Bosch Production Air Tools PDF

Reliable precision
for sustained use
Air tools for industry

Full-range catalogue
www.boschproductiontools.com
2 | Air tools
Contents
Air tools for industry
Air tools | 3
Air technology from Bosch provides users with a virtually unlimited range of applications.
The versatility and reliability of Bosch is reflected everywhere: from the comprehensive prod-
uct range to the large spare parts warehouse in the Bosch Service Centre in Willershausen.
Bosch air technology 4 4 | S-LINE chisel hammers, needle descalers 90

Air tools online 5 S-LINE chisel hammers, needle descalers 92
P-LINE machines 6 Accessories 94
S-LINE machines 7 Dimensional drawings 95
1 | Drills, rotary hammers 8 5 | S-LINE jigsaws, foam rubber cutters 96

Selection guide for drills 10 S-LINE jigsaws, foam rubber cutters 98
P-LINE drills 12 Accessories 100
P-LINE rotary hammers 14 Dimensional drawings 101
S-LINE drills, rotary hammers 16
6 | P-LINE hose balancers, cable balancers 102
Recommended speeds 18
Special accessories 19 P-LINE hose balancers, cable balancers 104
Dimensional drawings 20 Dimensional drawings 106
Quick-connect couplings 108
2 | Sanders and grinders 22
7 | Motors 110
Selection guide for sanders and grinders 24
P-LINE straight grinders 26 Motors 112
S-LINE straight and angle grinders 30 Accessories 120
S-LINE random orbit sanders 32 Technical data 121
Speed table for abrasives 34 Dimensional drawings 129
Accessories 35 8 | Air technology guide 132
Dimensional drawings 36
Air technology used correctly 134
3 | Screwdrivers, tappers 40 The air motor 135
Screwdriving technology 42 The maintenance unit 136
Selection guide for screwdrivers 48 The compressed-air system 137
P-LINE lubrication-free straight screwdrivers 50 The piping system 137
P-LINE lubrication-free centre grip Pipe dimensioning 139
screwdrivers 58 Speed control 140
P-LINE centre grip screwdrivers 60 Exhaust air guidance, sound-proofing 141
P-LINE angle shut-off wrenches 62
P-LINE impulse drivers 66
P-LINE impact wrenches 68
S-LINE drill/drivers, lockover wrenches 70
S-LINE ratchet wrenches, impact wrenches 72
P-LINE tappers 74
Accessories 76
Screw counting port kits for shut-off wrenches 80
Dimensional drawings 81
4 | Bosch air technology
Bosch air technology

The right tool for any job
Bosch air tools are suitable for a wide variety of different applications –
in trade and industry. A long lifetime and consistently high quality of all
tools are guaranteed by the intensive quality monitoring in our factory
in Murrhardt.
C C
consumption optimised
L lubrication free L
E ergonomic E
A air tool A
N noise reduction N
Technology that sets standards Air technology with speed control

The versatility and reliability of Bosch air technology Bosch offers optional compressed-air grinders with
ensure efficient use: speed control. The sensitive speed controller enables
▶▶ As no sparks are formed in the air motor, the tools virtually constant working speeds in any speed range
are particularly suitable for work in damp and wet with straight and angle grinders.
environments
▶▶ A high level of operational safety because the drive
medium (air) is safe
▶▶ Easy maintenance and repair
▶▶ No overheating or burn-out of the motor
▶▶ Robust design for a long lifetime
Ergonomics for easier working

Bosch air tools fit perfectly in your hand. Small dimen-
sions, low weight and quiet, low-vibration use ensure
non-tiring work. A glass-fibre-reinforced plastic hous-
ing insulates against the cold and offers optimum grip
comfort.
The environmentally friendly range from Bosch Conformity

Environmental awareness is an important aspect at All air tools (except motors) listed in this
catalogue conform with the following
Bosch – from the initial idea for a product through standards or standardised documents:
energy-saving production, all the way to environmen- EN 792, EN ISO 11148, in accordance with the
tally friendly packaging and disposal. For example, regulations of Directives 2006/42/EC.
if a Bosch air tool is irreparable, it is recycled in the
service centre.
Certified to ISO 9001
Certificate no.: FM 30078
All of the performance data / specifications in this catalogue refer to 6.3 bar (91 PSI) flow pressure with 4 m hose length.
Air tools online | 5
An overview with a single click

All air tools online
User manuals, pictures

and dimensional drawings
can be downloaded directly
from the internet.
Information from the internet Users can, for example, display all air screwdrivers
Everything that users need to know can be found on and compare their respective data such as output or
the net: at www.boschproductiontools.com a com- rotational speed. Furthermore, they can find out the
prehensive online catalogue provides information on latest news about trade-fair dates, innovations and
products and how they can be used. The selection of new developments from the Bosch Production Tools
tools is made easier by the possibility to run compari- Division.
sons between tools.
Within a short time, this provides users with all the
relevant information they need to select the correct
production tools.
A spare parts service informs users about which

spare parts they need – and where they can order
them.
www.powertools-aftersalesservice.com
6 | P-LINE machines
P-LINE machines
The P-LINE air tools are designed for use in

industrial production. These top-class tools
meet the highest precision requirements and
have extremely long life.
Based on our many years of expertise and ex-

perience in the production tools industry, they
offer state-of-the-art technology and guarantee
high reliability of your processes.
rotary hammer
Drills,
grinders
Straight
Screwdrivers,
tappers
S-LINE machines | 7
S-LINE machines
The S-LINE tools provide an attractive com-

bination of very good ergonomics, top perfor-
mance and an outstanding price/performance
ratio. Thanks to their excellent handling in a
wide variety of applications, they are the opti-
mum air tools for trade and repair services. On
the following pages you will find a selection
guide enabling you to choose the tools that are
tailored to your needs.
Drills
grinders, angle
random orbit
grinders and
Straight
sanders
impact wrenches
Ratchet and
needle descaler
Chisel hammer,
foam rubber
Jigsaws and
cutters
8 | Drills, rotary hammers
1
Drills,
rotary hammers
Drills, rotary hammers | 9
The Bosch drills and rotary hammers are the right tools for a wide variety of materials
and applications.
Their ergonomic design enables fatigue-free working. The Bosch centre grip drills, for
example, have an ergonomic, glass-fibre-reinforced polyamide housing to protect the
user against the dreaded “white finger syndrome”. Bosch drills and rotary hammers
are ideal for working in wet areas – where electric tools are unsafe.
10 | Drills, rotary hammers | Selection guide
1
Selection guide
Drills
P-LINE drills Part number No-load speed Page

Choosing a drill is based on two (rpm)
criteria:
Cutting speed (m/min):
▶▶ the drilling diameter
120-watt drill
▶▶ the recommended cutting
controlled
speed of the material you are
0 607 154 101 3,200 12
working on (see page 18).
400-watt drill uncontrolled

In the table, the optimal cutting
0 607 161 100 2,560 12
speeds and drilling diameters
0 607 161 102* 2,560 12
for some common materials are
0 607 161 101 1,200 12
allocated to the individual drill
0 607 161 103* 1,200 12
models.

These recommendations are
0 607 153 520 4,000 12
based on the speeds for HSS twist
0 607 153 523* 4,000 12
drill bits. If nothing is specified,
the required drilling diameter is
outside the capacity of the stand-
ard chuck.
0 607 161 500 2,560 12
0 607 161 504* 2,560 12
The table shows which drill bit
0 607 161 501 1,200 12
sizes the individual models can
0 607 161 505* 1,200 12
accept and the drilling speeds.
0 607 161 502 800 12
The individual tools have addition-
0 607 161 506* 800 12
ally been assigned the maximum
0 607 161 503 640 12
drilling diameters for steel, deter-
0 607 161 507* 640 12
mined in tests.
* with keyless chuck

To ensure that a sufficient cutting
speed is always achieved, some
materials should be pre-drilled as S-Line drills Part number No-load speed Page
of the following drilling diameter: (rpm)
▶▶ Steel up to 600 N/mm2
Cutting speed (m/min):
as of 8 mm
▶▶ Steel over 600 N/mm 2
0 607 160 501 2,800 16

as of 6 mm
0 607 160 502 2,800 16
▶▶ Cast iron up to 180 N/mm2
0 607 160 511 2,200 16
as of 10 mm
▶▶ Cast iron up to 300 N/mm2
as of 8 mm
0 607 160 504 850 16
0 607 160 505 850 16
0 607 160 509 750 16
Selection guide | Drills, rotary hammers | 11
Steel up to Steel over Cast iron up to Cast iron up to Brass, copper, Silumin Aluminium
600 N/mm2 600 N/mm2 180 N/mm2 300 N/mm2 bronze
Plastics
20 to 25 15 to 20 20 to 35 10 to 20 50 to 60 30 to 40 80 to 120
Drilling diameter (mm)
1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13
1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13
1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13
1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13
Steel up to Steel over Cast iron up to Cast iron up to Brass, copper, Silumin Aluminium
600 N/mm2 600 N/mm2 180 N/mm2 300 N/mm2 bronze
Plastics
20 to 25 15 to 20 20 to 35 10 to 20 50 to 60 30 to 40 80 to 120
1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13
1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13
12 | Drills, rotary hammers | P-LINE drills
P-LINE
Drills
Part number Drill chuck
120-watt drill
0 607 154 101 Keyed chuck
400-watt drill
0 607 161 102 Keyless chuck
180-watt drill
▶▶ The suitable drills for a wide 0 607 153 520 Keyed chuck
variety of materials
▶▶ Centre grip drills have a very 0 607 153 523 Keyless chuck
ergonomic, glass-fibre-rein-
forced polyamide housing to
ensure effortless working and
protect the user against the
dreaded “white finger syn-
drome”
▶▶ For working in wet areas – 400-watt drill
where electric tools are unsafe 0 607 161 500 Keyed chuck

P-LINE drills | Drills, rotary hammers | 13
Max. drilling No-load Power Air con- Weight Drill spindle Con- Hose inner Right- Comes complete
diameter speed output sumption as per thread necting diameter hand / with
in steel (mm) (rpm) (W) under load EPTA thread (mm) left-
(l/s) (kg) hand
(cfm) rotation
controlled Keyed chuck or keyless

4 3,200 120 4.5 0.5 3/8"-24 UNF-2A G 1/8" 6 R chuck
Capacity 1–10 mm
9.5 Suspension hook
Hose nipple G 1/8"
uncontrolled Keyed chuck or keyless

8 2,560 400 11.0 1.1 1/2"-20 UNF-2A G 1/4" 10 R chuck
Capacity 1–10 mm
23.3 Suspension hook
8 2,560 400 11.0 1.3 1/2"-20 UNF-2A G 1/4" 10 R Hose nipple G 1/4"
23.3 Auxiliary handle
10 1,200 400 11.0 1.2 1/2"-20 UNF-2A G 1/4" 10 R

23.3
10 1,200 400 11.0 1.5 1/2"-20 UNF-2A G 1/4" 10 R
23.3
4 3,700 180 6.0 0.8 3/8"-24 UNF-2A G 1/4" 6 R chuck
Hose nipple G 1/4"
12.7 Suspension hook
4 3,700 180 6.0 0.9 3/8"-24 UNF-2A G 1/4" 6 R Capacity 1–10 mm
12.7

8 2,560 400 10.5 1.2 1/2"-20 UNF-2A G 1/4" 10 R chuck
Capacity 1–10 mm
22.2 Hose nipple G 1/4"
8 2,560 400 10.5 1.3 1/2"-20 UNF-2A G 1/4" 10 R Sintered metal silencer
22.2 Auxiliary handle
10 1,200 400 10.5 1.3 1/2"-20 UNF-2A G 1/4" 10 R

22.2
10 1,200 400 10.5 1.5 1/2"-20 UNF-2A G 1/4" 10 R
22.2
13 800 400 10.5 1.4 1/2"-20 UNF-2A G 1/4" 10 R
22.2
13 800 400 10.5 1.5 1/2"-20 UNF-2A G 1/4" 10 R
22.2
13 640 400 10.5 1.4 1/2"-20 UNF-2A G 1/4" 10 R
22.2
13 640 400 10.5 1.6 1/2"-20 UNF-2A G 1/4" 10 R
22.2
Your specialist retailer can provide you with information on the complete range of quality accessories.
14 | Drills, rotary hammers | P-LINE rotary hammers
P-LINE
Rotary hammers
Part number Drilling Full-load

▶▶ The right rotary hammer for performance speed
(rpm)
a wide variety of materials
▶▶ Centre grip drills have a very
ergonomic, glass-fibre-rein- 740-watt rotary hammer 0 607 557 501 20 mm in concrete 850
forced polyamide housing 13 mm in steel
30 mm in wood
to ensure effortless working
and protect the user against
the dreaded “white finger
syndrome”
▶▶ For working in wet areas –
where electric tools are
unsafe
P-LINE rotary hammers | Drills, rotary hammers | 15
Impact rate Power Air con- Weight Bit holder Connect- Hose inner Comments Comes complete
(bpm) output sumption as per ing thread diameter with
(W) under load EPTA (mm)
(l/s) (kg)
(cfm)
3,900 740 16 2.7 SDS-plus with G 1/4" 13 Single impact force 2 J. Auxiliary handle
33.9 auto-locking It is ideal for drilling work, Depth stop
system even in wet, damp rooms Hose nipple
and shafts, and wherever Plastic carrying case
electrical rotary hammers
are not permitted.
16 | Drills, rotary hammers | S-LINE drills and rotary hammers
S-LINE
Drills
Part number Drill chuck Max.

drilling
diameter
in steel
(mm)
320-watt drill 0 607 160 501 Keyed chuck 6
0 607 160 502 Keyless chuck 6

0 607 160 511 Keyed chuck 6
320-watt drill 0 607 160 504 Keyed chuck 10
0 607 160 505 Keyless chuck 10

0 607 160 509 Keyed chuck 10
▶▶ Cold-insulating, ergonomic
handle housing
▶▶ Very comfortable grip thanks to
pistol grip handle
▶▶ Switch with soft start
▶▶ High-quality planetary gearbox
▶▶ Powerful motor
▶▶ Exhaust air is guided through
the handle
S-LINE drills and rotary hammers | Drills, rotary hammers | 17
No-load Power Air con- Air con- Weight Drill spindle Connect- Hose inner Right- Comes complete
speed output sumption sumption as per thread ing thread diameter hand / with
(rpm) (W) under load under EPTA (mm) left-hand
(l/s) load (kg) rotation
(cfm)
2,800 320 8.5 18 0.8 3/8"-24 UNF-2A G 1/4" 10 R Keyed chuck or

keyless chuck
Hose nipple
2,800 320 8.5 18 0.8 3/8"-24 UNF-2A G 1/4" 10 R

2,200 320 8.5 18 0.8 3/8"-24 UNF-2A G 1/4" 10 R/L
850 320 8.5 18 0.9 3/8"-24 UNF-2A G 1/4" 10 R Keyed chuck or

keyless chuck
Barbed hose nipple
850 320 8.5 18 0.9 3/8"-24 UNF-2A G 1/4" 10 R

750 320 8.5 18 0.9 3/8"-24 UNF-2A G 1/4" 10 R/L
18 | Drills, rotary hammers | Recommended speeds
Recommended speeds
HSS twist drill bits
The Bosch drill range comprises machines from 120 to 400 watts
in straight and pistol format.
The table is intended to help you select the right drill.
up to drilling Steel up to Steel over Cast iron up Cast iron up Brass, copper, Silumin Aluminium
diameter (mm) 600 N/mm2 600 N/mm2 to 180 N/mm2 to 300 N/mm2 bronze (rpm) (rpm)
(rpm) (rpm) (rpm) (rpm) (rpm)
Cutting speed
(m/min): 20 to 25 15 to 20 20 to 35 10 to 20 50 to 60 30 to 40 80 to 120
4 1,600 2,200 1,200 4,400 2,800 8,000

5 1,900 1,270 1,800 950 3,500 2,200 6,400
6 1,600 1,060 1,500 800 2,900 1,850 5,300
7 1,360 910 1,300 680 2,500 1,600 4,550
8 1,200 800 1,100 600 2,200 1,400 4,000
9 1,060 700 1,000 530 1,900 1,200 3,540
10 950 640 890 480 1,700 1,100 3,200
11 860 580 810 430 1,600 1,000 2,900
12 800 530 740 400 1,500 930 2,660
13 730 490 680 370 1,350 860 2,450
14 680 450 640 340 1,250 800 2,270
15 630 420 600 320 1,150 740 2,120
16 600 400 560 300 1,100 700 2,000
17 560 380 520 280 1,050 660 1,870
18 530 350 500 260 1,000 620 1,770
19 500 330 470 250 950 590 1,680
20 480 320 450 240 900 560 1,600
23 410 280 390 210 760 480 1,380
30 310 210 300 160 580 370 1,060
Special accessories | Drills, rotary hammers | 19
Special accessories
Drills
Part number Use for drills Part number
Collet chuck 3/8" thread 3/8" thread 3 608 570 003 For all drills
Collet diameter 6 mm 2 608 570 079 with 3/8"-24 WNF-2A thread
Locking nut 3 603 342 001
Suspension hook 3 601 923 019 0 607 153 520 and 523
2 604 720 004 0 607 154 101
3 604 720 006 0 607 161 500 up to 507
Exhaust air set, decentralised 3 607 030 024 0 607 161 100 up to 103
Exhaust air hose, centralised 3 607 000 027 0 607 161 100 up to 103
3 607 000 011 0 607 161 500 up to 507

20 | Drills, rotary hammers | Dimensional drawings
Dimensional drawings
Drills, rotary hammers
Size in mm Part number

0 607 154 101
3/8" – 24 UNF-2A
136*
7.0
Ø 28 h11
Ø 31
49
0 607 161 100
0 607 161 101*
205 / 223** 0 607 161 102
65 / 84*
0 607 161 103*
43 / 60*
1/2" – 20 UNF-2A
Ø 46
Ø 48
45
7.0
0 607 153 520

156 / 140.7*
18.7 0 607 153 523*
3/8" – 24 UNF-2A
12.4
Ø 38
169.2
0 607 161 500

163 / 182*
65 / 84* 0 607 161 501
1/2" – 20 UNF-2A
0 607 161 502*

0 607 161 503*
46
48
0 607 161 504

7.0
43 / 60* 0 607 161 505
160
0 607 161 506*

0 607 161 507*
The specified dimensions are not binding.

