Operation and Maintenance Manual: Refrigeration"

Operation and
Maintenance ManuaL
FLake Ice Machines

IKV-I0/IKV-15/IKV-20 IKS-I0/IKS-
15/IKS-20
. GB/ 82-600-0642-00
~Gram Refrigeration"
YORK INTERNATIONAL AJS
DK-6500 VOJens Tel_: (+45) 74 20 40 00 . Fax: (+45) 74 20 40 40
~Gram Refrige~r--.,;...a~ti--.,;...o_n_®_ _ _ _ _ _ _ __
Art. No.: 73-020-5002-98
EU certificate of conformity
Manufacturer: Gram Refrigeration

A division of York International A/5
Address: DK-6500 Vojens

Denmark
Telephone: +(45) 74 204000

Telefax: +(45) 74204040
hereby certifies that:
Machine: Flake ice machine

mark
IKV/lKS 10-15-20
type
conforms to the provisions of:

• Council Directive of 14 June 1989 on the approximation of the laws of the Member States relating to
machinery (89/392/EEC) with special reference to Annex I on "Essential safety and health requirements
relating to the design and construction of machinery".
• The EMC Directive on mutual approximation of Member State legislation concerning electro magnetic
compatibility (89/336/EEC) and (92/31/EEC).
• The Low Tension Directive on Member State legislation concerning electrical material intended for use in certain
voltage areas (73/23/EEC).
Name: Halger Tychsen Knud H~gsberg
Professional title: Development manager Person responsible for the product
Company: Gram Refrigeration

Signature: Date: 1212- %
In conformity with this document the above-mentioned machine has been CE-marked.
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YORK INTERNATIONAL A/S Operating and Maintenance Manual
IKS-l0/IKS-15/IKS-20
Article No. 82-600-0642-00
Contents
1. General
1.1 General information.................................................................................................. 1
1.2 Warnings................................................................................................................... 2
2. Operation and maintenance

2.1 Operating instructions............................................................................................... 5
2.2 Maintenance............................................................................................................. 6
2.3 Installation ............ ....... ...... ................................................................. ................ ....... 8
2.4 Technical data........ ........ ........................ ......... .......................................................... 9

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Article No. 82-600-0642-00
Page 1
1.1. General information
General information
Flake ice machine type IKV is designed for the Flake ice machines have a vertical rotating freezing
continuous automatic freezing of flake ice from cylinder, spreader pipes for liquid distribution and a
fresh water or seawater. scraper system consisting of either fixed scraper
This ice can be used for many purposes, for knives or a studded roller. The scraper
example to chill fish, vegetables, meat, stuffing, knives/studded roller continuously loosen the ice
poultry, dough, machinery, concrete, processes from the freezing cylinder.
within the chemical and pharmaceutical industries. Since the position of the scraper knives/studded
roller is fixed, the frozen product is always scraped
Flake ice machines type IKS are intended for the off at the same point.
continuous automatic freezing of blood plasma and
haemoglobin. With mechanical scraping there is no loss of
capacity or refrigeration output - the product need
Flake ice machines IKV and IKS not be thawed. The refrigerant used can be R 22 or
These machines supply finished ice/frozen blood in R 717.
an immediately usable size a few minutes after
starting. Data on nameplate
Each flake ice machine carries a nameplate giving
The machines are complete and very compact. type designation, serial number and year of
They have only to be connected to the refrigerating manufacture.
system, electricity supply, make-up water line/blood
tank and the system which transports the frozen Fi . 1. Name late
product further. The machines can also be supplied $ _Gram Refrigeration- $
as independent units, i.e. built together with
compressor and condenser on a common PART NUMBER I I~ ~
!=I====~I~ \S,
baseframe. SER I AL NUMBElRl===========l,
TYPE I I
MANUFACT.YEAR I
$ DIVISION at YORK INTERNATIONAL A/S.DENMARK ~
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IKS-10/IKS-15/IKS-20
Article No. 82-600-0642-00
Page 2
1.2. Warnings
Warningl Moving parts

On all flake ice machines the knife beam/studded 8. An emergency drill should be prepared. The drill
roller are protected behind a cover. Under no should be read and practised by personnel so
circumstances must this cover be removed while that all know the location of the main liquid line
the machine is running. shut-off valve (main valve), the compressor cut-
The cover does not prevent top and bottom access out switch and the water hose.
to the knife beam/studded roller, therefore do not
put a hand or arm in the machine at these pOints. 9. Make sure that fire extinguishers work, that
there are enough of them, and that they are
While the machine is running only the operator located appropriately.
must be allowed in the working area.
10.Always use a gas mask when making repairs
Warningl Refrigerant where refrigerant MIGHT escape.
1. Maintenance and service on the refrigerating
system must only be performed by well-trained 11. Escaping refrigerant will be at a very low
and authorised service personnel. temperature and cause frostbite on direct
contact with the skin.
2. Make sure that the extraction system suction is
adequate and that it operates as intended. 12.0perate only those valves with a handwheel.
Valves fitted with caps may only be operated by
3. Make sure that there are warning lamps, proper specially trained personnel or by service
emergency exits, gas masks and extra filters for technicians.
gas masks.
Ammonia (R 717)
4. Make sure that a coil of rope is immediately Important safety measures that should be followed
available for binding round any person who finds when using refrigerants.
it necessary to enter a room where refrigerant
might have escaped. The rope can be used by Water-free ammonia is not a cumulative poison. It
the person to find his/her way out of the room, or has a characteristic acrid smell that most people
to locate that person. Never enter a room in are able to register, even in very small
which there is a large concentration of any concentrations. Since ammonia gives its own alarm,
refrigerant whatsoever, without being people quickly become aware of its presence and
accompanied by another person. none will remain in an area of dangerous ammonia
concentration. Ammonia gas is lighter than air,
5. Avoid standing on pipework. Strong pipe therefore adequate ventilation is the best method of
vibration should be eliminated immediately. preventing ammonia concentration.
Experience has shown that it is very difficult to ignite
6. Valves on liquid refrigerant containers should ammonia and under normal circumstances it is a
never be shut off, unless they are equipped with very stable composition. In very rare circumstances
a suitably sized safety valve. Never expose ammonia can become a flammable mixture when in
containers, drums or bottles of refrigerant to contact with air and oxygen and should in such
extreme heat. cases be handled carefully.
7. Always make sure that any person who has to First aid
enter the cold room or machine room to make A bottle containing a solution of 2.5% borax and
repairs has a "mate" within call. 2.5% boracic acid in distilled water for bathing
affected areas of the skin or eyes should be readily
accessible.
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Article No. 82-600-0642-00
Page 3
Gas poisoning
1. Persons exposed to the gas should be brought CFC and HCFC refrigerants can, if not used
out into fresh air. correctly, become very dangerous chemicals able to
cause serious injury and even death. And of course,
2. Call a doctor. CFC refrigerants are known to deplete the earth's
ozone layer.
3. Clothes sprayed with liquid or saturated with
concentrated vapour should be disposed of It should be noted that smoking or naked flame in
immediately. an atmosphere containing CFC, HCFC or HFC
refrigerants can cause them to split and create
4. Ensure that the person affected is kept calm and poisonous gases.
well wrapped up in blankets.
Therefore, the use of other types of refrigerants is
5. If the person is conscious and his/her mouth is strongly recommended wherever possible.
not burnt, warm sweet tea or coffee can be
given. As far as safety in connection with CFC and HCFC
refrigerants is concerned, see specific directives,
6. Oxygen can be administered by a person instructions for the individual machines, and
authorised to do so by a doctor. specifications from refrigerant producers.
7. If the person is not breathing, administer artificial Refrigerant pressure

respiration. The vapour pressure of refrigerant liquid depends
on the temperature. Higher temperatures mean
Liquid or concentrated vapour in the eyes higher pressures, and lower temperatures mean
1. Bathe the eyes immediately with a solution of lower pressures.
2.5% borax and 2.5% boracic acid in distilled
water for at least 30 minutes. The parts of the refrigerating system exposed to
pressure are sized to withstand a maximum working
2. Call a doctor pressure at a maximum working temperature, both
during standstill and operation. Maximum working
3. After bathing, apply compresses (with a solution pressure and maximum temperature are given on
of 2.5% borax and 2.5% boracic acid in distilled the nameplate.
water) to the affected parts until medical
assistance arrives. Refrigerating systems must incorporate safety
switches which must be set to cut out well before
Burns caused by spraying and concentrated the maximum working pressure is exceeded.
vapour
1. Rinse plentifully with water for at least 15 Refrigerating systems must incorporate safety
minutes and remove all clothes while rinsing. (A valves that open when the maximum working
shower or water container should be located pressure is reached.
near all large installations).
Each pressure stage in a refrigerating system must
2. Call a doctor. be equipped with pressure gauges.
3. After rinsing, apply compresses (with a solution Warning! Electricity

of 2.5% borax and 2.5% boracic acid in distilled 1. Electric/electronic equipment should only be
water) to the affected parts until medical maintained by an authorised electrician.
assistance arrives.
2. It should always be assumed that the current is
CFC, HCFC and HFC switched on and all equipment should be
Important safety measures that should be followed handled as though it were switched on. These
when using refrigerants. steps ensure a procedure that prevents
accidents and injury.
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Article No. 82-600-0642-00
Page 4
3. Cut off power from the circuit or machine by be allowed to enter the area while the machine
switching off the main breaker and locking it in control circuit is connected or the machine is
the open position. running. Tools or other equipment should not be left
Note: To maximise the degree of safety, the power in the working area.
source should be locked off, with the sole key
being in the possession of the person carrying Warning; repair and maintenance
out the repair. This prevents the power source 1. Repairs should not be performed on the
being switched on inadvertently while repair work machine by persons other than those who are
is being performed. fully qualified for and completely familiar with the
work.
4. Using the proper test equipment, check whether
the circuit is open. 2. Controls should never be operated while other
Note: Test equipment should be tested regularly. personnel are in the process of inspecting the
machine.
5. Capacitors should always be given time to
discharge, or they can be manually discharged, 3. Safety equipment must not be disconnected.
with care.
4. The appropriate tools must always be used.
6. Under some circumstances it might be
necessary to locate faults on live equipment. In 5. Electrical boxes should never be opened while
such cases special precautions must be taken: the current is switched on.
• The operator and any tools must not be
allowed to touch the floor. 6. Maintenance on a machine that is running
• Extra care is necessary in humid should only be carried out when absolutely
rooms. necessary, by an authorised person. Great care
• The utmost concentration is necessary; do must be taken if changes are to be made on a
not be distracted. machine in operation.
7. Check to make sure no personnel are in contact 7. Before beginning maintenance and loosening
with the machine when power is switched on connections in pressure-regulated systems, all
again. pneumatic and hydraulic pressure must be
relieved.
8. Control panel doors must only be open when
electrical equipment or wiring is being checked. 8. Pneumatic, hydraulic and electrical supplies
When a panel door is closed, make sure (if a should be turned/switched off, except when
door switch is fitted) that the knob/lever special repairs make it absolutely necessary that
mechanism functions properly. certain functions be kept running. In such
circumstances an extra person should
9. Covers on junction boards, etc. should be closed accompany the maintenance technician.
immediately after the work is completed.
Note: To maximise the degree of safety, the power
10.AII electrical units should be earthed and source should be locked off, with the sole key
protected against overload. being in the possession of the person carrying
out the repair. This prevents the power source
11.AII electrical connections should be protected by being switched on inadvertently while repair work
enclosing them in terminal boxes with well-fitting is being performed.
lids and good cable entries.
9. Fuses should only be replaced when the current
Warnings, machine operation is switched off (and locked off).
Warnings to the operator
A working area should be established around the 10. Narrow passages should not be entered until
machine. The area can be delineated with a safety they have been tested for dangerous fumes and
rail or warning stripes in a prominent colour. Only not before an extra person is present.
the operator or other authorised personnel should
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Article No. 82-600-0642-00
Page 5
2.1. Operating instructions
4. Close the shut-off valve in the refrigerant suction

Mode of operation line and stop the compressor.
Preparing the circulation pump (IKV)
The pump must be full of liquid before it is started. It 5. 3-5 minutes after the circulation has been
will not withstand being run without water; the pump stopped and the freezing cylinder has been
bearings and gland are lubricated by circulating scraped clean, stop the flake ice machine.
water. On first-time start it might be necessary to
bleed the pump. This can be done, with the pump Operation with salt dosing unit (IKV)
stopped, by loosening the bleed plug on the pump The salt dosing unit adds small quantities of salt to
head until an even flow of water emerges from the the freezing water. This results in the ice falling off
bleed port. After retightening the plug, the pump will the freezing cylinder in larger pieces and reduces
start without problems. deposition.
If the water tank is emptied or the water level
becomes too low, bleeding must be repeated. The quantity of salt added to the freezing water
must be
Machine start 100-500 g per 1000 kg ice, or 0.01-0.05%.
Check to ensure that the freezing cylinder surface is
clean and that the rubber water/blood scraper blade This quantity of salt is so small that it cannot be
is not frozen onto the freezing cylinder. tasted in the ice and therefore is of no significance
when chilling food with the ice.
1. Start the flake ice machine.
The mixing tank produces a saturated saltwater
2. Start the compressor. mixture, e.g. by mixing 45 kg dry salt with 150 I
water, or other corresponding proportions of salt
3. Open the shut-off valve in the refrigerant suction and water.
line. If the machine is warm, the valve should be 45 kg salt + 150 I water gives a saturated saltwater
opened slowly. mixture of about 166 I.
4. Open the solenoid valve in the refrigerant liquid With an ice production of 10,000 kg/24 h, 166 litres
line. of saturated solution will last about 15 days -
assuming 300 g salt per 1000 kg ice.
5. Open the valve in the make-up water line to the
IKV machine. If a salt dosing pump is used, start The dosing pump sucks saturated saltwater from
it at the same time as the IKV water pump. the mixing tank, through the bottom valve and
suction hose, and forces it through the injection
6. When the freezing cylinder has cooled down nozzle into the water tank.
after 3-5 minutes in operation, start the The capacity of the dosing pump must be set so
circulation pump and open the valve for the that ice is scraped from the freezing cylinder in
make-up water line/blood tank. pieces of a suitable size.
The dosing pump can, for example, be started and
Machine stop stopped together with the water circulation pump.
1. Stop the circulation pump. Freezing salt or salt tablets should be used in
If a salt dosing pump is used, stop it at the same producing the saturated salt solution.
time as the IKV water pump is stopped.
Power failure
2. Close the valve in the make-up water line to the Before switching the machine on after a power
IKV machine. failure or freezing cylinder motor drop-out, the
freezing cylinder must be free of the frozen
3. Close the solenoid valve in the refrigerant liquid product. The machine must be restarted as
line. described under "Machine start".
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Article No. 82-600-0642-00
Page 6
2.2. Maintenance
Inspection of mechanical system appropriate regulations. Oil draining must be

carried out only by specialists with knowledge of
Weekly inspection the build-up and mode of operation of the
1. Check the oil level in the double wormgear. system.
Monthly inspection Leak detection

