62 98 35 84 38 83 96 68 61 85 82 83 38 102 35 86 Fit with molycote Cu7439 81 1 Ring Rnd 142 x 15 3L-101088 0,6 kg

80 1 Shaft 3 3L-101087 3,0 kg

79 1 Brake lever 04-04 3L-101086 12,7 kg
78 1 Hand wheel Ø220 L=37 3L-101085 3,6 kg
77 1 Mounting flange 3L-101084 3,0 kg
76 1 Securing ring Ø47 - L=6 3L-101083 0,1 kg
75 1 Cover plate pinion shaft 2 Rnd 90 L=24 3L-101082 0,4 kg
74 1 Brake house cover 3L-101080 6,0 kg
89 73 1 Brake house PIPE Ø273x25 - L=105 3L-101079 13,2 kg
72 1 Oil splasher 3L-101078 0,3 kg
101 71 1 Cranck shaft Ø40h9 - L=120 3L-101077 1,0 kg
70 1 Cranck-house 3L-101075 3,3 kg
69 1 Securing flange Rnd 94 x 12 3L-101074 0,2 kg
99 68 1 Gear wheel shaft 4 Rnd 350 L=78 3L-101073 26,9 kg
21
18 67 1 Gear pinion shaft 3 Rnd. 90 L=181 3L-101072 5,6 kg
66 1 Gearwheel (shaft 3) Rnd 320 x 52,5 3L-101071 12,2 kg

2 65 1 Pinion shaft 2 Rnd 90 L=255 3L-101070 7,4 kg

13 2 88 64 1 Gear wheel; z=91, m=3 Rnd 279 x 45 3L-101069 13,7 kg
63 1 Motor gear pinion Rnd 105 L=235 3L-101068 5,5 kg
11 100 62 1 Mounting flange Limit switch ø160 x 40 3L-100026 4,1 kg

30 29 61 1 Plug - ZD-213-12 (3/4) 38055 0,0 kg

60 1 Gasket cranckhouse Ø130/Ø63 Ø130 - 1mm 3-63-21-00-96 0,0 kg
59 1 Distance ring Rnd 55 L=10 3-63-21-00-69 0,1 kg
97 58 2 Gasket. Ø130 Ø130 - 1mm 3-63-21-00-51 0,0 kg
40 87 57 2 Cover PLT 10 - Ø130 3-63-21-00-50 2,0 kg
15 56 2 DISTANCE RING ø56 Rnd 65 L=7 3-63-21-00-39 0,2 kg
102
14 55 1 Gasket Ø80-Ø46 Ø80 - 1mm 3-63-21-00-38 0,0 kg

49 66 54 1 Ring Rnd 66 L= 3 3-63-21-00-32 0,0 kg

53 1 Slide bearing Ø40 Ø50 - L=40 3-63-21-00-17 0,0 kg
41 22 3
52 1 Freewheel fsn_30 13002 0,0 kg
67 51 1 Ball Bearing 6018 LLU 90x140x24 10783 0,0 kg

55 6 50 1 Axial bearing - 81109 TN 10763 0,0 kg

49 1 Bearing 6818 10762 0,0 kg
80 31 48 1 Ball bearing - 51109 10761 0,0 kg
4 18 56 91 47 1 Needle roller bearing NBX-4032Z 10754 0,2 kg

95 1 46 1 Needle axial cyl.bearing nkxr40 10753 0,0 kg

41 91 77 73 91 74 23 6 28 34 34 45 1 Ball Bearing 30x72x19 6306 10750 0,3 kg

44 1 Bush hardened IR 35x40x30 10517 0,0 kg
56 75
49 81 92 B 43 1 Bush hardened IR 35x40x20 10516 0,0 kg
10 42 2 Permaglide bearing - PAP3230 P20 10515 0,0 kg
27 36 41 2 Permaglide bearing - PAP4550 P20 10514 0,0 kg
5 DETAIL B
54 40 2 Permaglide bearing - PAP9060 P20 10513 0,0 kg
46 39 1 Permaglide bearing - PAP4020 P20 10511 0,0 kg