Dimensional drawings | Drills, rotary hammers | 21

0 607 160 501
0 607 160 504*
155 / 180* 0 607 160 505*
53 / 78*
0 607 160 509*
0 607 160 502
0 607 160 511
3/8" – 24 UNF-2A
7 / 9*
150
36 / 63*
0 607 557 501

335
183

22 | Sanders and grinders
2
Sanders and grinders
Sanders and grinders | 23
Bosch’s range of sanders and grinders offers you numerous possibilities for different
materials and applications as well as a comprehensive range of accessories. Be it
high-speed straight grinders, robust angle grinders or random orbit sanders with
integrated dust extraction – they all impress with high performance and long life.
Use the selection guide on the following pages to select the tool that is suitable for you.
24 | Sanders and grinders | Selection guide
2
Selection guide
Sanders and grinders
P-Line grinders Part number No-load Page

The selection of a sander or grind- speed (rpm)
er is based on the application, i.e.
you select the tool according to 50-watt straight grinder 0 607 250 201 55,000 26
the abrasive. 0 607 250 202 85,000 26
The grinding applications and 0 607 250 203 85,000 26
abrasives have been assigned
to the suitable machines in the 100-watt straight grinder 0 607 254 100 50,000 26
tables. 0 607 254 105 50,000 26
However, the individually differ- 100-watt straight grinder 0 607 254 101 33,000 26
ent work conditions and ambi-
ent conditions mean that this
recommendation serves only as a 220/240-watt straight grinder 0 607 253 100 21,000 28
guide. When selecting a sander or 0 607 253 101 33,000 28
grinder to match the work require-
ment, the power output and other 400-watt straight grinder 0 607 261 101 26,000 28
product characteristics must be 0 607 261 102 15,000 28
taken into account.
450-watt straight grinder 0 607 251 102 21,000 28
Please note the manufacturer’s
specifications on abrasives!
S-Line grinders Part number No-load Page

speed (rpm)

0 607 260 101 21,000 30
S-Line angle grinders and random orbit Part number No-load Page
sanders speed (rpm)
ideal for this

application
550-watt angle grinder 0 607 352 109 12,000 30
very suitable for this
 0 607 352 113 12,000 30
application
0 607 352 112 7,000 30
suitable for this
 0 607 352 114 7,000 30
application
Random orbit 0 607 350 198 12,000 32
sander
Random orbit 0 607 350 199 12,000 32

sander
0 607 350 200 12,000 32

Selection guide | Sanders and grinders | 25
with grinding stones with flap discs with grinding stones
Shape grinding and deburring Grinding inside of a housing
 



 

 
 
  
  
with grinding stones with flap discs with grinding stones
Shape grinding and deburring Grinding inside of a housing
  
  
with grinding discs with cutting discs with fibre discs
  

  
  
  
with 80 mm sanding pad

26 | Sanders and grinders | P-LINE straight grinders
P-LINE
Straight grinders
For abrasives with Part number Permitted No-load

6 to 20 mm diameter abrasive diameter speed
(mm) (rpm)
50-watt straight grinder 0 607 250 203 6 85,000

▶▶ High-speed mini grinders for
the finest grinding and polish-
ing work
▶▶ The suitable grinders for the
widest variety of materials and
work environments
▶▶ Long lifetime with the highest 100-watt straight grinder 0 607 254 100 13 50,000
power output
▶▶ Comprehensive range of acces-
sories

P-LINE straight grinders | Sanders and grinders | 27
Air consumption Weight as Bit holder/ Connecting Hose inner Comments Comes complete
under load per EPTA Collet diameter thread diameter with
(l/s) (kg) (mm) (mm)
(cfm)
3.0 0.3 3 M6 4.5 with lever switch Collet 3 mm

6.4 2 open-ended spanners WAF 6/8
Exhaust air hose
3.0 0.3 3 M6 4.5 with rotary switch Collet 3 mm

Exhaust air hose
3.0 0.3 3 M6 4.5 with rotary switch Collet 3 mm

Exhaust air hose
2.7 0.5 3 G 1/8" 6 with lever switch Collet 3 mm

5.7 Locking nut
Open-ended spanner WAF 14
Hose nipple G 1/8"

5.7 Locking nut
2 open-ended spanners WAF 9
Hose nipple G 1/8"

12.1 Locking nut
Hose nipple G 1/8"
28 | Sanders and grinders | P-LINE straight grinders
P-LINE
Straight grinders
For abrasives with Part number Permitted No-load

▶▶ The suitable grinders for the 20 to 50 mm diameter abrasive diameter speed
(mm) (rpm)
widest variety of materials and
work environments
▶▶ Long lifetime with the highest 220 / 240-watt straight grinder 0 607 253 101 20 33,000
power output
▶▶ Comprehensive range of acces-
sories
0 607 253 100 40 21,000
0 607 261 102 50 15,000

P-LINE straight grinders | Sanders and grinders | 29
Power Air con- Weight as Bit holder/ Connecting Hose inner Comments Comes complete
output sumption per EPTA Collet diameter thread diameter with
(W) under load (kg) (mm) (mm)
(l/s)
(cfm)
220 6.0 0.7 6 G 1/8" 6 with safety switch Collet 6 mm

12.7 Locking nut
Hose nipple G 1/8"
240 6.0 0.7 6 G 1/8" 6 with safety switch, Collet 6 mm

12.7 speed-controlled Locking nut
Hose nipple G 1/8"
400 11.0 0.6 6 G 1/4" 10 with safety switch Collet 6 mm

Locking nut
Hose nipple G 1/4"
Suspension hook
400 11.0 0.6 6 G 1/4" 10 with safety switch,

23.3 speed-controlled
450 11.0 1.0 6 G 1/4" 10 with lever switch, speed- Collet 6 mm

23.3 controlled Locking nut
Hose nipple G 1/4"
Suspension hook
30 | Sanders and grinders | S-LINE straight and angle grinders
S-LINE
Straight grinders, angle grinders
Part number Abrasive No-load

diameter speed
(mm) (rpm)
0 607 260 101 40 21,000
320-watt straight grinder set 0 607 260 110 40 21,000
▶▶ Cold-insulating, robust polyam-

ide housing
▶▶ Slim handle for a very comfort-
able grip 550-watt straight grinder 0 607 252 103 40 21,000
▶▶ Powerful rotary vane motor
▶▶ Some with speed control for
constant speed even under
heavy load
the handle
550-watt angle grinder 0 607 352 109 125 12,000
0 607 352 113 125 12,000
0 607 352 112 125 7,000

0 607 352 114 125 7,000
S-LINE straight and angle grinders | Sanders and grinders | 31
Power Air con- Air con- Weight Bit holder/ Connecting Hose inner Comments Comes complete
output sumption sumption as per Spindle thread thread diameter with
(W) under load under load EPTA (mm)
(l/s) (cfm) (kg)
320 8.5 18 0.5 6 mm collet G 1/4" 10 Collet 6 mm or

collet 1/4"
Locking nut
Open-ended spanner
WAF 10
Open-ended spanner
WAF 14
Hose nipple
320 8.5 18 0.5 1/4" collet G 1/4" 10
320 8.5 18 0.5 G 1/4" 10 Collet 6 mm

Collet 3 mm
Locking nut
Open-ended spanner
WAF 10
Open-ended spanner
WAF 14
Hose nipple
550 12.5 26.5 1.1 6 mm collet G 1/4" 10 Locking switch, Collet 6 mm

speed-controlled Locking nut
Open-ended spanner
WAF 17
Hose nipple
Silencer
550 14 29.7 1.4 M 14 G 1/4" 10 Locking switch, Protective guard

speed-controlled Flange nut/flange
Locking nut
550 14 29.7 1.4 M 14 G 1/4" 10 Deadman switch, Face spanner
speed-controlled Open-ended spanner
550 14 29.7 1.4 M 14 G 1/4" 10 Locking switch WAF 17
Hose nipple
550 14 29.7 1.4 M 14 G 1/4" 10 Deadman switch Silencer
Auxiliary handle
32 | Sanders and grinders | S-LINE random orbit sanders
S-LINE
Random orbit sanders
Part number Abrasive No-load

diameter speed
(mm) (rpm)
Random orbit sander 0 607 350 198 80 12,000
▶▶ Speed control
▶▶ Riveted double-cage bearing
for longer lifetime, dust-pro-
tected
▶▶ Low vibration due to balanced
cam
▶▶ Ergonomic, cold-insulating
plastic coat
▶▶ Integrated dust extraction with
very good extraction power
▶▶ Velcro-type fastening for Bosch
system accessories
S-LINE random orbit sanders | Sanders and grinders | 33
Power Stroke Air con- Air con- Weight Bit holder/ Connecting Hose inner Comments Comes complete
output (mm) sumption sumption as per Spindle thread thread diameter with
(W) under load under EPTA (mm)
(l/s) load (kg)
(cfm)
170 2.5 6.0 12.7 0.6 5/16"-24 UNF G 1/4" 10 Velcro-type fastening, Single-ended open-
without dust extrac- jaw spanner
tion Hose nipple
Hose clip
Silencer
170 5 7.5 15.9 0.7 5/16"-24 UNF G 1/4" 10 suitable for 6, 8 + 15 Plug nipple
hole sanding paper, Open-ended claw
Velcro-type fastening spanner
Dust extraction
diameter 30 mm
170 2.5 7.5 15.9 0.7 5/16"-24 UNF G 1/4" 10 suitable for 6, 8 + 15 Plug nipple
hole sanding paper, Open-ended claw
Velcro-type fastening, spanner
Dust extraction
diameter 30 mm
Suitable sanding paper can be found

in the Bosch accessories catalogue or at
www.sia-abrasives.com
34 | Sanders and grinders | Speed table for abrasives
Speed table
Abrasives
Permitted working speed

Please note the following when using
grinding stones: permitted speeds
(rpm) depend on abrasive diameter
and length, as well as shank diameter
and clamping length as per DIN 69170
Speed60,000
rpm
50,000
40,000
30,000
20,000
10
0
80 m
15,000 /s
m
60 /s
12,000 m
45 /s
m
/s
10,000
25
8,000 m
20 /s
m
15 /s
m
/s
10
5,000 m
/s
4,000 5
m
/s
3,000
2,000
1,500
1,000
Disc diameter in mm 10 15 20 30 40 50 60 80 100 120 150 178 230 300
The table shows the relationship between the permitted diameter of the grinding discs and the speed.
Accessories for straight grinders | Sanders and grinders | 35
Accessories
Straight grinders, random orbit sanders
0 607 250 ... 0 607 254 100 0 607 253 100 0 607 253 101 0 607 261 101 0 607 251 102 0 607 254 105 0 607 260 100
...201/ ...202/ 0 607 254 101 0 607 253 104 0 607 253 103 0 607 261 102 0 607 251 103 0 607 254 107
...203/ ...206/ 0 607 254 106 0 607 261 104
...207/ ...208 0 607 254 108 0 607 261 105
Collet diameter
1.0 mm 3 609 201 185* – – – – – – –
1.5 mm 3 609 201 186* – – – – – – –
2.0 mm 3 609 201 187* – – – – – – –
2.5 mm 3 609 201 188* – – – – – – –
3/32" 3 609 201 189* – – – – – – –
3.0 mm 2 609 200 158 – 3 603 386 063 – 3 603 386 063 3 603 386 063 1 608 570 010 3 609 202 817
1/8" 3 609 201 190 2 608 570 060 2 608 570 083 2 608 570 060 2 608 570 083 2 608 570 083 3 608 570 007 3 600 224 011
1/4" – 2 608 570 072 2 608 570 085 2 608 570 072 2 608 570 085 2 608 570 085 – –
6.0 mm – 3 608 570 006 2 608 570 079 3 608 570 006 2 608 570 079 2 608 570 079 – –
8.0 mm – – 2 608 570 081 2 608 570 081 2 608 570 081 – –
Exhaust air hose, centralised

– – – – 3 607 000 027 – –
Exhaust air hose nipple, decentralised

G 3/8" for hose diameter 12 3 607 010 011 – – – – –
Exhaust air set – – – 3 607 030 024 – –
* with locking nut
Sanding pads for random orbit sanders

150 mm sanding pad 3 609 202 B66
80 mm sanding pad 3 609 202 B50
36 | Sanders and grinders | Dimensional drawings
Straight grinders

0 607 250 201
150
Ø3
Ø 17
Ø 16
0 607 250 202
172
Ø3
Ø 21
Ø 20
0 607 250 203
180
50
Ø3
Ø 22.5
Ø 20
0 607 254 100

163 0 607 254 105*
33 45
Ø3
Ø 33
52
170*
46*
Ø3

Dimensional drawings | Sanders and grinders | 37

0 607 254 101
150
50
34
Ø6
Ø 31
Ø 28
0 607 253 100

0 607 253 101
174.5
32 32
Ø6
Ø 32.9 h9
~Ø 35
55
0 607 261 101

0 607 261 102
210
Ø6
Ø 48
Ø 45
0 607 251 102
304
125 65
34
Ø6
Ø 31
Ø 41
65

38 | Sanders and grinders | Dimensional drawings
Straight grinders, angle grinders

0 607 260 100
0 607 260 101*
0 607 260 110
~200
6 mm collet
1/4" collet*
Ø 15
Ø 48
0 607 252 103
320
110
6 mm collet
Ø 35
Ø 54
0 607 352 109

0 607 352 113
212
0 607 352 112
0 607 352 114
Ø 77
96
79
Ø 43 M 14

Dimensional drawings | Sanders and grinders | 39
Typ 0 607 350 199 218
177
Random orbit sanders
90 Ø150
0 607 350 198
141
Typ 0 607 350 198
137
137
90
90
5/16" – 24 UNF
Ø 75
Ø75
0 607 350 199

Typ 0 607 350 199 218
218
137
177 0 607 350 200
90
90
5/16" – 24 UNF
Ø 150
Ø150
141
Typ 0 607 350 198
137
90
Ø75

40 | Screwdrivers, tappers
3
Screwdrivers,
tappers
Screwdrivers, tappers | 41
Bosch screwdrivers and tappers impress with their advanced technology, perfect
ergonomics and excellent manufacturing quality. Thanks to their precise torque
repetition and high clutch quality, they are ideal for sustained, reliable use in industry.
Their CLEAN technology ensures oil-free air and less noise at the workplace to protect
staff and the environment. More information is available on the following pages.
42 | Screwdrivers, tappers | Screwdriving technology
3
Technology
that lasts
Air tools from Bosch are excellent for industrial use.