1. Check tension and condition of the V-belt. The following parts must be checked for leakage
2. Check gearwheels on the double wormgear, and about once every two months.
freezing cylinder.
3. Check baseframe under gearwheels for dirt. • Gland.
4. Check both vertical (IKV only) and horizontal • Cover on top bearing end.
distribution tubes for dirt and blocked orifices. • Flanged joints.
5. Check collection tray under freezing cylinder for • Shut-off valve in bottom of down-pipe.
dirt. • Area around the low-pressure float valve on
6. Check to ensure that the float valve functions surge drum.
correctly. • Refrigerating system valves and piping.
7. Check water tank for dirt (IKV).
8. Check bottom valve and injection nozzle of salt If leakage is observed, authorised personnel
dosing unit for dirt (IKV). capable of performing the necessary service and/or
9. Check oil level in pump bearing housing (IKS). repair must be called.
10. Check studded roller chain drive.
Leak detection methods
Inspection of refrigerating system One of the two following methods can be used to
Oil draining on IKV/IKS flake ice machines for R717 detect R717 (ammonia) leakage:
surge drum operation:
1. Sulphur probe: The vapour turns white on
Oil draining can be performed as follows: contact with R717.
1. Stop the machine and wait some time, 2. Phenolphtalein paper: After being dipped in
preferably overnight, so that the oil is able to run water, the paper turns red on contact with R717.
down into the machine oil sump.
3. Electronic gas detectors.
2. Now open the oil drain valve slowly, but only
enough to ensure smooth and even oil flow. To R22 and R502 can, for example, be detected by
make it easier to drain the oil into a can or one of the following means:
similar, a hose can be fitted to the oil drain valve. 1. Electronic leak detection instruments.
2. Gas torch leakage instruments.
3. To drain out as much oil as possible, this 3. Leakage spray.
operation should be repeated a few times at
hourly intervals. WARNING:
In the event of leakage, authorised personnel
4. How often oil is to be drained will depend on the acquainted with the system build-up and mode of
actual refrigerating system and must be operation must be called to carry out the necessary
established by experience. As a rule of thumb, service and/or repair work.
the recommended interval is every other week.
Drained oil contains refrigerant and should be
Lubrication
treated with corresponding care. The oil must be The double wormgear oil must be changed after the
considered as environmentally hazardous and first 500 hours in operation.
should be disposed of in accordance with the
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Article No. 82-600-0642-00
Page 7
The following schedule must also be followed. Lubrication of freezing cylinder bearings and
glands
1-year lubrication intervals
1. Oil change, pump bearing housing (IKS). Bottom bearing and gland
The bottom bearing and gland must be greased
30-day lubrication intervals through a nipple located underneath, on the
1. Gearwheels on double wormgear and freezing lefthand side of the machine frame. A lubrication
cylinder (grease). tube takes the grease down to the slide ring
2. On machines with studded roller (points 2, 3,4): housing, ball bearing, bearing cover and vent tube.
3. Studded roller chain drive. The vent tube terminates in a bend with downward
4. Studded roller top and bottom bearings (grease). opening and is sealed with a rubber cap.
5. Intermediate shaft bearings (grease).
When bearing and gland are to be lubricated, the
GO-day lubrication intervals cap must be removed from the vent tube and new
1. Replenishment of freezing cylinder bottom grease pressed into the nipple, until grease
bearing and gland. emerges from the vent tube. The cap must· be
2. Replenishment of freezing cylinder top bearing. replaced after lubrication.
The bottom bearing and gland are factory-lubricated
3000-hour lubrication intervals with Mobil synthetic EP grease type Mobilgrease 28.
Wormgear oil change.
Top bearing
10,OOO-hour lubrication intervals The top bearing must be grease-lubricated through
On machines with studded roller the nipple on the bearing cover. The top bearing is
1. Intermediate shaft grease change. factory-lubricated with Mobil synthetic EP grease
2. Studded roller top and bottom bearing, grease type Mobilgrease 28.
change.
Cleaning
Lubrication of double wormgear Both vertical (IKV only) and horizontal distribution
The wormgear must be lubricated with one of the tubes must be cleaned, and inspected regularly.
following types of oil: Blocked nozzles can reduce production and lead to
uneven freezing.
• Mobil: Mobilgear 632
• Nynces: GL 30, alt. EP 30 The horizontal distribution tube ends can be
• Shell: Macoma Oil R-75, alt. Valvata screwed off so that the tube can be cleaned without
Oil J 78 being dismantled. The vertical distribution tube
Energol Oil GR 280-XP must be dismantled for cleaning.
• BP:
• Esso: Pen-O-Led EP-3
• Texaco: Meropa Lubricant 3 Cleaning IKV
The flake ice machine must be cleaned with water
• Castrol: Alpha LS 320
• Gulf: Gulf EP Lubricant S 104, at a maximum temperature of 30°C. Do not clean
with hot water, it can cause pressure rise in the
or another oil of corresponding quality. system.
Before using other types of oil, contact Gram If hot water is prescribed, a work procedure must be
Refrigeration. available and observed.
Gears must be lubricated and emptied individually. Warning!

When changing oil, the gear should be rinsed with Flushing and cleaning with hot water can cause
paraffin or similar before being filled with new oil. dangerous explosions.
The small wormgear (input gear) must be filled with
about 0.75 I oil, the large wormgear (output gear) Cleaning IKS
with about 5.5 I. Here, a distinction is made between surge drum
operation or pump operation.
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Article No. 82-600-0642-00
Page 8
2.3. Installation
Surge drum operation Producer: Henkel

Cleaning start
1. Close solenoid valve in refrigerant liquid line. Types: 1. Aspeto MT
2. Close valve in refrigerant suction line. 2. Oxonia Aktiv
3. Close valve in refrigerant gas line. 3. Citrolith
4. Bring blood pump gearwheel and rotor out of
engagement by turning the pump knob Cleaning agents other than these must only be
clockwise. used by agreement with and under the instructions
5. Start freezing cylinder. of Gram Refrigeration.
6. Now spray with cleaning liquid (max. 60°C) onto
the freezing cylinder through the spreader pipe. Asepto MT
7. Force-run the blood pump for about 20 seconds Weakly alkaline, combined cleaning agent and
every 3 minutes during cleaning. disinfectant.
For CIP (cleaning in place) after production stop.
Cleaning stop
1. Shut off the cleaning liquid supply. 1. Preflush with cold or hot water, max. 40-50°C.
2. Open the valve in the refrigerant gas line. 2. Asepto MT 0.5-1 % solution at 40-50°C.
3. Bring blood pump gearwheel and rotor into 3. Final flush with cold water.
engagement by turning the pump knob
counterclockwise. Oxonia Aktiv
4. Allow the machine to cool down before restarting Disinfectant.
for blood freezing. For use in the mornings immediately before
production start.
Pump operation
Cleaning start 1. Oxonia Aktiv 0.1-0.3% solution in cold water for
1. Close solenoid valve in supply line. 5 minutes.
2. Close valve in suction line. 2. Short through-flushing with cold water.
3. Open solenoid valve in drain line.
4. Bring blood pump gearwheel and rotor out of Citrolith
engagement by turning the pump knob Acidic cleaning agent.
clockwise. Use once every 1-2 weeks to remove lime and
5. Start the freezing cylinder. lactic deposits.
6. Now spray with cleaning liquid (max. 60°C) onto
the freezing cylinder through the spreader pipe. 1. Normal cleaning with Asepto MT.
7. Force-run the blood pump for about 20 seconds 2. Citrolith 1% solution at 40-50°C for 15-20
every 3 minutes during cleaning. minutes.
3. Final flushing with cold water.
Cleaning stop
1. Shut off cleaning liquid supply. Installation instructions in Danish, German, English
2. Close solenoid valve in drain line. or Spanish can be obtained through distributors of
3. Bring blood pump gearwheel and rotor into Gram Refrigeration equipment.
engagement by turning the pump knob
counterclockwise. Installation and first start of the flake ice
4. Allow the machine to cool down before restarting machine must be performed by specially trained
for blood freezing. personnel.
Cleaning agents for IKS Warningl
The following cleaning products are recommended: A flake ice machine operates with particularly toxic
refrigerants and contact with these substances can
be very dangerous.
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Article No. 82-600-0642-00
Page 9
2.4. Technical data
IKV dimensions, diagram.1II
IKV-l0=2310
IKV-15=2810
IKV-20=3310
1095
Type IKV-10 IKV-15 I KV-20

Capacity range for operation with1) 5700-14500 8600-21900 11500-29200
R717
Capacity range for operation with 1) 5200-12200 7800-18400 10500-24600
R22
Refrigerant R12-22-502-717 R12-22-502-717 R12-22-502-717
Refrigerant charge Oiag.IA R 717 I 160 190 180
Oiag.IB R 717 I 160 190 180
Oiag.1I R-22 I 100 145 170
Oiag. III R22/R717 I 210 285 360
Freezing cylinder speed R22/R717 rev.lm 0,5-1,0-1,5-2,0 0,5-1,0-1,5-2,0 0,5-1,0-1,5-2,0
in.
Electric motor Freezing cylinder kW 0,37 0,55 0,75
Water pump kW 0,37 0,37 0,37
M. Refrigerant - Liquid connection ON 40 flange ON 40 flange ON 40 flange
L. RefriQerant - Suction connection mm ON 100 flange ON 100 flange DN 100fla~e
R. Make-up water connection 1/2" RG 1/2" RG 1/2" RG
S. Water overflow connection 3/4" RG 3/4" RG 3/4" RG
T. Water evaporation 1/2" RG 1/2" RG 1/2" RG
U. Salt dosing meter connection 1/4" 1/4" 1/4"
Tank volume I 87 87 87
Piping diagram Net weight kg 2000 2450 2900
lA, IB and 11 Gross weight kg 2300 2800 3300
Transport volume m~ 8,1 9,7 11,4
Piping diagram III Net weight kg 1800 2250 2700
Gross weight kg 2000 2500 3000
Transport volume m~ 5,5 6,6 7,7
1) The capacity range IS based on fresh water at an Inlet temperature of 10°C
_Gram Refrig--'-e_r--"-a_t_i.....;;;..o_n_~____S_Q_n_itQ_r""---y_FI_Qk_e_l_ce_M_Q_ch_in_e
Article No. 82-600-0642-00
Page 10
IKV dimensions, piping diagram 1A - 1B
Other dimensions as shown on piping diagram III
IKV-l0=2330
IKV-15=2830
IKV-20=3330
IKV-l0=2270
IKV-15=2770
IKV-20=3270
IKV dimensions, piping diagram 11

Other dimensions as shown on piping diagram III
IKV-l0=2.310
IKV-15=2810
IKV-20=.3.310 ~~'I 2025
-..t="'9 ~ 13J5
145
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IKS-I0/IKS-15/IKS-20
Article No. 82-600-0642-00
Page 11
Dimensions for IKS 10/15/20 with pump recirculation
S
-
0
Vl
I
0 ~
I
Vl
~ 10
- r-..
v
300 300
379
160 1030 160
I 1350 I
1310
ION
r-..r-..
10 10 v
r-..
Cl
0 10
0 r-..
v
-
r-..
255 255
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Article No. 82-600-0642-00
Page 12
Dimensions for IKS 10/15/20 for surge drum operation
p 0
I /'1- - ---- i ----- -r', !

td:
1 _.- - -
1
- - - - -<
:'rl
-I
I
.
I1
r~
\
I
: fi.
I "
o
N
en
I")
R
o
N
It')
....
I")
It')
co o
N
N
en
N
o
N
•
~
o
I
VI
~
0 5
I 5
VI
~ .....
CD co
.... It')
300 300
379 120 8 5 120
160 1030 160 1095
I 1350 I
1310
255 255
675 1355
2030
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Article No. 82-600-0642-00
Page 13
IKS flake ice machine - data table
Type IKS·10 IKS·15 IKS·20

Product Blood
~asma
1
Haemo-
JIiobin
Blood
plasma
I
Haemo-
globin
Blood
~asma
1 Haemo-
~obin
Refrigerant R22 - R717 R22 - R717 R22· R717
R22-R717
Pump I 210 285 360
recirculation
Refrige- R717 Surge
rant drum I 160 190 180
charge operation
R22 Surge
drum I 100 145 170
operation
Freezing cylinder speed 0,7 0,7 0,7
revlmin
Freezing
Electric cylinder kW 0,37 0,55 0,75
motor Blood
kW 0,37 0,37 0,37
pump
Blood pump capacity I/min. 10,5 I 7,5 16 I 11,5 22,5 I 17
M. Refrigerant
liquid mm. ON 40 flange ON 40 flange ON 40 flange
connection
L. Refrigerant
suction mm. ON 100 flange ON 100 flange ON 100 flange
connection
O. Flash
gas mm. ON 65 pipe connector ON 65 pipe connector ON 65 pipe connector
connection
P. Safety valve
connection mm. ON 50 pipe connector ON 50 pipe connector ON 50 r pipe connector
R. Blood distri-
butor pipe mm. 0380.d. 0380.d. 0380.d.
connection
S. Collection
tray mm. 0380.d. 0380.d. 0380.d.
connection
Net weight kg. 1800 2250 2700
IKS for
pump re- Gross weight kg 2300 2800 3300
circulation
Transport 3
m 6,3 7,5 8,8
volume
Net weight kg. 2250 2700 3150
IKS for
surge Gross weight kg. 2600 3100 3600
drum
operation
Transport 3
m 12,4 14,4 16,4
volume
_Gram Refrige_r_a___t_io_n_®_ _ _ _ _ _ _ __
Art. No.: 73-020-5002-98
EU certificate of conformity
Manufacturer: Gram Refrigeration

Address: DK-6500 Vojens

Denmark
Telephone: +(45) 74204000

Telefax: +(45) 74204040
hereby certifies that:
Machine: Flake ice machine

mark
IKV/IKS 10-15-20
type
conforms to the provisions of:

• Council Directive of 14 June 1989 on the approximation of the laws of the Member States relating to
machinery (89/392/EEC) with special reference to Annex I on "Essential safety and health requirements
relating to the design and construction of machinery".
• The EMC Directive on mutual approximation of Member State legislation concerning electro magnetic
compatibility (89/336/EEC) and (92/31/EEC).
• The Low Tension Directive on Member State legislation concerning electrical material intended for use in certain
voltage areas (73/23/EEC).
Name: Hoiger Tychsen Knud Hi1gsberg
Professional title: Development manager Person responsible for the product
Company: Gram Refrigeration

