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M.B.O
SORTING
BLOW ROOM
CARDING
COMBER
FINISHER D/FRAME
SPEED FRAME
RING FRAME
WINDING M/C
CONDITIONING
PACKING
• IMPORTED COTTON
S-6 100%
S-6 ONGIN
S-6 ORGANIC
J-34 100%
DCH32 100%
DCH32 ONGIN
DCH32 ORGANIC
MCU-5 100%
MCU-5 ORGANIC
IMPORTED COTTON
GIZA-86 EGYPT
GIZA-88 EGYPT
AKDLA AUSTERLION
ULTIMA U.S.A
PIMA U.S.A
SICALA _
DISCRIPTION OF M.B.O. :-
MANUFACTURE - LAKSHMI
MODEL - LB3/4 (YEAR 1997)
NO. OF M/C - 1
OBJECT OF M/C :-
M/C PARTS:-
• Inclined lattice,
• Stripper roller,
• Evener roller,
• Feed roller,
SORTING
OBJECT :-
PROCEDURE OF SORTING :-
1.To hold the cotton in one hand & open the cotton slightly by other hand.
2. Then, to separated the contamination like hair, pouch, sutli, white plasti ,etc
in different places.
• PROCESS SEQUENCE -
MIXING A B C D E
LOAD 90 60 45 35 30
CALCULATION:- If we have 32 sorter in a shift & work load is 90kgs , then how
to calculate the no. of bale.
No. of sorter = 32
So, No. of sorter = no. of bale *wt. of one bale /work load
=17 (approx.)
BLENDOMAT (BDT)
SP-MF
MAXI FLOW
MPM8 MPM-8
CVT-1 CVT-1
SP-F SP-F
• Pre-opening of material.
• Fire pipes
• Micodust pipes
Manufacture - TRUTZSCHLER
Model - BO-A-2300(YEAR-2005)
No of m/c - 1
Operation Performed -
• Bale opening
• Blending
Machine Parts :
• Truck
• Tarret
• Operator’s console
• Detacher
TECHNICAL DATA :
No of sensor in m/c = 6
• Length of belt.
• Suction duct
• Cover belt
• Wind up device
• Cover belt : one end is fitted at suction station & other end is on
winding roller.
MODEL - SP-MF(YEAR-2005)
NO. OF MACHINE - 1
OPERATION PERFORMED :-
MACHINE PARTS :-
• Frame
• Doors
• Metal detector
• Sensor
• CO 2 Extinguish system
• Dust cage & finned stripper roller drive
• Exhaust
TECHNICAL DATA :-
NO. OF MACHINE - 1
OPERATION PERFORMED –
• Heavy impurities.
MACHINE PARTS : -
• Grid bar
• A/c motor
• Frame
TECHNICAL DATA :-
The Grid Bar setting is adjustable & is adjusted acc. to the requirement of
running
MANUFACTURER - TRUTZSCHLER
NO. OF MACHINE -2
OPERATION PERFORMED –
Working details : -
The second concepts are multi mixer MPM-8 , it is available with eight
chambers. The tufts are once again into a m/c by a fan. The filling procedure &
control of the flaps are identical to the working of multi mixer MPM-8. The
difference between the blending channel underneath the opening rolls, there
is no conveyer belt. The MPM-8 works on the basis of a closed air circulation,
i.e the conveyer air entering the m/c also carries the material & feeds it into
the next m/c .
MACHINE PARTS :-
• Eight chamber
2. An intermediate section ,
CVT-1( CLEANOMAT)
MANUFACTURER - TRUTZSHLER
NO. OF MACHINE - 2
OPERATION PERFORMED -
MACHINE PARTS : -
• Feed lattic
• Pressure roller
• Feed roller
• Roller [with two separating wings , two suction hood & one carding
segment].
• Pressure roller.
