Heated sample gas lines

Temperature-controlled, heated sample gas lines

Non-replaceable Teflon core, max. 200 °C

L ■ Ordering data Order No.

N
Note: The complete Ordering data for a heated sample gas line must
PE include both items I and II
Pt 100 Item I
Preassembled pack for 7MB1 943-2BA00
l = 1,5 m
temperature-controlled, heated
sample gas line for operating
Pt 100 109 temperatures up to 200 °C
Æ 47

Æ 42
(delivery unit 1 line)
Non-replaceable Teflon core,
Æ 6 or 8

with 1 Pt 100 temperature sensor

25
1000
l =_____ m
Fig. 3/2 Temperature-controlled, heated sample gas line for operating
temperatures up to max. 200 °C, non-replaceable Teflon core
■ Design
Internal hose (type) Hose with Teflon (PTFE) core,
stainless steel braiding
Connection fittings at inlet and outlet Connecting sleeves RSL at both
ends, mat. No. 1.4571
Ferrule
Hose connection and termination Silicone end cap
Heat conductor Moisture-proof, braided by
PE conductor
Thermal insulation Thermo-fleece (CFC-free, flame
retardant)
Outer sheath Polyamide corrugated hose,
black, waterproof, flame retar-
dant to UL94 HB,
thermally stable from
-40 to +80 °C,
short-term +120 °C
Temperature sensor Pt 100 in 2-wire system (Pt 100
resistance thermometer)
Power supply connection Power supply and sensor cables
with common outlet, connector
sleeves, L = 1500 mm
Tests complied with VDE 0721 Part 1
• High-voltage test
• Insulation resistance test
Type of fitting: ferrule,
Mat. No. 1.4571,
both sides straight
Item II
Length-dependent data
(delivery unit 1 m)
Outer sheath
Polyamide corrugated hose
Hose
PTFE hose 4/6 mm
PTFE hose 6/8 mm
7MB1 943-2AA01
7MB1 943-2AA02
Temperature sensor mounting Sensor 1:1 m
point
Measured from the electrical con-
nection side (standard) or
specified in plain text: Sensor 1: ..... m
3
2nd temperature sensor On request
2nd heating circuit On request
Temperature controller See page Seite 5
Example for ordering
The following is required:
Temperature-controlled, heated sample gas line
for operating temperatures up to 200 ºC,
with straight connection fittings on both sides,
outer sheath made of polyamide corrugated hose,
PTFE hose 4/6 mm,
10 m long
Order as follows:
7MB1 943-2BA00 + 10 x 7MB1 943-2AA01

■ Technical data
Max. permissible operating 200 °C
temperature
Max. length of heating circuit 50 m
Max. production length 100 m
Protection class I
Smallest bending radius
• Not crush-proof 200 mm
• Crush-proof 500 mm
Max. permissible operating 30 bar
pressure
Power supply 230 V AC, 50 Hz
Rated power 100 VA/m
Weight (heating hose) Approx. 0.5 kg/m

Siemens PA 11 · 2006 3/3


Guidelines for the installation of heated hoses
With your winkler heated hose you have acquired a high quality product.
Please read the following instructions carefully to ensure a long service life of this product.
General information
The central element of the heated hose is the inner tube through which
the fluid flows. It is normally made of high-grade PTFE with a smooth
surface, or corrugated stainless steel, or smooth-surfaced stainless steel.
The inner tube is covered with braiding - i.e., provided with one armouring
of stainless steel for medium pressure and two such armourings for
high pressure - so as to increase the tube’s ressistance to pressure.
Where fittings are installed, they are moulded into the entire hose struc-
ture with a defined pressure and time period.
It is possible to integrate any special type of fitting.
The heating system consists of high-grade heat conductor alloys combined
with different insulating materials depending on temperature:
Silicone with protective conductor braiding
PTFE with protective conductor braiding
Glass silk with protective conductor braiding
Mineral insulation with stainless steel jacket
The entire hose heating is designed according to VDE guidelines in such
a way that the high flexibility of the pressure hose or the bending poten-
tial is hardly affected.
Depending on design, the lines can be supplied TÜV-tested or SEV-
tested.
The thermal insulation is adapted to temperature range and type.
Mechanically, the line is protected by an XCVB outer jacket. The hoses
are furnished with thermostable connection caps at both ends.
Resistance to different substances
The various materials coming into contact with the fluid are described
in the relevant brochure or in our offer. The resistance to attack must
be checked by the user.
Version 09/2003 Wi Eng
T E C H N O L O G I E S
Thermal stability
Please observe the maximum operating temperature stated on the type
plate. The product may be severely damaged if the temperature is ex-
ceeded.
Correspondingly, care should also be taken when bundling lines or
laying a hose along machine parts with higher temperatures.
As a rule, temperature sensors should always be installed, so that the
line can be kept at an even temperature by means of a temperature
controller. Lines with fixed heating must be equipped with sensors to
prevent overheating.
Mounting of temperature sensors
The temperature sensors are mounted in such a way that they can
register the temperature between heating and hose or pipe. With certain
designs, they can also be arranged on the heat conductor.
In standard products, the sensor is positioned at a distance of 250 mm
from the electrical connection side. The sensor position can also be spe-
cified by the customer after consultation with our experts.
Please note: The ambient temperature at the sensor location will
determine the internal temperature.
Temperatures
The stated operating temperatures are obtained under ideal conditions
(unvarying -20 °C in a climatic cabinet). The actual temperature in
different hose areas can differ considerably from these values due to
external influences:
Wind exposure will result in a great loss of heat at the outer jacket.
The hose should therefore be laid in a manner providing protection
against wind.
Different ambient temperatures along the route of the hose will result
in different internal temperatures. Decisive for temperature control is
the ambient temperature at the location of the sensor, which - to avoid
overheating - should be positioned in the area with the highest ambient
temperatures.
Consequently, the internal hose temperature will lie below the regulated
temperature value in areas with lower ambient temperature, but will
be above in areas with higher ambient temperature.
_01
 T E C H N O L O G I E S

