March

2017

Design Project 3: Solar Cooker

TECHNICAL SPECIFICATION
HENRY WALLACE

1
Contents
1.0 Introduction ...................................................................................................................................... 3
1.1 Design Brief as Received ............................................................................................................... 3
1.2 Product Description ...................................................................................................................... 3
1.3 Requirements Specification .......................................................................................................... 3
1.4 Illustration ..................................................................................................................................... 5
2.0 Parts Reference ................................................................................................................................. 6
2.1 Parts Reference ............................................................................................................................. 6
2.11 Bom ............................................................................................................................................. 8
3.0 Production Quantities ..................................................................................................................... 10
4.0 Materials, Manufacture and Cost ................................................................................................... 10
4.1 Chassis ......................................................................................................................................... 10
4.2 Crucible ....................................................................................................................................... 12
4.3 Inner Axles (Long & Short) .......................................................................................................... 14
4.4 Release Button ............................................................................................................................ 15
4.5 Outer Barrels (Long & Short) ...................................................................................................... 16
4.6 Body ............................................................................................................................................ 17
4.7 Clear Lid....................................................................................................................................... 19
4.8 Side Reflectors ............................................................................................................................ 20
4.9 Side Reflector Facias ................................................................................................................... 21
4.10 Legs ........................................................................................................................................... 22
4.11 Leg Facias .................................................................................................................................. 24
4.12 Wheel Axle ................................................................................................................................ 25
5.0 Bought-In Components ................................................................................................................... 26
6.0 Costings ........................................................................................................................................... 28
Appendices………………………………………………………………………………………………………………………………..……29

2
1.0 Introduction
1.1 Design Brief as Received
Research engineers have developed an innovative solar cooker for use in sub-Saharan Africa
and produced a proof of principle prototype. The solar cooker utilises a ‘phase change material’
(PCM) capable of harnessing energy from the sun’s rays and later releasing it to provide a source of
heat for use in cooking.
Utilising the prototype rig as a basis for development you are asked to design a solar cooker
to address the practical user-needs for cooking as well as the need for economic manufacture. The
product is intended for use by adults to prepare hot food in the wake of natural disasters where
localised wood fuel is not available (for example, flood victims in Mozambique; Malawi and
Zimbabwe). This product will be required to be of an appropriately robust construction capable of
withstanding daily use in a harsh outdoor environment. The cooker must be capable of being easy
to set up by the user, easily cleaned, transported and conveniently stored when not in use.

1.2 Product Description

The product which has been developed is a solar storage cooker which reflects light from the
sun, through a glass lid, to a thin-skinned crucible filled with stearic acid, a phase change material.
This stores heat throughout the day and in the evening, the cooker can be packed down, moved
indoors, and set up as a stove.

The three key characteristics of the product which has been developed are:

 Its solar reflectors invert to become a stand for use while cooking.
 It has no detachable parts, reducing the risk of damage and loss of vital parts of the cooker.
 It has been designed to be easily operated and moved by one person, with capacity to feed a
whole family.

The proposed design was designed to be as robust as possible, due to its extreme use
circumstances. Detachable parts have been eliminated and integrated into the unit, to reduce the
risk of loss or damage. Multi-purpose handles offer easy places to chain the unit up during the day,
as well as comfortable points from which to move the cooker on its robust, integrated wheels.

1.3 Requirements Specification

The following list of requirements was developed throughout the design process to aid,
evaluate and ensure the cooker’s suitability for use:

Design Requirements:

 The solar cooker must be simple to use, with minimal instruction. Any instruction required
should be delivered with the unit in universal, graphical format.
 The cooker will likely be operated by a single person. All operations must be possible
without external help.
 The cooker’s surfaces must be wipe clean, and any contact between the cooker and food
must be done via a removable pan.
 To reduce the possibility of back strain while cooking, the top of the cooker must be
between 800 and 900mm from the ground when in use as a stove.