They impress with their advanced technology, perfect
ergonomics and excellent manufacturing quality. The
CLEAN technology ensures optimum working condi- C consumption optimised
tions and lowers air consumption and sound levels. L lubrication free
E ergonomic
A air tool
N noise reduction
Bosch air tools for industry are versatile, efficient and Exact shut-off clutches guarantee precise torque
reliable. This new generation of CLEAN air tools is repetition for hard and soft connections. The glass-
lubrication-free, which benefits the user by eliminat- fibre-reinforced, ergonomically optimised polyamide
ing oil passing into the working environment air and housing effectively protects against cold, fits perfectly
lowering noise levels. At the same time, CLEAN means in your hand, and offers first-class operational comfort
reduced air consumption by up to 30%, saving energy for continuous industrial use.
and costs. The air tools are driven by oil-free com-
pressed air, do not dirty workpieces and work signifi- Quality that sets standards in ecology, comfort and
cantly more quietly. That improves the conditions for economic efficiency.
workpiece and workplace and opens up new applica-
tions – e.g. in clean rooms.
Screwdriving technology | Screwdrivers, tappers | 43
Shut-off precision
With Bosch air screwdrivers, the rate of torque

reproduction is extremely high. Whether in a hard
screwdriving application with 30° angle of rotation
or in a soft application with 720°, the clutch guaran-
tees an extremely low mean value offset and torques
that remain constant. Measurements in line with
ISO 5393 ensure high clutch quality for sustained,
reliable deployment in industry.
Economical work
The long lifetime of the tools is ensured by durable

engineering design, high-quality materials and inten-
sive quality control. The CLEAN screwdrivers mean
that lubricators in the supply lines and the associ-
ated maintenance overhead are things of the past.
The screwdrivers are designed for low air consump-
tion and user friendliness – thus reducing energy
and maintenance costs. Ergonomics and high speeds
reduce the cycle times and optimise material flows.
Torque MEAN OFFSET

Mean offset
Expected torque
Hard connection
up to 30°
Soft connection
over 720°
Angle
44 | Screwdrivers, tappers | Screwdriver features
3
Screwdriver
features
Screwdrivers with adjustable automatic Screwdrivers with adjustable lockover

shut-off clutch clutch
The automatic shut-off clutch is set using a key, The lockover torque for machined screw connections
making it impossible to change the set torque in- as well as for wood, sheet metal and cutting screws
advertently. Their outstanding repetition accuracy with medium torque accuracy is adjustable. Short
makes them ideal for screw connections with high or long activation times have a restricted influence
requirements as regards torque accuracy in industrial on the final torque, as the rotational impacts only
assembly shops. These screwdrivers are very quiet, slightly increase the final torque.
feature minimal air consumption, and have long
lifetimes. “S-Plus” screwdrivers
The “S-Plus” air screwdriver (technical description:

“rotary screwdriver with automatic shut-off and
bypassing shut-off”) features the entire know-how
of the tried and tested model series of Bosch air
production tools. The “S-Plus” screwdriver for sheet
metal, driving, drilling and wood screws unifies the
advantages of the automatic shut-off facility and
lockover clutch. In bypassing the automatic shut-off
facility, it is possible to tighten screws where the ini-
tial torque is higher than the final tightening torque.
The service-friendly 180-watt clutch with many advantages:

precise shut-off, comfortable handling and long lifetime
Screwdriver features | Screwdrivers, tappers | 45
Impulse drivers
Torque reaction and noise development are extreme-

ly small with these impulse drivers, and the power-
to-weight ratio is outstanding. Impulse drivers offer a
user-friendly alternative to impact wrenches and have
a particularly compact design. A unique principle for
piston compression contributes to this.
Impulse drivers are equipped with a hydraulic, oil-

dampened impulse mechanism that guarantees long
lifetime and shuts off when the torque is reached.
This impulse mechanism consists only of three
parts; these are more durable and able to withstand The impulse unit with shut-off for the greatest convenience
and greatest possible safety in continuous operation. The oil
stronger loads than rotary vane impulse mechanisms.
can be changed without special tools in less than five minutes!
Any user can easily carry out the maintenance of an
impulse driver without special tools.
Impact wrenches
The impact wrench is suitable for large screw di-

ameters with low torque accuracy requirement. Its
impact mechanism tightens the screw connection
with rotary impacts. This technology produces tools
that are virtually reaction-free.
High-quality materials in the impact mechanisms of the impact

wrenches ensure precise function and long lifetime.
46 | Screwdrivers, tappers | Torque accuracy
3
Achievable
torque accuracy
Torque accuracy depending on screwdriver can be achieved are well below the nominal values.
system and screwdriving application The torque dispersion also increases. Due to the wide
variety of possibilities, specifications with absolute val-
The torque that can be achieved for a screw connec- ues are not possible. If in doubt, use a trial and error
tion depends on the type of screwdriving application. system. The table provides an overview of the advan-
In order to obtain an equal basis for assessment, all tages and achievable torque accuracy of the individual
the data for screwdrivers refers to inflexible or “hard” screwdriver systems in various characteristic screw-
screw connections (30° angle of rotation) at 6.3 bar driving applications.
flow pressure. In the case of lower pressure or flexible
or “soft” screw connections, some of the values that
Screwdriver systems Shut-off clutch Lockover clutch Impulse mechanism Impact mechanism Direct drive
(Standstill screwdriver)
Features for high, consistent for the common with low reaction for high torques with for low torque
torque accuracy screw connection torque, but with limited tolerance accuracy; maximum
with sufficient torque moderate torque accuracy torque when chok-
accuracy accuracy ing the motor to
standstill
Screwdriving Angle of rotation Rating of the torque accuracy

applications up to M max.
up to approx. very good satisfactory satisfactory low – low
30° depending on
Torque
requested
M accuracy
Revolutions
up to approx. good to very good low satisfactory low low

60°
Torque
Revolutions
above 60° good – low satisfactory low low

if shut-off function is
Torque
still guaranteed
Revolutions
good – low satisfactory low low

if shut-off function is
Torque
still guaranteed
Revolutions
Angle of rota- good – low satisfactory low low

tion not if shut-off function is
Torque
definable still guaranteed
Revolutions
good – satisfactory – low low – less

if shut-off function is if function is still if screw is still being suitable
Torque
still guaranteed guaranteed turned
Revolutions
Torque accuracy | Screwdrivers, tappers | 47
Recommended values
Tightening torques
Recommended values for maximum screw tightening

torques in Nm. Assumed friction under the head
μtot = 0.125 calculated from the stressed cross-section;
valid for set screws with standard metric thread as
per DIN 13, Sheet 13; Head caps as per DIN 931, 933.
Property 5.8 6.8 6.9 8.8 10.9 12.9 14.9

classes
as per DIN 267
M1 0.0239 0.0287 0.0322 0.0382 0.0539 0.0646 0.0755
M 1.2 0.0456 0.0547 0.0618 0.0732 0.103 0.123 0.144
M 1.4 0.074 0.088 0.099 0.118 0.166 0.199 0.232
M 1.6 0.106 0.128 0.144 0.17 0.238 0.288 0.336
M 1.8 0.166 0.2 0.225 0.265 0.373 0.45 0.52
M2 0.22 0.264 0.297 0.35 0.5 0.595 0.695
M 2.5 0.444 0.54 0.608 0.72 1.02 1.21 1.42
M3 0.78 0.935 1.05 1.24 1.75 2.1 2.45
M4 1.78 2.14 2.4 2.9 4 4.8 5.6
M5 3.5 4.21 4.73 5.5 8 9.4 11
M6 6.02 7.22 8.13 9.7 13.6 16.2 18.9
M8 14.6 17.5 19.7 23 33 39 46
M 10 29 35 39 47 65 78 92
M 12 50 60 67 80 113 135 158
M 14 79 95 107 130 180 215 251
M 16 122 147 165 196 275 330 386
M 18 168 202 227 270 380 450 530
M 20 238 286 320 385 540 635 750
M 22 320 385 430 510 715 855 1,010
M 24 410 490 455 650 910 1,100 1,290
M 27 605 725 815 960 1,345 1,615 1,900
M 30 820 990 1,110 1,300 1,830 2,200 2,600
M 33 1,110 1,340 1,500 1,770 2,480 2,980 3,500
M 36 1,430 1,720 1,930 2,260 3,170 3,810 4,500
M 39 1,850 2,220 2,500 2,970 4,170 5,000 5,800
M 42 2,290 2,750 3,100 3,670 5,170 6,200 7,230
48 | Screwdrivers, tappers | Selection guide
3
Selection guide
Screwdrivers
P-Line screwdrivers Part number

Torque is a decisive parameter for
controlling the pretension force Screwdrivers with adjustable shut-off clutch / “S-Plus” screwdrivers 0 607 459 2..
▶▶ For screw connections with high torque accuracy
applied. The table provides an 0 607 454 2..
▶▶ Upper torque range limited by reaction torques
overview of the recommended ▶▶ Other advantages: low noise, low wear, long lifetime, no influence of the user 0 607 453 2..
torques for common screw and on final torque 0 607 453 4..
nut sizes. The recommended maxi- 0 607 461 2..
mum torques apply to untreated, Angle shut-off wrenches 0 607 453 6..
oil-lubricated screws (coefficient ▶▶ For screw connections with high torque accuracy 0 607 451 6..
▶▶ Other advantages: low noise, low wear, long lifetime
of friction = 0.125). The torques 0 607 452 6..
correspond to approx. 62% of the 0 607 457 6..
yield point. Screwdrivers with adjustable lockover clutch 0 607 454 0../2..
▶▶ For normal screw connections with medium torque accuracy 0 607 453 0../2..
▶▶ Upper torque range limited by reaction torques
0 607 453 4..
0 607 461 4..
Impulse drivers 0 607 661 5..
▶▶ For screw connections with medium torque accuracy
▶▶ Virtually free of reaction torque, low noise and low wear
Impact wrenches 0 607 450 614

▶▶ For large screw diameters with high torque 0 607 450 615
▶▶ Virtually free of reaction torque, therefore no upward limitation
0 607 450 618
0 607 450 616

0 607 450 619
S-Line screwdrivers Part number
Drill / drivers and lockover wrenches 0 607 460 400

▶▶ For drilling and screwdriving work with small screw diameters and low torque
0 607 460 401
0 607 460 001
Impact wrenches 0 607 450 626

▶▶ For large screw diameters with high torque 0 607 450 627
▶▶ Virtually free of reaction torque, therefore no upward limitation
0 607 450 628
0 607 450 629
0 607 450 622
0 607 450 593
Ratchet wrenches 0 607 450 79.
▶▶ For large screw diameters with higher torque
▶▶ Very suitable for hard-to-reach areas
Selection guide | Screwdrivers, tappers | 49
Torque as per VDI 2.230 (Nm)

0.1 0.5 1 5 10 50 100 500 1,000
Torque as per VDI 2.230 (Nm)

0.1 0.5 1 5 10 50 100 500 1,000
50 | Screwdrivers, tappers | P-LINE straight screwdrivers
P-LINE
20-watt lubrication-free straight screwdrivers
For screws Part number Screw diameter Tightening

20-watt straight screwdrivers from M 3 to M 6 at grade 8.8 torque (Nm),
hard screwdriving
▶▶ With integrated screw suction application
▶▶ CLEAN technology at 30°
▶▶ Constant torque
▶▶ Noise-reduced
▶▶ Integrated screw suction with Straight screwdriver with 0 607 459 203 M 2.5 0.06–1
bit system shut-off clutch
▶▶ Exhaust air hose optional 0 607 459 205 M 2.5 0.06–0.8

▶▶ Small, non-slip and breakproof
plastic housing
▶▶ Minimal air consumption Fraunhofer
▶▶ Light weight IPA

TESTED
DEVICE
System Flexi Pro 392 A LX
Report No. FM 9805-3475
Straight screwdriver with 0 607 459 204 M 2.5 0.06–1

S-Plus clutch
Fraunhofer
TESTED
IPA
DEVICE
System Flexi Pro 392 A LX
Report No. FM 9805-3475
P-LINE straight screwdrivers | Screwdrivers, tappers | 51
Tightening No-load Direction Air con- Weight Bit holder Connect- Hose inner Comments Comes complete
torque (Nm), speed of rotation sumption as per (hex = inter- ing thread diameter with
soft screwdriv- (rpm) under load EPTA nal hexagon) (mm)
ing application (l/s) (kg)
at 720° (cfm)
0.06–0.9 800 R/L 3.0 0.2 3 mm hex M5 4 Push start, Spring for guide sleeve
6.4 with integrated Suspension hook
screw suction Sintered metal silencer
0.06–0.6 1,200 R/L 3.0 0.2 3 mm hex M5 4 Clutch springs
6.4 0.06–0.3 Nm (green)
0.2–0.6 Nm (brown)
0.5–1 Nm (orange)
0.06–0.9 800 R/L 3.0 0.2 3 mm hex M5 4 Push and lever Spring for guide sleeve
6.4 start, with in- Suspension hook
tegrated screw Sintered metal silencer
suction Clutch springs
0.2–0.6 Nm (brown)
0.06–0.3 Nm (green)
0.5–1 Nm (orange)
P-LINE

120-watt straight screwdrivers from M 3 to M 6 at grade 8.8 torque (Nm),
hard screwdriving
▶▶ CLEAN technology application
▶▶ External torque setting without at 30°
bit change
▶▶ Shut-off clutch for very fine
torque setting and minimal Straight screwdriver with 0 607 454 006 M3 0.8–2
torque dispersion lockover clutch
▶▶ Large torque range of 0 607 454 007 M4 0.8–3.4

0.8 to 7 Nm
▶▶ Shut-off and lockover wrench 0 607 454 238 M4 0.8–3
in one due to “S-Plus” clutch
▶▶ Right-hand / left-hand rotation. 0 607 454 239 M4 0.8–3.4
Greater torque in left-hand
rotation, in order to loosen Straight screwdriver with 0 607 454 228 M3 0.8–2.5
screws more easily shut-off clutch
▶▶ Minimal air consumption 0 607 454 229 M4 0.8–3

▶▶ Quick-release chuck with dou-
ble bit holder 0 607 454 230 M4 0.8–3.4
▶▶ Clutch housing for screw sup-
ply (Fig. on page 76) 0 607 454 231 M4 0.8–5
0 607 454 232 M5 0.8–7
Straight screwdriver with 0 607 454 234 M4 0.8–3

S-Plus clutch for bypass-
ing shut-off
0 607 454 235 M4 0.8–3.4
0 607 454 236 M4 0.8–5
0 607 454 237 M5 0.8–7

Tightening No-load Direction Air Weight Bit holder Connect- Hose inner Comments Comes complete
torque (Nm), speed of rotation consump- as per (QRC = quick- ing thread diameter with
soft screwdriv- (rpm) tion at EPTA release (mm)
ing application no-load (kg) chuck)
at 720° (l/s) (lbs)
(cfm)
0.8–2 1,700 R/L 4.5 0.7 1/4" QRC G 1/4" 6 Lever start Suspension hook
9.5 1.5 Barbed hose nipple
Clutch adjusting tool
0.8–3 1,050 R/L 4.5 0.8 1/4" QRC G 1/4" 6 Clutch spring (yellow)
9.5 1.8
0.8–2 1,700 R/L 4.5 0.7 1/4" QRC G 1/4" 6 Push start
9.5 1.5
0.8–3 1,050 R/L 4.5 0.8 1/4" QRC G 1/4" 6
9.5 1.8
0.8–1.5 2,300 R/L 4.5 0.7 1/4" QRC G 1/4" 6 Push start Suspension hook
9.5 1.5 Barbed hose nipple
9.5 1.5
0.8–3 1,050 R/L 4.5 0.8 1/4" QRC G 1/4" 6
9.5 1.8
0.8–4.5 640 R/L 4.5 0.8 1/4" QRC G 1/4" 6
9.5 1.8
0.8–7 400 R/L 4.5 0.8 1/4" QRC G 1/4" 6
9.5 1.8
0.8–2 1,700 R/L 4.5 0.7 1/4" QRC G 1/4" 6 Push and lever Suspension hook
9.5 1.5 start Barbed hose nipple
9.5 1.8
0.8–4.5 640 R/L 4.5 0.8 1/4" QRC G 1/4" 6
9.5 1.8
0.8–7 400 R/L 4.5 0.8 1/4" QRC G 1/4" 6
9.5 1.8
P-LINE

from M 5 to M 6 at grade 8.8 torque (Nm),
hard screwdriving
application
at 30°
Straight screwdriver with 0 607 453 009 M5 1.2–5.5

lockover clutch
0 607 453 010* M5 1.2–7
0 607 453 233 M4 1.2–3
0 607 453 234 M4 1.2–4.5
Straight screwdriver with 0 607 453 229 M4 1.2–4.5

shut-off clutch
0 607 453 230 M5 1.2–5.5
0 607 453 231* M5 1.2–7

180-watt straight screwdrivers
▶▶ External torque setting without 0 607 453 232* M6 1.2–10
bit change
▶▶ Shut-off clutch for very fine 0 607 453 235 M4 1.2–3
torque setting and
minimal torque dispersion 0 607 453 236 M4 1.2–4.5
▶▶ Large torque range of
1.2 to 10 Nm 0 607 453 237 M5 1.2–5.5
▶▶ Shut-off and lockover wrench
in one due to “S-Plus” clutch 0 607 453 238* M5 1.2–7
▶▶ Right-hand / left-hand rotation.
Greater torque in left-hand 0 607 453 239* M6 1.2–10
rotation, in order to loosen
screws more easily
▶▶ CLEAN technology Straight screwdriver with 0 607 453 240 M5 1.2–5.5
▶▶ Minimal air consumption S-Plus clutch for
bypassing shut-off
▶▶ Quick-release chuck with dou- 0 607 453 241* M5 1.2–7
ble bit holder
▶▶ Clutch housing for screw sup- 0 607 453 242* M6 1.2–10
ply (Fig. on page 76)
torque (Nm), speed of rotation consump- as per (QRC = quick- ing thread diameter with
at 720° (l/s) (lbs)
(cfm)
1.2–5 950 R/L 6.5 0.9 1/4" QRC G 1/4" 6 Lever start Suspension hook
13.8 2.0 Clutch adjusting tool
Hose nipple
1.2–7 600 R/L 7.5 0.9 1/4" QRC G 1/4" 6 Clutch spring (yellow) or
15.9 2.0 * clutch spring (blue)
1.2–2.5 2,200 R/L 6.5 0.9 1/4" QRC G 1/4" 6 Push start
13.8 2.0
1.2–3 1,500 R/L 6.5 0.9 1/4" QRC G 1/4" 6
13.8 2.0
1.2–3 1,500 R/L 6.5 0.9 1/4" QRC G 1/4" 6 Lever start Suspension hook
Hose nipple
1.2–5.5 950 R/L 6.5 0.9 1/4" QRC G 1/4" 6 Clutch spring (yellow) or
1.2–7 600 R/L 6.5 0.9 1/4" QRC G 1/4" 6
13.8 2.0 Models …232 and …239
1.2–10 380 R/L 6.5 0.9 1/4" QRC G 1/4" 6 including auxiliary handle
13.8 2.0
1.2–2.5 2,200 R/L 6.5 0.9 1/4" QRC G 1/4" 6 Push start
13.8 2.0
1.2–3 1,500 R/L 6.5 0.9 1/4" QRC G 1/4" 6
13.8 2.0
1.2–5 950 R/L 6.5 0.9 1/4" QRC G 1/4" 6
13.8 2.0
1.2–7 600 R/L 6.5 0.9 1/4" QRC G 1/4" 6
13.8 2.0
1.2–10 380 R/L 6.5 0.9 1/4" QRC G 1/4" 6
13.8 2.0
1.2–5 950 R/L 6.5 0.8 1/4" QRC G 1/4" 6 Push start Suspension hook
Hose nipple
1.2–10 380 R/L 6.5 0.9 1/4" QRC G 1/4" 6
Model …242
13.8 2.0 including auxiliary handle
P-LINE

hard screwdriving
application
at 30°
Straight screwdriver with 0 607 461 205 M6 5.5–10

shut-off clutch
0 607 461 206 M6 5.5–15
400-watt rotary screwdrivers

▶▶ Most powerful rotary screw-
driver
▶▶ External torque setting
▶▶ Wear-free shut-off clutch
▶▶ Variable due to modular system
▶▶ Ergonomic centre grip for opti-
mum handling
▶▶ Robust, cold-insulating polyam-
ide housing
▶▶ Exhaust air hose optional
▶▶ Low-vibration
torque (Nm) speed of rotation consump- as per (QRC = quick- ing thread diameter with
at 720° (l/s)
(cfm)
5.5–10 1,050 R/L 14.0 1.4 1/4" QRC G 1/4" 10 Push start Clutch locking tab
Suspension hook
5.5–14 700 R/L 14.0 1.4 1/4" QRC G 1/4" 10 Auxiliary handle, diam-
29.7 eter 46 mm
58 | Screwdrivers, tappers | P-LINE centre grip screwdrivers
P-LINE
180-watt lubrication-free centre grip screwdriv