Guidelines for the installation of heated hoses continued

Putting into operation During operation Applications

1. Check type plate to see if type, mains 1.Have you read the Guidelines for Installation? Our heating systems are designed by experts
voltage, power or working temperatures according to the principle that
correspond to your specifications. 2.Don’t hold on to the fitting when pulling
the hose. The fittings are all resistant to »heat should be applied
2. Check visually if the hose design cor- pressure but not so much to tension. directly where it is required«.
responds to the one ordered by you.
3.It can happen that hardening of the fluid We manufacture heating systems of all sizes,
3. Always follow the guidelines for installation. will lead to clogging up of a fitting, which for straight or curved surfaces, or exactly
will then only be unblocked again after a adapted to the heated object.
4. If you use clamps, banding or similar for certain heating period. Do not try to shorten
supporting the hose, please make sure that this waiting period by external heating (e.g. Heating systems for:
pressing does not reduce the external dia- using a burner). This will often damage the
meter by more than 10 % at the most. hose - and the replacement delivery will Columns Tops of bunkers/bins
Above this 10 % limit, heat conductors, take longer, despite the winkler Hotline Valves Conveyor installations
control leads or sensor wires could be Service. Pumps Distributors
damaged. Flanges Moulding equipment
Mirrors Operating tables
5. If there are control cores running through We can supply suitable heating sleeves for Funnels Photocopiers
the hose, please observe the electrical load the heating of fittings, valves and other plant Freezers Electronic equipment
capability of these cores. Their standard components. Hot plates Vessels and containers
cross-section amounts to 0.75 mm2. Hot plates Parabolic reflectors
They may be loaded with a maximum of In some cases, the fluid at the inlet or inflow Refrigerators Plates and panels
8 A at 230 V. point is hotter than the maximum hose Barrels Shipping containers
temperature. You should then try to establish Filters Kitchen containers
6. Please ensure that you are using the correct a temperature gradient by means of a transition Antennae Vacuum facilities
type of controller. Controller rating, sensor element. Sampling tubes Meat containers
type and temperature range must be com- ....
patible.

7. Is the controller properly connected to the By observing all the guidelines you will be
hose? An accidentally reversed thermo- able to use your winkler heated hose for a
couple, for example, will result in heating long time and to your full satisfaction.
up the hose until it is completely destroyed.
There will be no such problems if you em-
ploy the existing winkler hose controller
systems.

8. Have you observed the regulations for

electrical installation valid in your country?

9. If the hose is laid outdoors it must be suit-

ably protected against wind. Accessories
10.Lines with PVC outer jacket should not be Information on our wide range of accessories
laid when the outside temperature is below can be found in our catalogues or obtained
-5 °C unless they are preheated. from our specialists.

Version 09/2003 Wi Eng _02

 T E C H N O L O G I E S

Technical data of standard hose lines

Important: The measured internal diameters of the nipples are not identical with the nominal diameter (DN) of the hose.

Pressure resistance Pressure resistance of medium-pressure

The pressure resistance of the flexible heated DN Burstpressure* Operating pressure...

hoses changes according to the different
24°C 100°C 150°C 200°C
working temperatures. Please observe the
mm bar bar bar bar bar
table on the right!
4 1000 250 225 212 200
6 900 225 202 191 180
In the range up to 200 °C the pressure
8 800 200 180 170 160
resistance can still be defined, but this drops
10 600 150 135 127 120
down to 0 bar as from 250°C. In between,
13 500 125 112 106 100
the pressure should be carefully calculated,
16 400 100 90 85 80
depending on the type of loading, with a
20 280 70 63 59 56
correction factor of 0.7 related to 24 °C.
25 220 55 49 47 44
Watch out for pressure peaks! They can be
very high and are not registered by normal Pressure resistance of PTFE-pipe
pressure indicators.
The operating pressure must never be ex- 4 60 20 11 9 6
ceeded. 6 39 13 7 6 4
8 33 11 6 5 3
Pressure resistance of low-pressure hoses: *At room temperature and pressure increasep max. / 5 + 10 sec.
operating pressure up to 15 bar Pressure resistance for high pressure: op.pressure approx. 25 % above the values of medium-pressure hoses.