108 39 38 2 O-ring 136x4 10352 0,0 kg

44 106
37 1 O-ring 90x3 10350 0,0 kg
36 1 R. Lip seal Rst 45x60x7 10268 0,0 kg
16
42 35 2 R. Lip seal Rst 90x110x12 10267 0,0 kg
47 34 3 R. Lip seal Rst 90x120x12 10262 0,1 kg
42 65
33 1 R. Lip seal Rst 30x62x7 10250 0,0 kg
24 20 2 32 5 CU ring - Ø26xØ31x2 07603.000.026.2 0,0 kg
76 31 1 Key B 25x14x70 25x14x70 06885.C45K.25.14. 0,1 kg
43 70

4 18 48 30 2 Key B 25x14x115 25x14x115 06885.C45K.24.14. 0,0 kg

115
50
107 29 2 Key 22x14x140 06885.C45K.22.14. 0,7 kg
18 25 34 140
94
78 28 1 Key AB 14x9x46 14x9x46 06885.C45K.14.09. 0,0 kg
59 See part list: 1445 46
51 27 2 Key A 10x8x25 10x8x25 06885.C45K.10.08. 0,0 kg
25
79 Fit with Molycote Cu7439 108 1 Distance ring Rnd 65 x 4 3P-104980 0,0 kg
26 1 Key A 8x7x28 8x7x28 06885.C45K.08.07. 0,0 kg
7 107 1 Brake shaft weld assembly RH 3L-101429 3,0 kg 28
106 1 Brake lever shaft RH Rnd 57 L=146 3L-101254 0,0 kg 25 8 Stud for nuts for t-slots M10x160 06379.10.160 0,8 kg
93 33 105 2 One way clutch - RH execution ø45 - L=27 3L-101252 0,4 kg 24 1 Lubricating nipple M10x1 03404.101 0,0 kg
64 26 104 1 Gasket motor shaft cover ø254x1.5 3L-101247 0,1 kg 23 8 Hex domed cap nut M10 01587.450.10 0,2 kg

9 12
103 1 Cover motor shaft Plt.3 - Ø254 3L-101246 1,1 kg 22 12 Hex. head screw M16x50 DIN 933 A4-70 00933.470.16.50 1,4 kg
102 1 Bearing flange Ø215 - L=74 3L-101244 7,1 kg 21 2 Hex. head screw M12x30 DIN 933 A4-70 00933.470.12.30 0,1 kg
63 71 101 1 Cranck handle std 04 / 15 3L-101241 4,8 kg 20 1 Hex. head screw M12x25 DIN 933 A4-70 00933.470.12.25 0,0 kg

70 100 1 Cranckhandle storage bracket 3L-101240 0,4 kg 19 7 Hex. head screw M8x45 DIN 933 A4-70 00933.470.08.45 0,2 kg
99 2 Weld assy Cranckhandle storage bracket 3L-101239 0,3 kg 18 44 Hex. head screw M8x25 DIN 933 A4-70 00933.470.08.25 0,7 kg
72 53
98 1 Gasket Rnd 140 x 1 3L-101235 0,0 kg 17 2 Hex. head screw M8x16 DIN 933 A4-70 00933.470.08.16 0,0 kg
17 105 97 1 Limitswich cover 04 winch PLT 2 - 158x158 3L-101234 0,3 kg 16 2 Hex. head screw M8x10 DIN 933 A4-70 00933.470.08.10 0,0 kg
69 45 96 1 Weld assembly winch gearbox "04" LH 3L-101226 125,4 kg 15 2 Hex. head screw M6x16 DIN 933 A4-70 00933.470.06.16 0,0 kg

103 52 95 1 Bearing house Ø273 - L=47 3L-101225 8,7 kg 14 4 Hex head screw DIN 933-M4x10-A4 00933.470.04.10 0,0 kg
94 1 Gasket Ø93 Ø93 - 1mm 3L-101224 0,0 kg 13 2 Hex socket head cap screw M12x30 00912.470.12.30 0,1 kg
104 19 4
93 1 Brake Flange 3L-101218 4,9 kg 12 2 Hex socket head cap screw M8x25 00912.470.08.25 0,0 kg
57 37 92 1 Ring Rnd 137x107 L=5 3L-101217 0,2 kg 11 6 Hex socket head cap screw M6x40 00912.470.06.40 0,1 kg
4 18 60 91 3 Gasket Ø231 Ø272 - 1mm 3L-101216 0,1 kg 10 8 Hex socket head cap screw M6x25 00912.470.06.25 0,1 kg
90 1 Freewheel house Ø130 - L=60 3L-101215 2,1 kg 9 6 Hex socket head cap screw M6x20 00912.470.06.20 0,0 kg
90 89 1 Gasket winch cover 680x215 1mm 3L-101214 0,3 kg 8 5 Hex socket plug 3/4 00908.000.034 0,0 kg
8 32 88 1 Winch cover PLT 8 - 680x215 3L-101213 9,0 kg 7 1 Retaining ring for bores Ø140 00472.000.140 0,2 kg
87 1 Wedge house 3L-101094 1,2 kg 6 3 External Circlip for shaft ø90 00471.000.090 0,0 kg
57
86 1 Drum Ø244,5 - L=220 3L-101093 35,7 kg 5 1 External Circlip shaft 35 d1=35 00471.000.035 0,0 kg
58 18 4 85 1 Plate wheel; z=65 1/2 x 5/16" 3L-101092 3,6 kg 4 55 Washer M8 SSA4 DIN 125-1A 00125.400.8 0,1 kg
84 1 Bearing flange Ø215 - L=74 3L-101091 7,0 kg 3 12 Washer M16 SSA4 DIN 125-1A 00125.400.16 0,1 kg
58 83 2 Distance ring Rnd 110 x 13 3L-101090 0,6 kg 2 5 Washer M12 SSA4 DIN 125-1A 00125.400.12 0,0 kg
82 1 Drum shaft Rnd 100 x 500 3L-101089 23,2 kg 1 8 Washer M10 SSA4 DIN 125-1A 00125.400.10 0,0 kg
SECTION A-A Pos Qty Description Dimension Drawing no. Mass Pos Qty Description Dimension Drawing no. Mass
32 8

Name
TITEL:

HvW

RvB
change text pos 87 RvB
GO
GO
Mounting assy 04-04 LH

-
-

08.06.12 Rem greas niple

Update for MKG
DRAWN: TOLERANCES:
GO

Description
- All bolts at outside must be fastened with Loctite 542 PRESERVATION DATE:
06-06-10 NEN-ISO 2768-1
- The winch must be assembled in a proper way - Before assembly all parts outside the gearbox must be preserved

15,07,12 Pos 11

update
pos 23
APPROVED:
- After assembly the winch must have a running test, after that flushing and draining - Preservation of the gearbox inside with oilresistant coating HvW
PROJECTION:

- Before transport the winch must be greased - All roundings of parts must be preserved properly

-
-
SCALE:
- At the place of radial lip seals: Shafts to be greased - All parts except them from SS must be grit-blasted SA 2,5 Acc. to NEN-ISO 8501-1 1:2,5

28.1.13

30.8.11
16.8.11
21.7.11
- Contents of gearbox to be filled with 13l. oil, before any operation - Primer, 2 components Epoxyprimer 80 µm Airless www.palfingerneddeck.com

Rev Date
DRAWING NUMBER: SIZE: REVISION:
- Use of filler is not allowed
Left hand version is drawn. Right hand version is 3L-101245 Total mass approx.: 376,3 kg

-
-
This drawing is the property of PALFINGER NED-DECK BV The Netherlands
3L-101238 A1 F

D
C
E
G

B
A
F
H
It may not be copied or shown to any third parties.
File: 3L-101238F HE-