3
  To maximise the efficiency of the heating of food, the unit must come with pans which fit
closely into the crucible. The crucible must, however, accept a wide range of standard pans
to maximise utility if more pans are required or the supplied ones are damaged.
 The unit must be lightweight enough to be easily wheeled by one person. Due to the size of
the product, two people may be required to lift it.
 To aid with wheeling and lifting, strong handles which can comfortably accommodate from
the 5%ile to 95%ile user must be incorporated into the design where appropriate.

Materials & Manufacture Requirements:

 The construction of the oven must be robust enough to ensure a minimum lifetime of 5
years use, with minimal servicing required.
 The materials used within the construction must be resistant to Ultra Violet Light, and those
being used around the crucible must be resistant to temperatures over 140C.
 The materials used within the product must be resistant to water-based corrosion, as the
unit will remain outside for much of its lifetime.
 The wheels of the unit must be user serviceable, with minimal tooling required, as these are
the components which are most likely to be damaged during use.
 Materials and manufacturing processes employed must be economically viable at levels of
production around 500 p.a.

4
1.4 Illustration

5
2.0 Parts Reference
2.1 Parts Reference 2

9 8 7 5 3 6 4

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 19

16

17

12
21
13
22

23

18

10

20 11 15 14

7
2.11 Bom
Index Description Material Vendor Process Finish Quantity
1 Chassis Aluminium Wilsons Fabrication Natural 1
Alloy 2011 Metals
Box Section
2 Crucible Gray Iron Dandong Casting, Heat 1
Class 20 Foundry Machining, Absorbent
Fabrication Paint
3 Inner Axle Aluminium Wilsons Fabrication, Natural 2
(Long) Alloy 2011 Metals Drilling
Tubing
4 Spring 2- Spring Steel Banbury Bought-In Galvanised 8
Button Clip Plastic
Fittings (BPF)
5 Release Neoprene SSC Rubber Casting Natural 8
Button
6 Outer Barrel Aluminium Wilsons Fabrication, Natural 2
(Long) Alloy 2011 Metals Drilling
Tubing &
Plate
7 28.6mm Polystyrene Ross Castors Bought-In, As Bought 8
Round Black Machining
Tube Insert
8 Inner Axle Aluminium Wilsons Fabrication, Natural 2
(Short) Alloy 2011 Metals Drilling
Tubing
9 Outer Barrel Aluminium Wilsons Fabrication, Natural 2
(Short) Alloy 2011 Metals Drilling
Tubing &
Plate
10 Body Alchemix PU Alchemie Reaction In Mould 1
3826 Injection Paint
Moulding
11 Clear Lid Apec 1703 Covestro Thermoforming, Gloss 2
High Pressing
Temperature
Polycarbonate
12 Side Reflector HDPE IF360 John Wright Thermoforming Matte, 1
B Plastics Mirror Foil
Underside
13 Side Reflector HDPE IF360 John Wright Thermoforming Matte 1
B Facia Plastics
14 Side Reflector HDPE IF360 John Wright Thermoforming Matte, 1
A Plastics Mirror Foil
Underside
15 Side Reflector HDPE IF360 John Wright Thermoforming Matte 1
A Facia Plastics
16 Leg B HDPE IF360 John Wright Thermoforming Matte, 1
Plastics Mirror Foil
Underside

