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Bioresource Technology 99 (2008) 4803–4808

Preparation and gas storage of high surface area microporous


carbon derived from biomass source cornstalks
Feng Zhang a, Hua Ma b, Jun Chen b, Guo-Dong Li a, Yu Zhang a, Jie-Sheng Chen a,*

a
State Key Laboratory of Inorganic Synthesis and Preparative Chemistry, College of Chemistry, Jilin University, Changchun 130012, PR China
b
College of Chemistry, Nankai University, Tianjin 300071, PR China

Received 3 August 2007; received in revised form 18 September 2007; accepted 19 September 2007
Available online 29 October 2007

Abstract

Microporous carbon (MC) with a high surface area has been prepared from cornstalks through carbonization and KOH activation.
The surface area of the obtained product varies to some extent but the pore size of the material remains within the micropore region as
the concentration of KOH activating agent is increased. The MC we prepared exhibits H2 adsorption capacities up to 4.4 wt% at 77 K
and this material is also able to adsorb considerable amounts of CH4 and CO2. The high adsorption capacities for gases are attributed to
the relatively narrow pore size and the high surface area of the porous carbon material.
Ó 2007 Elsevier Ltd. All rights reserved.

Keywords: Biomass; Cornstalks; Hydrogen storage; Microporous carbon

1. Introduction et al., 1997; Wang et al., 2007; Nijkamp et al., 2001; Jure-
wicz et al., 2004).
Among the conventional carbon materials, diamond In order to reduce emissions from fossil fuels, renewable
and graphite are two of the most important ones, whereas and clean energies have been intensely sought all over the
the discovery of fullerenes and carbon nanotubes has world. Among a series of energy sources, hydrogen is a
brought the carbon materials research into a new era very promising candidate for replacement of conventional
(Kroto et al., 1985; Iijima, 1991). During the past two dec- fossil fuels (Dresselhaus and Thomas, 2001; Schlapbach
ades, enormous efforts have been focused on fullerenes and and Züttel, 2001). However, the bottleneck for the intro-
carbon nanotubes (Braun et al., 2000; Ajayan, 1999). duction of hydrogen, especially in the fuel cell system of
Nevertheless, other forms of carbon materials including mobile applications, is the appropriate hydrogen storage
carbon fibers, glassy carbon, carbon black and amorphous techniques. In this context, activated carbons, especially
carbon are equally important, both from the industrial and microporous activated carbons, are attractive because of
from the academic viewpoints. Porous carbons represent a their low density, low cost, richness in raw materials, high
typical type of carbon materials, and in recent years, there surface area and good chemical stability.
has been increasing interest in novel applications of porous Conventionally, porous carbon materials were prepared
carbons in the fields of, for example, electrode manufac- from coal, petroleum coke, pitch, synthetic organic com-
ture, catalysis, and gas storage and separation (Tokumitsu pounds and lignocellulosic materials. However, most of
et al., 1999; Blanco et al., 2006; Aksoylu et al., 2001; Hynek the porous carbons obtained through conventional tech-
niques have a low surface area (<2500 m2/g), limiting their
applications to a considerable extent. Recently, rigid tem-
* plates have been used for the preparation of porous car-
Corresponding author. Tel.: +86 431 85168581; fax: +86 431
85168624. bons (Yang et al., 2007; Ma et al., 2001; Che et al., 2003;
E-mail address: chemcj@jlu.edu.cn (J.-S. Chen). Deng et al., 2007; Titirici et al., 2007). Nevertheless, the

0960-8524/$ - see front matter Ó 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.biortech.2007.09.052
4804 F. Zhang et al. / Bioresource Technology 99 (2008) 4803–4808