180-watt centre grip from M 5 to M 6 at grade 8.8 torque (Nm),
hard screwdriving
screwdrivers application
▶▶ External torque setting without at 30°
bit change
▶▶ Shut-off clutch for very fine Centre grip screwdriver 0 607 453 434* M6 1.2–10
torque setting and minimal with lockover clutch
torque dispersion 0 607 453 438* M5 1.2–7

▶▶ Large torque range of
1.2 to 10 Nm 0 607 453 435 M5 1.2–5.5
▶▶ Shut-off and lockover wrench
in one due to “S-Plus” clutch 0 607 453 436 M4 1.2–4.5
▶▶ Right-hand / left-hand rotation
▶▶ Greater torque in left-hand 0 607 453 437 M4 1.2–3
screws more easily Centre grip screwdriver 0 607 453 439* M6 1.2–10
▶▶ CLEAN technology with shut-off clutch
▶▶ Minimal air consumption 0 607 453 441* M5 1.2–7

▶▶ Quick-release chuck with dou-
ble bit holder 0 607 453 440 M5 1.2–5.5
▶▶ Clutch housing for screw sup-
ply (Fig. on page 76) 0 607 453 443 M4 1.2–4.5
0 607 453 442** M3 0.5–2
Centre grip screwdriver 0 607 453 429* M6 1.2–10

with shut-off clutch
0 607 453 433* M5 1.2–7
0 607 453 430 M5 1.2–5.5
0 607 453 431 M4 1.2–4.5
0 607 453 432 M4 1.2–3

P-LINE centre grip screwdrivers | Screwdrivers, tappers | 59
ers
Tightening No-load Direction Max. air Weight Bit holder Connecting Hose inner Comments Comes complete
torque (Nm), speed of rotation consump- as per (QRC = quick- thread diameter with
at 720° (l/s) (lbs)
(cfm)
1.2–10 380 R/L 8.5 0.9 1/4" QRC G 1/4" 6 Trigger start Hose nipple G 1/4"
18.0 2.0 Silencer
1.2–5 950 R/L 8.0 0.9 1/4" QRC G 1/4" 6 Suspension hook
16.9 2.0
1.2–3 1,500 R/L 8.0 0.9 1/4" QRC G 1/4" 6
16.9 2.0
1.2–2.5 2,200 R/L 8.5 0.9 1/4" QRC G 1/4" 6
18.0 2.0
1.2–10 380 R/L 7.5 0.9 1/4" QRC G 1/4" 6 Trigger start Hose nipple G 1/4"
15.9 2.0 Silencer
15.9 2.0 * clutch spring (blue) or
1.2–5 950 R/L 7.5 0.9 1/4" QRC G 1/4" 6 ** clutch spring (white)
Suspension hook
15.9 2.0
1.2–3 1,500 R/L 7.5 0.9 1/4" QRC G 1/4" 6
15.9 2.0
0.5–2 600 R/L 7.5 0.9 1/4" QRC G 1/4" 6
15.9 2.0
1.2–10 380 R/L 7.5 0.9 1/4" QRC G 1/4" 6 Push and trig- Hose nipple G 1/4"
15.9 2.0 ger start Silencer
1.2–5 950 R/L 7.5 0.9 1/4" QRC G 1/4" 6 Suspension hook
15.9 2.0
1.2–3 1,500 R/L 7.5 0.9 1/4" QRC G 1/4" 6
15.9 2.0
1.2–2.5 2,200 R/L 7.5 0.9 1/4" QRC G 1/4" 6
15.9 2.0
60 | Screwdrivers, tappers | P-LINE centre grip screwdrivers
P-LINE
400-watt centre grip screwdrivers

400-watt rotary screwdrivers from M 8 to M 10 at grade 8.8 torque (Nm),
hard screwdriving
▶▶ Most powerful rotary screw- application
driver at 30°
▶▶ Wear-free shut-off clutch Centre grip screwdriver 0 607 461 407 M 10 8.5–26
▶▶ Variable due to modular system with lockover clutch
▶▶ Ergonomic centre grip for opti-

mum handling
▶▶ Robust, cold-insulating polyam-
ide housing
▶▶ Low-vibration Centre grip screwdriver 0 607 461 405 M6 5.5–15
with shut-off clutch
0 607 461 406 M8 8.5–26
0 607 461 409 M 10 8.5–26

P-LINE centre grip screwdrivers | Screwdrivers, tappers | 61
Tightening No-load Direction Air Weight Bit holder Connecting Hose inner Comments Comes complete
torque (Nm), speed of rotation consump- as per (QRC = quick- thread diameter with
at 720° (l/s) (lbs)
(cfm)
8.5–21 400 R/L 13.5 1.5 7/16" QRC G 1/4" 10 Trigger start Clutch locking tab
Silencer
Auxiliary handle,
diameter 46 mm
5.5–13 700 R/L 13.5 1.5 1/4" QRC G 1/4" 10 Push and trig- Clutch locking tab
28.6 3.3 ger start Hose nipple G 1/4"
Silencer
8.5–21 400 R/L 13.5 1.5 1/4" QRC G 1/4" 10 Auxiliary handle,
28.6 3.3 diameter 46 mm
8.5–27 450 R 9.4 1.5 7/16" QRC G 1/4" 10
19.9
62 | Screwdrivers, tappers | P-LINE angle shut-off wrenches
P-LINE
Angle shut-off wrenches

hard screwdriving
application
at 30°
180-watt angle shut-off 0 607 453 621 M5 1.5–8

wrench with shut-off
clutch
0 607 453 622 M5 1.5–8
0 607 453 623* M6 2–10
0 607 453 624* M6 2–10
0 607 453 625* M6 2–15
0 607 453 626* M6 2–15
▶▶ Shut-off clutch for very fine 370-watt angle shut-off 0 607 451 600 M8 7–27
torque setting and minimal wrench with shut-off
clutch
torque dispersion 0 607 451 601 M8 7–27
▶▶ Long lifetime 0 607 451 604 M8 7–30
▶▶ Small, rotating angle head
▶▶ Low-noise
370-watt angle shut-off 0 607 451 606 M8 7–27

clutch
0 607 451 607 M8 7–27
0 607 451 605 M8 7–30
0 607 451 602 M8 7–28
0 607 451 603 M8 7–28

P-LINE angle shut-off wrenches | Screwdrivers, tappers | 63
torque (Nm), speed of rotation consump- as per (hex = inter- thread diameter with
soft screwdriv- (rpm) tion at EPTA nal hexagon, (mm)
ing application no-load (kg) square =
at 720° (l/s) external
(cfm) square)
1.5–7 670 R/L 5.5 1.2 1/4" square G 1/4" 6 Centralised Clutch adjusting tool
11.6 exhaust air Hose nipple
guidance Clutch spring (yellow) or
1.5–7 670 R/L 5.5 1.2 1/4" hex G 1/4" 6 * clutch spring (blue)
11.6
2–9 420 R/L 5.5 1.2 1/4" square G 1/4" 6
11.6
2–9 420 R/L 5.5 1.2 1/4" hex G 1/4" 6
11.6
2–14 260 R/L 5.5 1.2 1/4" square G 1/4" 6
11.6
2–14 260 R/L 5.5 1.2 3/8" square G 1/4" 6
11.6
7–24 360 R/L 14.0 1.7 3/8" square G 1/4" 10 Decentralised Clutch locking tab
29.7 exhaust air Hose nipple G 1/4"
guidance Silencer
7–24 360 R/L 14.0 1.7 1/4" hex G 1/4" 10 – plastic
29.7 – sintered metal
7–30 280 R/L 14.0 1.7 3/8" square G 1/4" 10
29.7
7–24 360 R/L 14.0 1.5 3/8" square G 1/4" 10 Centralised Clutch locking tab
guidance
7–24 360 R/L 14.0 1.7 1/4" hex G 1/4" 10
29.7
7–30 280 R/L 14.0 1.7 3/8" square G 1/4" 10
29.7
7–26 360 R 14.0 1.7 3/8" square G 1/4" 10
29.7
7–26 360 R 14.0 1.7 1/4" hex G 1/4" 10
29.7
64 | Screwdrivers, tappers | P-LINE angle shut-off wrenches
P-LINE

hard screwdriving
application
at 30°
550-watt angle shut-off 0 607 452 603 M8 10–38

clutch
0 607 452 604 M 10 16–56
0 607 452 605 M 10 20–68
0 607 452 606 M6 2–16

Please order the angle screw head separately (see page 77)
550-watt angle shut-off 0 607 452 607 M 10 20–68

clutch
▶▶ Shut-off clutch for very
fine torque setting and minimal
torque dispersion
▶▶ Long lifetime 740-watt angle shut-off 0 607 457 601 M 12 31–80
▶▶ External torque setting wrench with shut-off
clutch
▶▶ Small, rotating angle head 0 607 457 600 M 12 39–100
▶▶ Low-noise 0 607 457 602 M 14 50–120
P-LINE angle shut-off wrenches | Screwdrivers, tappers | 65
torque (Nm), speed of rotation consump- as per (square = thread diameter with
soft screwdriv- (rpm) tion at EPTA external (mm)
ing application no-load (kg) square)
at 720° (l/s)
(cfm)
10–38 570 R/L 22.0 1.6 3/8" square G 1/4" 10 Centralised Quick-change hose nipple
46.6 exhaust air Clutch adjusting tool
guidance
16–56 400 R/L 22.0 1.6 3/8" square G 1/4" 10
46.6
20–68 320 R/L 22.0 1.6 3/8" square G 1/4" 10
46.6
2–16 1,200 R/L 22.0 1.0 – G 1/4" 10 Please
46.6 order the angle
screw head
separately
(see page 77)
20–68 320 R/L 22.0 1.8 3/8" square G 1/4" 10 Centralised Quick-change hose nipple
46.6 exhaust air Clutch adjusting tool
guidance
31 –70 270 R/L 21.5 3.6 1/2" square G 3/8" 10 Decentralised Clutch locking tab
guidance Suspension hook with
39–90 200 R/L 21.5 3.6 1/2" square G 3/8" 10 support
45.5 Silencer
50–110 100 R/L 27.5 3.6 1/2" square G 3/8" 10 – plastic
– sintered metal
58.2
66 | Screwdrivers, tappers | P-LINE impulse drivers
P-LINE
Impulse drivers
For screws Part number Screw diameter Tightening Tightening

from M 6 to M 10 at grade 8.8 torque (Nm), torque (Nm),
hard screwdriv- soft screwdriv-
ing application ing application
at 30° at 720°
Impulse driver 0 607 661 509 M6 8–18 5–15

with shut-off
0 607 661 510 M6 8–18 5–15
0 607 661 505 M8 13–35 12–29
0 607 661 506 M8 13–35 12–29
Impulse driver 0 607 661 507 M 10 28–60 16–47

with shut-off
▶▶ CLEAN technology
▶▶ Extremely lightweight impulse
driver
▶▶ Ergonomic, fibre-reinforced
polyamide housing with centre
grip for balanced centre of
gravity and optimum handling
▶▶ Wear-free shut-off clutch that
reacts to mechanical centrifu-
gal force
▶▶ Impulse unit with innovative,
unique piston compression
principle consisting of only
three parts with seals. This
means less oil consumption,
rapid oil change and optimised
integrated cooling
▶▶ High speed due to robust, pow-
erful motor with dual chamber
for fast, efficient working
▶▶ Right-hand / left-hand rotation.
Greater torque in left-hand
screws more easily
▶▶ Suspension hook for vertical Recommended tightening torque
and horizontal use based on fatigue limit of screw diameter, grade 8.8.
Maximum tightening torque
is peak torque regardless of screw size.
P-LINE impulse drivers | Screwdrivers, tappers | 67
No-load Direction Model Air con- Weight Bit holder Connecting Hose inner Comments Comes complete
speed of rotation series sumption as per (square = exter- thread diameter with
(rpm) (W) under load EPTA nal square, (mm)
(l/s) (kg) QRC = quick-
(cfm) release chuck)
4,000 R/L 300 8 1.1 3/8" square G 1/4" 6 Torque can be set Hose nipple
17 from outside on im- Allen key
pulse mechanism Suspension hook
4,000 R/L 300 8 1.2 1/4" QRC G 1/4" 6
17
4,500 R/L 300 9 1.1 3/8" square G 1/4" 10
19
4,500 R/L 300 9 1.1 1/4" QRC G 1/4" 10
19
4,700 R/L 300 11 1.3 1/2" square G 1/4" 10 Torque can be set Hose nipple
23.2 from outside on im- Allen key
pulse mechanism Suspension hook
68 | Screwdrivers, tappers | P-LINE impact wrenches
P-LINE
Impact wrenches
For screws Part number Screw diameter Recommended

from M 12 to M 30 at grade 8.8 tightening
torque
at 6.3 bar
(Nm)
Impact wrench with 0 607 450 614 M 14 50–150

3-position torque control
Impact wrench with 0 607 450 615 M 16 150–350

3-position torque control
0 607 450 618 M 16 150–300
▶▶ High speed for fast, efficient

working
▶▶ Outstanding power and low Impact wrench with 0 607 450 616 M 22 300–900
weight 3-position torque control
▶▶ Robust impact wrench with

long lifetime
▶▶ Simply designed, powerful dual 0 607 450 619 M 22 300–850
hammer mechanism made of
high-alloy materials
▶▶ Impact force can be controlled
via throttle valve
Recommended tightening torque

based on fatigue limit of screw diameter, grade 8.8.
Maximum tightening torque
is peak torque regardless of screw size.
P-LINE impact wrenches | Screwdrivers, tappers | 69
Max. No-load Direction Air Weight Bit holder Connecting Hose inner Comments Comes complete
tightening speed of rotation consump- as per (square = ex- thread diameter with
torque (rpm) tion at EPTA ternal square) (mm)
(Nm) no-load (kg)
(l/s)
(cfm)
200 10,000 R/L 9.0 1.3 3/8" square G 1/4" 10 Torque can be Suspension hook
19.1 set in right- Quick-change
hand rotation hose nipple
3 609 202 911
3 609 202 846
550 7,000 R/L 15.0 2.4 1/2" square G 1/4" 10 Torque can be Suspension hook
3 609 202 912
3 609 202 846
500 7,000 R/L 15.0 2.6 1/2" square G 1/4" 10
31.8 + extended
spindle
1,200 4,600 R/L 18.0 4.1 3/4" square G 3/8" 13 Torque can be Suspension hook
3 609 202 913
3 609 202 848
1,150 4,500 R/L 18 5.9 3/4" square G 3/8" 13 Torque can be Suspension hook
38.1 + extended set in right- Quick-change
spindle hand rotation hose nipple
3 609 202 913
3 609 202 847
70 | Screwdrivers, tappers | S-LINE drill/drivers and lockover wrenches
S-LINE
Drill/drivers, lockover wrenches
Part number Max. screw Tightening

diameter torque
(mm) (Nm)
Drill/driver 0 607 460 400 Self-drilling 1.5–8

screws up to
6.3 mm
Lockover wrench 0 607 460 401 M6 1.5–10
▶▶ Cold-insulating, robust poly

amide housing
▶▶ High-quality planetary gearbox
▶▶ Very comfortable grip Lockover wrench 0 607 460 001 M6 1.5–10
▶▶ Switch with soft start
▶▶ Right-hand / left-hand rotation
the handle
S-LINE drill/drivers and lockover wrenches | Screwdrivers, tappers | 71
No-load Direction Power Air con- Air con- Weight Bit holder Connecting Hose inner Comments Comes complete
speed of rotation output sumption sumption as per (hex = internal thread diameter with
(rpm) (R = right, (W) under load under EPTA hexagon) (mm)
L = left) (l/s) load (kg)
(cfm)
750 R/L 320 8.5 18 0.8 1/4" hex G 1/4" 10 Screwdriving Hose nipple
depth can be set
750 R/L 320 8.5 18 1.0 1/4" hex G 1/4" 10 Torque can be set Hose nipple
from outside
900 R/L 380 12 25.4 1.0 1/4" hex G 1/4" 10 Torque can be set Hose nipple
from outside Auxiliary handle,
diameter 46 mm
72 | Screwdrivers, tappers | S-LINE ratchet and impact wrenches
S-LINE
Ratchet wrenches, impact wrenches
Part number Max. screw Recommended

diameter tightening
(mm) torque
(Nm)
3/8" ratchet wrench 0 607 450 794 M 10 50
1/2" ratchet wrench 0 607 450 795 M 10 50
3/8" impact wrench 0 607 450 626 M 14 120
▶▶ One-handed with right / left 1/2" impact wrench 0 607 450 627 M 14 120
rotation change
▶▶ Continuously variable torque
setting
▶▶ Light weight
▶▶ Good price / performance ratio 1/2" impact wrench 0 607 450 628 M 18 310
1/2" impact wrench set 0 607 450 629 M 18 310
3/4" impact wrench 0 607 450 622 M 27 900
1" impact wrench 0 607 450 593 M 38 1,300

