 x 21.50 = 7.869 T

b) At 6.30 m
Total B.M = 353.3 T-m

B.M in end girder = 0.64 x 353.3 = 226.1 T-m

x =
B.M in central girder = 0.366 x 353.3 = 129.32 T-m

Total S.F = 41.0 T-m

S.F in end girder = 0.64 x 41.00 = 26.24 T

x =
S.F in central girder = 0.366 x 41.00 15.006 T

b) At 2.25 m
Total B.M = 147.9 T-m

B.M in end girder = 0.64 x 147.9 = 94.65 T-m

x =
B.M in central girder = 0.366 x 147.9 = 54.128 T-m

Total S.F = 60.26 T-m

S.F in end girder = 0.64 x 60.26 = 38.566 T

x =
S.F in central girder = 0.366 x 60.26 22.055 T
Maligaon R.O.B Design of PSC Superstructure Superstructure/5

2) For Class 70 R Wheeled

Distribution factor
For end
With Girder =
wind 0.672 For central Girder = 0.366

a) At 14.90 m
Total B.M = 664.6 T-m

B.M in end girder = 0.672 x 664.6 = 446.61 T-m

x =
B.M in central girder = 0.366 x 664.6 = 243.24 T-m

Total S.F = 15.5 T-m

S.F in end girder = 0.672 x 15.50 = 10.42 T

x =
S.F in central girder = 0.366 x 15.50 = 5.67 T

b) At 10.40 m
Total B.M = 599.7 T-m

B.M in end girder = 0.672 x 599.7 = 403 T-m

x =
B.M in central girder = 0.366 x 599.7 = 219.49 T-m

Total S.F = 32.8 T-m

S.F in end girder = 0.672 x 32.80 = 22.042 T

x =
S.F in central girder = 0.366 x 32.80 = 12.005 T

b) At 6.30 m
Total B.M = 449.6 T-m

B.M in end girder case = 0.672 x 449.6 = 302.13 T-m

x =
B.M in central girder = 0.366 x 449.6 = 164.55 T-m

Total S.F = 56.2 T-m

S.F in end girder = 0.672 x 56.20 = 37.766 T

x =
S.F in central girder = 0.366 x 56.20 20.569 T

b) At 2.25 m
Total B.M = 193.1 T-m

B.M in end girder = 0.672 x 193.1 = 129.76 T-m

x =
B.M in central girder = 0.366 x 193.1 = 70.675 T-m

Total S.F = 85.8 T-m

S.F in end girder case = 0.672 x 85.80 = 57.658 T

x =
S.F in central girder = 0.366 x 85.80 31.403 T
Maligaon R.O.B Design of PSC Superstructure Superstructure/6

3) For Class A (Two lanes)

Distribution factor
Normal case (without wind )
For end Girder = 0.556 For central Girder = 0.366

a) At 14.90 m
Total B.M = 614.7 T-m

B.M in end girder = 0.556 x 614.7 = 341.77 T-m

x =
B.M in central girder = 0.366 x 614.7 = 225.0 T-m

Total S.F = 9.5 T-m

S.F in end girder = 0.556 x 9.50 = 5.282 T

x =
S.F in central girder = 0.366 x 9.50 = 3.477 T

b) At 10.40 m
Total B.M = 598.6 T-m

B.M in end girder = 0.556 x 598.6 = 332.82 T-m

x =
B.M in central girder = 0.366 x 598.6 = 219.09 T-m

Total S.F = 28.4 T-m

S.F in end girder = 0.556 x 28.40 = 15.79 T

x =
S.F in central girder = 0.366 x 28.40 = 10.394 T

b) At 6.30 m
Total B.M = 448.9 T-m

B.M in end girder under normal case = 0.556 x 448.9 = 249.6 T-m

B.M in end girder under wind case = 0.556 x 448.9 = 249.59 T-m

B.M in central girder under both case = 0.366 x 448.9 = 164.3 T-m

Total S.F = 66.4 T-m

S.F in end girder under normal case = 0.556 x 66.40 = 36.918 T

S.F in end girder under normal case = 0.556 x 66.40 = 36.918 T

S.F in central girder under both case = 0.366 x 66.40 24.302 T

b) At 2.25 m
Total B.M = 185.8 T-m

B.M in end girder under normal case = 0.556 x 185.8 = 103.3 T-m

B.M in end girder under wind case = 0.556 x 185.8 = 103.3 T-m

B.M in central girder under both case = 0.366 x 185.8 = 68.003 T-m

Total S.F = 82.6 T-m

S.F in end girder under normal case = 0.556 x 82.60 = 45.926 T

S.F in end girder under wind case = 0.556 x 82.60 = 45.926 T

S.F in central girder under both case = 0.366 x 82.60 30.232 T

Maligaon R.O.B Design of PSC Superstructure Superstructure/7

Abstract of Live load B.M under Maximum B.M Position

Position At 14.90 m At 10.4 m At 6.3 m At 2.25 m
End End End End End End End End
Girder without with Central without with Central without with Central without with Central
wind wind wind wind wind wind wind wind

70R Tracked 339.01 339.01 193.87 308.45 308.45 176.39 226.12 226.12 129.32 94.65 94.65 54.13

70R Wheeled 446.61 446.61 243.24 403.00 403.00 219.49 302.13 302.13 164.55 129.76 129.76 70.67

Class "A" 341.77 341.77 224.98 332.82 332.82 219.09 249.59 249.59 164.30 103.30 103.30 68.00

Design B.M 446.61 446.61 243.24 403.00 403.00 219.49 302.13 302.13 164.55 129.76 129.76 70.67

Corresponding
S.F 10.42 22.04 37.77 57.66

B) For max S.F position of load

1) For Class 70 R Tracked

Distribution factor
Normal case (without wind )
For end Girder = 0.64 For central Girder = 0.366

With wind

For end Girder = 0.64 For central Girder = 0.366

a) At 14.90 m
Total B.M = 485.1 T-m

B.M in end girder under normal case = 0.64 x 485.1 = 310.46 T-m

B.M in end girder under wind case = 0.64 x 485.1 = 310.46 T-m

B.M in central girder under both case = 0.366 x 485.1 = 177.55 T-m

Total S.F = 32.6 T-m

S.F in end girder under normal case = 0.64 x 32.60 = 20.864 T

S.F in end girder under wind case = 0.64 x 32.60 = 20.864 T

S.F in central girder under both case = 0.366 x 32.60 = 11.932 T

b) At 10.40 m
Total B.M = 459.9 T-m

B.M in end girder under normal case = 0.64 x 459.9 = 294.34 T-m

B.M in end girder under wind case = 0.64 x 459.9 = 294.34 T-m

B.M in central girder under both case = 0.366 x 459.9 = 168.32 T-m

Total S.F = 44.2 T-m

S.F in end girder under normal case = 0.64 x 44.20 = 28.288 T

S.F in end girder under wind case = 0.64 x 44.20 = 28.288 T

S.F in central girder under both case = 0.366 x 44.20 = 16.177 T

b) At 6.30 m
Total B.M = 345.1 T-m

B.M in end girder under normal case = 0.64 x 345.1 = 220.86 T-m

B.M in end girder under wind case = 0.64 x 345.1 = 220.86 T-m
Maligaon R.O.B Design of PSC Superstructure Superstructure/8