templating preparation is a multi-step process, and the cost pellets, and the electron spin resonance (ESR) spectroscopy
is usually high. Biomass sources are renewable, in a sense, was performed on a JES-FE3AX ESR spectrometer. The
because photosynthesis converts CO2 and water into car- Raman spectra were obtained on a Renishaw 1000 Raman
bohydrates contained in biomasses. Utilization of biomass spectrometer with the 514.5 nm excitation line of an Ar+
resources to form more valuable matters is particularly laser. The N2 adsorption/desorption measurements were
attractive as the rapid consumption of fossil fuels would conducted on a Micromeritics TriStar 3000 system. Prior
lead to shortage in energy and raw materials on this planet. to each measurement, the sample was evacuated at 473 K
It has been reported that hydrocarbons and hydrogen are for 12 h to remove the adsorbed guest species such as
able to be obtained from biomasses through a catalytic water. The surface area data were calculated on the basis
pathway (Huber et al., 2005; Cortright et al., 2002). Bio- of the Brunauer–Emmett–Teller (BET) model whereas
masses such as wood and coconut have been used to pre- the PSD was obtained through the Horvath-Kawazoe
pare porous activated carbons. Cornstalks contain rich approach. The transmission electron microscopic (TEM)
carbon species and the major components of cornstalks images of the porous carbon samples were taken on a
are cellulose, hemicellulose and lignin, which can also act JEOL JEM 3010 electron microscope operated at 300 kV.
as a suitable precursor for the formation of porous acti- The H2 adsorption isotherms for the porous carbon mate-
vated carbons (Youssef et al., 2004; Zhang et al., 2004; rials were measured on an AMC PCT-2000 H2-adsorption
Cao et al., 2006; Fan et al., 2004). However, again the sur- system at 77 K, whereas the CO2 and CH4 adsorption mea-
face area of biomass-derived porous carbons reported so surements were performed on a CAHN 2000 Quartz
far is rarely over 2500 m2/g. Microbalance at both 195 K and 298 K.
Here we report a simple strategy for the preparation of
high surface area (>3000 m2/g) microporous carbon (MC) 3. Results and discussion
with a relatively narrow pore size distribution (PSD) from
an easily accessed biomass – cornstalks. It is of significance 3.1. Formation of MC
that the MC we obtained exhibits considerable adsorption
capacities for H2, CO2 and CH4. Usually, the preparation process of porous carbons con-
sists of carbonization and activation, in which various
2. Experimental chemical reactions proceed. It is not possible to pinpoint
the exact chemical reactions during the formation of por-
2.1. Preparation of MC ous carbons, but the likely reaction routes can be inferred
on the basis of IR, Raman and ESR spectroscopies, com-
A four-step method was used in the preparation of the position analysis and XRD.
MC material. At first, the raw cornstalks (RCs) were IR spectroscopy is a useful technique to identify the var-
washed, dried at 373 K and chopped into 1.5 cm pieces in iation of functional groups during formation of carbons
length. The chopped stalks were then heated at 673 K for from source materials in which dehydration is the most
3 h in an atmosphere of N2. At this step, carbonized prod- important reaction. The first step is carbonization treat-
uct (CP) and tar were formed. About 1.0 g CP was soaked ment. In this process, some C–O and C–C bonds are
in a KOH solution with a particular concentration for cleaved to form small molecules including CO, H2O and
about one day. Afterward, the CP was separated from CO2. In our experiment, we observed yellow tar which
the solution by filtration, heated at 1023 K in the presence appeared at the end of the carbonization tube after carbon-
of N2 for 2 h, washed with distilled water and treated with ization treatment of the cornstalks, and it is believed that
dilute HCl solution. Finally, the carbon material was fur- the tar arises from the C–O and C–C bonds cleavage in
ther washed with distilled water until the pH value of the the carbonization. The IR spectra indicate that there are
system reached about 7.0, and dried at 373 K. The MCs a variety of functional groups (–OH, –COO , C–H and
activated with various KOH solutions (concentrations C–O–C) in the RC, whereas after carbonization the
6.0 mol/L, 7.0 mol/L, 9.0 mol/L and 10.0 mol/L) are amounts of these groups decrease to a great extent. When
denoted as MC1, MC2, MC3, MC4, respectively. the CP is socked in a KOH solution, the latter becomes yel-
low rapidly. Obviously, the KOH solution dissolves the tar
2.2. Characterization and gas storage measurements species occluded in the CP. The IR spectrum of the MC
shows a broad band at 1089 cm 1 associated with C–O–
The elemental analyses were conducted on a Perkin- C stretching vibrations and bands around 1573 cm 1 and
Elmer 2400LS II elemental analyzer. The X-ray photoelec- 3410 cm 1 due to C@C bonds and hydroxyl groups and/
tron spectroscopy (XPS) was performed on a Thermo or sorbed water molecules, respectively. Table 1 shows
Electron Corporation ESCALAB 250 XPS spectrometer, the chemical compositions of the raw material, the carbon-
whereas the X-ray diffraction (XRD) patterns were ized product and the microporous carbons with various
recorded on a Siemens D5005 diffractometer with Cu Ka surface areas. It is seen that both carbonization and activa-
radiation (k = 1.5418 Å). The infrared (IR) spectra were tion result in the increase of the carbon content and the
recorded on an IFS 66V/S FTIR spectrometer using KBr decrease of the H content. Therefore, a considerable
F. Zhang et al. / Bioresource Technology 99 (2008) 4803–4808 4805