S-LINE ratchet and impact wrenches | Screwdrivers, tappers | 73
Max. No-load Direction Air Air Weight Bit holder Connecting Hose inner Comments Comes complete
tightening speed of rotation consump- consump- as per (square = ex thread diameter with
torque (rpm) (R = right, tion at tion at EPTA ternal square) (mm)
(Nm) L = left) no-load no-load (kg)
(l/s) (cfm)
70 160 R/L 8 17 1.3 3/8" square G 1/4" 10 Hose nipple
70 160 R/L 8 17 1.3 1/2" square G 1/4" 10 Hose nipple
120 10,000 R/L 6 12.7 1.5 3/8" square G 1/4" 10 3-position torque Hose nipple
control
Pin-type impact
mechanism
120 10,000 R/L 6 12.7 1.5 1/2" square G 1/4" 10 3-position torque Hose nipple
control
Pin-type impact
mechanism
310 7,000 R/L 8.5 18.0 2.3 1/2" square G 1/4" 10 3-position torque Hose nipple
control
Pin-type impact
mechanism
310 7,000 R/L 8.5 18.0 2.3 1/2" square G 1/4" 10 Plastic carrying Hose nipple
case with 5 sock-
ets (WAF 14, 17,
19, 21, 22) and
extension Pin-type
impact mechanism
900 4,500 R/L 18.0 38.1 5.6 3/4" square G 3/8" 3-position torque Hose nipple
control Suspension
Dual hammer hook
mechanism
1,700 3,100 R/L 13.0 17.5 9.6 1" square G 1/2" 13 3-position torque Hose nipple
control Auxiliary handle
Hammer
mechanism
74 | Screwdrivers, tappers | P-LINE tappers
P-LINE
Tappers
For thread Part number Thread and Tightening

▶▶ One-handed left / right from M 5 to M 12 stud bolt torque
diameter (Nm)
operation (mm)
▶▶ Long lifetime
▶▶ Outstanding power
▶▶ For any application Tapper 0 607 453 421 up to 5 1.2–5.5
▶▶ Tightening torque can with lockover clutch without chuck
be controlled 0 607 453 422 up to 4 1.2–4.5
Tapper 0 607 461 413 up to 10 up to 26

without clutch
Tapper 0 607 461 407 up to 12 8.5–26

with trigger start
P-LINE tappers | Screwdrivers, tappers | 75
No-load Direction Model Max. air Weight Bit holder Connecting Hose inner Comments Comes complete
speed of rotation series consump- as per (hex = internal thread diameter with
(rpm) (W) tion at EPTA hexagon, (mm)
no-load (kg) QRC = quick-
(l/s) (lbs) release chuck)
(cfm)
950 R/L 180 7.5 1.1 1/4" hex G 1/4" 6 Can be used for Clutch locking tab
15.9 2.4 thread-cutting Silencer
in blind holes Guide sleeve
1,500 R/L 180 7.5 1.1 1/4" hex G 1/4" 6 and as a stud Hose nipple G 1/4"
15.9 2.4 bolt tightener
400 R/L 400 13.5 1.5 7/16" QRC G 1/4" 10 Direct drive Hose nipple G 1/4"
28.6 3.3 with floating Silencer
chuck Auxiliary handle,
For thread- diameter 46 mm
cutting in Floating chuck
feedthrough
holes
400 R/L 400 13.5 1.5 7/16" QRC G 1/4" 10 With clutch Clutch locking tab
28.6 3.3 without chuck Hose nipple G 1/4"
Can be used for Silencer
thread-cutting Auxiliary handle,
in blind holes diameter 46 mm
and as a stud
bolt tightener
76 | Screwdrivers, tappers | Accessories
Accessories
Screwdrivers
Part number For model Clamping

series (W) diameter mm
Auxiliary handle 3 600 499 001 120 –

sleeve – for straight
180
screwdrivers
Auxiliary handle – Capacity: 46 mm diameter 3 602 025 009 400 46

standard version
Auxiliary handle – 3 607 031 352 120 –

for straight
3 607 031 351 180 –
screwdrivers
Suspension hook 3 601 310 016 180 33

for angle wrenches
2 601 310 002 370 38
Suspension hook with 3 604 720 006 400 48–51

support option for
pistol-grip and angle
wrenches
Exhaust air hose set centralised 3 600 712 008 20 –

centralised 3 607 000 064 120/180 –
Exhaust air set, decentralised, straight version 3 607 000 083 120/180 –
Exhaust air hose centralised, straight version 3 607 000 027 370/400/550 –
centralised, for pistol-grip screwdrivers 3 607 000 011 400 –
Exhaust air set, decentralised, straight version 3 607 030 024 400 –
Clutch housing for 3 605 125 058 120

screw supply
WAF 27 3 605 125 057 180
Clutch spring, 3 604 619 024 120/180/550

green, 0.5–0.8 Nm
Clutch spring, 3 604 618 003 120/180

white, 0.5–2 Nm
Accessories | Screwdrivers, tappers | 77
Accessories
Screwdrivers
Part number For model Clamping

series (W) diameter mm
Clutch spring, 3 604 616 006 20

green, 0.06–0.3 Nm
Clutch spring, 3 604 610 016 20

brown, 0.2–0.6 Nm
Clutch spring, 3 604 618 005 20

orange, 0.5–1.0 Nm
Guide sleeve 3 600 329 000 400
Screw cap 3 600 508 014 400
Spring 3 604 615 000 400
Union nut 3 603 313 002 400
Screw head for 180-watt angle wrenches 0 607 453 631 180
1/4" quick-release chuck

Angle screw head 1/4" square 0 607 453 617 180/370
1/4" internal hexagon 0 607 453 618 180/370

DWAS 16
3/8" square 0 607 453 620 180/370
DWAS 16
1/4" quick-release chuck 0 607 453 630 180/370
DWAS 16
Protective cap for angle screw head 180 W 3 605 500 171
for angle screw head 370 W 3 605 500 175
Protective cap for all 1/4" quick-release chucks 3 605 500 172
Extension Length 200 mm 0 607 452 608 0 607 452 605

0 607 452 609 0 607 452 604
78 | Screwdrivers, tappers | Accessories
Accessories
Tappers
Part number For model Comments

series (W)
Twin-jaw chuck (jointed) M 5 – M 12 3 608 573 000 for thread-cutting

with 7/16" hex shank
Thread chuck (rigid) with 7/16" hex shank 3 608 502 000 suitable for tappers:
M 5, M 6, M 8,
1/4" shank
Required countersink a (mm) b (mm)

at tapper
4.95 6.3
11 h11 35±0.2
5.55 7.3
Ø 0.5 h 12
Ø 11 h12
Ø 7 h 12
Accessories | Screwdrivers, tappers | 79
Accessories
20-watt screwdrivers
Accessories with 3 mm hex shank manufactured to DIN 3126

Integrated version for use with and without suction
Part number Size Cross head type Design Shank length

without drive
(mm)
Slotted
3-mm bits for 20-watt screwdrivers 3 608 520 001 0.5 x 3 mm
3 608 520 003 0.8 x 5 mm
Cross-head screw
3-mm bits for 20-watt screwdrivers 3 608 520 004 0 (2.8 mm) Philips
3 608 520 005 1 (4.5 mm) Philips
3 608 520 006 0 (2.8 mm) Pozidrive
3 608 520 007 1 (4.5 mm) Pozidrive
TORX
3-mm bits for 20-watt screwdrivers 3 609 202 738 T5
3 609 202 739 T6
3 609 202 740 T7
3 609 202 741 T8
3 609 202 742 T9
3 609 202 743 T 10
Adapter 3 mm to 3 609 202 751

1/4" with QRC
Blank for 3 600 723 001

production of
the guide sleeve
Part number For model series Comments

(W)
Storage valve 3 609 202 829 20
Sorting plates for M 1.6/M 2 3 609 202 826 20

screw/bolt size
M 2.5 3 609 202 827 20
M 3/M 4 3 609 202 828 20
80 | Screwdrivers, tapper | Screw counting port kits for angle shut-off wrenches
Screw counting port kits

Shut-off wrenches
Part number For model Tool number

series (W)
Screw counting port kit Centre grip screwdrivers 3 609 202 745 180 0 607 453 429
0 607 453 430
0 607 453 431
0 607 453 432
0 607 453 433
0 607 453 439
0 607 453 440
0 607 453 441
0 607 453 442
0 607 453 443
3 609 202 791 400 0 607 461 403
0 607 461 404
0 607 461 409
3 609 202 746 400 0 607 461 405
0 607 461 406
0 607 461 408
Centre grip impulse drivers 3 609 202 745 300 0 607 661 509
0 607 661 510
0 607 661 505
0 607 661 506
0 607 661 507
0 607 661 508
Angle wrenches 3 609 202 A08 550 0 607 452 603
0 607 452 604
0 607 452 605
0 607 452 606
Dimensional drawings | Screwdrivers, tappers | 81
Straight screwdrivers

158 28 0 607 459 203
53 0 607 459 204
3 hex
0 607 459 205
Ø 23
35
0 607 454 006
256*
0 607 454 007
256
60,5
60.5 0 607 454 228*
85
85 35
35* 6,5
6.5
1/4"SWF
QRC
R1/4
R 1/4"" 0 607 454 229
ØØ15,5
15.5
1/4"
0 607 454 230
ØØ 34
34
Ø 29
29
0 607 454 231

Ø
0 607 454 232

241
241 0 607 454 234
85
85 20
20
0 607 454 235
0 607 454 236
29
ØØ 29
0 607 454 237

0 607 454 238
0 607 454 239*
0 607 453 009
0 607 453 010
0 607 453 229*
~262 0 607 453 230
84 60.5
0 607 453 231
R 1/4" 0 607 453 232
1/4" QRC
WAF 27
0 607 453 233*

Ø 30
Ø 34
0 607 453 234*

0 607 453 235*
~248*
0 607 453 236*
0 607 453 237
0 607 453 238
0 607 453 239
0 607 453 240
0 607 453 241
0 607 453 242
0 607 461 205
0 607 461 206
313
150
120
1/4" QRC
Ø 19.5
~Ø 48
Ø 46
Ø 48

82 | Screwdrivers, tappers | Dimensional drawings
Centre grip screwdrivers

0 607 461 405
272/275*
0 607 461 406
150/153*
Ø 19.5/ Ø 25.0*
7/16" QRC*
1/4" QRC
120/123* 0 607 461 407*
Typ 0 607 453 429

0 607 461 409*
Ø 46
Ø 48
43.
160
95
0 607 453 429*
220.8
220,8 0 607 453 430*
103,8
103.8 0 607 453 431
84.8
84,8
0 607 453 432
19,3
19.3
0 607 453 433220,8
30
27
Ø 30
Ø 30
Ø 27
103,8
0 60784,8
453 434*
Ø
Ø
0 19,3
607 453 435*
205.4*
205,4 0 607 453 436
Ø 30
Ø 27
Ø 30
169,2
172,7
84.8
169.2
172.7
84,8
0 607 453 437
0 607 453
205,4 438
30
27
Ø 30
Ø 27
84,8
Ø
0 607 453 439*

Ø 30
Ø 27
0 607 453 440*

0 607 453 441*
0 607 453 442*
0 607 453 443*


0 607 453 621
0 607 453 622
~327 0 607 453 623

152 60.5
0 607 453 624
R 1/4"
0 607 453 625
0 607 453 626*
Ø 34
30
1/4" square
3/8" square*
25.5
0 607 451 600

0 607 451 601*
~356
0 607 451 604
13
Ø 38
55/54*
65
29
3/8" square
1/4" hex*
Ø 12*
Ø 30
0 607 451 602

0 607 451 603*
~350
0 607 451 605
13
Ø 40
Ø 38
55/54*
29
3/8" square 1/4" hex*
Ø 12*
Ø 30
0 607 451 606

0 607 451 607*
~350
11
Ø 38
Ø 40
42/43.5*
19
3/8" square 1/4" hex*
Ø 12*
Ø 25


0 607 452 603
391.4
191.8 0 607 452 604
141.6 0 607 452 605
110.4
22.8
51
0 607 452 607
35
35
35
WAF 22
41
43
29.9
36.8
3/8" square
115.1
0 607 452 606
307.6
191.8
141.6
110.3
51
23.2
31
WAF 11
41
0 607 457 600

0 607 457 601
508
Typ 0 697 457 602

49
1/2" square
1/2"
Ø 41
0 607 457 602
533
533
14
66
66
35
35
66
1/2" square
1/2"
Ø 20
Ø20
Ø 41
Ø41

Impulse drivers

0 607 661 505
0 607 661 506
0 607 661 505 / 506 18.08.95
176
176 0 607 661 509
59
59 0 607 661 510
square
21,5 22
22
3/8"
1/4"
3/8"
194
103
103
0 607 661 507

196
79
3/8" square
22
194
103

Impact wrenches

158.2 0 607 450 614
36.5
23.7
Ø 29.8
47.3
200.5
3/8" square
183.5
G 1/4"
196.5 248.3 0 607 450 615

37.8 89.6
23.7 75.5
0 607 450 618
Ø 34
Ø 34
71.9
71.9
212.5
212.5
195.5
1/2" square 195.5

1/2" square
G 1/4" G 1/4"
385 0 607 450 616
228
208.9
51.9
188.5
0 607 450 619
31.5
0 607 450 622
Ø 52.4
Ø 52.4
91.9
91.9
3/4" square
268
3/4" square
268
244.3
244.3
G 3/8" G 3/8"

Drill/drivers, lockover wrenches

0 607 460 400
~225
1/4" hex short
Ø 40
Ø 45
~55
150
~107
~85
0 607 460 401

~230
1/4" hex long

Ø 45
Ø 40
~35
150
~115
~85
0 607 460 001
278
115
35
45
-48
40
1/4" hex

Ratchet wrenches, impact wrenches

0 607 450 794
0 607 450 795*
300
135
42.5
3/8" square
1/2" square*
159 0 607 450 626

24.6
0 607 450 627
Ø 30.2
47.9
3/8" square
176
G 1/4"
157 0 607 450 628

22.6
0 607 450 629
Ø 30.2
47.9
1/2" square
176
G 1/4"
0 607 450 593
285
Ø 102
133
236
1" square
G 1/2"

Tappers

0 607 453 421
230
104 0 607 453 422
74
Ø 25
Ø 46
Ø 48
160
95
0 607 461 413

243
101.5 22
Ø 36 h13
Ø 37
129
0 607 461 407

275
153
7/16" QRC
123
Ø 25.0
Ø 46
Ø 48
160
95

90 | S-LINE chisel hammers, needle descalers
4
S-LINE
Chisel hammers, needle descalers
S-LINE chisel hammers, needle descalers | 91
Bosch chisel hammers and needle descalers have powerful motors that deliver
the required power in every application. These tools also offer professional
tradesmen a high-quality, robust impact housing for low wear and an ergonomic
design for comfortable and easy handling. With their wide range of accessories,
they are therefore perfect for use in the workshop and on the construction site.
You will find more details on the following pages.
92 | S-LINE chisel hammers, needle descalers
S-LINE
Part number Impact rate

