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System: QMS ISO 9001 (2008)‐QMSMDD ISO 13485 (2003)
Assessment Report/Checklist
Form 009
CLIENT‐ORGANIZATION (NAME): Delvar Faraz Oxygen Industries
No. 4, Halajard Ind. Town, 4th km of Karaj‐Qazvin
PHYSICAL LOCATION(s):
Highway, Karaj, Alborz,Iran
Stage II Audit Date(s): 10,11 August 2016
Stage I Audit Date(s): 6 July 2016
NAICS (or NACE) CODE MD1112, 32.5
EXCLUSIONS:
7.3‐7.5.1.3‐7.5.2.2‐7.5.3.2.2‐8.2.4.2
Assessment objectives: Third party assessment of requirements of QMS ISO
9001 (2008)‐QMSMDD ISO 13485 (2003), is met in
Company’s management system, as well as legal
requirements
ASSESSMENT TEAM INFORMATION
Assessment Team Leader, ATL Marjan Azadmanesh
Assessor 2 Milad Pourhasan
Assessor 3
Assessor 4
Assessor 5
Assessor 6
Note: Adjusting the language within this form to the type of activity and nature of the organization is acceptable.
Clause observation
We pursuit to assure that client‐organization adheres to the protection of communities and consumers. This is to follow the intent to the
1 substitution of the word “identify” to the word “determine” as part of the importance to the processes being capable of achieving
desired outputs (including consumer’s well‐being).
2 Scope of activities: Manufacture of oxygen generators
BRSM requires that the organization’s legal obligations and regulatory are met. Technical
Legal status supervisor is main responsible for executing and monitoring of these regulations
ok
3
Obligatory applicable standard which
organization has to follow
MOH Regulation
4 Quality Management System
sample of organization processes: 'customer satisfaction', with process
Indicator/index: 'satisfaction percentage', acceptance level/criteria: 'over 90%',
Quality Management Owner of the Process: 'Emsaeili', and 'customer surveys' is input to this process.
4.1 Output form this process is used in 'improvements' .next process is 'Customer Ok
System
communication', with process indicator/index: 'number of customer complaint',
acceptance level/criteria: 'less than 3', Owner of the Process: 'Ms. Abakan', and
'Customers' is input to this process. Output from this process is used in 'data
analysis' .next process is 'Improvement', with process indicator/index:
'effectiveness of corrective actions', acceptance level/criteria: '75%', Owner of the
Process:
'Jahanshahi', and 'all processes' is input to this process. Output from this process is
Documentation requirements Used in 'all processes' .The structure of the documentation is compatible with OK
standard requirements regarding size and complexity of organization. the Quality
Manual: M‐0‐01‐01 is in place, Quality Objectives: M‐3‐02 and Policy: M‐0‐03
backed with documented procedures and work instructions/SoPs, control forms
and planning records, as well as Regulatory documents , such as; 'GMP' are in
Document control is in place ; Document control procedure was reviewed during
assessment with Document ID: A‐1‐03, Revision and Date: 002, April 2016
Approved by: MD. It provides a system to review and approve documents for
adequacy prior to issue. It provides a system to review and approve documents for
adequacy prior to issue and re‐approve and update when in use. It provides a
method of revision status identification and prevention of obsolete document to be
used. Method of identification: ok and obsolete seal stamp. , Obsolete documents
are kept in Administration department and cutting department. Documents are
always available at the point of access as in Drawing, Purchasing department was
4.2.3 Control of Documents available. All sample reviewed documents are Legible and Readily identifiable. OK
Applicable national or local regulations were identified. Applicable local and national
documents were listed in master lists in A‐3‐02 and A‐3‐05. Sample of applicable
local and national documents listed: Recall. External documents were identified.
Applicable external documents were listed in master lists in A‐3‐02 and A‐3‐05.