Table 1 formed. In the spectrum of the CP after thermal treatment


Chemical compositions of the raw material, the carbonized product and at 1023 K for 2 h under N2 atmosphere (without activating
the microporous carbon with various surface areas
agent), the ESR signal intensity is reduced distinctly, indi-
Raw Carbonized MC1 MC2 MC3 MC4 cating that recombination of free radicals occur in the CP
material product
during thermal treatment at 1023 K. However, no ESR sig-
C (wt %) 44.1 70.8 84.0 88.0 90.8 92.3 nal has been detected for the MC prepared at 1023 K using
H (wt %) 6.4 3.0 2.8 2.3 0.3 0.2
N (wt %) 0.9 0.4 0.4 0.4 0.3 0.3
KOH as an activating agent. It is therefore concluded that
the activation reaction removes the carbon atoms with
unpaired electrons from the carbon material.
amount of oxygen atoms and hydrogen atoms must have To better understand the structure of the activated prod-
been driven away from the cornstalk structure upon car- uct, powder XRD has been recorded. The characteristic
bonization and activation. The yields of the MCs from peaks of the XRD pattern of the activated product without
raw material are about 17%. It is worthwhile to note that washing are in good agreement with those of
in the final MC materials, the content of carbon increases K2CO3Æ1.5H2O, suggesting that the KOH used as an acti-
in the order MC1 < MC2 < MC3 < MC4 whereas that of vating agent has been converted into K2CO3 via reactions
hydrogen decreases in the order MC1 > MC2 > with the carbon atoms of the CP during the activation
MC3 > MC4. This is because that with increase of the con- treatment. A broad peak at around 2h = 23.6o, as observed
centration of the KOH solution, more hydrocarbon species previously for most non-graphitized carbon materials,
are removed through reaction with the activating agent appears in the XRD pattern of the MC. To investigate
during the activation process. the number of parallel graphene sheets of the ordered
Two broad peaks at around 1580 cm 1 and 1360 cm 1 domains in amorphous carbons, the empirical parameter
appear in the Raman spectra of both the CP and the R, was described by Dahn and co-workers (Liu et al.,
MC. These two peaks are also observed previously for 1996; Dhan et al., 1997). R = 1 will be achieved, if the car-
many carbon materials, such as activated charcoal, acti- bon material is composed of single graphene sheets only.
vated carbon fibers and porous carbons (Tuinstra and Calculation based on the XRD pattern of the MC results
Koenig, 1970; Singh et al., 2002; Polarz et al., 2002). The in R = 1.28, indicating that the as-synthesized MC is pri-
1580 cm 1 band is associated with the vibration of carbon marily composed of single graphene sheets and both flat
atoms with sp2 electronic configuration in graphene sheet and curved graphene sheets may exist (Townsend et al.,
structure, and the 1360 cm 1 band corresponds to the dis- 1992; Harris et al., 2000). In other words, the carbon mate-
ordered and imperfect structures of carbon materials rial we obtained is essentially non-crystalline and nearly no
(Kayiran et al., 2004; Pol et al., 2004). In addition, no ordered stacking of graphene sheets is present in the texture
Raman signals for the raw material are detected, indicating of the material although the material has been treated at a
that there are nearly no aromatic structures in the texture temperature as high as 1023 K.
of cornstalks. On the basis of the Raman spectra, we can The N2 adsorption/desorption isotherms at 77 K for the
conclude that some carbon atoms in the cornstalks are MC materials are shown in Fig. 1a. It is of interest that the
assembled into graphene sheet structures during carboniza- isotherms trace type I curves, and no hysteresis loop is
tion. After activation treatment, more graphene sheets are observed for all the curves. Fig. 1b displays the Horvath–
formed, but the resulting carbonaceous matter still has a Kawazoe PSDs and it is seen that a large proportion of
low graphitization degree since the relatively strong band the pores have a diameter of 1–2 nm. Although the pore
at 1360 cm 1 remains (Su et al., 2005; Yang et al., 2005; size distribution curves suggest that pores with a diameter
Bacsa et al., 2004). ranging from 2 to 10 nm are also present in the MC mate-
ESR spectroscopy is useful for investigation of carbon rials, these wider pores are dispersively populated in the 2–
materials with respect to their structure transformation 10 nm size region. On the basis of the N2 adsorption/
during heat treatment. The main components of the corn- desorption isotherms and the PSD data, the carbon mate-
stalks are cellulose, hemicellulose and lignin and no radi- rials we obtained may be considered to be largely
cals are present in the RC, as demonstrated by the microporous.
absence of ESR signals for the raw material. The ESR On the basis of the results of IR, Raman, ESR spectros-
spectrum of the carbonized sample consists of a narrow sig- copies, composition analysis and XRD, it is believed that
nal with Lorentzian shape and g = 2.0021. As previously the MC formation proceeds as follows. In the carboniza-
observed for carbon materials, this signal arises from local- tion, most of heteroatom elements such as O and H are dri-
ized paramagnetic centers, which are most probably associ- ven off from the structure as volatile species, such as H2O,
ated with aromatic p-radicals produced during the thermal CO, CO2 and tar, via pyrolytic decomposition of the raw
treatment of the cornstalks. The presence of aromatic p- material whereas most of the remaining carbon atoms are
radicals implies that an imperfect carbon structure, such assembled into graphene sheets. These graphene sheets
as the one with carbon atoms containing unpaired elec- are cross-linked with one another and are arranged in an
trons on the edges of small graphene sheets (Zhecheva irregular manner, leaving plenty of interstices between the
et al., 2002; Alcántara et al., 1999; Kawamura, 1998), is sheets which give rise to micropores. However, most of
4806 F. Zhang et al. / Bioresource Technology 99 (2008) 4803–4808