(bpm)
Chisel hammer set 0 607 560 501 3,600
Chisel hammer 0 607 560 500 3,600
▶▶ High-quality impact housing Needle descaler 0 607 560 502 3,600

for low wear
amide housing
▶▶ High-quality, wide range of
accessories
▶▶ Very comfortable grip
▶▶ Powerful linear motor
S-LINE chisel hammers, needle descalers | 93
Air con- Air con- Weight as Bit holder Connecting thread Hose inner Comments Comes complete
sumption sumption per EPTA diameter with
at no-load at no-load (kg) (mm)
(l/s) (cfm)
8.5 18 1.0 Hexagon WAF G 1/4" 10 For roughcasting and Hose nipple
only machine 10 and rotary cutting work Chisel retaining spring
diameter Pipe cutting chisel
10.2 mm Sheet metal cutting chisel
Flat chisel 19 mm wide
Carrying case
8.5 18 1.0 Hexagon WAF G 1/4" 10 For roughcasting and Hose nipple
10 and rotary cutting work Chisel retaining spring
diameter
10.2 mm
8.5 18 2.0 – G 1/4" 10 For surface cleaning Needle set (19 needles)
Allen key
Hose nipple
94 | S-LINE chisel hammers, needle descalers | Accessories
Accessories
For chisel hammer with hex bit holder WAF 10 Part number
Pipe cutting chisel with inner flute

1 609 390 298
Sheet metal cutting chisel

2 609 390 014
Flat chisel 19 mm wide

2 609 390 015
Blank
1 609 390 303
For needle descaler Part number
Needle set 1 607 000 027

Dimensional drawings | S-LINE chisel hammers, needle descalers | 95

0 607 560 500
155
0 607 560 501
150
67
0 607 560 502
35 ~300
114
Ø 45
Ø 42
150
67

96 | S-LINE jigsaws, foam rubber cutters
5
S-LINE
Jigsaws, foam rubber cutters
S-LINE jigsaws, foam rubber cutters | 97
The S-LINE air saws from Bosch are precise tools with a cold-insulating and robust
polyamide housing, a powerful rotary vane motor and exhaust air that is guided
through the handle. Their slim handle ensures a very comfortable grip in every cut.
And the high-quality cutting accessories from Bosch’s accessory range completely
cover any application. More information is available on the following pages.
98 | S-LINE jigsaws, foam rubber cutters
S-LINE
Part number Cutting capacity

(mm)
Jigsaw 0 607 561 114 Wood 85 mm

0 607 561 116 Soft steel 10 mm
Aluminium + non-
0 607 561 118 ferrous metal 15 mm
Plastic 30 mm
Foam rubber cutter 0 607 595 100 up to 300 mm

amide housing
▶▶ Slim handle for a very comfort-
able grip
▶▶ Powerful rotary vane motor
the handle
▶▶ High-quality cutting accesso-
ries from Bosch’s accessory
range
▶▶ Pendulum-stroke jigsaws
S-LINE jigsaws, foam rubber cutters | 99
Stroke rate Power Air con- Air con- Weight as Connecting Hose inner Comments Comes complete
(spm) output sumption sumption per EPTA thread diameter with
(W) under load under load (kg) (mm)
(l/s) (cfm)
2,400 400 12 25.4 1.9 G 1/4" 10 with locking switch Hose nipple
2,400 400 12 25.4 1.9 G 1/4" 10 with deadman switch Silencer G 1/2"
Saw blade set with anti-splinter
2,400 400 12 25.4 1.9 G 1/4" 10 with lever switch guard
Allen key WAF 5
3,800 120 5.5 11.7 1.2 G 1/4" 10 Please order saw Fitted base plate
blades and saw Scraper
blade guides separately Hose nipple
100 | S-LINE jigsaws, foam rubber cutters | Accessories
Accessories
Foam rubber cutters
Part number Working length (mm)

Saw blade pair 2 607 018 013 70
2 607 018 010 130
2 607 018 011 200
2 607 018 012 300
Guide for saw blades 2 608 135 023 70

2 608 135 020 130
2 608 135 021 200
2 608 135 022 300
Dimensional drawings | S-LINE jigsaws, foam rubber cutters | 101

0 607 561 114
224/235*
Ø 60
0 607 561 116
0 607 561 118*
125
86
12 Ø 77
75
28
137
0 607 595 100

~152
Ø 39
~109
~425
~150

102 | P-LINE cable balancers, hose balancers
6
P-LINE
Hose balancers, cable balancers
P-LINE cable balancers, hose balancers | 103
Bosch P-LINE hose and cable balancers have a modular structure, enabling them to be
quickly and easily adapted to different weight classes. Staff and goods are protected
by the robust metal safety holder including spring hook, a cable pull with high-quality
distributor valve and safety clutch, and a spring breakage protection feature. You will
find more information on the following pages.
104 | P-LINE hose balancers, cable balancers
P-LINE
For loads of 0.3 kg to 10 kg Part number

▶▶ Robust metal safety holder
including spring hook
▶▶ Cable pull with high-quality dis- Hose balancer 0 607 950 938
tributor valve and safety clutch
for smooth pull-out 0 607 950 939
▶▶ Spring breakage protection for
balancers with a load greater
than 3 kg
▶▶ Cable change possible without
disassembly of the spring drum
▶▶ Easy to change the weight
class due to modular structure Cable balancer, 0 607 950 950
small series
0 607 950 951
Cable balancer, 0 607 950 952

small series
0 607 950 953
Cable balancer, 0 607 950 954

medium series
0 607 950 955
0 607 950 956
Balancer, 0 607 950 957

small series
0 607 950 958
P-LINE hose balancers, cable balancers | 105
Min. load Max. load Max. stroke Weight as Comments

(kg) (kg) (mm) per EPTA
(kg)
0.4 1.2 800 1.3 Hose balancer with adjustable load bearing range;
equipped with quick-connect coupling
1 609 233 009
1.2 2.2 800 1.4 Hose diameter 5 mm
0.5 1.2 2,000 0.6 Cable balancer with adjustable load bearing range
1.0 2.0 2,000 0.6 Cable pull 2.0 m
1.2 2.5 1,600 0.6 Cable pull 1.6 m
4.0 8.0 3,000 3.7 Cable pull 3.0 m
7.0 10.0 3,000 3.7
0.4 1.2 1,600 1.3 Balancer with adjustable load bearing range
1.2 2.8 1,600 1.4 Cable pull 1.6 m
106 | P-LINE hose balancers, cable balancers | Dimensional drawings
0 607 950 938

0 607 950 939*
140
WAF 13 WAF 13
G1/4"
– / 440*
800
81
141
approx. 55
34 approx. 112
Ø4 0 607 950 950
0 607 950 951
approx. 225 + cable pull
37
36.7
0 607 950 952
20 0 607 950 953

39.5
Ø5
103.3
64
134.4
108

Dimensional drawings | P-LINE hose balancers, cable balancers | 107
Cable balancers
0 607 950 954

0 607 950 955
192
129
0 607 950 956

119.5

259.4
70 76.5
211.5
7-link chain
Overall length of 71
approx. 225
0 607 950 957
8
0 607 950 958
160
Ø 141

108 | P-LINE hose balancers, cable balancers | Quick-connect couplings
Quick-connect couplings
Accessories part number Air admission (l/s) at 6 bar and

0.5 bar pressure loss*
1 609 233 013 66.5

140.9
Air tool
1 609 233 014 66.5
140.9
Coupling body with

hose clip
Hose
3 603 386 063 33

69.9
Air tool
1 609 233 036 33
69.9
1 609 233 037 33
Nipple with outer thread

69.9
1 609 233 039 66.5
140.9
1 609 233 040 66.5
Hose
140.9
1 609 233 018 33

69.9
1 609 233 020 66.5
Hose 140.9
1 609 233 021 66.5
140.9
Coupling body with
outer thread
Pipe connection
1 609 233 024 33

69.9
1 609 233 026 33
Hose
69.9
Nipple with hose clip 1 609 233 027 33
69.9
1 609 233 031 66.5
140.9
Hose
* Couplings with different air admission cannot be coupled to each other.

Quick-connect couplings | P-LINE hose balancers, cable balancers | 109
Hose connection diameter Hose connection diameter Thread connection

(mm) (inches)
10 3/8" –
13 1/2" –
– – G 1/4"
– – G 3/8"
– – G 1/2"
– – G 3/8"
– – G 1/2"
– – G 3/8"
– – G 3/8"
– – G 1/2"
6 1/4" –
10 3/8" –
13 1/2" –
13 1/2" –
110 | Motors
7
Motors
Motors | 111
Bosch air motors are safe, versatile, extremely durable, and therefore perfect for
continuous industrial use. They are immune to burn-out or spark formation. Moreover,
their CLEAN technology ensures oil-free air and less noise at the workplace to protect
staff and the environment.
Choose the right motor for your applications from a wide range of motors with different
power ratings and speeds.
112 | Motors
Motors
From 100 to 370 watts Part number Stall No-load

▶▶ Safe, versatile, extremely torque speed
(Nm) (rpm)
durable
▶▶ Reliable in continuous use
▶▶ No sparks are formed in the
motor 100/120-watt motor 0 607 954 306 2.0 1,700
▶▶ No burn-out
▶▶ CLEAN technology 0 607 954 307 0.9 3,800
0 607 954 304 2.1 2,100
0 607 954 305 1.0 4,700
180-watt motor 0 607 953 335 6.5 620
0 607 953 336 4.5 1,000
0 607 953 337 3.0 1,560
0 607 953 338 1.5 2,770
0 607 953 340 1.0 3,800
0 607 953 346 4.5 1,000
0 607 953 348 1.5 2,770
0 607 953 331 7.7 740
0 607 953 332 4.7 1,190
0 607 953 333 3.2 1,875
0 607 953 334 1.6 3,300
0 607 953 339 1.1 4,500

Motors | 113
Direction Power Air con- Weight Spindle dimensions Connecting Hose inner Operating Comments Comes complete
of rotation output sumption as per (square = external thread diameter curve with
(R = right, (W) under load EPTA square) (mm)
L = left) (l/s) (kg)
(cfm)
R/L 100 5.0 0.37 3/8"-24 UNF-2A G 1/8" 6 69258 Activation via sepa- Hose nipple
10.6 rate valve, no valve G 1/8"
built in. Max. axial Silencer G 1/4"
R/L 100 5.0 0.32 3/8"-24 UNF-2A G 1/8" 6 73928 load of motor shaft
10.6 FAX = 250 N; max.
R 120 4.5 0.37 3/8"-24 UNF-2A G 1/8" 6 66879 radial load of motor
shaft FRA = 10 N
9.5
R 120 4.5 0.32 3/8"-24 UNF-2A G 1/8" 6 71580
9.5
R/L 180 5.5 0.68 3/8"-24 UNF-2A G 1/8" 6 41437 Activation via sepa- Hose nipple
R/L 180 5.5 0.68 3/8"-24 UNF-2A G 1/8" 6 43748 load of motor shaft
11.6 FAX = 400 N; max.
R/L 180 5.5 0.60 3/8"-24 UNF-2A G 1/8" 6 48382 radial load of motor
shaft FRA = 16 N
11.6
R/L 180 5.5 0.68 3/8"-24 UNF-2A G 1/8" 6 41655
11.6
R/L 180 5.5 0.60 3/8"-24 UNF-2A G 1/8" 6 55869
11.6
R/L 180 5.5 0.68 Cyl. shaft diameter G 1/8" 6 46075 Similar to
11.6 10 h6 Fig. on page 130
Part no.
R/L 180 5.5 0.60 Cyl. shaft diameter G 1/8" 6 41746 0 607 951 325
11.6 10 h6
R 180 5.0 0.68 3/8"-24 UNF-2A G 1/8" 6 87354

10.6
R 180 5.0 0.68 3/8"-24 UNF-2A G 1/8" 6 89544
10.6
R 180 5.0 0.60 3/8"-24 UNF-2A G 1/8" 6 41407
10.6
R 180 5.0 0.60 3/8"-24 UNF-2A G 1/8" 6 43841
10.6
R 180 5.0 0.60 3/8"-24 UNF-2A G 1/8" 6 53529
10.6
114 | Motors
Motors

▶▶ Safe, versatile, extremely torque speed
(Nm) (rpm)
durable
▶▶ Reliable in continuous use
▶▶ No sparks are formed in the
motor 300/340/370-watt motor 0 607 951 304 25.0 490
▶▶ No burn-out
▶▶ CLEAN technology 0 607 951 305 15.0 780
0 607 951 306 9.0 1,400
0 607 951 307 4.5 2,700
0 607 951 300 25.0 600
0 607 951 301 15.0 930
0 607 951 302 9.0 1,620
0 607 951 303 4.5 3,300
0 607 951 322 22.0 540
340/370-watt motor 0 607 951 314 25.0 490
0 607 951 315 15.0 780
0 607 951 316 9.0 1,400
0 607 951 311 25.0 600
0 607 951 312 15.0 930
0 607 951 313 9.0 1,620

Motors | 115
Direction Power Air con- Weight Spindle dimensions Connecting Hose inner Operating Atex Comments Comes complete
of rotation output sumption as per (square = external thread diameter curve certified with
(R = right, (W) under load EPTA square) (mm)
L = left) (l/s) (kg)
(cfm)
R/L 340 10.5 0.90 3/8"-24 UNF-2A G 1/8" 8 130695 yes Activation via Hose nipple G 1/8"
22.2 separate valve, no Silencer G 3/8"
valve built in. Max.
R/L 340 10.5 0.90 3/8"-24 UNF-2A G 1/8" 8 146107 axial load of motor
22.2 shaft FAX = 850 N;
R/L 340 10.5 0.90 3/8"-24 UNF-2A G 1/8" 8 60628 max. radial load of
motor shaft
22.2 FRA = 34 N
R/L 340 10.5 0.80 3/8"-24 UNF-2A G 1/8" 8 102389
22.2
R 370 9.0 0.90 3/8"-24 UNF-2A G 1/8" 8 114435
19.1
R 370 9.0 0.90 3/8"-24 UNF-2A G 1/8" 8 120664
19.1
R 370 9.0 0.90 3/8"-24 UNF-2A G 1/8" 8 108461
19.1
R 370 9.0 0.80 3/8"-24 UNF-2A G 1/8" 8 123762
19.1
R 370 9.0 0.90 3/8"-24 UNF-2A G 1/8" 8 105449 yes With underblow
19.1 for better start-up
under load
R/L 340 10.5 0.87 3/8" square G 1/8" 8 130695 yes Activation via Hose nipple G 1/8"
22.2 separate valve, no Silencer G 3/8"
valve built in. Max.
R/L 340 10.5 0.87 3/8" square G 1/8" 8 146107 axial load of motor
22.2 shaft FAX = 850 N;
R/L 340 10.5 0.87 3/8" square G 1/8" 8 60628 max. radial load of
motor shaft
22.2 FRA = 34 N
R 370 9.0 0.87 3/8" square G 1/8" 8 102389
19.1
R 370 9.0 0.87 3/8" square G 1/8" 8 114435
19.1
R 370 9.0 0.87 3/8" square G 1/8" 8 120664
19.1
116 | Motors
Motors

▶▶ Stirring or pumping liquid torque speed
(Nm) (rpm)
media
▶▶ Rolling e.g. hoses
▶▶ Adjusting, lifting and lowering
e.g. roller blinds 340-watt motor 0 607 951 325 25.0 490
▶▶ Tensioning straps
0 607 951 326 9.0 1,400
0 607 951 318 25.0 490
340-watt motor 0 607 951 323 25.0 490
500/550-watt motor 0 607 952 303 28.0 650
0 607 952 304 15.5 1,150
0 607 952 305 6.5 2,700
0 607 952 300 28.0 760
0 607 952 301 15.5 1,350
0 607 952 302 6.5 3,000
620/740-watt motor 0 607 957 301 36.0 610
0 607 957 300 36.0 720

Motors | 117
Direction Power Air con- Weight as Spindle Connecting Hose inner Operating Atex Comments Comes complete
of rotation output sumption per EPTA dimensions thread diameter curve certified with
(R = right, (W) under load (kg) (square = external (mm)
L = left) (l/s) square)
(cfm)
R/L 340 10.5 0.90 Cyl. shaft G 1/8" 8 140024 yes Activation via separate Hose nipple G 1/8"
22.2 diameter 12 j6 valve, no valve built in. Silencer G 3/8"
Max. axial load of motor
R/L 340 10.5 0.90 Cyl. shaft G 1/8" 8 63039 shaft FAX = 850 N;
22.2 diameter 12 j6 max. radial load of mo-
R/L 340 10.5 0.90 Cyl. shaft G 1/8" 8 133837 tor shaft FRA = 34 N
22.2 diameter 10 h6
R/L 340 10.5 0.98 3/8" square G 1/8" 8 136982 yes Activation via separate Hose nipple G 1/8"
22.2 with valve, no valve built in. Silencer G 3/8"
axial balancing Max. axial load of motor
10 mm stroke shaft FAX = 850 N;
max. radial load of mo-
tor shaft FRA = 34 N
R/L 500 13.5 1.40 1/2"-20 UNF-2A G 1/4" 10 98637 no Activation via separate Hose nipple G 1/4"
28.6 valve, no valve built in. Silencer G 1/2"
Ventilation in the
R/L 500 13.5 1.40 1/2"-20 UNF-2A G 1/4" 10 101085 direction of rotation not
28.6 being used.
R/L 500 13.5 1.20 1/2"-20 UNF-2A G 1/4" 10 103255 Max. axial load of motor
shaft FAX = 1,250 N;
28.6 max. radial load of mo-
R 550 12.0 1.40 1/2"-20 UNF-2A G 1/4" 10 91348 tor shaft FRA = 50 N
25.4
R 550 12.0 1.40 1/2"-20 UNF-2A G 1/4" 10 93841
25.4
R 550 12.0 1.20 1/2"-20 UNF-2A G 1/4" 10 96270
25.4
R/L 620 17.5 1.32 1/2"-20 UNF-2A G 1/4" 10 71359 no Activation via separate Hose nipple G 1/4"
37.0 valve, no valve built in. Silencer G 1/2"
Max. axial load of motor
R 740 16.0 1.32 1/2"-20 UNF-2A G 1/4" 10 66678 shaft FAX = 1,550 N;
33.9 max. radial load of mo-
tor shaft FRA= 62 N
118 | Motors
Motors