B.M in central girder under both case = 0.366 x 345.1 = 126.31 T-m

Total S.F = 54.8 T-m

S.F in end girder under normal case = 0.64 x 54.80 = 35.072 T

S.F in end girder under wind case = 0.64 x 54.80 = 35.072 T

S.F in central girder under both case = 0.366 x 54.80 20.057 T

b) At 2.25 m
Total B.M = 146.8 T-m

B.M in end girder under normal case = 0.64 x 146.8 = 93.952 T-m

B.M in end girder under windl case = 0.64 x 146.8 = 93.952 T-m

B.M in central girder under both case = 0.366 x 146.8 = 53.729 T-m

Total S.F = 65.2 T-m

S.F in end girder under normal case = 0.64 x 65.20 = 41.728 T

S.F in end girder under wind case = 0.64 x 65.20 = 41.728 T

S.F in central girder under both case = 0.366 x 65.20 23.863 T

2) For Class 70 R Wheeled

Distribution factor
Normal case (without wind )
For end Girder = 0.672 For central Girder = 0.366

With wind

For end Girder = 0.672 For central Girder = 0.366

a) At 14.90 m
Total B.M = 557.1 T-m

B.M in end girder under normal case = 0.672 x 557.1 = 374.37 T-m

B.M in end girder under wind case = 0.672 x 557.1 = 374.37 T-m

B.M in central girder under both case = 0.366 x 557.1 = 203.9 T-m

Total S.F = 37.4 T-m

S.F in end girder under normal case = 0.672 x 37.40 = 25.133 T

S.F in end girder under wind case = 0.672 x 37.40 = 25.133 T

S.F in central girder under both case = 0.366 x 37.40 = 13.688 T

b) At 10.40 m
Total B.M = 567.9 T-m

B.M in end girder under normal case = 0.672 x 567.9 = 381.63 T-m

B.M in end girder under wind case = 0.672 x 567.9 = 381.63 T-m

B.M in central girder under both case = 0.366 x 567.9 = 207.85 T-m

Total S.F = 54.6 T-m

S.F in end girder under normal case = 0.672 x 54.60 = 36.691 T

S.F in end girder under wind case = 0.672 x 54.60 = 36.691 T

Maligaon R.O.B Design of PSC Superstructure Superstructure/9

S.F in central girder under both case = 0.366 x 54.60 = 19.984 T

b) At 6.30 m
Total B.M = 443.1 T-m

B.M in end girder under normal case = 0.672 x 443.1 = 297.76 T-m

B.M in end girder under wind case = 0.672 x 443.1 = 297.76 T-m

B.M in central girder under both case = 0.366 x 443.1 = 162.17 T-m

Total S.F = 70.3 T-m

S.F in end girder under normal case = 0.672 x 70.30 = 47.242 T

S.F in end girder under wind case = 0.672 x 70.30 = 47.242 T

S.F in central girder under both case = 0.366 x 70.30 25.73 T

b) At 2.25 m
Total B.M = 193.1 T-m

B.M in end girder under normal case = 0.672 x 193.1 = 129.76 T-m

B.M in end girder under wind case = 0.672 x 193.1 = 129.76 T-m

B.M in central girder under both case = 0.366 x 193.1 = 70.675 T-m

Total S.F = 85.8 T-m

S.F in end girder under normal case = 0.672 x 85.80 = 57.658 T

S.F in end girder under wind case = 0.672 x 85.80 = 57.658 T

S.F in central girder under both case = 0.366 x 85.80 31.403 T

3) For Class A (Two lanes)

Distribution factor
Normal case (without wind )
For end Girder = 0.556 For central Girder = 0.366

With wind

For end Girder = 0.556 For central Girder = 0.366

a) At 14.90 m
Total B.M = 585.7 T-m

B.M in end girder under normal case = 0.556 x 585.7 = 325.65 T-m

B.M in end girder under wind case = 0.556 x 585.7 = 325.65 T-m

B.M in central girder under both case = 0.366 x 585.7 = 214.4 T-m

Total S.F = 30.2 T-m

S.F in end girder under normal case = 0.556 x 30.20 = 16.791 T

S.F in end girder under wind case = 0.556 x 30.20 = 16.791 T

S.F in central girder under both case = 0.366 x 30.20 = 11.053 T

b) At 10.40 m
Total B.M = 591.9 T-m

B.M in end girder under normal case = 0.556 x 591.9 = 329.1 T-m
Maligaon R.O.B Design of PSC Superstructure Superstructure/10

B.M in end girder under wind case = 0.556 x 591.9 = 329.1 T-m

B.M in central girder under both case = 0.366 x 591.9 = 216.64 T-m

Total S.F = 49.2 T-m

S.F in end girder under normal case = 0.556 x 49.20 = 27.355 T

S.F in end girder under wind case = 0.556 x 49.20 = 27.355 T

S.F in central girder under both case = 0.366 x 49.20 = 18.007 T

b) At 6.30 m
Total B.M = 448.9 T-m

B.M in end girder under normal case = 0.556 x 448.9 = 249.6 T-m

B.M in end girder under windl case = 0.556 x 448.9 = 249.59 T-m

B.M in central girder under both case = 0.366 x 448.9 = 164.3 T-m

Total S.F = 66.4 T-m

S.F in end girder under normal case = 0.556 x 66.40 = 36.918 T

S.F in end girder under wind case = 0.556 x 66.40 = 36.918 T

S.F in central girder under both case = 0.366 x 66.40 24.302 T

b) At 2.25 m
Total B.M = 185.8 T-m

B.M in end girder under normal case = 0.556 x 185.8 = 103.3 T-m

B.M in end girder under windl case = 0.556 x 185.8 = 103.3 T-m

B.M in central girder under both case = 0.366 x 185.8 = 68.003 T-m

Total S.F = 82.6 T-m

S.F in end girder under normal case = 0.556 x 82.60 = 45.926 T

S.F in end girder under wind case = 0.556 x 82.60 = 45.926 T

S.F in central girder under both case = 0.366 x 82.60 30.232 T

Abstract of Live load S.F under Maximum S.F Position

Position At 14.90 m At 10.4 m At 6.3 m At 2.25 m
End End End End End End End End
Girder without with Central without with Central without with Central without with Central
wind wind wind wind wind wind wind wind

70R Tracked 20.86 20.86 11.93 28.29 28.29 16.18 35.07 35.07 20.06 41.73 41.73 23.86

70R Wheeled 25.13 25.13 13.69 36.69 36.69 19.98 47.24 47.24 25.73 57.66 57.66 31.40

Class "A" 16.79 16.79 11.05 27.36 27.36 18.01 36.92 36.92 24.30 45.93 45.93 30.23

Design S.F 25.13 25.13 13.69 36.69 36.69 19.98 47.24 47.24 25.73 57.66 57.66 31.40