8
17 Fixing Plate Stainless Steel Alibaba.com Bought-In Natural 8
304
18 Leg B Fascia HDPE IF360 John Wright Thermoforming Matte 1
Plastics
19 Leg A HDPE IF360 John Wright Thermoforming Matte, 1
Plastics Mirror Foil
Underside
20 Leg A Fascia HDPE IF360 John Wright Thermoforming Matte 1
Plastics
21 Wheel Axle SAE 4130 Dynamic Tapping Polished 1
Steel Metals
22 Oilite Flanged Brass Bearing Boys Bought-In As bought 4
Bushing
OBF081208
23 Wheels 40-RP HDPE Ross Castors Bought-In As bought 2
24 Pan Stainless Steel Wilsons Spinning As 2
304 Metals Machined
25 Pan Handle Beech Wood H Arnold Bought-In Natural 2
Turning
26 M4 12mm A2 Stainless Screwfix Bought-In Natural 8
Hex-Head Steel
Bolt
27 M4 Flat A2 Stainless Screwfix Bought-In Natural 8
Washer Steel
28 M4 Nut A2 Stainless Screwfix Bought-In Natural 8
Steel
29 M6 16mm A2 Stainless Screwfix Bought-In Natural 8
Hex-Head Steel
Bolt
30 M6 35mm A2 Stainless Screwfix Bought-In Natural 8
Hex-Head Steel
Bolt
31 M6 Flat A2 Stainless Screwfix Bought-In Natural 16
Washer Steel
32 M6 Nut A2 Stainless Screwfix Bought-In Natural 16
Steel
33 M8 Flat A2 Stainless Screwfix Bought-In Natural 2
Washer Steel
34 M8 Nylock A2 Stainless Screwfix Bought-In Natural 2
Nut Steel
35 30 Gauge Mild Steel Screwfix Bought-In Natural 2
Wire

9
3.0 Production Quantities
The initial production quantities have been identified in the brief as being in the region of
500 units per year. This scale of production led to the identification of materials and production
processes with low initial investment. Reaction Injection Moulding was identified for its low tooling
costs for large parts. An avoidance of customised parts was also undertaken. Items such as wheels,
axles etc. have been bought in or adapted from bought in parts.

The ramifications of these processes at the scale of 500 units p.a. has led to the use of a set
of manufacture processes which are relatively labour intensive. However, the reduction in cost
compared to more high volume processes is significant. Similarly, the size of the cooker lends itself
to fabrication techniques which, while automatable, do not necessarily scale up as well as moulding
processes.

4.0 Materials, Manufacture and Cost

4.1 Chassis
BOM Index 1:

Material:

Aluminium Alloy 2011 Box Section – 15mm x 15mm and 25mm x 25mm

Material Selection:

This alloy has been chosen for its high strength, light weight, and reasonable cost. The box
section will be supporting two crucibles, and thus must have high resistance to bending, which is
given by the profile of the bar.

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Datasheet:

In appendices: Wilsons Metals Aluminium Alloy - 2011 T3 Rod and Bar

Manufacture Process:

Box section and tubing will be cut to size & shape, and TIG welded to form the chassis
structure.

Process Selection:

Fabrication was chosen as it is a relatively low cost way of creating a metal structure out of
extruded standard section. There is little-no tooling required, other than some optional jigs for
welding. This keeps any large initial costs down, which is suitable for the low volume being
produced. Tungsten Inert Gas welding will ensure a good join.

Cost:

Sample material costs provided over phone from Wilsons Metals.

25mm x 25mm x 1.6mm - £3.86/m

1900mm required = £7.34

15mm x 15mm x 1.6mm - £3.24/m

7800mm required = £25.28

14mm x 1.6mm - £1.45/m

300mm required = £0.44

Labour @ £15/h x 2h = £30

Total Cost per Part____________________________________________________________£63.06

11
4.2 Crucible
BOM Index 2:

Material:

Gray Iron Class 20 Casting for thin walled section.

Gray Iron Class 20 Plate for base closure.

Stearic Acid Phase Change Material.

Material Selection:

This alloy has been chosen for its ease of casting, good thermal retention, and reasonable
cost. Cast Iron is a popular choice for cookware and stovetops, and will be well suited to thermal
retention and conduction. Stearic Acid is a phase change material which emits heat at around 140
degrees Celsius while returning to solid state, making it suitable for solar storage cooking.

Datasheet:

In appendices: CAB Incorporated Cast Iron Comparison Chart

Manufacture Process:

The thin walled section of the crucible will be resin sand cast by Dandong Foundry in China
(http://www.iron-foundry.com), and machined to specification. The Crucible will then be filled with
Stearic Acid, then a plate welded on the base to close it.

Process Selection:

Resin sand casting gives a good finish for the 500 units being produced, with low tooling
investment. It is well capable of providing the cored geometry that is required. The decision to buy in
the casting removes the need for on-site casting capabilities, and keeps the price per unit low. There
is little-no tooling required, other than some optional jigs for welding. This reduces investment costs,
which is suitable for the low volume being produced.