A division of York International A/S
Signature: Date: a2!2-%

In conformity with this document the above-mentioned machine has been CE-marked.
D Gram Refrige..;;;....;;.....ra=t...;;;..;i;.....;;;;o....;;;.n.;;.....·_ _S_on_it_ory~FI_ok_e_l_ce_N_o_ch_in_e_N_on_u_ol
Installation Directions
11<5-10/11<5-15/11<5-20
Article No. 82-600-0742-00
Contents for Sanitary Flake Ice Machine Type IKS
1.1 Presentatfon........................................................................................................................ 1
1.2 Description.......................................................................................................................... 2
Main parts of flake ice machine .................................................................................................... 2
Framework.................................................................................................................................. 2
Freezer cylinder ..•..••............•.....................................•................................................................ 2
Electric motor and power transmission system to freezer cylinder ..................................................... 2
Spiked roller and equipment for drive there of................................................................................ 2
Post-scraper •.. .... ...•.....•. .....•......... .•..... ...........••..... ........ ..•..... .•.. ....•...... ... ..... ....•.•.... ..•........ ........ 2
Outlet plate for frozen product ..................................................................................................... 3
Distribution pipes for blood plasma and haemoglobin •..........................................•......................... 3
Collecti ng tray.... ......................... .... ........... ......•...... ................... ...... ........ ..... ................... .... ...... 3
1.3 Flake Ice Machine Coating •........••••••...•..••••••••..•.....•.•..••••...•••••••.•..•.•••.••........•••..••.••.•••••••..•••• 4

Flake ice machine coating............................................................................................................ 4
Scraper below 'freezer cylinder ...................................................................................................... 4
Equipment for control of refrigerant supply to flake ice machine ...................................................... 4
Blood pump unit......................................................................................................................... 5
Circulation vessel........................................................................................................................ 5
1.4 Connection to Refrigeration Plant .................•........•....•.....•......••.................•.•........•.............. 6

Connection to refrigeration plant.................................................................................................. 6
Access to the machine................................................................................................................. 6
Spare parts ................................................................................................................................. 6
2.1 Operation, Safety Equipment, Automatics.............................................................................. 7

Mechanical system •....................•................................................................................................ 7
2.2 Blood Plasma I Haemoglobin Circuit...................................................................................... 8

Blood plasma/haemoglobin circuit................................................................................................ 8
2.3 Refrigeration System............................................................................................................ 9

Refrigeration system ................................................................................................................... 9
Diagram I: Flake ice machine connected to high-pressure refrigerant from R-717 refrigeration plant .... 9
Diagram I ................................................................................................................................... 10
Diagram II: Flake ice machine connected to high-pressure refrigerantfrom HCFC refrigeration plant ..... 11
Diagram 11 ................................................................................................................................. 12
Diagram III:flake ice machine connected to low-pressure refrigerant from a HCFC / R-717 pump
redrculation plant ...................................................................................................................... 13
Diagram III .................................•..........................•...................................................... .-............ 14
2.4 Safety Equipment................................................................................................................. 15
3.1 Transportation Instructions and Entry Dimensions ..•.•...•...........•..................•......................... 16
T
~ Gram Refrige__ra_ti_o_n_·__S_o_nf_to_ry_~_lo_k_e_lG_e_N_OC_h_in_e_N_on_u_ol
11<5-10/11<5-15/11<5-20
Article No. 82-600-07-42-00
3.2 Falke Ice Machine Typy 11<5 17

Dimensional sketch for 11<5-10/15/20 for R717/HCFC pump re-circulation ......................................... 18
Dimensional sketch for 11<5-10/15/20 for R717/HCFC surge drum operation ....................................... 19
4.1 Mounting - Installation - Start-Up •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 20

Mounting ................................................................................................................................... 20
Flake ice machine and circulation vessel........................................................................................ 20
Blood pump unit......................................................................................................................... 20
Refrigeant pipe installation.......................................................................................................... 20
Electric installation..................................................................................................................... 20
BLood pump unit ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 20
4.2 Start-Up •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 21

Start-up ..•.... ...... ............... ...... .............. ..................... ............... ........... .... ...... ....................... ..... 21
Control before the first start-up:................................................................................................... 21
5.1 Operation Instructions ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 22

Start and stop of machine............................................................................................................ 22
Start of machine ......................................................................................................................... 22
Machine disengagement .............................................................................................................. 22
5.2 MachIne Cleaning ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 23

Detergents for cip cleaning of flake ice machine type 11<5................................................................ 23
Asepto MT: ................................................................................................................................. 23
Oxonia Active: ............................. ........ ......... .................. .................... ... ...... ... .... ....... ............. .... 23
Citrolfth: ••....•.••..•••.•••••••.••••••••••••••........•••••••••••••••••••.•••••••.••••••••••••••••••••.•.•...•.•.•.••••.••.•••..•..•....•... 23
Machine for surge drum (piping diagram i and 11) .......................................................................... 23
Start of clean;ng •••.•••••..........•.........•....•.•••••••••••••••••••.•••.••.••.•••••••••.•••...•.•.•...•.•.••.•....•....•.........••.. 23
Termination of cleaning............................................................................................................... 23
Machine for pump operation (pipe diagram 11) ............................................................................... 24
Start of clean;ng •••••••••••.......•......••..•...•.•••••••••••••••••••..••.•••••••••••••••••.••••...••...••...••.••.••••••••.•....•...•.. 24
Termination of cleaning............................................................................................................... 24
5.3 General Inspections ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 25

iI Gram Refrige..;.......,r..;;...a...;;t_io...;.....-..;n_·___S_Q_ni_tQ_ry_Fl_Qk_e_J_ce_",_Q_ch_i_ne_"'_Q_n_uQ_l
11<5-10/11<5-15/11<5-20
Artide No. 82·600-0742·00
Page 1
1.1 Presentation
This manual contains information on flake ice machi- The machines include a vertical. rotating freezer cylin-
nes types 11<5-10, 11<5-15 and 11<5-20. der, a stationary rotating spiked roUer as well as fixed
coits.
Make: Gram Refrigeration A/S
DK-6500 Vojens, Denmark The spiked roUer loosens the frozen product from the
freezer cylinder in a continuous process. Owing to the
The flake ice machines type 1KS are designed for con- fact that the spiked roUer is stationary the scraping of
tinuous automatic freezing of blood plasma and hae- the frozen product is always effected in the same pla-
moglobin. The machines provide frozen blood in a di- ce.
rectly usable size only few minutes after start-up.
The mechanical scraping of the frozen product implies
The machines are complete and very compact. The only that there is no loss of freezing capacity or cold output
requirements are connection to refrigeration plant, since product defrosting is unnecessary.
electric supply network, store tank for blood plas-
ma/haemoglobin as weU as arrangement for further Usable refrigerants are HCFC or R-717.
transportation of the frozen product.
_Gram Refrige~ra~t_io.;;...n_· ___
So_n_it_ory_FI_ok_e_li_ce_M_o_ch_in_e_M_o_nu_ol
I 1<5-10/1 KS-15/1 1<5-20
Artide No. 82-600-07-42-00
Page 2
1.2 Description
Mafn parts of flake fce machfne Electrfc motor and power transmfssfon system to
The machine is built up in a stainless framework and freezer cylfnder
consists of the following main parts: The machines are driven by a totaLLy enclosed ventila-
ted standard motor, which is designed to the actuaL
- Framework voltage and network frequency.
- Freezer cylinder
- ELectric motor and power transmission sy- As a standard, the electric motor is suppLied in protec-
stem to freezer cylinder tion class lP-54 and in refrigeration class IC-41. If re-
- Spiked roller quested, the eLectric motor may be suppLied in other
Post-scraper versions.
- Outlet plate for frozen product
- Distribution pipes The motor power is transferred by a V-belt drive, a
- Collecting tray double worm gear and a gear transmission to freezer
- Coating cylinder.
- Scraper below freezer cylinder
The following parts are not built on to the ma- Spiked roller and equipment for drfve thereof
chine, but they are supplied as additional e- The frozen product is loosened from the freezercyLin-
quipment: der by a stainLess spiked roller with chiseL-shaped pins.
- Blood pump unit The bearing housings of the spiked roller are fixed to
- Circulation vesseL the framework front center by means of four set screws,
aLLowing the adjustment of the correct distance betwe-
en pins and freezer cylinder surface.
Framework
The width and thickness, and thus the base measures, From works, the machine is provided with equipment
are identical for aLL machine types. Only the height is for forced rotation of the spiked roLLer.
variable.
From case to case it has to be decided on the basis of
This means that the various machine types may aLL be tests on site whether the use of forced rotation of the
placed on the same support, in consideration of the spiked roller is required. In those cases where unneces-
weight only, aLL other things being equaL. sary, it is recommendable to dismantle the chain and
let the spiked roLLer follow freely.
Freezer cylinder
The diameter of the freezer cylinder, which has a hard- Post-scraper
chromium surface, is the same in aLL machine types. To remove possible rests of the frozen product from the
The freezer cylinder only varies in the length. freezer cylinder surface, a fixed post-scraper is moun-
The freezer cylinder has a built-in surge drum and is ted in the rotation direction after the spiked roLLer.
designed with a view to a minimum refrigerant charge.
The bearings in both ends of the freezer cylinder are

identical in aLL machine types.
T
aGram Refrige__r.. ;. a. .;. t_io..;. .n_e___S_on_i_to_ry_fl_lo_k_eli_c_e_M_oc_hJ_-n_e_M_on_u_ol
1KS-10/lKS-15/1KS-20
Artide No. 82-600-0742-00
Page 3
Outlet plate for frozen product Collecting tray

The outlet plate for frozen product is made of stainless The collecting tray, which is made of stainless steel
steel, and the height above floor level and the width and which is to coUect surplus blood from freezer cy-
apply for aU machine types. linder, is placed directly below the freezer cylinder.
The collecting tray is identical on aU machine types.

Distribution pipes for blood plasma and hae-
moglobin
The machine is supplied with one stainless distribution
pipe for blood plasma and with one stainless distribu-
tion pipe for haemoglobin. The distribution pipe with
most holes is meant for blood plasma.
In some cases, it may be necessary to adapt the num-

ber of holes to the actual product and plant.
iI Gram Refrige~_r..;..a....;;;;t_io_n_·___
SQ_n_it_Qry_FI_Qk_e_l_ce_M_Q_ch_in_e_M_Q_nu_QI
1~10/l~15/1~20
Article No. 82-600-0742-00
Page 4
1.3 Flake Ice Machine Coating
Flake ice machine coating

To reduce splashing from the machine during freezing By the use of refrigerant R-717, this is supplied to the
and cleaning, the freezer cylinder on the left side of external vessel directly through the low-pressure float
the machine (seen towards spiked roller), is protected valve.
with a detachable transparent polycarbonate plate.
By the use of refrigerants HCfC this is supplied to the
The protection plate is suspended internally on the external vessel through a control-valve, which is con-
machine framework, and it is going down inside the trolled by the low-pressure float valve.
collecting tray.
As a standard, the vessel is always installed on the
Removal of the protection plate is effected from ma- right side of the machine, seen towards the spiked
chine front. roller.
Around the spiked rollers in the machine, there is a re- Evacuation vessel (cleaning of machine)
volvable roller protection made of a transparent poly- The machine is usually cleaned every day after end of
carbonate plate. The roller protection is right-side hin- production. Cleaning is with hot water or with a clea-
ged seen towards spiked roller. ning fluid not attacking the material of the machine.
The water/cleaning fluid temperature is not to exceed

Scraper below freezer cylinder 60°C.
To avoid product formation on lower water drip outlet
of the freezer cylinder, a scraper is installed around To reduce the pressure increase in the machine during
this. cleaning, the machine is equipped with an evacuation
vessel The evacuation vessel is installed on brackets
directly above vessel for level control and is connected
Equipment for control of refrigerant supply to to this.
flake ice machine
Under this item, there is distinguished between e- The extraction from evacuation vessel is through an
quipment for the following two refrigeration plant ty- automatic stop valve connected to the suction line of
pes: the machine.
A: Refrigeration plants for surge drum operation When the freezer cylinder surface is heated by the wa-
B: Refrigeration plants for pump redrculation ter/cleaning fluid during cleaning, the pressure above
the refrigerant surface in the freezer cylinder will in-
A: Refrigeration plants for surge drum operation
crease, thus causing the entire refrigerant charge to be
vessel for level control:
pressed down out of the freezer cylinder and through
There is always an external vessel built on the the flake the vessel for level control up into the evacuation ves-
ice machine. This external vessel is designed for the sel
incorporation of a low-pressure float valve for the
control of the refrigerant level in freezer cylinder and At this time, the freezer cylinder will only contain su-
thus the refrigerant supply. perheated refrigerant vapours, and the pressure in the
machine will depend on the evacuation vessel tempera-
ture.
iI Gram Refrige~r.;;;.;;a;..;:;t~io;:;...;n;;;.,,:;.....·___S_Qn_it_Q....;..ry_fl_lQ_ke_J_ce_N_Q_c_hl_·n_e_NQ_n_u_QI
1KS-10/lKS-15/1KS-20
Article No. 82-600-0742-00
Page 5
B: Refrigeration pl4nt for pump redrculation 2) Electric motor

In this case, there is no need for a liquid level control The electric motor is a totally enclosed ventilated
in the flake ice machine. Therefore, there is no exter- squirrel-cage motor, which is designed to the actual
nal vessel for liquid control built on to it. voltage and network frequency.
The refrigerants HCFC and R-717 are pumped through

the required valves directly into the freezer cylinder Circulation vessel
through the liquid line of the bottom part. The circulation vessel, which is made of stainless steel,
is supplied inclusive of:
Blood pump unit 1) Stainless float valve
The blood pump unit consists mainly of the following 2) Overrun pipe
parts: 3) Three legs with ball toes
4) loose stainless lid
1) Blood pump, complete 5) Connection branches for:
2) Electric motor
3) V-belt drive a) Pipes from storage tank
4) Bracket and protective screen b) Pump suction line
c) Return line from collecting tray
1) Blood pump, complete
The complete blood pump consists mainly of a ge- The circulation vessel is available in the sizes 100 ltr
arwheel pump with ap, a drive shaft as well as a V-belt and 300 ltr.
pully, all installed on a pump bracket.
ap =Uean In Place means that the pump may be cle-

aned on site without separation by flushing through a
cleaning fluid (see under cleaning ofthe machine).
iI Gram Refrige....;.;;....;;;ra.;;;.;..;;...,;t;;..;;io;;;....;;n~·_ _ _SQ_n_it_Qry~FI_Qk_e_l"_e_M_Qc_h_
in_e_M_Qn_u_QI
1KS-10/lKS-15/1KS-20
Article No. 82·600-0742-00
Page 6
1.4 Connection to Refrigeration Plant
Connection to refrigeration plant Spare parts

The flake ice machine may be used in connection with Owing to the fact that almost all machine parts, except
refrigeration plants, where the remaining heat exchan- for the freezer cylinder, the machine framework, the
gers are for operation with thermovalve, self- spiked roller and the effect scraper, are identical on all
circulation with surge drum or with pump circulation. machine types irrespective of the size, common spare
parts may be used for these.
Access to the machine