Corresponding
B.M 374.37 381.63 297.76 129.76

B.M and S.F due to Footpath Live Load

Refer Appendix
Maligaon R.O.B Design of PSC Superstructure Superstructure/11

Stresses in concrete at different section (in Kg/mm2)

Section Modulus :-

Z top of girder = 987765.8 Cm3 Z bot of girder = 509346.3 Cm3

Section At 14.90 m At 10.40 m At 6.30 m At 2.25 m

B.M s top s bot B.M s top s bot B.M s top s bot B.M s top s bot
Due to D.L of

Superstructure 439.1 44.45 -86.20 397.4 40.23 -78.02 292.3 29.59 -57.39 122.0 12.35 -23.96

Due to SIDL 86.536 8.76 -16.99 78.6 7.96 -15.44 57.692 5.84 -11.33 24.1 2.44 -4.74

Due to L.L in
end girder 446.61 45.21 -87.68 403.00 40.80 -79.12 302.13 30.59 -59.32 129.8 13.14 -25.48

Due to L.L in
central girder 243.24 24.63 -47.76 219.49 22.22 -43.09 164.55 16.66 -32.31 70.7 7.15 -13.88

Due to Footpath
Live Load 22.50 2.28 -4.42 20.40 2.07 -4.01 14.90 1.51 -2.93 6.20 0.63 -1.22

Prestressing Cable Arrangement

Type of Cable = 12T13

Dia of Sheathing = 75 mm

U.T.S = 187 Kg/mm2

Maximum permissible stress in cable (cl 8 of IRC : 18-2000) = 0.75 x 187 = 140 Kg/mm2

D
150
4 5

150

1 2
3 120

150 150 150 150

( Note: Ommit cable No D in Central Girder)

Maligaon R.O.B Design of PSC Superstructure Superstructure/12

250

340

340

2200
4
340

3
340

340
1

250

600

Vertical Profile of Cable

C / L of Girder

D C B
y b

q
Cable No h (metre) b (metre) y (metre)
In degrees In Radians
1 0.130 2.00 13.25 3.72 0.0649
2 0.470 3.80 11.45 7.05 0.1231
3 0.810 5.60 9.65 8.23 0.1436
4 1.00 7.40 7.85 7.70 0.1343
5 1.340 9.20 6.05 8.29 0.1446
Maligaon R.O.B Design of PSC Superstructure Superstructure/13

Horizontal Sway of Cable

C / L of Girder

B A

f m

D C
x a b

f
Cable No m (metre) a (metre) x (metre)
In degrees In Radians
1 0.15 3.00 10.25 2.86 0.0500
2 0.15 3.00 8.45 2.86 0.0500
3 0 0.00 9.65 0.00 0.0000
4 0.15 3.00 4.85 2.86 0.0500
5 0.15 3.00 3.05 2.86 0.0500

Length of Cable in Plan

In Elevation (metre) In Plan (metre)
Cable No CD (metre)
h b AB m a BC
1 0.130 2.00 2.0042 0.15 3.00 3.0037 10.25
2 0.470 3.80 3.829 0.15 3.00 3.0037 8.45
3 0.810 5.60 5.6583 0 0.00 0 9.65
4 1.000 7.40 7.4673 0.15 3.00 3.0037 4.85
5 1.340 9.20 9.2971 0.15 3.00 3.0037 3.05
Maligaon R.O.B Design of PSC Superstructure Superstructure/14

Stress in Cable
Stress in cable at a distance 'x' from the end is given by
sp(x) = spo x e -[ k*x + m * ( q + f ) ]

Where ,
spo = Stress at end secftion

k= 0.003 / metre
m= 0.20

Cable Locatio Length of cable K*x q f m * (f+q) e -[ k*x + m * ( q + f ) ] Stress(kg/mm2)

No n from End
A 0.000 0.000 0 0 1.00 140.0
B 2.004 0.006 0.065 0.0500 0.0230 0.9714 136.0
1
C 5.008 0.015 0.065 0.100 0.0330 0.9531 133.4
D 15.258 0.046 0.065 0.100 0.0330 0.9243 129.4
A 0.000 0.000 0 0 1.00 140.0
B 3.829 0.011 0.1231 0.0500 0.0346 0.9550 133.7
2
C 6.833 0.020 0.1231 0.100 0.0446 0.9370 131.2
D 15.283 0.046 0.1231 0.100 0.0446 0.9135 127.9
A 0.000 0.000 0 0 1.00 140.0
B 5.658 0.017 0.1436 0.0000 0.0287 0.9553 133.7
3
C 5.658 0.017 0.1436 0.000 0.0287 0.9553 133.7
D 15.308 0.046 0.1436 0.000 0.0287 0.9281 129.9
A 0.000 0.000 0 0 1.00 140.0

4 B 7.467 0.022 0.1343 0.0500 0.0369 0.9425 131.9

C 10.471 0.031 0.1343 0.100 0.0468 0.9247 129.5
D 15.321 0.046 0.1343 0.100 0.0468 0.9114 127.6
A 0.000 0.000 0 0 1.00 140.0

5 B 9.297 0.028 0.1446 0.0500 0.0389 0.9354 131.0

C 12.301 0.037 0.1446 0.100 0.0489 0.9178 128.5
D 15.351 0.046 0.1446 0.100 0.0489 0.9094 127.3

Loss of stress in cable after slip

It is observed that maximum 6 mm slip occurs at each end of stressing. Stress profile of cable after occurance of

slip are as follows.

Cable No 1

140.0

136.0
133.4
129.4
21.9 13.9 8.8 0.7
128.7
124.7

118.1 122.1

A B C D
0.0 2.00 5.00 15.25

Slip = [ 1/2 x ( 21.9 + 13.9 ) x 2.00 + 1 /2 x ( 13.9 + 8.8 ) x 3.00

+ 1 /2 x ( 8.8 + 0.7 ) x 10.25 ] x 105 / 1.95x106
= 6.0724 mm
Maligaon R.O.B Design of PSC Superstructure Superstructure/15

Area of stress diagram after slip

= 1/2 x ( 118.1 + 122.1 ) x 2.00 + 1/2 x ( 122.1 + 124.7 ) x 3.00
+ 1/2 x ( 124.7 + 129.0 ) x 0.0 + 1/2 x ( 124.7 + 128.7 ) x 10.25
= 1908.8
Average stress = 1908.8 / 15.25 =125.17 Kg/mm2 = 0.6693 fp

Cable No 2

140.0

133.7
131.2 128.09
127.9
23.8 11.2 6.2

125.0

116.2 122.5 7.94

A B C D
0.0 3.80 6.80 15.25

Slip = [ 1/2 x ( 23.8 + 11.2 ) x 3.80 + 1 /2 x ( 11.2 + 6.2 ) x 3.00

+ 1 /2 x ( 6.2 + 0.0 ) x 7.94 ] x 10 / 1.95x106
5

= 6.005 mm
Area of stress diagram after slip
= 1/2 x ( 116.2 + 122.49 ) x 3.80 + 1/2 x ( 122.5 + 125.0 ) x 3.00
+ 1/2 x ( 125.0 + 128.1 ) x 7.9 + 1/2 x ( 128.09 + 127.9 ) x 0.51
= 1894.8
Average stress = 1894.8 / 15.25 = 124.2 Kg/mm2 = 0.6644 fp