Cost:

12
 Casting price per unit obtained by casting price calculator at www.iron-foundry.com, and
involves machining of the cast piece.

Casting Price per Unit: £5.05

Grey Iron Plate Cost: £3

Labour @ £15/h x 0.5h = £7.5

Total Cost per Part____________________________________________________________£15.55

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4.3 Inner Axles (Long & Short)
BOM Index 3 & 8:

Material:

Aluminium Alloy 2011 Tube – 30mm x 3.2mm

Material Selection:

This alloy has been chosen for its high strength, light weight, and reasonable cost. The axle
will be supporting solar reflectors, and thus must have reasonable strength. With appropriate
lubrication, this aluminium grade gives a good sliding operation.

Datasheet:

In appendices: Wilsons Metals Aluminium Alloy - 2011 T3 Rod and Bar

Manufacture Process:

Tubing will be cut to size & shape, and drilled. The edge will be taken off the ends.

Process Selection:

Drilling and cutting is inexpensive, fast, and appropriate for the complexity of the part.

Cost:

Sample material costs provided over phone from Wilsons Metals.

30mm x 3.2mm - £4.10/m

400mm required for long = £1.64

300mm required for short = £1.23

Labour @ £15/h x 1/6h = £2.5 per part

Total Cost per Part___________________________________________Short: £3.70___Long:_£4.14

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4.4 Release Button
BOM Index 5:

Material:

Polytek EasyFlo 60 Polyurethane Liquid Plastic Casting Resin

Material Selection:

This liquid polyurethane is easy to cast in silicone moulds. It has high UV resistance when
carbon is mixed as an additive and is easily coloured during the mixing phase of casting.

Datasheet:

In appendices: Polytek EasyFlo Series Datasheet

Manufacture Process:

The bought in button lock component (BOM Index 4) will be inserted into a flexible silicone
mould, which will be produced using a stereolithographically printed negative. Liquid polyurethane
will then be poured into the mould, overmoulding a handle onto the button lock.

Process Selection:

Flexible silicone casting is appropriate for this component because it has low tooling costs,
and is able to cast complex forms in low volume at low cost with little specialised equipment.

Cost:

EasyFlo 60 cost - £15/L

Volume per part – 0.06428L

Resin cost per part = £0.97

Labour @ £15/h x 1/6h = £2.5

Tooling costs negligible

Total Cost per Part____________________________________________________________£3.47

15
4.5 Outer Barrels (Long & Short)
BOM Index 6 & 9:

Material:

Aluminium Alloy 2011 Tube – 36mm x 3.2mm

Aluminium Plate – 14mm X 3.2mm

Material Selection:

This alloy has been chosen for its high strength, light weight, and reasonable cost. The barrel
will be supporting solar reflectors, and thus must have reasonable strength. With appropriate
lubrication, this aluminium grade gives a good sliding operation.

Datasheet:

In appendices: Wilsons Metals Aluminium Alloy - 2011 T3 Rod and Bar

Manufacture Process:

Tubing will be cut to size & shape, and drilled. The edge will be taken off the ends. The
flanges will be drilled and TIG welded onto the tubing.

Process Selection:

Drilling and cutting is inexpensive, fast, and appropriate for the complexity of the part.
Welding will give an appropriate join at minimal cost and time. Tungsten Inert Gas welding will
ensure a good join.

Cost:

Sample material costs provided over phone from Wilsons Metals.

36mm x 3.2mm Tube Stock - £4.34/m

300mm required for long = £1.64

200mm required for short = £1.23

14mm x 3.2mm Flat Stock - £1.16/m

80mm required per part = £0.09

Labour @ £15/h x 1/3h = £5 per part

Total Cost per Part___________________________________________Short: £6.32___Long:_£6.73

16
4.6 Body
BOM Index 10:

Tooling split line shown in orange above.

