Beruflich Dokumente
Kultur Dokumente
1 Actuation Systems
System
• Actuations systems - elements of control systems
Learning Outcome: which are responsible for transforming the output of
At the end of this chapter, you should be: a microprocessor or control system into a
controlling action on a machine or device.
1. Identify common pneumatic and hydraulic • This topic discusses two fluid power systems:
component symbols pneumatic and hydraulic
2. Able to design pneumatic and hydraulic circuits
using various actuation and control elements Pneumatic: Actuation fluid is compressed air
Hydraulic: Actuation fluid is oil
7.2 Pneumatic and hydraulic systems • Hydraulic signals can be used for even higher
power control devices but are more expensive than
• Pneumatic signals are often used to control final
pneumatic systems danger of oil leaks
control elements, even when the control system is
otherwise electrical.
• Pneumatic signals can be used to actuate large
valves and other high power control devices and
so move significant loads.
Gear pump
http://www.animatedsoftware.com/pumpglos/gearpump.htm
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Vane pump:
http://www.vikingpump.com/en/products/VanePumps/vaneAnimation.html
• Basic form of single-acting single stage compressor: • Basic form of rotary vane and screw compressor:
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7.3 Directional control valves • Common type of directional control valve is the
spool valve:
• Pneumatic and hydraulic systems use directional
control valves to direct the flow of fluid through a
system:
• Symbols are used to indicate the various ways the • 2 port 2 position valve would be described as a
valves can be actuated: 2/2 valve:
2/2 NC valve
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• Solenoid operated spool valve and its symbol • Symbol for a 4/2 valve:
Before activation
After activation
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7.3.2 Pilot-operated valves
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7.5 Cylinders • Two basic types: Single-acting and double-acting
• Hydraulic or pneumatic cylinder – example of a
linear actuator
• Cylinder consist of a cylindrical tube along which
a piston/ram can slide
3/2 NC valve
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• Force produced by a cylinder is equal to the cross- • If the flow rate of hydraulic liquid into a cylinder is
sectional area of the cylinder multiplied by the Q m3/s, then the volume swept out by the piston in
working pressure,e.g. 1s is Q m3
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7.6 Servo and proportional control valves
servo
n. (pl. servos) short for servomechanism or
servomotor.
– ORIGIN C19: from L. servus ‘slave’.
servomechanism
n. a powered mechanism producing motion or forces
at a higher level of energy than the input level, e.g. in
the brakes and steering of large motor vehicles.
• Servo and proportional control valves – infinite 7.7 Process control valves
position valves – give spool displacement • Used to control the rate of fluid flow
proportional to current to solenoid:
F = PA = kx
x = PA/k
x∝P
7.7.1 Valve bodies and plugs • Shape of plug determines relationship between
stem movement and effect on flow rate:
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• With the linear-contoured type of plug • With the equal percentage type of plug, equal
percentage changes in flow rate occur for equal
Change in flow rate = k × (change in stem displacement) changes in the valve stem position, i.e.
Q dQ S
∫Qmin = k ∫S dS (S − Smin ) (Smax − Smin )
Q min Q Q
= max
Qmax Qmin
ln Q − ln Qmin = k (S − Smin )
known as rangeability
If at Smax flow rate is Qmax,
ln Q − ln Qmin S − Smin
=
ln Qmax − ln Qmin Smax − Smin
∆P
Q = AV
ρ
∆P
Q = 2.37 × 10 −5 CV
ρ
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• Typical values of AV, CV and valve sizes: Example
Determine the valve size for a valve that is
required to control the flow of water when the maximum
flow required is 0.012 m3/s and the permissible pressure
drop across the valve at this flow rate is 300 kPa
7.7.3 Example of fluid control system • Basic form of a current to pressure converter:
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What have we learnt?
1. Pneumatic and hydraulic components and their
symbols.
2. Design pneumatic and hydraulic circuits using
various actuation and control elements.
3. Application of Automation Studio to simulate
pneumatic systems
4. Determine size of cylinder based on force
required.
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