Sample of external documents listed: GMP. The records related to tested medical
device samples are kept for 1 year after medical device life cycle. Records of sample
device tested, observed: oxydel 330 ver1. tested at: 94/8/10 (December 2015)
Clause observation
record control procedure was reviewed during assessment with Document ID: A‐1‐
03, Revision and Date: 002, April 2016 Approved by: MD. Record control has
following features; method of identification: ok and obsolete seal stamp. Method
of defining distribution: form 0384 distribution table. Method of retrieving of
4.2.4 Control of Records records: backup of electronic file. Method of disposing of records: when a new OK
record is in place the old one is collected and torn. All samples reviewed records
were Legible and Readily identifiable. As evidence records of Medical air system
seen issued at: April 2016 (1395/1/21) which is kept QA Folder.
5 Management responsibility
the Top Management, Mr. Niazali Goudarzi has communicated to the organization
Management the importance of meeting customer as well as statutory and regulatory
5.1,2
Commitment/Customer Focus requirements, through policy, objectives and providing resources
5.5 Responsibility, Authority and Communication
Top management has defined responsibilities and authorities which are
Documented and communicated within the organization. Top management has
established the interrelation of all personnel affecting quality, with independence
and authority necessary to perform their tasks. As seen in O‐Chart: C01‐00, to
5.5.1 Responsibility and Authority
meet IMED regulations Mohsen Goudarzi has been appointed as Technical
Supervisor. With License number: 380‐95/فلا.صTop Management has appointed
Ms. Jahanshahi (letter 95/3522) as Management representative. some of the main
job duties of MR are as follows: , Establish and Implement processes needed for OK
Clause observation
QMS and maintained, Report to top management on the performance of the
5.5.2 Management Representative quality management system and any need for improvement , promotion of
awareness of regulatory and customer requirements throughout the organization.,
Internal communications are mostly; verbally, Face to Face, In writing, Via
automation/email, The communication is effective and efficient according to the
5.5.3 Internal Communication complications and size of organization.
5.6 Management review
The latest management review was conducted on June 2016Records of
Management review minute observed, Management review was recorded
5.6.1 Management review in M‐3‐05. Participants in the latest Management review session: Mr.
goudarzi and Mr. mohsen goudarzi and Mr. charbashlou and Mrs.
Jahanshahi and Mrs. hosseini.all inputs to management review were
reviewed such as Customer feedback, product conformity, Status of
preventive and corrective actions, Follow‐up actions from previous
5.6.2 Review input OK
management reviews, changes and improvements and regulatory updates.
Following items has been significant outputs of Management review: 1‐
Recruiting marketing personnel 2‐Change Test computer 3‐updating IMED
certificate. Management Review sessions are held every 12 months.
5.6.3 Review output
6 Resource Management
Training and competence of staff affecting quality is directed by Training
6.1 Provision of Resources
Procedure with Document ID of F‐1‐01, Version: 002 issued in May 2016,
approved by MD. records of qualifications and competence needed for
6.2 Human Resources
positions affecting quality observed during audit; training plan/matrix f‐3‐
01. records of trainings conducted for positions affecting quality observed
during audit; training plan f‐3‐04. Records of trainings evaluations for
training conducted observed during audit; evaluation training form F ‐1‐05.
The organization keeps the educational records of staff affecting quality,
Type of Record: Diploma and License. The organization keeps the Training
6.2.1 responsibilities records of staff affecting quality, Type of Record: Training Certificates. The
organization keeps the Experience and skills records of staff affecting
quality, Type of Record: Resumes. For sample, following evidence has been
reviewed during HR audit; Name of the staff profile reviewed, Jahanshahi,
Position: M R. Education record was in place: BS computer science.
Training planned observed during audit for Analysis of data, Planned in
Clause observation
March 2016. Records of Training conducted in April 2016, observed during
audit for Analisys of data. Records of Training effectiveness evaluation done
in May 2016 observed during audit for Analisys of data, evaluation result: OK
0.9. Name of the staff profile reviewed ,Jahanshahi, Position: M R.
Education record was in place: BS computer science. Training planned
observed during audit for control plans, Planned in March 2016. Records of
Training conducted in April 2016, observed during audit for control plans.