Material:

Alchemie Closed Cell Polyurethane RIM Foam 3826

Material Selection:

This polymer foam has been chosen for its good insulation properties – being more effective
than mineral wool, as well as the ease of forming it around complex forms. This grade of
Polyurethane foam has a glass transition temperature of over 200 degrees Celsius, meaning that it is
more heat resistant than other grades, and that it will withstand being in direct contact with the
crucible. Mechanically, this foam is robust, and capable of giving a good finish via reaction injection
moulding.

Datasheet:

In appendices: Alchemie ALCHEMIX® PU 3826 Technical Data Sheet

Manufacture Process:

The chassis assembly, with all mechanisms attached will be placed inside a large aluminium
tool. Once located, the mould is closed, and the reaction injection moulding process commences.
The bodywork will be in-mould painted to give a good finish. After demoulding, the unit will be heat
treated to cure completely and ensure high temperature resistance.

Process Selection:

17
 Reaction Injection Moulding is capable of creating large, variable wall thickness parts
economically. As it deals with thermoset polymers, parts with high temperature resistance are
obtainable, as is required in this case. The insulating properties of the foam being used eliminate the
need for separate shell, and inner sprayed insulation, and the ability to form around a chassis also
reduces the manufacturing complexity.

Cost:

Tooling:

Volume Aluminium 5083 Required = 1000 x 800 x 400mm

= 855.49Kg (http://www.aalco.co.uk/online-tools/weight-calculator/)

Aluminium 5083 £/Tonne = £1559 (http://www.lme.com/metals/non-ferrous/aluminium/)

Cost of Blank = £1334

Machining & Labour @ £40/h x 8h = £320

Cost of Tooling_____________________________________________________£1654

Rough material costs given on phone via Alchemie

Expanded Volume of Foam Required: 33L per part

Cost per Litre - £1.20

Cost of Material = £39.6 per part

Tool Cost = £1654/500

= £3.31 per part

Labour @ £30/h x 1h = £30 per part

Total Cost per Part____________________________________________________________£72.91

18
4.7 Clear Lid
BOM Index 11:

Material:

Apec 1703 High Temperature Polycarbonate

Material Selection:

This polycarbonate has been chosen because of its high temperature resistance, and high
clarity. The softening temperature is 170 degrees Celsius, well above the 140 that the stearic acid
gives off. It is also a UV stabilised grade of PC, which is appropriate for the high light setting in which
it will be used.

Datasheet:

In appendices: Covestro Apec 1703

Manufacture Process:

PC sheet will be cut to shape, and then the profile on the lug will be thermoformed.

Process Selection:

The tooling for the thermoforming is inexpensive for the number of components being
made, and gives a good finish.

Cost:

Sheet Costs for generic Polycarbonate from https://www.sheetplastics.co.uk/

500mm x 400mm x 3mm PC sheet = £4.27

Labour @ £15/h x 1/6h = £2.50 per part

Tooling costs per part estimate= £0.20

Total Cost per Part______________________________________________________________£6.97

19
4.8 Side Reflectors
BOM Index 12 & 14:

Material:

John Wright Plastics HDPE IF360

Material Selection:

This HDPE has been chosen because of robust mechanical properties. It is also a UV
stabilised grade of HDPE, which is appropriate for the high light setting in which it will be used. This
HDPE is available in a good range of colours in sheet form.

Datasheet:

In appendices: John Wright Plastics HDPE IF360

Manufacture Process:

HDPE sheet will be cut to shape, a mirror foil will be applied to the underside of the
reflector, and then the profile on the lug will be thermoformed. A drilling operation completes the
required holes. The two reflectors have slightly different profiles, to allow them to nest, but the
operation remains the same for both.

Process Selection:

The tooling for the thermoforming is inexpensive for the number of components being
made, and gives a good finish. A simple press drill jig will be appropriate for drilling the 4 holes in the
lug of the part.

