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Process Pick List (if applicable) Type of Trolley

Pullback - Non-RFID

PRN Auto wrt PRN RFID thru GC


CMS Picking Auto RFID
Direct to plant Manual --> Auto Non-RFID

HW and ROP Auto RFID

Direct Consumables Manual Non-RFID


Indirect Consumables Manual (per PRN) Non-RFID
Green Channel Manual (per PRN) RFID

CKD Auto Non-RFID

NPD Auto RFID


Remarks

Reverse 313 and 315, Line side takes a print out of 313
and sends the material to CMS. CMS does the 315 of
such material which results in a TR/TO confirmation.
This TO can be used to Putaway material in CMS.
1. The RFID based GC Trolley are parked on the Line
side and is sent by the Line Side whenever it is required
to pick the PRN materials for the Aggregate.
2. As the GC Trolley enters the CMS, RFID
sends the Trolley Id to SAP which checks the open
PRNs for that Aggregate.
3. SAP then creates a
common Pick List for all the Open PRNs for that
Aggregate. 4. The
loaded Trolley then reaches the CMS exit
5. Thereafter routine process is followed...
Per routine RFID process
Same as CKD

1. ROP Location raises a PRN for HW. Here he enters


the Part Number and the Number of Bins. System while
storing the PRN calculates the Qty required (Number of
Bins * Qty/Bin -- data to be supplied by Miebach). 2.
When the HW Trolley enters the CMS, it looks for any
open PRN for HW. If it exists, then it creates a PL for the
same. 3. Thereafter routine process
follows.
1. Line side creates manual Pick List by entering a pre-
defined (Phantom) Trolley in a custom SAP screen. As
the Trolley is mapped to a specific Part – Qty
combination, it results in a standard Pick List.
2. The LS can change the TR (if
reqd) thru LB02 3. USer then calls a 1. Define Aggregate wise
Custom transaction to Create TO, Confirm TO and Trolley Id with 'DC'
Migo-313. 4. (consumables)'
User calls a Custom transaction to do Migo-315 per TO 2. Define a separate Sto
confirmed earlier with a provision to chnage the Qty (if Typ and Bin to act as TO
required.) Dest Sto Typ and Bin
1. Line side creates a PRN and informs the same to
CMS 2. CMS enters the Non-RFID Trolley Id and PRN
in a custom SAP screen to generate a PL
3. CMS prints the PL and loads the Trolley
with the matl 4. CMS modifies the PL (if required)
5. CMS then enters the PL
number and the Trolley Id (Optional) on a custom
screen which results in step wise process of TO
creation, TO confirmation, Stock Transfer 313 [make a
copy of 313 which doesnt create TR/TO ]. 6. 1. Define Aggregate wise
The material now reaches Line Side and the user enters Trolley Id with 'IC'
the PL number and the Trolley Id (Optional) to do a (consumables)'
Stock Transfer 315 wrt to the confirmed TO [provided its 2. Define a separate
313 has been done]; also triggers the emptying of the Sto Typ and Bin to act as
Trolley Bins. TO Dest Sto Typ and Bin
Per PRN process

1. SAP fires a CKD Pick List as it encounters CKD Parts


in the component requirement for a Sequence Set for
an Agg
2. Picker picks the material
and modifies the PL if required thru LB02
3. CMS then
enters the modified PL and the Trolley Id (Optional) on a
custom screen which results in step wise process of TO
creation, TO confirmation, Stock Transfer 313 [make a
copy of 313 which doesnt create TR/TO ]. 4. The
material now reaches Line Side and the user enters the
PL number and the Trolley Id (Optional) to do a Stock
Transfer 315 wrt to the confirmed TO [provided its 313 Create a separate Sto
has been done]; also triggers the emptying of the Trolley Typ and Bin to act as TO
Bins. Dest Sto Typ and Bin

1. SAP fires a NPD Pick List as it encounters NPD Parts


in the component requirement for a Sequence Set for
an Agg and associates it with a pre-defined NPD Trolley
Id for the Aggregate.
2. Rest of the process same as that
of other RFID Trolleys.
NORMAL SPECIAL

R R
GC
No PRN PRN Based
Auto Trigger of Tr Id by RFID for PL Auto Trigger of Tr Id by RFID for PL
Tr entering from outside Tr entering from outside
Agrt Wise Agrt Wise

Create PL based on the various


Open PRNs for the same aggregate

Rest of the process same as Normal


RFID Trolley
NPD HWROP
No PRN, System determines PRN Based, Based on number of bins
No Trigger from RFID for PL Auto Trigger of Tr Id by RFID for PL
Tr Parked inside Tr entering from outside
Agrt Wise Agrt Wise

Create PL and attach it with


fixed NPD Trolley designated Create PL based on the various Open
for the Aggregate. PRNs for the same aggregate

RFID to make a new RFC call


before the Trolley exits the
CMS to see the PL details and
if it needs any
modification.RFC [In - Trolley Rest of the process same as Normal
Id, Out - PL] RFID Trolley

RFID should not send the NPD


Trolley Id when entering the
CMS.

Rest of the process same as


Normal RFID Trolley

To conf whthr same or diff


RFC can be usd, parameters?
Non R
CKD ConsD
No PRN, System determines PRN Based, Based on fixed mapping of part-qty to Trolley
No Trigger from RFID for PL No Trigger from RFID for PL
Tr Parked inside Tr Parked outside
Agrt Wise Agrt Wise

Refer sheet 1 for


ConsI DTP
PRN Based, Based on fixed mapping of part-qty to Trolley
No Trigger from RFID for PL
Tr Parked outside
Agrt Wise
Tab1 BT Tr Id to Bin Type to No of bins
Tab2 Bin to Part to Capacity
Tab3 Veh Cat to Part to Bin Type
Tab4 ET Tr to No of slots
Tab5 Part to CP