Table 2
a Total pore volumes, BET surface areas, t-plot micropore areas and
1000
average pore widths of the MCs obtained through KOH activation
Volume Adsorbed (cm3/g)

Sample KOH Pore BET t-Plot Average


800 concentration volume surface micropore pore width
(mol/L) (cm3/g) area area (m2/g) (nm)
600 (m2/g)
MC4 MC1 6 1.16 2140 1120 1.25
400 MC3 MC2 7 1.22 2600 1160 1.34
MC3 9 1.38 3000 1450 1.42
MC2
MC4 10 1.44 3200 1440 1.50
200 MC1

0 general, average pore width and porosity development


0.0 0.2 0.4 0.6 0.8 1.0
increases with the KOH/precursor ratio. A carbonized
p/p0
material has a less developed pore system or its pores are
partially blocked by tar, heteroatoms and so on. During
b 0.010 the activation, the activating agent reacts with the reactive
centers of the carbonized material, such as disorganized
PSD (cm3/(g nm))

0.008 carbons, carbons with heteroatoms and carbons on graph-


ene edges, creating new pores and widening the existing
0.006 MC4
ones. Therefore, when the concentration of the KOH solu-
tion is increased, the extent to which the activation reaction
MC3
0.004 proceeds becomes greater, and the porosity of the material
MC2
becomes richer.
MC1
0.002 We found that when the concentration of the KOH
solution is 10 mol/L, the surface area reaches the highest
0.000 value, but further increasing the concentration to 13 mol/
2 4 6 8 10 12
L results in slight decrease of the surface area of the MC.
Pore width (nm) This is because that the activating agent not only develops
the porosity but also damages the structures of the pores at
Fig. 1. (a) N2 adsorption/desorption isotherms at 77 K for MC1, MC2, too high a concentration. In addition, the activation agent
MC3 and MC4, and (b) the pore size distributions of MC1, MC2, MC3 we used is a KOH solution instead of solid KOH which
and MC4 obtained from the N2 adsorption isotherms at 77 K.
was usually used previously. The use of KOH solution ren-
ders it possible for the activating agent to be dispersed in
the micropores formed at this stage are blocked by the tar, the carbonized carbon structure more homogeneously,
heteroatoms and so on. As a result, the CP does not show and consequently, the pores formed in the final product
high adsorption capacity for its less developed pore struc- are more uniform than those obtained through the conven-
ture. When the CP is soaked in a KOH solution, some tional preparation approaches using solid alkalis for acti-
tar in the carbonaceous matter is dissolved, whereas the vation. The incompact texture of the cornstalks favors
activation treatment makes the micropore structure further the easy diffusion of KOH solution and this may also
developed. In this process, the CP is converted to a carbon account for the high surface area and the narrow pore of
material that contains a large number of randomly the carbon material. We have tried to prepare porous car-
arranged micropores with different shapes and sizes, and bons using other biomass sources, for example, rice husk,
high specific surface area is achieved for the final MC pine needle and pinecone hull through similar routes but
product. the obtained porous carbons all have a low surface area.