Cost:

Sheet Costs for generic HDPE from https://www.sheetplastics.co.uk/

500mm x 600mm x 3mm HDPE sheet = £8.56

Labour @ £15/h x 1/6h = £2.50 per part

Tooling costs per part estimate= £0.20

Total Cost per Part_____________________________________________________________£11.26

20
4.9 Side Reflector Facias
BOM Index 13 & 15:

Material:

John Wright Plastics HDPE IF360

Material Selection:

This HDPE has been chosen because of robust mechanical properties. It is also a UV
stabilised grade of HDPE, which is appropriate for the high light setting in which it will be used. This
HDPE is available in a good range of colours in sheet form.

Datasheet:

In appendices: John Wright Plastics HDPE IF360

Manufacture Process:

HDPE sheet will be cut to shape, and then the profile will be thermoformed. The facias are
assembled by holding in place, and heat welding using LDPE rod. The two facias have slightly
different profiles but the operation remains the same for both.

Process Selection:

The tooling for the thermoforming is inexpensive for the number of components being
made, and gives a good finish. Welding is simple, strong and easy to accomplish.

Cost:

Sheet Costs for generic HDPE from https://www.sheetplastics.co.uk/

300mm x 300mm x 3mm HDPE sheet = £2.57

Labour @ £15/h x 1/6h = £2.50 per part

Tooling costs per part estimate= £0.20

Total Cost per Part_____________________________________________________________£5.27

21
4.10 Legs
BOM Index 16 & 19:

Material:

John Wright Plastics HDPE IF360

Material Selection:

This HDPE has been chosen because of robust mechanical properties. It is also a UV
stabilised grade of HDPE, which is appropriate for the high light setting in which it will be used. This
HDPE is available in a good range of colours in sheet form.

Datasheet:

In appendices: John Wright Plastics HDPE IF360

Manufacture Process:

HDPE sheet will be cut to shape, the panel thermoformed over an aluminium tool, a mirror
foil will be applied to the underside of the reflector, and then the profile on the lug will be
thermoformed. This is shown below:

A drilling operation completes the required holes. The two legs have slightly different lug
profiles, to allow them to nest, however the panel profiles themselves are the same, and the
operation remains the same for both.

Process Selection:

22
 The tooling for the thermoforming is inexpensive for the number of components being
made, and gives a good finish. A simple press drill jig will be appropriate for drilling the 4 holes in the
lug of the part.

Cost:

Sheet Costs for generic HDPE from https://www.sheetplastics.co.uk/

900mm x 400mm x 5mm HDPE sheet = £10.98

Labour @ £15/h x 1/3h = £5.00 per part

Tooling costs per part estimate= £1.10

Total Cost per Part_____________________________________________________________£17.08

23
4.11 Leg Facias
BOM Index 18 & 20:

Material:

John Wright Plastics HDPE IF360

Material Selection:

This HDPE has been chosen because of robust mechanical properties. It is also a UV
stabilised grade of HDPE, which is appropriate for the high light setting in which it will be used. This
HDPE is available in a good range of colours in sheet form.

Datasheet:

In appendices: John Wright Plastics HDPE IF360

Manufacture Process:

HDPE sheet will be cut to shape, and then the profile will be thermoformed. The facias are
assembled by holding in place, and heat welding using LDPE rod. The two facias have slightly
different profiles but the operation remains the same for both.

Process Selection:

The tooling for the thermoforming is inexpensive for the number of components being
made, and gives a good finish. Welding is simple, strong and easy to accomplish.

Cost:

Sheet Costs for generic HDPE from https://www.sheetplastics.co.uk/

300mm x 200mm x 5mm HDPE sheet = £2.78

Labour @ £15/h x 1/6h = £2.50 per part

Tooling costs per part estimate= £0.20

Total Cost per Part_____________________________________________________________£5.48

24
4.12 Wheel Axle
BOM Index 21:

Material:

SAE 4130 Steel

Material Selection:

This alloy has been chosen for its high stiffness and reasonable cost. The axle will be
supporting the whole unit, and thus must have reasonable strength.

Manufacture Process:

Rod will be tapped at each end with an M8 thread.

Process Selection:

Tapping is inexpensive.

Cost:

Sample material costs provided over phone from Wilsons Metals.