Cable No 3

140.0

133.75
133.75
129.93
20.3 7.8 7.8 0.16
129.77
125.95

119.70 125.95 9.9

A B C D
0.0 5.60 5.60 15.25

Slip = [ 1/2 x ( 20.3 + 7.8 ) x 5.60 + 1 /2 x ( 7.8 + 7.8 ) x 0.00

+ 1 /2 x ( 7.8 + 0.2 ) x 9.65 ] x 105 / 1.95x106
= 6.0012 mm
Area of stress diagram after slip
= 1/2 x ( 119.7 + 125.95 ) x 5.60 + 1/2 x ( 125.95 + 125.95 ) x 0.00

+ 1/2 x ( 125.95 + 129.8 ) x 9.65 + 1/2 x ( 129.85 + 129.9 ) x 0.00

= 1921.7
Average stress = 1921.7 / 15.25 = 126.0 Kg/mm2 = 0.6739 fp
Maligaon R.O.B Design of PSC Superstructure Superstructure/16

Cable No 4

140.0

131.9
129.5 128.87
127.6
22.3 6.2 1.2
128.27
1.54

117.7 125.8

A B C D
0.0 7.40 10.40 15.25

Slip = [ 1/2 x ( 22.3 + 6.2 ) x 7.40 + 1 /2 x ( 6.2 + 1.2 ) x 3.00

+ 1 /2 x ( 1.2 + 0.0 ) x 1.54 ] x 105 / 1.95x106
= 6.0042 mm
Area of stress diagram after slip
= 1/2 x ( 117.7 + 125.79 ) x 7.40 + 1/2 x ( 125.8 + 128.3 ) x 3.00
+ 1/2 x ( 128.3 + 128.9 ) x 1.5 + 1/2 x ( 128.9 + 127.6 ) x 3.31
= 1904.6
Average stress = 1904.6 / 15.25 = 124.9 Kg/mm2 = 0.6679 fp

Cable No 5

140.0

131.0
129.3 128.5
127.3
21.4 3.3

2.0

118.6 127.7

A B C D
0.0 9.20 12.20 15.25

Slip = [ 1/2 x ( 21.4 + 3.3 ) x 9.20 + 1 /2 x ( 3.3 + 0.0 ) x 3.00

+ 1 /2 x ( 0.0 + 0.0 ) x 0.00 ] x 10 / 1.95x106
5

= 6.0721 mm
Area of stress diagram after slip

= 1/2 x ( 118.6 + 127.67 ) x 9.20 + 1/2 x ( 127.7 + 129.3 ) x 2.00

+ 1/2 x ( 129.3 + 128.5 ) x 1.0 + 1/2 x ( 128.5 + 127.3 ) x 3.05
= 1908.9
Average stress = 1908.9 / 15.25 =125.17 Kg/mm2 = 0.6694 fp

=
Maligaon R.O.B Design of PSC Superstructure Superstructure/17

Stress
Cable in cable (in Kg/mm2) after slip
No At 14.90 At 10.40 At 6.30 At 2.25
#REF! #REF! 6.65 #REF!
0 10.75 6.65 2.60
1 128.7 126.94 125.34 122.62
2 127.9 126.54 124.875 120.51
3 129.77 127.99 126.37 122.60
4 127.6 128.44 124.98 120.55
5 127.3 128.94 125.18 121.17

Horizontal and vertical component of strss (in Kg/mm2)

At 14.90 At 10.4 At 6.3 At 2.25

Cable H V H V H V H V
No

0 10.75 6.65 2.60

1 128.7 0.0 126.9 0.0 125.3 0.0 122.6 0.0

2 127.9 0.0 126.5 0.0 124.9 0.0 119.6 14.8
3 129.8 0.0 128.0 0.0 126.4 0.0 121.3 17.6
4 127.6 0.0 128.4 0.0 123.9 16.7 119.5 16.1
5 127.3 0.0 128.9 0.0 123.9 18.0 119.9 17.5
Total V = 0.0 0.0 34.8 66.0

Ordinate of Cables (in cm )

Cable 14.9 m 10.4 m 6.3 m 2.25 m

No

15.25 10.75 6.65 2.6

1 12.00 12.00 12.00 12.00

2 12.00 12.00 12.00 26.84
3 12.00 12.00 12.00 55.39
4 27.00 27.00 37.14 91.86
5 27.00 27.00 64.14 123.13

Prestressing Schedule
1) In End Girders

Prestressing at 14 days maturity of concrete. Stress cable No 1, 2, 3, 4, 5

Stress in concrete after prestress (in Kg/cm2)

1) At 14.9 m from bearing

Cable Ordinate "y" Area of cable A Force F= Eccentricity @
H (Kg/mm2) (mm2) H * A (x105 kg) F*y
No (cm) N.A = e

1 128.7 12.00 1184.4 1.52 18.3

2 127.9 12.00 1184.4 1.51 18.2
3 129.8 12.00 1184.4 1.54 18.4
4 127.6 27.00 1184.4 1.51 40.8
5 127.3 27.00 1184.4 1.51 40.7 145.15 -
Maligaon R.O.B Design of PSC Superstructure Superstructure/18

S 641.3 17.96 7.60 136.4 127.189

Maligaon R.O.B Design of PSC Superstructure Superstructure/19

s top = 7.60 x 105 / 12945.0 - 7.5952 x 105 x 127.2 / 987765.8

= 58.67 - 97.80
= -39.13 Kg / cm2

s bot = 7.60 x 105 / 12945.0 + 7.5952 x 105 x 127.2 / 509346.3

= 58.67 + 189.66
= 248.33 Kg / cm2

2) At 10.4 m from bearing

Cable Ordinate "y" Area of cable A Force F= Eccentricity @
H (Kg/mm2) (mm2) H * A (x105 kg) F*y
No (cm) N.A = e

1 126.94 12.00 1184.4 1.50 18.0

2 126.54 12.00 1184.4 1.50 18.0
3 127.99 12.00 1184.4 1.516 18.2
4 128.44 27.00 1184.4 1.52 41.1
5 128.94 27.00 1184.4 1.53 41.2 145.15 -
S 638.9 18.04 7.57 136.5 127.11

s top = 7.57 x 105 / 12945.0 - 7.5665 x 105 x 127.1 / 987765.8

= 58.45 - 97.37
= -38.92 Kg / cm2

s bot = 7.5665 x 105 / 12945.0 - 7.5665 x 105 x 127.1 / 509346.3

= 58.45 + 188.82
= 247.28 Kg / cm2

3) At 6.3 m from bearing

Cable Ordinate "e" Area of cable A Force F= Eccentricity @
H (Kg/mm2) (mm2) H * A (x105 kg) F*y
No (cm) N.A = e