▶▶ Stirring or pumping liquid torque speed
(Nm) (rpm)
media
▶▶ Rolling e.g. hoses
▶▶ Adjusting, lifting and lowering
e.g. roller blinds 620/740-watt motor 0 607 957 308 90.0 250
▶▶ Tensioning straps
0 607 957 309 65.0 340
0 607 957 310 36.0 610
0 607 957 315 36.0 610
0 607 957 314 170.0 140
0 607 957 305 90.0 290
0 607 957 306 65.0 400
0 607 957 307 36.0 720
0 607 957 317 160.0 120

Motors | 119
Direction Power Air con- Weight as Spindle Connecting Hose inner Operating Atex Comments Comes complete
of rotation output sumption per EPTA dimensions thread diameter curve certified with
(R = right, (W) under load (kg) (Square = ex- (mm)
L = left) (l/s) ternal square)
(cfm)
R/L 620 17.5 2.10 1/2" square G 1/4" 10 49375 yes Activation via sepa- Hose nipple
R/L 620 17.5 1.70 1/2" square G 1/4" 10 51707 load of motor shaft
37.0 FAX = 1,550 N; max.
R/L 620 17.5 1.70 1/2" square G 1/4" 10 73715 radial load of motor
shaft FRA= 62 N
37.0
R/L 620 17.5 1.70 Cyl. shaft G 1/4" 10 76035
37.0 diameter 12 j6
R 740 16.0 2.10 1/2" square G 1/4" 10 54209

33.9
R 740 16.0 2.10 1/2" square G 1/4" 10 78289
33.9
R 740 16.0 1.70 1/2" square G 1/4" 10 80557
33.9
R 740 16.0 1.70 1/2" square G 1/4" 10 68988
33.9
R/L 620 17.5 2.10 1/2" square G 1/4" 10 no
37.0
120 | Motors | Accessories
Motors
Accessories
Part number For motors in the Thread Size in

model series mm
Mounting flange a b
d -diameter mm 3 605 700 043 120 W M 26 x 1 Left 51 7
4 mm thick
3 605 700 044 180 W M 30 x 1 Left 51 7

3 605 700 045 370 W/300 W M 35 x 1 Left 57 7
a
3 605 700 046 550 W/740 W M 45 x 1 Left 70 9
3 605 700 047 740 W M 50 x 1 Left 70 9
Fitting the mounting flange

Unscrew the threaded ring with
a hook spanner (left-hand thread!)
and screw in the mounting flange.
The motor can be bolted on to the
mounting flange at the clamping
device with two screws.
Axial balancing 3 607 030 018
1/4" hex 1/4" QRC
Collet chuck 3/8" thread 3 608 570 003

Can only be used with Can also be used for drills 0 607 154 101
separately ordered collet
3/8"-24 UNF-2A 0 607 153 103 ... 106
(e.g. 6 mm diameter
2 608 570 079) and locking 0 607 153 520 ... 525
nut 3 603 342 001
Drill chuck, capacity 1–10 mm
Keyed chuck for drill spindle thread 1/2"-20 UNF-3A 1 608 571 081
Technical data | Motors | 121
Motors
Technical data
Air motors 0 607 954 304

120 W series
Stall torque in “soft”
screwdriving applica-
6.3
5.3
bar
bar
=
=
2.1
1.9
Nm
Nm
0 607 954 306
120 W series
6.3
5.3
bar
bar
=
=
2.0
1.8
Nm
Nm
in the 120 W model series, R tion (720° tightening
angle) at
4.3
3.3
bar
bar
=
=
1.5
1.1
Nm
Nm
R/L tion (720° tightening
angle) at
4.3
3.3
bar
bar
=
=
1.4
1.0
Nm
Nm
air connection 6 mm M q M q
inner diameter q
q
Operating curves:
P P
M Torque M P M
P Power P
q Air consumption
at 6
.3 bar
5.3 bar
4.3 bar
3.3 bar
0 607 954 305 Stall torque in “soft” 6.3 bar = 1.0 Nm 0 607 954 307 Stall torque in “soft” 6.3 bar = 0.9 Nm
120 W series screwdriving applica- 5.3 bar = 0.9 Nm 120 W series screwdriving applica- 5.3 bar = 0.8 Nm
R tion (720° tightening 4.3 bar = 0.7 Nm R/L tion (720° tightening 4.3 bar = 0.6 Nm
angle) at 3.3 bar = 0.5 Nm angle) at 3.3 bar = 0.5 Nm
M q M q
q
q
P P
M
P
P
122 | Motors | Technical data
Motors
Technical data
Air motors 0 607 953 331

180 W series
6.3
5.3
bar
bar
=
=
7.7
6.4
Nm
Nm
0 607 953 332
180 W series
6.3
5.3
bar
bar
=
=
4.7
4.0
Nm
Nm
angle) at
4.3
3.3
bar
bar
=
=
5.2
4.1
Nm
Nm
R tion (720° tightening
angle) at
4.3
3.3
bar
bar
=
=
3.5
2.9
Nm
Nm
air connection 6 mm M q q
M
inner diameter
q q
Operating curves:
P P
M Torque M M
P Power P
q Air consumption P
at 6
.3 bar
5.3 bar
4.3 bar
3.3 bar
R tion (720° tightening 4.3 bar = 2.0 Nm R tion (720° tightening 4.3 bar = 1.1 Nm
q q
M M
q
q
P P
M
M
P
P
Motors
Technical data
Air motors 0 607 953 335

180 W series
6.3
5.3
bar
bar
=
=
6.5
5.5
Nm
Nm
0 607 953 336
0 607 953 346
6.3
5.3
bar
bar
=
=
4.5
3.9
Nm
Nm
in the 180 W model series, R/L tion (720° tightening
angle) at
4.3
3.3
bar
bar
=
=
4.4
3.6
Nm
Nm
180 W series
R/L
tion (720° tightening
angle) at
4.3
3.3
bar
bar
=
=
3.2
2.6
Nm
Nm
air connection 6 mm q q
M M
inner diameter
q
q
Operating curves:
P P
M Torque M
P Power M
q Air consumption P P
at 6
.3 bar
5.3 bar
4.3 bar
3.3 bar
180 W series screwdriving applica- 5.3 bar = 2.3 Nm 0 607 953 348 screwdriving applica- 5.3 bar = 1.2 Nm
R/L tion (720° tightening 4.3 bar = 1.8 Nm 180 W series tion (720° tightening 4.3 bar = 1.0 Nm
angle) at 3.3 bar = 1.4 Nm R/L angle) at 3.3 bar = 0.8 Nm
q q
M M
q
q
P P
M
M
P
P
Motors
Technical data
Air motors 0 607 953 339

180 W series
6.3
5.3
bar
bar
=
=
1.1
0.9
Nm
Nm
0 607 953 340
180 W series
6.3
5.3
bar
bar
=
=
1.0
0.9
Nm
Nm
angle) at
4.3
3.3
bar
bar
=
=
0.7
0.5
Nm
Nm
angle) at
4.3
3.3
bar
bar
=
=
0.7
0.5
Nm
Nm
air connection 6 mm q q
M M
inner diameter
q q
Operating curves:
P P
M Torque M M
P Power P
q Air consumption P
at 6
.3 bar
5.3 bar
4.3 bar
3.3 bar
Air motors 0 607 951 306 Stall torque in “soft” 6.3 bar = 9.0 Nm 0 607 951 307 Stall torque in “soft” 6.3 bar = 4.5 Nm
0 607 951 316 screwdriving applica- 5.3 bar = 7.5 Nm 370 W series screwdriving applica- 5.3 bar = 3.5 Nm
in the 370 W model series, 0 607 951 326 tion (720° tightening 4.3 bar = 6.0 Nm R/L tion (720° tightening 4.3 bar = 3.0 Nm
370 W series angle) at 3.3 bar = 4.5 Nm angle) at 3.3 bar = 2.0 Nm
air connection 8 mm R/L
q
inner diameter M M q
q
q
Operating curves:
M Torque P P
M M
P Power
q Air consumption P P
at 6
.3 bar
5.3 bar
4.3 bar
3.3 bar
Motors
Technical data
Air motors 0 607 951 300 Stall torque in “soft” 6.3 bar = 25.6 Nm 0 607 951 301 Stall torque in “soft” 6.3 bar = 15.0 Nm
0 607 951 311 screwdriving applica- 5.3 bar = 20.5 Nm 0 607 951 312 screwdriving applica- 5.3 bar = 12.5 Nm
in the 370 W model series, 0 607 951 322
370 W series
angle) at
4.3
3.3
bar
bar
=
=
16.5
12.5
Nm
Nm
370 W series
R
angle) at
4.3
3.3
bar
bar
=
=
10.0
7.5
Nm
Nm
air connection 10 mm R
M q M q
inner diameter
q q
Operating curves:
P P
M Torque M
M
P Power P
P
q
Air consumption
at 6
.3 bar
5.3 bar
4.3 bar
3.3 bar
0 607 951 313 screwdriving applica- 5.3 bar = 7.5 Nm 370 W series screwdriving applica- 5.3 bar = 3.5 Nm
370 W series tion (720° tightening 4.3 bar = 6.0 Nm R tion (720° tightening 4.3 bar = 3.0 Nm
R angle) at 3.3 bar = 4.5 Nm angle) at 3.3 bar = 2.0 Nm
M q M q
q q
P P
M M
P P
0 607 951 304 370 W series, R/L 0 607 951 305 Stall torque in “soft” 6.3 bar = 15.0 Nm
0 607 951 314 Stall torque in “soft” 6.3 bar = 25.0 Nm 0 607 951 315 screwdriving applica- 5.3 bar = 12.5 Nm
0 607 951 318 screwdriving applica- 5.3 bar = 20.5 Nm 370 W series tion (720° tightening 4.3 bar = 10.0 Nm
0 607 951 323 tion (720° tightening 4.3 bar = 16.5 Nm R/L angle) at 3.3 bar = 7.5 Nm
0 607 951 325 angle) at 3.3 bar = 12.5 Nm
q M q
M
q q
P M P
M
P P
Motors
Technical data
Air motors 0 607 952 300

550 W series
6.3
5.3
bar
bar
=
=
28.0
23.6
Nm
Nm
0 607 952 301
550 W series
6.3
5.3
bar
bar
=
=
15.5
13.0
Nm
Nm
angle) at
4.3
3.3
bar
bar
=
=
18.5
14.0
Nm
Nm
R tion (720° tightening
angle) at
4.3
3.3
bar
bar
=
=
10.0
7.5
Nm
Nm
air connection 10 mm M q M q
inner diameter q q
Operating curves: P P
M M
P P
M Torque
P Power
q Air consumption
at 6
.3 bar
5.3 bar
4.3 bar
3.3 bar
R tion (720° tightening 4.3 bar = 4.0 Nm R/L tion (720° tightening 4.3 bar = 18.5 Nm
q M q
M
q q
P P
M
M
P
P
R/L tion (720° tightening 4.3 bar = 10.0 Nm R/L tion (720° tightening 4.3 bar = 4.0 Nm
M q M q
q q
P P
M
M
P P
Motors
Technical data
Air motors 0 607 957 300

0 607 957 307
6.3
5.3
bar
bar
=
=
36.0
30.0
Nm
Nm
0 607 957 301
0 607 957 310
6.3
5.3
bar
bar
=
=
36.0
30.0
Nm
Nm
in the 740 W model series, 740 W series
R
angle) at
4.3
3.3
bar
bar
=
=
24.0
18.0
Nm
Nm
0 607 957 315
0 607 957 317
angle) at
4.3
3.3
bar
bar
=
=
24.0
18.0
Nm
Nm
air connection 10 mm 740 W series
R/L
inner diameter M q M q
q
q
Operating curves:
M Torque M
P P
P Power M
q Air consumption P
P
at 6
.3 bar
5.3 bar
4.3 bar
3.3 bar
R tion (720° tightening 4.3 bar = 60.8 Nm R tion (720° tightening 4.3 bar = 43.5 Nm
M q M q
q
q
P P
M M
P
P
Motors
Technical data
Air motors 0 607 957 308

740 W series
6.3
5.3
bar
bar
=
=
90.0
74.5
Nm
Nm
0 607 957 309
740 W series
6.3
5.3
bar
bar
=
=
65.0
54.8
Nm
Nm
in the 740 W model series, R/L tion (720° tightening
angle) at
4.3
3.3
bar
bar
=
=
60.0
45.8
Nm
Nm
angle) at
4.3
3.3
bar
bar
=
=
43.5
32.5
Nm
Nm
air connection 10 mm q M q
M
inner diameter q
q
Operating curves:
P P
M Torque M
M
P Power
q Air consumption P
P
at 6
.3 bar
5.3 bar
4.3 bar
3.3 bar
0 607 957 314 Stall torque in “soft” 6.3 bar = 170 Nm

740 W series screwdriving applica- 5.3 bar = 148 Nm
R tion (720° tightening 4.3 bar = 120 Nm
angle) at 3.3 bar = 90 Nm
M q
q
M P
P
Dimensional drawings | Motors | 129
Motors

0 607 954 306
Type ..304 = 142 0 607 954 307
22 ..305 = 127
3/8" - 24 UNF-2A
..306 = 155 0 607 954 304*
Exhaust air G 1/4" 15 ..307 = 140 19/17*
0 607 954 305*
Ø 28 h11
Ø 35*
710
G 1/8" R L G 1/8" WAF 32
Ø 37
17
0 607 953 335

0 607 953 336
3/8" - 24 UNF-2A
Type .331; 332 = 156.7 0 607 953 337

20.4 .335; 336 = 169.7
Exhaust air G 1/8"
14.1 0 607 953 338
0 607 953 340
Ø 35
Ø 37
Ø 33
0 607 953 346

G 1/8" R L G 1/8"
3/8" - 24 UNF-2A
0 607 953 348

Type .333; 334; 339 = 141.4
20.2 .337; 338; 340 = 154.4
14.1 0 607 953 331
0 607 953 332
Ø 33
Ø 35
Ø 37
0 607 953 333
Type .346 = 174.3 0 607 953 334

3.5 16 .348 = 159.2
0 607 953 339
Ø 10 h6
Ø 33
Ø 35
Ø 37
25
0 607 951 304*

0 607 951 305*
0 607 951 306
185/170* 0 607 951 307
3/8" - 24 UNF-2A
Exhaust air G 3/8" 22

0 607 951 300*
15
0 607 951 301*
0 607 951 302
Ø 38
79
0 607 951 303

G 1/8" R L G 1/8" WAF 32
17 0 607 951 322*
Purely right-hand rotators do not feature the “L” connection. The specified dimensions are not binding.
130 | Motors | Dimensional drawings
Motors

0 607 951 314
0 607 951 315
178
Exhaust air G 3/8" 0 607 951 316
3/8" square
15
0 607 951 311
Ø 38
0 607 951 312
7.9
G 1/8" R L G 1/8" 0 607 951 313

17
0 607 951 325*

0 607 951 326
201/189*
163 0 607 951 318*
3.5* 16*
6.5 25
Ø 10 h6*
Ø 12 j6
13.5/11.2*
Ø 38 h11
38
23.5*
M 6/M 4* 35.5
25.3*
37.8
0 607 951 323
244
81 ~163
4
3/8" square
Ø 16
Ø 38 h11
38
Stroke 10
Dimensional drawings | Motors | 131

0 607 952 303
174/154* 0 607 952 304

22 0 607 952 305*
1/2 "-20 UNF-2A

0 607 952 300
0 607 952 301
10 12
Ø 48
Ø 50
0 607 952 302*
G 1/4" R L G 1/4"
23
0 607 957 301

0 607 957 300
220
22
1/2 "-20 UNF-2A

10 12
Ø 48
Ø 50
G 1/4" R L G 1/4"
23
0 607 957 308

0 607 957 309*
249/218*/**
Exhaust air G 1/2" 0 607 957 310*
22
1/2" square
0 607 957 315**

Ø 12 j6**
0 607 957 314

9.5 12
Ø 54
0 607 957 305

G 1/4" R L G 1/4" 0 607 957 306*
24 WAF 41
0 607 957 307*
0 607 957 317
132 | Air technology
8
Air technology
A guide for the user
Air technology | 133
Air tools are an integral part of the production tool range from Bosch. We want
to pass our extensive know-how on to you. This guide deals with the basic features
of compressed air as a drive medium for air tools: the structure of the motor, the
maintenance, the piping system with simple rough calculations, and possible
operating errors.
We wish you much success with Bosch air tools.