The freezer cylinder surface and all the important parts
of the machine are easily accessible, which allows for
simplified service.
Product freezing is controllable with no requirement

for dismantling of any parts of the machine.
__r_a_t_io_n_e___S_on_it_o_ry_~_lo_ke_~_G_e_M_oc_h_in_e_M_on_u_ol
D Gram Refrige
I 1<5-10/lKS-15/1 1<5-20
Article No. 82-600-0742-00
Page 7
2.1 Operation, Safety Equipment, Automatics
Mechanical system
The machine has a vertical, slowly rotating freezer cy- In the bottom, the freezer cylinder has a greased roto
linder, the rotation direction of which must always be glyd ring shaft seal
clockwise when the freezer cylinder is seen from above.
The lower ball bearing and the shaft seal are lubricated
The freezer cylinder is driven by an electric motor by a common lubrication nipple, which is placed on
which transfers the power to the freezer cylinder via V- one of the angle profiles of the machine framework.
belt drive, double worm gear and gear transmission.
All parts for power transmission are installed in an

easily accessible way on top of the machine framework.
In the top and in the bottom, the freezer cylinder is

supported by greased step ball bearings. Both ball
bearings may be replaced without dismantling the fre-
ezer cylinder.
_Gram Refrige-=-ra~ti;;...;:o;;...;;;n..;;;...·___S_Q_ni_tQ--.;;ry_il_lQ_ke_J_ce_"'_Q_ch_'_ne_"'_Q_nu_QI
11<5-10/lKS-15/11<5-20
Article No. 82-600-0742-00
Page 8
2.2 Blood Plasma I Haemoglobin Circuit
Blood plasma/haemoglobin drcuit

The circulation vesseL is supplied with bLood from a On the freezer cyLinder surface, part of the bLood is
store tank. The Liquid LeveL in the circulation vesseL is frozen. The frozen bLood is Loosened from the freezer
automatically controlled by an incorporated float vaL- cyLinder by means of the spiked roller and faLls down
ve. on the defrost plate from where it Leaves the machine.
The subsequent transport and treatment of the frozen
The suction Line of the bLood pump unit is connected bLood depend on the actuaL plant.
to the circulation vesseL bottom.
The unfrozen surplus bLood runs from the freezer cylin-
The bLood pump pushes the bLood up in the distributi- der surface down in the collecting tray beLow the fre-
on pipes of the flake ice machine. From here, the blood ezer cyLinder and from here through the return Line
is sprayed on to the externaL surface of the freezer cy- back to the circulation vesseL
Linder.
iI Gram Refrige..;;...;;....ra..;;..;....;;;t;;;;...io;;;....n~·___S_on_it_o.-;;.ry_fl_lo_ke_li_~_e_"'_oc_h_in_e_",_on_u_ol
1KS-10/lKS-15/1KS-20
Altide No. 82-600-0742-00
Page 9
2.3 Refrigeration System
Refrigeration system
See pipe diagrams for refrigeration systems for flake ice Inside the freezer cylinder (1) a part of the liquid of
machine type IKS. the warm frozen product is evaporated which is sprayed
on the external cylinder surface. The steam/liquid mix-
The pipe diagrams only show the basic construction, ture flows through the internal surge drum of the fre-
and the final number of valves has to be settled in ezer cylinder (1) where the liquid is separated and re-
every single case. circulated. The damp flows further through the freezer
cylinder (1), down through the connection (L), the
The position descriptions stated in brackets refer to suction line (G) and up to the T-piece (22).
these pipe diagrams.
From the upper side of the vessel (2) the flash gas
flows through the evacuation vessel (3), the flash gas
Diagram I: Flake ice machine connected to high- line (D), and the automatic stop valve (13) to the T-
pressure refrigerant from R-717 refrigeration piece (22).
plant
High pressure refrigerant from the receiver (A) is sup- In the T-piece (22) the flash gas is mixed with the
plied to the low-pressure damp from the freezer cylinder and the mixture is
float valve (4) through the stop valves (6, 10), the fil- sucked through the automatic stop valve (15), the
ter (7), and the solenoid valve (8). stop valve (17), and the suction line (C) to the com-
pressor.
In the nozzle of the float valve the liquid is expanded
from the condensation pressure to the evaporating Oil can be drained off the machine through the oil
pressure and the mixture of liquid and flash gas is lead draining valve (19).
through the stop valve (11) and the bypass (B) into
the vessel for level regulator (2). The pipes (D) and (E) are not installed from the facto-
ry.
The liquid from the vessel (2) flows through the liquid
pipe and the oil pan into the bottom of the freezer cy-
linder (1). The liquid level in the freezer cylinder is
approximately at the same level as the float height in
the vessel (2).
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1KS-10/lKS-15/1KS-20
Article No. 82-600-0742-00
Page 10
Diagram I
18
Suction line Hot gas line
o
13
33
PI
34
8
11
G liquid line
.= A
8 7 6
19
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1KS-10/lKS-15/1KS-20
Article No. 82-600-0742-00
Page 11
Diagram 11: Flake tce machine connected to high-

pressure refrigerantfrom HCFC refrigeration plant
High-pressure refrigerant from the receiver (A) is ad- From the· upper side of the vessel (2) the flash gas
ded to the control valve (9) through the stop valve flows through the evacuation vessel (3). the flash gas
(6). the filter (7) and the solenoid valve (8). line (D). and the automatic stop valve (13) to the T-
piece (22).
In the control valve (9) the refrigerant expands from
the condensation pressure to the evaporation pressure In the T-piece (22) the flash gas is mixed with the
and the mixture of liquid and flash gas is lead through damp from the freezer cylinder and the mixture is
the stop valve (12) into a vessel for level regulator (2). sucked through the automatic stop valve (15). the
stop valve (17). and the suction line (C) to the com-
liquid from the vessel (2) flows through the liquid pi- pressor.
pe and the oil pan into the bottom of the freezer cy-
linder (1). The liquid level in the freezer cylinder is This piping is used to guarantee the oil recovery in the
approximately at the same level as the float height in pipe run from the flake ice machine to the refrigerati-
the vessel (2). on compressor.
Inside the freezer cylinder (1) a part of the liquid of The oil recovery from the inside of the freezer cylinder
the warm frozen product is evaporated which is sprayed (1) to the T-piece is automatically effected by means
on the external cylinder surface. The steam/liquid mix- of an oil recovery arrangement built in the freezer cy-
ture flows through the internal surge drum of the fre- linder.
ezer cylinder (1) where the liquid is separated and re-
drculated. The damp flows further through the freezer The pipes (D) and (H) are not installed from the facto-
cylinder (1). down through the connection (L). the ry.
suction line (G) and up to the T-piece (22).
ilGram Refrige_ra_t_i_o_n_·___S_o_ni_to_ry_~_lo_ke_l_Ce_M_O_ch_in_e_M_on_u_ol
InstaUation Directions
11<5-10/1 KS-15/1 1<5-20
Article No. 82-600-0742-00
Page 12
Diagram 11
Suction line
c o
17 16 14
PI 25
K
25
liquid line
A
12 9 8 7 6
M
19
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InstaUation Directions
1KS-10/lKS-15/1KS-20
Alticle No. 82-600-0742-00
Page 13
Diagram III:flake ice machine connected to low-

pressure refrigerant from a HCFCI R-717 pump
redrculation plant
Low-pressure refrigerant from the pump vessel is pres- By pump recirculation the built-in surge drum of the
sed by the refrigerant through the flow pipe (H), the freezer cylinder is not used as it is only filled up with
valves (6), (7), (8), (23), (24), and (12) into the fre- refrigerant.
ezer cylinder (1).
A suitable flow of the refrigerant through the freezer
Inside the freezer cylinder (1) a part of the refrigerant cylinder is adjusted by the regulatingvalve (24).
is evaporated of the warm frozen product which is
sprayed on the external freezer cylinder surface. The
damp and the surplus liquid flow through the freezer
cylinder (1) and further down through its suction con-
nection (L). From here the damp/liquid mixture flows
through the valves (30), (31), (32) and the return pipe
(K) back to the pump vessel
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1KS-10/lKS-15/1KS-20
Article No. 82-600-0742-00
Page 14
Diagram III
Hot gas line 21
L
Suction line
K 32 31 30
M
liquid line
H 6 7 8 23 24 12
28 27 26
29
T
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Installatton Directions
11CS-10/lICS-15/1ICS-20
Article No. 82-600-0742-00
Page 15
2.4 Safety Equipment
Inadmissible heating of the equipment of a refrigerati- Refrigeration equipment that can be filled totally with
on plant, e.g. by cleaning and flushing of this with refrigerant must therefore never be cut off totally until
warm water can result in big pressure increases in the it is guaranteed that the equipment is not totally filled
refrigeration equipment and thus cause highly dan- with liquid or that the refrigeration equipment is
gerous explosions. supplied with the necessary safety equipment.
The refrigeration equipment therefore has to be secu- The evacuation vessel (3) of the flake ice machine is
red against inadmissible high pressures, e.g. by instal- supplied with a connecting piece for the connection of
lation of safety valves. a safety valve.
Refrigeration equipment, totally filled with refrigerant

is, even by low heating, exposed to explode, resulting
in liquid outflow.
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I 1CS-10/l 1CS-15/11CS-20
Article No. 82-600-0742-00
Page 16
3.1 Transportation Instructions and Entry Dimensions
The framework of the machine is in each of the upper Be careful that the pins of the spiked roller and the
corners supplied with a lifting eye and with four bea- postscraper knife during transit are not pressed against
ring plates at the bottom. the hard-chromium freezer cylinder surface.
The machine can be lifted and transported verticaUy

when fastening the lifting tackle to two of the lifting
eyes and to two of the bearing plates.
iI Gram Refrige_,_a_t_io_n_e___S_on_'_to_ry_fl_lo_k_e_IG_e_M_oc_h_in_e_M_on_u_ol
11<5-10/lKS-15/11<5-20
Article No. 82·600-0742-00
Page 17
3.2 Gram Flake Ice Machines Type IKS
I = Blood Plasma
11 = Haemoglobin
Type IKS -10 IKS -15 IKS - 20

Product I I 11 I I 11 I I 11
Refrigerant charge at HCFC Kilo 185,00 215,00 240,00
35·C to -40·C R-717 Kilo 90,0 105,00 120,00
Running speed of freezing cylinder rpm 0,70 0,70 0,70
Electric Freezing cylinder kW 0,37 0,55 0,75
Motors Blood pump kW 0,18 0,18 0,37
Blood pump capacity Vmin. 10,5 I 7,5 16 I 11,5 22,5 I 17
Net weight Kilo 2500 3000 3500
Gross weight Kilo 3000 3600 4200
Shipping volume m3 14 16,5 18
mm 1320 1820 2320
mm 2490 2990 3490
mm 2990 3490 3990
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1~10/l~15/1~20
Article No. 82-600-07"2-00
Page 18
Dimensional sketch for 1KS-10/15/20

for R717/HCFC pump Re-drculatlon
3
?"
476 N
0; U1
0
0
<»
x
~
C1> to
01 "0
01 0
'"
01
01 V. ~
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01 0
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0 g-
01
a>
01
01 5'
.0
0.
<»
~
:5.
a> ()
0 CD
1775
581
;:;
0
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OD
01
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11<5-10/11<5-15/11<5-20
Artide No. 82-600-0142-00
Page 19
Dimensional sketch for 11<5-10/15/20

for R717/1HCFC surge drum operation
975
~
360 400 575 ~
m ~~ 472v>1 103 ~
"'" .I ~ I
~ '"
(JI
m
(JI (JI
N '1'r
(JI
/'
~I
(JI
r--
N
(JI I
(JI
N
0
(.,0
0
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1J-- I ..m IrII I '"
(JI
(JI
!J:
(JI I~ H-;'"
hiT 0"8 -~[ i \~
- - - - H-~
U
t\\....1i_______ 1-.____ ___Ll

i ,'1:
740 400 515

I 1655 I
2055 J
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~~~~----------~----~~~~==:=
IKS-I0/lKS-15/1KS-20
Article No. 82-600-0742-00
Page 20
4.1 Mounting - Installation - Start-Up
The flash gas pipe (0) must be connected to the T-

Mounting piece (22) with the shortest pipe run as possible.
Flake ice machine and drculation vessel By FREON-plants according to diagram II the oil pocket
The flake ice machine, which must be placed in a frost- and the suction pipe (K) must have a such dimension
proof room, must be installed vertically and must be next to the T-piece (22) that a sufficient gas speed is
bolted to the floor or e.g. to a framework. obtained, to guarantee oil recovery to the refrigeration
compressor. When using a long vertical suction pipe
Usually it is not necessary to dismount the freezer cy- (K), this must be supplied with the necessary number
linder in the life of the machine. But in consideration of oil pockets.
of a possible dismounting of the freezer cylinder and
the gear, these should be lifted approximately 250 mm. In the transition between different pipe diameters co-
Beyond the 250 mm head, there should also be room nical reduction pieces must be used in order to avoid
for the lifting equipment. sharp edges.
To guarantee that the excess quantity that is circula- hen the evacuation vesseVvessel for level control is
ted by blood plasma/haemoglobin can flow from the delivered completely foam inSUlated, do not weld too
collecting tray back to the circulation vessel, it is re- close at the isolation as this may be damaged. The fo-
quired that the flake ice machine is placed a certain am insulation does not tolerate higher operating tem-
height above the circulation vesseL The necessary peratures than 800 C, but shortly it may be warmed up
height is stated on the piping diagram for blood plas- to 1000 C. It is therefore recommended to cool the in-
ma/haemoglobin cycle. sulating clotdlning and the connecting piece, on
which is welded with a wet rag.
Blood pump unit

Eledric installation
To guarantee that the blood pump is self-priming the
blood pump unit must as maximum be placed in certain The electric motor of the flake ice machine is connec-
height compared to the circulation vessel. ted in a way that the direction of rotation of the fre-
ezer cylinder seen from above is always clockwise.
The height appears from the piping diagram for blood
plasma/haemoglobin cycle.
Blood pump unit
When the electric motor of the blood pump unit is
Refrigeant pipe installation connected in a way that the V-belt pulley turns clock-
All pipes, especially the suction pipe, must be suppor- wise, seen against the handle of the pump, the pump
ted in a way that the machine is not exposed to influ- will have a suction connection piece to the right and a
ences due to tensions in the pipes or due to the pressure connection piece to the left.
weight of these.
If the direction of rotation of the pump is turned
The pipe arrangement must be performed according to (anticlockwise) the pump will have a suction connecti-
a procedure that is usual for pipe work in connection on piece to the left and a pressure connection piece to
with refrigeration plants. the right.
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1KS-10/lKS-15/1KS-20
Art:ide No. 82-600-0742-00
Page 21
4.2 Start-Up
Start-up
It is an assumption that the plant is properly installed 7. That the bottom guard under the gear-wheel is
and that you are familiar with its mode of operation. clean.
8. That the blood pump rotates the right way.

Control before the first start-up:
1. That the ball bearings of the main drive are 9. That the circulation vessel is clean.
lubricated.
10. That the distribution pipe spreads the product
2. That the distance between the pins of the spi- properly on the freezer cylinder.
ked roller/the postscraper knife and the freezer
cylinder surface are properly installed. See table. 11. That the collecting tray under the freezer cylin-
der is clean.
3. That the V-belts are properly adjusted.
12. That the double worm gear is filled with the
4. That the gear-wheels of the main drive are proper quantity of oil
lubricated and that the centre distance between
these are 315 mm. The oil level in the small and big worm gear
(the input and output gear) must be controlled
5. That the freezer cylinder turns clockwise seen separately in both gears as they are not inter-
from above. nally connected.
6. That the gear-wheels of the spiked roller drive

and chain drive are adjusted.
_Gram Refrige_r_a_t_io.;;....n_·___S_on_'_to_ry_fl_lo_k_e_I,,_e_M_oc_h_,n_e_M_on_u_ol
Installatton Directions
1KS-10/lKS-15/1KS-20
Artide No. 82-600-0742-00
Page 22
5.1 Operation Instructions
Start and stop of machine Machine disengagement

It is an assumption that the plant is properly installed 1. The blood pump is stopped.
and that you are familiar with its mode of operation.
2. The solenoid valve (S) in the refrigerant line is
The machine is started and stopped in the following closed.
operating order:
3. The valves (15/16) in the refrigerant suction li-
ne are closed and the compressor is stopped.
Start of machine
Control that the surface of the freezer cylinder is clean 4. When the freezer cylinder is scraped clean the
and that the rubber scraper of the postscraper is not flake ice machine is stopped, approximately 3-5
frozen on to the freezer cylinder. minutes after the bLood pump is stopped. The
time of scraping is set on atime relay.
1. The flake ice machine is started.
2. The compressor is started.
3. The by-pass vaLve (25) is opened. When the

differential pressure above the by-pass valve has
fallen to approximateLy 4 bar, the pressure con-
trol (26) wiLL open the valves (15/16).
4. The solenoid vaLve (S) in the refrigerant Line is

opened.
5. When the freezer cylinder is cooled after appro-

ximately 5 minutes' operation, the blood pump
is started. The time for cooling is set on a time
relay.
T
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1~10/l~15/1~20
Article No. 82-600-0742-00
Page 23
5.2 Machine Cleaning
It can be d1stingu1shed whether the mach1ne 1S for 3. Re-rinse with cold water.
surge drum operation (p1p1ng d1agram I and ll) or for
pump operation (piping diagram Ill). Note! Detergents that differ from this must only be
used after our acceptance and instruction
otherwise our guarantee may be repealed.
Detergents for dp cleaning of flake ice machine
type IICS
The following products from Henkel are recommended Machine for surge drum (piping diagram i and 11)
for the CIP-cleaning:
Start of cleaning
Asepto MT 1. The solenoid valve in the refrigerant line is clo-
Oxonia Active sed.
Citrolith
2. The valve (15/16) in the refrigerant suction line
is closed.
Asepto MT:
A less alkaline combined detergent and antiseptic that 3. The valve (13/14) in the flash gas line is closed.
is used at CIP-cleaning and after end of production.
4. The gear-wheel and the rotor of the blood pump
1. Rinse with cold or warm water by max. 40-500 C. are brought out of gear by turning the pump
handle clockwise.
2. Asepto MT 0,5-1% solution by 40-500 C.
5. The freezer cylinder is started.
3. Re-rinse with cold water.
6. Cleaning liquid (max 600 C) is now sprayed on the
freezer cylinder through the distribution pipe.
Oxonia Active:
Antiseptic, which is used in the morning immediately 7. The blood pump is put into enforced operation
before start of the production. The cleaning is necessa- approximately 20 seconds every 3 minute during
ry due to a possible re-infection. cleaning. The time of operation/pause can be set
on a time relay.
1. Oxonia Active 0,1-0,3% solution in cold water for
5 minutes.
Termination of cleaning
2. Short rinse with cold water. 1. The supply of cleaning liquid is stopped.
2. The valve (13/14) in the flash gas line is opened.

(Urolith:
Sour detergent which is used once every 1-2 weeks to 3. The gear-wheel and the rotor of the blood pump
remove deposit of limestone and milk stone. are brought out of gear by turning the pump
handle anticlockwise.
1. Usual cleaning with Asepto MT.
4. The machine should be cooled before it is started
2. Citrolith 1% solution by 40-50 Cfor 15-20 minu-
0 to freeze blood again.
tes.
iI Gram Refrige~ra~ti;......;o;.....;..n_e___S_on_i_to_ry_~_'o_ke_J_ce_M_o_ch_in_e_M_on_u_ol
1KS-10/lKS-15/1KS-20
Article No. 82-600-0742-00
Page 24
Machine for pump operation (pipe diagram 11)
Start of cleaning
Termination of cleaning
1. The solenoid valve (8) in the flow pipe is closed.
1. The supply of cleaning liquid is stopped.
2. The valve (15) in the suction line is closed.
2. The solenoid valve (26) in the drain pipe is clo-
3. The solenoid valve (26) in the drain pipe is ope- sed.
ned.
3. The gear-wheel and the rotor of the blood pump
4. The gear-wheel and the rotor of the blood pump are brought out of gear by turning the pump
are brought out of gear by turning the pump handle anticlockwise.
handle clockwise.
4. The machine should be cooled before it is started
5. The freezer cylinder is started. to freeze blood again.
6. Cleaning liquid (max 60° C) is now sprayed on the

freezer cylinder through the distribution pipe.
7. The blood pump is put into enforced operation

approximately 20 seconds every 3 minute during
cleaning. The time of operation/pause can be set
on a time relay.
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1KS-10/lKS-15/1KS-20
Article No. 82-600-0742-00
Page 25
5.3 General Inspections
1. The oil level in the double worm gear is control- 7. The oil level in the bearing housing of the blood
led at least once a week. pump is controlled at least once a month. The oil
is exchanged at least once a year.
2. The bearings and the shaft seal of the freezer cy-
linder are re-lubricated approximately every se- 8. The chain drive of the spiked roller is lubricated
cond month. and controlled at least once a month.
3. The tightening up and the general condition of 9. The upper and lower bearing of the spiked roller is
the V-belts are controlled at least once a month. greased once a month. The grease should be re-
placed by new grease after approximately 10,000
4. The gear-wheel on the double worm gear and the hours of operation.
freezer cylinder are lubricated and controlled at
least once a month. 10. The bearings of the countershafts are greased on-
ce a month. The grease should be replaced by new
5. The bottom guard under the gear-wheels is grease after approximately 10,000 hours of ope-
checked regarding dirt at least once a month. ration.
6. The tightening up and the general condition of

the V-belt of the blood pump unit is controlled at
least once a month.
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Service Directions
11CS-10/lICS-15/1ICS-20
Artide No. 82-600-0842-00
1.1 Service, Fault-Finding, Repair•••••••.•••••..••.•••••••••••.•.•..••••••••••••••••••••...••.•••••.••••••••..•.....••••••. 1
Lubrication of double worm gear................................................................................................... 1

Lubrication of freezer cylinder bearings and shaft seal.................................................................... 1
Lower bearing and shaft seal........................................................................................................ 1
Upper bearing............................................................................................................................. 1
Lubrication of electric motor for freezer cylinder ....•........................•.............................................. 1
Lubrication of blood pump electric motor .•..........•.•..........•......•.........•........................................... 1
Lower bearing replacement........................................................................................................... 2

Shaft seal replacement............................................. .....•..••••••.•........ ••...•........ ........•........ ...... .... ... 1
Upper bearing replacement ...•...•••......•...•••••••...•....•..•........•.....•••..........•••.•................................... 3
Adjustment of spiked roller and post-scraper.................................................................................. 4

Oil draining/oil recovery from flake ice machine............................................................................. 4
Oil draining in connection with ammonia refrigeration plant (R-717) ............................................... 4
Oil recovery in connection with freon refrigeration plant (HCFC) ........•...•...........•...•......................... 5

Distribution pipe cleaning .....................••...•................................................................................ 5
Interconnecting pipes (28) ....••...............•............•..............................................•........................ 5
Drawings:
Pulling of lower bearing on IKV-I0/15/20 drawing number: 73-020-0223 sheet 1 of 1
Installation of lower bearing housing cover on IKV/IKS: 73-020-0222 sheet 1 of 1
Installation tools for bearing housing cover for IKV/IKS: 73-020-2122 sheet 1 of 1
Guide flange for bearing housing cover for IKV/IKS: 73-020-2128 sheet 1 of 1
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Service Directions
1KS-10/lKS-15/1KS-20
Article No. 82-600-0842-00
Page 1
1.1 Service, Fault-Finding, Repair
Lubrication of double worm gear When the bearing and the shaft seal are lubricated, the
The worm gear is lubricated with one of the below- cap is removed from the drain pipe and new grease is
mentioned oil types: pressed into the grease until grease comes out of the
drain pipe. After lubrication the drain pipe is re-
Mobil: Mobilgear 632 capped.
Nyn~s: GL 30, alto EP 30
Shell: Macoma Oil R-75, alto Valvata Oil J 78 From the factory the lower bearing and the shaft seal
BP: Energol Oil GR 280-XP are greased with Mobil synthetic EP-grease type Mo-
Esso: Pen-O-Led EP-3 bilgrease 28.
Texaco: Meropa Lubricant 3
Castrol: Alpha LS 320
Gulf: Gulf EP Lubricant S 104 Upper bearing
The upper bearing is greased and lubricated through
Or another oil of a corresponding quality. the grease nipple, placed in the bearing cover.
There is a bUilt-in seal between the small and the big From the factory the upper bearing and the shaft seal
worm gear of the double worm gear. The gears therefo- are greased with Mobil synthetic EP-grease type Mo-
re have to be lubricated and drained separately. bilgrease 28.
After the first 500 hours of operation an oil change is Lubrication of electric motor for freezer cylinder
recommended. Afterwards the oil is changed after every The electric motor has pre-lubricated bearings that do
3,000 hours of operation. When changing the oil, the
not need any further lubrication.
gear should be rinsed with petroleum or similar before
filling up with new oil.
Lubrication of blood pump electric motor
The small worm gear (the input gear) must be filled up
with approximately 0.75 litre oil. The big worm gear The electric motor of the blood pump is mounted with
(the output gear) must be filled up with approximately pre-lubricated ball bearings that do not need any fur-
5.5 litre oil. ther lubricating.
Lubrication of freezer cylinder bearings and Shaft seal replacement

shaft seal If there are leaks in the shaft seal this must be separa-
ted for control but before this is effected you have to
be assured that it is the shaft seal that is leaky and
Lower bearing and shaft seal not one of the adjoining flange joints.
The lower bearing and the shaft seal are greased from a The separation of the shaft seal is effected in the fol-
grease nipple, placed at the bottom of the left side of
lowing order:
the machine framework. A grease pipe is lead from the
grease nipple down to the slide ring housing. From 1. All refrigerant is sucked out of the machine.
here the grease is pressed through the ball bearing, the
bearing cover, and the drain pipe. The drain pipe ends 2. The swing screwed connection (102) is loo
in an elbow with a downturned inlet, closed with a sened from the slide ring housing (23.1).
rubber cap.
iI Gram Refrige_ra.;;..-.t~i_o_n_·___S_Qn_it_Qry_FIQ_k_e_Ic_e_HQ_'_hi_ne_H_Q_nu_QI
Servfce Directions
IKS-10/lKS-15/1KS-20
Article No. 82-600-0842-00
Page 2
3. The Liquid and suction Line of the inLet/outlet lower bearing replacement
piece (24) is separated from the connected The Lower baLL bearing (10) is usually not replaced in
pipe run. the Life of the machine. If it may be necessary. any-
how. to replace the bearing. the machine is separated
4. The screws (25). which fix the inLet/outlet pi- in the following order:
ece (24) and the slide ring housing (23.1) to
the bearing housing (5). are removed. The in- 1. First the shaft seaL is dismounted. according
Let/outLet piece (24). the sLide ring housing to the description in paragraph 10.7.
(23.1) with the O-rings (20.1) and the gLide
rings (20.2). the intermediate pipe (2S). and 2. The freezer cylinder (1) is bLocked up by pLa-
the O-rings (23.2.27) can now be dismounted. dng cylinder supports between the freezer cy-
Linder head and the machine framework (3).
The freezer cylinder (1) is stuck to the baLL To improve access conditions. the collecting
bearing (10) as the bearing housing (5) is still tray (113) may be dismounted.
screwed on the machine framework.
If the cyLinder supports are placed in the coL-
5. The slide ring (lS) and the seaL (19) are de- Lecting tray (113). kindLy note that theyare
mounted by removing the screws (21). placed in the coLLecting tray where this is
supported by the machine framework.
The slide ring (lS) is supplied with two dia-
metraLLy opposite M8 thread hoLes. By 3. The Seeger drcLip ring (11) is removed.
screwing two MS screws in these thread hoLes
and fastening the screws identicaLLy. the slide 4. The screws (15) are removed. The freezer cy-
ring can be pushed by the shaft end of the Linder (1) is now placed on the cylinder sup
freezer cyLinder.
5. The bearing (10) is now contracted with the
The surface of the slide ring (18) must be bearing housing (5). the cover (6.1) and the
compLeteLy even and free from impurities and variseaL rings (12) by the freezer cyLinder
scratches. If the surface is worn or damaged shaft.
the sLide ring must be replaced by a new.
For the fixing can be used tools as shown on
The O-rings of the shaft seaL (20.1). gLide rings (20.1) drawing no. 73-020-0223.
are replaced by new.
The fixing is effected by tightening the nuts
The O-rings (29,29.01). the gLide ring (29.02) and the (3) identicaLLy.
seaL (19) shouLd also be replaced by new.
KindLy assure that the shaft end of the freezer
KindLy assure that aLL parts are free from dust, dirt. cyLinder is not damaged.
chips. and other foreign matters.
KindLy assure that there may some thin spa-
The O-ring and the parts they get into contact with are cers for the aLignment of the freezer cylinder
oiled before they are assembLed. The O-ring must not (1) between the framework (3) and the bea-
be twisted. ring housing (5). These spacers must be pla-
ced exactLy at the same place when re-
The assembling of the shaft seaL is effected in the op- mounting the machine.
posite order. After re-mounting of the shaft seaL, air is
sucked out of the machine and refrigerant is added. For re-mounting can be used tools as shown on the
drawings no. 73-020-0222/2122/2128.
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Service Directions
IKS-10/lKS-15/11(5-20
Article No. 82-600-0842-00
Page 3
When re-mounting the bearing (10), the foUowing pro- 10. Shaft and shaft seal is greased.
cedure is used:
11. Air is sucked out of the machine and refrigerant
1. The cover (6.1), variseal rings (12), and binding is added.
ring (6.2) are fixed with 4 screws (6.3), con-
stantly 90°. Control that the distance between the spiked
roller pins/the pOStscraper knife and the freezer
The cover is now fixed to the control flange of cylinder surface is properly adjusted, see below
the mounting tools with 4 MS x 20 mm screws. ·Adjustment ofspiked roller and post-scraper·,
By fixing the adjusting screws of the mounting

tools identicaUy upwards, the variseal rings (12) Upper bearing replacement
are pressed over the slide ring (8).
1. Refrigerant is sucked out of the machine.
When the cover with variseal rings is in the
right place the mounting tool is removed and 2. The cover for the upper bearing housing (53)
the last 4 screws (6.3) are screwed in the bea- and shaft (49) are dismounted by removing
ring cover. the screws (50).
2. The bearing (10) is now heated in oil to appro- 3. The cover for the shaft end (41) and shaft
ximately 1000 Cand is placed over the shaft end (43) are dismounted by removing the screws
of the freezer cylinder. (47).
3. The Seeger circlip ring (11) is mounted. 4. The Seeger circlip ring (33) is removed.
4. The bearing housing CS), the seal (7), and the S. The V-belt guard (66) and V-belts (S8) of
screws (15) are mounted. Remember to mount the machine are dismounted.
possible spacers between the frame work (3)
and the bearing housing (S). 6. Remove the screws (38) and (39) but do not
loosen the screws (77) and (79) as it then
S. The slide ring (18), a new seal (19), and the may not be necessary to adjust the centre
screws (21) are mounted. distance of the gear-wheels (81, 82) at re-
mounting the machine.
6. The O-rings (20.1) and the glide ring (20.2) are
mounted in the dents on the slide ring housing The centre distance between the gear-
(23.1). The O-ring (27) is placed around the sli- wheels, pos. 81 and 82 must be 31S mm.
de ring housing (23.1). The slide ring housing
(23.1) is pushed up around the slide ring (18). 7. Some long M12 set screws are now screwed
in the four M 12 threads of the bearing
7. The inlet/outlet piece (24), the O-ring (23.2), housing/gear bracket and by fixing these
the intermediate pipe (28), the O-rings screws identically, the bearing housing/gear
(29,29.01), the glide ring (29.02), and the bracket (31) is lifted upwards and is hereby
screws (2S) are mounted. Use new O-rings. pulling the bearing (32) drawing the bearing
(32) of the freezer cylinder shaft.
8. The pipe run is connected to the liquid and
suction connecting branch of the inlet/outlet Re-mounting of the new bearing is effected in opposite
piece (24). order.
9. The swing screwed connection (102) is fastened The spacers (37) numbered from 1 to 6 between the
with screws to the slide ring housing (23.1). the bearing housing/gear bracket (31) and the fra-
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Service Directions
1KS-10/lKS-15/1KS-20
Artide No. 82-600-0842-00
Page 4
mework (3) must not be inverted but must be placed as The proper distance between spikes and freezer cylin-
shown on the assembly drawing. der surface is adjusted by means of the adjustusting
screws of the spiked roller.
After re-mounting and lubricating the bearing (32), air
is sucked out of the machine and refrigerant is added. The proper distance between the postscraper knife and
the freezer cylinder surface is adjusted by means of
Control that the distance between the spiked roller oblong holes in the knife.
pins/the postscraper knife and the freezer cylinder
surface is properly adjusted, see below -Adjustment of The spikes and the descraper knife must never touch
spiked rol/er and post-scraper-. the cylinder surface as this may result in damage of
the chrome layer.
Let the cylinder rotate and find the highest point on
Adjustment of spiked roUer and post-scraper the freezer cylinder by means of a dial indicator. The
The centre line of the spiked roller must be parallel to minimum distance S min. on the most narrow place
the centre line of the freezer cylinder. between spikes/the postscraper knife and the cylinder
surface can be read in table I.
Minimum distance S min. (mm)

Max. freezer cy- Equalized room and machine temperature at which the adjustment
li nder temperatu- is effected (0 C)
re during clea-
ning
°C 5 10 15 20 25
20 0,20 0,21 0,22 0,23
30 0,27 0,28 0,29 0,30 0,31
40 0,34 0,35 0,36 0,37 0,38
50 0,40 0,41 0,42 0,43 0,44
60 0,47 0,48 0,49 0,50 0,51
on draining/ott recovery from flake ice machine

There is a difference of how the oil draining/oil reco- The oil draining is effected in the following way:
very is effected, depending on how the machine is
used in connection with an ammonia or a freen refrige- 1. The machine is stopped and wait until next day,
ration plant. preferably, so the oil can flow down in the oil
draining sump of the machine.
otl draining in connection with ammonia refrige- 2. The oil draining valve is slowly opened until the
ration plant (R-717) oil flows out in a regular and even flow.
On an ammonia refrigeration plant a part of the oil will
immediately be precipitated in the oil draining sump To make it easier that the oil flows into a box or
and a part of the oil will be lead into the freezer cylin- the like, a pipe can be mounted onthe oil drai-
der. ning valve.
The oil inside the freezer cylinder will reduce the ice 3. To be able to drain as much oil as possible, this
production and an oil draining therefore has to be ef- operation should be repeated a couple of times
fected at intervals. with an interval of approximately 1 hour.
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hi_ne_N_Q_nu_QI
Service Directions
1KS-10/lKS-15/1KS-20
Artide No. 82-600-0842-00
Page 5
When the machine uses ammonia as a refrigerant, a Distribution pipe cleaning

nozzle pipe (164) without nozzle hole is screwed The distribution pipe must be checked and cleaned at
through the upper schaft pin of the freezer cylinder regular intervals. Choked nozzles may cause reduced
down into the built-in oil return pipes. production and dissimilar freezing.
If the machine on the suction side is connected to a The ends of the distribution pipe can be loosened and
pump vessel the nozzle pipe must not be mounted. the distribution pipe can be cleaned without dismoun-
ting it.
Oil recovery in connection with freon refrigerati- It is necessary to check the distribution pipes regar-
on plant (HCFC) ding possible impurities.
When the machine is to work with one of the freon
refrigerants a nozzle pipe (164) without nozzle hole is
screwed through the upper journal of the freezer cylin- Interconnecting pipes (28)
der down into the built-in oil return pipes. At the top the interpipe (28) has a O-ring packing and
at the bottom a glide ring packing.
When the machine is in operation, a little amount of
freon/oil mixture is constantly automaticaUy lead The upper O-ring gasket (29) is stationary as a driving
through the nozzle of the nozzle pipe back to the bracket on top of the interconnecting pipe (28), re-
compressor to avoid an increase of the oil concentrati- sulting in the fact that this turns with the freezer cy-
on in the freezer cylinder. linder (1).
If the machine on the suction side is connected to a The lower glide ring packing (29.1,29.2) is rotating as
pump vessel it is not necessary to mount the nozzle the interconnectionpipe (28) turns in the exchangea-
pipe. ble slide ring (24.10) of the inlet/outlet piece (24).
When exchanging the interconnectionpipe (28), the

total inlet/outlet piece (24) or the slide ring (24.10),
it must be noticed that the interpipe (28) must have
an axial clearance of 1-3 mm.
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IKKE ANGIVNE TOLERANCER:

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PA DIAMETRE ±D.2
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NOT STATED TOLERANCES:

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ON HOLES ±0.2
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Spare Parts Ust
11<5-10/11<5-15/11<5-20
Article No. 82-600-0s.42-00
1.1 Spare Parts List For Flake Ice Machine Type lIeS •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 1
Various parts •••....•••••.•.••••.••....•...•..............•....•..•..••••••••.•...••••••••••••.•..••.•.••.••.•..••••••..•.•.•••..•...••••• 1

Various parts •••••••••••••...•••••••...•..•........•••.•••••••••.••••••••••.•••••••••••••••••.••••••••...•••••.•••••••.••••••••••••.•••••• 2
Various parts ••.••..•.•••••.••..••...•.••..................••...........••.•••••••••..•.•••••.•••..•••••••.•••.••.••••••.•.•.•••••••••••.. 3
Various parts •••••.••••••....•..•.•••..•.•...•.•......•.•..•.••..•••••••••••••.....•••...••••...••...••.••.••..••.•••.••••.••••..••.•..•.. 4

Various parts •••••••.••••••••••••..•.....•............••••••..••.••••••••..••.•••...•....•••••..•.••••.•..•••.••.••••...•••••••••••..••..• 5
Various parts •••••••••••••••.•••••••••••••••••••••••.••••••.••••.••.•••••••••••••••....•••••••••.••••••.•••••••••••••••••••••••••••••.•••• 6
Various parts ••••..••••..••••••••....••••.•...•..••.••...••••.••.•••••.•......•.•••.•••••••••...••••...••••••..••••••.••.••••••.••..••.•.• 7

Built-in vessel for level control and evacuation vessel Refrigerant R717 ••••.•.•.•••••••••••.•••.••••••••...•.•••••• 8
Built-in vessel for level control and evacuation vessel..................................................................... 9
lower main bearing and shaft seal................................................................................................ 10

lower main bearing and shaft seal •....••.•.....•.•....••••.••.••••••••••••..••....•.•.•.•••••••..•.••••••.•••••.•.•..••........•. 11
lower main bearing and shaft seal................................................................................................ 12
1.2 Upper Main Bearing for IKY/IKS -10/15/20 •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 13
Upper main bearing, gear, gear wheel. and guard............................................................................ 14

Parts for spiked roller ••••••.••.•••••.•••••••••••••••.•••••••••••••••••••••.••.••••••••••.•..•••••.••••••••••••••••••••••••••••.•.•••••• 15
Parts for spiked roller ••...••..•••••••••...••..••••..•••••..••••.•.....•....•••••.•••••..•...•••••.....•••••••••••••.•.••••••••...•..... 16
Parts for spiked rolLer ••••••••.•.•••••••.••••••••.••••••••.•••••••...•••••••••••••••••....•••.••..••..••.•••••••••••••••••••••..••.••••• 17

Parts for drive of spiked roller •..................•.••...........•.•••••••••••..••.•.••.•••.•...••••••••••••.•.••••••••••••.•.••••.• 18
Part.s for spiked roller ....................................................................................................•............ 19
Drawings:
Assambly drawing of flake ice machine type IKS drawing number: 73-020-0060/0065/0070................ 20
Scraper complete IKS-10/15/20 drawing number: 73-020-0668/0670 sheet 1 of 2

Scraper complete IKS-10/15/20 drawing number: 73-020-0668/0670 sheet 2 of 2
lower main bearing and shaft seal for 1KV/IKS-10/15/20 drawing number: 73-020-0227 sheet 1 of 1
Upper main bearing for IKV/IKS-10/15/20 drawing number: 73-020-0212 sheet 1 of 2

Upper main bearing for 1KV/IKS-10/15/20 drawing number: 73-020-0212 sheet 2 of 2
Spiked roller and cam for I KV/IKS-10/15/20 drawin number: 73-020-0231 sheet 1 of 1
Drive of spiked roller on IKV/IKS-10/15/20 drawing number: 73-020-0232 sheet 1 of 2

Drive of spiked roller on IKV/IKS-10/15/20 drawing number: 73-020-0232 sheet 2 of 2
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Spare Parts List
1~10/I~15/I~20
Artide No. 82-600-0842-00
Page 1
1.1 Spare Parts List for Flake Ice Machine Type IKS
Various parts
Drawing no. 73-020-0060/0065/0070
Item Description Number Article no. Note

1 Freezer cylinder for
lKS-l0 1 73-020
11<5-15 1 73-020
11<5-20 1 73-020
3 Framework
11<5-10 1 73-020-1816 .
11<5-15 1 73-020-1817
11<5-20 1 73-020-1818
31 Bearing housing 1 73-020-1538
38 Hexagon screw M16 x 60 4 42-004-8383
39 Hexagon screw M16 x 100 2 42-004-8389
40 M16 disc 6 42-170-8022
55 Electric motor for
11<5-10 1
11<5-15 1
11<5-20 1
56 V-belt pully for electric motor at
freezer cylinder =0.7 rpm
11<5-10: 50/60 Hz 1 73-020-1866
11<5-15/20: 50/60 Hz 1 73-020-1867
57 V-belt pully for gear at freezer
cylinder =0.7 rpm
11<5-10/15/20: 50 Hz 1 73-080-1802
11<5-10/15/20:60Hz 1 73-020-1803
When ordering spare parts, please state the following: Machine number, item number, and article number.
,
iI Gram Refrig..;..e_r....;;...a....;;t~io_n_·___S_on_i_to_ry_~_lo_k_e_Ic_e_H_oc_h_in_e_H_on_u_ol
Spare Parts Ust
I KS-10/lKS-15/lKS-20
Article No. 82-600-0S42-00
Page 2
Various parts
Drawing no. 73-020-0060/0065/0070

58 V-belt Z30,7 x 802 2 57-001-0026
59 Motor guide 2 73-020-1602
60 Hexagon screw M8 x 30 4 42-004-8282
61 Hexagon nut M8 4 42-109-8007
62 M8 disc 4 42-170-8012
63 Special bolt 4 73-015-1294
64 Hexagon nut M6 4 42-109-8006
65 M6 disc 4 42-170-8009
66 V-belt guard 1 73-020-1607
67 Bearing plate 1 73-020-1608
68 Bearing iron 2 73-020-1609
69 Hexagon screw M8 x 20 4 42-009-8126
70 Hexagon nut M8 4 42-109-8007
71 M8 disc 4 42-170-8012
72 Slotted screw M6 x 16 4 42-018-8237
73 Hexagon nut M6 4 42-109-8006
74 M6 disc 4 42-170-8009
iI Gram Refrige..:;....;;;..r...;;;..;a;;..;;;t.;;;...io;;;;...;n~·_ _ _
Sa_n_jt_ary~FI_ak_e_l_ce_M_a_ch_jn_e_M_a_nu_al
Spare Parts List
1KS-10/lKS-15/1KS-20
Article No. 82-600-0842-00
Page 3
Various parts
Drawing no. 73-020-0060/0065/0070

75 Double worm gear 1 47-046-0200
76 Floor plate 1 73-020-1606
105 Pipe holder 10 42-450-2005
111 Pipe elbow for collecting tray 1 73-020-1822
113 Collecting tray 1 73-020-1821
114 Slotted screw M6 x 10 2 42-018-8235
115 M6 disc 2 42-170-8009
132 Drain plate 1 73-020-1861
133 Hexagon screw M8 x 20 2 42-009-8126
134 M8 disc 2 42-170-8012
135 Blood scraper complete
I 1<5-10 1 73-020-0668
I 1<5-15 1 73-020-0669
I 1<5-20 1 73-020-0670
147 Guard plate complete
I 1<5-10 1 73-020-1854
I 1<5-15 1 73-020-1855
I 1<5-20 1 73-020-1856
185 Scraper for water drip outlet 1 73-020-0660
iI Gram Refrig..=:.e.=....r~a:-=t~io=-.:n~·___S_an_it_ary~FI_a_ke_l_ce_H_a_ch_in_e_H_a_nu_al
Spare Parts List
11<5-10/11<5-15/11<5-20
Article No. 82-600-0842-00
Page 4
Various parts
Drawing no. 73-020-0060/0065/0070