1 125.3 12.00 1184.4 1.48 17.8

2 124.9 12.00 1184.4 1.48 17.7
3 126.4 12.00 1184.4 1.50 18.0
4 123.9 37.14 1184.4 1.47 54.5
5 123.9 64.14 1184.4 1.47 94.1 145.15 -
S 624.3 27.33 7.39 202.1 117.8

s top = 7.39 x 105 / 12945.0 - 7.3944 x 105 x 117.8 / 987765.8

= 57.12 - 88.20
= -31.08 Kg / cm2

s bot = 7.3944 x 105 / 12945.0 - 7.3944 x 105 x 117.8 / 509346.3

= 57.12 + 171.04
= 228.16 Kg / cm2
Maligaon R.O.B Design of PSC Superstructure Superstructure/20

4) At 2.25 m from bearing

Cable Ordinate "y" Area of cable A Force F= Eccentricity @
H (Kg/mm2) (mm2) H * A (x105 kg) F*y
No (cm) N.A = e

1 122.6 12.00 1184.4 1.45 17.4

2 119.6 26.84 1184.4 1.42 38.0
3 121.3 55.39 1184.4 1.44 79.6
4 119.5 91.86 1184.4 1.41 130.0
5 119.9 123.13 1184.4 1.42 174.9 145.15 -
S 602.9 61.60 7.14 439.9 83.55

s top = 7.14 x 105 / 12945.0 - 7.141 x 105 x 83.6 / 987765.8

= 55.16 - 60.40
= -5.24 Kg / cm2

s bot = 7.141 x 105 / 12945.0 - 7.141 x 105 x 83.6 / 509346.3

= 55.16 + 117.14
= 172.30 Kg / cm2

14.9 10.4 6.3 2.25

Item
Top Bottom Top Bottom Top Bottom Top Bottom
Due to Self weight of 44.45 -86.20 40.23 -78.02 29.59 -57.39 12.35 -23.96
Super5structure

Due to Prestress -39.13 248.33 -38.92 247.28 -31.08 228.16 -5.24 172.30

Total 5.32 162.13 1.32 169.25 -1.49 170.78 7.11 148.35

Stress at c.g of cable 149.33 155.48 149.37 108.80

Loss in Prestress
a) Relaxation
Average stress in cable = 1 / 20 ( 641.3 + 638.9 + 624.3 + 602.9 )
= 125.4 Kg/mm2 = 0.67 fp
Loss @ 6.375 % = 7.99 Kg/mm2 (For low relaxation steel)

b) Shrinkage
Loss =( 2.5 - 1.9 )x 1.95 x 104 = 1.17 Kg/mm2

c) Creep

Average stress in concrete at c.g of cable =1/4( 149.3 + 155.5 + 149.4 + 108.8 ) = 140.75 Kg/cm2

Loss=( 4.4 - 4.0 ) x 10-4 / 100 x ( 1.0 + 0.9 ) /2 x 140.75 x 1.95 x 104
= 1.04 Kg/mm2

c) Due to elastic shortening

Ec = 5700 x sqrt ( 0.9 x 35 ) = 319912 Kg /cm2
Loss = 140.75 / 319912 x 1.95 x 10 x 1/2 = 1/2 4.29 Kg/mm2
5

=
Total loss = 7.99 + 1.17 + 1.04 + 4.29 = 14.49 Kg/mm2

% age loss = 14.49 /125.37 x 100 = 11.56 %

Maligaon R.O.B Design of PSC Superstructure Superstructure/21

Stress condition after first stage loss and casting of diaphragm & deck slab
14.90 10.4 6.3 2.25
Item
Top Bottom Top Bottom Top Bottom Top Bottom

From previous sheet 5.32 162.13 1.32 169.25 -1.49 170.78 7.11 148.35

Loss in prestress 4.52 -28.71 4.50 -28.59 3.59 -26.38 0.61 -19.92

Total 9.85 133.42 5.82 140.66 2.11 144.40 7.72 128.42

Due to wight of SIDL 8.76 -16.99 7.96 -15.44 5.84 -11.33 2.44 -4.74

Total 18.61 116.43 13.78 125.22 7.95 133.07 10.16 123.69

Final Loss in Prestress

A) First stage balancecable

a) Shrinkage
Loss =( 1.9 - 0 )= 1.95 x 104 = 3.705 Kg/mm2

b) Creep

Average stress in concrete at c.g of cable = 140.75 Kg/cm2

Loss=( 4.0 - 0.0 ) x 10-4 / 100 x 140.75 x (1.0 + 0.9 ) / 2 x x 1.95 x 104
= 10.43 Kg/mm2
Total loss = 3.705 + 10.43 = 14.13 Kg/mm2
+ +
% age loss = 14.13 /125.37 x 100 = 11.27 %

Final stress
14.90 10.40 6.30 2.25
Item
Top Bottom Top Bottom Top Bottom Top Bottom

From previous sheet 18.61 116.43 13.78 125.22 7.95 133.07 10.16 123.69

Balance loss 4.41 -28.00 4.39 -27.88 3.50 -25.72 0.59 -19.43

Total 23.0 88.4 18.2 97.3 11.5 107.35 10.753 104.3

Live load 45.21 -87.68 40.80 -79.12 30.59 -59.32 13.14 -25.48

Footpath Live load 2.28 -4.42 2.07 -4.01 1.51 -2.93 0.63 -1.22

Final stress 68.2 0.75 59.0 18.22 42.04 48.03 23.89 78.79

OK for M35 grade concrete

2) In Central Girder
Prestressing at 14 days maturity of concrete. Stress cable No 1, 2, 3, 4, 5, & 6.

Stress in concrete after prestress (in Kg/cm2)

1) At 14.9 m from bearing

Cable Ordinate "e" Area of cable A Force F= Eccentricity @
H (Kg/mm2) (mm2) H * A (x105 kg) F*y
No (cm) N.A = e

1 128.7 12.00 1184.4 1.52 18.3

2 127.9 12.00 1184.4 1.51 18.2
3 129.8 12.00 1184.4 1.54 18.4
4 127.6 27.00 789.6 1.01 27.2 145.15 -
5 127.3 27.00 789.6 1.01 27.1 16.58
Maligaon R.O.B Design of PSC Superstructure Superstructure/22

S 641.3 16.58 6.59 109.3 = 128.57

s top = 6.59 x 105 / 12945.0 - 6.59 x 105 x 128.57 / 987765.8

= 50.90 - 85.76
= -34.86 Kg / cm2

s bot = 6.5888 x 105 / 12945.0 + 6.5888 x 105 x 128.6 / 509346.3

= 50.90 + 166.32
= 217.21 Kg / cm2

2) At 10.4 m from bearing

Cable Ordinate "e" Area of cable A Force F= Eccentricity @
H (Kg/mm2) (mm2) H * A (x105 kg) F*y
No (cm) N.A = e