TECHNICAL DATA: -
MANUFACTURER - TRUTZSCHLER
NO. OF MACHINE - 2
OPERATION PERFORMED –
MACHINE PARTS :-
• Feed lattic
• Pressure roll
• Cylinder 1 (with two mote knives, two suction hoods, one carding
segment)
• Cylinder 2 (with one mote knives, one suction hood, one carding
segment)
Red+ = 5000/hr.
Green+ = 1000/hr.
Blue+ = 5000/hr.
• SP-MF (microdust)
• CVT-1 (microdust)
• M/F Microdust
SP-MF - ventilator
MAXI FLOW - waste ventilator
SP-F - ventilator
Fire - ventilator
NO OF MACHINE - 9+1[DK780]=10
OBJECTIVES OF CARDING -
• Disentangling of neps,
• Fiber blending,
• Elimination of impurities,
• Sliver formation.
Carding is the heart of spinning because above 90% impurities are
removed during carding.
MACHINE PARTS : -
• Feed chute
• Feed roller
• Feed table
• Licker-in
• Mote knives
• Stationary flats
• Cylinder
• Flates
• Doffer
• Grid
• Stripper roller
• Top plate
• Suction hood
• Cross roller
• Trumpet
MACHINE PARAMETER -
No. of flats = 84
CARD SETTING
Fineness = 0.084-0.295 Ne
Height =2 mm Angle = 40 *
• Licker in - E.5010-8VG
• Life expectancy-
NO. OF MACHINE - 2
FEATURES OF LD0/6 -
MACHINE PARTS –
• Creel
• Feed roller
• Auto leveler
• Feed plate
• Drafting roller’s
• Condenser funnel
• Coiler trumpet
TECHNICAL DATA –
No. of doubling = up to 8
Draft tension :
DRAFTING : -
Drafting roller’s : -
Top roller cot size (mm) :- 39*39*39 [ T1, T2, T3 ]
• Delivery change gear, coiler wheel change gear ‘’C’’ & ‘’D’’.
CHANGE PINION = 92 T
E/F COMBINATION =52-110 T
• Double delivery
• Easy to operate
Auto doffing system is used , pneumatic loaded calendar roller for delivery
hence compression takes place , flies on suction fan hence it is necessary to
clean up to 45 min.
Stop motion checking –
NO. OF MACHINE - 1
FEATURES OF LH-10 --
MACHINE DATA --
Doubling = up to 28 slivers
Draft distance --
Color = grey
Quality = antistatic
Minimum dia. = 36 mm
Maximum dia. = 39 mm
• Spool suction
NO. OF MACHINE - 1
FEATURES OF SLM –
• Drafting is pneumatically weighted.
Draft = 1.5-2.0
Doubling = 21 [11+10]
Frequency = 50 hz
MODEL - LE2/4a
NO. OF MACHINE - 1
MACHINE PARTS :-
• ¾ Drafting system
• Feed table
• Lap roll
• Guide roll
Machine weight :
Draft = 5-8
The v-pulley are changed on the for changing the delivery speed –
Chain wheel –
For lap roll drive , the following different chain wheels are sent –
DRAFTING ARRANGEMENT :-
These rows of top roller with synthetics covering are loaded over
four rows of bottom fluted rollers. The nipping distance are
adjustable between 3& 55mm in the break draft zone so that all the
fiber length can be processed & in main zone it is 30 & 54 mm are
adjusted .
FORMULA –
Draft change gear = total draft / break draft *constant of main draft
OBJECTIVES OF M/C –
• Yarn evenness
• Strength
• Cleanliness
• Visual appearance
• Smoothness
• Requires less twist than carded
• Removal of neps .