201 Spiked roller
IKS-10 1 73-020-2264
I 1<5-15 1 73-020-2265
IKS-20 1 73-020-2266
202 Bearing bracket 2 73-020-1741
204 Cover 2 73-020-2260
205 Packing 2 73-020-1744
206 Adjusting screw 1- RG x 55 4 73-020-1618
207 Check-nut 4 73-020-1276
208 Hexagon screw M16 x 90 4 42-004-8388
209 M16 disc 4 42-170-8022
210 Hexagon screw M12 x 80 8 42-004-8344
211 M12 disc 8 42-170-8016
225 Holder for cam:
IKS-10 1 73-020-1746
IKS-15 1 73-020-1747
11<5-20 1 73-020-1748
226 cam for spiked roller:
IKS-10 1 73-020-1749
IKS-15 1 73-020-1750
IKS-20 1 73-020-1751
iI Gram Refrig..:;.e~r...;;;.;a~t;.;;...io~n~·___S_Qn_it_Q...;;...ry_~_lQ_ke_l_ce_HQ_c_hJ_·n_e_HQ_n_u_QI
Spare Parts Ust
11<5-10/11<5-15/11<5-20
Artide No. 82-600-0342-00
Page 5
Various parts
Drawing. no. 73-020-0060/0065/0070

227 Supporting plate:
IKS-10 1 73-020-1752
IKS-15 1 73-020-1753
IKS-20 1 73-020-1754
228 Thread plate:
IKS-10 1 73-020-1755
IKS-15 1 73-020-1756
IKS-20 1 73-020-1757
229 Hexagon screw M8 x 16 4 42-009-8125
230 M8 disc 4 42-170-8012
231 Hexagon screw M6 x 40 73-020-2261
IKS-10 10
IKS-15 15
IKS-20 20
241 Bracket 1 73-020-2261
272 Chain guard 1 73-020-1868
290 Cylinder guard
IKS-10 1 73-020-1839
IKS-15 1 73-020-1840
IKS-20 1 73-020-1841
291 Hinge lower part 73-020-1848
IKS-10 2
IKS-15/20 3
292 Suspension profile for guard
IKS-10 1 73-020-1842
IKS-15 1- 73-020-1843
IKS-20 1 73-020-1844
iI Gram Refrige_ra_ti_o_"_e___S_o_ni_to_ry_fi_lo_ke_li_ce_H_o_ch_in_e_H_on_u_ol
Spare Parts Ltst
11<5-10/lKS-15/1KS-20
Article No. 82-600-Q8.42-00
Page 6
Various parts
Drawing no. 73-020-0060/0065/0070

293 L-piece 2 73-020-1845
294 Thumbscrew 2 78-400-1431
295 Disc 2 73-020-1846
296 Hexagon screw MS x 20 42-009-8126
I 1<5-10 8
. II<5-15 12
I 1<5-20 12
297 M8 disc 42-170-8012
I 1<5-10 8
I 1<5-15 12
I 1<5-20 12
298 Slotted screw M6 x 12 4 42-018-8236
299 Hexagon screw 4 42-009-8241
300 M16 disc 4 42-170-8022
305 Scraper branch
I 1<5-10 1 73-020-1831
I 1<5-15 1 73-020-1832
I 1<5-20 73-020-1833
306 Knife
I 1<5-10 1 73-020-1826
I 1<5-15 1 73-020-1827
I 1<5-20 1 73-020-1828
iI Gram Refrig.;;:;.e-=-r...:;.;a;;..;:t~io.;::;...;;;:..:n:....· ___S_Q_m_·ta_ry~FI_Qk_e_l_Ce_H_Q_ch_i_ne_H_Q_n_uQ_I
Spare Parts List
11<5-10/lKS-15/11<5-20
Article No. 82-600-08-42-00
Page 7
Various parts
Drawing no. 73-020-0060/0065/0070

307 Hexagon screw M10 x 25 42-009-8165
11<5-10 6
11<5-15 8
11<5-20 11
308 M10 disc 42-170-8015
1KS-10 6
11<5-15 8
11<5-20 11
309 Hexagon screw M16 x 30 4 42-009-8241
310 M16 disc 4 42-170-8022
370 Holder for lubricating nipple 1 73-020-2141
371 Hexagon screw M8 x 20 2 42-009-8126
372 M8 disc 2 42-170-8012
373 Pressure lubricating nipple 1 58-077-7012
374 Screwing GE 8 - llR 1 46-097-2++6
375 cap 1 47-028-0011
ilGram Refrige..;;....;;...ra..;.;....;;....t;;.....;io;;....;;.n..;;..·_ _ _S_o_n_ito_ry_~_lo_k_e_l'_e_M_oc_h_in_e_M_on_u_ol
Spare Parts List
1~10/I~15/I~20
Article No. 82-600-0342-00
Page 8
Built-in vessel for level control and evacuation vessel

Refrigerant R717
Drawing no. 73-020-0060/0065/0070

340 Vessel for level controV
evacuation vessel
lKS-10 1 75-912-
lKS-15 1 75-912-
lKS-20 1 75-912-
341 Steel pipe 048,3 x 2,6 1 20-516-0801
342 Bracket 2 73-020-1871
343 Hexagon screw M12 x 40 8 42-004-8336
344 M12 disc 8 42-170-8016
345 Hexagon screw M12 x 70 4 42-004-8342
346 Hexagon nut M12 4 42-109-8009
347 M12 disc 8 42-170-8016
351 Low-pressure float valve 1 72-490-0005
352 Nozzle
11<5-10: 02,5 1 72-490-0220
11<5-15: 03 1 72-490-0221
11<5-20: 03,5 1 72-490-0222
·iI Gram Refrig~e...:;..r...::..;a;;..;::t...:;..io;;;;..n~·___S_a_ni_ta~ry_f1_la_k_e_lc_e_M_a_ch_jn_e_M_a_nu_al
Spare Parts Ust
1~10/I~15/I~20
Artide No. 82-600-0842-00
Page 9
Built-in vessel for level control and evacuation vessel

Drawing no. 73-020-0060/0065/0070

353 Stop valve GV-015 1 72-400-5018
354 Stop valve GV-015 1 72-400-5018
355 Steel pipe e 21,3 x 2,0 1 20-516-0401
_ Gram Refrig...;::..e..::..r..;;;;.;a;;..;:t~io.;;;;....;::...n;;.....· _ _ _S_Q_nJ_·tQ_ry_Fl_Qk_e_lc<_e_M_Q_ch_i_ne_M_Q_n_uQ_'
Spare Parts List
1KS-10/IKS-15/IKS-20
Article No. 82-600-08-42-00
Page 10
Lower main bearing and shaft seal

Drawing no. 73-020-0227
Item Description Number Artfcle no. Note

6.1 Cover 1 73-020-2112
6.2 Binding ring 1 73-020-2113
6.3 Counter screw 8 42-080-8032
M5 x 12
7 Seal 1 73-020-1565
8 Slide ring 1 73-020-1914
9 O-ring 148,8 x 3,53 1 55-088-0179
10 BaU bearing no. 6030 1 51-002-0029
11 Locking ring U 150 1 42-313-1100
12 Variseal 2 55-036-0506
5-59999-2866-109-5
13 Hexagon screw M12 x 35 8 42-009-8204
14 M12 disc 8 42-170-8016
15 Hexagon screw for M16 x 55 4 42-004-8382
16 M16 disc 4 42-170-8022
18 Slide ring 1 73-020-2120
19 Bearing 1 73-030-1576
T
11 Gram Refri9.,=:e-=-r-=:a=...:t:..:,.io-=-=..:n=--·___S_o_n_ito_ry=---FI_ok_e_li_ce_M_o_ch_i_ne_M_o_n_u_ol
Spare Parts Ust
I~10/I~15/I~20
Article No. 82-600-0842-00
Page 11

Drawing no. 73-020-0227

20.1:·· O-ring 164,47 x 5,33 2 55-084-0253
20.2 Slide ring 2 55-110-5001
5-56133-1590-42-N
21 Hexagon screw M6 x 20 8 42-009-1096
22 M6 disc 8 42-165-1010
23.1 Glide ring housing 1 73-020-2119
23.2 O-ring 183,74 x 3,53 1 55-084-0156
24 Bottom piece 1 73-020-2197
24.06 Seal 0129/149 1 55-057-0613
24.07 O-ring 59,92 x 3,53 1 55-084-5229
24.10 Slide ring 1 73-020-2198
24.11 Seal 061/75 1 55-057-0609
24.17 Seal 061/75 1 55-057-0609
25 Hexagon screw M12 x 80 8 42-004-8344
26 M12 disc 8 42-170-8016
27 O-ring 209,1 x 3,53 1 55-088-0189
28 Inter connection pipe 1 73-020-2163
29 O-ring 44,4 x 3,53 1 55-080-0520
iI Gram Refrig..;;;.e....;;;..r~a;;...;;;t.;;;...io~n~·___S_an_it_ary~FI_ak_e_l_ce_M_a_ch_in_e_M_a_nu_al
Spare Parts List
IKS-10/I~15/I~20
Artide No. 82-600-0342-00
Page 12

Drawing no. 73-020-0060/0065/0070

29.01 O-ring 52,07 x 2,62 1 55-084-0074
29.02 Slide ring 1 55-110-5003
S-56131-0500-10-N
30 V- seat ring V-50S 1 55-106-0024
102 Swing screwed connection SWE 8-LLR 2 46-089-2006
104 Stainless steel pipes 08/6 1 25-510-0700
113 Collecting tray 1 73-020-1821
T
a Gram Refrig...;;;;.e..;;;...r..;;;..;a~t.;....io;;;...,;n~·___S_on_it_o_ry_F;_lo_ke_li_ce_Mo_c_hl_on_eM_o_n_u_ol
Spare Parts List
11<5-10/11<5-15/11<5-20
Article No. 82-600-0842-00
Page 13
1.2 Upper Main Bearing for IKV/IKS - 10/15/20
By adapting the thickness of the spacers (item 37), the The alignOment of upper bearing housing and gear
distance L is set between upper edge of bearing (item bracket (item 31) can be carried out by placing a dial
32) and upper edge of upper bearing housing (item 31) micrometer with magnetic foot in the centre of the co-
to 4+/-0.5 mm. ver (item 41) and then letting the contact point of the
dial micrometer turn over the contract surface of the
The spacers are marked with no. 1 to no. 6, as stated gasket (item 49) of the bearing casing (item 31).
on the assembly drawing.
The measure the way around is max. to vary by 0.2
mm.
Upper main bearing, gear, gear wheel, and guard

Drawing no. 73-020-0212

32 Ball bearing no. 6024 1 51-002-0024
33 Locking ring U120 1 42-313-1090
34 Circlip ring 1 55-029-0110
BA 130 x 160 x 12
37 Spacer 6 73-020-1660
41 Cover 1 73-020-2258
43 Bearing 1 73-020-1635
46 M10 disc 6 42-170-8015
47 Hexagon screw M10 x 30 6 42-009-9165
49 Bearing 1 73-020-1634
50 Hexagon screw 6 42-009-8166
51 M10 disc 6 42-170-8015
52 Ring 1 73-020-1718
53 Cover 1 - 73-020-1727
54 Lubricating nipple 1 58-077-9002
iI Gram Refrige...;.;......;.;ra~t~io;;;...;.n-..;;..·___Sa_n_it_ary_FI_ak_e_lc_e_",_a_ch_in_e_",_on_u_al
Spare Parts List
Artide No. 82-600-0842-00
Page 14
Upper main bearing, gear, gear wheel, and guard

Drawing no. 73-020-0212

75 Double worm gear 1 47-046-0200
76 Floor plate 1 73-020-1606
77 Hexagon screw ;16 x 55 4 42-004-8382
78 MI6 disc 4 42-170-8022
79 Hexagon screw M14 x 50 4 42-004-2365
80 M12 disc 4 42-165-2017
81 Gear wheel for gear 1 73-020-1661
82 Gear wheel for cylinder 1 73-020-1613
83 Spacer - upper 1 73-020~1610
84 Spacer - lower 1 73-020-1611
85 Retention disc 1 73-020-1612
86 Hexagon screw M12 x 30 1 42-009-2203
87 M12 disc 1 42-164-2107
88 Key 1 73-020-1659
89 Locking ring 1 42-313-1095
107 Plug 1/8- RG 1 46-042-2001
iI Gram Refrig..;;;;.e..;;;..r..;;;.:a:....:;;;;t.:;..;io;:....;n:;,,;;:.·_ _ _So_n_it_ory_FI_ok_e_Ic_e_H_o_ch_in_e_H_o_nu_ol
Spare Parts Ust
I 1CS-10/IKS-15/I1CS-20
Article No. 82-600-Q8.42-00
Page 15
Parts for spiked roller

Drawing no. 73-020-0231

201 Spiked roller for IKS-10 1 73-020-2264
Spiked roller for 11<5-15 1 73-020-2265
Spiked roller for IKS-20 1 73-020-2266
202 Bearing housing bracket 2 73-020-1741
204 Cover 2 73-020-2260
205 Seal 2 73-020-1744
206 Adjusting screw 1- RG x 55 4 73-020-1618
207 Check-nut 1- RG 4 73-020-1276
208 Hexagon screw M16 x 90 4 42-004-8388
209 M16 disc 4 42-170-8022
210 Hexagon screw M12 x 80 8 42-004-8344
211 M12 disc 8 42-170-8016
213 RoLLer bearing no. 22208CC 2 51-032-0004
214 locking ring U40 1 42-313-1037
215 Circlip ring BA 40 x 55 x 8 1 55-029-3112
iI Gram Refrige~r...;;;.;;a;",..;;;t_io;;;....;n~·___Sa_n_it_ary_FI_Qk_e_l~_e_"'_Q_ch_in_e_"'_a_nu_al
Spare Parts Ust
Article No. 82-600-0342-00
Page 16

Drawing no. 73-020-0231
Item Description Number Article no. Note·

222 Parallel key 1 46-154-1084
Type A 12 x 8 x 70
223 Spacer 2 73-020-2219
225 Holder for cam:
IKS-I0 1 73-020-1746
IKS-15 1 73-020-1747
IKS-20 1 73-020-1748
226 Cam for spiked roller:
IKS-I0 1 73-020-1749
IKS-15 1 73-020-1750
IKS-20 1 73-020-1751
227 Supporting plate:
IKS-I0 1 73-020-1752
IKS-15 1 73-020-1753
IKS-20 1 73-020-1754
228 Thread plate:
IKS-I0 1 73-020-1755
IKS-15 1 73-020-1756
IKS-20 1 73-020-1757
229 Hexagon screw MS x 16 4 42-009-8125
230 MS disc 4 42-170-S012
231 Hexagon screw M6 x 40 42-009-S100
IKS-I0 10
IKS-15 15
IKS-20 19
11 Gram Refrig....;;;;.e..;;;.,.r...::.;a;:,..;:t;.:;..io~n;...-·___S_a_nl_·ta.....;ry~FI_ak_e_l~_e_N_a_ch_jn_e_N_a_n_ua_'
Spare Parts Ust
11<5-10/11<5-15/11<5-20
Artide No. 82-600-0342-00
Page 17