1 126.9 12.00 1184.4 1.50 18.0

2 126.5 12.00 1184.4 1.50 18.0
3 128.0 12.00 1184.4 1.52 18.2
4 128.4 27.00 789.6 1.01 27.4 145.15 -
5 128.9 27.00 789.6 1.02 27.5 16.65
S 638.9 16.65 6.55 109.1 = 128.50

s top = 6.55 x 105 / 12945.0 - 6.5504 x 105 x 128.50 / 987765.8

= 50.60 - 85.21
= -34.61 Kg / cm2

s bot = 6.5504 x 105 / 12945.0 - 6.5504 x 105 x 128.5 / 509346.3

= 50.60 + 165.25
= 215.86 Kg / cm2

3) At 6.3 m from bearing

Cable Ordinate "e" Area of cable A Force F= Eccentricity @
H (Kg/mm2) (mm2) H * A (x105 kg) F*y
No (cm) N.A = e

1 125.3 12.00 1184.4 1.48 17.8

2 124.9 12.00 1184.4 1.48 17.7
3 126.4 12.00 1184.4 1.50 18.0
4 123.9 37.14 789.6 0.98 36.3 145.15 -
5 123.9 64.14 789.6 0.98 62.7 23.78
S 624.3 23.78 6.42 152.6 = 121.37

s top = 6.42 x 105 / 12945.0 - 6.42 x 105 x 121.37 / 987765.8

= 49.57 - 78.84
= -29.27 Kg / cm2

s bot = 6.4163 x 105 / 12945.0 - 6.4163 x 105 x 121.4 / 509346.3

= 49.57 + 152.89
= 202.46 Kg / cm2
Maligaon R.O.B Design of PSC Superstructure Superstructure/23

4) At 2.25 m from bearing

Cable Ordinate "e" Area of cable A Force F= Eccentricity @
H (Kg/mm2) (mm2) H * A (x105 kg) F*y
No (cm) N.A = e

1 122.6 12.00 1184.4 1.45 17.4

2 119.6 26.84 1184.4 1.42 38.0
3 121.3 55.39 1184.4 1.44 79.6
4 119.5 91.86 789.6 0.94 86.6 145.15 -
5 119.9 123.13 789.6 0.95 116.6 54.60
S 602.9 54.60 6.20 338.3 = 90.56

s top = 6.20 x 105 / 12945.0 - 6.20 x 105 x 90.6 / 987765.8

= 47.86 - 56.80
= -8.94 Kg / cm2

s bot = 6.196 x 105 / 12945.0 - 6.196 x 105 x 90.6 / 509346.3

= 47.86 + 110.16
= 158.02 Kg / cm2

14.9 10.4 6.3 2.3

Item
Top Bottom Top Bottom Top Bottom Top Bottom
Due to Self weight of 44.45 -86.20 40.23 -78.02 29.59 -57.39 12.35 -23.96
Super5structure

Due to Prestress -34.86 217.21 -34.61 215.86 -29.27 202.46 -8.94 158.02

Total 9.59 131.01 5.62 137.83 0.32 145.07 3.41 134.06

Stress at c.g of cable 121.86 127.82 129.43 101.64

Loss in Prestress
a) Relaxation
Average stress in cable = 1 / 20 ( 641.3 + 638.9 + 624.3 + 602.9 )
= 125.37 Kg/mm2 = 0.67 fp
Loss @ 5.6 % = 7.02 Kg/mm2

b) Shrinkage
Loss =( 2.5 - 1.9 )= 1.95 x 104 = 1.17 Kg/mm2

c) Creep

Average stress in concrete at c.g of cable =1/4( 121.9 + 127.8 ) =129.4 + 101.6 + 120.19 Kg/cm2

Loss=( 4.4 - 4.0 ) x 10-4 / 100 x ( 1.0 + 0.9 ) /2 x 120.19 x 1.95 x 104
= 0.89 Kg/mm2

c) Due to elastic shortening

Ec = 5700 x sqrt ( 0.9 x 35 ) = 319912 Kg /cm2
Loss = 120.19 / 319912 x 1.95 x 10 x 1/2 = 1/2 3.66 Kg/mm2
5

=
Total loss = 7.02 + 1.17 + 0.89 + 3.66 = 12.74 Kg/mm2

% age loss = 12.74 /125.37 x 100 = 10.17 %

Maligaon R.O.B Design of PSC Superstructure Superstructure/24

Stress condition after first stage loss and casting of diaphragm & deck slab
14.90 10.4 6.3 2.25
Item
Top Bottom Top Bottom Top Bottom Top Bottom

From previous sheet 9.59 131.01 5.62 137.83 0.32 145.07 3.41 134.06

Loss in prestress 3.54 -22.08 3.52 -21.94 2.98 -20.58 0.91 -16.06

Total 13.13 108.93 9.14 115.89 3.29 124.49 4.32 118.00

Due to wight of SIDL 8.76 -16.99 7.96 -15.44 5.84 -11.33 2.44 -4.74

Total 21.89 91.94 17.10 100.45 9.13 113.17 6.77 113.26

Final Loss in Prestress

A) First stage balancecable

a) Shrinkage
Loss =( 1.9 - 0 )= 1.95 x 104 = 3.705 Kg/mm2

b) Creep

Average stress in concrete at c.g of cable = 120.19 Kg/cm2

Loss=( 4.0 - 0.0 ) x 10 / 100 x ( 1.0 + 0.9 ) /2 x

-4
120.19 x 1.95 x 104
= 8.91 Kg/mm2
Total loss = 3.705 + 8.91 = 12.61 Kg/mm2
+ +
% age loss = 12.61 /125.37 x 100 = 10.06 %

Final stress
14.90 10.40 6.30 2.25
Item
Top Bottom Top Bottom Top Bottom Top Bottom

From previous sheet 21.89 91.94 17.10 100.45 9.13 113.17 6.77 113.26

Balance loss 3.93 -24.49 3.90 -24.34 3.30 -22.83 1.01 -17.82

Total 25.8 67.5 21.0 76.1 12.4 90.34 7.7733 95.4

Live load 24.63 -47.76 22.22 -43.09 16.66 -32.31 7.15 -13.88

Footpath Live load 2.28 -4.42 2.07 -4.01 1.51 -2.93 0.63 -1.22

Final stress 52.7 15.3 45.3 29.0 30.6 55.1 15.6 80.4

OK for M35 grade concrete

Check Under Ultimate Condition for end girders

At 114.9 m

Ultimate B.M = 1.25 x 439.1 +2x 86.5 + 2.5 x 446.61

= 1838.4 T-m
a) Failure by yield of steel
Dist of c.g of cable from bottom = 17.96 cm

db = 220.0 - 17.96 = 202.04 cm

As = 5 x 1184.4 = 5922 mm2 fp = 187 Kg/mm2

Mult = 0.9 x 5922 x 202.0 x 187 = 201365179.154 Kg-cm = 2013.7 T-m > 1838.4 t-m
Maligaon R.O.B Design of PSC Superstructure Superstructure/25

h) Failure by crushing of concrete

2
Mult = 0.176 x 27.5 x 202.04 x 350 + 2/3 x 0.8 x 252.5 x 192.04 x 20 x 350

= 251080028.915 Kg-cm = 2510.8 T-m > 1838.4

Check for Shear in End girders

A) Maximum Live load S.F condition
S.F (in Tonnes) B.M (in T-m)
Section L.L + L.L +
D.L S.D.L F.P.L.L 1.25xG +2xSG D.L S.D.L F.P.L.L 1.25xG +2xSG
(G) (SG) (Q) +2.5xQ (G) (SG) (Q) +2.5xQ
14.90 -0.97 0.00 25.83 63.37 439.07 86.54 384.77 1683.83