Records of Training effectiveness evaluation done in May 2016, observed
during audit for control plans, evaluation result: 75. Name of the staff
profile reviewed ,Mohsen Goudarzi, Position: Technical supervisor.
6.2.2 mpetence, Awareness, and Trai nEducation record was in place: Electricity, Control. Training planned
observed during audit for labeling , Planned in March 2016. Records of
Training conducted in April 2016, observed during audit for labeling .
Records of Training effectiveness evaluation done in May 2016 observed
during audit for labeling , evaluation result: 75.
Preventive maintenance of machines affecting quality is directed by
Preventive Maintenance procedure with Document ID of P‐1‐01,
Version:002 issued in may 2016 , approved by MD. records of Planned
maintenance and services needed for Machines affecting quality observed
during audit; PREVENTIVE MAINTENANCE PLAN P‐3‐01. records of services
6.3 Infra structure and repairs done for Machines affecting quality observed during audit; OK
REPAIRS SHEET P‐3‐02. Each machine has a record of the history of repairs
and services done for it recorded in repair log.Each machine is identified
when is out of work recorded in Repair tag.
Clause observation
Work environment work instruction with Document ID of P‐2‐05,
Version: may 2016 issued in may 2016 , approved by MD, is in place to set
requirements for health, cleanliness and clothing of personnel to prevent
the contact between such personnel and the product which adversely affect
The quality of the product, the measures prevent contamination through;
Daily cleaning and weekly wash. 6.4.b is not applicable, The company
meets basic work environment requirements by regulations
6.4 Work Environment OK
7 Product Realization
The organization has planned and developed the processes needed for
Product realization. Planning of product realization is in consistent with the
requirements of the other processes of the quality management system.
In planning product realization, the organization has determined the
following: Quality objectives and requirements for the product; processes,
documents, and resources specific to the product; required verification,
validation, monitoring, inspection and test activities specific to the product
and the criteria for product acceptance which is explained further in the
report. The output of this planning is suitable for the organization’s method
of operations. Risk management procedure is the name of the documented
requirement established for risk management throughout product
realization, With Document code/Version; Q‐2‐01 approved by MD, Date;
may 2016. Members of the Risk assessment team/committee; Mohsen,
Mina goudarzi, jahanshahi, Mirzahoseini. according to Risk management
procedure, Risk levels have been considered as follows; Intolerable risk level
7.1 Planning of product realization is: over 60 and/or severity more than 8, ALARP Risk level is: 40 to 60 and NC
Acceptable risk level is: bellow 40. sample of risks hazards evaluated by
Clause observation
organization: , sample 1, Hazard: painting, RPN / Risk Level: 30, Control
Method: On process control, QC visual check, RPN / Risk Level after control:
10, sample 2, Hazard: explosion of tank, RPN / Risk Level: 160, Control
Method: hydrostatic test, wps.pqr, competent welder, RPN / Risk Level after
control: 45, sample 3, Hazard: impropriate purity of o2, RPN / Risk Level: 65,
Control Method: PLC check, visual alarm, PMRPN / Risk Level after control:
15. NC observed: for some risks such as electric shock that is out of
acceptable level, there has been no control
7.2 Customer‐Related Processes
The company reviews the product requirements through formal
Documented communications with customer. The documented record
observed during assessment for product requirement was; 94/2760,dated 2
march 2016, for customer: Isfahan Feyz Hospital, sample of requested
product requirements: Medical air system (2500 liter/minoutes), and also
Review of requirements The company reviews the product requirements through informal
7.2.2 OK
related to the product/service Communications or verbally with customer. Customer can select from items
in catalogue and buys it from the company, Where product requirements
are changed, the organization properly ensures that relevant documents are
amended and that relevant personnel are made aware of the changed
requirements.
