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FIXEDESTABLISHED IN THE CEMENT
SIZES IN CEMENT INDUSTRY
PRODUCTION:
FANS
FANSFROM
FROMREITZ.
REITZ.
REITZ – ENHANCING PERFORMANCE IN EVERY RESPECT
Dust, wear, extreme temperatures. 24-hour cement production makes maximum demands on the robustness and performance
of ventilation components. REITZ fans have proven to be reliable solutions which maintain the production process, even under
harsh operating conditions. This is why REITZ fans are the first choice throughout the entire process of notable plant and cement
manufacturers around the world. MADE BY REITZ stands for consistent quality and maximum efficiency pursuant to the European
Energy Efficiency Directive, regardless of the application and location of production.
limestone quarry
7
8 clinker storage air slide fan
1 preheater
crusher
filter fan filter 6
limestone
5 primary air fan
Gips
Anhydrit
separator fan
gypsum
storage sand
clinker silo
blending rotary kiln clinker cooler
and
stock silo
cement mill
ferruginous additives raw mill plant raw mill fan
machine for packing and palletizing
(iron oxide)
4
A FULL RANGE MADE BY REITZ: FROM HIGH-PERFORMANCE PROCESS FANS TO STANDARD FANS FOR SIMPLE REQUIREMENTS
FILTER FANS
1 RAW MILL FANS 3 PRIMARY AIR FANS
5 AIR SLIDE FANS
7
The basis for uniform air purification, use down- For reliable dust extraction during the milling process Optimised efficiency, single-stage design possi- For smooth conveyance of cement into the air
stream of the filtering separator enables use of fans ble, for improvement of combustion processes slide
with high efficiency levels in the kiln through optimum atomising of fuels
Basis for a high degree of efficiency: The impeller is adapted to the process and optimised right down to the last detail (high
efficiency in partial load range through use of variable speed control)
REITZ – PIONEERING FOR EFFICIENCY AND THE ENVIRONMENT
Issues such as environmental protection and the reduction of emissions are growing in importance on an international
level. REITZ variable speed control manages to kill several birds with a single stone as, in contrast to speed control using
dampers and inlet guide vanes, the rated motor power is adapted to the respective demand to reduce energy costs and
CO2 emissions by up to 30%. Pre-engineering through CFD and FEA aims to simulate operating conditions, tailor the
design perfectly in advance to suit requirements and determine the potential for optimising gas-conveying system com-
ponents.
Ventilator
REITZ fan Motor
motor Frequenzumrichter
VFD Max.
max.Energieeffizienz
energy efficiency
+ + =
Power requirement curves
Leistungsbedarfskurven
C1 = Drosselregelung
C1 = throttle control
C2 = Drallregelung
C2==Drehzahlregelung
C3 vane control
C3 = speed control
PROCESS MONITORING –
FAULT-FREE OPERATION Measures to improve flow in the inlet duct and reduce pressure loss
REITZ has developed future-oriented fan monitoring concepts to ensure smooth operation. These range from simple monitoring
equipment with signalling to process control technology to online condition monitoring which enables timely initiation of maintenance
measures.
SPECIAL DESIGNS –
PERFECTLY NORMAL AT REITZ
Each REITZ fan is designed to order and is, consequently, optimally adapted to suit your system. In addition, each model can be
individually customised in any size and any design to meet customer requirements:
o Special designs involving special steels and employing temperature-resistant and low-wear materials
o Gastight designs
o Shaft seal in special design
o Equipping of fans with monitoring equipment
o Explosion-protected design pursuant to ATEX
o Pressure-resistant and pressure shockproof designs
REITZ
REITZ -–MAJOR
MAJORMODERNISATION SUCCESS
MODERNISING SUCCESS
Overall, modernisation of individual components is frequently enough to make a reliable system more powerful, less
susceptible to malfunction and more efficient and/or environmentally friendly. REITZ can provide support along the way,
from needs analysis to planning and coordination, installation and commissioning. As an experienced specialist for sys-
tem modernisation, we can assure you that all installation and repair work will be realised on schedule and with the least
possible impairment of production.
MODERNISATION EXAMPLE –
MINOR MEASURES, MAJOR EFFECT:
o Impeller replacement with the blade design, impeller version and inflow nozzle appropriate for the application
o Wear protection on the impeller and housing
o Speed increase through frequency converters or belt drives by altering the transmission ratio, provided the dynamic limiting
values of the machine are not exceeded
o Replacement of fan components (e.g. bearing, shaft, coupling and belt drive)
o Old fan replaced by new
REITZ – GLOBALLY MORE SERVICE AND SUPPORT
These figures demonstrate why the REITZ Group is regarded as a powerful and committed partner all around the world: more than
800 employees, 11 subsidiaries, 5 production facilities and group certificate DIN EN ISO 9001:2008 in Germany, China and India.
The setup of our service network reflects this international mission. Wherever preventive servicing and maintenance is required
and questions or problems arise, our service team is close at hand and can be with you at the shortest notice to provide you with
advice and assistance.