10.40 17.54 3.51 37.99 123.93 397.41 78.64 395.13 1641.86

6.30 34.58 6.71 49.14 179.50 292.30 57.69 309.76 1255.16

2.25 49.50 9.87 60.16 232.00 122.03 24.13 135.36 539.19

B) Maximum Live load B.M condition

S.F (in Tonnes) B.M (in T-m)
Section
D.L S.D.L L.L 1.25xG +2xSG D.L S.D.L L.L 1.25xG +2xSG
(G) (SG) (Q) +2.5xQ (G) (SG) (Q) +2.5xQ
14.9 -0.97 0.00 10.42 24.83 439.07 86.54 469.11 1894.68

10.40 17.54 3.51 22.94 86.30 397.41 78.64 413.4 1687.54

6.30 34.58 6.71 39.47 155.31 292.30 57.69 317.03 1273.33

2.25 49.50 9.87 60.26 232.25 122.03 24.13 135.96 540.69

A ) At 14.9 m
a) Section uncracked in flexure
Ft = 0.24 x fck = 1.4199 Mpa = 14.199 Kg/cm2
Fcp = 58.67 Kg/cm2

V co = 0.67 bd f t 2 + 0.8 f cp f t
2
= 0.67x ( 27.5 - 7.5 ) x 220.0 14.199 + 0.8 x 58.67 x14.199
= 86.856 T
Vertical component of prestress = 0
(b) Section cracked in Flexure :- [ IRC: 18 -2000, Cl. No. 14.1.3 ]

db= 220.0 - 18.00 == 202.0 Cm

f ck = 35
= 5.92 Mpa = 59.2 Kg / cm 2

I = 7.393E+07 Cm 4
Y = 145.15 Cm.
f pt = 248.33 Kg / cm 2
V cr for maximum S.F & coexisting B.M

V cr = 0.037 b d b f ck + ( M t / M ) V

Mt = ( 0.37 f ck + 0.8 f pt ) I /Y
Maligaon R.O.B Design of PSC Superstructure Superstructure/26

= ( 0.37 x 59.161 + 0.8 X

x 248.33 )x 7.39E+07 / 145.15

= 1.1234E+08 = 1123.4 T-m

V cr for maximum S.F & Co-existing B.M

V cr = 0.037 X ( 27.5 - 7.5 ) x 202.0 x 59.2 / 1000
+( 1123.4 / 1683.8 ) x 63.37
= 8.85 + 42.277
= 51.13 T
V cr for maximum B.M & Co-existing S.F

= 8.85 + ( 1123.4 / 1894.68 ) x 24.83

= 8.85 + 14.72
= 23.57 Ton
However, V cr shall not be less then

= 0.1 b d f ck

= 0.1 x ( 27.5 - 7.5 ) x 202.0 x 59.2 / 1000

= 23.917 T
V - V c, Uncracked = 63.37 - 86.856 = 0.0 T
V - V c, (Cracked, Maximum S.F) = 63.37 - 51.13 = 12.2 T
V - V c, (Cracked, Maximum B.M) = 24.83 - 23.57 = 1.3 T

B ) At 10.4 m
a) Section uncracked in flexure
Ft = 0.24 x fck = 1.4199 Mpa = 14.199 Kg/cm2
Fcp = 58.45 Kg/cm2

V co = 0.67 bd f t 2 + 0.8 f cp f t
2
= 0.67x ( 27.5 - 7.5 ) x 220.0 14.199 + 0.8 x 58.45 x14.199
= 86.73 T
Vertical component of prestress = 0.0 x 1184.4 / 1000 = 0 T
(b) Section cracked in Flexure :-
db= 220.0 - 18.00 == 202.0 Cm

f ck = 35 = 5.92 Mpa = 59.2 Kg / cm 2

I = 7.393E+07 Cm 4
Y = 145.15 Cm.
f pt = 247.28 Kg / cm 2
V cr for maximum S.F & coexisting B.M

V cr = 0.037 b d b f ck + ( M t / M ) V

Mt = ( 0.37 f ck + 0.8 f pt ) I /Y

= ( 0.37 x 59.161 + 0.8 X

x 247.28 7.39E+07 / 145.15

= 1.1191E+08 = 1119.1 T-m

V cr for maximum S.F & Co-existing B.M

V cr = 0.037 X ( 27.5 - 7.5 ) x 202.0 x 59.2 / 1000
+( 1119.1 / 1641.9 ) x 123.93
Maligaon R.O.B Design of PSC Superstructure Superstructure/27

)x
= 8.85 + 84.468
= 93.32 T
V cr for maximum B.M & Co-existing S.F

= 8.85 + ( 1119.1 / 1687.54 ) x 86.30

= 8.85 + 57.232
= 66.08 Ton
However, V cr shall not be less then

= 0.1 b d f ck

= 0.1 x ( 27.5 - 7.5 ) x 202.0 x 59.2 / 1000

= 23.917 T
V - V c, Uncracked = 123.93 86.73 0 = 37.196 T
- -
V - V c, (Cracked, Maximum S.F) = 123.93 - 93.32 = 30.6 T
V - V c, (Cracked, Maximum B.M) = 86.30 - 66.08 = 20.2 T

C ) At 6.3 m
a) Section uncracked in flexure
Ft = 0.24 x fck = 1.4199 Mpa = 14.199 Kg/cm2
Fcp = 57.12 Kg/cm2

V co = 0.67 bd f t 2 + 0.8 f cp f t
2
= 0.67x ( 27.5 - 7.5 ) x 220.0 14.199 + 0.8 x 57.12 x14.199
= 85.97 T
Vertical component of prestress = 34.8 x 1184.4 / 1000 = 41.193 T
(b) Section cracked in Flexure :-
db= 220.0 - 27.46 == 192.5 Cm

f ck = 35 = 5.92 Mpa = 59.2 Kg / cm 2

I = 7.393E+07 Cm 4
Y = 145.15 Cm.
f pt = 228.16 Kg / cm 2
V cr for maximum S.F & coexisting B.M

V cr = 0.037 b d b f ck + ( M t / M ) V

Mt = ( 0.37 f ck + 0.8 f pt ) I /Y

= ( 0.37 x 59.161 + 0.8 X

x 228.16 7.39E+07 / 145.15

= 1.0412E+08 = 1041.2 T-m

V cr for maximum S.F & Co-existing B.M

V cr = 0.037 X ( 27.5 - 7.5 ) x 192.5 x 59.2 / 1000
+( 1041.2 / 1255.2 ) x 179.50
= 8.43 + 148.9
= 157.34 T
V cr for maximum B.M & Co-existing S.F

= 8.43 + ( 1041.2 / 1273.33 ) x 155.31

= 8.43 + 127
= 135.43 Ton
However, V cr shall not be less then
Maligaon R.O.B Design of PSC Superstructure Superstructure/28