Clause observation
Design and development Excluded
7.3.6 E
validation
Control of design and Excluded
7.3.7 E
development changes
7.4 Purchasing
The organization has established documented procedure to ensure that
purchased product conforms to specified purchase requirements in;
Purchase and supplier evaluation procedure, with Document ID: B‐1‐01 & B‐
2‐01, approved by MD, Date; may 2016. The organization evaluates and
selects suppliers based on their ability to supply product in accordance with
the organization’s requirements, the Criteria for selection, evaluation and re‐
evaluation has been established , The organization evaluates suppliers
periodically, for grade: 'c' every 4 months, and suppliers, in grade: 'a&b'
Every 12 months, Latest supplier’s evaluation has been done in 7 may 16. ,
7.4.1 Purchasing Process OK
Records of suppliers' evaluation were provided in form 6482. Sample of
criteria: distance ‐ price ‐ equipment. Supplier’s acceptance criteria; over 80
points. Sample suppliers evaluation observed during audit; zeochem, results
of evaluation for this supplier: Grade: 'b', 72. Sample observed; NOVA (Mr.
Barzegar), results of evaluation for this supplier: Grade: 'a', 96. Sample
observed ; Ramazankhani, results of evaluation for this supplier: Grade: 'b',
87.
7.5 Production and Service Provision
7.5.1 Production and Service Provision
Information that describes the characteristics of the product, are available ,
Documented procedures, documented requirements, work instructions, and
reference materials and reference measurement procedures as necessary
are available, for The implementation of monitoring and measurement
7.5.1.1 General requirements please refer to 7.6 and 8.2. The labeling record provides data on amount OK
manufactured and amount distributed. as for Medical air system , amount
manufactured is: 1 in April 2016 , amount distributed is: 1 in April 2016
Clause observation
According to production process and the nature of the product , process
Agents are to be removed from product during manufacture. As cleaning
Cleanliness of product and and contamination control of the product is part of the production system,
7.5.1.2.1 OK
contamination control organization requires establishing documented requirements for cleanliness
of the product...
medical device observed. The organization has established documented
Installation activities OK
requirements , as necessary, for performing servicing activities and verifying
that they meet the specified requirements in; after sales services All test and
measuring devices used in service and repairs activities were calibrated.,
such as; oxygen sensor. Sample record of service/repair of medical device
observed. name of the form/record : P‐3‐
10, name of device installed: oxygen generator, installed in: haft tir tehran,
date: December 2015, installed by Mr. Raeesi.
are backed up technically through training and technical support. Servicing
Servicing activities OK
personnel are competent and trained for the job., as; no records were
available that the service staff are competent for the job, a training had
been considered for the service staff but before it is provided they are
assigned repair task. Sample record of service/repair of medical device
observed. Name of the record: b‐1‐03, name of device serviced/repaired:
Drier compressor, serviced/repaired at: haft tir Tehran, date: July 2016,
service performed by Mr. arbin.
Clause observation
7.5.2 Validation of processes for production and service provision
The organization validates any processes for production and service
Provision where the resulting output cannot be verified by subsequent
monitoring or measurement Such as; welding work instruction. Organization
has defined criteria for review and approval of the processes such as;
amperage, diameter, velocity. Organization approves equipment and
7.5.2.1 General requirements qualification of personnel, as sample; license of welders. Organization has OK
set specific methods and procedures for such processes, as sample; work
instruction p‐02‐02‐06. These processes are revalidated, through; qc tests
and recertification. , Records of software validation are maintained.
Particular requirements for Excluded
7.5.2.2 OK
sterile medical devices
7.5.3 Identification and traceability
The organization has identified the product throughout product realization,
And established documented procedure. Document name: p‐3‐08,
Document code/version: 2, Approved by: md, Dated: may 2016. The
7.5.3.1 Identification organization identifies products/parts/material by 'Tagging'. The OK
organization ensures that medical devices returned to the organization are
identified and distinguished from conforming product.