MACHINE PARTS : -
• Lap roller
• Feed roller
• Nipper
• Top comb
• Bottom roller
• Detaching roller
• Sliver plate
• Delivery roller
• Table cylinder
• Sliver guide
• Calender roller
• Coiler trumpet
• Unilap
• 420V 50 HZ 6 BAR
MXG. = PIMA 100 %
Roller gauge = 46
Production = 30 kg/ hr
Feeding :-
Can dimensions :-
Feed tension = 10 %
Top comb density = 3.5
Drafting rollers –
T2 = 39 mm
T3 = 39 mm
B1 = 35 mm , B2 = 27 mm , B3 = 27 mm
All change places in the delivery assemble are really accessible they
are as follows –
N –COUNT CHANGE
Z - FEED CHANGE
Stop motions –
SPECIAL FEATURES OF E 65 -
• Latest machine
• Easy to operate
• Detaching
• Gripping
• Combing
PRODUCTION CALCULATION :-
NO. OF M/C -- 3
• OBJECT
• TECHINCAL DATA
• Doubling -- 10
• Efficiency -- 75%
• Production -- 30-80kg/h
• Trumpet size -- 28
• Nw 1 / Nw 2 -- 39/52
W2 52 51.5 51
VZ 1.00 1.01 1.02
HV -- main draft
SPEED FRAME
MANUFACTURER - LAKSHMI
MODEL - LF1660(YEAR-2005)
NO. OF MACNINE - 4
OBJECT :-
The object of the speed frame is to produce out of the draw sliver to
a well prepared roving of required hank of a well built bobbin for ring
spinning frame.
MACHINE PARTS :-
• CREEL
• PATELI CLOTH
• CRADLE
• SPACER
• TWIST MASTER
• SPINDLE
• LIFTER RAIL
• SLIVER GUIDE
• CONDENSOR
• TOP ARM/SADDLE
• NOSE BAR
• TENSIO PULLY
These m/c’s are only built with the drive to the right i.e. the head
stock is on the right when looking at the delivery.
Production = 50 m/min
Draft = 9-24
Count = >
Spacer = 3.5 mm
Main draft = 10
Lifting wheel = 20 to 42 T
BDCP GEAR = 50 to 72 T
TPI/TM = 1.166/1.951
Creel wheel = 40 to 48 T
Main formulae :-
CHANGE POINTS-
RING FRAME
MANUFACTURER - LAKESHMI [SUSSEN ELITE COMPECT
SET]
NO. OF MACHINE - 17
MACHINE PARTS:-
• CREEL
• HOLDER
• HANGER
• ROVING GUIDE 3 IN 1
• DRAFTING ROLLERS
• APRON
• CRADLE
• SPACER
• LAPPET
• SPINDLE
• TOP ARM/SADDLE
• RING
• ABC RING
• FLY CATCHER
• TRAVELLER
• DOFFING RAIL
• TIN ROLLER
• SUCTION TUBE
• COTS ROLLER
• JOCKEY PULLY
• NOSE BAR
• SPINDLE WHARVE
• RAIL RING
• SEPARATER PLATE
• SPINDLE BRAKE
Cradle length = 36 mm
Total draft = up to 60
The loading top arm are loaded pneumatically. The hose pressure
can be adjusted with reducing value in the head stock .
Spacer = 2.5-7.0 mm
Twists :-
TPM (Twist per meter) = 140- 2550
SPINDLE SPEEDS :-
36,38,40,42 & 45
COUNT SPUN = 50, 60, 70, 80, 100, 120 & 140 Ne
Ring dia. = 38 mm
1.14 59 53
1.24 54 49
• Twist change geart A/B & twist range change gear C/D
• SPINDLE RPM.
SPACER:-
Spacer adjust distance b/w the top & bottom aprons is adjusted
with snap on spacers.
SPACER COLOUR
2.50 Brown
2.75 Dark Grey
3.00 Natural White
3.25 Yellow
3.50 Black
3.75 Cream
4.00 Red
4.50 Green
5.00 Blue
5.50 Grey
6.00 Cream
7.00 Yellow
D & C= A 89 88 87 86 85
137 T
BDCP 32 33 34 35 55 56
Br.draft 2.09 2.03 1.97 1.91 1.22 1.20
BDCP 57 58 59 60 61 62
Br.draft 1.17 1.15 1.13 1.11 1.09 1.08