= 0.1 b d f ck

= 0.1 x ( 27.5 - 7.5 ) x 192.5 x 59.2 / 1000

= 22.797 T
V - V c, Uncracked = 179.50 85.97 41.193 = 52.338 T
- -
V - V c, (Cracked, Maximum S.F) = 179.50 - 157.34 = 22.2 T
V - V c, (Cracked, Maximum B.M) = 155.31 - 135.43 = 19.9 T

D ) At 2.25 m
a) Section uncracked in flexure
Ft = 0.24 x fck = 1.4199 Mpa = 14.199 Kg/cm2
Fcp = 55.16 Kg/cm2

V co = 0.67 bd f t 2 + 0.8 f cp f t
2
= 0.67x ( 27.5 - 7.5 ) x 220.0 14.199 + 0.8 x 55.16 x14.199
= 84.839 T
Vertical component of prestress = 66.0 x 1184.4 / 1000 = 78.112 T
(b) Section cracked in Flexure :-
db= 220.0 - 61.84 == 158.2 Cm

f ck = 35 = 5.92 Mpa = 59.2 Kg / cm 2

I = 7.393E+07 Cm 4
Y = 145.15 Cm.
f pt = 172.30 Kg / cm 2
V cr for maximum S.F & coexisting B.M

V cr = 0.037 b d b f ck + ( M t / M ) V

Mt = ( 0.37 f ck + 0.8 f pt ) I /Y

= ( 0.37 x 59.161 + 0.8 X

x 172.30 7.39E+07 / 145.15

= 8.1359E+07 = 813.6 T-m

V cr for maximum S.F & Co-existing B.M

V cr = 0.037 X ( 27.5 - 7.5 ) x 158.2 x 59.2 / 1000
+( 813.6 / 539.2 ) x 232.00
= 6.93 + 350.07
= 356.99 T
V cr for maximum B.M & Co-existing S.F

= 6.93 + ( 813.6 / 540.69 ) x 232.25

= 6.93 + 349.47
= 356.40 Ton
However, V cr shall not be less then

= 0.1 b d f ck

= 0.1 x ( 27.5 - 7.5 ) x 158.2 x 59.2 / 1000

= 18.726 T
V - V c, Uncracked = 232.00 84.84 78.112 = 69.051 T
- -
V - V c, (Cracked, Maximum S.F) = 232.00 - 356.99 = 0.0 T
V - V c, (Cracked, Maximum B.M) = 232.25 - 356.40 = 0.0 T
As V exceeds Vc shear reinforcement is necessary.
Maligaon R.O.B Design of PSC Superstructure Superstructure/29

Here, V-Vc = 69.051 T dt = 220.0 - 6.00 = 214.0 cm

Area of 2 legged 10 dia stirrups = 1.57 cm2

Sv = 0.87 x 4150 x 214.0 x 1.57 / 69.05 x 103 = 17.57 cm

Minimum shear Reinforcements

(Asv / S v ) x ( 0.87 Fyv / b ) = 0.4 Mpa

For 2 legged 10 dia stirrups required spacing ( Asv = 1.57 cm2)

Sv = 51.5 cm Provide @ 200 c/c for full length

Gauge Pressure reading and cable extension

For Multipull jack of make USHA-ISMAL , MG-1800 type

Area of tensioning piston = 468.6 Cm2
Assuming 4 % loss in jack and pump
Effective area = 0.96 x 468.6 = 449.86 cm2

G.P reading = ( 140.0 x 1184.4 )/ 449.86 = 368.6 Kg/cm2

For Multipull jack of make Fressy S-6 type

Area of tensioning piston = 300 Cm2
Assuming 4 % loss in jack and pump
Effective area = 0.96 x 300 = 288 cm2

G.P reading = 140.0 x 1184.4 )/ 288 = 575.75 Kg/cm2

Extension of Cable
Extension at each end = Av stress x length / Elastic modulus of steel

Extension
Average stress Total length L excluding slip Slip (mm) Total Extension
Cable No in Cable (metre) (mm) (mm)
1 125.17 15.26 97.9 6.0 103.9
2 124.25 15.28 97.4 6.0 103.4
3 126.01 15.31 98.9 6.0 104.9
5 125.17 15.35 98.5 6.0 104.5
4 124.89 15.32 98.1 6.0 104.1
Maligaon R.O.B Design of PSC Superstructure Superstructure/30

4.20

1.96

19.520

6.3
12.6
18.9
Maligaon R.O.B Design of PSC Superstructure Superstructure/31

0.0375
-0.0375

0.0375
-0.0375
Maligaon R.O.B Design of PSC Superstructure Superstructure/32

1.95

1.61

1.27

0.93

0.59

0.25

15.25
Maligaon R.O.B Design of PSC Superstructure Superstructure/33

#VALUE!
Maligaon R.O.B Design of PSC Superstructure Superstructure/34

129.049679

129.049679
Maligaon R.O.B Design of PSC Superstructure Superstructure/35

129.849508

129.849508
Maligaon R.O.B Design of PSC Superstructure Superstructure/36

2.4837

6.1549
Maligaon R.O.B Design of PSC Superstructure Superstructure/37

2.00 0.0649 13.25

3.80 0.1231
5.60 0.1436
7.40 0.1343
9.20 0.1446

75

0.13 2.00 13.25

0.47 3.80 11.45
0.81 5.60 9.65
1.00 7.40 7.85
1.34 9.20 6.05

Total P = 12 x 98.7 x
= 1184.4
= 7.59522368

Eccentricity of cable from bottom

e = 145.151772
Maligaon R.O.B Design of PSC Superstructure Superstructure/38

Total P = 1184.4
= 7.5665394

Eccentricity 'e"
= 145.151772

Total P = 1184.4
= 7.3943534

Eccentricity 'e"
= 145.151772
Maligaon R.O.B Design of PSC Superstructure Superstructure/39

Total P = 1184.4
= 7.14098396

Eccentricity 'e"
= 145.151772

220

115.75
Maligaon R.O.B Design of PSC Superstructure Superstructure/40

#REF!

#REF!

-0.11
#REF!

- 1184.4
= 7.59522368

Eccentricity of cable from bottom

e = 145.151772
Maligaon R.O.B Design of PSC Superstructure Superstructure/41

Total P = 1184.4
= 7.5665394

Eccentricity 'e"
= 145.151772

Total P = 1184.4
= 7.3943534

Eccentricity 'e"
= 145.151772
Maligaon R.O.B Design of PSC Superstructure Superstructure/42

Total P = 1184.4
= 7.14098396

Eccentricity 'e"
= 145.151772
= 90.6

115.75
Maligaon R.O.B Design of PSC Superstructure Superstructure/43

#REF!

#REF!

-0.10
#REF!
Maligaon R.O.B Design of PSC Superstructure Superstructure/44

-23.49
12.24
1.26

/
Maligaon R.O.B Design of PSC Superstructure Superstructure/45

37.20
30.61
20.22

0.0

/
Maligaon R.O.B Design of PSC Superstructure Superstructure/46

52.34
22.16
19.88

69.05
-124.99
-124.15
Maligaon R.O.B Design of PSC Superstructure Superstructure/47

1.57