403D 15

GK65597U GK65597U
403D-15 2007/12/07
The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4
2. How To Use Your Parts Book Pg. 4
3. Engine Breakdown Pg. 5
4. Symbol Descriptions Pg. 9
5. Parts Lists & Illustrations Pg. 11
6. Parts Index Pg. 140

Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
How to use your Parts Book
This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown
Section Page Section Page
Cylinder Block 11 Timing Case 37

ACPG0009 ADPG0034
Cylinder Block 13 Timing Case 39

ACPG0009 ADPG0034
Crankshaft, Pistons & Connecting Rods 15 Timing Case 41

ACPG0009 ADPG0034
Crankshaft, Pistons & Connecting Rods 17 Camshaft & Gears 43

ACPG0009 ADPG0034
Rear End Oil Seal 19 Fuel Injection Pump 45

ACPG0009 AFPG0034
Cylinder Head 21 High Pressure Fuel Pipes 47

ACPG0009 AFPG0034
Cylinder Head 23 Atomisers 49

ACPG0009 AFPG0034
Rocker Shaft Assembly 25 Fuel Leak-Off Pipe 51

ACPG0009 AFPG0034
Oil Pump 27 Flywheel Housing 53

ACPG0009 CDPG0012
Pipes 29 Flywheel & Starter Ring 55

ACPG0009 DDPG0009
Relief Valve 31 Starter Motor 57

ACPG0009 EDPG0004
Timing Case 33 Pulleys 59

ADPG0034 FBPG0009
Timing Case 35 Lubricating Oil Sump 61

ADPG0034 GBPG0016
Page 5
Engine Breakdown
Section Page Section Page
Dipstick & Tube 63 Blanking Plates 89

GBPG0016 QCPG0009
Dipstick & Tube 65 Cylinder Head Cover 91

GBPG0016 TBPG0004
Sump 67 Feed Pipes 93

GCPG0000 TBPG0004
Filler 69 Air Filter Assembly 95

HBPG0007 TDPG0007
Oil Filter 71 Pipework & Connections 97

JBPG0000 TDPG0007
Oil Filter 73 Exhaust Manifold 99

JCPG0000 UBPG0004
Front End Drive Input 75 Exhaust Connection 101

KBPG0005 UDPG0001
Water Pump 77 Lift Pump 103

LBPG0006 VBPG0015
Thermostat & Housing 79 Fuel Filter 105

LBPG0006 VBPG0015
Thermostat & Housing 81 Pipework & Connections 107

LDPG0005 VBPG0015
Fan Drive 83 Cold Start System 109

MEPG0001 WDPG0002
Alternator Bracket & Fixings 85 Engine Lifting Eyes 111

NDPG0016 XBPG0009
Drive Belt & Tensioner 87 Throttle & Stop Controls 113

NEPG0010 ZAPG0011
Page 6
Engine Breakdown
Section Page
Heater/Starter Switch 115

ZEPG0001
Instrumentation 117
ZJPG0008
Instrumentation 119
ZLPG0006
Radiator & Cowling 121

ZMPG0008

ZMPG0008

ZMPG0008
Fan 127
ZMPG0008
Guards 129
ZMPG0008
Guards 131
ZMPG0008
Engine Mounts 133

ZMPG0008
Electrical Wiring & Fittings 135

ZPPG0002
Fuel Pre-Lift Pump 137

ZVPG0002
Application Miscellaneous & Auxiliaries 139

ZZPG0004
Page 7
Engine Breakdown
Page 8
Symbols and Notes
Symbol Description
A From Engine Number
B Upto Engine Number
C Repairs and Replaces
D See Appropriate Section - Reference Number
E Alternative
F Order
G Remanufactured Part
H New for Old Part
I Number of Teeth
J Thickness
K Bottom
L Top
M Left Hand
N Right Hand
O Reference for Detailed Breakdown
P Other Service Options Available
Q Cylinder Number
R See History Section
Page 9
Cylinder Block Plate A
ACPG0009
1 15
14
2
22
21
20
6
17
7
16 10
13
3
19
18
11
8
9
12
Page 10
Cylinder Block Plate A
ACPG0009
Item Part No. References Qty. Description Notes
1 1 CYLINDER BLOCK ASSEMBLY (A)

2 064210025 1 PLUG
3 064210040 1 PLUG
4 064210040 2 PLUG
5 064210040 1 PLUG
6 198466010 2 PLUG
7 198466020 2 PLUG
8 198466020 2 PLUG
9 198466020 1 PLUG
10 198466940 4 PLUG
11 165296220 1 SHAFT
12 198517222 P 1 BUSH
13 042309013 1 NEEDLE BEARING
14 040106203 1 BALL BEARING
15 064100045 1 PLUG
16 012110635 2 STUD
17 012110660 1 STUD
18 030500616 2 DOWEL
19 030501025 2 DOWEL
20 010109441 2 STUD
21 030500612 2 DOWEL
22 030309005 2 PIN
Service Options
12 198517226 J (-)0.25MM 1 BUSH
12 198517229 J (-)0.50MM 1 BUSH
Footnotes
(A) SERVICE BY COMPLETE ENGINE
Page 11
Cylinder Block Plate B
ACPG0009
3
2
Page 12
Cylinder Block Plate B
ACPG0009
1 U65166580 R a. 1 PLATE
2 165996590 1 GASKET - TIMING CASE
3 011310612 2 SCREW
History
a.
1 165166580 1 PLATE
Page 13
Crankshaft, Pistons & Connecting Rods Plate A
ACPG0009
1
27
2
5
4
6
7
20
3 24
14 21
18
23
15 22
8
12
17
25
9 16
19
11
10
13
26
Page 14
Crankshaft, Pistons & Connecting Rods Plate A
ACPG0009
1 115256950 1 CRANKSHAFT ASSEMBLY

2 F 115256950 1 CRANKSHAFT
3 115276270 1 CRANKSHAFT GEAR
4 030509020 1 KEY
5 030300816 1 PIN
6 199266200 1 THRUST WASHER
8 110156171 1 HOLDER
9 F 110156171 1 CAP
10 F 110156171 1 CAP
11 030500612 2 DOWEL
12 010109406 2 SCREW
13 011511070 1 SCREW
14 110156181 1 HOLDER
15 F 110156181 1 CAP
16 F 110156181 1 CAP
17 030500612 2 DOWEL
18 010109406 2 SCREW
19 011511070 1 SCREW
20 110156191 1 HOLDER
21 F 110156191 1 CAP
22 F 110156191 1 CAP
23 030500612 2 DOWEL
24 010109406 2 SCREW
25 010700865 2 SCREW
26 198586050 1 MAIN BEARING KIT (A) STD.
27 198586080 1 BIG END BEARING KIT (A) STD.
Service Options
26 198586054 J (-)0.25MM 1 MAIN BEARING KIT - U/S (A)
26 198586057 J (-)0.50MM 1 MAIN BEARING KIT - U/S (A)
27 198586084 J (-)0.25MM 1 BIG END BRG KIT - U/S (A)
27 198586087 J (-)0.50MM 1 BIG END BRG KIT - U/S (A)
Footnotes
(A) BEARINGS ARE PRE-FINISHED
Page 15
Crankshaft, Pistons & Connecting Rods Plate B
ACPG0009
10
11
8
4
12
Page 16
Crankshaft, Pistons & Connecting Rods Plate B
ACPG0009
1 115017541 3 PISTON AND RING KIT

2 F 115017541 1 PISTON
3 115107970 1 PISTON RING KIT
4 115326220 3 GUDGEON PIN
5 036500028 3 CIRCLIP
6 036500028 3 CIRCLIP
7 115026251 3 CON ROD ASSEMBLY
8 F 115026251 1 ROD
9 F 115026251 1 CAP
10 198517265 1 SMALL END BUSH
11 115176140 2 CON ROD BOLT
12 020109120 2 CON ROD NUT
Page 17
Rear End Oil Seal Plate A
ACPG0009
Page 18
Rear End Oil Seal Plate A
ACPG0009
1 198636170 1 SEAL - REAR END OIL (A,B)
Footnotes
(A) SEE SERVICE BULLETIN NO.195

(B) ALSO ORDER WEAR SLEEVE - 29990037
Page 19
Cylinder Head Plate A
ACPG0009
22
21
1
20
14
19
13 4
18
12
17
8
11
2
6
3
5
7
15
16
10
Page 20
Cylinder Head Plate A
ACPG0009
1 111011050 1 CYLINDER HEAD ASSEMBLY

2 F 111011050 1 CYLINDER HEAD
3 064210010 2 PLUG
4 064210018 5 CAP
5 064210025 2 PLUG
6 064210025 1 PLUG
7 064210030 1 CAP
8 064210030 1 CAP
9 TPN646 3 VALVE SEAT INSERT
10 120166380 3 INTAKE VALVE
11 120406070 3 SEAL - VALVE STEM (A)
12 198217470 3 VALVE SPRING
13 120186080 3 CAP
14 120226070 6 VALVE COLLET
15 TPN645 3 VALVE SEAT INSERT
16 120176380 3 EXHAUST VALVE
17 120406050 3 SEAL - VALVE STEM (B)
18 198217470 3 VALVE SPRING
19 120186080 3 CAP
20 120226070 6 VALVE COLLET
21 120216040 3 VALVE SPRING CAP
22 120216040 3 VALVE SPRING CAP
Footnotes
(A) INLET
(B) EXHAUST
Page 21
Cylinder Head Plate B
ACPG0009
Page 22
Cylinder Head Plate B
ACPG0009
1 P 1 GASKET - CYLINDER HEAD

2 111136480 11 SCREW
3 111136490 3 SCREW
4 012110655 2 STUD
5 012110860 2 STUD
Service Options
1 111147491 J 1.3MM 1 GASKET - CYLINDER HEAD
1 111147501 J 1.4MM 1 GASKET - CYLINDER HEAD
Page 23
Rocker Shaft Assembly Plate A
ACPG0009
4 15
5
9
6 14
10 7
13
11
3
2 16
17
12
Page 24
Rocker Shaft Assembly Plate A
ACPG0009
1 120037000 R a. 1 ROCKER BOX ASSEMBLY

2 F 120037000 1 ROCKER BOX
3 120316281 1 SHAFT
4 120356141 3 ROCKER ARM ASSEMBLY EXHAUST
5 198217170 2 ROCKER SHAFT SPRING
6 199280300 4 WASHER
7 120356131 3 ROCKER ARM ASSEMBLY INLET
8 052109076 1 SEAL - O RING
9 199486220 6 ADJUSTING SCREW
10 020109076 6 NUT
11 199486320 1 SCREW
12 120996140 1 SEAL - ROCKER BOX
13 011310635 2 SCREW
14 012109044 3 STUD
15 023100010 3 NUT
16 120456250 6 PUSHROD
17 120116160 6 TAPPET
History
a.
1 120037000 1 ROCKER BOX ASSEMBLY
Page 25
Oil Pump Plate A
ACPG0009
14
1
5
3
6
10
11
12
Page 26
Oil Pump Plate A
ACPG0009
1 165026270 1 IDLER GEAR

2 F 165026270 1 IDLER GEAR
3 F 165026270 1 ROTOR
4 F 165026270 1 ROTOR
5 198517290 3 BUSH
6 030509018 3 DOWEL
7 198217760 1 SPRING
8 140116220 1 COVER
9 P 1 SHIM
10 198216720 1 SPRING
11 199236540 1 COLLAR
12 036800010 1 CIRCLIP
Service Options
9 199286150 J (+)0.10MM 1 SHIM
9 199286160 J (+)0.15MM 1 SHIM
9 199286170 J (+)0.20MM 1 SHIM
9 199286180 J (+)0.50MM 1 SHIM
Page 27
Pipes Plate A
ACPG0009
Page 28
Pipes Plate A
ACPG0009
1 140606941 1 OIL PIPE

2 198486780 1 BOLT
3 140996260 1 WASHER
4 140996260 1 WASHER
Page 29
Relief Valve Plate A
ACPG0009
Page 30
Relief Valve Plate A
ACPG0009
1 140036220 1 RELIEF VALVE

2 052109078 1 SEAL - O RING
Page 31
Timing Case Plate A
ADPG0034
Page 32
Timing Case Plate A
ADPG0034
1 1 TIMING GEAR (A)

2 165996630 1 GASKET - TIMING CASE
3 011310640 8 SCREW
4 011310660 4 SCREW
5 023100006 1 NUT
Footnotes
(A) SEE FOLLOWING PARTS LIST FOR SERVICE COMPONENTS
Page 33
Timing Case Plate B
ADPG0034
Page 34
Timing Case Plate B
ADPG0034
1 165106870 R a. 1 TIMING CASE

2 030300414 1 PIN
3 110416290 1 BEARING HOLDER ASSEMBLY
4 052300850 1 SEAL - O RING
5 198636160 1 SEAL - FRONT END OIL
History
a.
1 165116571 1 TIMING CASE
Page 35
Timing Case Plate C
ADPG0034
10
7
6 9
5
1
12
11
13
Page 36
Timing Case Plate C
ADPG0034
1 125616120 1 BRACKET
2 165996640 1 GASKET
3 125156262 R a. 1 ARM
4 198217870 1 SPRING
5 052100070 1 SEAL - O RING
6 198217750 1 SPRING
7 023100008 1 NUT
8 2315C039 1 SCREW
9 2648A120 1 NUT
10 26420462 1 ANTI-TAMPER CAP
11 2315C039 1 SCREW
12 2318A207 1 NUT
13 011310614 4 SCREW
History
a.
3 125156261 1 ARM
Page 37
Timing Case Plate D
ADPG0034
4
3
1
8
Page 38
Timing Case Plate D
ADPG0034
1 125046613 R a. 1 CONTROL LEVER

2 125116221 1 SHAFT
3 025100008 1 WASHER
4 125306141 R b. 1 CONTROL LEVER
5 125116211 1 SHAFT
6 025100006 1 WASHER
7 024500006 1 NUT
8 198217880 1 SPRING
9 031100004 1 PIN
History
a.
1 125046612 1 CONTROL LEVER
b.
Page 39
Timing Case Plate E
ADPG0034
1
3
5
8
10
9
12
11
Page 40
Timing Case Plate E
ADPG0034
1 131046650 1 SCREW
2 F 131046650 1 BOLT
3 020109177 1 NUT
4 025100010 1 WASHER
5 198217910 1 SPRING
6 198346160 1 RING
8 131466290 1 BOLT
9 020109231 1 NUT
10 025100006 1 WASHER
11 064210012 1 CAP
Page 41
Camshaft & Gears Plate A
ADPG0034
5
7
Page 42
Camshaft & Gears Plate A
ADPG0034
1 120027000 1 CAMSHAFT
2 1 CAMSHAFT
3 120016240 1 CAMSHAFT GEAR
4 034100508 1 WOODRUFF KEY
5 040156304 1 BALL BEARING
6 199216320 1 SPACER
7 125256240 1 SLIDER
8 199566651 1 PLATE
9 011310612 2 SCREW
Page 43
Fuel Injection Pump Plate A
AFPG0034
1
5
9
4
8
6
Page 44
Fuel Injection Pump Plate A
AFPG0034
1 131017592 1 FUEL INJECTION PUMP

2 F 131017592 1 FUEL INJECTION PUMP
3 131246170 1 BOLT
4 131246010 1 CONNECTION
5 131296255 1 WASHER
6 131296255 1 WASHER
7 P 1 SHIM
8 010800820 2 SCREW
9 023100008 2 NUT
Service Options
7 131437541 J 0.20MM 1 SHIM
7 131437740 J 0.25MM 1 SHIM
7 131437551 J 0.3MM 1 SHIM
7 131437750 J 0.35MM 1 SHIM
7 131437561 J 0.4MM 1 SHIM
7 131437580 J 0.50MM 1 SHIM
7 131437571 J 0.50MM 1 SHIM
Page 45
High Pressure Fuel Pipes Plate A
AFPG0034
1
6
Page 46
High Pressure Fuel Pipes Plate A
AFPG0034
1 131507450 Q 1 1 FUEL INJECTION PIPE