14mm rod = £8/m

300mm required = £2.4

Labour @ £15/h x 1/6h = £2.5 per part

Total Cost per Part____________________________________________________________ _£4.90

25
5.0 Bought-In Components
4 Spring 2-Button Clip 26mm x 8mm

Cost: £0.39

Supplier: Banbury Plastic Fittings

Reason for Selection: Standard Component

28.6mm Round Black Insert

Cost: £0.94 (retail)

Supplier: Ross Castors

Reason for Selection: Appropriate Sized Insert for Tubing

Stainless Steel Fixing Plate

Cost: £0.05

Supplier: SHI Co (Via Alibaba.com)

Reason for Selection: Low cost corrosion resistant fixing plate.

Oilite Flanged Bushing OBF081208

Cost: £0.96

Supplier: BearingBoys.com

Reason for Selection: Low cost bearing with high lifespan expectation, self-lubricating.

Rubber Tyre Wheels 40-RP

Cost: £1.00 (100+)

Supplier: Ross Castors

Reason for Selection: Robust castors at reasonable cost.

Nuts, Bolts & Washers A2 Stainless Steel

Cost: M4 12mm Hex Bolt - £2.37/50

M4 Flat Washer - £0.71/100

M4 Nut - £4.67/1000

M6 16mm Hex Bolt- £3.28/50

M6 35mm Hex-Head Bolt - £3.60/50

M6 Flat Washer - £1.16/100

M6 Nut - £9.08/1000

M8 Flat Washer - £1.52/100

M8 Nylock Nut - £6.81/1000

26
 Supplier: Screwfix

Reason for Selection: ISO Standard A2 Stainless Steel Parts

Spun Steel Pan

Cost: £3.00

Supplier: Nicety Home (Via Alibaba.com)

Reason for Selection: Low cost pan part

Wooden Handle

Cost: £0.60

Supplier: Ooden Handles (Via Alibaba.com)

Reason for Selection: Low cost handle

27
6.0 Costings
Index Description Quantity Unit Cost / £ Total Cost / £
1 Chassis 1 63.08 63.08
2 Crucible 1 15.55 15.55
3 Inner Axle (Long) 2 4.14 8.28
4 Spring 2-Button Clip 8 0.39 3.12
5 Release Button 8 3.47 27.76
6 Outer Barrel (Long) 2 6.73 13.46
7 28.6mm Round Black Tube Insert 8 0.94 7.52
8 Inner Axle (Short) 2 3.70 7.4
9 Outer Barrel (Short) 2 6.32 12.64
10 Body 1 72.91 72.91
11 Clear Lid 2 6.97 13.94
12 Side Reflector B 1 11.26 11.26
13 Side Reflector B Facia 1 5.27 5.27
14 Side Reflector A 1 11.26 11.26
15 Side Reflector A Facia 1 5.27 5.27
16 Leg B 1 17.08 17.08
17 Fixing Plate 8 0.05 0.40
18 Leg B Fascia 1 5.48 5.48
19 Leg A 1 17.08 17.08
20 Leg A Fascia 1 5.48 5.48
21 Wheel Axle 1 4.90 4.90
22 Oilite Flanged Bushing OBF081208 4 0.96 3.84
23 Wheels 40-RP 2 1.00 2.00
24 Pan 2 3.00 6.00
25 Pan Handle 2 0.60 1.20
26 M4 12mm Hex-Head Bolt 8 0.05 0.40
27 M4 Flat Washer 8 0.01 0.08
28 M4 Nut 8 0.01 0.08
29 M6 16mm Hex-Head Bolt 8 0.07 0.56
30 M6 35mm Hex-Head Bolt 8 0.07 0.56
31 M6 Flat Washer 16 0.01 0.16
32 M6 Nut 16 0.01 0.16
33 M8 Flat Washer 2 0.02 0.02
34 M8 Nylock Nut 2 0.06 0.06
35 30 Gauge Steel Wire 2 0.40 0.80

Total Cost per Unit____________________________________________________________£345.14

28