The MC we prepared is advantageous over the conven-
tional activated carbon materials because our material pos- 3.2. Gas storage properties
sesses a narrower PSD with a much higher surface area.
However, it should be pointed out that the surface area The adsorption capacity of MC4 has been tested for H2,
of the final product depends on the KOH concentration CH4, and CO2 under isothermal conditions. The adsorp-
for activation treatment. tion isotherm of hydrogen at 77 K indicates that the
Table 2 lists the total pore volumes, the BET surface adsorption is not saturated up to 4 MPa and the adsorp-
areas, the t-plot micropore areas and the average pore tion capacity is about 4.4 wt% at this pressure. The pore
widths for MC1, MC2, MC3 and MC4 calculated on the size of the carbon material is just a few times that of the
basis of adsorption isotherms of N2 at 77 K. It is seen that dynamic diameter (0.41 nm) of a H2 molecule. Therefore,
the higher the concentration of the activating KOH solu- the potential fields of force from surrounding walls of the
tion, the higher the surface area of the MC material. In micropores overlap so that the interactions between the
F. Zhang et al. / Bioresource Technology 99 (2008) 4803–4808 4807

surface of the MC and H2 molecules are strong, resulting in 4. Conclusions


easier adsorption of H2 gas at low pressures (Zecchina
et al., 2005; Zhao et al., 2005). In addition, the high surface MC materials with a high surface area have been suc-
area of the MC may also contribute to the large hydrogen cessfully prepared from cornstalks through simple carbon-
adsorption capacity. ization and activation. The pore size of the carbon
The MC also exhibits rather high adsorption capacities materials remains in the range of 1–2 nm, whereas the
for CO2 and CH4. The adsorption isotherm of CO2 at BET surface area varies from 2140 to 3200 m2/g depending
195 K on MC4 indicates that at 1 atm the adsorption satu- on the concentration of the activation agent. Our results
ration is not reached, and up to 9.5 wt% CO2 is adsorbed at show that the MC derived from cornstalks is able to adsorb
this CO2 pressure. Even at room temperature the uptake considerable amounts of H2, CO2 and CH4. Further
value of CO2 is 4.0 wt% (Fig. 2a). Furthermore, a high improvement of gas storage performance for the MC mate-
CH4 adsorption capacity of about 3 wt% is also observed rial is underway. The successful preparation of the high
at 1 atm and 195 K for the porous carbon we obtained. surface area MC from cornstalks may open new vistas
This capacity value exceeds the capacities exhibited by por- for utilization of biomass sources to produce highly valu-
ous van der Waals crystals (2.4 wt% 195 K) (Sozzani et al., able materials.
2005). We also measured the CH4 adsorption capacity at
room temperature and 1 atm for the MC material, and Acknowledgement
an uptake value of 1 wt% (Fig. 2b), higher than that for
metal complexes (0.6 wt% 298 K) and van der Waals crys- Financial support by the National Natural Science
tals (0.8 wt% at 1 atm, 298 K) (Sozzani et al., 2005; Seki, Foundation of China is gratefully acknowledged.
2001), has been observed.
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