4 199106021 2 CLAMP
5 199106021 2 CLAMP
6 010110625 2 SCREW
7 023100006 2 NUT
Page 47
Atomisers Plate A
AFPG0034
Page 48
Atomisers Plate A
AFPG0034
1 131406440 3 INJECTOR
2 131426230 1 SEAL - INJECTOR
3 131426200 3 SEAL - INJECTOR
Page 49
Fuel Leak-Off Pipe Plate A
AFPG0034
1
4
Page 50
Fuel Leak-Off Pipe Plate A
AFPG0034
1 131606420 1 FUEL PIPE

2 198487450 1 BOLT
3 025100008 1 WASHER
4 025100008 1 WASHER
Page 51
Flywheel Housing Plate A
CDPG0012
6
5
4
Page 52
Flywheel Housing Plate A
CDPG0012
1 110446612 1 FLYWHEEL HOUSING

2 398460091 1 PLUG
3 011510820 10 SCREW
4 010111030 2 BOLT
5 026200010 2 WASHER
6 027100010 2 WASHER
Page 53
Flywheel & Starter Ring Plate A
DDPG0009
Page 54
Flywheel & Starter Ring Plate A
DDPG0009
1 115357040 1 FLYWHEEL
2 F 115357040 1 FLYWHEEL
3 115376040 1 STARTER RING
4 010109341 6 BOLT
Page 55
Starter Motor Plate A
EDPG0004
Page 56
Starter Motor Plate A
EDPG0004
1 185086600 1 STARTER MOTOR
Page 57
Pulleys Plate A
FBPG0009
Page 58
Pulleys Plate A
FBPG0009
1 145337040 1 1 GROOVE WATERPUMP PULLEY
Page 59
Lubricating Oil Sump Plate A
GBPG0016
6 4
5 2
Page 60
Lubricating Oil Sump Plate A
GBPG0016
1 110708760 1 SUMP
2 110996910 1 GASKET - SUMP
3 010109235 26 SCREW
4 140406690 R a. 1 STRAINER
5 011310612 2 SCREW
6 140987070 R a. 1 PIPE - OIL SUCTION
7 052109076 1 SEAL - O RING
History
a.
4 140406360 1 STRAINER
6 140987050 1 PIPE - OIL SUCTION
Page 61
Dipstick & Tube Plate A
GBPG0016
Page 62
Dipstick & Tube Plate A
GBPG0016
1 TPN467 1 DIPSTICK
2 110756490 1 DIPSTICK TUBE
3 010109235 1 SCREW
4 052100100 2 SEAL - O RING
Page 63
Dipstick & Tube Plate B
GBPG0016
Page 64
Dipstick & Tube Plate B
GBPG0016
1 198436290 1 PLUG
2 052100100 1 SEAL - O RING
3 052100100 1 SEAL - O RING
4 011310612 1 SCREW
Page 65
Sump Plate A
GCPG0000
Page 66
Sump Plate A
GCPG0000
1 010109238 2 SCREW
2 025100016 2 WASHER
Page 67
Filler Plate A
HBPG0007
Page 68
Filler Plate A
HBPG0007
1 198436350 1 OIL FILLER CAP

2 052100400 1 SEAL - O RING
3 398430080 1 OIL FILLER CAP
4 052100280 1 SEAL - O RING
Page 69
Oil Filter Plate A
JBPG0000
Page 70
Oil Filter Plate A
JBPG0000
1 140517050 1 OIL FILTER
Page 71
Oil Filter Plate A
JCPG0000
Page 72
Oil Filter Plate A
JCPG0000
Page 73
Front End Drive Input Plate A
KBPG0005
3
1
Page 74
Front End Drive Input Plate A
KBPG0005
1 115397350 1 CRANKSHAFT PULLEY

2 034100508 1 WOODRUFF KEY
3 020109086 1 NUT
Page 75
Water Pump Plate A
LBPG0006
1
2
4
6
3
5
Page 76
Water Pump Plate A
LBPG0006
1 145010060 1 WATER PUMP

2 145996990 1 GASKET - WATER PUMP
3 011310635 4 SCREW
4 023100006 1 NUT
5 145537300 1 HOSE
6 2481877 R a. 1 HOSE CLIP
7 2481877 R a. 1 HOSE CLIP
History
a.
6 067100025 1 HOSE CLIP
7 067100025 1 HOSE CLIP
Page 77
Thermostat & Housing Plate A
LBPG0006
6
3
Page 78
LBPG0006
1 145046110 1 THERMOSTAT HOUSING

2 145206230 1 THERMOSTAT
3 145996930 1 GASKET - THERMOSTAT HSG
4 011310655 2 BOLT
5 023100006 2 NUT
6 064500030 1 PLUG
7 064500060 1 PLUG
Page 79
LDPG0005
Page 80
LDPG0005
2 145996051 1 GASKET - THERMOSTAT HSG
3 011510825 2 SCREW
Page 81
Fan Drive Plate A
MEPG0001
Page 82
Fan Drive Plate A
MEPG0001
1 145386910 1 EXTENSION
2 011310625 4 SCREW
Page 83
Alternator Bracket & Fixings Plate A
NDPG0016
10 6
Page 84
Alternator Bracket & Fixings Plate A
NDPG0016
1 185046500 1 ALTERNATOR
2 TPN744 1 ALTERNATOR BRACKET
3 2314H022 1 SCREW
4 023100008 1 NUT
5 011510820 3 SCREW
6 185727130 1 LEVER
7 011510825 1 SCREW
8 026100008 1 WASHER
9 011510825 1 SCREW
10 026109017 1 WASHER
Page 85
Drive Belt & Tensioner Plate A
NEPG0010
Page 86
Drive Belt & Tensioner Plate A
NEPG0010
1 080109134 1 BELT
Page 87
Blanking Plates Plate A
QCPG0009
4
5
6
Page 88
Blanking Plates Plate A
QCPG0009
1 165206790 1 COVER
2 052300850 1 SEAL - O RING
3 010311095 2 BOLT
4 020910010 2 NUT
5 027100010 2 WASHER
6 165206790 1 COVER
7 052300850 1 SEAL - O RING
Page 89
Cylinder Head Cover Plate A
TBPG0004
2
10
11
Page 90
Cylinder Head Cover Plate A
TBPG0004
1 111217451 1 CYLINDER HEAD COVER

2 110566080 1 BREATHER VALVE
3 011100408 4 METRIC BOLT
4 110666210 1 RETAINING PLATE
5 110666060 1 GAUZE
6 015600406 6 SCREW
7 111996410 1 GASKET - CYL. HEAD COVER
8 011310640 2 SCREW
9 011310660 2 SCREW
10 024600010 3 NUT
11 140996270 3 WASHER
Page 91
Feed Pipes Plate A
TBPG0004
Page 92
Feed Pipes Plate A
TBPG0004
1 135566570 1 PIPE - AIR

2 135996950 1 GASKET
3 011310620 2 SCREW
4 165206810 1 COVER
5 3688A035 1 GASKET
6 010109600 2 SCREW
Page 93
Air Filter Assembly Plate A
TDPG0007
Page 94
Air Filter Assembly Plate A
TDPG0007
1 135016340 1 AIR FILTER ASSEMBLY

2 F 135016340 1 BODY
3 135326205 1 MAIN AIR FILTER
4 26510402 1 INDICATOR
5 26510194 1 VALVE
6 26510417 1 BRACKET
Page 95
Pipework & Connections Plate A
TDPG0007
Page 96
TDPG0007
1 U30976790 R a. 1 BRACKET
2 2314H003 2 SCREW
3 199216340 1 SPACER
4 2314H005 2 SCREW
5 023100008 2 NUT
6 TPN505 1 HOSE
7 21825194 1 CLIP
8 21825194 1 CLIP
History
a.
1 TPN643 1 BRACKET
Page 97
Exhaust Manifold Plate A
UBPG0004
Page 98
Exhaust Manifold Plate A
UBPG0004
1 135617690 1 EXHAUST MANIFOLD

2 135997120 1 GASKET - EXHAUST MANIFOLD
3 011510860 4 SCREW
4 023100008 2 NUT
Page 99
Exhaust Connection Plate A
UDPG0001
Page 100
Exhaust Connection Plate A
UDPG0001
1 314120070 1 FLANGE
2 314990013 1 GASKET - EXHAUST
3 011510825 4 SCREW
4 314120070 1 FLANGE
5 314990013 1 GASKET - EXHAUST
6 011510825 4 SCREW
Page 101
Lift Pump Plate A
VBPG0015
Page 102
Lift Pump Plate A
VBPG0015
1 130506351 1 LIFT PUMP

2 2415A070 1 SEAL - O RING
3 2314F003 2 SCREW
Page 103
Fuel Filter Plate A
VBPG0015
3
9
4
13
1
12
6
5
10
7
8
11
Page 104
Fuel Filter Plate A
VBPG0015
1 2656613 1 FUEL FILTER ASSEMBLY

2 130976780 1 BRACKET
3 010111030 2 BOLT
4 026200010 2 WASHER
5 020900010 2 NUT
6 027100010 2 WASHER
7 011510825 R a. 2 SCREW
8 026100008 2 WASHER
9 26561117 1 FUEL FILTER KIT
10 F 26561117 1 ELEMENT
11 0490786 1 SEAL
12 0490786 1 SEAL
13 26560014 1 SEAL - O RING
History
a.
7 011510820 2 SCREW
Page 105
VBPG0015
11
12
13
14
2
4 7
6
5
3
10
Page 106
VBPG0015
1 131246270 1 FUEL PIPE

2 33811114 1 OLIVE
3 068209126 1 HOSE
4 067100015 1 CLIP
5 067100015 1 CLIP
6 131246290 1 PIPE - LOW PRESSURE FUEL
7 33811114 1 OLIVE
8 068209104 1 HOSE
9 067100015 1 CLIP
10 067100015 1 CLIP
11 32184226 1 PLUG
12 0920146 1 WASHER
13 0650204 2 PLUG
14 0920154 2 WASHER
Page 107
Cold Start System Plate A
WDPG0002
6 5
Page 108
Cold Start System Plate A
WDPG0002
1 185366190 3 GLOWPLUG
2 F 185366190 1 GLOWPLUG
3 F 185366190 1 NUT
4 185376140 1 CONNECTOR
5 020100004 1 NUT
6 027100004 1 WASHER
7 185606170 1 CABLE
Page 109
Engine Lifting Eyes Plate A
XBPG0009
Page 110
Engine Lifting Eyes Plate A
XBPG0009
1 195816100 1 LIFTING EYE