7.5.3.2 Traceability
The organization has established documented procedures for traceability, it
Defines the extent of product traceability and the records required.
Document name: p‐3‐08, Approved by: MD. Organization controls and
records the unique identification of the product. Sample product taken:
'Medical air system', Serial number: 940125002, Date produced: April 2016.
7.5.3.2.1 General Final product is traceable to following items: operation, time produced, NC
Purchased Material, shift, for the sample taken it is tracked to operation:
logbook, time produced: logbook, Purchased Material: Water trap, shift:
DAY, NC observed, in case of "feyz Hospital" oxygen sensors serial is not
mentioned in traceability file
Excluded
Particular requirements for
active implantable medical
7.5.3.2.2 OK
devices and implantable
medical devices
8 Measurement, analysis and improvement
The organization plans and implements the monitoring, measurement,
Analysis and improvement processes needed. Which includes; conformity of
the product, conformity and effectiveness of the quality management
8.1 General system, it also includes of use of analytic statistical techniques. Documented OK
procedures for implementation and control of the application of statistical
techniques are in place.
8.2 Monitoring and measurement
The organization monitors information relating to whether the organization
Has met customer requirements. The organization has established
documented procedure for feedback system Procedure name: customer
8.2.1 Feedback feedback, Procedure code: B‐1‐01, Approved by: md, Dated: may 2016. OK
Source of customer requirements fulfillment monitoring: complaints. Sample
evidence observed: alimoradian nahavand 87% in b‐3‐08.
Clause observation
The organization has established documented procedures to determine,
Collect and analyze appropriate data to demonstrate the suitability,
effectiveness and improvement of its quality management system.
Procedure name: Data analysis, Procedure code: A‐1‐02, Approved by: md,
Dated: may 2016. Records of the results of the analysis of data observed.
Records observed in: data analysis report. Process name: 'customer
satisfaction', , Process index: 'satisfaction percentage', Process criteria: 'over
90%', Process outcome/result: '90.5'. Process name: 'Customer
communication', Process index: 'number of customer complaint', Process
8.4 Analysis of data OK
criteria: 'less than 3', Process outcome/result: '0'. Process name:
'Improvement', , Process index: 'effectiveness of corrective actions', Process
Criteria: '75%', Process outcome/result: '90'. With comparison of
characteristics and trends of processes with previous results the system is
proved to be improving. Corrective actions have been considered for
processes not meeting their criteria requirements. Data regarding,
Suppliers, Feedbacks and conformity of products: as it is first time for data
analysis of organization, so trend analysis is not possible
8.5 Improvement
The organization has established documented procedures for the issue and
Implementation of advisory notices. Procedure name: advisory notice and
8.5.1 General OK
complaints, Approved by: quality manual.
By exception, we indicate the specific Strengths and weakness of the organization in light of the management system, as we perceive and seen through processes in
reference to requirements of the criteria being ascribed as these apply and relate to the assessment plan and planning of the assessment. This aspect relates to
Accreditation Body as it does to the protection of consumers in the client‐organization’s role within their respective supply – chain.
Disclaimers: (1) herein, we reiterate that any suggestion or opinion that the assessment team expresses does not construe to be a contractual requirement. (2) The
degree of certainty in conclusions increases by the competence of the assessment team as well as the attestation within the assessment protocol, values, mission
and vision under which we operate for the protection of consumers, still remains a certain level of uncertainty.
Strength Weakness
Clause observation
well known brand of quality in Iran Marketing
action Request Type I Form‐008 – as we indicate and that each of the RA addresses the basic four (4) questions as seen in Form‐008:
action Request Type II Form‐008 – as we indicate and that each of the AR addresses the basic four (4) questions as seen in Form‐008: