Plate No 8

1.A cast iron flywheel with a mean diameter of 36 in, changes speed from 400 rpm to 380 rpm while it
gives up 8000 ft-lb of energy. What is the coefficient of fluctuation, the weight, and the approximate
sectional area of the rim?

2. The energy required to shear a 1- in . round bar is approximately 1000ft in use, the shearing machine
is expected to make a maximum of 40 cutting strokes a minute. The frictional losses should not exceed
15% of the motor output. The shaft carrying the flywheel is to average 150 rpm (a) what motor horse
power is required? (b) assuming a size of flywheel and choosing appropriate 𝐶𝑓 find the mass and
sectional dimension of the rim of a cast iron flywheel. The width of the rim is to equal as the depth and
is not to exceed 3 ½ in. it would be safe to assume that all the work of shearing is supplied by the kinetic
energy given by the flywheel.

3. a hollow steel shaft with 𝐷0 =6 in and 𝐷𝑖 =3 in rotates at 10,000 rpm (a) what is the maximum stress in
the shaft due to rotation? Will this stress materially effect the strength of the shaft? (b) the same as (a)
except that the shaft is solid.

4. A flywheel for a punch press must be capable of furnishing 3400 Nm of energy during the 25%
revolution while a hole is being punched. The flywheel maximum speed is 200 rpm and the speed
decreases 87% during the load stroke. The mean radius of the rim is 1016 mm and contributes 90% of
the energy requirements (a) calculate the weight of the flywheel if it is to be 1.2 times the rim weight (b)
calculate the required rim weight (c) compute for the coefficient of fluctuation.

5. A single cylinder double- acting engine delivers 250 hp at 100 rpm mean speed. The maximum
variation of energy per revolution is 10% of the mean energy, and the speed variation is limited to 2%
either way from the mean speed. The mean diameter of the rim is 8ft. assuming that the hub spokes,
and shaft contribute 5% of the flywheel effect and that cast iron weights 0.255 lb/ 𝑖𝑛3 , determine (a) the
coefficient of speed fluctuation (b) the weight of rim (c) the cross section area of the rim.

6. The turning moment diagram for a multi cylinder engine has been drawn to a scale of 1mm = 1000
Nm and 1 mm = 60 the areas above and below the mean turning moment line taken in order
530,330,380,470,180,360,350, and 280 sq.mm. for the engine, find the diameter of the flywheel. The
mean rpm is 150 and the total fluctuation of speed must not exceed 3.5% of the mean. Determine a
suitable cross sectional area of the rim of the flywheel, assuming the total energy of the flywheel to be
15/14 that of the rim the peripheral velocity of the flywheel is 15 m/s.
 Plate 9

1. A bracket is arrived to a column by 6 rivets of equal size as shown, it carries a load of 100 kN at a
distance of 250 mm from the column if the maximum shear stress is the rivet is limited to 63
𝑀𝑃𝑎 find the diameter of the rivet.
2. The figure shows a plate riveted to a bracket. the material of the plate and rivets is SAE 1020 as
rolled. Determine the diameter D of the rivers and the thickness of plate for a design factors of 3
bases in yield strengths. All dimension are in mm
3. A bracket somewhat as shown is made of structural steel and supports a repeated
(R=0,𝑛𝑐 =2x106 ) load of 2000 lb at a distance a=10 in from the wall. What should be the length L
of a 3/8in fillet weld that resist the entire load? Adapt the design shear stress from Table AT 30
(fillet weld)
4. A low carbon steel plate of 0.7 m width welded to a structured a similar material by means of
two parallel fillet welds of 0.112 m length (each) is subjected to an eccentric load of 4000 N the
line of action of which has a distance of 1.5 m from the center of a gravity of the weld group.
Design the required thickness of the plate when the allowable stress of the weld metal is 60
MPa and that of the plate 40 MPa
5. The 1 in plate shown in attached with ½ in fillet, welds, laid with E6010 L=4 in m=15 in, n=9 in.
what maximum load may be carried if it is (a) static (b) varies from 0.5F to F for 2x106 cycles and
for 105 cycles (c) R=0 indefinite life.
6. A bracket, as shown carries a load of 10kN Find the size of the weld if the allowable shear stress
is not exceed 80 MPa
 Plate 10

1. A pair gear with 200 full depth teeth are to transmit 10 hp at 1750 rpm of the 3 in pinion;
velocity ratio desired is about 3.8; intermittent service. Use a strength reduction factor of about
1.4 with the load at the tip and teeth commercially cut. Determine the pitch, face width, and
teeth number if the material is cast iron, class 20
2. A 21 tooth spur pinion mates with a 28 tooth gear. The diametral pitch is 3 teeth/in and the
preasure angle is 200 make a drawing of a gears showing one tooth on each gear. Find the
eddendum clearance, circular pitch, tooth thickness, and based circle diameters, the lengths of
the arc of approach recess, and action at the base pitch and contact ratio.
3. Calculate the power that can be transmited safely by a pair of spur gears with the data given
below. Calculate also the bending stress induced in the two wheels when the pairs transmit this
power. Number of teeth in the pinion =20; number of teeth in the gear =80; module =4 mm;
width of teeth =60mm; tooth profile =200 involute; allowable bending strength of the material
=20 MPa for pinion and 160 Mpa for gear , speed of the pinion = 400 rpm; service factor =0.8;
0.912 3
lewis form factor =0.154 𝑇
velocity factor = 3+𝑣
4. A pair of helical gears, subjected to heavy shocking loading, is to transmit 50 hp at 1750 rpm of
the pinion ; 𝑚𝑔 =4.25; Ψ=150 minimum 𝐷𝑝 =4 ¾ in continuous service 24hr/day, 200 F.D teeth in
the normal plane, carefully cut; through hardened to a maximum BHN=350. Decide upon the
pitch face,width, material and its treatment.
5. A parallel helical gearset uses a 20-tooth pinion driving a 36-tooth gear. The opinion has a right
hand helix angle of 300 , a normal preasure angle of 250 and a normal diametral pitch of
4teeth/in find.
a. The normal ,transverse, and axial circular pitches
b. The normal base circular pitch
c. The transverse diametral pitch and the transverse pressure angle
d. The addendum,dedendum, and pitch diameter of each gear
6. A pair of helical gears with 300 helix angle is used to transmit 15kW at 10,000 rpm of the pinion
the velocity ratio is 4:1 both the gears are to be made of hardened steel of static strength 100
N/𝑚𝑚2 the gears are 200 stub and the pinion is to have 24 teeth the face width may be taken
as 14 times the module and the face width from the standpoint of strength and check the gears
for wear.
 Plate 11

1. The figure shows a 10 diametral pitch 18 tooth 200 straight bevel pinion driving a 30 tooth gear.
The transmitted load is 25 lbf, find both radial and thrust loads
2. Two 200 full depth steel bevel gears have diametral pitch of 4 at the outside radius, and a BHN
equal to 350. Numbers of teeth are 24 and 48 gears have AGMA quality No.8 width of face b is 2
in but thickness of blank b parallel to the shaft is 1.0 in pinion turns 1140 rpm find the
horsepower the gears are carrying.
3. A 2 tooth left hand worm transmit 34 hp at 600 rpm to a 36 tooth gear having a transverse
diameral pitch of 8 teeth/in the worm has a normal pressure angle of 200 a pitch diameter of 1
½ in and a face width of 1 ½ in use a coefficient of friction of 0.05 and find the force exerted by
the gear on the worm and the torque point.
4. Design a speed reducer unit of worm and worm wheel for an input of 1kW with a transmission
ration of 25 the speed of the worm is 1600 rpm the worm is made a hardened steel and the
wheel of phosphor bronze for which the material combination factor is 0.7 N/𝑚𝑚2 the static
stress for the wheel material is 56 MPa the worm is made of double start and center distance
between the axes of the worm and wheel is 120 mm the tooth form is to be 14 1/20 involute
check the design for strength wear and heat dissipation
 Plate 12

1. The average pressure on a 6in full bearing is 50 psi, 𝑐𝑑 =0.0033 L/D -1. While the average oil
temperature is maintained of 160 ᵒF with n=300 rpm the frictional force found to be 13lb
compute the coefficient of friction and the average viscosity of the oil does this correspond?
2. A journal bearing is to be design for a centrifugal pump for the following data load on the
journal = 12 kN diameter of the journal = 75 mm speed = 1440 rpm, atmospheric temperature of
the oil =16ᵒC operating temperature of the oil =60ᵒC =0.023 kg/ms give a systematic design of
the bearing
3. A certain bearing is to carry a radial load of 500 lb and a thrust of 300lb the load imposes light
shocked; the desired 90% life is 10hr/day for 5 years n = 3000 rpm (a) select a deep grove ball
bearing what is its bore? Consider all bearings that may serve (b) what is the computed rated
90% life of the selected bearing?(c) what is the computed probability of the bearing surviving
the specified life?(d) if the loads were change to 400 and 240lb respectively determine the
probability of the bearing surviving the specified life and the 90% life under the new load.
4. The ball bearings are to be selected for an application in which the radial load is 2000 N during
90 %of the time and 8000 N during the remaining 10 percent. The shaft is to rotate at 150 rpm
determine the minimum value of the basic dynamic load rating for 5000 hrs of operation with
not more than 10 percent failures