2 011511020 1 SCREW
3 195816100 1 LIFTING EYE
Page 111
Throttle & Stop Controls Plate A
ZAPG0011
Page 112
Throttle & Stop Controls Plate A
ZAPG0011

2 185206450 1 SOLENOID
3 025100016 1 WASHER
Page 113
Heater/Starter Switch Plate A
ZEPG0001
ON
F
F
O
Page 114
Heater/Starter Switch Plate A
ZEPG0001
1 385201161 1 SWITCH
2 F 385201161 1 IGNITION SWITCH
3 385210061 1 KEY
4 385800010 1 CAP
5 390190030 1 PLATE
Page 115
Instrumentation Plate A
ZJPG0008
Page 116
ZJPG0008
1 185246290 1 OIL PRESSURE SWITCH

2 198486871 1 BANJO BOLT
3 140996260 1 WASHER
4 140996260 1 WASHER
5 064400010 1 PLUG
Page 117
ZLPG0006
Page 118
ZLPG0006
1 385720510 1 WATER TEMPERATURE SWITCH
Page 119
Radiator & Cowling Plate A
ZMPG0008
3
4
Page 120
Radiator & Cowling Plate A
ZMPG0008
1 TPN440 1 RADIATOR
2 F TPN440 1 RADIATOR
3 24850072 1 RADIATOR CAP
4 24850083 1 SHROUD
Page 121
Radiator & Cowling Plate B
ZMPG0008
Page 122
Radiator & Cowling Plate B
ZMPG0008
1 TPN431 1 HOSE
2 TPN465 1 HOSE CLIP
4 TPN432 1 HOSE
Page 123
Radiator & Cowling Plate C
ZMPG0008
8
3
5 4
Page 124
Radiator & Cowling Plate C
ZMPG0008
1 U45976820 1 BRACKET
2 011310625 2 SCREW
3 U45976830 1 BRACKET
4 2314H003 4 SCREW
5 011511025 2 SCREW
6 010211425 4 BOLT
7 U45976840 1 BRACKET
8 2314H003 4 SCREW
9 010211425 4 BOLT
Page 125
Fan Plate A
ZMPG0008
2
1
Page 126
Fan Plate A
ZMPG0008
1 145306880 1 FAN
2 145386910 1 EXTENSION
3 011310625 4 SCREW
Page 127
Guards Plate A
ZMPG0008
Page 128
Guards Plate A
ZMPG0008
1 145546850 1 FAN GUARD

2 U45977010 1 FAN GUARD
3 U85736550 1 GUARD
Page 129
Guards Plate B
ZMPG0008
2 4
6 1
Page 130
Guards Plate B
ZMPG0008
1 2638D017 1 MOUNTING
2 U45977030 1 BRACKET
3 023100008 1 NUT
4 011510816 1 SCREW
5 011510812 6 SCREW
6 011510812 1 SCREW
7 011510820 4 SCREW
8 011510812 2 SCREW
Page 131
Engine Mounts Plate A
ZMPG0008
Page 132
Engine Mounts Plate A
ZMPG0008
1 110267030 1 MOUNTING BRACKET

2 010211425 4 BOLT
3 110267030 1 MOUNTING BRACKET
4 010211425 4 BOLT
Page 133
Electrical Wiring & Fittings Plate A
ZPPG0002
Page 134
Electrical Wiring & Fittings Plate A
ZPPG0002
1 20195 1 CONNECTION KIT

2 F 20195 3 CONNECTION
3 385620200 2 CONNECTION (A)
Footnotes
(A) STARTER MOTOR
Page 135
Fuel Pre-Lift Pump Plate A
ZVPG0002
Page 136
Fuel Pre-Lift Pump Plate A
ZVPG0002
1 130506300 1 PRIMER
Page 137
Application Miscellaneous & Auxiliaries Plate A
ZZPG0004
Page 138
Application Miscellaneous & Auxiliaries Plate A
ZZPG0004
1 185306091 1 LAMP
Page 139
Parts Index
Page 140
Parts Index
Description Part No. Page Description Part No. Page
1 GROOVE 145337040 59 131246170 45

WATERPUMP
PULLEY 131466290 41
ADJUSTING SCREW 199486220 25 198486780 29
AIR FILTER 135016340 95 198487450 51

ASSEMBLY
BRACKET 125616120 37
ALTERNATOR 185046500 85
130976780 105
ALTERNATOR TPN744 85
26510417 95
BRACKET
TPN643 97
ANTI-TAMPER CAP 131276440 41
U30976790 97
131466270 41
U45976820 125
26420462 37
U45976830 125
ARM 125156261 37
U45976840 125
125156262 37
U45977030 131
BALL BEARING 040106203 11
BREATHER VALVE 110566080 91
040156304 43
BUSH 198517222 11
BANJO BOLT 198486871 117
198517226 11
BEARING HOLDER 110416290 35
ASSEMBLY 198517229 11
BELT 080109134 87 198517290 27
BIG END BEARING 198586080 15 CABLE 185606170 109
KIT
CAMSHAFT 120027000 43
BIG END BRG KIT - 198586084 15
U/S CAMSHAFT GEAR 120016240 43
198586087 15 CAP 064210012 41
BOLT 010109341 55 064210018 21

010111030 53, 105 064210030 21, 21
010211425 125, 125, 120186080 21, 21

133, 133
385800010 115
010311095 89
CIRCLIP 036500028 17, 17
011310655 79
Page 141
Parts Index
036800010 27 CYLINDER HEAD 111011050 21