Air technology
used correctly
Air inlet
Rotor
Rotary vanes
Stator
Air outlet
The driving force –

The air motor
The individual tools are designed differently depending ▶▶ The robust, uncomplicated design guarantees long
on the intended range of applications; the drive motor runtime and low susceptance to failure.
and its structure are, however, in principle always the ▶▶ Another advantage is the lack of susceptance to
same – apart from the different sizes. external influences such as dust, moisture, etc.
Due to its high power at small dimensions, the slide- ▶▶ Air tools offer a high level of operational safety
valve motor or rotary vane motor is best suited to because the drive medium (air) is safe and – due to
handheld air tools. It is driven by means of the expan- the lack of spark formation – cannot trigger an explo-
sion of compressed air, enabling it to perform me- sion (observe the special regulations for working in
chanical work. explosion-hazardous areas).
Essentially, the rotary vane motor consists of the Since the expanding compressed air cools the tool,
stator, the rotor that holds the rotary vanes in longi- the machine does not overheat.
tudinal slots, and the sealing plates that close off the
stator on both ends, and the rotor bearing. The eccen- ▶▶ Using the tools in wet and damp areas is not a
tric arrangement of the rotor in relation to the stator problem
creates a sickle-shaped work chamber that is divided ▶▶ Easy maintenance and repair
into individual chambers by the rotary vanes. These ▶▶ The air pressure should not fall below 6.3 bar at
chambers are sealed against one another, as their own the tool entrance (flow pressure) in order to ensure
centrifugal force means that the rotary vanes press full power output at the working spindle
against the inner wall of the stator when they are
running. The compressed air flowing through the inlet
channel presses on the vanes and makes the rotor
turn. The air inlet and outlet are arranged depending
on the desired direction of rotation. As a rule, in order
to achieve the right working speed in each case, there
are planetary gears in front of the motor.
The following typical features make the air motor the

ideal drive element for all different kinds of applica-
tion ranges:
Characteristic curves of an air motor
▶▶ The air motor has constantly favourable torque
Power P
behaviour for different applications. With increas-
Starting torque
Mmax Stall torque Torque M

ing load and decreasing speed, the torque rises to
a maximum at standstill (Fig. 1) – this is utilised,
Pmax
for example, in screwdrivers.
▶▶ It is possible to operate the motor until standstill,
which rules out the possibility of failure due to P
overload. M
▶▶ The standstill torque is infinitely adjustable by

changing the pressure of the compressed air being
supplied (pressure controller). The speed is infinitely
n0 Speed n n0
adjustable by changing the flow rate (throttle valve). =
2
▶▶ Small dimensions and a low weight allow for fatigue-

free working and a versatile range of applications. Fig. 1 Characteristic curves of an air motor
The maintenance unit

For optimum lifetime
Despite various measures (drainage systems etc. after

the compressor), it cannot be avoided that the com-
pressed air cools down further the longer the pipes are
and, therefore, releases water again. Scale and rust can
C consumption optimised
also occur – especially on older pipes. However, these
constituents are separated if a compressed-air filter is
L lubrication free
installed shortly before the tool. A pneumatic oiler

E ergonomic
should certainly be installed downstream of the filter,

A air tool
in order to mix an oil mist with the throughflowing

N noise reduction
compressed air. This oil is required for lubrication of

the air motor, especially in continuous operation. The clean solution for
air screwdrivers
Maintenance units should be connected as close as
possible to the tool. Their size must correspond to the Bosch has developed a new generation of air tools:
air throughput at the supply point. If a certain operat- the CLEAN series. “CLEAN” stands for consumption
ing pressure is desired or pressure fluctuations from optimised, lubrication free, ergonomic, air tool and
the supply lines are to be compensated, a pressure noise reduction.
controller with manometer can be fitted in the main-
tenance unit between the filter and lubricator (Fig. 2). The advantages:
To achieve the longest possible lifetime of tools, the ▶▶ Up to 30% less air consumption than conventional
compressed air must be prepared by means of a main- air tools
tenance unit. More details can be found in the operat- ▶▶ This reduces energy costs and protects the environ-
ing instructions for air tools. ment
▶▶ The tools are driven with oil-free compressed air –
Oil for the maintenance unit or direct lubrication: but also work with air containing oil
Motor oil SAE 20 or SAE 10. ▶▶ No soiling of workpieces, the workplace stays clean
▶▶ The CLEAN screwdrivers are considerably quieter
than other air screwdrivers
You will find suitable maintenance units at:

www.boschrexroth.com/pneumatics-catalog
Fig. 2 Maintenance unit

The compressed-air system

First link in the chain
Although Bosch does not manufacture any compressed- mum pressure (e.g. 12 bar) is reached and is switched
air systems, we should still discuss the basic structure on when a pressure falls to a minimum value (e.g.
of this kind of system (please obtain more detailed 8 bar). During this time span, the pressure tank and
information from the compressor manufacturer). the feed lines act as a reservoir for the tools.
Compressor Idle control

The following four types of compressor are usually used: In the case of medium to large piston compressors,
▶▶ Piston compressor: Depending on the pressure this usually takes place by opening and closing sliders
range, there are one-stage or two-stage piston com- or valves. This prevents continuous deactivation and
pressors, e.g. one-stage for a final pressure of up to activation of the electric motor and the associated high
approx. 10 bar, two-stage for a final pressure of up starting current.
to approx. 17 bar
▶▶ Rotation compressor Bypass on-off control
▶▶ Screw-type compressor The bypass on-off control on small to medium-sized
▶▶ Turbo compressor compressor systems is performed by means of a pres-
sure monitor, which switches the electric motor on and
Pressure tank control off depending on the tank pressure.
The compressed air conveyed by the compressor is The following rule of thumb applies:
stored in a pressure tank (air chamber), which also V  0.9–1 Q with bypass on-off control
serves as a buffer to compensate pressure fluctua- V  0.4 Q with idle control;
tions. In this way, brief consumption peaks are covered where
without the operating pressure in the pipe fluctuating V = Chamber volume (m3)
or dropping too severely. The air requirement when Q = Delivery quantity of the compressor (m3/min)
the consumption peaks are present should not exceed
the delivery quantities of the compressor for a lengthy Additional pressure tanks are often installed at the end
period of time. of the piping system or before large-scale consumers,
The pressure in the tank is controlled by way of the in order to compensate for high demand loads.
fact that the compressor is switched off when a maxi-
Correct dimensions for

the piping system
The following simple example shows how the load air consumption of 2,000 l/min (70.6 cfm) a continu-
of compressor and pressure tank can be determined ous operating period of 1 minute is possible or with air
depending on the consumer: consumption of 500 l/min (17.6 cfm) an operating pe-
Compressor: riod of 4 minutes. Here, it must be borne in mind that
Delivery quantity 1,000 l/min (35.3 cfm) many tools, especially screwdrivers, are only switched
Pressure tank: on for short periods. For example, if an impact wrench
Volume 500 l (17.6 cf) with an average air consumption of 20 l/s (42.4 cfm) is
Switching cycle between 12 and 8 bar used four times a minute and works for 3 seconds per
At a final pressure of 12 bar, the compressor switches screw connection (3 x 4 seconds pure working time in
off. Until the compressor is switched on again at 8 bar, one minute), it actually only requires 20 x 3 x 4 = 240 l
12 bar – 8 bar = 4 bar and thus 500 x 4 = 2,000 l (70.6 cf) (8.5 cf) in this period.
is available to consuming devices in this range, i.e. at
Therefore, 2,000 : 240 = 8.33 minutes pass before When determining and checking the pipe cross-sec-
the compressor switches on again at 8 bar network tion, take into account that all tools are never in use
pressure. As with the selection of the compressor and simultaneously. This is accounted for by multiplying
pressure tank, any increase in consumption that may with what is known as the demand factor (Fig. 3).
occur later, e.g. due to production extension, must
also be taken into account when setting up the supply
Demand factor
network.
0.95
In practice, it is usually not possible to prevent the 0.90
compressed air cooling in the pipe. To ensure that 0.85
condensed water that occurs in the process cannot

0.80
flow back towards the compressor, the pipes are laid
at a slight incline of 2 to 3% in the direction of flow. 0.75
Condensate traps can then collect the water at the 0.70

lowest points of the piping system. To also keep the
0.65
condensate away from the tapping points to a large
extent, branch-offs are usually fed upwards out of the 0.60
1 5 10 15
main pipe (Fig. 4). Number of tools
The pipe or hose inner diameter has a major influ- Fig. 3 Demand factor
ence on the performance of the air tools. Insufficiently
dimensioned pipes increase the flow resistances and The pressure loss caused by the resistance in the fit-
result in a corresponding drop in machine power. tings etc. is accounted for by adding approx. 30% to
The following factors must be taken into account the actual pipe length. The pressure loss to distant
when selecting the pipe cross-sections (if possible, parts of the system should not amount to more than
not under 3/4" for pipelines): 10% of the network pressure, if possible. If pressure
losses of 1 bar or more occur, then the circumstances
▶▶ Air quantity, pipe pressure, flow velocity, pressure in the piping system absolutely must be examined.
losses Generally, closed loop pipes are used in large piping
▶▶ Length of the pipe systems because better supply of the active tapping
▶▶ Quantity and type of pipe fittings such as elbows, points is guaranteed if the load is rising (Fig. 4).
bends, T-pieces, constrictions, maintenance unit,
couplings, etc.
▶▶ Future increase in air requirement and possible
extension of the system
Closed loop pipe system
2–3% incline
Pressure tank before

large-scale consumer
Compressor
Maintenance unit
Air chamber
Lowest point
Condensate trap
Aftercooler
Water separator
Fig. 4 Diagram of a compressed-air system

Pipe dimensioning
Rough calculation
Calculations using exact equations are very complex; If additional machines need to be connected to this
besides, individual factors are difficult or even impos- pipe, their air consumption must be taken into ac-
sible to acquire. To nevertheless give you something count in the calculation.
to go by, the diagram (Fig. 5) for determining the pipe
inner diameter can be used to perform a short rough An existing system can be checked in the same way.
calculation. Unlike calculation of the pipe cross-sections, the
compressor size is determined by the input factor.
Example: the sum of the air consumption values of The input factor expresses the actual running time
6 machines results in 36 l/s (76.3 cfm). Fig. 3 provides of the tool as a percentage. For systems that mainly
a demand factor of 0.79 for 6 machines; this results have screwdrivers connected to them, this factor is in
in 36 x 0.79 = 28.5 l/s (60.4 cfm). With this value, you the range of approx. 5 to 15%; whereas for systems
can calculate the dimensions of the pipe by using the with grinders operated in continuous use (e.g. fettling
diagram (Fig. 5). Based on the air quantity of approx. shops), a value of 30 to 70% has to be expected. To
28.5 l/s (60.4 cfm) decompressed air, this results in determine the required compressor size as accurately
a pipe inner diameter of at least 1". A theoretical pipe as possible, it is however best to check the circum-
length of 130 m (actual length 100 m + 30% allowance stances on-site and then determine the input factor,
for pressure loss at fittings, elbows, etc.) results in or consult a compressor manufacturer.
a pipe inner diameter of 1.5".
Air quantity (l/s) Pipe length (m)

Decompressed air 10 20 30 40 50 75 100 150 200 250 300 350 400 450 500
1/2"
5
(13 mm) 3/4"
6.5 (19 mm)
1"
8 (25 mm)
12.5
16.5
1 1/4" 1 1/2"
25 (32 mm) (38 mm)
33
2"
41.5 (50 mm)
50
2 1/2"
58 (65 mm)
66.5
75
83
3"
100 (80 mm)
110.5
133
Fig. 5 Pipe dimensioning

More dynamics
due to speed control
The speed control offers the fol-

From practical experience, lowing advantages:
Starting torque
Mmax Stall torque
for practical application: ▶▶ High grinding performance
frequent operating errors M Pmax ▶▶ Lower disc consumption
▶▶ Time saving
Certain operating errors are usu- ▶▶ Reduced motor wear
ally the cause of unsatisfactory ▶▶ Lower noise level
P
results or faults.
The following are frequent errors: The sensitive speed controller
enables virtually constant working
▶▶ Incorrectly selected tools (ma- speed and, therefore, grinding in
Speed n n n0 n0
chine too weak or too strong controlled uncontrolled the right range at a consistent cir-
for the intended purpose) with speed control Torque M cumferential speed. As the speed
▶▶ Insufficient air quantity and without speed control Power P increases, the controller weights
insufficient pressure or no con- swivel outwards, causing the
stant pressure directly before Fig. 6 Characteristic curves with and valve body to the make the inflow
without speed control cross-section smaller. If the speed
the tool
▶▶ Insufficient cross-section of the is reduced, the force of the return
feed line spring outweighs them, and the
▶▶ Missing maintenance devices, cross-section enlarges (Fig. 7).
dirt, water and missing oil lead
to premature failure of the ma-
chine due to fast wear and rust
formation in the motor
▶▶ Knocked-out, blunt or unsuit-
able bits or abrasives reduce Controller weight Valve body
efficiency
Return spring Controller weight
Fig. 7 Speed control

Exhaust air guidance,

sound-proofing
The advantages:
▶▶ Environmentally friendly be-
cause the exhaust air can be
diverted through the exhaust
air hose at any position into
the atmosphere or into an
exhaust air tank and opti-
mum sound-proofing is also
achieved.
▶▶ In this way, exhaust air contain-
ing oil cannot contaminate any
sensitive screwdriving parts,
nor can it disperse chips or Supply air hose
grinding dust.
▶▶ The user is not affected by the Silencer
diverted compressed air.
▶▶ Exhaust air guidance improves
the work conditions for the
user. The auxiliary silencer or
a hose nipple with exhaust air Fig. 8 The silencer reduces the work noise to a minimum
hose can be replaced in a very
short time.
Supply air hose
Silencer Exhaust air hose

(also acts
as silencer)
Fig. 9 The exhaust air hose protects the user, the environment and the workpiece
142 | Air tools
For your
calculations
Air tools | 143
Bosch Service Quality
The Bosch CD-ROM service information system

provides information on Bosch power tools over the last 25 years –
including spare parts lists and exploded drawings and saves you
time and money in spare parts management.
The Bosch online catalogue

offers everything that customers need to know about Bosch
production tools. Furthermore, they can find out the latest news
about trade-fair dates and innovations from the Bosch Production
Tools Division.
The Bosch spare parts service

guarantees, in 99% of all cases, that the spare part you require
is in stock, ensuring you can quickly return to your work.
The Bosch recycling service

offers environmental protection that anybody can actively take
part in. Bosch production tools, cordless tools and battery packs
that are past their lifetime are taken back at no charge via spe-
cialist retailers or directly and sent for recycling.
Stamp box:
Robert Bosch GmbH 1619BS9417 (05.12)

Power Tools Division Printed in Federal Republic of Germany.
Sales Industrial Business Imprimé en République Fédérale
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Reliable precision

for sustained use

Air tools for industry

Bosch air technology 4 4 | S-LINE chisel hammers, needle descalers 90

1 | Drills, rotary hammers 8 5 | S-LINE jigsaws, foam rubber cutters 96

Bosch air technology

Technology that sets standards Air technology with speed control

Ergonomics for easier working

The environmentally friendly range from Bosch Conformity

An overview with a single click

User manuals, pictures

A spare parts service informs users about which

The P-LINE air tools are designed for use in

Based on our many years of expertise and ex-

The S-LINE tools provide an attractive com-

P-LINE drills Part number No-load speed Page

400-watt drill uncontrolled

180-watt drill uncontrolled

* with keyless chuck

0 607 160 501 2,800 16

Part number Drill chuck

0 607 161 102 Keyless chuck

0 607 161 101 Keyed chuck

0 607 161 103 Keyless chuck

0 607 161 504 Keyless chuck

0 607 161 501 Keyed chuck

0 607 161 505 Keyless chuck

0 607 161 502 Keyed chuck

0 607 161 506 Keyless chuck

0 607 161 503 Keyed chuck

0 607 161 507 Keyless chuck

controlled Keyed chuck or keyless

uncontrolled Keyed chuck or keyless

10 1,200 400 11.0 1.2 1/2"-20 UNF-2A G 1/4" 10 R

uncontrolled Keyed chuck or keyless

10 1,200 400 10.5 1.3 1/2"-20 UNF-2A G 1/4" 10 R

Part number Drilling Full-load

Part number Drill chuck Max.

320-watt drill 0 607 160 501 Keyed chuck 6

0 607 160 502 Keyless chuck 6

320-watt drill 0 607 160 504 Keyed chuck 10

0 607 160 505 Keyless chuck 10

2,800 320 8.5 18 0.8 3/8"-24 UNF-2A G 1/4" 10 R Keyed chuck or

2,800 320 8.5 18 0.8 3/8"-24 UNF-2A G 1/4" 10 R

850 320 8.5 18 0.9 3/8"-24 UNF-2A G 1/4" 10 R Keyed chuck or

850 320 8.5 18 0.9 3/8"-24 UNF-2A G 1/4" 10 R

The table is intended to help you select the right drill.

4 1,600 2,200 1,200 4,400 2,800 8,000

Part number Use for drills Part number

Locking nut 3 603 342 001

2 604 720 004 0 607 154 101

3 604 720 006 0 607 161 500 up to 507

3 607 000 011 0 607 161 500 up to 507

Size in mm Part number

0 607 153 520

0 607 161 500

0 607 161 502*

0 607 161 504

0 607 161 506*

The specified dimensions are not binding.

Size in mm Part number

155 / 180* 0 607 160 505*

0 607 557 501