Vacuum Bending radius Tolerances

Hoses and PTFE-pipes up to DN 8 (nominal
diameter) have been tested at temperatures
up to 250 °C with approx. 8 mbar.
Your heated hose has been designed to with- Wattage : ± 10 %
stand a certain bending stress. However, the Diameter : ± 10 %
stated bending radii should not be reduced Length :± 5%
any further. Kinks or strong twisting will lead
to the destruction of the heated hose. Pressure load variations may lead to changes
Please follow the guidelines for installation. in length up to + 2 % during operation.

Protective braiding Bending radius fordifferent braid Measurements

The protective braiding normally consists of DN Plastic Metal up to DN 16 up to DN 25

thin wires that are braided to form a hose. mm mm mm D1 40 mm 59 mm
Please take care to avoid projecting nails, 4 160 200 D2 45 mm 65 mm
sharp edges or similar objects which could 6 160 200 D3 65 mm 81 mm
damage the individual wires. 8 160 200
10 250 290 D3 D2 D1
The protective braiding is employed for dif- 13 250 290
ferent temperatures, depending on the type 16 250 290
of hose. 20 450 500
25 500 550
Plastic : 160 °C L
Galvanized metal : 250 °C Special design:
Stainless steel : 250 °C -“Crush-resistant” design up to DN 8: 500 mm L = Lenght

Version 09/2003 Wi Eng _03

 T E C H N O L O G I E S

WRONG RIGHT

If the heated hoses are too short, the hose is

bent at the connection ends.

Remedy: Include a straight section - measuring

about 5 x hose diameter - at each connection
end. A large bending radius will increase the
service life of your hose.

Hose is laid with a sagging part.

Remedy: Supports or rollers with counterweight.

Pulling at the end of a rolled up hose will lead

to twisting (torsional stress) as well as a
bending radius smaller than permissible.

Remedy: Unroll the hose ring without pulling

at the hose.

Version 09/2003 Wi Eng _04

 T E C H N O L O G I E S

WRONG RIGHT

Compression along the longitudinal axis due

to wrong installation or during movement will
reduce the pressure resistance.
Stretch compensation by fixed hoses leads to
their destruction.

Remedy: Bends at connection points.

Torsional movements will damage the heated

hose. This is often due to wrong installation,
particularly to turning in the wrong direction
when connecting the hose.

Remedy: Ensure that the hose axes run parallel

and that the direction of motion is in one
plane.

Use a counter-wrench during installation to

prevent twisting the hose.

Version 09/2003 Wi Eng _05

 T E C H N O L O G I E S

WRONG RIGHT

Corners are danger spots because of the risk

of kinks and bending stress.

Remedy: Saddle support or roller with cor-

responding diameter.

Excessive bending stress near the connection

points is damaging.

Remedy: Pipe bends

With hand-held equipment, the risk of kinks is

particularly great.

Remedy: Depending on working position, fit

bend or anti-kink system (e.g., wire spiral).

Version 09/2003 Wi Eng _06

 T E C H N O L O G I E S

WRONG RIGHT

If powdery substances, adhesives or other

materials with thermal insulation properties
are spilt onto the heated hose, it will lead
to overheating at these points.

Remedy: Constant cleaning and removing of

such materials.

If heated hoses are laid in a closed channel

or duct, this will result in heat concentration.

Remedy: The hoses must not be in contact

with each other. Additionally, it will be ne-
cessary to provide adequate ventilation.

Bundling of hoses or laying hoses next to each

other will lead to overheating at the points
of contact.

Remedy: Always leave sufficient space bet-

ween the hoses.

Heat concentration with overheating can also

be caused by wrapping other materials around
the heated hose. If the sensor area is wrapped
up, the remaining hose section will cool down.

When fixing the hose with clamps or similar

it must be ensured that the outer structure is
not squeezed.

Version 09/2003 Wi Eng _07

 T E C H N O L O G I E S

Winkler GmbH
Englerstraße 24
D-69126 Heidelberg
Phone : +49 (0) 62 21 - 36 46 - 0
Fax : +49 (0) 62 21 - 36 46 - 40
email : info@winkler-waerme.de
internet : www.winkler-waerme.de
Version 09/2003 Wi Eng _08