ASSEMBLY
CLAMP 199106021 47, 47
CYLINDER HEAD 111217451 91
CLIP 067100015 107, 107, COVER
107, 107
DIPSTICK TPN467 63
21825194 97, 97
DIPSTICK TUBE 110756490 63
COLLAR 199236540 27
DOWEL 030500612 11, 15,
CON ROD 115026251 17 15, 15
ASSEMBLY
030500616 11
CON ROD BOLT 115176140 17
030501025 11
CON ROD NUT 020109120 17
030509018 27
CONNECTION 131246010 45
EXHAUST 135617690 99
140546020 73 MANIFOLD
145226320 81 EXHAUST VALVE 120176380 21
385620200 135 EXTENSION 145386910 83, 127
CONNECTION KIT 20195 135 FAN 145306880 127
CONNECTOR 185376140 109 FAN GUARD 145546850 129
CONTROL LEVER 125046612 39 U45977010 129
125046613 39 FLANGE 314120070 101, 101
125306140 39 FLYWHEEL 115357040 55
125306141 39 FLYWHEEL 110446612 53
HOUSING
125416440 113
FUEL FILTER 2656613 105
COVER 140116220 27
ASSEMBLY
165206790 89, 89
FUEL FILTER KIT 26561117 105
165206810 93
FUEL INJECTION 131507450 47
CRANKSHAFT 115256950 15 PIPE
ASSEMBLY
131507460 47
CRANKSHAFT 115276270 15
131507470 47
GEAR
FUEL INJECTION 131017592 45
CRANKSHAFT 115397350 75
PUMP
PULLEY
Page 142
Parts Index
FUEL PIPE 131246270 107 HOSE 068209104 107
131606420 51 068209126 107
GASKET 135996950 93 145537300 77
165996640 37 TPN431 123
3688A035 93 TPN432 123
GASKET - CYL. 111996410 91 TPN505 97

HEAD COVER
HOSE CLIP 067100025 77, 77
GASKET - 111147491 23
CYLINDER HEAD 2481877 77, 77
111147501 23 TPN465 123, 123,

123, 123
GASKET - 314990013 101, 101
EXHAUST IDLER GEAR 165026270 27
GASKET - 135997120 99 INDICATOR 26510402 95

EXHAUST
INJECTOR 131406440 49
MANIFOLD
INTAKE VALVE 120166380 21
GASKET - SUMP 110996910 61
KEY 030509020 15
GASKET - 145996051 81
THERMOSTAT HSG 385210061 115
145996930 79 LAMP 185306091 139
GASKET - TIMING 165996590 13 LEVER 185727130 85
CASE
LIFT PUMP 130506351 103
165996630 33
LIFTING EYE 195816100 111, 111
GASKET - WATER 145996990 77
PUMP MAIN AIR FILTER 135326205 95
GAUZE 110666060 91 MAIN BEARING KIT 198586050 15

GLOWPLUG 185366190 109 MAIN BEARING KIT 198586054 15
- U/S
GUARD U85736550 129
198586057 15
GUDGEON PIN 115326220 17
METRIC BOLT 011100408 91
HOLDER 110156171 15
MOUNTING 2638D017 131
110156181 15
MOUNTING 110267030 133, 133
110156191 15 BRACKET
Page 143
Parts Index
NEEDLE BEARING 042309013 11 PIPE - AIR 135566570 93
NUT 020100004 109 PIPE - LOW 131246290 107

PRESSURE FUEL
020109076 25
PIPE - OIL SUCTION 140987050 61
020109086 75
140987070 61
020109177 41
PISTON AND RING 115017541 17
020109231 41 KIT
020900010 105 PISTON RING KIT 115107970 17
020910010 89 PLATE 165166580 13
023100006 33, 47, 199566651 43
77, 79
390190030 115
023100008 37, 45,
85, 97, U65166580 13
99, 131
PLUG 064100045 11
023100010 25
064210010 21
024500006 39
064210025 11, 21, 21
024600010 91
064210040 11, 11, 11
2318A207 37
064400010 117
2648A120 37
064500030 79
OIL FILLER CAP 198436350 69
064500060 79
398430080 69
0650204 107
OIL FILTER 140517050 71
198436290 65
OIL PIPE 140606941 29
198466010 11
OIL PRESSURE 185246290 117
SWITCH 198466020 11, 11, 11
OLIVE 33811114 107, 107 198466940 11
PIN 030300414 35 32184226 107
030300816 15 398460091 53
030309005 11 PRIMER 130506300 137
031100004 39 PUSHROD 120456250 25
Page 144
Parts Index
RADIATOR TPN440 121 011510816 131
RADIATOR CAP 24850072 121 011510820 53, 85,

105, 131
RELIEF VALVE 140036220 31
011510825 81, 85,
RETAINING PLATE 110666210 91 85, 101,
101, 105
RING 198346160 41
011510860 99
ROCKER ARM 120356131 25
ASSEMBLY 011511020 111
120356141 25 011511025 125
ROCKER BOX 120037000 25, 25 011511070 15, 15
ASSEMBLY
015600406 91
ROCKER SHAFT 198217170 25
SPRING 111136480 23
SCREW 010109235 61, 63 111136490 23
010109238 67 131046650 41
010109406 15, 15, 15 199486320 25
010109600 93 2314F003 103
010110625 47 2314H003 97, 125,