Drawing no. 73-020-0231

236 V-seal ring V-40S 1 55-106-0022
237 V-seal ring V-50S 1 55-106-0024
400 Guard plate 1 73-020-2268
401 Floating seal 75 ml 1 55-127-0001
iI Gram Refrige...::....;;;..r...;;;.;:a:;...::;t.::....;io:::...;n~e_ _ _Sa_n_it_ary~FI_a_ke_li_ce_H_a_ch_in_e_H_a_nu_al
Spare Parts Ust
11<5-10/11<5-15/11<5-20
Article No. 82-600-0842-00
Page 18
Parts for drive of spiked roller

Drawing no. 73-020-0232

241 Bracket 1 73-020-2261
243 Cover 1 73-020-2263
244 Seal 1 73-020-1744
245 Countershaft 1 73-020-1761
246 Roller bearing no. 22208CC 2 51-032-0004
247 locking ring U40 1 42-313-1037
249 Hexagon screw M12 x 110 4 42-004-8347
250 M12 disc 4 42-170-8016
251 Spacer 10 mm 2 73-020-1762
252 Spacer 12 mm 2 73-020-1763
253 Hexagon screw M12 x 50 4 42-004-8388
254 M12 disc 4 42-170-8016
255 Gear-wheel 1 73-020-1766
256 Parallel key A 10 x 8 x 50 1 46-154-1063
257 locking ring U35 1 42-313-1032
258 Chain wheel 38 sprockets 1 73-020-1767
Chain wheel 40 sprockets 1 73-020-2213
~ Gram Refrige...;;;;...;;;..r..;;;.;a;:,..=t~io:::;...;n~·___S_on_i_to.....;;,.ry_~_lo_k_ej_~_e_M_oc_h_in_e_",_on_u_ol
Spare Parts Ust
11<5-10/11<5-15/11<5-20
Article No. 82-600-0S42-00
Page 19

Drawing no. 73-020-0232

277 Upper guard 1 73-020-1863
278 Transverse tray 1 73-020-1864
279 Slotted screw M 6 x 12 8 42-018-8236
280 M6 disc 8 42-170-8009
281 Hexagon screw M 5 x 20 4 42-009-8067
282 M5 disc 4 42-170-8008
285 a~UpringBA40x52x7 1 55-029-3113
286 V-seal ring V-40S 1 55-106-0022
iI Gram Refrig-=e-=-ra-=-=t~io::..::n=-=--·___S_an_jt_ary~~_la_ke_l_ce_M_a_ch_jn_e_M_a_nu_al
Spare Parts List
11<5-10/11<5-15/11<5-20
Article No. 82·600-()8.42-00
Page 20
ASSEMBLY DRAvlING OF FLAKE ICE MACHINE TYPE IKS
SAMLINGSTEGNING AF SK£LISMASKINE TYPE IKS
Tegning nr. 73~020-0060/0065/0070
69
70
71
75
76
3.{5
3.{5
3'{7
3.{2
3H
3"
3'{0
1'{7 ---1---.11
3--_-.1r-.,
I
I-.~ 35]
I I
I \ ·351
1 I
I 352
290
11
I,
\. ' :
]5.{
295
I 297 355
I 291
1
I 135
i
: :
1-. .
r·-···----·
I
. I
!
113
111
299
300
309
310
Front view.
a Gram Refrig...;,.e_r...;..-a.....;;;t_io.;.....n_·___So_n_it_ory_FI_ok_e_Ic_e_M_o_ch_in_e_M_on_u_ol
Spare Parts list
1~10/I~15/IKS-20
Article No. 82-6OQ-08-42-00
Page 21
ASSEMBLY DRAWING OF FLAKE ICE MACHINE TYPE IKS
SAMLINGSTEGNING AF SKELISMASKINE TYPE IKS
Tegning nr. 73-020-0060/0065/0070
i
i 3.12.83
._._------J--------
j-
!~~~l~~~~===
.+--1-_-- 272
75
76
~ 2~1
229
32~ ---:===::F:~~;;;;;~;;~~F:Wh
230
Q
322
I
323
I
' I
: -I .11284-
I 325 ; I
I
~ i
I
i ~+-~_--201
I 231
I l - J . _ - - 227
EiJ.-l-_-- 226
/
I ~:.J.._t_--- 228
I 1--_-- 290
I
/13 L__
115 1.c=::...----225
/1.(
'--++!-----132
..a:t1~----jJ?
r-rt?\:r----"I"-:;=t::::::::T----ff""'F=~~~---_205
20'
208
209
205
Seen from the left.

ilGram Refrigeration· Sanitary Flake Ice Machine Manual
----------------------~--------------------
Spare Parts Ust
1KS-10/lKS-15/1KS-20
Article No. 82-600-0842-00
Page 22
ASSEMBLY DRAvlING OF FLAKE ICE MACHINE TYPE IKS

SAMLINGSTEGNING AF SK£LISMASKINE TYPE IKS
Tegning nr. 73-020-0060/0065/0070
3NO 3/ 75-76 57 58 66 72-73-7' 56
111
U7----r--;a
320-321--_ _J...--:JL
293
305 305 307-308 290 292 135
Seen from above.
T
-
.. - .. ......';-
_ '-
~
. ...
. " ..,.......
,.~.'
: 12.,.:.::~::'
-. - .!.!.!-.
Afskraberen. pas. J, manleres sc5ledes, 01 den gc!r

5mm ned under frysecylinderens nedersle swbkanl.
Konsollen. pes,S, Indslilles sdledes. al afskraberen,

pos.6, slOl!ber henod drYPnOl!sens underkanl.
The scraper, ilem J, 10 be so inslalled lhol it goes

5 mm down below the lower jacket edge 01 the
freezing cylinder,
The bracket, ilem 5, 10 be so set thot the scraper,

item 6, will Iroil along Ihe lower edge oflhe dripnose.
Der abslreicher, Pas. J, ist so zu monlieren, doss er

um 5mm unleren Mantelkonle des Gefrierzylinders
herabrogl.
Die Konsole, Pas. 5. isl so einzustellen, dass der ab-

strelcher, Pos.6, enllang der unteren Kante der
troplnaS!! schteppt.
-
. - ... ..... .
E=~~=~~~j~=~~.;;·~:·,-~=
i'._'_·- -.. _..........
. ....... :-J~_.!~ ....:.:.
;...,,----~-
-..... - .. - ...1'-
._
I
.. - ... , .
----r- .- . ..- . ----- ~

.....:,' "-,-
r-;
.. . .
7..!..., ... ...
,.... l.!-,•. ,. ...
,. .:!!! """"
---....!!.!.!-
c...;:;
ca. 173 5
.
I-'-
....
r
0
('\
... ,.
'" = 0
'"
....
_..._- J
--.
I
V
-='A I .
~ ~
0
Qi 0
I
U;
I I
1
\ .
~
~-----------'\ 1
"I
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•
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I
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r-
ro r-
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- ... ----------- 1
I . _--.--'-;..-_ _ _ __
I·
___~~~~-----------------.~.~
i,.•. t . . . _: ... 0.0;__
..~.,~.--
_. .;.,!.;.. .•• ::.._~ •• _ ... ;
1"-
i... - Skrober komoiet ii(S':;OIiSim- -.... - ..._- .
;:,--~·=:~~~~.m:.~~::~~tJ~B~~~=-~~::.:·-=-::~
~ .. ~ri"--""--"- '066If--' -1:
:
. ,....... "" .~',","... 73 020 0670 1 '"
Se 73-020-0212 blad 2.
5H 73-020-0212 """. 2.
SI.h. 73-020-0212 er.1\ 2.
02 LOCO CHAHG£D
KH 01 TJUHSf'EAR(D TO N:JD. HO CtWH:D
HAm HCMDl£IE fOR IkY -'0' s
--
UPPER WIN 8ENIHC rOR. ICY -10':1
O8[II[S twJPn..AC£R RIEA IKY 5-tO IS
Ved at tilpasse tykkelsen po afstandsskiverne (pos. 37) indstilles
afstanden L mellem overkant af leje (pos. 32) og overkant af
0verste Jejehus (pos. 31) tiJ 4 ±0.5 mm.
Afstandsskiverne m~rkes med nr. 1 til 6 som angivet of samlingstegningen.

Opretningen af I2lverste lejehus og gearkonsol (pos. 31 kan foretages ved
at anbringe et moleur med magnetfod midt po dcekslet ~os. 41) • og lade
moleurets molespids dreje hen over pakningens (pas. 49 anl~gsflade po
lejehuset (pos. 319).
M61eafvigelsen hele vejen rundt mo max. svinge 0.2 mm.
By adopting the thickness of the spacers (item 37). the distance L is set
between upper edge of bearing (item 32) and upper edge of upper
bearing housing (item 31) to 4 ±0.5 mm.
The spacers are marked with no. 1 to no. 6. as stated on assembly drawing.
The alignment of upper bearing housing and gear. bracket (item 31) can be
carried out by placing a dial micrometer with magnetic foot in the centre
of the cover (item 41) and Jetting the contact point of the dial micrometer
turn over the contact surface of the gasket (item 49) of the bearing
casing (item 31).
The measure the way arround is max. to deviate by 0.2 mm.
Durch Anpassung der Staerke der Abstandsscheiben (Pas. 37). wird der
Abstand L zwischen Oberkante des Lagers (Pas. 32) und Oberkante
des oberen Lagergehaeuses (Pos. 31) auf 4 ±0.5 mm eingestelt.
Die Abstandsscheiben mit Nr 1 bis 6. wie aufder Montagezeichnung gezeigt.

merken.
Einfluchten des oberen Lagergehaeuses und der Getriebekonsole (Pos. 31)
durch Anbringung einer Messuhr mit Magnetfuss in der Mitte des Deckels
(Pos. 41). und Drehen der Messspitze der Messuhr ueber die Kontaktflaeche
der Dichtung (Pos. 49) des Lagergehaeuses (Pos. 31).
Die Messangabe bei einer ganzen Drehung darf max. 0.2 mm abweichen.
20/06/96 KH 02 LOGO CHANGED

07/11/94 KH 01 TRANSFERRED TO ACAD, NO CHANGES
Date Canstr. Appr. Rev.No. Reason of change
0VERSTE HOVEDLEJE FOR IKV/IKS-1 0/15/20

UPPER MAIN BEARING FOR IKV/IKS-10/15/20
OBERES HAUPTLAGER FUER IKV/IKS-10/15/20
GENERAL TOLERANCES DATE OR FORMAT DRAWING NUMBER REV SCALE
07/11/94 KH A4 73 020 0212 02 1: 1

REF.DRW .• : SHEET 2· OF 2
ilGram Refrigeration® All rights to this drowings belO~s to _u~ 1~t.!t<!GE~~IO.N
cf. Iow of Copyri.9ht. Thus the rowing should not without
DIVISION OF YORK INTERNATIONAL A/S our written permIssion be copied, pressented or passed over
OK 6500 VOJENS-DENMARK to 0 third ~art. Misuse will lead to ~rosecution.
T
M61t hele vejen rundt.
Measured over entire cirumference.
Ueber den ganzen Umkreis herum gemessen.
M61t hele vejen rundt.

Measured over entire cirumference.
Ueber den gonzen Umkreis herum
Ol LOCO CIW<C£D
02 PaS. 212 Il0'<[0. POS 2Ja _ 2J• .oIlO(O
KM 01
PtCY/ILS( 00 IWI rOA IMY

$PIN[O ROt.l.£R _
5-10"
-.-
fRAHSf'[RREO TO N:NJ. HO 0WfCCS
c.ou rOA It<Y -10" 20

NOCK£NWAl.ZE UNO ICNoN /\JEll IMY 5-10"
--..-..
D
---
02 LOQO CHNaO
Of nt~Sf£RRm 10 NJIJ, NO 0WtC£S
"" KH
IRLJ( "PICV.IlS£ pA II<Y -10 15
DRN£ 01 SPlC[D ROtJ..[fI OH ICY -10 1S 20
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Operation and Maintenance Manual: Refrigeration"

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Operation and Maintenance Manual: Refrigeration"

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Operation and

FLake Ice Machines

Art. No.: 73-020-5002-98

Manufacturer: Gram Refrigeration

Address: DK-6500 Vojens

Telephone: +(45) 74 204000

hereby certifies that:

Machine: Flake ice machine

conforms to the provisions of:

Name: Halger Tychsen Knud H~gsberg

Professional title: Development manager Person responsible for the product

Company: Gram Refrigeration

Signature: Date: 1212- %

2. Operation and maintenance

2.3 Installation ............ ....... ...... ................................................................. ................ ....... 8

2.4 Technical data........ ........ ........................ ......... .......................................................... 9

1.1. General information

Warningl Moving parts

7. If the person is not breathing, administer artificial Refrigerant pressure

3. After rinsing, apply compresses (with a solution Warning! Electricity

2.1. Operating instructions

4. Close the shut-off valve in the refrigerant suction

Inspection of mechanical system appropriate regulations. Oil draining must be

Monthly inspection Leak detection

Gears must be lubricated and emptied individually. Warning!

Surge drum operation Producer: Henkel

2.4. Technical data

IKV dimensions, diagram.1II

Type IKV-10 IKV-15 I KV-20

IKV dimensions, piping diagram 11

Dimensions for IKS 10/15/20 with pump recirculation

I /'1- - ---- i ----- -r', !

IKS flake ice machine - data table

Type IKS·10 IKS·15 IKS·20

Manufacturer: Gram Refrigeration

Address: DK-6500 Vojens

Telephone: +(45) 74204000

hereby certifies that:

Machine: Flake ice machine

conforms to the provisions of:

Name: Hoiger Tychsen Knud Hi1gsberg

Professional title: Development manager Person responsible for the product

Company: Gram Refrigeration

Signature: Date: a2!2-%

Contents for Sanitary Flake Ice Machine Type IKS

1.3 Flake Ice Machine Coating •........••••••...•..••••••••..•.....•.•..••••...•••••••.•..•.•••.••........•••..••.••.•••••••..•••• 4

1.4 Connection to Refrigeration Plant .................•........•....•.....•......••.................•.•........•.............. 6

2.1 Operation, Safety Equipment, Automatics.............................................................................. 7

2.2 Blood Plasma I Haemoglobin Circuit...................................................................................... 8

2.3 Refrigeration System............................................................................................................ 9

2.4 Safety Equipment................................................................................................................. 15

3.1 Transportation Instructions and Entry Dimensions ..•.•...•...........•..................•......................... 16

3.2 Falke Ice Machine Typy 11<5 17

The bearings in both ends of the freezer cylinder are

Outlet plate for frozen product Collecting tray

The collecting tray is identical on aU machine types.

In some cases, it may be necessary to adapt the num-

1.3 Flake Ice Machine Coating

Flake ice machine coating

The water/cleaning fluid temperature is not to exceed

B: Refrigeration pl4nt for pump redrculation 2) Electric motor

The refrigerants HCFC and R-717 are pumped through

ap =Uean In Place means that the pump may be cle-

t\\....1i_____ 1-. _Ll