125
010700865 15
2314H005 97
010800820 45
2314H022 85
011310612 13, 43,
61, 65 2315C039 37, 37
011310614 37 SEAL 0490786 105, 105
011310620 93 SEAL - FRONT END 198636160 35

OIL
011310625 83, 125,
127 SEAL - INJECTOR 131426200 49
011310635 25, 77 131426230 49
011310640 33, 91 SEAL - O RING 052100070 37
011310660 33, 91 052100100 63, 65, 65
011510812 131, 131, 052100280 69

131
052100400 69
Page 145
Parts Index
052109076 25, 61 SMALL END BUSH 198517265 17
052109078 31 SOLENOID 185206450 113
052300850 35, 89, 89 SPACER 199216320 43
2415A070 103 199216340 97
26560014 105 SPRING 198216720 27
SEAL - REAR END 198636170 19 198217750 37

OIL
198217760 27
SEAL - ROCKER 120996140 25
BOX 198217870 37
SEAL - VALVE 120406050 21 198217880 39

STEM
198217910 41
120406070 21
STARTER MOTOR 185086600 57
SHAFT 120316281 25
STARTER RING 115376040 55
125116211 39
STRAINER 140406360 61
125116221 39
140406690 61
165296220 11
STUD 010109441 11
SHIM 131437541 45
012109044 25
131437551 45
012110635 11
131437561 45
012110655 23
131437571 45
012110660 11
131437580 45
012110860 23
131437740 45
SUMP 110708760 61
131437750 45
SWITCH 385201161 115
199286150 27
TAPPET 120116160 25
199286160 27
THERMOSTAT 145206230 79
199286170 27
THERMOSTAT 145046110 79
199286180 27 HOUSING
SHROUD 24850083 121 THRUST WASHER 199266200 15, 15
SLIDER 125256240 43 199266270 27
Page 146
Parts Index
TIMING CASE 165106870 35 0920154 107
165116571 35 131296255 45, 45
VALVE 26510194 95 140996260 29, 29,

117, 117
VALVE COLLET 120226070 21, 21
140996270 91
VALVE SEAT TPN645 21
INSERT 199280300 25
TPN646 21 WATER PUMP 145010060 77
VALVE SPRING 198217470 21, 21 WATER 385720510 119

TEMPERATURE
VALVE SPRING CAP 120216040 21, 21 SWITCH
WASHER 025100006 39, 41 WOODRUFF KEY 034100508 43, 75
025100008 39, 51, 51
025100010 41
025100016 67, 113
026100008 85, 105
026109017 85
026200010 53, 105
027100004 109
027100010 53, 89,

105
0920146 107
Page 147

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GK65597U GK65597U

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 9

5. Parts Lists & Illustrations Pg. 11

6. Parts Index Pg. 140

How to use your Parts Book

Parts Lists & Illustrations

For fitting instructions please refer to your engine Service Manual.

Section Page Section Page

Cylinder Block 11 Timing Case 37

Cylinder Block 13 Timing Case 39

Crankshaft, Pistons & Connecting Rods 15 Timing Case 41

Crankshaft, Pistons & Connecting Rods 17 Camshaft & Gears 43

Rear End Oil Seal 19 Fuel Injection Pump 45

Cylinder Head 21 High Pressure Fuel Pipes 47

Cylinder Head 23 Atomisers 49

Rocker Shaft Assembly 25 Fuel Leak-Off Pipe 51

Oil Pump 27 Flywheel Housing 53

Pipes 29 Flywheel & Starter Ring 55

Relief Valve 31 Starter Motor 57

Timing Case 33 Pulleys 59

Timing Case 35 Lubricating Oil Sump 61

Section Page Section Page

Dipstick & Tube 63 Blanking Plates 89

Dipstick & Tube 65 Cylinder Head Cover 91

Sump 67 Feed Pipes 93

Filler 69 Air Filter Assembly 95

Oil Filter 71 Pipework & Connections 97

Oil Filter 73 Exhaust Manifold 99

Front End Drive Input 75 Exhaust Connection 101

Water Pump 77 Lift Pump 103

Thermostat & Housing 79 Fuel Filter 105

Thermostat & Housing 81 Pipework & Connections 107

Fan Drive 83 Cold Start System 109

Alternator Bracket & Fixings 85 Engine Lifting Eyes 111

Drive Belt & Tensioner 87 Throttle & Stop Controls 113

Heater/Starter Switch 115

Radiator & Cowling 121

Radiator & Cowling 123

Radiator & Cowling 125

Engine Mounts 133

Electrical Wiring & Fittings 135

Fuel Pre-Lift Pump 137

Application Miscellaneous & Auxiliaries 139

A From Engine Number

B Upto Engine Number

C Repairs and Replaces

D See Appropriate Section - Reference Number

H New for Old Part

O Reference for Detailed Breakdown

P Other Service Options Available

R See History Section

Item Part No. References Qty. Description Notes

1 1 CYLINDER BLOCK ASSEMBLY (A)

(A) SERVICE BY COMPLETE ENGINE

Item Part No. References Qty. Description Notes

Item Part No. References Qty. Description Notes

1 115256950 1 CRANKSHAFT ASSEMBLY

(A) BEARINGS ARE PRE-FINISHED

Item Part No. References Qty. Description Notes

1 115017541 3 PISTON AND RING KIT

Item Part No. References Qty. Description Notes